Advantech ADAM-5000, ADAM-5017H, ADAM-5017, ADAM-5017P, ADAM-5017UH User Manual

...
User Manual
ADAM-5000 Series
I/O Modules
Copyright
Edition 3
Printed in Taiwan March 2019
The documentation and the software included with this product are copyrighted 2018 by Advantech Co., Ltd. All rights are reserved. Advantech Co., Ltd. reserves the right to make improvements in the products described in this manual at any time without notice. No part of this manual may be reproduced, copied, translated or transmitted in any form or by any means without the prior written permission of Advantech Co., Ltd. Information provided in this manual is intended to be accurat e and reliable. How­ever, Advantech Co., Ltd. assumes no responsibility for its use, nor for any infringe­ments of the rights of third parties, which may result from its use.
Acknowledgements
Intel and Pentium are trademarks of Intel Corporation. Microsoft Windows and MS-DOS are registered trademarks of Microsoft Corp. All other product names or trademarks are properties of their respective owners.
Product Warranty (2 years)
Advantech warrants to you, the original purchaser, that each of its products will be free from defects in materials and workmanship for two years from the date of pur­chase.
This warranty does not apply to any products which have been repaired or altered by persons other than repair personnel authorized by Advantech, or which have been subject to misuse, abuse, accident or improper installation. Advantech assumes no liability under the terms of this warranty as a consequence of such events.
Because of Advantech’s high quality-control standards and rigorous testing, most of our customers never need to use our repair service. If an Advantech product is defec­tive, it will be repaired or replaced at no charge during the warranty period. For out­of-warranty repairs, you will be billed according to the cost of replacement materials, service time and freight. Please consult your dealer for more details.
If you think you have a defective product, follow these steps:
1. Collect all the information about the problem encountered. (For example, CPU
speed, Advantech products used, other hardware and software used, etc.) Note anything abnormal and list any onscreen messages you get when the problem occurs.
2. Call your dealer and describe the problem. Please have your manual, product,
and any helpful information readily available.
3. If your product is diagnosed as defective, obtain an RMA (return merchandize
authorization) number from your dealer. This allows us to process your return more quickly.
4. Carefully pack the defective product, a fully-completed Repair and Replacement
Order Card and a photocopy proof of purchase date (such as your sales receipt) in a shippable container. A product returned without proof of the purchase date is not eligible for warranty service.
5. Write the RMA number visibly on the outside of the package and ship it prepaid
to your dealer.
ADAM-5000 Series User Manual ii
Declaration of Conformity
CE
This product has passed the CE test for environmental specifications when shielded cables are used for external wiring. We recommend the use of shielded cables. This kind of cable is available from Advantech. Please contact your local supplier for ordering information.
FCC Class A
Note: This equipment has been tested and found to comply with the limit s for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Opera­tion of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
FM
This equipment has passed the FM certification. According to the National Fire Pro­tection Association, work sites are classified into different classes, divisions and groups, based on hazard considerations. This equipment is compliant with the speci­fications of Class I, Division 2, Groups A, B, C and D indoor hazards.
Technical Support and Assistance
1. Visit the Advantech web site at www .ad vantech.com/support where you can find
the latest information about the product.
2. Contact your distributor, sales representative, or Advantech's customer service
center for technical support if you need additional assistance. Please have the following information ready before you call:
Product name and serial numberDescription of your peripheral attachmentsDescription of your software (OS, version, application software, etc.)A complete description of the problemThe exact wording of any error messages
Safety Precaution - Static Electricity
Follow these simple precautions to protect yourself from harm and the products from damage.
To avoid electrical shock, always disconnect the power from your PC chassis
before you work on it. Don't touch any components on the CPU card or other cards while the PC is on.
Disconnect power before making any configuration changes. The sudden rush of power as you connect a jumper or install a card may damage sensitive electronic components.
iii ADAM-5000 Series User Manual
Safety Instructions
1. Read these safety instructions carefully.
2. Keep this User Manual for later reference.
3. Disconnect this equipment from any AC outlet before cleaning. Use a damp
cloth. Do not use liquid or spray detergents for cleaning.
4. For plug-in equipment, the power outlet socket must be located near the equip-
ment and must be easily accessible.
5. Keep this equipment away from humidity.
6. Put this equipment on a reliable surface during installation. Dropping it or letting
it fall may cause damage.
7. The openings on the enclosure are for air convection. Protect the equipment
from overheating. DO NOT COVER THE OPENINGS.
8. Make sure the voltage of the power source is correct before connecting the
equipment to the power outlet.
9. Position the power cord so that people cannot step on it. Do not place anything
over the power cord.
10. All cautions and warnings on the equipment should be noted.
11. If the equipment is not used for a long time, disconnect it from the power source
to avoid damage by transient overvoltage.
12. Never pour any liquid into an opening. This may cause fire or electrical shock.
13. Never open the equipment. For safety reasons, the equipment should be
opened only by qualified service personnel.
14. If one of the following situations arises, get the equipment checked by service
personnel:
15. The power cord or plug is damaged.
16. Liquid has penetrated into the equipment.
17. The equipment has been exposed to moisture.
18. The equipment does not work well, or you cannot get it to work according t o the
user's manual.
19. The equipment has been dropped and damaged.
20. The equipment has obvious signs of breakage.
21. DO NOT LEAVE THIS EQUIPMENT IN AN ENVIRONMENT WHERE THE
STORAGE TEMPERATURE MAY GO BELOW -20° C (-4° F) OR ABOVE 60° C (140° F). THIS COULD DAMAGE THE EQUIPMENT. THE EQUIPMENT SHOULD BE IN A CONTROLLED ENVIRONMENT.
22. CAUTION: DANGER OF EXPLOSION IF BATTERY IS INCORRECTLY
REPLACED. REPLACE ONLY WITH THE SAME OR EQUIVALENT TYPE RECOMMENDED BY THE MANUFACTURER, DISCARD USED BATTERIES ACCORDING TO THE MANUFACTURER'S INSTRUCTIONS.
23. The sound pressure level at the operator's position according to IEC 704-1:1982
is no more than 70 dB (A).
DISCLAIMER: This set of instructions is given according to IEC 704-1. Advantech disclaims all responsibility for the accuracy of any statements contained herein.
ADAM-5000 Series User Manual iv
Contents
Chapter 1 Overview...............................................1
1.1 Introduction ...............................................................................................2
Table 1.1: Supported I/O Module List..........................................2
1.2 Analog Input Modules ............................................................................... 3
1.2.1 ADAM-5013 3-ch RTD Input Module............................................3
Figure 1.1 ADAM-5013 Module Front View.................................3
Figure 1.2 RTD Inputs .................................................................4
Table 1.2: Technical Specifications of ADAM-5013 ................... . 4
Figure 1.3 Applying Calibration Resistance.................................5
Table 1.3: Calibration Resistances of ADAM-5013..................... 5
1.2.2 ADAM-5017 8-ch Analog Input Module ........................................ 6
Figure 1.4 ADAM-5017 Module Front View.................................6
Figure 1.5 Millivolt and Volt Input................................................. 6
Figure 1.6 Process Current Input................................................. 7
Figure 1.7 Locations of Jumpers .................................................7
Table 1.4: Technical Specifications of ADAM-5017 ....................7
1.2.3 ADAM-5017P 8-ch AI with independent Input .............................. 8
Figure 1.8 ADAM-5017P Module Front View...............................8
Figure 1.9 Millivolt and Volt Input................................................. 8
Figure 1.10Process Current Input.................................................8
Figure 1.11Locations of Jumpers ................................................. 9
Table 1.5: Technical Specifications of ADAM-5017P..................9
1.2.4 ADAM-5017H 8-ch High Speed Analog Input Module................10
Figure 1.12ADAM-5017H Module Front View ............................10
Figure 1.13Millivolt and Volt Input...............................................10
Figure 1.14Process Current Input...............................................10
Figure 1.15Locations of Jumpers ............................................... 11
Table 1.6: Technical Specifications of ADAM-5017H................11
Table 1.7: ADA M-5017H Input Signal Ranges.......................... 12
1.2.5 ADAM-5017UH 8-ch Ultra High Speed Analog Input Module..... 13
Figure 1.16ADAM-5017UH Module Front View..........................13
Figure 1.17Millivolt and Volt Input...............................................13
Figure 1.18Process Current Input...............................................13
Figure 1.19Locations of RC Filter Jumper Setting......................14
Figure 1.20Locations of RC Filter Jumper Setting......................14
Table 1.8: Technical Specifications of ADAM-5017UH .............15
Table 1.9: ADAM-5017UH Input Sgnal Ranges........................ 15
1.2.6 ADAM-5018 7-ch Thermocouple Input Module...........................16
Figure 1.21ADAM-5018 Module Front View............................... 16
Figure 1.22Thermocouple Input..................................................16
Table 1.10:Technical Specifications of ADAM-5018 .................. 17
1.2.7 ADAM-5018P 7-ch Thermocouple Input Module........................ 17
Figure 1.23ADAM-5018P Module Front View............................. 17
Figure 1.24Thermocouple Input..................................................18
Table 1.11:Technical Specifications of ADAM-5018P................18
Chapter 2 Analog Output Modules....................19
2.1 Analog Output Modules............... ... .... ... ... ... ............................................ 20
2.1.1 ADAM-5024 4-ch Analog Output Module....................................20
Figure 2.1 ADAM-5024 Module Frontal View............................ 20
Figure 2.2 Analog Output........................................................... 20
Table 2.1: Technical Specificati ons of ADAM-5024 ................ .. 21
v ADAM-5000 Series User Manual
Chapter 3 Analog I/O Module Calibration......... 23
3.1 Analog I/O Module Calibration............................................................... 24
3.1.1 ADAM-5000 Series Analog Input Module Calibration................. 24
Figure 3.1 Applying Calibration Voltage............................... ... .. 24
Table 3.1: Calibration Voltage of ADAM-5017/5018 ................. 27
Table 3.2: Calibration Voltage (ADAM-5017H) ......................... 27
Table 3.3: Calibration Voltage of ADAM-5018P........................ 28
Table 3.4: Calibration Voltage of ADAM-5017UH ..................... 28
3.1.2 Analog Output Module Calibration.............................................. 29
Figure 3.2 Output Module Calibration........................................ 29
Chapter 4 Digital Input/Output Modules...........31
4.1 Digital Input/Output Modules.................... ... ... ... .... ... ... ... .... ... ... ... ... .... ... .. 32
4.1.1 ADAM-5050 16-ch Universal Digital I/O Module......................... 32
Figure 4.1 DIP Switch Setting for Digital I/O Channel ............... 32
Figure 4.2 ADAM-5050 Module Frontal View................... .... ... .. 32
Figure 4.3 Dry Contact Signal Input (ADAM-5050) ................... 33
Figure 4.4 Wet Contact Signal Input (ADAM-5050)................... 33
Figure 4.5 Digital Output with SSR (ADAM-5050/5056)............ 33
Table 4.1: Technical Specifications of ADAM-5050 .................. 34
4.1.2 ADAM-5051(D) 16-ch Digital Input Module ................................ 34
Figure 4.6 ADAM-5051 Module Frontal View................... .... ... .. 34
Figure 4.7 TTL Input (ADAM-5051/5051D) ............................... 35
Figure 4.8 Contact Closure Input (ADAM-5051/5051D)............ 35
Table 4.2: Technical Specifications of ADAM-5051/5051D....... 36
4.1.3 ADAM-5051S 16-ch Isolated Digital Input Module with LED...... 36
Figure 4.9 ADAM-5051S Module Front View ....... ... ... ... ... .... ..... 36
Figure 4.10ADAM-5051S Module Wiring Diagram..................... 37
Table 4.3: Technical Specifications of ADAM-5051S....... .... ... .. 37
4.1.4 ADAM-5052 8-ch Isolated Digital Input Module.......................... 38
Figure 4.11ADAM-5052 Module Front View................ ... ... .... ... .. 38
Figure 4.12Isolation Digital Input (ADAM-5052)......................... 38
Table 4.4: Technical Specifications of ADAM-5052 .................. 38
4.1.5 ADAM-5053S 32-ch Isolated Digital Input Module ..................... 39
Figure 4.13ADAM-5053S Module Front View ............................ 39
Figure 4.14ADAM-5053S Module Wiring Diagram..................... 39
Table 4.5: ADAM-5053S Technical Specifications.................... 39
4.1.6 ADAM-5055S 16-ch Isolated Digital I/O Module with LED ......... 40
Figure 4.15ADAM-5055S Module Front View ............................ 40
Figure 4.16ADAM-5055S Module Wiring Diagram..................... 40
Table 4.6: Technical Specifications of ADAM-5055S................ 41
4.1.7 ADAM-5056(D) 16-ch Digital Output Module w/LED.................. 41
Figure 4.17ADAM-5056 Module Frontal View............................ 41
Figure 4.18Digital Output with SSR (ADAM-5050/5056)............ 42
Table 4.7: Technical Specifications of ADAM-5056 .................. 42
4.1.8 ADAM-5056S 16-ch Isolated Digital Output Module with LED ... 43
Figure 4.19ADAM-5056S Module Front View ............................ 43
Figure 4.20ADAM-5056S Module Wiring Diagram..................... 43
Table 4.8: Technical Specifications of ADAM-5056S.... ... ....... .. 44
4.1.9 ADAM-5056SO 16-ch Isolated Digital Output Module with LED 44
Figure 4.21ADAM-5056SO Module Front View.......................... 44
Figure 4.22ADAM-5056SO Module Wiring Diagram.................. 45
Table 4.9: Technical Specifications of ADAM-5056SO............. 45
4.1.10 ADAM-5057S 32-ch Isolated Digital Output Module................... 46
Figure 4.23ADAM-5057S Module Front View ............................ 46
Figure 4.24ADAM-5057S Module Wiring Diagram..................... 46
Table 4.10:ADAM-5057S Technical Specification...................... 46
ADAM-5000 Series User Manual vi
Chapter 5 Relay Output Modules.......................47
5.1 Relay Output Modules.............................................................................48
5.1.1 ADAM-5060 Relay Output Module...................... ... ... ... .... ... ... ... .. 48
Figure 5.1 ADAM-5060 Module Frontal View............................ 48
Figure 5.2 Relay Output............................................................. 48
Table 5.1: Technical Specificati ons of ADAM-5060 ................ .. 48
5.1.2 ADAM-5069 Relay Output Module..............................................49
Figure 5.3 ADAM-5069 Module Front View Wiring.................... 49
Chapter 6 Counter/Frequency Modules............51
6.1 Counter/Frequency Modules................................................................... 52
6.1.1 ADAM-5080 4-ch Counter/Frequency Module............................ 52
Figure 6.1 ADAM-5080 Module.................................................53
Figure 6.2 Isolated Input Level .................................................. 53
Figure 6.3 TTL Input Level.........................................................53
Figure 6.4 Counter / Frequency Mode.......................................54
Figure 6.5 Wiring for Up/Down Counting...................................55
Figure 6.6 Wiring for Bi-direction Counting................................ 55
Figure 6.7 Wiring for Frequency Mode......................................56
Figure 6.8 Setting Alarm Limit ................................................... 56
Figure 6.9 Sending Alarm Signal (Recommended Settings).....57
Figure 6.10Sending Alarm Signal (Not Recommended).............57
Figure 6.11Digital Output Mapping.............................................58
Figure 6.12Jumper Location for Isolation Mode ....................... .. 59
Figure 6.13Jumper Location for TTL Mode ........................... ... .. 59
Table 6.1: ADAM-5080 Technical Specifications ......................59
Figure 6.14 Counter / Frequency Mode...................................... 60
Figure 6.15Wiring for Up/Down Counting...................................61
Figure 6.16Wiring for Bi-direction Counting................................61
Figure 6.17Wiring for Frequency Mode ...................................... 62
Figure 6.18Setting Alarm Limit ...................................................62
Figure 6.19Sending Alarm Signal (Recommended Settings).....63
Figure 6.20Sending Alarm Signal (Not Recommended)............. 63
Figure 6.21Digital Output Mapping.............................................64
Figure 6.22Jumper Location on the ADAM-5081 Module........... 65
Figure 6.23TTL/Isolated Input Level Select................................65
Table 6.2: ADAM-5081 Technical Specifications ......................65
Chapter 7 Serial Modules ...................................67
7.1 Serial Modules ........................................................................................68
7.1.1 ADAM-5090 4-port RS-232 Communication Module..................68
Table 7.1: Baud Rat e Settings................................. ... .... ... ... ... .. 68
Figure 7.1 ADAM-5090 Module.................................................68
Figure 7.2 ADAM-5090 Application Wiring................................69
Table 7.2: Pin Mapping...................................... ... ... ... .... ...........69
Table 7.3: ADAM-5090 Technical Specifications ......................69
Figure 7.3 Jumper Locations on the CPU Card......................... 70
Figure 7.4 Jumper Settings........................................................ 70
7.1.2 ADAM-5091 4-port RS232/422/485 Communication Module.....73
Table 7.4: Baud Rat e Settings................................. ... .... ... ... ... .. 73
Figure 7.5 ADAM-5091 Module.................................................74
Figure 7.6 ADAM-5091 Application Wiring................................74
Table 7.5: PI N Mapping..................................................... ... ... .. 75
Figure 7.7 ADAM-5091 Jumper and switch location..................76
Table 7.6: Jumper Setting ................. ... ... ... ... .... ... ... ... .... ...........76
vii ADAM-5000 Series User Manual
Table 7.7: Jumper Setting ......................................................... 76
Table 7.8: Switch setting ........................................................... 76
Table 7.9: ADAM-5091 Technical Specifications ............. .... ..... 77
7.1.3 ADAM-5095 2-port CAN Serial Communication Module with
isolation protection (Only for ADAM-5560 Series)...................... 78
Figure 7.8 ADAM-5095 Module........... .... ... ...... .... ... ... ... ... .... ... .. 78
Table 7.10:CAN Serial Port Pin Assignment (CAN1 ~ CAN2) ... 78
Table 7.11:ADAM-5095 DTE Pin Wiring .................................... 79
Table 7.12:Maximum Bit rate vs. Bus Length............................. 80
Chapter 8 Storage Modules...............................81
8.1 Storage Modules..................................................................................... 82
8.1.1 ADAM-5030 2-slot SD Storage Module with 2x USB2.0 ............ 82
Figure 8.1 ADAM-5030 Module Frontal View................... .... ... .. 82
Table 8.1: Technical Specifications of ADAM-5030 .................. 82
ADAM-5000 Series User Manual viii
Chapter 1

1 Overview

1.1 Introduction

This manual will discuss in detail the specifications, functions and application wiring of the ADAM-5000 series of I/O modules. To organize an ADAM-5510 Series Controller, you need to select I/O modules to interface the main unit with field devices or processes that you have previously determined. Advantech provides the followi ng types of ADAM -5000 I/O modules for various applications so far. Following table is th e I /O modules support list we provided for user’ s choice.

Table 1.1: Supported I/O Module List

Module Name Specification Reference Analog I/O
Digital I/O
Relay Output
Counter/ Frequency
Serial I/O
Storage
ADAM-5013 3-ch RTD input Isolated ADAM-5017 8-ch AI Isolated ADAM-5017P 8-ch AI with independent Input Isolated ADAM-5017H 8-ch High-speed AI Isolated ADAM-5017UH 8-ch Ultra High-speed AI Isolated ADAM-5018 7-ch Thermocouple input Isolated ADAM-5018P 7-ch Thermocouple input with
independent Input ADAM-5024 4-ch AO Isolated ADAM-5050 16-ch DI/O Non-isolated ADAM-5051 16-ch DI Non-isolated ADAM-5051D 16-ch DI w/LED Non-isolated ADAM-5051S 16-ch Isolated DI w/LED Isolated ADAM-5052 8-ch DI Isolated ADAM-5053S 32-ch Isolated DI Isolated ADAM-5055S 16-ch. Isolated DI/O w/LED Isolated ADAM-5056 16-ch DO Non-isolated ADAM-5056D 16-ch DO w/LED Non-isolated ADAM-5056S 16-ch Isolated DO w/LED Isolated ADAM-5056SO 16-ch Iso. DO w/LED (source) Isolated ADAM-5057S 32-ch Isolated D O Isolated ADAM-5060 6-ch. Relay output Isolated ADAM-5069 8-ch Relay output Isolated ADAM-5080 4-ch Counter/Frequency Isolated ADAM-5081 4-ch High Speed Counter/Frequency Isolated
ADAM-5090 4-port RS232 Non-isolated ADAM-5091 4-port RS232/422/485 with Share
Interrupt ADAM-5095 2-port CAN Isolated ADAM-5030 2-slot SD Storage Module Non-isolated
Isolated
Non-isolated
ADAM-5000 Series User Manual 2

1.2 Analog Input Modules

Analog input modules use an A/D converter to convert sensor voltage, current, ther­mocouple or R TD signals into digital dat a. The digital data is then translated into engi­neering units. The analog input modules protect your equipment from ground loops and power surges by providing opto-isolation of the A/D input and transformer based isolation up to

1.2.1 ADAM-5013 3-ch RTD Input Module

The ADAM-5013 is a 16-bit, 3-channel RTD input module that features programmab le input ranges on all channels. This module is an extremely cost-effective solution for industrial mea­surement and monitoring applications. Its opto-isolated inputs provide 3,000 V between the analog input and the module, pr otecting the module and periphe rals from dam­age due to high input line voltage.
3,000 VDC.
of isolation
DC
Chapter 1 Overview
Figure 1.1 ADAM-5013 Module Front View
3 ADAM-5000 Series User Manual
Application Wiring
Figure 1.2 RTD Inputs
Technical Specifications of ADAM-5013
Table 1.2: Technical Specifications of ADAM-5013
Analog input channels 3 Input type Pt or Ni RTD RTD type and temperature range Pt -100 to 100°C a=0.00385
Pt 0 to 100°C a=0.00385 Pt 0 to 200°C a=0.00385 Pt 0 to 600°C a=0.00385 Pt -100 to 100°C a=0.00392 Pt 0 to 100°C a=0.00392 Pt 0 to 200°C a=0.00392 Pt 0 to 600°C a=0.00392 Ni -80 to 100°C
Ni 0 to 100°C Isolation voltage 3000 V Sampling rate 10 samples/sec (total) Input impedance
Bandwidth 13.1 Hz @ 50 Hz
Input connections 2, 3 or 4 wire Accuracy ± 0.1% or better Zero drift ± 0.015°C/°C Span drift ± 0.01°C/°C CMR@50/60 Hz 150 dB NMR@50/60 Hz 100 dB Power consumption 1.2 W
2 M
15.72 Hz @ 60 Hz
DC
ADAM-5000 Series User Manual 4
ADAM-5013 RTD Input Resistance Calibration
1. Apply power to the module and let it warm up for about 30 minut es.
2. Make sure that the module is correctly installed and is properly configured for
the input range you want to calibrate. You can use the ADAM utility software to help in this.
3. Connect the correct reference self resistance between the screw terminals of the
ADAM-5013 as shown in the following wiring diagram. Table 2 below shows the correct values of the span and zero calibration resistances to be connected. Ref­erence resistances used can be from a precision resist ance decade box or from discrete resistors with the values 60, 140, 200 and 440 ohms.
Figure 1.3 Applying Calibration Resistance
Chapter 1 Overview
4. First, with the correct zero (offset) calibration resistance connected as shown
above, issue a Zero Calibration command to the module using the Calibrate option in the ADAM utility software.
5. Second, with the correct span resistance connected as shown above, issue a
Sp an Calibration command to the module using the Calibrate option in the ADAM utility software. Note that the module zero calibration must be completed prior to the span calibration.
Note! If the above procedure is ineffective, the user must first issue an RTD
Self Calibration command $aaSi2 to the module and then complete steps 4 and 5 after self calibration is complete.
Table 1.3: Calibration Resistances of ADAM-5013
Input Range Code (Hex)
20 Pt, -100 to 100°C A = 0.00385 140 Ohms 60 Ohms 21 Pt, 0 to 100°C A = 0.00385 140 Ohms 60 Ohms 22 Pt, 0 to 200°C A = 0.00385 200 Ohms 60 Ohms
Input Range Span Calibration
Resistance
Zero Calibration Resistance
23 Pt, 0 to 600°C A = 0.00385 440 Ohms 60 Ohms 24 Pt, -100 to 100°C A = 0.003916 140 Ohms 60 Ohms 25 Pt, 0 to 100°C A = 0.003916 140 Ohms 60 Ohms 26 Pt, 0 to 200°C A = 0.003916 200 Ohms 60 Ohms 27 Pt, 0 to 600°C A = 0.003916 440 Ohms 60 Ohms 28 Ni, -80 to 100° C 200 Ohms 60 Ohms
29 Ni, 0 to 100°C 200 Ohms 60 Ohms
5 ADAM-5000 Series User Manual

1.2.2 ADAM-5017 8-ch Analog Input Module

The ADAM-5017 is a 16-bit, 8-channel analog differential input module that provides program­mable input ranges on all channels. It accepts millivolt inputs (±150mV, ±500mV), voltage inputs (±1V, ±5V and ±10V) and current input (±20 mA). The module provides data to the host computer in engineering units (mV, V or mA). This module is an extremely cost-effective solu­tion for industrial measurement and monitoring applications. Its opto-isolated inputs provide 3,000 V peripher als fro m damag e due to h igh inpu t line vo ltage. Additionally, the module uses analog multiplexers with active over- voltage protection. The active protection circuitry assures that signal fidelity is maintained even under fault conditions that would destroy other multiplex­ers. This module can withstand an input voltage surge of 70 Vp-p with ±15 V supplies. The jumpers of ADAM-5017 are designed for current input. Refer to the diagram below for the locations (JP1). Short the pin-head by the jumpers to set the channel to be current mode.
ADAM-5017
of isolation between the analog input and the module, protecting the module and
DC
Application Wiring
Figure 1.4 ADAM-5017 Module Front View
Figure 1.5 Millivolt and Volt Input
ADAM-5000 Series User Manual 6
Figure 1.6 Process Current Input
Note! To keep measurement accuracy please short the channels that
are not in use.
Chapter 1 Overview
Figure 1.7 Locations of Jumpers
Technical Specifications of ADAM-5017
Table 1.4: Technical Specifications of ADAM-5017
Analog Input Channels Eight differential Input Type mV, V, mA Input Range ± 150 mV , ± 500 mV, ± 1 V , ± 5 V, ± 10 V and ± 20 mA Isolation Voltage 3000 VDC Sampling Rate 10 samples/sec (total) Analog Input Signal Limit 15 V max. Max. allowable voltage difference
between two connectors in a module Input Impedance
Bandwidth 13.1 Hz @ 50 Hz, 15.72 Hz @ 60 Hz Accuracy ± 0.1% or better Zero Drift ± 1.5 µV/°C Span Drift ± 25 PPM/°C CMR @ 50/60 Hz 92 dB min. Power Requirements + 10 to + 30 VDC (non-regulated) Power Consumption 1.2 W
15 V max.
2M
(voltage input)
120
(current input)
7 ADAM-5000 Series User Manual

1.2.3 ADAM-5017P 8-ch AI with independent Input

The ADAM-5017P is a 16-bit, 8-channel analog differential input and independent configuration module. It accepts millivolt inputs (±150mV, ±500mV, 0~150mV, 0~500mV, 0~1V, 0~5V, 0~10V, 0~15V), voltage inputs (±1V, ±5V, ±10V, and ±20V) and current input (±20 mA, 4~20mA). The module provides data to the host computer in engineering units (mV, V (supports uni-poloar and bipolar) or mA). This module is an extremely cost-effective solution for industrial measurement and monitoring appli­cations. Its high common mode provides 200 VDC, protecting the module and peripherals from damage due to high input line voltage. Additionally, the module uses analog multiplexers with active over-voltage protection. The active protection circuitry assures that signal fidelity is maintained even under fault conditions that would destroy other multiplexers. This module can withstand an input voltage surge of ±60 VDC.
ADAM-5017P
Application Wiring
Figure 1.8 ADAM-5017P Module Front View
Figure 1.9 Millivolt and Volt Input
Figure 1.10 Process Current Input
ADAM-5000 Series User Manual 8
Note! To keep measurement accuracy please short the channels that are not
in use.
Figure 1.11 Locations of Jumpers
Table 1.5: Technical Specifications of ADAM-5017P
Analog Input Channels Eight differential and independent Input Type mV, V (uni-polar and bipolar), mA Input Range ± 150 mV, ± 500 mV, ± 1 V, ± 5 V, ± 10 V, 0~150mV,
0~500mV, 0~1V, 0~5V, 0~10V, 0~15V and ± 20 mA, and
4~20mA High common mode 200 VDC Sampling Rate 10 samples/sec (total) Resolution 16 bits Over Voltage ±60 VDC Input Impedance
Built-in TVS/ESD protection Yes Accuracy ± 0.1% or better Voltage mode
Zero Drift ± 6 µV/°C Span Drift ± 25 PPM/°C CMR @ 50/60 Hz 92 dB min. Power Consumption 1.25 W (Max)
800K
(voltage input)
120
(current input)
± 0.2% or better Current mode
Chapter 1 Overview
9 ADAM-5000 Series User Manual

1.2.4 ADAM-5017H 8-ch High Speed Analog Input Module

ADAM-5017H is an 8-ch analog differential input module that provides programmable input ranges on each channel. The module provides data to the host microprocessor in engineering units (mV, V or mA) or two’s complement format. Its sampling rate depends on the data format received: up to 100 Hz (total). Each input channel has 3000 VDC of optical isolation between the outside analog input line and the module, protecting the module and peripherals from high input line voltages. Additionally, the module uses analog multiplexers with active over-voltage protection. The active pro­tection circuitry assures that signal fidelity is maintained even under fault conditions that would destroy other multiplexers. The analog inputs can withstand a constant 70 Vp-p input with ±15V supplies.
ADAM-5017H
Application Wiring
Figure 1.12 ADAM-5017H Module Front View
Figure 1.13 Millivolt and Volt Input
Figure 1.14 Process Current Input
ADAM-5000 Series User Manual 10
Figure 1.15 Locations of Jumpers
Note! To maintain measurement accuracy pleases short channels not in use.
Chapter 1 Overview
Table 1.6: Technical Specifications of ADAM-5017H
Analog Input Channels 8 differential ADC Resolution 12 bits, plus sign bit Type of ADC Successive approximation Isolation Voltage Sampling Rate 100 Hz Input Impedance
Signal Input Bandwidth 1000 Hz for both voltage inputs and current inputs Analog Signal Range ±15 V max. Analog Signal Range for any
two measured Pins Power Requirements +10 to +30 VDC (non-regulated) Power Consumption 1.8 W Accuracy ± 0.1% or better
3000 VDC
2M
(voltage input)
(current input)
120
±15 V max.
11 ADAM-5000 Series User Manual
Table 1.7: ADAM-5017H Input Signal Ranges
Voltage Inputs
Input Range
0 ~ 10 V 0 ~ 11 V ±1 LSB ±2 LSB ±1 LSB ±2 LSB 17 µV/°C 50 ppm/°C2.7 mV
0 ~ 5 V 0 ~ 5.5 V ±1 LSB ±2 LSB ±1.5
0 ~ 2.5 V 0 ~ 2.75 V±1 LSB ±2 LSB ±1.5
0 ~ 1 V 0 ~
0 ~ 500 mV0 ~
± 10 V ±11 V ±1 LSB ±2 LSB ±1 LSB ±2 LSB 17 µV/°C 50 ppm/°C2.7 mV
With Over­ranging
1.375 V
687.5 mV
Offset Error @ 25°C
±1 LSB ±2.5
- ±5 LSB ±3 LSB ±3.5 LSB 20 µV/°C 67 ppm/°C0.16 mV
Offset Error @
-10 to +70°C
LSB
Gain Error @ 25°C
LSB
LSB ±2 LSB ±2.5 LSB 20 µV/°C 60 ppm/°C0.34 mV
Gain Error @ -10 to +70°C
±2 LSB 1 6 µV/°C 50 ppm/°C1.3 mV
±2 LSB 2 0 µV/°C 55 ppm/°C0.67 mV
Offset Drift Gain
Drift
Display Resolution
Current Inputs
± 5 V ±0 ~ 5.5 V±1 LSB ±2 LSB ±1.5
LSB
± 2.5 V ±0 ~
2.75 V
± 1 V ±0 ~
1.375 V
± 500 mV ±0 ~
687.5 mV
0 ~ 20 mA 22 mA ±1 LSB ±1 LSB ±1.5
4 ~ 20 mA 22 mA ±1 LSB ±1 LSB ±1.5
±1 LSB ±2 LSB ±1.5
LSB
±1 LSB ±2.5
LSB
- ±5 LSB ±3 LSB ±3.5 LSB 20 µV/°C 67 ppm/°C0.16 mV
±2 LSB ±2.5 LSB 20 µV/°C 60 ppm/°C0.34 mV
LSB
LSB
±2 LSB 1 7 µV/°C 50 ppm/°C1.3 mV
±2 LSB 2 0 µV/°C 55 ppm/°C0.67 mV
±2 LSB nA/°C ppm/°C 5.3 µ
±2 LSB nA/°C ppm/°C 5.3 µ
ADAM-5000 Series User Manual 12

1.2.5 ADAM-5017UH 8-ch Ultra High Speed Analog Input Module

The ADAM-5017UH is a 12-bit plus sign bit, 8-channel analog differential input module that pro­vides programmable input ranges on each channel. It accepts voltage inputs (±10 V and 0-10 V) and current inputs (0-20 mA and 4-20 mA). The module provides data to the host microprocessor in engineering units (mV, V or mA) or two’s complement format. Its sampling rate depends on the data format received: up to 20 0k Hz (total). S p ace is reserved for 125-ohm, 0.1%, 10 ppm resistors (See Figure 9). Each input channel has 3000 V side analog input line and the module, protecting the module and peripherals from high input line voltages . Addi tionally, the module uses analog multiplexers with active overvoltage protec­tion. The active protection circuitry assures that signal fidelity is maintained even under fault conditions that would destroy other multiplexers. The analog inputs can withstand a constant 70 Vp-p input with ±15V supplies. The jumpers of ADAM-5017UH are designed for current input.
ADAM-5017UH
of optical isolation between the out-
DC
Chapter 1 Overview
Figure 1.16 ADAM-5017UH Module Front View
Application Wiring
Figure 1.17 Millivolt and Volt Input
Figure 1.18 Process Current Input
13 ADAM-5000 Series User Manual
Figure 1.19 Locations of RC Filter Jumper Setting
Figure 1.20 Locations of RC Filter Jumper Setting
Note! To maintain measurement accuracy please short channels not in use.
ADAM-5000 Series User Manual 14
Table 1.8: Technical Specifications of ADAM-5017UH
Analog Input Channels Eight differential Resolution 12 bits
Input Type mV, V, mA Input Range +0~10V , ± 10 V , +4~20mA and ± 20 mA
Isolation Voltage 3000 VDC Sampling Rate 200k samples/sec (single channel)
50k samples/sec (8 channel)
Analog Input Signal Limit 15 V max. Max. allowable voltage dif-
ference between two con­nectors in a module
Input Impedance
Bandwidth 200kHz Accuracy ± 0.1% or better
Low or high pass filter Configured by User CMR @ 50/60 Hz 92 dB min. Power Requirements + 10 to + 30 VDC (non-regulated) Power Consumption 1.75 W (typical ); 2.2W (max)
15 V max.
2M
(voltage input)
120
(current input)
Chapter 1 Overview
Signal Input Bandwidth 200kHz for both voltage and current inputs
Table 1.9: ADAM-5017UH Input Sgnal Ranges
Voltage Inputs
Current Inputs
Input Range Offset
Error @
25°C 0 ~ 10 V ±1 LSB ±2 LSB ±1 LSB ±2 LSB 2.7 mV ± 10 V ±1 LSB ±2 LSB ±1 LSB ±2 LSB 2.7 mV 0 ~ 20 mA ±1 LSB ±1 LSB ±1.5 LSB ±2 LSB 5.3 µ 4 ~ 20 mA ±1 LSB ±1 LSB ±1.5 LSB ±2 LSB 5.3 µ
Offset Error @
-10 to +70°C
Gain Error @ 25°C
Gain Error @
-10 to +70°C
Display Resolution
15 ADAM-5000 Series User Manual

1.2.6 ADAM-5018 7-ch Thermocouple Input Module

The ADAM-5018 is a 16-bit, 7-channel thermocouple input module that fe atures p ro­grammable input ranges on all channels. It accepts millivolt inputs (±15 mV, ±50 mV, ±100 mV, ±500 mV), voltage inputs (±1 V, ±2.5 V), current input (±20 mA, requires 125 ohms resistor) and thermocouple input (J, K, T , R, S, E, B).
The module forwards the data to the host computer in engineering units (mV, V, mA or temperature °C). An external CJC on the plug-in terminal is designed for accurate tem­perature measurement.
ADAM-5018
Application Wiring
Figure 1.21 ADAM-5018 Module Front View
Figure 1.22 Thermocouple Input
ADAM-5000 Series User Manual 16
Table 1.10: Technical Specifications of ADAM-5018
Analog Input Channels Seven differential Input Type mV, V, mA, Thermocouple Input Range ± 15 mV, ± 50 mV, ± 100 mV, ± 500 mV, ± 1 V, ± 2.5 V and ±
20 mA
T/C Type and Temperature Range
Isolation Voltage 3000 VDC Sampling Rate 10 samples/sec (total) Input Impedance
Bandwidth 13.1 Hz @ 50 Hz, 15.72 Hz @ 60 Hz Accuracy ± 0.1% or better Zero Drift ± 0.3 µV/°C Span Drift ± 25 PPM/°C CMR @ 50/60 Hz 92 dB min. Power Consumption 1.2 W
J K T E R S B
2M
0 to 760 °C 0 to 1370 °C
-100 to 400 °C 0 to 1400 °C 500 to 1750 °C 500 to 1750 °C 500 to 1800 °C
Chapter 1 Overview

1.2.7 ADAM-5018P 7-ch Thermocouple Input Module

The ADAM-5018P is a 16-bit, 8-channel Thermocouple Independent input module that provides programmable input ranges on all channels. It accepts Various Thermo­couple inputs (Type J, K, T, E, R, S, B) and provides data to the host computer in
o
engineering units ( module, each analog channel is allowed to configure an individual range for several applications.
C) In order to satisfy various temperature requirements in one
Figure 1.23 ADAM-5018P Module Front View
17 ADAM-5000 Series User Manual
Application Wiring
Figure 1.24 Thermocouple Input
Table 1.11: Technical Specifications of ADAM-5018P
Analog Input Channels Seven differential & independent thermocouple Input Type mV, V, mA, Thermocouple Input Range ± 15 mV, ± 50 mV, ± 100 mV, ± 500 mV, ± 1 V, ± 2.5 V and
± 20 mA
T/C Type and Temperature Range
Isolation Vo ltage 3000 VDC Sampling Rate 10 samples/sec (Selected by Utility) Input Impedance
Bandwidth 13.1 Hz @ 50 Hz, 15.72 Hz @ 60 Hz Accuracy ± 0.1% or better Zero Drift ± 6 µV/°C Span Drift ± 25 PPM/°C CMR @ 50/60 Hz 92 dB min. Power Consumption 0.5 W
J K T E R S B
2M 120
0 to 760 °C 0 to 1370 °C
-100 to 400 °C 0 to 1400 °C 500 to 1750 °C 500 to 1750 °C 500 to 1800 °C
(voltage input)
(current input)
ADAM-5000 Series User Manual 18
Chapter 2
2 Analog Output
Modules

2.1 Analog Output Modules

2.1.1 ADAM-5024 4-ch Analog Output Module

The ADAM-5024 is a 4-channel analog output module. It receives its digital input through the RS-485 interface of the ADAM-5510 system module from the host computer. The format of the data is engineering units. It then uses the D/A converter controlled by the system module to convert the digital data into output signals.
You can specify slew rates and start up currents through the configuration software. The ana­log output can also be configured as current or voltage through the software utility. The mod­ule protects your equipment from ground loops and power surges by providing opto-isolation of the D/A output and transformer based isolation up to 3000 VDC.
Slew Rate
The slew rate is defined as the slope indicated the ascending or descending rate per second of the analog output from the present to the required.
ADAM-5024
Figure 2.1 ADAM-5024 Module Frontal View
Application Wiring
Figure 2.2 Analog Output
ADAM-5000 Series User Manual 20
Technical Specifications of ADAM-5024
Table 2.1: Technical Specifications of ADAM-5024
Analog Output Channels Four Output Type V, mA Output Range 0-20mA, 4-20mA, 0-10V Isolation Voltage 3000 Vdc Output Impedance 0.5 Ohms Accuracy ±0.1% of FSR for current output ±0.2% of FSR for voltage
output Zero Drift Voltage output: ±30 µV/ºC Current output: ±0.2 µA/ºC Resolution ±0.015% of FSR Span Temperature Coefficient ±25 PPM/ºC Programmable Output Slope* 0.125-128.0 mA/sec 0.0625-64.0 V/sec Current Load Resistor 0-500 Ohms (source) Power Consumption 2.5W (Max.)
* This function is only for the ADAM-5000/485 and ADAM-5000E
Chapter 2 Analog Output Modules
21 ADAM-5000 Series User Manual
ADAM-5000 Series User Manual 22
Chapter 3
3 Analog I/O Module
Calibration

3.1 Analog I/O Module Calibration

Voltage Source
V0+
V0-
V1+
V1-
1
Analog input/output modules are calibrated when you receive them. However, cali­bration is sometimes required. No screwdriver is necessary because calibration is done in software with calibration parameters stored in the ADAM-5000 analog I/O module‘s onboard EEPROM. The ADAM-5000 system comes with the ADAM utility software that supports calibration of analog input and analog output. Besides the calibration that is carried out through software, the modules incorporate automatic Zero Calibra­tion and automatic Sp an Calibration at boot up or reset.

3.1.1 ADAM-5000 Series Analog Input Module Calibration

Modules: ADAM-5017, 5017P , 5017H, 5017UH, 5018, and 5018P
Calibration Steps:
1. Apply power to the ADAM-5000 system that the analog input module is plugged
into and let it warm up for about 30 minutes.
2. Ensure that the module is correctly installed and is properly configured for the
input range you want to calibrate. You can do this with the ADAM utility soft­ware.
3. Use a precision voltage source to apply a span calibration voltage to the mod-
ule's V0+ and V0- terminals. (See Tables 5-2 and 5-3 for reference voltages for each range.)
Figure 3.1 Applying Calibration Voltage
ADAM-5000 Series User Manual 24
/
4. ”Enable Calibration Function” in “Setup” menu.
5. Use a precision voltage source to apply a span calibration voltage to the mod-
ule's V0+ and V0- terminals.
6. Click "Zero" and apply the voltage as pop out windows to the Ch-0 and click
"Apply."
Chapter 3 Analog I
O Module Calibration
25 ADAM-5000 Series User Manual
7. Click “Span” and apply the voltage as pop out windows to the Ch-0 and click
“Apply.”
Note! Zero calibration and span calibration must be completed before CJC
calibration. To calibrate CJC, the thermocouple attached to ADAM-5018 and a standard thermometer should be used to measure a standard known temperature, such as the freezing point of pure water. The amount of offset between the ADAM-5018 and the standard thermome­ter is then used in the ADAM utility to complete CJC calibration.
ADAM-5000 Series User Manual 26
/
Table 3.1: Calibration Voltage of ADAM-5017/5018
Chapter 3 Analog I
Module Input Range
Code (Hex)
5018 00h ±15 mV +15 mV
01h ±50 mV +50 mV 02h ±100 mV +100 mV 03h ±500 mV +500 mV 04h ±1 mV +1 V 05h ±2.5 V +2.5 V 06h ±20 mV +20 mA (1) 0Eh J thermo co up le 0 to 137 0°C +50 mV 0Fh K thermocouple 0 to 1370°C +50 mV 10h T thermocouple -100 to 400°C +22 mV 11h E thermocouple 0 to 1000°C +80 mV 12h R thermocouple 500 to 1750°C +22 mV 13h S thermocouple 500 to 1800°C +22 mV 14h B thermocouple 500 to 1800°C +152 mV
5017 07h Not used
08h ºC ±10 V +10 V 09h ±5 V +5 V 0Ah ±1 V +1 V 0Bh ±500 mV +500 mV 0Ch ±150 mV +150 mV 0Dh ±20 mA +20 mV (1)
Input Range Span Calibration
Voltage
O Module Calibration
Table 3.2: Calibration Voltage (ADAM-5017H)
Module Input Range Code
(Hex)
5017H 00h ±10 V +10 V
01h 0 ~ 10 V +10 V 02h ±5 V +5 V 03h 0 ~ 5 V +5 V 04h ±2.5 V +2.5 V 05h 0 ~ 2.5 V +2.5 V 06h ±1 V +1 V 07h 0 ~ 1 V +1 V 08h ±500 mV +500 mV 09h 0 ~ 500 mV +500 mV 0ah 4 ~ 20 mA *(1) 0bh 0 ~ 20 mA *(1)
Note! You can substitute 2.5 V for 20 mA if you remove the current conversion
resistor for that channel. However, the calibration accuracy will be lim­ited to 0.1% due to the resistor's tolerance.
Input Range Span Calibration Voltage
27 ADAM-5000 Series User Manual
Table 3.3: Calibration Voltage of ADAM-5018P
Module Input Range Code
(Hex)
5018P 00h ±15 mV +15 mV
01h ±50 mV +50 mV 02h ±100 mV +100 mV 03h ±500 mV +500 mV 04h ±1 mV +1 V 05h ±2.5 V +2.5 V 06h ±20 mV +20 mA (1) 07h 4 ~ 20 mA +16 mA (1) 0Eh J thermocouple 0 to 1370°C +50 mV 0Fh K thermocouple 0 to 1370°C +50 mV 10h T thermocouple -100 to 400°C +22 mV 11h E thermocouple 0 to 1000°C +80 mV 12h R thermocouple 500 to 1750°C +22 mV 13h S thermocouple 500 to 1800°C +22 mV 14h B thermocouple 500 to 1800°C +152 mV
Input Range Span Calibration
Voltage
Table 3.4: Calibration Voltage of ADAM-5017UH
Module Input Range Code
(Hex)
5017H 08h ±10 V +10 V
48h 0 ~ 10 V +10 V 46h 0 ~ 20 mA *(1) 07h 4 ~ 20 mA *(1)
Input Range Span Calibration Voltage
Note! You can substitute 2.5 V for 20 mA if you remove the current conversion
resistor for that channel. However, the calibration accuracy will be lim­ited to 0.1% due to the resistor's tolerance.
ADAM-5000 Series User Manual 28
/

3.1.2 Analog Output Module Calibration

The output current of analog output modules can be calibrated by using a low calibra­tion value and a high calibration value. The analog output modules can be configured for one of two ranges: 0-20 mA and 4-20 mA. Since the low limit of the 0-20 mA range (0 mA) is internally an absolute reference (no power or immeasurably small power), just two levels are needed for calibration: 4 mA and 20 mA.
1. Set the ADAM-5000 system to be INITIAL Mode then apply power to the system
including the analog output module for about 30 minutes.
2. Ensure that the module is correctly installed and is properly configured for the
range you want to calibrate. You can do this by using the ADAM utility software.
3. Before execute the calibration process in the utility, enable the calibration func-
tion by checking [Setup -> Allow Calibration ]
Chapter 3 Analog I
O Module Calibration
4. Connect either a 5-digit mA meter or voltmeter with a shunt resistor (250 ohms,
.01 % and 10 ppm) to the screw terminals of the module.
Figure 3.2 Output Module Calibration
5. Issue the Analog Data Out command to the module with an output value of 4
mA.
6. Check the actual output value at the modules terminals. If this does not equal 4
mA, use the "Trim" option in the "Calibrate" submenu to change the actual out­put. Trim the module until the mA met er indicates exactly 4 mA, or in case of a voltage meter with shunt resistor, the meter indicates exactly 1 V . (When calibrating for 20 mA using a voltage meter and shunt resistor, the correct voltage should be 5 V.)
29 ADAM-5000 Series User Manual
7. Issue the 4 mA Calibration command to indicate that the output is calibrated
and to store the calibration parameters in the module's EEPROM.
8. Execute an Analog Data Out command with an output value of 20 mA. The
module's output will be approximately 20 mA.
9. Execute the Trim Calibration command as of ten as necessary until the output cur-
rent is equal to exactly 20 mA.
10. Execute the 20 mA Calibration command to indicate that the present output is
exactly 20 mA. The analog output module will store its calibration parameters in the unit's EEPROM.
ADAM-5000 Series User Manual 30
Chapter 4
4 Digital Input/Output
Modules

4.1 Digital Input/Output Modules

4.1.1 ADAM-5050 16-ch Universal Digital I/O Module

The ADAM-5050 features sixteen digital input/output channels. Each channel can be independently configured to be an input or an output channel by the setting of its DIP switch. The digital outputs are open collector transistor switches that can be controlled from the ADAM-5000. The switches can also be used to control solid-state relays, which in turn can control heaters, pumps and power equipment. The ADAM­5000 can use the module’ s digital inputs to determine the state of limit or safety switches, or to receive remote digital signals.
Warning! A channel may be destroyed if it is subjected to an input signal while it is
configured to be an output channel.
ADAM-5050
Figure 4.1 DIP Switch Setting for Digital I/O Channel
Figure 4.2 ADAM-5050 Module Frontal View
ADAM-5000 Series User Manual 32
/
Application Wiring
Figure 4.3 Dry Contact Signal Input (ADAM-5050)
Chapter 4 Digital Input
Output Modules
Figure 4.4 Wet Contact Signal Input (ADAM-5050)
Figure 4.5 Digital Output with SSR (ADAM-5050/5056)
33 ADAM-5000 Series User Manual
Table 4.1: T echnical S pecifications of AD AM-5050
Points 16 Channel Setting Bitwise selectable by DIP switch Digital Input Dry Contact Logic Level 0: close to GND Logic Level 1: open
Wet Contact Logic Level 0: +2 V max Logic Level 1: +4 V to 30 V Digital Output Open collector to 30 V, 100mA max load Power Dissipation 450 mW Power Consumption 0.4 W

4.1.2 ADAM-5051(D) 16-ch Digital Input Module

The ADAM-5051 provides sixteen digital input channels. The ADAM-5510 can use the module’s digital inputs to determine the state of limit or s afety swit ches or t o re ceive remote digital signals.
ADAM-5051/5051D
Figure 4.6 ADAM-5051 Module Frontal View
ADAM-5000 Series User Manual 34
/
Application Wiring
Chapter 4 Digital Input
Figure 4.7 TTL Input (ADAM-5051/5051D)
Output Modules
Figure 4.8 Contact Closure Input (ADAM-5051/5051D)
35 ADAM-5000 Series User Manual
Table 4.2: Technical Specifications of ADAM-5051/5051D
Points 16 Digital Input Logic level 0: + 1 V max
Logic level 1: + 3.5 to 30 V Pull up current: 0.5 mA
10 k- resistor to + 5 V Power Consumption 0.3 W Indicator ADAM-5051D only

4.1.3 ADAM-5051S 16-ch Isolated Digital Input Module with LED

The ADAM-5051S provides 16 isolated digital input channels for critical environments need individual channel isolating protection. Different from other ADAM-5000 I/O mod­ules, ADAM-5051S designed with 21 pins plug te rminal.
ADAM-5051S
Figure 4.9 ADAM-5051S Module Front View
ADAM-5000 Series User Manual 36
/
Application Wiring
Chapter 4 Digital Input
Output Modules
Figure 4.10 ADAM-5051S Module Wiring Diagram
Table 4.3: Technical Specifications of ADAM-5051S
Point 16 (4-channel/group) Digital Input Logic Level 0: + 3 V max Logic Level 1: + 10 to 50 V Optical Isolation 2500 V Opto-isolator response time 25 µs Over-voltage Protection 70 V Power Consumption 0.8 W LED Indicator On when active I/O Connector Type 21-pin plug-terminal
DC
DC
37 ADAM-5000 Series User Manual

4.1.4 ADAM-5052 8-ch Isolated Digit al Input Module

ADAM-5052 provides eight fully independent isolated channels. All have 5000 V to prevent ground loop effects and to pre- vent damage from power surges on the input lines.
isolation
RMS
ADAM-5052
Figure 4.11 ADAM-5052 Module Front View
Application Wiring
Figure 4.12 Isolation Digital Input (ADAM-5052)
Table 4.4: Technical Specifications of ADAM-5052
Points 8 Differential Digital input Logic level 0: + 1 V max
Logic level 1: + 3.5 to 30 V Isolation voltage: 5000 V Resistance: 3 k-/ 0.5 W
Power consumption 0.4 W
RMS
ADAM-5000 Series User Manual 38
/

4.1.5 ADAM-5053S 32-ch Isolated Digital Input Module

The ADAM-5053S provides 32 isolated digital input channels for critical environ­ments need individual channel isolating protection. Different from other ADAM-5000 I/O modules, ADAM-5053S designed with 40-pin flat cable wiring terminal.
Figure 4.13 ADAM-5053S Module Front View
Chapter 4 Digital Input
Output Modules
Application Wiring
Figure 4.14 ADAM-5053S Module Wiring Diagram
Table 4.5: ADAM-5053S Technical Specifications
Point 32
Digital Input Logic Level 0: + 5 V max Logic Level 1: 19 to 35 V Optical Isolation 2500 VDC Opto-isolator response time 25 µs Over-voltage Protection 35 VDC Power Consumption 1 W (max.) I/O Connector Type 40-pin flat cable wiring terminal
39 ADAM-5000 Series User Manual

4.1.6 ADAM-5055S 16-ch Isolated Digital I/O Module with LED

The ADAM-5055S provides 8 isolated digital input and 8 isolated output channels for crit­ical environments need individual channel isolating protection. Different from other ADAM-5000 I/O modules, ADAM-5055S designed with 21 pins plug terminal.
ADAM-5055S
Application Wiring
Figure 4.15 ADAM-5055S Module Front View
Figure 4.16 ADAM-5055S Module Wiring Diagram
ADAM-5000 Series User Manual 40
/
T able 4.6: Technical Specificati ons of ADAM-5055S
Points 16 Digital Output 8 (8-channel/group) Open collector to 40 V 200 mA
max Optical Isolation 2500 V Opto-isolator response time 25 µs Supply Voltage 5 ~ 40 V Digital Input 8 (4-ch/group)
Dry Contact
Logic Level 0: open
Logic Level 1: close to GND
Wet Contact
Logic Level 0: + 3 V max
Logic Level 1: + 10 to 50 V Dry Contact & Wet contact Selectable Optical Isolation 2500 V Opto-isolator response time 25 µs Over-voltage Protect 70 V Power Consumption 0.68 W LED Indicator On when active I/O Connector Ty pe 21-pin plug-terminal
DC
load per channel
DC
DC
DC
Chapter 4 Digital Input
Output Modules

4.1.7 ADAM-5056(D) 16-ch Digital Output Module w/LED

The ADAM-5056 features sixteen digital output channels. The digital outputs are open-collector transistor switches that you can control from the ADAM-5000 main unit. You also can use the switches to control solid-state relays.
ADAM-5056
Figure 4.17 ADAM-5056 Module Frontal View
41 ADAM-5000 Series User Manual
Application Wiring
Figure 4.18 Digital Output with SSR (ADAM-5050/5056)
There are 16-point digital input and 16-point digital output modules in the ADAM­5000 series. The addition of these solid state digital I/O devices allows these mod­ules to control or monitor the interfaces between high power DC or AC lines and TTL logic signals. A command from the host converts these signals into logic levels suit­able for the solid-state I/O devices.
T able 4.7: Technical Specifications of ADAM-5056
Points 16 Digital Output Open collector to 30 V 100 mA max load Power Dissipation 450 mW Power Consumption 0.25 W
ADAM-5000 Series User Manual 42
/

4.1.8 ADAM-5056S 16-ch Isolated Digital Output Module with LED

The ADAM-5056S provides 16 isolated digital output channels for critical environments need individual channel isolating protection. Different from other ADAM-5000 I/O mod­ules, ADAM-5056S designed with 21 pins plug terminal.
ADAM-5056S
Chapter 4 Digital Input
Output Modules
Application Wiring
Figure 4.19 ADAM-5056S Module Front View
Figure 4.20 ADAM-5056S Module Wiring Diagram
43 ADAM-5000 Series User Manual
Table 4.8: Technical Specifications of ADAM-5056S
Points 16 (8-channel/group) Digital Output Open collector to 40 V 200 mA max load per channel Optical Isolation 2500 V Opto-isolator response time 25 µs Supply Voltage 5 ~ 40 V Power consumption 0.6 W LED Indicator On when active I/O Connector Type 21-pin plug-terminal
DC
DC

4.1.9 ADAM-5056SO 16-ch Isolated Digital Output Module with LED

The ADAM-5056SO provides 16 channels source type isolated digital output for criti­cal environments need individual channel isolating protection. Addition to the source output wiring, all of the specification and command sets are the same with ADAM­5056S.
ADAM-5056SO
Figure 4.21 ADAM-5056SO Module Front View
ADAM-5000 Series User Manual 44
/
Application Wiring
Chapter 4 Digital Input
Output Modules
Figure 4.22 ADAM-5056SO Module Wiring Diagram
Ta ble 4.9: Technical Specifications of ADAM-5056SO
Points 16 (8-ch/group) Digital Output Open collector to 40 V 200 mA max load per channel Optical Isolation 2500 VDC Opto-isolator response time 25 us Supply Voltage 5 ~ 40 VDC Power consumption 0.6 W LED Indicator On when active I/O Connector Type 21-pin plug-terminal
45 ADAM-5000 Series User Manual

4.1.10 ADAM-5057S 32-ch Isolated Digital Output Module

The ADAM-5057S provides 32 isolated digital output channels for critical environ­ments need individual channel isolating protection. Different from other ADAM-5000 I/O modules, ADAM-5057S designed with 40-pin flat cable wiring terminal.
Figure 4.23 ADAM-5057S Module Front View
Application Wiring
Figure 4.24 ADAM-5057S Module Wiring Diagram
Table 4.10: ADAM-5057S Technical Specification
Points 32 Digital Output Contact with ADAM-3920R Optical Isolation 2500 VDC Contact Rating 10 A 250VAC, 10 A 30VDC Power Input +24 VDC Power consumption 1 W (max.) Relay Type SPST (Form A) I/O Connector Type 40-pin flat cable wiring terminal
ADAM-5000 Series User Manual 46
Chapter 5

5 Relay Output Modules

5.1 Relay Output Modules

5.1.1 ADAM-5060 Relay Output Module

The ADAM-5060 relay output module is a low-cost alternative to SSR modules. It pro­vides 6 relay channels, two of Form A and four of Form C.
ADAM-5060
Figure 5.1 ADAM-5060 Module Frontal View
Application Wiring
Figure 5.2 Relay Output
T able 5.1: Technical Specifications of ADAM-5060
Points 6, two Form A and four Form C Contact rating AC: 12 5 V @ 0.6A; 250 V @ 0.3 A DC: 30 V @ 2 A; 1 10
V @ 0.6 A Breakdown voltage 500 V Relay on time (typical) 3 ms Relay off time (typical) 1 ms Total switching time 10 ms Insulation resistance 1000 M- min. @ 500 V Power consumption 0.7 W
AC(50/60 Hz)
DC
ADAM-5000 Series User Manual 48

5.1.2 ADAM-5069 Relay Output Module

The ADAM-5069 relay output module provides 8 relay channels of Form A. Switches can be used to control the relays. Considered to user friendly, the ADAM-5069 also built with LED indicator for status reading easily. And it also provides a choice to clear or keep output status when reset by adjusting a jumper.
Specifications
Number of Output Channel: 8 Form A Contact Rating: AC: 250V@5A
DC: 30V@5A Breakdown Voltage: 750 VAC (50/60 Hz) Insulation Resistance: 1000M£[@500VDC LED Indicator: On: Active
Off: Non-active Power Consumption: 0.25W (typical) 2.2W (Max) Isolation Resistance: 4000 VRMS Relay response Time: On:5 ms
Off: 5.6 ms Clear or Keep Relay Status when reset (selectable by jumper)
Chapter 5 Relay Output Modules
Figure 5.3 ADAM-5069 Module Front View Wiring
49 ADAM-5000 Series User Manual
ADAM-5000 Series User Manual 50
Chapter 6
6 Counter/Frequency
Modules

6.1 Counter/Frequency Modules

Compatible ADAM-5000 Series Main Units
ADAM-5080 is a 4-channel counter/frequency module designed to be implemented within the following Advantech ADAM-5000 series main units:
ADAM-5000/485 ADAM-5510 ADAM-5511 ADAM-5510M ADAM-5510E ADAM-5510/TCP ADAM-5510E/TCP
Note! Please make sure that the ADAM-5080 counter/frequency module is
properly inserted into the compatible main units.

6.1.1 ADAM-5080 4-ch Counter/Frequency Module

With ADAM-5080 4-Channel Counter/Frequency Module, users can select either counter or frequency mode for data output. ADAM-5080 offers users a variety of very flexible and versatile applications such as below:
Counter Mode or Frequency Mode
If you want to measure the number of input signals for totalizer function, you may use counter mode to measure quantities such as m ovement and flow quantity. Alternatively, you can also select frequency mode to calculate the instantaneous differential of quantities such as rotating speed, frequency or flow rate, and present them in specific engineering formats.
Up/Down or Bi-direction Function
When operating in counter mode, you can choose either the Up/Down function or the Bi-direction function for different application purposes. The counter will count up or down according to your applications. This counting function helps users obtain the most accurate data.
Alarm Setting Function
While in counter mode, you can set alarm status--Disable and Latch. If you want to disable it, you can select Disable. If Latch status is selected, it means the Alarm st atus will be "latched" whenever the alarm is being triggered. Once the alarm status being "latched," it will thereafter stay in that triggere d state. Users will have to issue a "Clear Alarm Status" command to return the "latched" alarm status back to normal. Users can designate the high-limit value and low-limit value to regulate your alarm behavior through the utility program.
Digital Output Mapping
Users ca n either run the utility program or issue a "Set Alarm Connection" command to designate a specific digital output module for the alarm signal to be sent through.
ADAM-5000 Series User Manual 52
/
ADAM-5080 Module Diagram
Chapter 6 Counter
Frequency Modules
Figure 6.1 ADAM-5080 Module
ADAM-5080 Application Wiring
Figure 6.2 Isolated Input Level
Figure 6.3 TTL Input Level
53 ADAM-5000 Series User Manual
ADAM-5080 Counter/Frequency Mode Selection
Users can select Bi-direction, Up/Down, Counter or Frequency op tions as show n b e l ow.
Figure 6.4 Counter / Frequency Mode
Note! All four channels of ADAM-5080 will operate simultaneously in the mode
you have selected. i.e. If you switch the ADAM-5080 to Counter Mode, all four channels will operate in Counter Mode.
ADAM-5000 Series User Manual 54
/
Features -- Counter Mode
Up/Down Counting
The Up/Down Counter Function offers two types of counting: Up Counting (increas­ingly) an d Do wn C ou n ti n g ( de c re as i ng ly ) . Up Counting: when C0A + a nd C0 A - s en se any input signals, the counter counts up.
Down Counting: when C0B+ and C0B- sense any input signals, the c ounter counts down. On receiving Up and Down signal simultaneously, the counter will not perform each specific counting accordingly, but will remain at the previous counting value, since these simultaneous signals won't have any effect on counting values.
Chapter 6 Counter
Frequency Modules
Figure 6.5 Wiring for Up/Down Counting
Note! If you need only one type of counting, connect C0A+ and C0A- for Up
Counting only; or connect C0B+ and C0B- for Down Counting only.
Bi-direction Counting
For implementing Bi-direction Counting, you need to connect C0B+/D+ and C0B-/D- to implement the control function for Up/Down Counting. Up Counting: when the input sig­nal is within logic level "1", the counter value increases.
Figure 6.6 Wiring for Bi-direction Counting
Down Counting: when the input signal is within logic level "0", the counter value decreases.
55 ADAM-5000 Series User Manual
Note! If users select TTL mode and don't connect C0B+ C0B-, the counter
value will increase. If users select Isolated mode and don't connect C0B+ C0B-, the counter value will decrease.
For ADAM-5080-BE, if users don't connect C0B+ C0B-, the counter value will decrease whichever the mode is.
Features -- Frequency Mode
If users want to select frequency mode, they can only utilize Up Counting type, and can only connect to C0A+ and C0A-.
Figure 6.7 Wiring for Frequency Mode
Features -- Alarm Setting
According to your application purposes, you can run the utility program to set di f f er en t limit values for High/Low Alarm.
Figure 6.8 Setting Alarm Limit
ADAM-5000 Series User Manual 56
/
Setting Initial Counter Value
In order to utilize the alarm, users have to set a high-alarm limit value and/or a low alarm limit value, and a initial value to fulfill the requirements for a basic alarm setting.
Figure 6.9 Sending Alarm Signal (Recommended Settings)
Chapter 6 Counter
Frequency Modules
Figure 6.10 Sending Alarm Signal (Not Recommended)
Overflow Value
Overflow value is the number of times the counter value exceeds the Max/Min val­ues you specified. When the counter value exceeds Maxi- mum value, the overflow value increases; when the counter value goes under Minimum value, the overflow value decreases. Besides, when the counter value runs beyond the range of Max/Min value, it will continue counting from the initial value. Furthermore, if users want to check the counter value to see if it is higher or lower than the Max/Min value, they can use the "ReadOverflowFlag" library to gain readout of the over- flow value.
Getting the Totalizer Value
If users want to get the actual counter value, a formula such as follows can facilitate an easy calculation from the initial counter value, overflow value and current counter value:
Vtol = {|Vini - Vmin (or Vmax ) |+ 1} x |Vvf| + |Vini - Vcur | V
tol : totalizer va l u e
Vini : initial counter value Vmin : min. counter value = 0 (fixed value)
32
Vmax : max. counter value = 2
= 4,294,967,295 (fixed value)
Vvf : overflow value Vcur : current counter value
E xa m p le : If the i nitial val ue =10, ove rflow valu e =4, min. v alue = 0, cu rrent counter value = 3, the totalizer value could be T ota liz er v alue = {|1 0 - 0| + 1} x | 4 | + |10 -3| = 51
57 ADAM-5000 Series User Manual
Features--Digital Output Mapping
If users want to use Digital Output function, ADAM utility is available for setting spec i f­ically which module, channel or slot to receive the alarm signals.
Figure 6.11 Digital Output Mapping
1. High Alarm St ate--Set Alarm state to "Latch" or "Disable".
2. High Alarm Limit--Set Alarm limit from 0 to 4,294,967,295.
3. High Alarm Output Mode--Enable or Disable D.O. Mapping.
4. High Alarm Output Slot--Users can select D.O Modules such as ADAM-5050,
ADAM-5055, ADAM-5056, ADAM-5060, ADAM-5068.
5. High Alarm Output Channel--Select Alarm Output Channel
6. Clear Latch Alarm--Users can s elect "Enable" or "Disable" option. When selectin g
"Enable", the latch will be relieved and the alarm state will return to normal. Once the alarm state returns to normal, the Clear Latch Alarm will return to "Disable".
ADAM-5000 Series User Manual 58
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TTL/Isolated Input Level
According to your need, you can select either TTL or Isolated Input Level by set­ting the configuration for the jumpers. Select the proper jumper settings for either TTL or Isolated Input according to Figu re 6 .12, and Figure 6.13. Please note that you must configure all six jumpers to the correct con- figuration for proper function.
Chapter 6 Counter
Frequency Modules
Figure 6.12 Jumper Location for Isolation Mode
Figure 6.13 Jumper Location for TTL Mode
Table 6.1: ADAM-5080 Technical Specifications
Channel 4 Input Frequency 0.3 ~ 1000 Hz max. (Frequency mode) 5000 Hz max. (Counter
mode) Input Level Isolated or TTL level Minimum Pulse Width 500 µ sec. (Frequency mode) 100 µ sec. (Counter mode) Minimum Input Current 2mA (Isolated) Isolated Input Level Logic Level 0 : +1 V
Logic Level 1 : + 3.5 V to 30 V
MAX
59 ADAM-5000 Series User Manual
TTL Input Level Logic Level 0 : 0 V to 0.8 V
Logic Level 1 : 2.3 to 5 V Isolated Voltage 1000 V Mode Counter (Up/Down, Bi-direction) Frequency Programmable Digital Noise
Filter
8 ~ 65000 µ sec
RMS
ADAM-5081 4-ch High Speed Counter/Frequency Mode Selection
Users can select Bi-direction, Up/Down Counter or Frequency option as shown b elow .
Note! This high speed module is only for ADAM-5560 Series and ADAM-5000/
485,ADAM-5000E.
Figure 6.14 Counter / Frequency Mode
Note! All four channels of ADAM-5081 will operate simultaneously in the mode
you have selected. i.e. If you switch the ADAM-5081 to Counter Mode, all four channels will operate in Counter Mode.
ADAM-5000 Series User Manual 60
/
Features -- Counter Mode
Up/Down Counting
The Up/Down Counter Function offers two types of counting: Up Counting (increas­ingly) an d Do wn C ou n ti n g ( de c re as i ng ly ) . Up Counting: when C0A + a nd C0 A - s en se any input signals, the counter counts up.
Down Counting: when C0B+ and C0B- sense any input signals, the c ounter counts down. On receiving Up and Down signal simultaneously, the counter will not perform each specific counting accordingly, but will remain at the previous counting value, since these simultaneous signals won't have any effect on counting values.
Chapter 6 Counter
Frequency Modules
Figure 6.15 Wiring for Up/Down Counting
Note! If you need only one type of counting, connect C0A+ and C0A- for Up
Counting only; or connect C0B+ and C0B- for Down Counting only.
Bi-direction Counting
For implementing Bi-direction Counting, you need to connect C0B+/D+ and C0B-/D- to implement the control function for Up/Down Counting. Up Counting: when the input sig­nal is within logic level "1", the counter value increases.
Figure 6.16 Wiring for Bi-direction Counting
Down Counting: when the input signal is within logic level "0", the counter value decreases.
61 ADAM-5000 Series User Manual
Note! If users don't connect C0B+ C0B-, the counter value will decrease
whichever the mode is.
Features -- Frequency Mode
If users want to select frequency mode, they can only utilize Up Counting type, and can only connect to C0A+ and C0A-.
Figure 6.17 Wiring for Frequency Mode
Features -- Alarm Setting
According to your application purposes, you can run the utility program to set di f f er en t limit values for High/Low Alarm.
Figure 6.18 Setting Alarm Limit
ADAM-5000 Series User Manual 62
/
Setting Initial Counter Value
In order to utilize the alarm function, users have to set a high-alarm limit value and/or a low alarm limit value, and an initial value to fulfill the requirements for a basic alarm setting.
Figure 6.19 Sending Alarm Signal (Recommended Settings)
Chapter 6 Counter
Frequency Modules
Figure 6.20 Sending Alarm Signal (Not Recommended)
Overflow Value
Overflow value is the number of times the counter value exceeds the Max/Min val­ues you specified. When the counter value exceeds Maxi- mum value, the overflow value increases; when the counter value goes under Minimum value, the overflow value decreases. Besides, when the counter value runs beyond the range of Max/Min value, it will continue counting from the initial value. Furthermore, if users want to check the counter value to see if it is higher or lower than the Max/Min value, they can use the "ReadOverflowFlag" library to gain readout of the over- flow value.
Getting the Totalizer Value
If users want to get the actual counter value, a formula such as follows can facilitate an easy calculation from the initial counter value, overflow value and current counter value:
Vtol = {|Vini - Vmin (or Vmax ) |+ 1} x |Vvf| + |Vini - Vcur | V
tol: totalizer v alue
Vini: initial counter value Vmin: min. counter value = 0 (fixed value)
32
Vmax: max. counter value = 2
= 4,294,967,295 (fixed value)
Vvf: overflow value Vcur: current counter value
Ex a mp l e: If the initial value =10, overflow value =4, min. value = 0, current counter value = 3, the totalizer value could be Tot alizer value = {|10 - 0| + 1} x| 4 |+ |10 -3| = 51
63 ADAM-5000 Series User Manual
Features--Digital Output Mapping
If users want to use Digital Output function, ADAM utility is available for setting spec i f­ically which module, channel or slot to receive the alarm signals.
Figure 6.21 Digital Output Mapping
1. High Alarm St ate--Set Alarm state to "Latch" or "Disable".
2. High Alarm Limit--Set Alarm limit from 0 to 4,294,967,295.
3. High Alarm Output Mode--Enable or Disable D.O. Mapping.
4. High Alarm Output Slot--Users can select D.O Modules such as ADAM-5050,
ADAM-5055, ADAM-5056, ADAM-5060, ADAM-5068 for the alarm signal to be sent through.
5. High Alarm Output Channel--Select Alarm Output Channel
6. Clear Latch Alarm--Users can s elect "Enable" or "Disable" option. When selectin g
"Enable", the latch will be relieved and the alarm state will return to normal. Once the alarm state returns to normal, the Clear Latch Alarm will return to "Disable".
ADAM-5000 Series User Manual 64
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TTL/Isolated Input Level
According to your need, you can select either TTL or Isolated Input Level by set­ting the configuration for the jumpers. Select the proper jumper settings for either TTL or Isolated Input according to Figure 63. Please note that you must configure all six jumpers to the correct con- figuration for proper function.
Chapter 6 Counter
Frequency Modules
Figure 6.22 Jumper Location on the ADAM-5081 Module
Figure 6.23 TTL/Isolated Input Level Select
Table 6.2: ADAM-5081 Technical Specifications
Channel 4 Input Frequency 5 Hz~1 MHz max. (Frequency mode)
1 MHz max. (Counter mode) Input Level Isolated or TTL level Minimum Pulse Width 1 µ sec. (Frequency mode)
1 µ sec. (Counter mode) Minimum Input Current 2mA (Isolated) Isolated Input Level Logic Level 0 : +3 V
Logic Level 1 : + 10 V to 30 V TTL Input Level Logic Level 0 : 0 V to 0.8 V
Logic Level 1 : 2.3 to 5 V Isolated Volt age 2500 V Mode Counter (Up/Down, Bi-direction, up, A/B Phase) Frequency
RMS
MAX
65 ADAM-5000 Series User Manual
Programmable Digital Noise
VCC
Internal External
10~30V
Cx-
Cx+
Isol at e d i nput
Internal External
TTL input
V
TTL
Cx+
Cx-
VCC
GND
DO
Load
Internal External
Isolated DO ou t put
IVCC
*Optional
*Add a diode if load is relay
Filter
1 ~ 65000 µ sec
ADAM-5000 Series User Manual 66
Chapter 7

7 Serial Modules

7.1 Serial Modules

Compatible ADAM-5000 Series Main Units
The ADAM-5090 is a 4-port RS-232 communication module to be implemented with the following Advantech ADAM-5000 series main units: ADAM-5510 (with library Version V1.10 or above) ADAM-55 1 1 (with library Version V1.10 or above)

7.1.1 ADAM-5090 4-port RS-232 Communication Module

Bi-direction Communication
The ADAM-5090 is equipped with four RS-232 ports, which makes it especially suit­able for bi-direction communication. It can simultaneously r ead data from other third­party devices such as Bar Code and PLC as long as these devices are equipped with a RS-232 interface. Furthermore, the ADAM-5090 can issue commands to control other devices. It is fully integrated with the ADAM-5000, ADAM-5500 and ADAM-4000 series, and transmits data to each other through the RS-232 port. The whole integrated system is an intelligent stand-alone system and can connect and issue commands to control devices such as printers and PLCs in remote factory location.
The ADAM-5090 transmits and receives data by polling communication, and each port can receive up to 128 bytes in the FIFO. For continuous data longer than 128 bytes, please refer to Table 20 for Baud Rate setting to avoid data loss.
Table 7.1: Baud Rate Settings
Baud Rate (bps) 115200 57600 38400 19200 9600 4800 2400 Polling interval (ms) 11.11 22.22 33.33 66.66 133.33 266.66 533.33
Communication Backup Function
With the ADAM-5090 you can implement dual communication channels betwee n your PC and the ADAM system. Even when one of the two communication channels is down, your system can still function through the altern ative c ommunic ation channel. This dual communication channels can be implemented by application software.
ADAM-5090 Module Diagram
Figure 7.1 ADAM-5090 Module
ADAM-5000 Series User Manual 68
ADAM-5090 Application Wiring
Figure 7.2 ADAM-5090 Application Wiring
Table 7.2: Pin Mapping
PIN Name RJ-48 DB9
/DCD 1 1 RX 2 2 TX 3 3 /DTR 4 4 GND 5 5 /DSR 6 6 /RTS 7 7 /CTS 8 8 RI or +5V 9 9 GND 10 X
Chapter 7 Serial Modules
Table 7.3: ADAM-5090 Technical Specifications
Function Provides communication ports for the ADAM-5510 to integr ate
other devices with communication function into your system Electrical Interface 4 ports (RS-232) Communication Rates 4800, 9600, 19200, 38400, 115200bps FIFO 128 bytes/per UART (Tx/Rx) Indicator Tx (Orange), Rx (Green) Power Required
User can define the communication ports with 5VDC output by switching the jumper, and the maximum current output is 400mA.
100mA @ 5VDC Default in RI mode (*)
69 ADAM-5000 Series User Manual
I/O Slots and I/O Ports Numbering
The ADAM-5090 module provides four RS-232 ports for communication with target devices. The ports are numbered 1 through 4. For programming, the definition of port number depends on the slot number and port number . For example, the second port on the ADAM-5090 in slot 1 is defined to port 12.
Jumper Settings
This section tells you how to set the jumpers to configure your ADAM-5090 module. There are four jumpers on the PC Board. User can choose RI signal or 5V output for each port by setting these jumpers (system default is RI signal).
The following figure shows the location of the jumpers:
Figure 7.3 Jumper Locations on the CPU Card
Figure 7.4 Jumper Settings
ADAM-5000 Series User Manual 70
LED Status of the ADAM-5090 Module
There are two LEDs for each port on the front panel of the ADAM-5090 to display spe­cific communication status:
Gree n LED (RX): Data Receiving St atus; the LED indicator is on when the port is
receiving data.
O ra n ge LED (TX): Data Transmitting S tatus; the LED indicator is on when the port
is transmitting data.
Configuring Your ADAM-5090 Module
This section explains how to configure an ADAM-5090 module before implemen t i n g it into your application.
Quick Start Step 1: Get your host PC ready, and run the ADAM-5510 Utility Sof tw are . Step 2: Install the ADAM-5090 Module and power on your ADAM-5 51 0 m a in u ni t. Step 3: Download the executable program to the main unit Step 4: Monitor the ADAM-5090 Module’ s current status from the PC through the util-
ity software.
Chapter 7 Serial Modules
A basic example program for the ADAM-5090
main () { //Install the port you would like to use. Here we install slot 0, port 1. port_install(1); // Here we install slot 2, port 2. port_install(22);
//Select working port. Here we select slot 0, port 1. port_select(1); //Set port data format. //Here we set the data format of port 1 as lengh:8; p arity:0;stop_bit:1. (N81)
port_set_format(1,8,0,1);
//Set port speed. Here we set communication speed of port 1 as 115200 bps. //(L is necessary)
port_set_speed(1,115200L);
//Enable Port FIFO. Here we enable 128 byte FIFO for port1.
71 ADAM-5000 Series User Manual
port_enable_fifo(1);
//After these above settings are enabled, you can apply any other function library to implement your program.
}
—A receive-and-transmit example program for the ADAM-5090
main() { int err_value, char character port_installed(1) : : port_enable_fifo(1);
//check whether error has been received or not err_value=port_rx_error(1);
//if error detected, print out the message if(err_value) { printf(“\n Rx Error, The LSR V alue=%02X”, Err_value)”; } //check whether FIFO receives data or not; if data received, read a character if(port_rx_ready(1))
{ character=port_rx(1); }
//check whether FIFO is empty or not, if empty, send a character if(port_tx_empty(1)); { port_tx(1, character) } }
ADAM-5000 Series User Manual 72

7.1.2 ADAM-5091 4-port RS232/422/485 Communication Module

with share interrupt (For ADAM-5560 series and ADAM-5630 series)
Bi-direction Communication
The ADAM-5091 is equipped with four RS232/422/485 ports with share interrupt, which makes it especially suitable for bi-direction communication. It can simultaneously read data from other third-party devices such as Bar Code and PLC as long as these devices are equipped with a R S 232/422/485 interface. Furthermore, the ADAM-5091 can issue commands to control other devices. It is fully integrated with th e ADAM-5560 , and transmits data to each other through the RS232/422/485 port. The whole inte­grated system is an intelligent stand-alone system and can connect and issue com­mands to control devices such as printers and PLCs in remote factory location.
The ADAM-5091 transmits and receives data by sharing interrupt communication, and each port can receive up to 128 bytes in the FIFO. For continuous data longer than 128 bytes, please refer to Table 27 for Baud Rate setting to avoid data loss.
Table 7.4: Baud Rate Settings
Baud Rate (bps) 115200 57600 38400 19200 9600 4800 2400 Polling interval (ms) 11.11 22.22 33.33 66.66 133.33 266.66 533.33
Chapter 7 Serial Modules
Communication Backup Function
With the ADAM-5091 you can implement dual communication channels bet ween your PC and the ADAM system. Even when one of the two communication channels is down, your system can still function through the a lternat ive comm unicati on channel. This dual communication channels can be implemented by application software.
73 ADAM-5000 Series User Manual
ADAM-5091 Module Diagram
Figure 7.5 ADAM-5091 Module
ADAM-5091 Application Wiring
Figure 7.6 ADAM-5091 Application Wiring
ADAM-5000 Series User Manual 74
PIN Mapping
Table 7.5: PIN Mapping
PIN MODE
RS-232 RS-422 RS-485 1RX0 TX0+ D0+ 2TX0 TX0- D0­3RTS0 RX0+ -­4CTS0 RX0- -­5 GND GND GND 6RX1 TX1 D1+ 7TX1 TX1- D1­8RTS1 RX1+ -­9CTS1 RX1- -­10 GND GND GND 11 RX2 TX2 D2+ 12 TX2 TX2- D2­13 RTS2 RX2+ -­14 CTS2 RX2- -­15 GND GND GND 16 RX3 TX3 D3+ 17 TX3 TX3- D3­18 RTS3 RX3+ -­19 CTS3 RX3- -­20 GND GND GND 21 GND GND GND
Chapter 7 Serial Modules
75 ADAM-5000 Series User Manual
Jumper and Switch Settings
This section tells you how to set the jumpers and switch to configure your ADAM­5091 module.
There are four jumpers on the PC Board to set RS-232 mode and RS-422/485 mode. User could select RS-422 master and slave mode via SW1.
Terminal resistors are factory installed to allow for impedance matching. These resis­tors can be enabled by utilizing jumper CN3-CN6 for each port (shown below).
Figure 7.7 ADAM-5091 Jumper and switch location
Table 7.6: Jumper Setting
OSHOR T X OPEN CN7,CN8,CN10,CN11 A B C D E F G H I J RS-232 OOOOOXXXXX RS-422/485(default) XXXXXOOOOO
Table 7.7: Jumper Setting
CN3,CN4,CN5,CN6 120 Ohm 300 Ohm RS485-DATA/422-TX 1-3 (short) 5-3 (short) 422-RX 2-4 (short) 6-4 (short)
Table 7.8: Switch setting
SW1 COM1 COM2 COM3 COM4
RS-422 MASTER ON ON ON ON RS-422 SLAVE/RS-485 OFF OFF OFF OFF
ADAM-5000 Series User Manual 76
Table 7.9: ADAM-5091 Technical Specifications
Function Provides communication ports for the ADAM-5560 to integrate
other devices with communication function into your system Electrical Interface 4 ports RS-232 Communication Rates 4800, 9600, 19200, 38400, 115200bps FIFO 128 bytes/per UART (Tx/Rx) Indicator Tx (Green), Rx (Red) Power Required
I/O Slots and I/O Port Numbering
The ADAM-5091 module provides four RS-232/422/485 ports for communication with target devices. For more information about the number of slot and COM port, you may refer to the section of "ADAM-5091 COM port configuration" in ADAM-5560KW series Manual.
LED Status of the ADAM-5091 Module
There are two LEDs for each port on the front panel of the ADAM-5091 to display spe­cific communication status:
a. Red LED (RX): Data Receiving S tatus; the LED indicator is on when the port is
receiving data.
b. G r e e n LED (TX): Data Transmitting S tatus; the LED indicator is on when the port
is transmitting data.
100mA @ 5VDC Default in RI mode (*)
Chapter 7 Serial Modules
77 ADAM-5000 Series User Manual
7.1.3 ADAM-5095 2-port CAN Serial Communication Module with
Tx
Tx
Port 2
Rx
Rx
Port 1
ADAM-5095
2 CAN
12345
6789
isolation protection (Only for ADAM-5560 Series)
ADAM-5095 is a special purpose communication module that offers the connectivity of the Controller Area Network (CAN). With its built-in CAN controllers, the ADAM­5095 provides bus arbitration and error detection with an automatic transmission repeat function. This drastically reduces the chance of data loss and ensures system reliability . Th e on-board CAN controllers are loca ted at dif ferent positions in the mem­ory, and you can run both CAN controllers independently at the same time. With high compatibility, the ADAM-5095 can be used in diverse systems.
ADAM-5095 Diagram
Figure 7.8 ADAM-5095 Module
CAN Serial Port Pin Assignment
Table 7.10: CAN Serial Port Pin Assignment (CAN1 ~ CAN2)
Pin
CAN Signal Definition
CAN-L GND
CAN-H
ADAM-5000 Series User Manual 78
Termination Resistor Settings
Terminal resistors are factory installed to allow for impedance matching.These resis­tors can be enabled by utilizing SW1 and SW2 for each port (shown below). The value of the resistor should equal the characteristic impedance of the signal wires (approximately 120 ohms). The following figure shows resistor placements.
Enable Termination Resistor for CAN1 and CAN2 Ports (SW1 and SW2)
I/O Slots and I/O Ports Numbering
There’re two PCI slots on the ADAM-5560 series. If only one ADAM-5095 module is used, no mater which PCI slot is plugged, the port number shown in the Utility would be CAN1 and CAN2. If two ADAM-5095 modules are used, the port number shown in the Utility would be CAN1 and CAN2 for the first PCI slot and CAN3 and CAN4 for the second PCI slot.
Chapter 7 Serial Modules
CAN Serial Port Wiring
The CAN standard supports half-duplex communication. This means that just two wires are used to transmit and receive data.
Wiring connections are as follows:
Table 7.11: ADAM-5095 DTE Pin Wiring
Pin ADAM-5095 DTE(DB9-M) Pin Signal DTE Pin Signal
7 CAN-H CAN-H 3GND GND 2 CAN-L CAN-L
79 ADAM-5000 Series User Manual
Maximum Bit Rate vs. Bus Length
For a Controller Area Network, the maximum possible bus length depends on the bit rate. The bit rate can always be slower than the maximum possible speed for a given bus length. Conversely, the bus length can be shorter than the maximum possible bus length for a given transmission speed.
Table 7.12: Maximum Bit rate vs. Bus Length
Bit Rate Bus Length
1M bps 25m 800k bps 50m 500k bps 100m 250k bps 250m 125k bps 500m 50k bps 1000m 20k bps 2500m 10k bps 5000m
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Chapter 8

8 Storage Modules

8.1 Storage Modules

8.1.1 ADAM-5030 2-slot SD Storage Module with 2x USB2.0

ADAM-5030 is a 2-slot secure digital card storage module that provides 2 USB ports and 2 SD slots. It is fully compliant with USB 2.0 and FAT16 and is also low power consuming, at only 0.5W. According the volume of SD Card, you can extend the memory of your controller up 2 GB.
Compatible with ADAM-5560 Series Main Units
The ADAM-5030 interfaces with the main unit through the PCI bus. The ADAM­5560 series main unit is equipped with a PCI interface connector on 2 slots. Through adapting the ADAM-5030, the ADAM-5560 can extend the storage capacity easily.
The ADAM-5030 can also be extended too two USB2.0 ports. These USB port s a ct in the same way as the ports on the ADAM-5560 main units.
ADAM-5030 Diagram
Figure 8.1 ADAM-5030 Module Frontal View
T able 8.1: Technical Specifications of ADAM-5030
USB Type USB Rev 2.0 (Compliant) USB Number 2 Storage Type SD (Secure Digital Card) Storage Number 2 Operating Temperature 0~60 (32~140) Certification CE Power Consumption 3 W (Max) Max Storage 1G (Max) x 2 Format FAT16 Surge Protection 10kW Hot Swap Yes
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Chapter 8 Storage Modules
83 ADAM-5000 Series User Manual
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Please verify specifications before quoting. This guide is intended for reference purposes only. All product specifications are subject to change without notice. No part of this publication may be reproduced in any form or by any means, electronic, photocopying, recording or otherwise, without prior written permis­sion of the publisher. All brand and product names are trademarks or registered trademarks of their respective companies. © Advantech Co., Ltd. 2019
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