ABB AFS contactors Catalog

Catalog | January 2018

AFS contactors for
safety applications

AFS contactors for safety applications

Overview 3

Ordering details

4 to 18.5 kW

AFS09 ... AFS38 AC / DC operated with 2 N.O. + 2 N.C. 6

18.5 to 45 kW

AFS40 ... AFS96 AC / DC operated with 2 N.O. + 2 N.C. 7

AFS09 ... AFS96 Main accessories 8

Technical data 10

Terminal marking and positioning 15

Electrical durability 16

ABB | 1

AFS 3-pole contactors with front-mounted auxiliary contacts

Dedicated for safety applications

ABB’s complete range of safety components make protection systems easier to
build. Designed for machine safety applications, AFS contactors come with fixed
front auxiliary contact blocks, making them ideal for monitoring and controlling
circuits. Mechanically linked and mirror contacts help make your system safer.

Safety and protection Continuous operation Speed up your projects

Safety in all things

ABB’s AFS contactors can be easily
integrated in machine manufacturer’s
systems complying with main standards
ENISO13849 and EN 62061 - guaran­teeing the safe use of your machinery
and equipment.
The AFS contactor range is an integral
part of ABB’s comprehensive range of
safety products.

Secure uptime

The AFS contactor secures system uptime.
It allows direct control by safety PLCs or
safety relays to ensure the safety perfor­mance customers require, for contactors
up to 38 A. A low energy auxiliary con­tact guarantees PLC feedback.

Simplify design

Perfect design makes integration easier.
ABB’s distinctive yellow auxiliary contact
block makes identifying the right product
quicker.
By reducing the contactor coil’s power
consumption, panels can also be made
smaller and transformers more compact.
In addition, all the safety data for the
contactors are readily available using
safety design tools.

ABB | 3

1SBC 100321S 0201

AFS contactors with front-mounted auxiliary contact blocks

Dedicated for safety applications

Contactors status guaranteed

ABB’s permanently fixed front-mounted auxiliary contact blocks
guarantee the correct contactor status at all times.
Mechanically linked and mirror contacts get clearly marked
symbols on the front and provide the performance required in
feedback circuits. This prevents any unexpected state changes
of auxiliary contact if main contacts become welded or stuck
and ensures an accurate depiction of the safety system status
displayed at all times.

Easy safety chain identification

The yellow housing of ABB’s AFS contactors makes identifying
the safety product in your panel quicker. During routine mainte­nance work, ABB’s intuitive design saves valuable time.

Prevent unexpected operations

Front-mounted contact blocks are permanently fixed to protect
devices against accidental misuse and operation. A factory­fitted transparent cover shields the contactor status indicator,
providing additional protection.

4 | ABB

Simplify calculation of your installation safety level

All safety values are available in safety design tool such as Sistema
and FSDT, dedicated software for determining the Performance
Level (PL) and Safety Integrity Level (SIL) of safety functions and
generating technical documentations.

1SBC100278S0201

Control by safety PLCs or safety relays

ABB’s AFS contactors can be controlled directly by safety PLCs
or safety relays. The low energy auxiliary contacts feature a mini­mum switching capacity 12 V / 3 mA. They guarantee system
status feedback, making the system safe and reliable.

Pluto safety PLC

Sentry safety relay

Fast response for increased safety

With fast opening times less than 30 ms for selected variants,
AFS09 ... AFS38 respond quickly when a dangerous failure is
detected. Safety is enhanced and the safety distances of installa­tions can be significantly shorter.

Panel size reduction

By reducing coil energy consumption by up to 60%, panels can be
built smaller and transformers can be downsized. With reduced
power dissipation in the cabinet, installations also need fewer
fans. Using AFS contactors saves money and precious space.

Built-in surge suppression

Unlike conventional contactors, ABB's AFS contactors have
built-in surge suppression, preventing surges from ever reach­ing the control circuit. With no need for the usual external surge
suppressor add-ons, ABB’s solution means one less device to
install and one less complication to manage.

1SBC100278S0201

ABB | 5

AFS09 ... AFS38 3-pole contactors for safety application

4 to 18.5 kW
AC / DC operated with 2 N.O. + 2 N.C. auxiliary contacts

Description

AFS09 ... AFS38 contactors are designed for machine safety applications. They are delivered with fixed
front-mounted auxiliary contact blocks making them ideal for monitoring and controlling circuits.
Mechanically linked and mirror contacts make your system safer.

– control circuit with electronic coil interface:

- dedicated 24 V DC for direct control by PLC-output ≥ 250 mA, low holding consumption up to 1.7 W

1SBC101536V0014

AFS16-30-22

1SBC101539V0014

AFS38-30-22

- 24...60 V AC, 20...60 V DC and 100...250 V AC / DC operated accepting a wide control voltage range

- reduced panel energy consumption

– mirror and mechanically linked contacts, with front marked symbol acc. to IEC60947-5-1, always

guaranteeing the right contactor status

– front-mounted auxiliary contact block:

- permanently fixed

- protective cover to prevent manual operation

- yellow housing for easy identification

- minimum switching capacity 12 V / 3 mA, with a failure rate 10

-7

acc. to IEC 60947-5-4

– built-in surge suppression

Ordering details

IEC UL/CSA Rated control circuit
Rated operational 3-phase

power current

θ ≤ 40°C

motor
rating

General
use
rating

voltage
Uc min. … Uc max.

400V 480V 600VAC
AC-3 AC-1

kW A hp A V 50/60Hz V DC kg

4

25

5

- 24 2 2 AFS09Z-30-22-30 1SBL136082R3022 0.49

25

24 ... 60 20 ... 60 (1) 2 2 AFS09-30-22-11 1SBL137082R1122 0.32
100 ... 250 100 ... 250 2 2 AFS09-30-22-13 1SBL137082R1322 0.32

5.5

28

7-1/2

- 24 2 2 AFS12Z-30-22-30 1SBL156082R3022 0.49

28

24 ... 60 20 ... 60 (1) 2 2 AFS12-30-22-11 1SBL157082R1122 0.32
100 ... 250 100 ... 250 2 2 AFS12-30-22-13 1SBL157082R1322 0.32

7.5

30

10

- 24 2 2 AFS16Z-30-22-30 1SBL176082R3022 0.49

30

24 ... 60 20 ... 60 (1) 2 2 AFS16-30-22-11 1SBL177082R1122 0.32
100 ... 250 100 ... 250 2 2 AFS16-30-22-13 1SBL177082R1322 0.32

11

45

15

- 24 2 2 AFS26Z-30-22-30 1SBL236082R3022 0.54

45

24 ... 60 20 ... 60 (1) 2 2 AFS26-30-22-11 1SBL237082R1122 0.36
100 ... 250 100 ... 250 2 2 AFS26-30-22-13 1SBL237082R1322 0.36

15

50

20

- 24 2 2 AFS30Z-30-22-30 1SBL276082R3022 0.54

50

24 ... 60 20 ... 60 2 2 AFS30-30-22-11 1SBL277082R1122 0.36
100 ... 250 100 ... 250 (1) 2 2 AFS30-30-22-13 1SBL277082R1322 0.36

18.5

50

25

- 24 2 2 AFS38Z-30-22-30 1SBL296082R3022 0.54

50

24 ... 60 20 ... 60 (1) 2 2 AFS38-30-22-11 1SBL297082R1122 0.36
100 ... 250 100 ... 250 2 2 AFS38-30-22-13 1SBL297082R1322 0.36

(1) AFS..-30-..-11 for control by transistor outputs of safety PLCs and safety relays use interface relay RA4 1SBN060100R1000.

Auxiliary
contacts
fitted

Type

(1)

Order code Weight

Pkg
(1 pce)

6 | ABB

Main dimensions mm, inches

5.5 0.22"

5.5 0.22"

*

*

80 3.15"

119.5 4.70"

10 0.39"

43 1.69"

110.5 4.35"

*

10 0.39"

35 1.38"

2 x

ø 4.2 0.17"

M4 8-32 UNC

60 2.36"

43 1.69"

70 2.76"

5 0.20"

5 0.20"

*

EN/IEC 60715

35 mm

5.5 0.22"

*

5.5 0.22"

71 2.80"

*

45 1.77"

6 0.24"

80 3.15"

AFS09, AFS12, AFS16

* For AFS09Z, AFS12Z, AFS16Z-30-22-30: depth + 20 mm (+ 0.79") * For AFS26Z, AFS30Z, AFS38Z-30-22-30: depth + 20 mm (+ 0.79")

45 1.77"

6 0.24"

80 3.15"

EN/IEC 60715

35 mm

AFS26, AFS30, AFS38

1SBC100306S0201

AFS40 ... AFS96 3-pole contactors for safety application

119.5 4.70"

144 5.67"

119.5 4.70"

149 5.87"

35 x 15 mm EN/IEC 60715

"

18.5 to 45 kW
AC / DC operated with 2 N.O. + 2 N.C. auxiliary contacts

Description

AFS40 ... AFS96 contactors are designed for machine safety applications. They are delivered with fixed front­mounted auxiliary contact blocks making them ideal for monitoring and controlling circuits. Mechanically
linked and mirror contacts make your system safer.

– control circuit with electronic coil interface:

- 24...60 V AC, 20...60 V DC and 100...250 V AC / DC operated accepting a wide control voltage range

- reduced panel energy consumption

– mirror and mechanically linked contacts, with front marked symbol acc. to IEC60947-5-1, always guaran-

teeing the right contactor status

– front-mounted auxiliary contact block:

- permanently fixed

- protective cover to prevent manual operation

- yellow housing for easy identification

- minimum switching capacity 12 V / 3 mA, with a failure rate 10

-7

acc. to IEC 60947-5-4

– built-in surge suppression

Ordering details

IEC UL/CSA Rated control circuit
Rated operational 3-phase

power current

θ ≤ 40°C

motor
rating

General
use
rating

voltage
Uc min. … Uc max.

400V 480V 600VAC
AC-3 AC-1

kW A hp A V 50/60Hz V DC kg

18.5 kW

70 A

30

24 ... 60 20 ... 60 (1) 2 2 AFS40-30-22-11 1SBL347082R1122 1.02

60 A

100 ... 250 100 ... 250 2 2 AFS40-30-22-13 1SBL347082R1322 1

22 kW

100 A

40

24 ... 60 20 ... 60 (1) 2 2 AFS52-30-22-11 1SBL367082R1122 1.02

80 A

100 ... 250 100 ... 250 2 2 AFS52-30-22-13 1SBL367082R1322 1

30 kW

105 A

50

24 ... 60 20 ... 60 (1) 2 2 AFS65-30-22-11 1SBL387082R1122 1.02

90 A

100 ... 250 100 ... 250 2 2 AFS65-30-22-13 1SBL387082R1322 1

37 kW

125 A

60

24 ... 60 20 ... 60 (1) 2 2 AFS80-30-22-11 1SBL397082R1122 1.27

105 A

100 ... 250 100 ... 250 2 2 AFS80-30-22-13 1SBL397082R1322 1.22

45 kW

130 A

60

24 ... 60 20 ... 60 (1) 2 2 AFS96-30-22-11 1SBL407082R1122 1.27

115 A

100 ... 250 100 ... 250 2 2 AFS96-30-22-13 1SBL407082R1322 1.22

(1) AFS..-30-..-11 for control by transistor outputs of safety PLCs and safety relays use interface relay RA4 1SBN060100R1000.

Auxiliary
contacts
fitted

Type

(1)

Order code Weight

AFS65-30-22

AFS96-30-22

1SBC101542V0014

1SBC101544V0014

Pkg
(1 pce)

Main dimensions mm, inches

5.5 0.22"

5.5 0.22

116 4.57"

111 4.37"

5.5 0.22"

55 2.17"

6 0.24"

7 0.28"

EN/IEC 60715

35 mm

AFS40, AFS52, AFS65

10 0.39"

43 1.69"

AFS80, AFS96

70 2.76"

6 0.24"

7 0.28"

10

0.39"

ABB | 7

43 1.69"

1SBC 10030 8S020 1