ACR Electronics DGL-1 User Manual

DGL-1 (Dongle)
Programming
Adapter
Description, Operation, Installation and Maintenance Manual
This manual includes data for the equipment that follows:
Component Part No. Model No.
Emergency Locator Transmitter 453-6603 DGL-1
ACR ELECTRONICS, INC / ARTEX
5757 Ravenswood Rd, Ft. Lauderdale, FL
25-69-01
PRODUCTS
33312
18560
27/12
Cage Code:
Page1of44
570-4010 Rev. D
Initial Issue JUN 30/2005
ARTEX PRODUCTS / ACR ELECTRONICS, INC
DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL
DGL-1, DONGLE (453-4010)
PROPRIETARY INFORMATION
This document contains proprietary information and such information may not be disclosed to others for any purpose, nor used for manufacturing purposes without written permission from ACR Electronics.
Information in this manual is subject to change without notice. ACR Electronics makes no warranty, expressed or implied, with regard to this manual, including but not limited to any implied warranties of merchantability, fitness for a particular purpose, and non-infringement. In addition, ACR Electronics makes no warranty with regard to the documentation or data contained herein. ACR Electronics is not liable in the event of incidentals, special, consequential, or any other damages in connection with or arising from furnishing, performance, or use of this manual.
Reproduction of this publication or any portion thereof by any means is prohibited. for further information con­tact Sales, ACR Electronics, 5757 Ravenswood Rd, Fort Lauderdale, FL 33312. Telephone (954) 981-3333
AIRWORTHINESS LIMITATIONS
The Airworthiness limitations section is FAA approved and specifies inspections and other maintenance
required under 14 CFR§ 43.16 and 91.403, unless an alternative program has been approved.
IMPORTANT NOTICE
ACR Electronics will be responsible for full distribution and revisions of ICA’s (Instructions for Continued
Airworthiness) For inquiries regarding the content and currency of this manual, contact ACR Electronics,
5757 Ravenswood Rd, Fort Lauderdale, FL 33312. Telephone (954) 981-3333
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RECORD OF REVISIONS

REVISION CHANGE DATE REVISION CHANGE DATE
- RELEASE Nov 06/2002
- DCN 2124 Dec 18/2002
- DCN 2147 Feb 17/2003
- DCN 2188 Apr 21/2003
- DCN 2369 Apr 21/2004
A DCN 3144 Dec 11/2007
B DCA W9612 MMM DD/YYYY
C ECO 14756 Jul 28/2011
D ECO 15119 Jun 27/2012
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SERVICE BULLETIN LIST

SERVICE
BULLETIN NO
ISSUE
DATE
SUBJECT
MANUAL
REV NO
MANUAL
REV DATE
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LIST OF EFFECTIVE PAGES

SUBJECT PAGE DATE SUBJECT PAGE DATE
Title Page 1 Jun 27/12 Installation (cont.) 30 Jun 27/12
Notices 2 Jun 27/12 31 Jun 27/12
Record of Revisions 3 Jun 27/12 32 Jun 27/12
4 BLANK 33 Jun 27/12
Service Bulletin List 5 Jun 27/12 34 BLANK
6 BLANK 35 Jun 27/12
List of Effective Pages 7 Jun 27/12 36 Jun 27/12
8 BLANK 37 Jun 27/12
Table of Contents 9 Jun 27/12 38 Jun 27/12
10 Jun 27/12 Illustrated Parts List 39 Jun 27/12
List of Figures 11 Jun 27/12 40 Jun 27/12
12 BLANK 41 Jun 27/12
Introduction 13 Jun 27/12 42 Jun 27/12
14 BLANK 43 Jun 27/12
15 Jun 27/12 44 Jun 27/12
16 Jun 27/12
17 Jun 27/12
18 BLANK
Description and Operation 19 Jun 27/12
20 Jun 27/12
21 Jun 27/12
22 Jun 27/12
Test and Fault Isolation 23 Jun 27/12
24 Jun 27/12
25 Jun 27/12
26 Jun 27/12
Removal 27 Jun 27/12
28 Jun 27/12
Installation 29 Jun 27/12
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TABLE OF CONTENTS

RECORD OF REVISIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SERVICE BULLETIN LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
LIST OF EFFECTIVE PAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
LIST OF FIGURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
INTRODUCTION
1. Manual Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
A. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
B. Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2. Model Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
A. Dongle DGL-1 Programming Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3. Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
A. Dongle DGL-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4. List of Acronyms, Abbreviations, and Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5. References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
A. Regulatory Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
B. Other Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
DESCRIPTION AND OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
1. Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
A. Functional Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
B. Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
C. 24-Bit Address Reprogramming Functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
A. Operational Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
A. Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Table 1. Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
B. Physical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Table 2. Physical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
TEST AND FAULT ISOLATION
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
A. Applicability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
B. Regulatory Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2. Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
A. Periodic Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
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3. Test Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
A. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
B. 24-Bit Address Reprogramming Verification Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
C. 15-Digit Hex ID Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4. Fault Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
A. Troubleshooting Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Table 3. Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
REMOVAL
1. DGL-1 Programming Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
A. Dongle Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2. Material or Equipment Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
A. Shipment Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
B. Return Material Authorization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
INSTALLATION
1. Regulatory Requirements and Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
A. Applicability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
B. TSO C126, Paragraph D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
C. FAA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
D. Canada . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
E. Other Countries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
F. RTCA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2. Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
A. Dongle Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
B. Dongle Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3. Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
A. General Considerations and Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
B. Dongle Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
C. 24-Bit Address Reprogramming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
ILLUSTRATED PARTS LIST
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
A. Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
B. IPL Usage Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
2. Manufacturer Name and Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
A. Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3. Explanation of Detailed Parts List Entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
A. Fig # & Item Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
B. Part # Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
C. Nomenclature Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
D. UPA (Units Per Assembly) Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4. Detailed Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
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LIST OF FIGURES

Figure 1. DGL-1 (Dongle) Programming Adapter with ELT Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Figure 2. DGL-1 (Dongle) Programming Adapter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Figure 3. Dongle Removal Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Figure 4. Dongle Outline and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Figure 5. Dongle Wiring Harness Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Figure 6. Molex 12-Pin Connector Harness Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Figure 7. Molex Power and Ground Wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Figure 8. Dongle Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Figure 9. Octal/Hexadecimal to Binary Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Figure 10. 24-Bit Address Switch Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Illustrated Parts List
Figure 11. DGL-1 (Dongle) Programming Adapter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Figure 12. Wire Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
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TASK 25-62-30-870-801

1. Manual Usage

SUBTASK 25-62-30-990-001

A. General

(1) This manual describes the operation, installation, and maintenance of the DGL-1 (Dongle)
Programming Adapter. This information is provided to ensure initial and continued airworthiness. Information presented in this manual is accurate at time of printing, but is subject to change. Refer to the Artex products web site at www.acrartex.com for the latest information and any updates to this manual.
(2) Web links provided in this manual were accurate at time of printing, but may be subject to
change.
DGL-1, DONGLE (453-4010)

INTRODUCTION

(3) Regulatory references contained herein are generally confined to United States and Canadian
requirements and, in any case, should not be considered all encompassing. Consult your national aviation authority for applicable requirements.
SUBTASK 25-62-30-990-002

B. Application

(1) This manual constitutes supporting data/documentation for the Dongle, including:
(a) Description and Operation
(b) Test and Fault Isolation (includes inspection criteria)
(c) Removal
(d) Installation
(e) Registration
(f) Illustrated Parts List
(2) In the United States, a 406 MHz ELT must be installed and maintained in accordance with the
requirements herein and 14 CFR, FAR Parts 43, and 91; and other airworthiness requirements, as applicable.
(3) 406 MHz ELT installation and maintenance in all other countries must comply with the
requirements herein and applicable national airworthiness requirements.
(4) The accessories (i.e., remote switch) addressed in this manual are the accessories most
commonly associated with a 406 MHz ELT. Other options, such as a different remote switch
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configuration or a navigation interface, should be installed and maintained in accordance with the written instructions specific to the accessory.
NOTE
: Contact ACR Electronics, Inc., for optional accessories approved for use with a
ME406 Series ELT.
(5) To ensure proper operation, only parts listed in the Illustrated Parts List of this manual or
those recommended by ACR Electronics, Inc., may be used as replacement parts for the Dongle.
TASK 25-62-30-990-801

2. Model Descriptions

SUBTASK 25-62-30-990-001

A. Dongle DGL-1 Programming Adapter

(1) The Dongle is a 24-bit address programming adapter with two rows of DIP switches.
(2) The Dongle is an optional auxiliary device attached to an ELT top cover that remains with an
aircraft to allow fleet operators to transfer ELTs between aircraft.
Figure 1. DGL-1 (Dongle) Programming Adapter with ELT Cover
TASK 25-62-30-990-803

3. Approvals

SUBTASK 25-62-30-990-001

A. Dongle DGL-1

(1) FAA TSO-C126 - System Component
(2) ETSO 2C126 - System Component
DGL-1 DONGLE
PROTECTIVE COVER
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