Aiwa TPVS-610 Schematic

Page 1
TP-VS480
YHS YJS
TP-VS610
TP-VS610 TP-VS480
YHS YJS YLS
SERVICE MANUAL
CASSETTE RECORDER
BASIC TAPE MECHANISM : TN-9XR-107
S/M Code No. 09-993-327-50I
REVISION
DATA
Page 2
SPECIFICATIONS
[TP-VS610]
Track system 2 tracks 1 channel, monaulal Frequency response 250 - 8,000 Hz (4.8 cm/sec) EIAJ Microphone Electret condenser microphone (monaural) Maximum output 300 mW (EIAJ/DC) Input jack EXT MIC jack (monaural mini-jack) (1) Output jack EARPHONE jack (monaural mini-jack) (1) Other jack DC 3 V jack Speaker Diameter 50 mm, 4 ohms Recording system DC bias Erasing system Magnet erasure Recording speed Approx. 4.8 cm/sec. with the REC MODE
switch set to NORMAL Approx. 2.4 cm/sec. with the REC MODE switch set to EXTENDED
Power sources DC 3 V using two R6 (size AA) dry cell bat-
teries AC house current using the AC adaptor Aiwa AC-D302
Battery life
Battry EIAJ Recording EIAJ 10 mW Manganese (R6P) Batteries Approx. 5 hrs Approx. 3.5 hrs Alkaline (LR) batteries Approx. 18.5 hrs Approx. 13.5hrs Dimensions 90 (W) x 113.5 (H) x 41 (D) mm
(33/8 x 41/2 x 15/8 in.)
Weight Approx. 170 g, 6 oz (excluding batteries)
[TP-VS480]
Track system 2 tracks 1 channel, monaulal Frequency response 250 - 8,000 Hz EIAJ Microphone Electret condenser microphone (monaural) Maximum output 300 mW (EIAJ/DC) Input jack EXT MIC jack (monaural mini-jack) (1) Output jack EARPHONE jack (monaural mini-jack) (1) Other jack DC 3 V jack Speaker Diameter 50 mm, 4 ohms Recording system DC bias Erasing system Magnet erasure Power sources DC 3 V using two R6 (size AA) dry cell bat-
teries AC house current using the AC adaptor Aiwa AC-D302
Battery life
Battry EIAJ Recording EIAJ 10 mW Manganese (R6P) Batteries Approx. 5 hrs Approx. 3.5 hrs Alkaline (LR) batteries Approx. 18.5 hrs Approx. 13.5hrs Dimensions 113.5 (W) x 90 (H) x 38.4 (D) mm
(41/2 x 35/8 x 19/16 in.)
Weight Approx. 166 g, 5.8 oz (excluding batteries)
• Design and specifications are subject to change without notice.
ACCESSORIES LIST (TP-VS610)
REF. NO PART NO. KANRI DESCRIPTION
1 8Z-HT6-904-010 IB,YHJ(ECC)C<YHS,YJS> 1 8Z-HT6-906-010 IB,YL(3L)C<YLS> 2 87-PD3-050-010 STRAP,HAND
NO.
ACCESSORIES LIST (TP-VS480)
REF. NO PART NO. KANRI DESCRIPTION
1 8Z-HTA-904-010 IB,YHJ(3L)C 2 87-PD3-050-010 STRAP,HAND
NO.
2
Page 3
ELECTRICAL MAIN PARTS LIST
REF. NO PART NO. KANRI DESCRIPTION
IC 87-A20-399-010 IC,LA4168M
87-017-643-080 IC,MM1206XF<6YHS,6YJS,6YLS>
TRANSISTOR 89-333-266-080 CHIP TR,2SC3326B
89-327-125-080 CHIP TR,2SC2712GR 87-A30-288-040 C-TR,DTC114YKA 89-341-165-080 CHIP TRANSISTOR 2SC4116GR 89-342-132-080 TR,2SC4213
87-A30-144-080 C-TR,2SC4081
DIODE 87-A40-529-010 DIODE,1GWJ42
87-020-027-080 CHIP-DIODE 1SS184 87-020-339-080 CHIP DIODE,1SS226
MAIN C.B C101 87-015-676-010 CAP,E 47-6.3 7L
C102 87-016-462-080 C-CAP,S 1-16 F C103 87-016-462-080 C-CAP,S 1-16 F C104 87-010-186-080 CAP,CHIP 4700P C105 87-010-184-080 CHIP CAPACITOR 3300P(K)
C106 87-015-695-010 CAP,E 1-50 7L C107 87-015-681-010 ELECTROLYTIC CAPACITOR, SRA16V C108 87-015-677-010 ELECTROLYTIC CAPACITOR, 100U 6 C109 87-015-674-010 CAP 22U-6.3V C110 87-010-186-080 CAP,CHIP 4700P
C111 87-015-698-010 ELECTROLYTIC SRA 50V-4.7U C112 87-016-462-080 C-CAP,S 1-16 F<6YHS,6YJS,6YLS> C113 87-016-462-080 C-CAP,S 1-16 F C114 87-016-462-080 C-CAP,S 1-16 F C115 87-015-675-010 ELECTROLYTIC CAPACITOR, 6.3V-3
C116 87-010-197-080 CAP, CHIP 0.01 DM C118 87-016-462-080 C-CAP,S 1-16 F C119 87-010-187-080 CAP CHIP S5600P C151 87-A10-264-080 C-CAP,S 0.1-16ZF C152 87-016-462-080 C-CAP,S 1-16 F
NO.
C153 87-015-908-010 CAP, 220-4V C154 87-015-908-010 CAP, 220-4V C155 87-015-676-010 CAP,E 47-6.3 7L C162 87-010-193-080 CHIP CAPACITOR,0.033<6YHS,6YJS,6YLS> C163 87-016-462-080 C-CAP,S 1-16 F<6YHS,6YJS,6YLS>
C181 87-015-695-010 CAP,E 1-50 7L C182 87-015-676-010 CAP,E 47-6.3 7L C183 87-016-462-080 C-CAP,S 1-16 F C201 87-016-462-080 C-CAP,S 1-16 F C401 87-A10-264-080 C-CAP,S 0.1-16ZF
C402 87-A10-264-080 C-CAP,S 0.1-16ZF C403 87-016-491-080 C-CAP,S 0.22-16 FZ J101 84-TM1-630-010 JACK,3.5 HSJ1493-05 J102 87-A60-849-010 JACK,DC DIA 2.75 BLK J103 84-TM1-630-010 JACK,3.5 HSJ1493-05
SW101 87-A90-305-010 SW,SL 2-2-2 (NC) SW102 87-031-816-010 SLIDE SWITCH SW161 87-031-816-010 SLIDE SWITCH SW181 87-031-816-010 SLIDE SWITCH TH201 87-A90-855-080 C-THMS,SC20-3K102K
TH202 87-A90-307-080 C-THMS,K39G220 VR101 87-A90-314-010 VR,RTRY 10K H VR201 87-A90-308-010 VR,RTRY 3KB XV81 VR202 87-A90-527-010 SFR,5K H VZ066L3 VR402 87-A90-528-010 SFR,50K H VZ066L3<6YHS,6YJS,6YLS>
LED C.B<6YHS,6YJS,6YLS> C301 87-016-462-080 C-CAP,S 1-16 F<6YHS,6YJS,6YLS>
C302 87-016-462-080 C-CAP,S 1-16 F<6YHS,6YJS,6YLS> C303 87-016-462-080 C-CAP,S 1-16 F<6YHS,6YJS,6YLS> C304 87-016-462-080 C-CAP,S 1-16 F<6YHS,6YJS,6YLS> D301 87-017-828-070 C-LED,SEL 1401C GRN<6YHS,6YJS,6YLS>
D302 87-017-829-070 C-LED,SEC 1901C ORN<6YHS,6YJS,6YLS> D303 87-017-827-070 C-LED,SEC 1201C RED<6YHS,6YJS,6YLS> D305 87-017-827-070 C-LED,SEC 1201C RED<6YHS,6YJS,6YLS> SW103 87-036-123-080 CHIP SLIDE SWITCH,1-1-2
SW104 87-036-159-080 SWITCH SLIDE 2-2-2<6YHS,6YJS,6YLS>
LED C.B<4YHS,4YJS> LED304 88-HC6-612-080 C-DIODE,RB411D<4YHS,4YJS>
REF. NO PART NO. KANRI DESCRIPTION
NO.
<6YHS,6YJS,6YLS>
CHIP RESISTOR PART CODE
Chip Resistor Part Coding
88
A
Resistor Code
Chip resistor
Wattage Type Tolerance 1/16W 1005 5% CJ
1/16W 1/10W
1/8W
1608 2125
3216
5% 5%
5%
Symbol
CJ CJ
CJ
Figure
Value of resistor
3
Form
L
W
Dimensions (mm)
LW t
1.0 0.5 0.35 104
t
1.6 0.8 0.45 2 1.25 0.45
1.6
0.55
3.2
Resistor Code
108 118
128
: A : A
Page 4
SCHEMATIC DIAGRAM
F
56
R306
KA
C303
330
560
15
R153
D101
1GWJ42
3.3k
6
R406
18k
0.22 C403
56k
VR202
TAPE
SPEED
VR402 TAPE SPEED ADJ. (2.4)
C108
ADJ.
(4.8)
R108
C181 1/50
C115 33/6.3
C114
R109
560k
C118
3.3M
Q164
R106
12k
AZIMUTH
ADJ.
4
Page 5
WIRING-1 (MAIN C.B)
1
A
B
C
D
234567
8
9
10
11 12 13
14
E
F
G
H
[TP-VS610 ONLY]
I
[BOTTOM VIEW]
J
A MAIN C.B [TOP VIEW]
65
Page 6
WIRING-2 (LED C.B) WIRING-3 (CONNECTION)
1
A
B
C
D
234567
R
8
9
10
11 12 13
14
E
F
G
H
I
J
87
Page 7
ELECTRICAL ADJUSTMENT
A MAIN C.B
VR402
VR202
J103
EARPHONE
VR201
PLAYBACK SPEED
PRACTICAL SERVICE FIGURE
Tape speed: 3000 Hz ± 60 Hz Wow & flutter: Less than 0.55% (4.8 cm/s)
Less than 0.8% (2.4 cm/s) Take-up torque: 20 ~ 50 g-cm (FWD) F.F torque: More than 55 g-cm REW torque: More than 55 g-cm S/N ratio: More than 56 dB (DC, PB)
More than 26 dB (DC, R/PB) Distortion: Less than 3.0% (DC, PB)
Less than 7.0% (DC, R/PB) Noise level: Less than 2.0 mV (PB, Vol Max., DC)
Less than 16 mV (R/PB, Vol Max., DC)
Less than 0.3 mV (PB, Vol Min, DC) Erasing ratio: More than 44 dB (1kHz) Test tape TTA-100
TTA-160
TTA-150
TTA-330
IC BLOCK DIAGRAM
1
R/P HEAD
1. Azimuth Adjustment Settings: • T est tape: TTA-330
• Test point: EARPHONE JACK (J103)
• Adjustment location: Azimuth adjustment screw
• PAUSE: OFF
• VOLUME: Maximum.
Method: Play back the test tape, and adjust so that the
output (8 kHz) becomes maximum.
2. Tape Speed Adjustment (4.8 cm/s) Settings: • Test tape: TTA-100 (TAPE CENTER)
• Test point: EARPHONE JACK (J103)
• Adjustment location: VR202
• PAUSE: OFF
• VOLUME: Maximum
• PLAYBACK SPEED: Normal (Speed volume center)
Method: Play back the test tape, and adjust for 3000 Hz
±10Hz
IC, MM1206XF
23
3. Tape Speed Adjustment (2.4cm/s) (TP-VS610 only) Settings: • Test tape: TTA-150 or TTA-160 (TAPE CENTER)
• Test point: EARPHONE JACK (J103)
• Adjustment location: VR402
• PAUSE: OFF
• VOLUME: Maximum
• PLAYBACK SPEED: Normal (Speed volume center)
• REC MODE: Extended
Method: Play back the test tape, and adjust for 3000 Hz
±10Hz
TRANSISTOR ILLUSTRATION
C
B
E
2SC2712 2SC3326 2SC4081 2SC4116 2SC4213 DTC114
109
Page 8
MECHANICAL EXPLODED VIEW (TP-VS610)
MECHNICAL MAIN PARTS LIST (TP-VS610)
1
PLATE, SHIELD MOTOR
21
3
4
2
5
6
7
8
9
10
LED C.B
A
A
13
12
REF. NO PART NO. KANRI DESCRIPTION
1 8Z-HT6-015-010 KNOB,SL MIC SENS 2 8Z-HT6-029-010 GRILLE,MIC Y 3 8Z-HT6-006-010 WINDOW,CASS 4 8Z-HT6-016-010 KNOB,RTRY REC MODE 5 8Z-HT6-005-010 PANEL,LID
6 8Z-HT6-201-010 HLDR,MIC 7 82-TP3-609-010 ECM 8 8Z-HT6-023-010 LID,CASS Y 9 8Z-HT6-008-010 LENS,LED BATT 10 8Z-HT6-009-010 LENS,LED REC
11 8Z-HT6-024-010 FRAME,CENTER Y 12 87-HT8-208-010 SPR-T,LID CASS 13 87-HT8-203-010 SPR-P,CASS 14 87-HT8-205-010 LEVER,REC SAFETY 15 87-HT8-209-010 SPR-E,REC SAFETY
16 87-040-196-010 COUNTER 17 87-HT8-202-010 HLDR,COUNTER 18 87-HT8-210-010 BELT,COUNTER 19 87-HT8-204-010 LEVER,REC ACTUATOR 20 8Z-HT6-202-010 LEVER,PAUSE
21 8Z-HT6-010-010 BTN,PLAY 22 8Z-HT6-012-010 BTN,FF 23 8Z-HT6-013-010 BTN,REW 24 8Z-HT6-011-010 BTN,REC 25 8Z-HT6-014-010 BTN,STOP
NO.
REF. NO PART NO. KANRI DESCRIPTION
26 8Z-HT6-007-010 LID,BATT 27 8Z-HT6-203-010 BAT-CONTACT,(+) 28 8Z-HT6-204-010 BAT-CONTACT,(-) 29 84-HJ9-210-010 SHAFT,BAT 30 8Z-HT6-032-010 FOOT,RUBBER
31 87-A91-158-010 SPKR,DIA 50 32 8Z-HT6-020-010 GRILLE,SPEAKER 33 8Z-HT6-019-010 KNOB,SL VZRS 34 8Z-HT6-018-010 KNOB,SL SLSS 35 8Z-HT6-017-010 KNOB,SL PAUSE
36 8Z-HT6-025-010 CABI,REAR Y A 87-351-508-310 VT2+1.4-3.5 BLK B 87-067-271-010 SCREW VFT2+1.7-4 C 87-264-521-310 V+1.7-1.6 CR D 87-067-769-010 VT2+1.7-8(3) BLK
E 87-354-529-310 VT2+1.7-4
NO.
11
18
28
25
B
19
B
C
20
29
24
27
23
26
22
MECHNICAL MAIN PARTS LIST (TP-VS480)
14
15
REF. NO PART NO. KANRI DESCRIPTION
21 8Z-HT7-203-010 LEVER,PAUSE 22 87-HT8-204-010 LEVER,REC ACTUATOR 23 8Z-HT7-206-010 BAT-CONTACT,(-) 24 8Z-HT7-205-010 BAT-CONTACT,(+) 25 8Z-HT7-007-010 LID,BATT
26 8Z-HT9-003-010 CABI,REAR 27 8Z-HT7-009-010 KNOB,SL SLSS 28 8Z-HT7-008-010 KNOB,SL PAUSE A 87-B10-234-010 QT2+1.4-3 BLK B 87-268-527-310 V HEAD SCREW D1.7-3
C 87-264-521-310 V+1.7-1.6 CR D 87-067-271-010 SCREW VFT2+1.7-4 E 87-HT8-211-010 VT2+2-18 S-SCREW BLK F 87-067-769-010 VT2+1.7-8(3) BLK
NO.
D
30
30
16
MAIN C.B
17
36
E
33
34
30
D
35
31
REF. NO PART NO. KANRI DESCRIPTION
1 8Z-HT9-007-010 WINDOW,CASS 2 8Z-HTA-008-010 LID,CASS YJ 3 8Z-HT7-004-010 GRILLE,MIC 4 8Z-HT7-005-010 PANEL,MIC 5 87-HT8-203-010 SPR-P,CASS
6 82-TP3-609-010 ECM 7 8Z-HT7-201-010 HLDR,MIC 8 8Z-HT7-204-010 COVER, MIC 9 8Z-HT7-010-010 GRILLE,SPEAKER 10 87-A91-158-010 SPKR,DIA 50 4OHM 1.0W
11 8Z-HT7-012-010 FOOT,RUBBER 12 87-HT8-208-010 SPR-T,LID CASS 13 8Z-HTA-003-010 FRAME,CENTER 14 87-HT8-205-010 LEVER,REC SAFETY 15 87-HT8-209-010 SPR-E,REC SAFETY
16 8Z-HT6-010-010 BTN,PLAY 17 8Z-HT6-012-010 BTN,FF 18 8Z-HT6-013-010 BTN,REW 19 8Z-HT6-014-010 BTN,STOP 20 8Z-HT6-011-010 BTN,REC
NO.
32
1211
Page 9
MECHANICAL EXPLODED VIEW (TP-VS480)
3 4
6
7
8
14
26
11
28
27
16
13
12
10
SH, COVER SPEAKER
9
15
PLATE, SHIELD MOTOR
17
18
19
20
11
25
24
MAIN C.B
22
2
5
LED C.B
23
21
1
F
F
A
B
D
D
C
E
13
Page 10
TAPE MECHANISM EXPLODED VIEW 1/1
14
Page 11
TAPE MECHANISM PARTS LIST 1/1
REF. NO PART NO. KANRI DESCRIPTION
1 S1-909-013-050 CHASSIS ASSY 2 S1-909-020-190 FR PLATE 3 S1-909-020-090 LOCK PLATE 4 S1-909-020-140 STOP SPRING 5 S1-909-120-080 REC LEVER SPRING
6 S1-909-120-070 REC LEVER 7 S1-909-120-020 MG GUIDE 8 S6-207-100-020 HEAD E TC-230AN(SL) 9 S1-852-140-020 M LUBBER 10 S1-909-030-050 HEAD PANEL
11 S1-909-040-060 P/R SPRING 12 S1-909-030-080 R/C SPRING 13 S1-909-030-070 R/C PLATE 14 S1-909-030-060 TAPE GUIDE 15 S1-852-140-030 M COLLER
16 S1-944-030-020 HEAD SPRING PLATE 17 S6-205-020-130 PR HEAD RM-7521-A 18 S1-909-020-100 STOP LEVER 19 S1-909-110-040 AUTO LEVER 20 S1-909-110-020 A PUSH ARM
21 S1-909-110-050 M CONTROL SPRING 22 S1-909-060-150 SENSOR SPRING C 23 S1-909-063-030 T REEL ASSY 24 S1-909-060-130 TAKE UP GEAR 25 S1-909-030-090 HP SPRING
26 S1-909-083-060 MOTOR ASSY 27 S1-909-050-130 BRAKE BELT 28 S1-909-043-010 PINCH ROLLER ASSY 29 S1-909-020-200 FR PLATE SPRING 30 S1-909-020-120 FF LEVER
NO.
REF. NO PART NO. KANRI DESCRIPTION
31 S1-909-053-040 FLYWHEEL ASSY 32 S1-909-080-100 MAIN BELT 33 S1-909-050-100 FL BRACKET 34 S1-909-020-150 R/C LEVER(R) 35 S1-909-020-160 R/C LEVER(F)
36 S1-909-060-120 CAM GEAR 37 S1-909-020-170 R/C BRACKET 38 S1-909-020-110 RWD LEVER 39 S1-909-020-180 FF STOPPER 40 S6-401-011-630 LEAF SW MSW-1541TA
41 S1-909-070-020 RWD GEAR 42 S1-909-020-130 FR SPRING A S9-C01-174-030 CAMERA 1.7-4 B S9-C01-173-530 CAMERA 1.7-3.5 C S9-P14-203-310 +/- SCREW M2-3.3
D S9-C18-300-100 CAMERA 1.7-3 E S9-P08-173-410 PST 1.7-3.4 F S9-P14-206-320 +/- SCREW M2-3.6 G S9-W02-300-100 P WASHER CUT 1.2-3.8-0.3 H S9-W08-350-200 LUMILER WASHER CUT 0.98-3-0.3
I S9-W05-200-600 HL WASHER 1.16-3-0.2 J S9-W05-200-100 HL WASHER 1.55-3-0.13
NO.
15
Page 12
REFERENCE NAME LIST ELECTRICAL SECTION
DESCRIPTION REFERENCE NAME ANT ANTENNAS
C- CHIP C-CAP CAP, CHIP C-CAP TN CAP, CHIP TANTALUM C-COIL COIL, CHIP
C-DI DIODE, CHIP C-DIODE DIODE, CHIP C-FET FET, CHIP C-FOTR FILTER, CHIP C-JACK JACK, CHIP
C-LED LED, CHIP C-RES RES, CHIP C-SFR SFR, CHIP C-SLIDE SW SLIDE SWITCH, CHIP C-SW SWITCH, CHIP
C-TR TRANSISTOR, CHIP C-VR VOLUME, CHIP C-ZENER ZENER, CHIP CAP, CER CAP, CERA-SOL CAP, E CAP, ELECT
CAP, M/F CAP, FILM CAP, TC CAP, CERA-SOL CAP, TC-U CAP, CERA-SOL SS CAP, TN CAP, TANTALUM CERA FIL FILTER, CERAMIC
CF FILTER, CERAMIC DL DELAY LINE E/CAP CAP, ELECT FILT FILTER FLTR FILTER
FUSE RES RES, FUSE MOT MOTOR P-DIODE PHOTO DIODE P-SNSR PHOTO SENSER P-TR PHOTO TRANSISTOR
POLY VARI VARIABLE CAPACITOR PPCAP CAP, PP PT POWER TRANSFORMER PTR, RES PTR, MELF RC REMOTE CONTROLLER
RES NF RES, NON-FLAMMABLE RESO RESONATOR SHLD SHIELD SOL SOLENOID SPKR SPEAKER
SW, LVR SWITCH, LEVER SW, RTRY SWITCH, ROTARY SW, SL SWITCH, SLIDE TC CAP CAP, CERA-SOL THMS THERMISTOR
TR TRANSISTOR TRIMMER CAP, TRIMMER TUN-CAP VARIABLE CAPACITOR VIB, CER RESONATOR, CERAMIC VIB, XTAL RESONATOR, CRYSTAL
VR VOLUME ZENER DIODE, ZENER
MECHANICAL SECTION
DESCRIPTION REFERENCE NAME ADHESHIVE SHEET ADHESHIVE
AZ AZIMUTH BAR-ANT BAR-ANTENNA BAT BATTERY BATT BATTERY
BRG BEARING BTN BUTTON CAB CABINET CASS CASSETTE CHAS CHASSIS
CLR COLLAR CONT CONTROL CRSR CURSOR CU CUSHION CUSH CUSHION
DIR DIRECTION DUBB DUBBING FL FRONT LOADING FLY-WHL FLYWHEEL FR FRONT
FUN FUNCTION G-CU G-CUSHION HDL HANDOL HIMERON CLOTH HINGE, BAT HINGE, BATTERY
HLDR HOLDER HT-SINK HEAT SINK IB INSTRUCTION BOOKLET IDLE IDLER IND, L-R INDICATOR, L-R
KEY, CONT KEY, CONTROL KEY, PRGM KEY, PROGRAM KNOB, SL KNOB, SLIDE LBL LABEL LID, BATT LID, BATTERY
LID, CASS LID, CASSETTE LVR LEVER P-SP P-SPRING PANEL, CONT PANEL, CONTROL PANEL, FR PANEL, FRONT
PRGM PROGRAM PULLY, LOAD MO PULLY, LOAD MOTOR RBN RIBBON S- SPECIAL SEG SEGMENT
SH SHEET SHLD-SH SHIELD-SHEET SL SLIDE SP SPRING SP-SCREW SPECIAL-SCREW
SPACER, BAT SPACER, BATTERY SPR SPRING SPR-P P-SPRING SPR-PC-PUSH P-SPRING, C-PUSH T-SP T-SPRING
TERM TERMINAL TRIG TRIGGER TUN TUNING VOL VOLUME W WASHER
WHL WHEEL WORM-WHL WORM-WHEEL
737004
2–11, IKENOHATA 1–CHOME, TAITO-KU, TOKYO 110-8710, JAPAN TEL:03 (3827) 3111
Printed in Singapore
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