AIM Corp. PERFORMANCE PRODUCTS
Gen. 2 - CF2 Performance Clutch kit (Inner Kit)
Installation Instruction 1/2
Read and become familiar with these installation instructions before start.
Parts#:TA008-003 For '06 Dyna and ‘07 and later Big Twin
Contents:
① 5mm allen head bolt
② Small washer
③ Lock up head
④ Static spring
⑤ CF Pressure plate
⑥ Steel plate (1.5mm)
⑦ 10 Friction plates package
⑧ Steel plate (3mm)
6
⑨ Clutch hub
6
⑩ Billet clutch basket (NA)
0
⑪ Spring shims (no
6
needed for black spring)
1
⑫ Clutch adjuster lock nut
8
⑬ Lock nut socket
7
1
1
1
18
1
1
WARNING: To prevent accidental veihicle start-up, which could cause
serious injury, disconnect nagative(-) battery cable before proceeding.
Submerge and soak all friction plates in HD petroleum based oil or
1.
ATF type F, non-synthetic primary oil. The use of synthetics is not
recommended as they tend to cause slippage.
Remove clutch assembly. See Harley-Davidson service manual.
2.
See Picture. 1 and 2. Place the Clutch basket and the primary cover
3.
into position.
⑭
⑬
⑫
⑪
①
②
③
④
⑤
⑥
⑦
⑧
⑨
⑩
Picture.1
See Picture. 2. Rotate the clutch basket by hand to check the
4.
clearance between the clutch basket and the primary cover. If the
clutch basket hits the primary cover, you need to modify the primary
cover.
5.
Place drive components (primary chain, compensating sprocket
assembly and clutch basket into position.
6.
Clean and prime threads of the compensating sprocket bolt(or nut)
and the clutch hub main shaft nut. Apply Locktite (red) to them.
Note: Clutch hub mainshaft nut has left hand threads, so turn
counterclockwise to install.
Tighten the compensating sprocket bolt and the clutch hub main shaft
7.
nut. See Harley-Davidson service manual about torque.
8.
See Picture. 3 Install the 3mm steel plate⑧ on the clutch hub.
Then, install a friction plate ⑦ and then a steel plate (1.5mm) ⑥ on
9.
the clutch hub. Install ten remaining friction plates and nine remaining
steel plates in same manner, alternating between friction plates and
steel plates. Ending with friction plate on the top.
Picture.2
Picture.3
Picture.4
10.
See Picture. 4. Place the AIM 1.5 mm steel plate on the Top of the
clutch plates kit.
AIM Corp. PERFORMANCE PRODUCTS
Gen. 2 - CF2 Performance Clutch kit (Inner Kit)
Installation Instruction 2/2
See Picture. 5. Install the Lock up head③ on clutch hub. Use the
11.
provided bolts① and washers②, tighten little by little with a 5mm
allen wrench to 9-10 ft-lbs.
Caution: Don not tighten the only one bolt all the way in to avoid
damaging the lock up head, Carefully tighten 5mm allen head
bolts little by little.
Use the stock clutch adjuster screw and special lock nut ⑫ in the kit
12.
to adjust the clutch. Tighten the screw in until it gently bottoms out
then back it out 1/2 to 1 turn.
13.
See Picture. 6. Use the special lock nut socket ⑬ to tighten the lock
nut.
Adjust the clutch cable. Ensure free play of 1/8in or more at the clutch
14.
lever pivot between the clutch holder and lever without pulling the
cable.
Parts#:TA008-003 For '06 Dyna and ‘07 and later Big Twin
Picture.5
Picture.6
See Picture. 7. Cut the stock gasket with scissors or use our derby
15.
cover gasket (#AM003-001).
16.
Check the clearance between Lock up head and derbycover with
clay before install the derby cover.
Caution: H-D stock derby cover on '99 to '06 Big Twin (except '06
Dyna) require the 1/8" thick derby cover spacer (#AM004-001) for
clearance issue. Non-stock derby cover (including '03 Anniversary
cover) and 3 holes derby cover may require thicker derby cover
spacer.
17.
Install primary cover, primary chain tensioner and fill with lubricant.
See Harley-Davidson service manual.
Spr in g set u p h ei gh t (m m )
Fr e e
l
e ngt
h
(
mm)
S pr i n
g
R
ate
(k gf/
mm)
Co il
b
in d
(
mm)
0 1
1 6 1 6 1 6 1 6
Picture.7
2 5
2 3
S W S 2 1- 3 5
apac it y fo r t h e En gin e
35 3.07 17.5
67.6 405.7 74.4 446.3 81.1 486.9 87.9 527.4
175 ft lbs 188 ft lbs 202.3 ft lbs 225.8 ft lbsC
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