Acer AL512, AL513 Schematic

AL512/AL513 Service Manual
1.1. SAFETY PRECAUTIONS ---------------------------------------------------------------------------------------- 1
1.2. PRODUCT SAFETY NOTICE----------------------------------------------------------------------------------- 1
1.3. SERVICE NOTES-------------------------------------------------------------------------------------------------- 1
SERVICE TOOL & EQUIPMENT REQUIRED
2.
3. SPECIFICATIONS----------------------------------------------------------------------------------------------------- 2~4
PRODUCT SPECIFICATIONS
3.1.
SUPPORTING TIMING CHART
3.2.
3.3. D-SUB CONNECTOR -------------------------------------------------------------------------------------------- 4
4. EXPLODED VIEW AND PARTS LIST --------------------------------------------------------------------------- 5~7
4.1. EXPLODED VIEW------------------------------------------------------------------------------------------------ 5
4.2. EXPLODED VIEW PARTS LIST-------------------------------------------------------------------------------- 6~7
5. BLOCK DIAGRAM---------------------------------------------------------------------------------------------------- 8
6. SCHEMATIC DIAGRAM -------------------------------------------------------------------------------------------- 9~15
6.1. VGA INPUT -------------------------------------------------------------------------------------------------------- 9
6.2. MVZ ----------------------------------------------------------------------------------------------------------------- 10
6.3. MCU-----------------------------------------------------------------------------------------------------------------11
6.4. OUTPUT CONNECTOR ----------------------------------------------------------------------------------------- 12
6.5. Panel_Power ------------------------------------------------------------------------------------------------------- 13
6.6. Audio (except for AL513)----------------------------------------------------------------------------------------- 14
6.7. AC-DC Power------------------------------------------------------------------------------------------------------15
7. WORKING THEOREM----------------------------------------------------------------------------------------------- 16
8. WIRING DIAGRAM--------------------------------------------------------------------------------------------------- 17
9. PCB LAYOUT----------------------------------------------------------------------------------------------------------- 18~25
9.1. MAIN PCB TOP VIEW ------------------------------------------------------------------------------------------- 18
9.2. MAIN PCB BOTTOM VIEW------------------------------------------------------------------------------------- 19
9.3. CON PCB TOP VIEW -------------------------------------------------------------------------------------------- 20
9.4. CON PCB BOTTOM VIEW -------------------------------------------------------------------------------------- 21
9.5. AUDIO & IN PCB TOP VIEW-----------------------------------------------------------------------------------22
9.6. AUDIO & IN PCB BOTTOM VIEW---------------------------------------------------------------------------- 23
9.7. POWER PCB TOP VIEW ---------------------------------------------------------------------------------------- 2 4
9.8. POWER PCB BOTTOM VIEW---------------------------------------------------------------------------------- 25
10. TROUBLE SHOOTING FLOW CHART ------------------------------------------------------------------------- 26~28
10.1. NO POWER -------------------------------------------------------------------------------------------------------- 26
10.2. NO DISPLAY------------------------------------------------------------------------------------------------------- 27
10.3. NO SOUND -------------------------------------------------------------------------------------------------------- 28
11. ADJUSTMENT---------------------------------------------------------------------------------------------------------- 29~30
11.1. ADJUSTMENT CONDITIONS AND PRECAUTIONS------------------------------------------------------- 29
11.2. MAIN ADJUSTMENTS ------------------------------------------------------------------------------------------- 2 9
11.3. ALIGNMENT PROCEDURES----------------------------------------------------------------------------------- 29
12. ELECTRICAL PARTS LIST ---------------------------------------------------------------------------------------- 31~39
TABLE OF CONTENTS
---------------------------------------------------------- 2
------------------------------------------------------------------------------ 2
---------------------------------------------------------------------------- 3~4
PAGE
AL512/AL513 Service Manual
1. PRECAUTION AND NOTICES
1.1. SAFETY PRECAUTIONS
This monitor is manufactured and tested on a ground principle that a user's safety comes first. However, improper use or installation may cause damage to the monitor as well as to the user. Carefully go over the following WARNINGS before installing and keep this guide handy.
WARNINGS:
This monitor should be operated only at the correct power sources indicated on the label on
!
the rear end of the monitor. If you're unsure of the power supply in your residence, consult your local dealer or power company. Use only the special power adapter that comes with this monitor for power input.
!
Do not try to repair the monitor your self as it contains no user-serviceable parts. This
!
monitor should only be repaired by a qualified technician. Do not remove the monitor cabinet. There is high-voltage parts inside that may cause
!
electric shock to human bodies, even when the power cord is unplugged. Stop using the monitor if the cabinet is damaged. Have it checked by a service technacian.
!
Put your monitor only in a clean, dry environment. If it gets wet, unplug the power cable
!
immediately and consult your service technician. Always unplug the monitor before cleaning it. Clean the cabinet with a clean, dry cloth.
!
Apply non-ammonia based cleaner onto the cloth, not directly onto the glass screen. Keep the monitor away from magnetic objects, motors, TV sets, and transformer.
!
Do not place heavy objects on the monitor or power cord.
!
1.2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety visual inspections and the protection afforded by them cannot necessarily be obtained by using replacement components rated for higher voltages, wattage, etc. Before replacing any of these components read the parts list in this manual carefully. The use of substitute replacement parts which do not have the same safety characteristics as specified in the parts list may create shock, fire, or other hazards.
1.3. SERVICE NOTES
1. When replacing parts or circuit boards, clamp the lead wires around terminals before soldering.
2. When replacing a high wattage resistor (more than 1W of metal oxide film resistor) in circuit board, keep the resistor about 5mm away from circuit board.
3. Keep wires away from high voltage, high temperature components and sharp edges.
4. Keep wires in their original position so as to reduce interference.
5. Usage of this product please refer to also user's manual.
AL512/AL513 Service Manual
2. SERVICE TOOL & EQUIPMENT REQUIRED
1. SIGNAL GEN.
2. MULTIMETER
3. OSCILLOSCOPE
4. SCREW DRIVER
5. IRON
6. ABSORBER
7. SOLDER
8. DUMMY LOAD (5ohm/200W)
3. SPECIFICATIONS
3.1. PRODUCT SPECIFICATIONS
LCD Panel 15.0" TFT
Power Management Energy Star compliant V ESA DPMS compatible < 3W
Displayable Resolution XGA 1024× 768 (max.)
Pixel Dimension 0.297× 0.297mm
LCD Display Color 16 . 7M Color Max. (8bit)
Viewing Angle CR≧10 Horizontal: -60°~+60° Vertical: -55°~+45°
Tilt +90°, -5°
Contrast Ratio 200 : 1 (min.)
350 : 1 (typ.)
Brightness 200cd/ m
250 cd/m2 (typ.)
Response Time Tr: 13 ms Tf: 27ms (typ.)
Active Display Area 304.1mm× 228.1mm
Temperature Operating: 0°C ~ +40°C Storage: -20°C ~ +60°C Compliance UL, CSA , DHHS, TÜV, CE, FCC-B, VDE-B, Energy Star.
Power Input Voltage: 100~240 Vac Consumption: W/O Audio 30Watts (Max.) W/H Audio 35 Watts (Max.) Audio 1Watt(L) + 1Watt(R)
2
(min.)
AL512/AL513 Service Manual
3.2. SUPPORTING TIMING CHART
ITEM 1 2 3 4 5
TIMING 720×400@70Hz 640×480@60Hz 640×480@67Hz 640×480@75Hz 800×600@56Hz Pixel Rate 28.322MHz 25.175MHz 30.240MHz 31.500MHz 36.000MHz H TOTAL 31.778us 31.778us 28.571us 26.667us 28.444us H DISPLAY 25.422us 25.422us 21.164us 20.317us 22.222us H B-Porch 1.907us 1.907us 3.175us 3.810us 3.556us H Width 3.813us 3.813us 2.116us 2.032us 2.000us H Border 0.318us 0.318us 0.000us 0.000us 0.000us V TOTAL 14.268ms 16.683ms 15.000ms 13.334ms 17.778ms V DISPLAY 12.711ms 15.253ms 13.714ms 12.800ms 17.066ms V B-Porch 1.112ms 1.049ms 1.114ms 0.427ms 0.626ms Vs Width 0.064ms 0.064ms 0.086ms 0.080ms 0.057ms V Border 0.222ms 0.254ms 0.000ms 0.000ms 0.000ms H/V Sync -/+ -/- -/- -/- +/+ Interlace No. No. No. No. No.
ITEM 6 7 8 9 10
TIMING 800×600@60Hz 800×600@72Hz 800×600@75Hz Pixel Rate 40.000MHz 50.000MHz 48.500MHz 57.280MHz 65.000MHz H TOTAL 26.400us 20.800us 21.333us 20.112us 20.677us H DISPLAY 20.000us 16.000us 16.162us 14.525us 15.754us H B-Porch 2.200us 1.280us 3.232us 3.771us 2.462us H Width 3.200us 2.400us 1.616us 1.118us 2.092us H Border 0.000us 0.000us 0.000us 0.000us 0.000us V TOTAL 16.579ms 13.853ms 13.333ms 13.417ms 16.666ms V DISPLAY 15.840ms 12.480ms 12.800ms 12.552ms 15.880ms V B-Porch 0.607ms 0.478ms 0.448ms 0.784ms 0.600ms Vs Width 0.106ms 0.125ms 0.064ms 0.060ms 0.124ms V Border 0.000ms 0.000ms 0.000ms 0.00ms 0.000ms H/V Sync +/+ +/+ +/+ -/- -/­Interlace No. No. No. No. No.
832×624@74.5Hz 1024×768@60Hz
AL512/AL513 Service Manual
ITEM 11 12 13 14 15
TIMING Pixel Rate 75.000MHz 78.750MHz H TOTAL 17.707us 16.660us H DISPLAY 13.653us 13.003us H B-Porch 1.920us 2.235us H Width 1.813us 1.219us H Border 0.000us 0.000us V TOTAL 14.272ms 13.328ms V DISPLAY 13.599ms 12.795ms V B-Porch 0.513ms 0.466ms Vs Width 0.106ms 0.050ms V Border 0.000ms 0.000ms H/V Sync -/- +/+ Interlace No. No.
3.3. D-SUB CONNECTOR
D-SUB 15 PIN CONNECTOR
1024×768@70Hz 1024×768@75Hz
12345
678910
11 12 13 14 15
SIGNAL LEVEL
CONNECTOR SIGNAL DESCRIPTION
R RED 0.7vp-p(VIDEO) G GREEN 0.7vp-p(VIDEO) B BLUE 0.7vp-p(VIDEO) H H/SYNC TTL positive or negative V V/SYNC TTL positive or negative
SDA DDC1/2B TTL
SCL DDC1/2B TTL
1.R 6.GND 11.NC
2.G 7.GND 12.SDA
3.B 8.GND 13.H-SYNC
4.NC 9. +5V 14.V-SYNC
5.GND 10.GND 15.SCL
AL512/AL513 Service Manual
4.2. EXPLODED VIEW PARTS LIST
Ref. No. Source Part No. DESCRIPTION SPECIFICATION Q‘TY REMARK
1F01 2024263501 FRONT BEZEL AL512 ABS 94V0 860027 1
1F01 2024263503 FRONT BEZEL AL513 ABS+PC 94V0 860027 1 TCO99
1F02 2044263101 FUNCTION KEY AL512 ABS 94HB PS-7604B 1
1F03 2054254101 ORNAMENT DOOR PANEL ABS 94HB 860027 1 AL512
1F03 2054254001 ORNAMENT DOOR PANEL ABS 94HB 860027 1 AL513
1F04 2053752701 LED INDIC.-PWR JT166AL LED LENS PMMA 94HB 1
1F05 2061252400 SPONGE 36X23X3t EVA 2 AL512 Only
1F06 2084730082 SCREW,BND T+ M3X8(BND T+) 2 AL512 Only
1F07 2071859101 SHIELD PLATE JT166L14 SECC t=1. 0(LCD B'KT) 1
1F08 2082730062 SCREW,BND+ M3X6(BND+) 3
1F09 2080002200 SCREW,SPE L355 M3x6 DH NICKEL-PLATED 8
1F10 2084730082 SCREW,BND T+ M3X8(BND T+) 11
1F11 2072450100 INSULATOR JT166E PC 185LX25.3WX14.6HX.2t 1
1F12 2071659501 SHIELD PLATE SPTE t=0.3mm 1
1F13 2082730062 SCREW,BND+ M3X6(BND+) 1
1F14 2072451900 INSULATOR NYLAR t=0.2mm 94V0 1
1F15 2085730062 SCREW,B OTW+ 3X6(+) SWRM-3 ZMC2-C 4
1F16 2082730062 SCREW,BND+ M3X6(BND+) 4
1F17 2082730062 SCREW,BND+ M3X6(BND+) 4
1F18 2071664200 BRACKET,FIX JT166L14/SPTE 0.3t MAIN BOARD 1
1F19 2082730062 SCREW,BND+ M3X6(BND+) 1
1F20 2071960200 METAL FITTG L355 SECC t=0.8 1
1F21 2085730082 SCREW,B OTW+ SCREW B OTW+ M3X8 2
1F22 2085740082 SCREW,B OTW+ SCREW B OTW+ M4X8 1
1F23 2085740082 SCREW,B OTW+ SCREW B OTW+ M4X8 1
1F24 2080002300 SCREW,SPE L355 M3*8 DH NICKEL-PLATED 2
1F25 2082730062 SCREW,BND+ M3X6(BND+) 2 AL512 Only
1F26 2074191000 HOLDER JK1461 JEAN
1F30 2084730062 SCREW,BND T+ M3X6(BND T+) 2
2C01 2022259110 CABI BACK BACK ABS 94V0 860027 1
2C01 2022259113 CABI BACK BACK ABS+PC 94V0 860027 1 TCO99
2C02 2071958300 METAL FITTG VE170 KENSINGTON 1
2C03 2054252605 ORNAMENT DUMMY LOGO ABS 94HB 860027 1
2C04 2082630067 SCREW M3X6 P=0.5 ZN WHITE 2
2C05 2084740107 SCREW,BND T+ M4X1φ BND T+ ZN WHITE 2
2C06 2084730082 SCREW,BND T+ M3X8(BND T+) 1
2C07 2027255509 DUST COVER BACK COVER ABS 94V0 860027 1
2C07 2027255511 DUST COVER CACK COVER ABS+PC 94V0 860027 1 AL512 TCO99
2C07 2027256406 DUST COVER BACK PLATE ABS 94V0 860027 1
2C07 2027256408 DUST COVER BACK PLATE ABS+PC 94V0 860027 1 AL513 TCO99
2C08 2082630067 SCREW M3X6 P=0.5 ZN WHITE 1
2C09 2085740082 SCREW,B OTW+ SCREW B OTW+ M4X8 4 AL512
2C09 2085740086 SCREW,B OTW+
5B01 2028255701 STAND AL512 STAND ABS 94HB 860027 1
5B02 2071963400 METAL FITTG AL512 STAND PLATE SECC t=1.0mm 1 TCO99 Only
5B04 2039802301 FOOT PAD CR 420xφ16.5x5.8 4
5B05 2106653100 HINGE JT166L HINGE -5'~20' W/ LOCK 1
5B06 2027255407 DUST COVER STAND BACK ABS 94HB 860027 1
M4X8 B SPW+ φ 3. 96 NYLON
MPR
1
MPR
AL512 MPR
AL513 MPR
4 AL513
AL512/AL513 Service Manual
Ref. No. Source Part No. DESCRIPTION SPECIFICATION Q‘TY REMARK
5B07 2027255607 DUST COVER STAND FRONT ABS 94HB 860027 1
5B08 2085740162 SCREW,B OTW+ 4x16(+) SWRM-3 ZMC2-C 4
5B08 2085740162 SCREW,B OTW+ 4x16(+) SWRM-3 ZMC2-C 3 TCO99
5B09 2085740202 SCREW,B OTW+ PM4*20 1 TCO99 Only
5B15 2084740082 SCREW,BND T+ M4X8(BND T+) 4
9H01 2072258100 HEAT SINK AL-6063S t=1.5mm 2
9H61 2072250100 HEAT SINK A6063S-T5 1 AL512 Only
9R81 2429150100 TUBE,SILICON JT156D2 TO-220ST 0.4mm 1
9S01 2105250700 SPRING PLATE SUS 301 1
9S02 2084730082 SCREW,BND T+ M3X8(BND T+) 1
9S03 2084730082 SCREW,BND T+ M3X8(BND T+) 4
9S61 2084730102 SCREW,BND T+ M3X10(BND T+) 2 AL512 Only
MPR
5. BLOCK DIAGRAM
AC 110~220V INPUT
SWITCHING POWER SUPPLY
OSC. 12MHZ X101
12V for INVERTER
5V for system
I103,I104,I110 5V to 3.3V
3.3V to 2.5V
3.3V 2.5V
DC_EN
DC-DC for PANEL POWER
I108 AIC1341 Q105,Q106,Q107 Q108,Q114,Q115
VCOM 3.6V
VDDG 18V
VEEG -6V
VDDA 9.2V
VDDD 3.3V
SDA/SCL
FROM D-SUB 15 PIN
Hsync Vsync
I102 24LC21 EEPROM DDC
BUF I101 74LCV14
KEYPAD
R
G B
PA-HSYNC
PA-VSYNC
I100 24LC16B EEPROM
EDID I2C BUS
OSC. 12MHZ X100
MRT
MASCOT VZ
I001 LCD CONTROLLER ADC+ SCALAR + T-CON
I2C BUS
I105 8051PLCC
STH1,LP,INV1,INV2 POL,STV1,CPV
CPH1
BLT_ON
BRIGHTNESS
OPTION
VOLUMN CONTROL
48 Bits
AUDIO IN
LCD FLAT PANEL
TO BACKLIGHT High Volt
INVERTER
AUDIO AMP. I601 TDA7053A/TDA7057
SPEAKER
15 inch LCD MONITOR BLOCK DIAGRAM
9/20/2002 -8-
6. SCHEMATIC DIAGRAM
6.1. VGA INPUT
+3.3V
P701
8 HEADER 2mm
8
2
1
UP
DOWN
JT166L 2202120100
1234567
PWR/LED
PSM/LED
PWR/SW
DDC-SCL DDC-SDA
D114
NC
J101 13
12 11 10
9 8 7 6 5 4 3 2 1
C169 VPORT
13 12
R-GND
11 10
G-GND
9 8
B-GND
7
PC_5V
6 5 4 3
DDC-SDA
2
DDC-SCL
1
CONN RCPT 13
C109
0.1u
D115
NC
BLUE
HSYNC VSYNC
RED
C170 VPORT
D111 1N4148
VCC
HSYNC VSYNC
D106
NC
GREENGREEN
VGA_GND
R100
L100
200
75 1%
D112 1N4148
D107
NC
BLUE
RED
R102
R101
75 1%
75 1%
VPORT
R108 change to C172
R105 22
R103 22
C172
D103
NC
D108
NC
L101 32
L102 32
L103 32
C110
150pF
C105
VPORT
C108
VPORT
Optional
R105
10K/NC
D104
NC
D109
NC
C106
VPORT
I101A
1 2
74LVC14
I101C
5 6
74LVC14
D105
NC
D110
NC
R106 1K/NC
C107
VPORT
3 4
74LVC14
I101D
9 8
74LVC14
I101B
VGA-GND
R104 100
+3.3V
S705
R107 100
S704
C104
33p
C111
33p
S703
C101 0.1u
C102 0.1u
C103 0.1u
NC
C100
Optional
PA-HSYNC 2
PA-VSYNC 2
S702
ORANGEGREEN
S701
D701
PA-BLUE 2
PA-GREEN 2
PA-RED 2
SOGI 2
0.1u
DDC_VCCA
I102
1
NC
VCC
2
NC
VCLK
3
NC
SCK
4 5
VSS SDA
24LC21
8 PIN SOCKET
P108
R109 150C112
8 7 6
R110 150
R111 150
VSYNC
DDC-SCL DDC-SDA
DDC-SCL 3 DDC-SDA 3
+3.3V
C113
0.1u
I101E
11 10
74LVC14
I101F
74LVC14 VCC IS +3.3V D12 NF4 C14 R11 I2
13 12
DDC-SCL1 3 DDC-SDA1 3
74LVC14
AL512/AL513 9/20/2002 -9-
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