ABB C1900R Programming Guide

Programming Guide

Circular Chart Recorder

IM/C1900–PGR_10

C1900

ABB

The Company

EN ISO 9001:2000

We are an established world force in the design and manufacture of instrumentation for industrial process control, flow measurement, gas and liquid analysis and environmental applications.

As a part of ABB, a world leader in process automation technology, we offer customers

Cert. No. Q 05907

application expertise, service and support worldwide.

We are committed to teamwork, high quality manufacturing, advanced technology and unrivalled

EN 29001 (ISO 9001)

service and support.

The quality, accuracy and performance of the Company’s products result from over 100 years experience, combined with a continuous program of innovative design and development to

Lenno, Italy – Cert. No. 9/90A

incorporate the latest technology.

The UKAS Calibration Laboratory No. 0255 is just one of the ten flow calibration plants operated

Stonehouse, U.K.

by the Company and is indicative of our dedication to quality and accuracy.

0255

Electrical Safety

This equipment complies with the requirements of CEI/IEC 61010-1:2001-2 'Safety Requirements for Electrical Equipment for Measurement, Control and Laboratory Use'. If the equipment is used in a manner NOT specified by the Company, the protection provided by the equipment may be impaired.

Symbols

One or more of the following symbols may appear on the equipment labelling:

Warning – Refer to the manual for instructions

Caution – Risk of electric shock

Protective earth (ground) terminal

Earth (ground) terminal

Information in this manual is intended only to assist our customers in the efficient operation of our equipment. Use of this manual for any other purpose is specifically prohibited and its contents are not to be reproduced in full or part without prior approval of the Technical Publications Department.

Health and Safety

To ensure that our products are safe and without risk to health, the following points must be noted:

1. The relevant sections of these instructions must be read carefully before proceeding.

2. Warning labels on containers and packages must be observed.

3. Installation, operation, maintenance and servicing must only be carried out by suitably trained personnel and in accordance with the information given.

4. Normal safety precautions must be taken to avoid the possibility of an accident occurring when operating in conditions of high pressure and/ or temperature.

5. Chemicals must be stored away from heat, protected from temperature extremes and powders kept dry. Normal safe handling procedures must be used.

6. When disposing of chemicals ensure that no two chemicals are mixed.

Safety advice concerning the use of the equipment described in this manual or any relevant hazard data sheets (where applicable) may be obtained from the Company address on the back cover, together with servicing and spares information.

Direct current supply only

Alternating current supply only

Both direct and alternating current supply

The equipment is protected through double insulation

Part No.

IM/C1900–INS

INSTALLATION

Product Identification Siting Mounting Electrical Connections Installation Record

OPERATION

Setting Up

Operating Level Simple Fault Finding

PROGRAMMING

General Programming Basic Config. Level Advanced Config. Level Connections and Links

DATA SHEET

Full Specification

Part No.

IM/C1900–OGR

Displays & Controls

Part No.

IM/C1900–PGR

Part No.

SS/C1900

Flow Totalization Ramp/Soak Profile Math Functions Timer Functions

MODBUS (RTU)

Serial Adaptors Serial Connections Programming Pages ASCII Tables

Part No.

IM/C1900–ADV

Part No.

IM/C1900–MOD

ADVANCED SOFTWARE

OPTIONS

A – Standard Manuals

B – Supplementary Manuals

CONTENTS 1 INTRODUCTION

Section Page

1 INTRODUCTION ........................................................... 1

2 GENERAL PROGRAMMING ........................................ 2

2.1 Preparation for Changes to the Parameters ........ 2

2.2 Security System.................................................. 2

3 BASIC CONFIGURATION LEVEL ................................. 3

3.1 Set Up Input (Process Variable) ........................... 4

3.2 Set Up Pen Range/Event Source ........................ 8

3.3 Set Up Chart ......................................................9

3.4 Set Up Alarms .................................................. 10

3.5 Set Up Relay Output .........................................15

3.6 Set Up Digital Output ........................................ 17

3.7 Set Up Analog Output.......................................19

3.8 Digital Inputs ..................................................... 21

3.9 Access Page .................................................... 22

3.10 Scale Adjust .....................................................23

4 ADVANCED CONFIGURATION LEVEL ...................... 26

4.1 Set Up Function Keys .......................................27

4.2 Set Up Logic.....................................................28

4.3 Set Up Pen Functions ....................................... 31

5 CONNECTIONS & LINKS ...........................................32

The documentation for the C1900 series of circular chart recorders is shown in Fig. 1.1. The

Standard Manuals, including

the data sheet, are supplied with all instruments. The

Supplementary Manuals supplied depend on the specification of

the instrument.

Fig. 1.1 C1900 Documentation

2 GENERAL PROGRAMMING

The programming procedures are used to make changes to the operating parameter values and for scale adjustment.

The programming of all channels is performed using faceplate 1 – see Fig. 2.1.

When changing the input type it may be necessary to reposition the input selector links accordingly – see Section 5,

CONNECTIONS & LINKS.

2.1 Preparation for Changes to the Parameters

Isolate all external alarm/control circuits to prevent inadvertent operation during programming.

Changes to the operating parameters are implemented using

or keys – see Section 3 of the Operating Guide.

the

Note. The recorder responds instantly to parameter changes which are saved automatically when leaving the current frame.

2.2 Security System

A security system is used to prevent tampering with the programmed parameters by restricting access to programming levels, other than the this level.

A security password is used to give access to the programming pages. The password can be set to any value from 0 to 9999. The recorder is despatched with the password set to '0' – see Section 4.5 of

OPERATOR LEVEL; all users have access to

Operating Guide.

Faceplate 1

Fig. 2.1 Location of Faceplate 1

SEtUP

INPUt

Set Up Input (PV)

Input Type (PV)

Temperature Units

ENG–LO

____

dEC–Pt

____

rNG–HI

_.__

Input Range High

IntYP

____

SEtUP

ALArMS

Set Up Alarms

Acknowledge Type

SELECt

CHArt

____

Chart Time

Stop Chart Signal

Select PV/Pen/Filter

Scale Reset

Offset Adjustment

Cal. Pen At 100%

Cal. Pen At 0%

Select Alarm

trIP

____

Trip Level

Span Adjust

Set Up Inputs

Section 3.1 Page 4

Set Up Pen Range

Section 3.2 Page 8

Set Up Alarms

Section 3.4 Page 10

Setup Chart

Section 3.3 Page 9

Scale Adjust

Section 3.10 Page 23

UNItS

____

ENG–HI

____

Input Range Low

FdLP-I

_.__

Fault Detection Level

Programmable Filter

PrGFLt

_.__

bSPd

____

Broken Sensor Drive

rNG–LO

_.__

HYSt

____

Hysteresis

Select Pen

Pen Range High

Pen Range Low

In Source

SEtUP

PENrNG

Set Up Pen Range

tYPE

____

Alarm Type

ACKtYP

____

t–HYSt

____

Time Hysteresis

Select Channel

SELECt

____

SELECt

____

rESEt

OFFSEt

____

SPAN

____

SEtPEN

At100

Scale Adjust

SCALE

AdJUSt

Set Up Chart

SELECt

____

PEN–HI

____

PEN–LO

____

Out Source

IN SrC

______

OUt.SrC

______

SEtUP

CHArt

CH–StP

______

Engineering High

Decimal Point

Engineering Low

Linearizer Type

LNtYP

____

ACKSrC

______

Alarm Ack Source

Select Output

Output Range High

Output Range Low

Output Source

Set Up Analog Output

Section 3.7 Page 19

SELECt

____

Set Up Relay Output*

Section 3.5 Page15

Select Relay

SELECt

____

Relay Source

Set Up Output

SEt UP

ANALOG

Set Up Relay

SEt UP

rELAYS

Retrans. Range Hi

Retrans. Range Low

SOUrCE

____

HI–OP

____

LO–OP

____

OP–SrC

____

rNG–HI

____

rNG–LO

____

Polarity

POLrtY

____

ACCESS

PAGE

Access Page

Section 3.9 Page 22

Configure Password

C– PASS

dIGtAL

INPUtS

Digital Inputs

Section 3.8 Page 21

Polarity

POLrtY

___

Select Digital I/P

SELECt

____

SEtPEN

At 0

Check Pen Cal.

CHECK

__._

Auto Pen Drop

AUtdrP

___

Pen Lift Enable

LIFt.EN

___

Pen Lift/Pen Status

PENLFt

____

OPrtOr

LEVEL

bASIC

CONFIG

AdVNCd

CONFIG

Basic Config

Advanced Config

Operator Level

Set Up Digital Output

Section 3.6 Page 17

Select Output

SELECt

____

Output Source

Digital Outputs

dIGtAL

OUtPtS

SOUrCE

____

Polarity

POLrtY

____

Mains Filter

FILtEr

__ Hrt

PEN-AJ

____

Pen Adjust Enable

PA-PAS

____

Pen Adj. Password

dELAY

____

Alarm Delay

EN-Sr-C

____

Enable Source

3 BASIC CONFIGURATION LEVEL

These pages do not appear on the

non-upgradeable version (1901J)

Fig. 3.1 Basic Configuration Level Overview

…3 BASIC CONFIGURATION LEVEL

3.1 Set Up Input (Process Variable)

Information.

• Universal inputs – mV, mA, V, THC, RTD and resistance.

•Internal cold junction compensation.

•Linearization – of temperature sensors to allow use of non-linearizing transmitters or any electrical input.

•Programmable fault levels and actions.

• Digital filter – to reduce the effect of noise on inputs.

Example A – setting up:

•a current input of 4 to 20mA

•displaying a range of 0 to 200psi

•a fault detection level 10% above 200psi (engineering/display range) and 10% below 0psi (engineering/display range)

•in the event of a fault being detected and/or the fault detection level being exceeded the process variable is driven downscale.

Input

Type

RTD THC

Current

Voltage Millivolts Low resistance High resistance

Linearizer

Type

5/2 3/2



RTD THC B THC N THC E THC J THC T THC S THC R THC K

None

Temp. Units

F C

None

Electrical

Range

20.0

(Input Range High)

4.0

(Input Range Low)

Engineering Range

(Display Range)

220

–20

Fault Detection

Level

10%

200

Fault Detection

Level

10%

Broken Sensor

Protection Drive

Downscale

Upscale

Programme

Value set to 0

Value set low

Value set high

Example B – setting up:

•a Type K thermocouple

•displaying temperature in F

•displaying a range of 0 to 2000F

•a fault detection level 10% above 2000F (engineering/display range) and 10% below 0F (engineering/display range)

•in the event of a fault being detected and/or the fault detection level being exceeded the process variable is driven upscale.

Input

Type

RTD

THC

Current Voltage Millivolts Low resistance High resistance

Linearizer

Type

5/2 3/2



RTD THC B THC N THC E THC J THC T THC S THC R

THC K

None

Temp. Units

F

C

None

Engineering Range

(Display Range)

2200

–200

Fault Detection

Level

10%

2000

Fault Detection

Level

10%

Broken Sensor

Protection Drive

Downscale

Upscale

Programme

Filter

Value set to 0

Value set low

Value set high

Filter

…3.1 Set Up Input (Process Variable)

SEt UP INPUt

Page Header – Set Up Input (Process Variable)

To advance to

3 BASIC CONFIGURATION LEVEL…

Set Up Pen Range Page press the key.

SELECt PV–4 PV–3 PV–2 PV–1

INtYP rtd tCPL VOLt LO OHM HI OHM MAMP MVLt NONE

NONE

LNtYP 5/2 3/2 SQrt rtd tC–b tC–N tC–E tC–J tC–t tC–S tC–r tC–K NONE

Select Channel

Select the channel to be programmed:

PV– 1 – Channel 1 PV– 2 – Channel 2 PV– 3 – Channel 3 PV– 4 – Channel 4

Note. In the remaining frames press the

Input Type (Process Variable)

Caution. Ensure the correct input link positions are selected and the input is wired correctly – see

Section 5,

Select the input type required:

Linearizer Type

Select the linearizer type required:

Continued on next page.

CONNECTIONS & LINKS.

rtd – Resistance thermometer tCPL – Thermocouple VOLt –Voltage LO OHM – Low resistance (750) HI OHM –High resistance (>750) MAMP – Current MU.Lt –Millivolt (150mV) NONE – None

5/2 –x 3/2 –x SQrt – Square Root rtd – Resistance thermometer tC–b –Type B thermocouple tC–N –Type N thermocouple tC–E –Type E thermocouple tC–J –Type J thermocouple tC–t –Type T thermocouple tC–S –Type S thermocouple tC–r –Type R thermocouple tC–K –Type K thermocouple NONE – No linearizer

5/2

Open channel flow applications

3/2

key to view the channel selected.

…3 BASIC CONFIGURATION LEVEL

…3.1 Set Up Input (Process Variable)

rNG–HI

20.0

Input Range High

Set the maximum electrical input value required (in electrical units).

Note. The value set must be within the limits detailed in the table below.

Input Type

rtd

tCPL

rNG–LO

4.0

UNItS dEG–F dEG–C NONE

ENG–HI 1000

epyTtupnI.niMwoLegnaR.xaMhgiHegnaR)hgiHotwoL(egnaR.niM

stlovilliM00510.5

stloV051.0

spmailliM0050.1

woLecnatsiseR005702

hgiHecnatsiseR09999004

Input Range Low

Set the minimum electrical input value required (in electrical units).

Note. The value set must be within the limits detailed in the above table.

Temperature Units

Select units required.

Engineering Range High

Set the maximum engineering (display) value required.

Note. The value set must be within the limits detailed in the tables below.

epyTreziraeniL

BepyT 02723872181–0081017 EepyT 841–256118001–00954 JepyT 841–256109001–00905 KepyT 841–2732711001–003156 NepyT 823–2732261002–003109

S&RepyT 0290367581–0071023

TepyT 814–275801052–00306

.niM.xaMnapS.niM.niM.xaMnapS.niM

tiehnerhaFseergeDsuisleCseergeD

DTR 823–211154002–00652

Performance accuracy is not guaranteed below 725F/400C for types B, R and S thermocouples. Minimum span below zero Type T 126F/70C Minimum span below zero Type N 189F/105C THC standard DIN 4730 IEC 584 RTD standard DIN 43760 IEC 751

epyTreziraeniL

2/5 2/3

tooRerauqS

enoN

Continued on next page.

.niM.xaM

9999–9999+

woLdnahgiHegnaRgnireenignE

…3.1 Set Up Input (Process Variable)

3 BASIC CONFIGURATION LEVEL…

dECPt 1000

ENG–LO 0

bSPd UP NONE dN

FdLP ––––––

Decimal Point

Set the decimal point position required for low values.

Engineering Range Low

Set the minimum engineering (display) value required,

Note. The value set must be within the limits detailed in

Broken Sensor Protection Drive

In the event of a fault being detected on the input and/or if the Fault Detection Level Percentage is exceeded (see next frame), the process variable is driven in the direction of the drive selected.

Select the broken sensor drive required:

both the engineering range high and engineering range

Engineering Range High tables opposite.

NONE – No drive UP – Upscale drive dN – Downscale drive.

Fault Detection Level Percentage

A fault level percentage can be set to detect a deviation above or below the display limits.

For example, if FdLP is set at 10.0%, a fault is detected if an input goes more than 10% above

Engineering Range High or more than 10% below Engineering Range Low.

On some ranges the input circuitry may saturate before the fault level set is reached. In this case an error is detected below the level set.

SELECt

PrGFLt ––

Set the level required, between 0.0 and 100.0% of engineering span (range low to high) in 0.1% increments.

Note. If an input exceeds the minimum or maximum value for the linearizer selected an error is detected regardless of any fault level.

Programmable Filter

Filters the process variable input, i.e. if the input is stepped it smooths the transition between steps and may also be used for some degree of cleaning of noisy inputs. The filter time represents the time a step in the input takes to change the displayed process variable from 10 to 90% of the step.

Set the value required, between 0 and 60 in 1 second increments.

Return to Select Channel frame.

…3 BASIC CONFIGURATION LEVEL

3.2 Set Up Pen Range/Event Source

Information.

•Trend pens – have an independent chart range allowing a selected part of the engineering (display) range to be used for

extra resolution on the chart.

• Three position event pen function – can be driven by digital inputs, alarms, logic equation results and real time events (when timer option is fitted).

Select Pen Range (in engineering units)

1000

(Eng. Range High)

700

(Pen Range High)

400

(Pen Range low)

(Eng. Range Low)

Record Function Event Function

SEt UP PENrNG

SELECt PEN 4 PEN 3 PEN 2 PEN 1 NONE

NONE

TREND

Page Header – Set Up Pen Range

To advance to

Select Pen

Select the pen to be programmed

Note.

•In the remaining frames press the key to view the pen selected.

• Record (trend) or event pen function is set in the Time Event Pen option is selected, the fourth pen is fitted with a special pen arm and is set automatically for event

Select 'In' Source Select 'Out' Source

*Source on

Source off

*In source takes priority if both sources enabled

Set Up Chart Page press the key.

pen function) – see Section 4.3, Set Up Pen Functions.

Event Pen Chart Position

*Pen 4 at 80%

Pen 3 at 60%

Pen 2 at 40%

Pen 1

at 20%

Source on

Source off

*With Real Time Event Pen option fitted, Pen 4 is above 100%

ADVANCED CONFIGURATION LEVEL (if True

EVENT

SELECt

PEN HI ––––––

PEN LO ––––––

IN SrC EQN–4

NONE

OUt.SrC EQN–4

NONE

SELECt

Pen Range High

Set the maximum value required on the chart, in engineering units (the value must be within the engineering range set in

Set Up Input Page – see Section 3.1).

Pen Range Low

Set the minimum value required on the chart, in engineering units (the value must be within the engineering range set in

Set Up Input Page).

In Source

Select a source to move the pen inwards on the chart.

For a description of sources – see Table 3.1 on page 16.

Out Source

Select a source to move the pen outwards on the chart.

For a description of sources – see Table 3.1 on page 16.

Return to Select Pen frame.

3 BASIC CONFIGURATION LEVEL…

3.3 Set Up Chart

Information.

• Programmable chart duration – between 1 and 167 hours or 7 and 32 days.

• Chart stop function – the chart can be stopped by an alarm, digital input, logic equation result or a real time event (if timer option is fitted).

• Auto pen drop – automatically drops the pen(s) onto the chart after a 5 minute delay to ensure recording is not left disabled inadvertently.

SEt UP CHArt

CHArt 32dY

1Hr

CH–StP EQN–4

NONE

AUtdrP –––

LFt EN –––

Page Header – Set Up Chart

To advance to

Chart Duration

Select the chart duration required per revolution of the chart; between 1 and 167 hours or 7 and 32 days.

Stop Chart Source

Select the source required for stopping the chart.

For a description of sources – see Table 3.1 on page 16.

Auto Pen Drop

Select '

YES' selected, pen(s) drop automatically onto the chart 5 minutes after they are lifted.

If '

NO' selected, the pen(s) remain lifted until they are manually dropped by the operator.

Pen Lift Enable/Disable

The

Set Up Alarms Page press the key.

YES' to enable or 'NO' to disable.

key can be disabled if required. Select 'YES' to enable or 'NO' to disable.

PENLFt rECOrd

LIFt

PArK

At rEF

drOP

rEtUrN

Pen Lift/Pen Status

To raise pen(s) press

key. The following status displays are shown:

rECOrd – pen records on chart LIFt – pen lifts off chart PArK – pen moves to park position At rEF – pen at reference position

To lower pen(s) press

key. The following status displays are shown:

rEtUrN – pen returns to record position drOP –drops (lowers) onto chart rECOrd – pen records on chart

Return to top of Set Up Chart Page.

+ 25 hidden pages