Adamatic AP1-W User Manual

Installation, Operation and Troubleshooting Instructions

Manual Part No.: P6924600

Rev: 00

Print Date: 01/27/06

607 Industrial Way, Eatontown, NJ 07724

Phone: [phone] Fax: [phone] Website: www.adamatic.com

For Roll -In & Roll-Thru Models: AP-1W, AP-2W, AP- 3W

Adamatic Modular Proofers

Thank you for purchasing an Adamatic Modular Proof Cabinet! This unit has passed
our strict Quality Control Inspection and meets the high standards set by Adamatic.
You have made a quality investment that with proper maintenance will give you years
of service.

Please read the following installation and maintenance instructions before installing or
using your unit. If you have any questions, please call our Customer Service
Department at [phone].

IMPORTANT INFORMATION - PLEASE READ

●●

Please read these instructions carefully before installing or using. If recommended
procedures are not followed, warranty claims will be denied.

●●

Your Warranty Registration information is located on the next page of this manual. Please
complete the card and submit it to Adamatic within 10 days of installation. Failure to
properly register equipment can void the warranty.

●●

Adamatic reserves the right to change specifications and product design without notice.
Such revisions do not entitle the buyer to corresponding changes,improvements,
additions or replacements for previously purchased equipment.

●●

A detailed Owners Manual with a troubleshooting guide, parts lists and additional
information can be ordered from the factory or may be downloaded free from the website at
www.adamatic.com.

THANK YOU

ORIGINAL DATE OF INSTALLATION __________________________________________________________________
INSTALLATION COMPANY NAME ____________________________________________________________________
STREET_______________________________ CITY _____________________ STATE ______ ZIP CODE___________
DISTRIBUTOR’S NAME_____________________________________________________________________________
STREET_______________________________ CITY _____________________ STATE ______ ZIP CODE___________

607 INDUSTRIAL WAY
EATONTOWN, NJ 07724
TEL: [phone]

● FAX: [phone]

Warranty

(Continental USA Only)

The Seller warrants to the original purchaser , equipment manufactured by Seller to be free from defects in material and
workmanship for which it is responsible. The Seller's obligation under this warranty shall be limited to replacing or
repairing at Seller's option, without charge, F.O.B. Sellers factory, any part found to be defective and any labor and
material expense incurred by Seller in repairing or replacing such part, such warranty to be limited to a period of one
year from date of purchase or thirteen months from date of shipment from Seller's factory , whichever is earlier, provided
terms of payment have been fully met. All labor shall be performed during regular working hours. Overtime premium
charges will be at Buyer's expense.

Proof of purchase must be supplied to Seller to validate warranty. This warranty is valid only if equipment is properly
installed, started-up and inspected by the dealer or authorized Adamatic Service agent.

Removal or alteration of the serial/data plate from any equipment shall be deemed to release Seller from all warranty
obligations or any other obligations, expressed or implied.

This warranty does not cover Thermostat or Defrost Timer calibration and/or adjustment, freight damage, normal
maintenance items outlined in Owner's Manual, adjustment of door mechanisms or replacement of light bulbs, fuses
or batteries.

Any repairs or replacement of defective parts shall be performed by Seller's authorized service personnel. Seller shall
not be responsible for any costs incurred if the work is performed by other than Seller's authorized service personnel.
Reimbursement claims for part(s) or labor service costs must be made in writing. Model, cabinet serial numbers and
installation location must be shown on the claim. A receipted bill from the servicing agency must accompany the claim,
together with full details of the service problems, diagnosis and work performed. Adamatic reserves sole discretion
whether further documentation on a claim is to be submitted.

Seller shall not be liable for consequential damages of any kind which occur during the course of installation of
equipment, or which result from the use or misuse by Buyer, its employees or others of the equipment supplied
hereunder, and Buyer's sole and exclusive remedy against Seller for any breach of the foregoing warranty or otherwise
shall be for the repair or replacement of the equipment or parts thereof affected by such breach.

The foregoing warranty shall be valid and binding upon Seller if and only if Buyer loads, operates and maintains the
equipment supplied hereunder in accordance with the instruction manual provided to Buyer. Seller does not guarantee
the process of manufacture by Buyer or the quality of product to be produced by the equipment supplied hereunder
and Seller shall not be liable for any prospective or lost product or profits of Buyer.

THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS AND IMPLIED
WARRANTIES WHATSOEVER. SPECIFICALLY THERE ARE NO IMPLIED WARRANTIES OF MERCHANTABILITY
OR OF FITNESS FOR APARTICULAR PURPOSE.

The foregoing shall be Seller's sole and exclusive obligation and Buyer's sole and exclusive remedy for any action,
whether in breach of contract or negligence. In no event shall Seller be liable for a sum in excess of the purchase price
of the item.

Cabinet Model No.______________________
Cabinet Serial No. _________________

(Data plate information located inside cooler on
the upper left wall)

WARRANTIES NOT VALID UNLESS REGISTERED AT
FACTORY WITHIN 10 DAYS AFTER START-UP DATE.

TABLE OF CONTENTS

Receiving Shipment....…………………....…………………….......................................……....…. 1

Installation Guidelines..............................………………..………………………………................... 1

Floor & Wall Base Angle Installation.......................................……………………......................... 1

Cam-Locking Panels.................................………………...………………………………………….. 2

Applying Foam Tape...................................................................................................................... 2

Panel Pins...................................................................................................................................... 3

Panel Assembly ......……………………………………………......................................................... 3

Applying Cove Molding.....……………………………...…………………………………................... 4

Sensor & Klixon Assembly.....……………………………...………………………………….............. 5

Air Wash System Panel Installation............................................................................................... 6

Air Wash System Filter & Drain Pan Location............................................................................... 7

Drain Line & Rubber Coupling Assembly....................................................................................... 8

Bumper Guard Assembly............................................................................................................... 8

High Voltage Box Assembly........................................................................................................... 9

240V Interior Light Assembly (Optional)........................................................................................ 10

120V Electrical, Relay Box & Interior Light Assembly (Optional).................................................. 11

Interior Light Bulb & Globe............................................................................................................. 14

Flashing Indicator Alarm Assembly................................................................................................ 14

Air Wash System 4 x4 Junction Box, Fan Motors, Heaters.......................................................... 15

Solenoid & Water Line Extension Assembly.................................................................................. 17

1, 2 & 3 Rack Proof Cabinet Top View........................................................................................... 19

Power Module Cable Configuration............................................................................................... 20

Power Module Circuit Breaker & Fuses......................................................................................... 20

Top Facade Assembly.................................................................................................................... 20

Door Closer Assembly.................................................................................................................... 21

Door Assembly .................................................................................................................. ............. 21

Door Handle & Guard Assembly....................................................................................................23

Door Adjustment Instruction........................................................................................................... 24

Special Shims for Hinged Door Adjustment................................................................................... 24

Door Gasket Replacement............................................................................................................ 25

Installation Check List.................................................................................................................... 25

Periodic Maintenance.................................................................................................................... 25

Proofing System & How It Works.................................................................................................. 26

Disconnect Switch.......................................................................................................................... 26

Control Panel & How It Works....................................................................................................... 26

Troubleshooting (for the Service Technician Only!)....................................................................... 28

Technical Service Support & Replacement Parts.......................................................................... 28

Common Replacement Parts......................................................................................................... 29

Wiring Diagram.............................................................................................................................. 30

1

All units are performance tested and thoroughly inspected prior to shipment. Upon receipt, examine
the exterior of the shipment packaging for any signs of rough handling. If the cabinet is damaged, it
should be noted on the delivery slip or bill of lading and signed. A claim must be filed immediately
against the carrier indicating the extent and estimated cost of damage incurred.

Proper installation is the first step to operation. We recommend that your proofer be installed
by an authorized Adamatic Certified Installer.

Locating Your New Proofer

Consider the following when selecting a location for your proofer:

1. Clearance - There must be a minimum clearance of 24” (inches) between the top of the proofer
and the ceiling.

2. Floor Load - The floor on which the cabinet will rest must be free of vibration and suitably strong
enough to support the combined weights of the cabinet plus the maximum product load.

*Note: All pictures show the protective vinyl coat on parts described in this instruction document.

Make sure all vinyl protective coating is removed before installation. Same method of
installation applies to Floorless Proof Boxes with Wall Base Angles only.

T

ools Needed: Drill with ¼" (inch) Masonry Bit, Tubes of Silicon, Dynabolt Anchors, Screw Driver, & Trowel

1. Find location to assemble proof cabinet. Before assembly, make sure designated floor area and
neighboring wall space is level, clean and free of any obstruction.

2. If supplied, place Stainless Steel Floor on appointed floor space and mark along the edges.
(*Note: Same method of installation applies to Floorless Proof Boxes with Wall Base Angles only!)

3. Remove Stainless Steel Floor and apply beads of Floor Adhesive along the bottom while properly
spreading with Trowel. Make sure the bead is continuous around the edge of Stainless Steel Floor.

4. Seat Stainless S teel Floor over designated floor space and lightly walk on the Floor . Put still weight
on the Stainless Steel Floor so that Adhesive will keep in required contact with Floor beneath (i.e.
weights, boxes with weight, etc).

5. Place Wall Base Angles around the edge of Stainless Steel Floor. Make sure that holes located at
ends of the Wall Base Angles align over the holes in Stainless Steel Floor.

6. Drill Floor Holes through the Wall Base Angles with a 1/4" diameter drill bit for placement of
Concrete Floor Anchors.

●●

Mark drill bit at 1-1/2" (inches) from the end. Drill until mark is aligned with the top of the St ainless
Steel Floor. Do not drill beyond the mark on the drill bit!

●●

Clear concrete dust from holes. (*Note: all debris from drilling must be removed before
installation or Anchors will not work!)

●●

If proof cabinet is mounted on stone or ceramic tile, extend holes and Anchors into concrete
substrate.

FLOOR & WALL BASE ANGLE INSTALLATION

INSTALLATION GUIDELINES

RECEIVING SHIPMENT

7. Install Anchors in the holes of Wall Base Angles and set in place.

T

ools Needed

: Allen Wrench (*supplied with accessories)

All Proofer Cabinet Panels are joined together by Cam-Locks. Panel sections lock together from inside
the Proofer Cabinet to provide accurate tight joining. Always align top edges and inner face of Panels
as you lock them together.

*Note: From inside Proofer Cabinet, all Cams turn clockwise with exception of inner left hand side of

Header that turns counter-clockwise. All Male Cam direction of turn is marked on required

panels.

3/4” Wide Foam Tape has been provided for Proof Cabinet Panel sealing. Foam Tape should be
placed over Foam Insulation of all Panel Edges with Male Cams. See Figure 1.

Once Foam Tape has been applied to Panel, cut Slit at all Male Cam locations. See Figure 2.
*Note: Only one strip of Foam Tape should be placed in between Panels. This will guarantee proper

Seal and Cam Locking.

Figure 1 Figure 2

CAM-LOCKING PANELS

APPLYING FOAM TAPE

2

Wall Base Angles

Optional Floor with Wall Base Angles Assembled

*Note: Floor shown with vinyl for clarity.

Remove before assembling!

Floor Anchor Placed at

end after checking Corner.

Illustrations show cam-lock panel mechanism from

inside the proofer cabinet.

3

PANEL ASSEMBLY

PANEL ALIGNMENT PINS

Item Part No. Part & Cam-Locking Description Qty

1 P7900101 10” x 82” Front Wall Panel w/ Control 1
2 P7900201 10” x 82” Wall Panel (Male/Male) 2
3 P7900301 10” x 82” Wall Panel (Female/Male) 4

4 P7900401 10” x 82” Rear Wall Panel (Female/Male) 1
5 P7900501 10” x 82” Rear Wall Panel (Female/Female) 1
6 P7900601 27” x 82” Wall Panel (Female/Male) 2
7 P7900801 4” x 82” Front Wall Panel (Female/Female) 1
8 P7900902 6” x 60” Header Panel without Light 1

9 P7902101 12” x 74”, Front Roof Panel 1
10 P7902201 12” x 74”, Rear Roof Panel 1
11 P7902601 10” x 74”, Center Roof Panel 1
12 P7903501 LH Door Assembly with Horizontal Handle 1
13 P7903601 RH Door Assembly with Horizontal Handle 1
14 P6900048 3-Heater Air Wash Housing Assembly 1

A drawing is supplied with all Proofer Cabinets to assure correct placement of Panels. Each Panel is
individually marked with a number to assist with the assembly sequence. An example is shown below.

Silicone has also been provided to fill in Interior and Exterior Seams between Panels after assembly.

Panel Alignment Pins have been supplied with your Proof Cabinet and are placed on Panel sides with
Male Cams only. Pins support easy alignment and allow Male Cams to properly catch into Female
Cams.

Panel Alignement Pin

Hole for Pin

Pin

*Note: All pictures show the protective vinyl coat on parts described in this instruction. Make sure all

vinyl protective coating is removed before installing cove molding.

T

ools Needed: Screw Gun, Rubbing Alcohol, Paper Towels and Measuring Tape

1. Measure Top and Bottom of Proof Box to check for proper alignment. See Figure 1.

Figure 1

2. Wipe down Proof Box Interior Wall Base Angles and Exterior Wall Bottom with Rubbing Alcohol.
See Figure 2 & 2a.

Figure 2 Figure 2a

3. Cut Cove Molding Strip to desired length and miter at corners where needed. Peel Paper from
Adhesive Strip and apply Cove Molding to Proof Box's Interior Wall Base Angles and Exterior Wall
Bottoms. See Figure 3 & 3a.

Figure 3 Figure 3a

4. Install #10 Stainless Steel Self-Tapping Screws into Cove Molding, Interior Wall Base Angles and
Exterior Wall Bottoms. Space Screws approximately 1"(inch) up from bottom of Cove Molding, and
8" to 12" (inches) apart while avoiding Wall Seams. See Figure 4.

Figure 4

5. Repeat process until all Cove Molding is applied completely around the Proof Box's Interior and
Exterior Bottom.

4

APPLYING COVE MOLDING

interior wall base angles

molding with adhesive

5

Proofer Sensor & Klixon Assembly Procedure

Tools Needed : Phillips Head Screwdriver & Adjustable Wrench

1. Locate Sensor and Klixon mounting holes above the Air Wash System Panel Fans. See Figure 1.

Figure 1

2. Mount Klixon to Air Wash System Panel making sure metal side is face down. See Figure 1 & 2

Figure 2

3. Mount Sensor Bracket to Air Wash System Panel. See Figure 1 & 3.

Figure 3

4. Place and secure Sensor to Sensor Bracket with Screws and Lock Washer Nuts. See Figure 4 & 4a.

Figure 4 Figure 4a

SENSOR & KLIXON ASSEMBLY