ACR Electronics C406-1 User Manual

0 (0)

C406-1 SERIES

EMERGENCY LOCATOR TRANSMITTER

Description, Operation, Installation and Maintenance Manual

This manual includes data for the equipment that follows:

Component

Part No.

Model No.

Emergency Locator Transmitter

453-5002

C406-1

Emergency Locator Transmitter

453-5003

C406-1HM

ACR ELECTRONICS, INC / ARTEX PRODUCTS

5757 Ravenswood Rd, Ft. Lauderdale, FL 33312 Cage Code: 18560

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570-5001 Rev. E

Initial Issue JAN 08/2001

ACR ELECTRONICS, INC / ARTEX PRODUCTS

DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL

C406-1 (453-5002), C406-1HM (453-5003)

PROPRIETARY INFORMATION

This document contains proprietary information and such information may not be disclosed to others for any purpose, nor used for manufacturing purposes without written permission from ACR Electronics.

Information in this manual is subject to change without notice. ACR Electronics makes no warranty, expressed or implied, with regard to this manual, including but not limited to any implied warranties of merchantability, fitness for a particular purpose, and non-infringement. In addition, ACR Electronics makes no warranty with regard to the documentation or data contained herein. ACR Electronics is not liable in the event of incidentals, special, consequential, or any other damages in connection with or arising from furnishing, performance, or use of this manual.

Reproduction of this publication or any portion thereof by any means is prohibited. for further information contact Sales, ACR Electronics, 5757 Ravenswood Rd, Fort Lauderdale, FL 33312. Telephone (954) 981-3333

AIRWORTHINESS LIMITATIONS

The Airworthiness limitations section is FAA approved and specifies inspections and other maintenance required under 14 CFR§ 43.16 and 91.403, unless an alternative program has been approved.

IMPORTANT NOTICE

ACR Electronics will be responsible for full distribution and revisions of ICA’s (Instructions for Continued Airworthiness) For inquiries regarding the content and currency of this manual, contact ACR Electronics, 5757 Ravenswood Rd, Fort Lauderdale, FL 33312. Telephone (954) 981-3333

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ACR ELECTRONICS, INC / ARTEX PRODUCTS

DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL

C406-1 (453-5002), C406-1HM (453-5003)

RECORD OF REVISIONS

REV NO.

DCN NO.

DCN DATE

REV NO.

DCN NO.

DCN DATE

 

 

 

 

 

 

-

RELEASE

Jan 08/2001

 

 

 

 

 

 

 

 

 

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Jun 20/2001

 

 

 

 

 

 

 

 

 

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DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL

C406-1 (453-5002), C406-1HM (453-5003)

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DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL

C406-1 (453-5002), C406-1HM (453-5003)

LIST OF EFFECTIVE PAGES

SUBJECT

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DATE

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Title Page

1

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Description and Operation

30

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Notices

2

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Record of Revisions

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Service Bulletin List

5

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List of Effective Pages

7

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8

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37

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Table of Contents

9

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DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL

C406-1 (453-5002), C406-1HM (453-5003)

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PAGE

DATE

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DATE

 

 

 

 

 

 

Installation

59

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81

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61

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Illustrated Parts List

83

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ACR ELECTRONICS, INC / ARTEX PRODUCTS

DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL

C406-1 (453-5002), C406-1HM (453-5003)

TABLE OF CONTENTS

RECORD OF REVISIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 SERVICE BULLETIN LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 LIST OF EFFECTIVE PAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 LIST OF FIGURES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

INTRODUCTION

1. Manual Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

A. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

B. Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2. Model Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

A. C406-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

B. C406-1HM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3. Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

A. C406-1 and C406-1HM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

B. Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

C. RTCA DO-160D Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Table 1. Environmental Categories Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

4. Frequency Allocations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

A. Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

B. Discussion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

5. List of Acronyms, Abbreviations, and Definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

6. References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

A. Regulatory Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

B. Other Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

DESCRIPTION AND OPERATION

1. Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

A. Functional Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

B. Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

2. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

A. Operational Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

B. Normal Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

C. Manual Activation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

D. ELT Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

E. Functional Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

3. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

A. Environmental and Physical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Table 2. Environmental and Physical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

B. Electrical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Table 3. Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

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DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL

 

C406-1 (453-5002), C406-1HM (453-5003)

 

C. Antennas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

35

Table 4. Antenna Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

35

TEST AND FAULT ISOLATION

1. Inspection and Test Regulatory Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 A. United States . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 B. Canada . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 C. Other Countries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

2. Inspection and Test Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 A. Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Table 5. ELT Inspection and Test Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 B. Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

C. Coax Cable and Wiring Connections Inspection – Item 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 D. Mounting Tray and Hardware Inspection – Item 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 E. Battery Pack Inspection – Item 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 F. G-Switch Functional Check – Item 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 G. Performance Testing Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 H. 121.5 MHz Frequency Measurement – Item 5a. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 I. Audio Modulation Check – Item 5b . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 J. 121.5/243.0 MHz Power Output Measurement – Item 5c. . . . . . . . . . . . . . . . . . . . . . . . . . . 43 K. 406 MHz Frequency Measurement – Item 5d . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 L. 406 MHz Power Output Measurement – Item 5e. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 M. Current Draw Test – Item 5f . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 N. Digital Message Verification – Item 5g. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 O. ELT Reset Check – Item 5h . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 P. Installed Transmitter Test – Item 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Q. Antenna Test – Item 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 R. Inspection and Test Documentation – Item 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

3. Fault Isolation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 A. Self-Test Error Troubleshooting Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Table 6. ELT Self-Test Error Codes Troubleshooting Guide. . . . . . . . . . . . . . . . . . . . . . . . . 48 B. ELT Troubleshooting Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Table 7. ELT Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

REMOVAL

1. ELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 A. ELT Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 2. Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 A. Battery Pack Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

3. Material or Equipment Return. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 A. Shipment Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 B. Return Material Authorization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

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C406-1 (453-5002), C406-1HM (453-5003)

INSTALLATION

1. Regulatory Requirements and Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

A. TSO C126, Paragraph D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

B. FAA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

C. Canada. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

D. Other Countries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

E. RTCA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

2. Mounting Tray. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

A. Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

B. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

3. Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

A. Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

B. Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

C. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

4. Remote Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

A. Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

B. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

5. Buzzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

A. Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

B. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

6. Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

A. General Considerations and Recommendations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

B. Remote Switch Harness Fabrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

C. ELT 12-Pin Receptacle Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

D. Cockpit Remote Switch 9-Pin Plug Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

E. Wiring Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

F. Antenna Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

G. Cockpit Remote Switch Power Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

H. Remote Switch Alternate Power Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

I. Airframe Ground Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

J. Buzzer Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

K. Remote Switch Final Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

7. ELT Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

A. Installation and Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

B. Harness ELT Receptacle Sealing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

C. Installation Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

8. Battery Pack Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

A. Battery Reinstallation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

B. New Battery Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

9. Helicopter Installations - Special Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

A. Background. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

B. Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

C. Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

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C406-1 (453-5002), C406-1HM (453-5003)

APPENDIX A – ELT REGISTRATION

1. Background Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 A. Hex ID Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 B. Reason for Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 C. Registration Information Resources. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

2. Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 A. Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 B. Required Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 C. Where to Register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

ILLUSTRATED PARTS LIST

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

A. Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

B. IPL Usage Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

2. Manufacturer Name and Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

A. Ordering Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

3. Explanation of Detailed Parts List Entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

A. Fig # & Item Column. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

B. Part # Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

C. Nomenclature Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

D. UPA (Units Per Assembly) Column. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

4. Detailed Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

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C406-1 (453-5002), C406-1HM (453-5003)

LIST OF FIGURES

Figure 1. ELT Orthogonal Axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Figure 2. C406-1 Series ELT and Mounting Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Figure 3. Cockpit Remote Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Figure 4. Buzzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Figure 5. Battery Pack Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Figure 6. Rod and Whip Antennas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Figure 7. Blade Antennas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Figure 8. ELT Operational Flow Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Figure 9. Performance Tests Equipment Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Figure 10. Current Draw Test Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Figure 11. Short and Long 406 MHz Message Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Figure 12. ELT Removal Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Figure 13. Battery Pack Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Figure 14. C406-1 Series ELT Outline and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Figure 15. Typical Mounting Tray Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Figure 16. Rod Antenna 110-338 and Whip Antenna 110-343 Outlines and Dimensions . . . . . . . . . . . . . 61 Figure 17. Blade Antennas 110-340 and 110-341 Outlines and Dimensions . . . . . . . . . . . . . . . . . . . . . . 62 Figure 18. Remote Switch Outline and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Figure 19. Buzzer Outline and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Figure 20. Remote Switch Harness Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Figure 21. Remote Switch Harness Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Figure 22. Remote Switch Harness Arrangement at ELT End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Figure 23. ELT Installation Sequence. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Figure 24. Battery Pack Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Figure 25. Battery Pack Screw Tightening Pattern. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Figure 26. ELT Orthogonal Axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 Figure 27. Orientation of ELT for Helicopter Installations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Illustrated Parts List

Figure 28. C406-1 Series ELT Main Assembly and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Figure 29. Electrical Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Figure 30. Antennas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

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THIS IS A BLANK PAGE

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INTRODUCTION

TASK 25-62-10-990-801

1.Manual Usage

SUBTASK 25-62-10-990-001

A.General

(1)This manual describes the operation, installation, and maintenance of the Model C406-1 Series emergency locator transmitter (ELT). The information is provided to ensure initial and continued airworthiness. Information presented in this manual is accurate at time of printing, but is subject to change. Refer to the Artex products web site at www.acrartex.com for the latest information and any updates to this manual.

(2)Information on COSPAS-SARSAT emergency locator beacon registration requirements and procedures is provided in Appendix A – ELT Registration, on page 81.

(3)Web links provided in this manual were accurate at time of printing but may be subject to change.

(4)ACR Electronics reserves the right to add approved components to the ELT system; including, but not limited to antennas, remote switches, and coaxial cables.

(5)Regulatory references contained herein are generally confined to United States and Canadian requirements and, in any case, should not be considered all encompassing. Consult your national aviation authority for applicable requirements.

SUBTASK 25-62-10-990-002

B.Application

(1)This manual constitutes supporting data/documentation for the C406-1 Series ELT, including:

(a)Description and Operation

(b)Test and Fault Isolation (includes inspection criteria)

(c)Removal

(d)Installation

(e)Registration

(f)Illustrated Parts List

(2)In the United States, the C406-1 Series ELT must be installed and maintained in accordance with the requirements herein and 14 CFR, FAR Parts 43, and 91; and other airworthiness requirements, as applicable.

(3)In Canada, the C406-1 Series ELT must be installed and maintained in accordance with the requirements herein and Canadian Aviation Regulations (CAR), Part V, Paragraph 551.104 and other CAR airworthiness requirements, as applicable.

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(4)C406-1 Series ELT installation and maintenance in all other countries must comply with the requirements herein and applicable national airworthiness requirements.

(5)The accessories (i.e., remote switch and antennas) addressed in this manual are the accessories most commonly associated with the C406-1 Series ELT. Other options, such as a different remote switch configuration or an ELT/NAV Interface, should be installed and maintained in accordance with the written instructions specific to the accessory.

NOTE: Contact ACR Electronics for optional accessories approved for use with a C406-1 Series ELT.

(6)To ensure proper operation, only parts listed in the Illustrated Parts List of this manual or those recommended by ACR Electronics may be used as replacement parts for the C406-1 Series ELT.

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C406-1 (453-5002), C406-1HM (453-5003)

TASK 25-62-10-990-802

2.Model Descriptions

SUBTASK 25-62-10-990-001

A.C406-1

(1)The C406-1 is a type AF (Automatic Fixed) ELT, which transmits on 121.5, 243.0, and 406 MHz.

(2)The ELT is enclosed within a multi-piece mounting frame consisting of a mounting tray, protective top cover and mounting frame cap.

(3)When ordered as a system, an installation kit, cockpit remote switch, coax cable, audible buzzer, and single input antenna are provided.

SUBTASK 25-62-10-990-002

B.C406-1HM

(1)The C406-1HM ELT was developed for helicopter installations and features an additional 5- axis G-Switch module, which allows the ELT to be activated in any of the six orthogonal axes. See "Figure 1. ELT Orthogonal Axes".

(2)The C406-1HM ELT is identical to the C406-1 ELT in all other aspects.

+Z

-X

+Y

-Y

FWD

-Z

Figure 1. ELT Orthogonal Axes

+X

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TASK 25-62-10-990-803

3.Approvals

SUBTASK 25-62-10-990-001

A.C406-1 and C406-1HM

(1)FAA TSO C126, Type AF

(a)The conditions and tests required for TSO approval of this article are minimum performance standards. It is the responsibility of those installing this article either on or within a specific type or class of aircraft to determine that the aircraft installation conditions are within TSO standards. TSO articles must have separate approval for installation in an aircraft. The article may be installed only if performed under 14 CFR Part 43 or the applicable airworthiness requirements.

(2)Transport Canada - Type Certificate Data Sheet AP-47 Issue 2

(3)Industry Canada - Certification Number 1215873110AF

(4)JTSO-2C126

(5)COSPAS-SARSAT - Certificate No. 112 or 170

SUBTASK 25-62-10-990-002

B.Battery

CAUTION: LITHIUM BATTERY SAFETY CONCERNS INCLUDE THE POSSIBILITY OF FIRE, VENTING VIOLENTLY, AND VENTING OF TOXIC GASES.

(1)The lithium battery pack used on the C406-1 Series ELT is certified under TSO C142.

(a)The conditions and tests required for TSO approval of this battery are minimum performance standards. It is the responsibility of those desiring to install this battery in a specific type or class of aircraft to determine that the aircraft installation conditions are within the TSO standards. The battery may be installed only if further evaluation by applicant documents an acceptable installation and is approved by the Administrator.

SUBTASK 25-62-10-990-003

C.RTCA DO-160D Compliance

(1)DO-160D Environmental Categories: C1-BA204XRXXXXXZAZZ204BXXX

(2)The DO-160D environmental categories breakdown is detailed in Table 1, on page 19.

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C406-1 (453-5002), C406-1HM (453-5003)

Table 1. Environmental Categories Breakdown

CATEGORY

SECTION

DESCRIPTION

 

 

 

C1

4.0

Temperature/Altitude

 

 

 

-

4.5.4

In-Flight Loss of Cooling

 

 

 

B

5.0

Temperature Variation

 

 

 

A

6.0

Humidity

 

 

 

204

7.0/8.0

Operational Shock and Crash Safety/Vibration

 

 

 

X

9.0

Explosion

 

 

 

R

10.0

Waterproofness

 

 

 

X

11.0

Fluids Susceptibility

 

 

 

X

12.0

Sand and Dust

 

 

 

X

13.0

Fungus

 

 

 

X

14.0

Salt Spray

 

 

 

X

15.0

Magnetic Effect

 

 

 

Z

16.0

Power Input

 

 

 

A

17.0

Voltage Spike

 

 

 

Z

18.0

Audio Frequency Susceptibility

 

 

 

Z

19.0

Induced Signal Susceptibility

 

 

 

204

20.0

Radio Frequency Susceptibility

 

 

 

B

21.0

Emission of RF Energy

 

 

 

X

22.0

Lightning

 

 

 

X

23.0

Lightning Direct Effects

 

 

 

X

24.0

Icing

 

 

 

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TASK 25-62-10-990-804

4.Frequency Allocations

SUBTASK 25-62-10-990-001

A.Application

(1)This section addresses the 406.0-406.1 MHz transmitter window and the specific frequency band allocations residing above 406.025 MHz, beginning with 406.028 MHz, which are assigned or reserved within the 406.0-406.1 MHz distress frequency window.

SUBTASK 25-62-10-990-002

B.Discussion

(1)The 406 MHz transmitter frequency of the C406-1 Series ELT was originally 406.025 MHz. In order to comply with COSPAS-SARSAT frequency allocation requirements, changes to the 406 MHz frequency may occur since the original release of this product.

(2)While the original C406-1 Series ELTs covered by this manual transmit on 406.025 MHz, current C406-1 Series ELTs may not. The product identification label on each ELT specifies the transmitting frequencies of the individual ELT. The 406 MHz component may be 406.025, 406.028, 406.037 MHz, etc. Allocation of frequencies, based on beacon population per specified frequency band, is controlled by COSPAS-SARSAT.

(3)The frequency references throughout this manual for the 406 MHz component should be considered the baseline and the specific frequency indicated on the ELT product label should be substituted if it differs from 406.025 MHz.

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DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL

C406-1 (453-5002), C406-1HM (453-5003)

TASK 25-62-10-990-805

5.List of Acronyms, Abbreviations, and Definitions

SUBTASK 25-62-10-990-001

 

Term

Definition

AC

Advisory Circular – A Federal Aviation Administration (USA) bulletin

 

with special information. For the purposes of this document, the acro-

 

nym AC does not refer to electrical alternating current.

AWG

American Wire Gauge – An electrical wire diameter standard. Look for

 

this acronym in front of or following a wire size number.

BNC CONNECTOR

A very common type of coax cable connector having a 50 imped-

 

ance and used for RF signal connections.

CAR

Canadian Aviation Regulations – The rules and regulations governing

 

the manufacture, certification, operation, maintenance, and alteration

 

of aircraft in Canada.

CFR

Code of Federal Regulations – The general and permanent rules pub-

 

lished in the Federal Register by the executive departments and

 

agencies of the Federal Government. Title 14, “Aeronautics and

 

Space” contains the FARs.

CONTAINER

The term “Container”, within the context of this document, refers to a

 

device designed to suppress RF signals, such that the broadcast of an

 

ELT placed in the container cannot reach the SAR satellite system.

COSPAS-SARSAT

The international search and rescue consortium that governs the

 

international satellite-based search and rescue distress alert detection

 

and information distribution system. For a complete description go to

 

the official web site for the International COSPAS-SARSAT Program.

DER

Designated Engineering Representative – An individual qualified and

 

designated by the FAA to approve, or recommend approval, of tech-

 

nical data to the FAA.

DRIP LOOP

Extra wire length used to form a U-shaped bend in a wire or cable.

 

Water or other fluids will flow down to the bottom of the loop and

 

drip off. Electrical connections are made at the top of the loop.

ELT

Emergency Locator Transmitter – ELTs are installed on aircraft and

 

used to send emergency signals to the SAR satellite system. The

 

word “Beacon” is associated with these devices.

EMI

Electromagnetic Interference – An undesirable disturbance that

 

affects an electrical circuit due to either electromagnetic conduction

 

or electromagnetic radiation emitted from an external source. Also

 

called radio frequency interference or RFI.

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DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL

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EUROCAE

European Organization for Civil Aviation Equipment – EUROCAE docu-

 

ments are widely referenced as a means of compliance to European

 

Technical Standard Orders (ETSOs) and other regulatory documents.

FAA

Federal Aviation Administration – The United States government

 

agency for aircraft safety and regulation.

 

FAR

Federal Aviation Regulations – The rules and regulations governing

 

the manufacture, certification, operation, maintenance, repair, and

 

alteration of aircraft in the United States.

 

FORM 337

FAA Form 337 is required anytime a major repair and/or major altera-

 

tion is performed on an aircraft. Refer to FAR, Part 43, Appendix A

 

and the definitions of Major Repair/Alteration contained in FAR, Part 1

 

for guidance.

 

FSDO

Flight Standards District Office – FAA district offices responsible for

 

aircraft certification, operation, maintenance, and modification issues,

 

approvals and enforcement.

 

G-SWITCH

A velocity switch that detects sudden de-acceleration and is used to

 

automatically activate an ELT. May also be referred to as a “crash

 

sensor”.

 

LED

Light Emitting Diode – Semiconductor device that emits light when

 

current is passed through it. Usually used as a status or warning indi-

 

cator.

 

MIL

The three-letter acronym that stands for “Military” and proceeds mili-

 

tary specifications and standards numbers (e.g., MIL-W-xxxx would

 

indicate a wire specification and MIL-STD-xxxx would indicate a stan-

 

dard).

 

P/N

Part Number – Refers to an ACR Electronics part number, unless oth-

 

erwise noted. Part numbers are also indicated with parentheses (e.g.,

 

xxx-xxxx)

 

PLUG

The term “Plug”, within the context of this document, refers to the

 

male half of an electrical connector.

 

RECEPTACLE

The term “Receptacle”, within the context of this document, refers to

 

the female half of an electrical connector.

 

RF

Radio Frequency – The range of electromagnetic radiation that con-

 

stitutes the radio spectrum and corresponds to the frequency of alter-

 

nating current electrical signals used to produce and detect radio

 

waves.

 

RTCA

Radio Technical Commission for Aeronautics – Organization that

 

makes recommendations for airworthiness. Refer to http://

 

www.rtca.org/aboutrtca.asp for more information.

 

RTV

A rubbery silicon-based adhesive typically used to prevent vibration

 

problems and water intrusion.

 

 

 

 

 

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SAR

Search and Rescue

SCREEN ROOM

The term “Screen Room”, within the context of this document, refers

 

to a room designed to suppress RF signals, such that the broadcast of

 

an ELT placed in the screen room cannot reach the SAR satellite sys-

 

tem.

SERVICE LOOP

A length of wire or cable, at the connection point, of sufficient length

 

to allow a component to be withdrawn from its mounting position and

 

disconnected from its associated wiring.

TETHER

A tether is a cord or similar device that anchors something movable

 

to a stationary point or anchors two items together, such that they

 

cannot become separated beyond the length of the tether.

TSO

Technical Standard Order – A TSO is a minimum performance stan-

 

dard issued by the FAA for specified materials, parts, processes, and

 

appliances used on civil aircraft.

UTC

Coordinated Universal Time – A time standard based on International

 

Atomic Time. UTC is the time system used in aviation and is often

 

associated with Greenwich Mean Time (GMT) and/or “Zulu” time.

VHF

Very High Frequency – The 30 MHz to 300 MHz radio frequency band.

VSWR

Voltage Standing Wave Ratio – Electrical signals will “echo” back on a

 

wire if load impedance is not matched to the impedance of the wire.

 

VSWR is a measurement of the amount of voltage being “echoed,”

 

compared to the original signal.

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DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL

C406-1 (453-5002), C406-1HM (453-5003)

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6.References

SUBTASK 25-62-10-990-001

A.Regulatory Documents

(1)The following regulatory documents are referred to herein. When referring to such documents, it is the manual user’s responsibility to ensure they are using the latest revision or release of such documents. To that end, the revision designator of specific document numbers has not been included, with the exception of the RTCA document listing, which reflects the revision level of the documents at the time of TSO testing and certification.

(2)Except in the case of a printed manual, reference documents available on-line or source locations are linked to applicable web sites.

(3)United States

(a)AC 43-9, “Maintenance Records”

(b)AC 43-210, “Standardized Procedures for Requesting Field Approval of Data, Major Alterations, and Repairs”

(c)AC 43.9-1, “Instructions for Completion of FAA Form 337”

(d)AC 43-13-1, “Acceptable Methods, Techniques, and Practices – Aircraft Inspection and Repair”

(e)AC 43.13-2, “Acceptable Methods, Techniques, and Practices - Aircraft Alterations”

(f)FAR, Part 43, “Maintenance, Preventive Maintenance, Rebuilding, and Alteration”

(g)FAR, Part 91, “General Operating and Flight Rules”

(4)Canada

(a)CAR, Part V, “Airworthiness”

(b)CAR, Part VI, “General Operating and Flight Rules”

(5)COSPAS-SARSAT

(a)C/S G.005, “Cospas-Sarsat Guidelines on 406 MHz Beacon Coding, Registration and Type Approval”

(b)C/S S.007, “Handbook of Beacon Regulations”

(6)RTCA – The following documents are available for purchase at RTCA’s web site www.rtca.org, or by mail:

(a)DO-160D, “Environmental Conditions and Test Procedures for Airborne Equipment”

(b)DO-178B, “Software Considerations in Airborne Systems and Equipment Certification”

(c)DO-182, “Emergency Locator Transmitter (ELT) Equipment Installation and Performance”

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DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL

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(d)DO-183, “Minimal Operational Performance Standards for Emergency Locator Transmitters - Automatic Fixed-ELT (AF), Automatic Portable-ELT (AP), Automatic Deployable-ELT (AD), Survival-ELT (S) Operating on 121.5 and 243.0 MHz”

(e)DO-204, “Minimal Operational Performance Standards for 406 MHz Emergency Locator Transmitters (ELT)”

SUBTASK 25-62-10-990-002

B.Other Documents

(1)The following documents are available on-line at the Artex products web site at www.acrartex.com, or from ACR Electronics upon request.

(a)570-1000, “ELT Test Set (ETS) Operation Manual”

(b)570-4602, “ELT/NAV Interface Description, Operation, Installation and Maintenance Manual”

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ACR ELECTRONICS, INC / ARTEX PRODUCTS

DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE MANUAL

C406-1 (453-5002), C406-1HM (453-5003)

DESCRIPTION AND OPERATION

TASK 25-62-10-870-801

1.Description

SUBTASK 25-62-10-870-001

A.Functional Overview

(1)The ELT automatically activates during a crash and transmits the standard sweep tone on

121.5and 243.0 MHz. Approximately every 50 seconds, for up to 520 milliseconds (long message protocol), the 406 MHz transmitter turns on. During that time, an encoded digital message is sent to the COSPAS-SARSAT Search and Rescue (SAR) satellite system.

(2)The information contained in the message includes:

(a)Serial number assigned to the ELT by the beacon manufacturer or the national beacon registration authority, or

(b)Aircraft identification or registration number, and

(c)Country of registration and country code; plus

(d)Position coordinates, when coupled with an ELT/NAV Interface (453-6500). Refer to the ELT/NAV Interface Abbreviated Component Maintenance Manual (570-4602) for a detailed discussion of the interaction between the ELT, ELT/NAV Interface, and aircraft navigation system.

(3)The 406 MHz transmitter will operate for 24 hours and then shuts down automatically. The 121.5/243.0 transmitter will continue to operate until the batteries are exhausted, which is typically at least 50 hours.

(4)The 406 MHz transmitter produces a much more accurate position, typically 3 kilometers as compared with 15 to 20 kilometers for 121.5/243.0 MHz transmitters. When coupled to the aircraft navigation system via the ELT/NAV Interface, the accuracy improves to approximately 100 meters.

(5)The ELT transmits a digital message that allows search and rescue authorities to contact the owner/operator of the aircraft through information contained in a database. Information contained in the database includes:

(a)Type of aircraft and aircraft registration number,

(b)Owner address and telephone number, and

(c)Alternate emergency contact.

(6)After the ELT is activated and the 406 MHz signal is detected by the SAR satellite system and a position is calculated, the 121.5/243.0 MHz transmissions are used to home in on the crash site.

NOTE: Effective February 1, 2009, COSPAS-SARSAT has terminated the satellite processing of distress signals from 121.5 and 243.0 MHz beacons.

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