Ag Leader InSight Cotton User Manual Ver.6.0

InSight™ Firmware Version 6.0
Cotton Harvest Insert
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InSight™ User Guide - Cotton Harvest Insert

ABOUT THIS INSERT

This Cotton Harvest Insert is designed to be included in the back of your current InSight User Manual, immediately behind the Document Change Request Form.
As with other chapters in the InSight User Manual, an index is provided at the back of this insert that refers to terms found in this specific chapter.
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INSTALLATION

TYPICAL SYSTEM WIRING DIAGRAM

Yield monitor installation kits are specific to each supported picker model. Installation specific instructions and diagrams are packaged with each kit.
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COTTON SETUP

COTTON HARVEST MENU

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COTTON SETUP TABS

CONFIGURATION
The Cotton Harvest setup pages contain all the necessary settings to configure the system for logging, mapping, and rate control for planting operations. The combination of Configuration, Combine, Header, Crop and Calibration are referred to as a Configuration within the InSight system.
Cotton Harvest Setup
Tab

Configuration

Picker
Crop
Calibration
Cotton Harvest configurations
Description
The Configuration Tab is where you can add and edit operating configurations. For more information, see “Configuration” on
page 577.
The Picker Tab is where you can set up and configure additional pickers. For more information, see “Picker Tab Buttons” on
page 584.
The Crop Tab is where you can add and edit crops. For more information, see “Crop Tab Buttons” on page 593.
The Calibration Tab is where you can perform calibrations. For more information, see “Calibration Tab” on page 599.
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CONFIGURATION TAB BUTTONS

The Configuration Tab is where cotton harvest configurations are made and displayed. Press the Setup button and then the Cotton Harvest button to reach this screen.
• To see a Cotton Harvest Configuration Menu, see “Cotton Harvest Menu” on page 576.
• For required setup before this configuration can be used, see “Setup Tips” on page 17.
Cotton Configuration Tab
Button Description
Press to add a new cotton configuration. An on-screen wizard will walk you through the setup process in a step-by-step manner. New pickers can be created during the setup process.
For more detailed information, see “Adding A New
Configuration” on page 579.
Press to edit the name of a selected configuration. The on­screen keyboard will be displayed to complete the desired text edits.
Press to remove a configuration. The picker will not be deleted.
When deleting a configuration all regions and
harvest data logged with that configuration will be deleted!
Press to display and edit settings specific to a vehicle, picker and controller combination. For more information, see
“Configuration Settings” on page 583.
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ADDING A NEW CONFIGURATION

To add a new configuration press the Add button. The Configuration Setup Wizard appears, as shown below.
Step 1: Select picker from Configuration Setup Wizard
Press New to add a new picker or select an existing one from the list. For detailed information, see “Adding A New Picker”
on page 586.
Press Next to continue.
Step 2: Select picker from Vehicle Setup Wizard
Step 3: Enter suggested picker name
If you pressed New, the Vehicle Setup Wizard appears, as shown at left. A list of all cotton pickers manufactured by John Deere and Case IH which are supported by the InSight monitor is provided in the Select Make and Select Model drop-down menus. Select your make and model, then press Next.
Use the keyboard button to edit the name of the picker. Press Finish to continue, and you will return to the next window in the Configuration Setup Wizard.
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ADDING A NEW CONFIGURATION (CONTINUED)

Auxiliary Step: Select Head Type (John Deere vehicles only)
If you have entered in a John Deere make and model, you will see an auxiliary step of the Configuration Setup Wizard. Select either the inline or convention header type.
• The Inline head type configures the InSight monitor to receive data from one sensor per row. Most current John Deere pickers use this header type.
• The Conventional head type configures the InSight monitor to receive data from two sensors per row. Some older John Deere pickers use this head type.
After making your selection, press Next to continue.
Step 4: Enter Number of Rows and Full Swath
Use the up and down arrows to enter the number of rows; then use the numeric keypad to enter the full swath width of the header. Press Next to continue.
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ADDING A NEW CONFIGURATION (CONTINUED)

Step 5: Enter header offset
If the header of your vehicle is mounted asymmetrically to the vehicle’s center, you must enter in the offset distance.
At the Header Offset window shown at bottom left, you can compensate for the distance between the center of the vehicle and the center of the header’s swath. Use the numeric keypad to enter this distance, and then use the drop-down menu to enter the direction.
Press Next to continue.
Even after you have entered in the header offset
distance number here, you can still edit this number later.
For more information, see “Configuration Settings” on
page 583.
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ADDING A NEW CONFIGURATION (CONTINUED)

Step 6: Enter Sensor Configuration
The Sensor Configuration Window appears, showing the rows being harvested. Press the checkboxes that correspond to your sensor configuration. In the example at left, the operator has selected four sensors on four rows.
In order to log data on the Run screen, you must
specify the correct sensor configuration. Otherwise, when
you attempt to set up an operating configuration at the
Run screen’s Field Operation Wizard, you will see an error
message stating that “The cotton flow sensor
configuration does not match the active picker.”
Step 7: Enter Ground Speed Source
Step 8: Enter Suggested Name for Configuration
Select the ground speed source. If you will be using GPS as the primary you will need to select a secondary source. Press Next when finished.
Use the default name or enter in a new name for the configuration.
Press Finish to complete the configuration process.
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CONFIGURATION SETTINGS

To access the Configuration Settings window, first highlight a configuration in the list and then press the Configuration Settings button.
Configuration Settings window
Setting Description
The Header Offset shows the distance between the centerline of the vehicle and the center of the header’s swath. To change these settings, use the numeric keypad to enter this distance, then use the drop-down menu to enter the direction.
The Ground Speed Sensor area shows the primary and secondary ground speed source.
The Active Rows area shows which rows are equipped with sensors. If you wish to change these settings, press the checkboxes that correspond to the number of sensors in your configuration. In the example at left, the operator has selected four sensors on four rows.
In order to log data on the Run screen, you must
specify the correct sensor configuration. Otherwise, when
you attempt to set up an operating configuration at the
Run screen’s Field Operation Wizard, you will see an error
message stating that “The cotton flow sensor
configuration does not match the active picker.”
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PICKER CONFIGURATION

PICKER TAB BUTTONS

The Picker Tab provides functionality for setting up and configuring additional pickers. This tab displays a Picker List, which will show any pickers that have already been created. The Picker Tab also includes functionality for Header Sensor and Distance calibrations, which must be performed prior to the start of the cotton harvest season. To see a Cotton Configuration menu that includes information on the Picker Tab, see “Cotton Harvest Menu” on page 576.
Picker Setup Tab
Button Description
The Add button allows you to add a new picker. A wizard will walk you through setting up the picker. For detailed information, see “Adding A New
Picker” on page 586.
The Edit Name button allows you to edit the name of a picker in the list. To edit, highlight the name of a picker in the list and then press this button. Use the on-screen keyboard to edit the name.
The Remove button allows you to remove a picker. The configuration and any regions and harvest data logged with it will be deleted.
When deleting a picker, any configurations using it will be deleted. All regions and cotton harvest data logged with the configuration will also be deleted!
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The Picker Settings button allows you to view fan speed sensor settings. For more information, see “Picker Settings” on page 587.
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PICKER TAB BUTTONS (CONTINUED)
Button Description
The Sensor Settings button opens the Sensor Settings window, where you can edit the Low Signal Alarm and Zero Flow Threshold. For more information, see
“Sensor Settings” on page 588.
The GPS Offsets button allows you to specify the location of the GPS antenna in relation to the vehicle. A wizard will walk you through these edits. For more information, see “GPS Offsets” on page 589.
The Calibrate Distance button calibrates the radar, track or wheel speed sensor. For more information, see “Calibrate Distance” on page 590.
InSight™ Firmware Version 6.0
The Calibrate Header Sensor button launches the Header Sensor Calibration Wizard, which will walk you through calibrating the header sensor that turns area logging on and off. For more information, see “Calibrating The Header
Sensor” on page 592.
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ADDING A NEW PICKER

To start the process of adding a new picker press the Add button. The Vehicle Setup Wizard appears, as shown below.
Step1: Select Make and Model
Select the correct picker make and model from the list boxes.
Press Next to continue.
Step 2: Edit Name
Use the keyboard button to edit the name of the picker.
Press FINISH to complete the setup process.
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PICKER SETTINGS

The Cotton Picker Settings window contains fan speed sensor settings. To access this window, press the Picker Settings button on the Picker Tab.
Cotton Picker Settings
Fan Speed Sensor Setting Description
The Use Fan Speed checkbox specifies that the fan speed must be running at a minimum of 2,500 RPM before data logging will begin. This box is checked by default.
This setting can be unchecked if you are having
problems with the fan speed sensor. When unchecked,
the InSight monitor will not require a minimum fan
speed for logging data. Instead, it will log data anytime
the Master Button is on Auto.
The pulses per revolution (pls/rev) setting is the number of pulses generated for one revolution of the fan, and is pre­set for the factory-installed sensor on your machine. If you replace a sensor, or believe the displayed fan speed to be incorrect, you should verify this setting; and if necessary, you can edit this number.
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SENSOR SETTINGS

The Sensor Settings window contains values of settings that affect the operation of the picker’s cotton flow sensors. You can access this window by pressing the Sensor Settings button on the Picker Tab.
Sensor Settings Window
Setting Description
The Low Signal Alarm box contains a percentage value that sets the threshold for the sensors’ low signal strength alarm. Increasing this amount will make the alarm threshold more sensitive; while decreasing it will make the alarm threshold less sensitive. A setting of 0 will disable the low signal strength alarm.
The Zero Flow Threshold box is a setting that compensates for the vibration of the sensors inside the picker’s chutes.
Adjusting this value will change the current calibration. The current calibration should be retired before changing this value. After changing this value, you will need to perform a new calibration.
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GPS OFFSETS

After you complete the initial process of setting up a Picker, you must configure advanced GPS Offsets. The GPS Offsets define where machine rear axle, hitch, and product placement is in relation to the GPS antenna. These settings are used by mapping and product control. To do this, press the GPS Offsets button, and the GPS Offsets window appears, as shown below.
Antenna Offsets
The Antenna Tab contains three different settings. Accuracy when measuring for a specific setting is essential to ensure proper machine performance.
• Measure and enter the horizontal distance from the rear axle to the position of the GPS antenna. Select In Front or Behind from the list box to indicate the position of the antenna in relation to the rear axle.
• Measure and enter the horizontal distance from the centerline of the vehicle to the position of the GPS antenna. Select Left or Right to indicate the position from the vehicle centerline.
• Measure and enter the vertical height of the antenna above the ground.
Head Offset
The Head Tab allows you to enter in the distance from the head attachment point to the rear axle. Use the numeric keypad to enter in the distance to the axle.
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CALIBRATE DISTANCE

The following procedure describes a speed sensor calibration. Before beginning, keep in mind these two tips:
• Before beginning the speed sensor calibration, you should mark a measured distance to drive. The default distance currently in the InSight monitor (and the recommended distance) is 100 feet, or 50 meters if using metric measurements.
• For the most accurate results, this calibration should be performed in field conditions (not on gravel or paved roads)
To begin, first select a Picker from the list and press the Calibrate Distance button to calibrate the radar, track or wheel speed sensor.
Step 1: Select Speed Input
Select the sensor type to calibrate and press NEXT to continue.
Step 2: Calibration Distance
Step 3: Start Driving Course
The system defaults to 100 feet (or, if using metric, 50 meters) distance for calibration.
Press Edit Distance to change if needed. This value must match the actual distance of the course driven for calibration.
Press NEXT to continue.
Follow the on-screen directions and press START to begin the calibration process.
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