A2A Piper Cherokee 180 User Manual

A2ASIMULATIONS
CHEROKEE
ACCU-SIM CHEROKEE 180
ACCU-SIM CHEROKEE 180
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A2ASIMULATIONS
CHEROKEE
ACCU-SIM CHEROKEE 180

CONTENTS

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34
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44
48
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PIPER CHEROKEE PA-28-180 AN AEROPLANE FOR THE REST OF US
CHEROKEE SPRING
DEVELOPER’S NOTES
FEATURES
QUICK-START GUIDE
ACCU-SIM AND THE CHEROKEE 180
ACCU-SIM AND THE COMBUSTION ENGINE
PROPELLERS
58
GENERAL
60
LIMITATIONS
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NORMAL PROCEDURES
68
76
78
86
90
94
102
PERFORMANCE
WEIGHT AND BALANCE
AIRPLANE & SYSTEM DESCRIPTIONS
EMERGENCY PROCEDURES
EMERGENCY PROCEDURES EXPLAINED
AIRPLANE HANDLING, SERVICE & MAINTENANCE
CREDITS
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PIPER CHEROKEE PA-28-180 AN AEROPLANE FOR THE REST OF US

By Mitchell Glicksman
This flying machine may rightly be called a “Goldilocks” aeroplane. It is not too big and not too small, not too complex and not too simple, etc. The Piper Cherokee 180 is, as the little flaxen-haired girl so famously de­clared, “Just right!”
The entire PA-28 Cherokee line from the humble two- seat 150 h.p. PA-28-140 to the swi, retractable un­dercarriage PA-28R-200 Arrow, to the powerful, heavy load-carrying 235 h.p. PA-28-235 Dakota, is respected as being one of the most popular, commercially success­ful series of aircra containing within some of the most pilot-friendly aeroplanes ever built. Each member of the Cherokee family fills its particular niche at least as well as, and oen better than other aircra of similar type. However, of all of the many Cherokees the Chero­kee 180, sitting as it does right in the middle of the pack has proven itself to be most popular and justifiably so.
Introduced to the public in 1961, the first Cherokee, the 150 hp PA-28-150 was immediately well-received setting the pace for its later siblings who went on to provide pilots of all levels of experience with honest,
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dependable and well-performing aircra which are fun and satisfying to fly, reliable, safe and economical to own and operate. However, getting to this place took some time and some very astute business and aeronau­tical skills and sense.
HIGH FLYING ON HIGH WINGS
Aer a necessary hiatus during World War II the industry known as “General Aviation” (GA) which encompasses all privately (as opposed to government and airline) owned aircra recommenced in a far better economic environment, the Great Depression not actually hav­ing ended until the U.S. entered W.W.II on December 8,
1941. For the first post-war years of the later 40’s, how­ever, it was very slow going in the GA market. The virtu­ally universally held high expectations that droves of ex­service pilots would enthusiastically seek to own their own aeroplanes turned out to be more than somewhat optimistic.
As the turbulent and violent early 40s and the uncer-
tain, transitory late 40’s passed into history, and aer
1961 Piper PA-28-150 Cherokee 150
the first three years of the next decade in which a new, smaller, but no less vicious conflict in Korea came and went, a new, thriving American middle class began to enjoy the substantial positive changes engendered by the new peacetime culture and economy. As the eco­nomic boom of the ‘50s began to improve the lives of so many, all markets, and no less the GA market, began to grow and thrive as well. By the end of the ‘50s very few aircra of the pre-war era were still being manufac­tured; however, in their place promising, new, exciting, and for those times revolutionary aeroplanes began to become available.
But old conventions die hard. In the immediate post­war era and for more than a decade most GA aeroplanes still had wings which sat up atop of the fuselage (known as the “high wing” design) as they had in the pre - war years. The prominent post-war manufacturers of GA aeroplanes, Piper, Cessna, Taylorcra, Stinson, Aeron­ca, Luscombe and such all exclusively oered aircra with high wings and, naturally, that was how the public pictured all GA aeroplanes, all of which they generally deemed to be “Piper Cubs”.
The prolific and successful high-wing design has a number of virtues: it is easier to design and build a wing which does not have to support itself (non-cantilever), but which may be held up with struts attached to the wings and the bottom of the fuselage. The high- wing
A real Piper J-3 “Cub”
1948 Stinson 108-2
1947 Luscombe 8a Silvaire
1948 Taylorcraft BC-12d
1950 Aeronca 7AC Champ
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AN AEROPLANE FOR THE REST OF US
Left: 1947 Cessna 190 showing an unusual cantilever high wing
design was also the choice of most GA aircra manu­facturers because a strut- braced wing is economical to build being that it is lighter, thinner, and requires fewer parts than a cantilever wing. Except for aeroplanes like the Cessna 190/195 models, the Helio Courier STOL (short take-o and landing), and the Dornier Do. 27/28, high-wing aeroplanes of the 50’s were virtually all strut braced.
Of course, the struts themselves add back some the weight savings of a non-cantilever high wing and addi­tionally impose a drag penalty which the cantilever wing design, requiring no support struts, does not. However, while more aerodynamically clean, the weight penalty of the heavier and bulkier cantilever wing may be as great a detriment in its way to overall aircra perfor­mance as is the drag coeicient produced by wing sup­port struts. Properly designed, a wing strut’s produc­tion of drag may be minimised. Aside from economical concerns, another of the virtues of a high-wing design is that the pilot’s and passengers’ are granted an almost unobstructed view of the ground during flight. In addi­tion, for purposes of visual navigational orientation as well as for sightseeing, a high wing gives good service.
Today, and since the introduction of the Cherokee series of aircra in 1961, Piper Aircra has come to be known as a manufacturer of mostly low- wing GA aero­planes, the PA-18-150 Super Cub being the lone excep­tion. However, for 24 years, from its founding in 1930, when businessman and oil speculator William T. Piper
purchased the assets of the bankrupt Taylor Aircra Company for $761.00, except for a small number of interesting Piper low-wing prototypes along the way (PT-1 Trainer-1942, PA-7 Skycoupe-1944, PA-6 Skyse­dan-1945, and PA-8 Skycycle-1945, none of which went into production), Piper Aviation had exclusively pro­duced high- wing aircra until the twin-engine PA-23 Apache in 1954. The Taylor/Piper Cub and its progeny, the PA-15/17 Vagabond, the PA-16 Clipper, PA-18 Super Cub and the PA-20 Pacer with its variants including the revolutionary tricycle- undercarriage PA-22 Tri-Pacer were all high- wing, fabric- covered aeroplanes. The PA­22 Tri-Pacer which was introduced to the public as early as February 1951 predated Cessna’s first tri-gear singles, the 172 and 182 by five years.
Typical wing struts
1960 Piper Pa-18-150 Super Cub 1954 Piper PA- 23-150 Apache
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Piper Pa-22-150 Tri-Pacer
THE BONANZA BONANZA
Of course, amongst all of this GA high-wing high-jinx there were a few exceptions with one very strong stand­out, the remarkably prescient Beechcra Bonanza Model 35, designed in 1945 and introduced in 1947. Well named, this aeroplane was a remarkable economic suc­cess for Beechcra, the first GA success story of the im­mediate post-war times. In fact, it was the enormously positive response to the Bonanza in 1947 that fuelled many GA aircra manufacturer’s starry-eyed optimism and belief in the sales boom that never happened.
Designed by Ralph Harmon and his associates in 1945 as the war was coming to an end, Bonanza Model 35 had its first test flight on December 22, 1945. Incorpo­rating what was then known of aerodynamics, aviation technology and modern manufacturing techniques, its clean, stressed skin (monocoque) all-metal structure was reminiscent of the recently lionised Spitfires and Mustangs and in many ways was a distinct departure from previous GA aircra. With a retractable undercar­riage, V-tail, seats for four adults, constant speed pro­peller and powered by a simple to manage and inexpen­sive to run six-cylinder, horizontally opposed, air cooled 165 hp Continental 0-470- E165 engine, it was the first of a new breed.
In its class and for its time the Bonanza was the epitome of aeronautical design and engineering — fast, sturdy, and looking like nothing that had come before. Sure, it was pricey at the then great sum of $7,975.00 ($7,975.00 in 1947 had the same buying power as $85,165.95 in 2013, annual inflation over this period being 3.65%), but to its purchasers it was worth every dime. Upon its introduction, corporations, businesses and wealthy professionals placed almost 1,500 orders in advance of its release making the Bonanza an unquali­fied and immediate roaring success.
While Cessna and many other manufacturers seemed to be still tied to old, pre-war designs and con­cepts, Beechcra’s Bonanza was an entirely new breed, a leap forward that looked like and in every way was “the very model of a modern” aeroplane. Throughout the 50’s the Bonanza’s sales continued to soar and its place at the top of the food chain remained essentially unchallenged.
1947 Beechcraft Bonanza Model 35 instrument panel with 50’s style non- “T” instrument layout and early classic Narco “Omnirange” VOR receiver as almost an afterthought. Note- no ILS equipment and 30’s-40’s throwback throw-over yoke system, toe brakes only on left rudder pedals.
Continental 0-470
1947 Beechcraft Bonanza Model 35 3-view
1947 Beechcraft Bonanza Model 35
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AN AEROPLANE FOR THE REST OF US
1958 Piper PA-24-250 Comanche with one ­piece windshield and aftermarket spinner
THE BONANZA KILLER
Most painfully cognizant of the Beechcra Bonanza’s well-deserved success, by the end of the 1950s Piper Aviation was anxious to produce its own modern, all metal, retractable undercarriage, high performance sin­gle-engine aeroplane. Seeking to enter and to dominate the high-performance GA business aeroplane market and unseat the Bonanza, Piper Aviation made ready to topple the King and to take its place on the GA high- per­formance throne.
To this end, Piper designed and developed the PA-24 Comanche, “The Bonanza Killer”. Piper Aircra’s ambi­tious intent was to not only put an end to the Bonanza’s long- held high-performance single- engine commercial reign, but to put Piper firmly on the map as GAs leading and most advanced aircra manufacturer. Piper knew that to do all of this would require an exceptional aero­plane, one that performed to the highest standards, was fast, comfortable and safe. Of all, this last require­ment was key.
Piper Aviation has traditionally leaned heavily to­wards flight safety in its designs. Gentle and predicable stall characteristics, inter-connected rudder and ai­lerons to prevent inadvertent spins on some models, slow landing speeds and the like had been regularly and scrupulously designed into Piper aircra from the beginning. Accordingly, by the mid 1950s Piper had not been historically known for producing fast, all-metal, high-performance aircra; but all that was going to dra­matically change before the decade was out.
TAKING THE LOW (WING) ROAD TO SLAY THE KING
William T. Piper knew that in seeking to enter the high­performance, single-engine business aeroplane market and challenging the iconic Bonanza that he was he was taking on a very tough, commercially risky task.
By January 1958 the first Piper PA-24-180-Comanche was delivered to the public. Its cruising speed at 75%
1960 Piper PA-24-250 Comanche instrument panel with 50’s style non- “T” instrument layout. As in contemporary Bonanza, radios seem to be almost an afterthought. Note- modern-style VOR but no ILS equipment, dual controls but toe brakes on only left rudder pedals, large ap handle but no Johnson bar brake handle.
1964 Piper PA-24­250 Comanche with unpainted spinner, aftermarket one­piece windshield and tip-tanks
1967 Piper PA-24­250 Comanche with 3-blade propeller, aftermarket spinner, one­piece windshield and tip-tanks
1959 Piper PA­24-250 Comanche Note- tail low ground stance, large nose wheel and short main undercarriage legs.
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at 8,000’ is 139 knots (159.85 mph) which in its day was excellent for a four-seat, 180 hp aeroplane, but not quite fast enough to seriously compete with the 165 knot (189.75 mph) 240 hp Bonanza 35H at 75% power.
The first low-wing GA aeroplane produced in over a decade, the Comanche was something new and excit­ing. A breathtakingly beautiful design, its novel swept­back tail, its gracefully tapering wings and sleek fu­selage gave it the look of innovative modernity in the same way that Lancaire and the Cirrus aircra appear to us today.
Accordingly, Piper began to immediately test the installation of a 250 hp Lycoming O-540 engine in the Comanche. The PA-24-250, introduced in April 1958 has a very competitive 75% cruise speed at 8,000’ of 160 knots (184 mph).
So, did the Comanche actually kill the Bonanza? Well, the answer is clearly, no. However, it did compete well with it and better in that regard than anything else in its time. Piper and Beechcra continued to strive with each other until the Comanche suddenly ceased production in 1972, along with the excellent, sleek and speedy Twin-Comanche, as a result of catastrophic damage to Piper’s Lock Haven, PA factory caused by the record rising of the nearby Susquehanna River due to Hurricane Agnes. Today, as newer and even sleeker modern composite designs vie with it for top dog in the GA high-performance, single- engine market the Bo­nanza lives on, albeit in the shape (if not the name) of the venerable, conventional tail Debonaire, and is still in production with no end in sight.
While its time in the market as a new aeroplane was relatively short (1958-72), since its introduction the Piper Comanche has been and still is one the most highly- respected and desirable GA aeroplanes. A good one in good condition is considered a prime find on the used aircra market. Today there are many thousands of loyal Comanche adherents who firmly believe, and with good reason, that it is the most beautiful, elegant and overall best performing single-engine GA aeroplane ever built. Right, Scott?
Second test proto-type of Piper PA-24-180 Comanche
1958 Beechcraft Bonanza H35 with tip-tanks
1959 Beechcraft Bonanza 35J
Lycoming 0-360
Piper PA-24- 250 all original contemporary Beechcraft Bonanza G36Piper PA-30- 160 Twin Comanche - R. I. P.
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AN AEROPLANE FOR THE REST OF US
HOW ABOUT AN AEROPLANE FOR THE REST OF US?
Without any question, the Bonanza and the Comanche were and are very high performance single-engine GA air cra aimed at distinctly well-heeled potential private/cor­porate owners. However, there also existed a significant segment of the GA market that wished to own a new, rea sonably fast (if not the fastest), modern, all-metal, four­seat aeroplane, but who could not aord the Comanche’s and especially the Bonanza’s high price tag. FBOs (fixed­base operators), flight school operators and flying clubs were also looking for aircra that they could rent out at rates that the average weekend private pilot could aord.
As the prosperous second half of the 1950s came to a close, Piper understood that the time of the fabric- cov­ered Tri-Pacer and Colt had come to its end. Studies with­in Piper Aviation in the mid- 50’s showed that with mod­ern manufacturing techniques it was actually now more cost-eective to produce an all-metal aeroplane than to continue to produce the old school parts and labour- in­tensive, metal frame, fabric- covered Tri-Pacer and Colt.
Even with plans to build the Comanche already drawn, the factory tooling up to manufacture it, and with Piper’s well-founded hopes and expectations that its new beauty would well-establish Piper Aviation in the high-performance single-engine, business aero­plane market, William T. Piper knew that if Piper was go­ing to survive and flourish into the next decade and be­yond that, further aeronautical invention and progress was wanted. He, his son Pug and the entire Piper team knew that they had to produce a new, modern entry to mid-market level aeroplane as soon as possible in order to compete with Piper’s true rival, the only other major aircra company that was actively and successfully ser­vicing that segment of the GA market, Cessna.
Immediately upon the introduction of the all- metal Cessna 172 in 1956 Piper knew that its internal evalua­tions regarding the obsolescence of fabric-covered air­cra were indeed valid and that their then single-engine star, the Tri-Pacer, had already been eclipsed. While the exceptional Comanche had, in fact, turned out to be highly competitive in the high-end GA niche, giving the equally exceptional Beechcra Bonanza a good run for the money, Piper well understood that in order to com­pete in and command a viable position in the entry/ middle price market it needed to oer something new,
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Rib- stitching a fabric covered Tri-Pacer’s wing before doping — one of this process’s many labour­intensive steps.
something that would give potential owners an attrac­tive alternative to Cessna’s popular 172.
Looking to produce a four-seat design which would be simpler and which could be produced less expensive­ly than the complex, retractable gear, constant- speed propeller Comanche, Piper also knew that in order to be competitive in the lucrative trainer market they needed to build a replacement for the two- seat Colt which had been commercially greatly overtaken by the all metal Cessna 150. If these two needs could be resolved by one overall design, so much the better.
A product of the prosperity and economic confidence of the late ‘50’s in the United States was a wave of new student pilots. Flight schools and clubs were popping up at virtually every local airport and business was very brisk. Since its introduction in 1958, the all-metal, two­seat Cessna 150 had become by far the most popular aircra in this burgeoning trainer market. As the last of the J-3’s, Aeronca Champs and other similar tail-wheel (then called “conventional undercarriage”) aircra began to disappear from attrition mostly due to tail­wheel induced taxiing and landing accidents, they were quickly being replaced by the tricycle undercarriage 100 hp Cessna 150 and, to Piper’s disappointment, to a far lesser extent the 108 hp, two seat version of the old Tri­Pacer, the fabric- covered Piper Colt. It was understood that the old tail- wheel trainers did not oer as relevant a training experience to student pilots who looked for-
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1961 Cessna 172
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1959 Cessna 150
1960 Piper PA-22-108 Colt
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1956 Cessna 172
1956 Cessna 172 interior
ward to soon flying higher performance aircra, all of which had tricycle undercarriages.
Also, unlike the J-3, etc. where the student and instruc­tor sit in tandem, in the new trainers the instructor and student sit side- by- side, facilitating communication as well as increasing the confidence of the student and mak ing it easier for the instructor to demonstrate maneouvers and to teach the lesson. Additionally, and most signifi cantly for FBOs, flight schools and clubs, with the advent of these new tricycle- undercarriage trainers, ground loops and nose overs whilst landing as well as collisions whilst taxiing became a thing of the un- mourned for past.
The Tri-Pacer shared the same market as Cessna’s 172; however, except that they were both high-wing, four place aeroplanes of similar power, they actually shared few similarities, particularly with regard to con­struction and appearance.
Firstly, the Tri-Pacer was fabric covered whilst the 172 was all metal. The higher maintenance cost of a fabric covering as well as the anticipated expense of an inevitable fabric re-covering was a strong market moti­vator toward the all- metal l72.
Secondly, the Tri-Pacer’s frame has many steel compo­nents within which can and do rust, and eventually cause major repair headaches. The 172’s stressed-skin covered airframe is sturdy, low- maintenance and is all aluminium.
Thirdly, the Tri-Pacer, which had been introduced in 1951 was distinctly showing its age and was, in fact,
something of an anachronism by the beginning of the following decade. Its foreshortened appearance gave it a somewhat stodgy look and sitting seemingly precari­ously upon its closely spaced undercarriage, it garnered the unfortunate nickname “Flying Milk Stool”. Piper
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had to face it; the Tri-Pacer just didn’t imply a clear and definite sense of modernity as surely as the Cessna 172.
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Taking everything into consideration, Piper saw the writing on the wall.
Ironically, the Tri-Pacer’s performance is excellent, competing well with and in some instances beating the newer Cessna 172. The 160 hp Tri-Pacer climbs at approx­imately 800 fpm loaded at or near MGW with a top speed of 123 k (141.5 mph) and a 75% cruise of 117k (134.5 mph) at 7,500’. Its useful load is 890 lbs., and its take-o and landing performance as well as its slow and departed flight performance is overall better than the 172’s. The Tri-Pacer is more responsive than the Cessna 172 and many pilots have found it to be more fun to fly. Neverthe­less, by the end of the 1950’s the more modern-looking Cessna 172 was running away with the middle GA market.
Before 1961 one might well be excused for thinking that with the exception of the low-wing twin-engine Apache, the Comanche and the Pawnee crop-duster that Piper leaned heavily towards the production of high-wing aeroplanes. Aer three decades and thou­sands of fabric-covered, high- wing Pipers this trend changed dramatically, marking the end of one era and
1959 Piper PA­22-150 Tri-Pacer
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1967 Cessna 172/Skyhawk
1960 Piper PA-25-235 Pawnee crop duster
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AN AEROPLANE FOR THE REST OF US
Left: Fred Weick’s brilliant and innovative 1936 Erco 315CD “Ercoupe”
Center: Very rare photograph of experimental retractable Ercoupe
Right: Fred Weick with his Ercoupe Note­constant speed propeller with anti- icing boots
the beginning of a new one when the first of the all met­al low-wing PA-28-150 and PA-28-160 Cherokees were introduced to replace the Tri-Pacer and the Colt which were then withdrawn from production.
CREATING AN AFFORDABLE LEGEND
In 1957, Karl Bergey, Assistant Chief Engineer at Piper’s brand new Vero Beach facility which was built to design, test and ultimately manufacture the Cherokee, led the team of engineers and designers whose task it was to create an aeroplane that would establish the new, mod­ern Piper Aviation in the present and secure it well into the future. Pug Piper sought to create a small team of engineer/designers who had reputations for having the foresight and imagination to create something new. To that end, Pug Piper’s friend, the talented, progressive and imaginative 1928 Collier Trophy winner, Fred Weick was invited to join the team.
Weick was one of the first American aeronautical engi­neers who had, among other things, worked closely with the United States Postal Service in the early 1920s to es­tablish and to develop the U.S. Air Mail Service. In 1925, whilst an engineer working for the National Advisory Committee for Aeronautics (NACA), Weick was the chief design engineer and responsible for developing stream­lined cowlings to improve aerodynamic eiciency while enhancing engine temperature control. He also helped to design the first full-scale propeller wind tunnel.
By 1936, as chief designer at ERCO, Mr. Weick de­signed the revolutionary ERCO 310, better known as the “Ercoupe”, designed to be virtually stall and spin-proof with integrated rudder and aileron controls (no rudder pedals), a crosswind resistant undercarriage, and one of the first aeroplanes designed with a tricycle undercar­riage.
Both William Piper and his son, Pug greatly admired the extraordinary talents of the brilliant and prolific aeronautical engineer/designer John W. Thorp who agreed to join the team. In the course of creating the Cherokee this stellar design team found Thorpe’s keen aeronautical mind to be a great and powerful resource. The design of the Cherokee ultimately greatly benefited from many of John Thope’s ideas and from his excellent past designs. In particular, the team incorporated many features from Thorp’s amazingly ahead of its time, the 1945 all- metal T-211.
A MOST DELICIOUS WING
The first thing that Pug Piper told his team was that the new aeroplane would have a low wing for a new Piper look and so that drag producing struts of any kind could be avoided. He wanted Piper Aviation to build on the excellent reputation that the low-wing Comanche had already established and envisioned an aeroplane that would look and be as entirely dierent from the Cessna 172 as possible.
John W. Thorp
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1945(!) Thorp “Skyshooter” T211 showing the true genesis of the Cherokee design. Note the Hershey Bar wing, undercarriage conguration, corrugated skin rudder and the stabilator with anti-servo tab.
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An all metal, cantilever 160 sq. . (15.14 m), 30’ (9.2 m) span, 5’ 3” (1.6m) constant-chord (non-tapering) wing, popularly called the “Hershey Bar” wing because of its similarity in shape to that most famous rectangu­lar confection, became the basic platform upon which this new aeroplane was built. This wing’s aspect ratio (span divided by chord) is on the low side at 5.63. This was not a problem or a new situation at Piper. The im­mediate predecessors of the Cherokee, the so- called “short wing” Pipers, the Vagabond, the Clipper, the Pac­er, the Tri-Pacer and the Colt which the Cherokee series of aircra was to replace had even lower aspect ratios. By comparison Cessna 172’s aspect ratio was 7.448.
It was a deliberate design choice to raise the new Cherokee’s wing’s aspect ratio a bit from the short­winged Pipers in order to increase its Cl (coeicient of li) and thereby its eiciency. Up to a point, a higher aspect ratio wing promotes better high altitude cruise, climb and glide performance. However, a wing with a lower as­pect ratio has at least one advantage — it has a higher critical angle of attack (Alpha), i.e., the positive Alpha at which it will stall; additionally the stall itself tends to be gentle. The old short-wing Pipers were not very ei­cient power-o gliders (I recall that the Colt, particularly, glided like a stone); however, they were extremely forgiv­ing at low airspeeds and in extreme departed flight atti­tudes. They could, with suicient power applied, seem to “hang on their propellers” with their noses sitting way up in the air whilst flying at very low airspeeds. It had been Fred Weick’s lifelong goal to build aeroplanes such as the Ercoupe that were easy to fly and by extension, safe. All agreed that forgiving flight characteristics would be a most attractive feature to the low-time pilots and FBOs that were Pipers commercial target.
The team designed the Cherokee’s wing to be mounted at an angle of +2º to the fuselage’s longitudi­nal datum line in order to permit a distinctly nose-down attitude, thus promoting good forward visibility for the aeroplane’s occupants on the ground and in flight, and
Aspect Ratio - wing span (tip to tip) divided by average chord
reducing P-eect (combination of twisting slipstream* and induced propeller yaw in the opposite direction of the turning of the propeller when at positive Alpha) dur­ing the takeo run. They wanted to improve upon the Comanche’s distinctly nose-high stance on the ground which creates a good deal of P-eect on takeo requir­ing lots of right rudder to keep it on the centreline.
*For what it’s worth, this writer does not hold very much with the theory of a twisting slipstream as a major P-eect force for a number of reasons to lengthy to go into here. Also, remember, P-eect operates in the yaw axis, torque in the roll axis.
Being a low-wing aeroplane, the Cherokee’s overall vertical centre of gravity (C.G. v) is low, however, it is necessarily at a point above its low wing. This promotes poor stability in the lateral (roll) axis while enhancing maneouverability. While enhanced maneouverabil­ity is a good thing in a fighter, aerobatic show or sport aeroplane, it is not necessarily so good in an aeroplane
Left to right:
1) Piper PA-16 Clipper
2) Piper PA- 17 Vagabond
3) Piper PA-22 Pacer (Tri-Pacer in red above)
4)1964 Piper PA-28-140 showing original “Hershey Bar” rectangular wing
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Angle of Attack (AOA) also called “Alpha”
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Hershey Bar Cherokee showing 7 degrees of dihedral Cessna 172 showing 3.5 degrees dihedral
designed to be used for training new pilots and for com­fortable and easy touring. To create good lateral stabil­ity a low- wing aeroplane requires dihedral, more dihe­dral than is required for a high wing aeroplane. Also, a low wing aeroplane requires greater dihedral to provide for adequate wingtip clearance when on the ground and when a wing may be lowered during a cross-wind landing. Accordingly, the Cherokee’s low wing has 7º of dihedral which gives it very good lateral stability which is especially welcome on long trips and when in mildly turbulent conditions.
The vertical centre of gravity (C.G. v) of a high-wing aeroplane is also low, but at a point below the wing which promotes good stability in the lateral axis. This means that less dihedral is required for high-wing aero­planes. Accordingly, the high wing Cessna 172’s dihedral is only 3.5º.
Dihedral causes a self-levelling force to occur when the aeroplane is displaced from level in the roll axis. As any force, such as turbulence, begins to roll an aero­plane from level, the downward moving wing’s Alpha increases, creating li. In addition, the lowered wing as­sumes a more horizontal attitude than the higher wing and, concurrently, the lower wing creates more li be­cause of this, as well. Both of these eects tend to roll the aeroplane back towards level.
Of course, too much dihedral can lead to a reduced roll rate as well as over-sensitivity in turbulence, mak­ing for an uncomfortable ride in all but the calmest air. Compensating for its generous dihedral, the rectangu­lar wing Cherokee’s large and most eective ailerons produce a rapid roll rate which is faster than that of most GA aeroplanes. This is due in part to the reduced lateral damping eect of the low aspect- ratio, slightly foreshortened Hershey Bar wing. The Cessna 172’s wingspan is 6’ greater than that of the rectangular wing Cherokee and, accordingly, it creates more lateral axis damping which somewhat reduces its roll rate. Accord-
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ingly, the Cherokee is maneouverable, laterally stable and rides quite well in all kinds of turbulent air. Accord­ingly, it seems that the Cherokee’s wing’s dihedral, like so much else about this aeroplane, appears to be just right.
Adverse yaw is the tendency for an aeroplane’s nose to yaw in the opposite direction of bank and is caused by the rising wing pulling back because of increased induced drag created by li. To reduce adverse yaw, virtually all modern aeroplanes, including the Chero­kee, have ailerons which are dierentially rigged; that is, there is more upward aileron movement than down, causing there to be less li- induced drag in the rising wing and thereby reducing its tendency to yaw the aero­plane away from the turn.
To simplify the Cherokee’s construction and to keep costs to a minimum, a few new wing mounting tech­niques were incorporated. As mentioned, the Coman­che’s le and right wings are joined in the middle in the factory making the wing one piece. The entire wing is then attached to the bottom of the fuselage, the main spar being bolted to a receiving 3-sided box. This con­struction makes for a very strong +7g wing, perhaps stronger than necessary in a non-aerobatic GA aero­plane. It is also quite costly. Piper’s team looked for an­other way to mount the wing to the fuselage that would be strong enough but also simple and economical.
What they came up with is this: The Cherokee’s wings are attached individually to each side of the fuselage. Each of the Cherokee’s wings’ main spar is in the form of an “I” beam which is inserted into to a box beam built as a part of the fuselage frame located under the rear pas­senger’s seat, spanning the width of the fuselage. Once the wings’ spars are seated within the box beam they are secured with eight heavy bolts essentially making the wing one piece. The inner ends of the forward and a wing sub- spars are bolted to the fuselage through matching mounting plates in the wing root and on the
fuselage. This greatly simplifies assembly as well as making major wing repairs or replacement less expen­sive. An additional plus is that this method of mounting the wings separately permits the use of a much shorter shipping crate, thus saving transportation costs of the unassembled airframe.
Piper reports that it has thoroughly tested the Cher­okee’s wing mounting system, running at least 480,000 load and unload cycles with no damage to the wing mounts.
The Cherokee’s constant-chord, rectangular wing planform did not, however, come about without some friction and dissent within the design team. “Pug” Piper wanted tapered wings as on the Comanche, both for aesthetic and aerodynamic reasons. Both Thorp and Bergey also initially thought that a tapered wing for the new aeroplane would be best even though Thorp, in particular, had been a long-time, outspoken advo­cate of non-tapered wings for GA aircra (see the Thorp T-112).
Supermarine
Spitres showing
elliptical wings
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The team considered a tapered wing for three basic
reasons:
At first, Karl Bergey was, as was his boss, Pug Piper, in favour of a tapered wing for the new design which he said more closely emulated the commonly accepted ideal wing plan form, the ellipse, as found on R. J. Mitch­ell’s spectacular and beautiful Supermarine Spitfire. Piper, Bergey and Thorp initially agreed that an ellipti­cal wing produces less overall li-induced drag than a rectangular wing and is quite eicient.
The second argument for a tapered wing was that since the tapered outer part of the wing has a shorter chord it has less overall area than the inner part of the wing. This reduced wing area would cause less upward bending pressure on the root of the wing when in flight than if it the chord was constant to the tip. With less bending to worry about, a simpler, lighter inner wing structure could be designed.
The third and perhaps the most practical reason for a tapered wing (from a marketing perspective at least) was that they look sleek and aerodynamically “correct”. Always most aware of the importance of marketing with regard to of any commercial product, Pug Piper, as had his father so many times before him, found this argu­ment to be highly persuasive.
It looked like the Cherokee was going to have a ta­pered wing similar to the Comanche’s when Thorp be­gan to advocate for a rectangular wing instead. Aer ruminating about the issue for a while and he began to discount the structural argument for a tapered wing. He reasoned that the dierence in the structural weight of a tapered verses rectangular wing of the same size was too small to consider. Combining this with his aerody­namic analysis he said that aerodynamic scale eect makes it possible to use a smaller rectangular wing (rather than a larger tapered wing) for a given stalling speed. He went on to explain that therefore the tapered wing, though possibly inherently slightly lighter, must ultimately be of greater span in order to provide equal wing area to that of the un-tapered wing, thereby eras­ing any weight saving.
As to the elliptical wing planform theory, Thorp re­joined Piper and Bergey’s opinions and held that there was more to the issue than that so- called “ideal”.
He argued that while the total of aerodynamic forces indeed seemed to favour an elliptical wing form, where the wing’s chord was shorter near and at the tip of such a wing, or in any tapered wing seeking to emulate an elliptical form, the Reynolds Number (RN)* is similarly lower near and at the wing tip, therefore causing a great propensity for the wing tip to stall before the rest of the wing.
Reynolds Number =
V(speed) x L (length of chord)
Kv (kinematic viscosity)
“stickiness” of the air. For simplicity you can use the value 6327 for the Kv of air at the standard temperature of 59 degrees Fahrenheit at Sea Level. The speed value is in feet per second and the length is the chord of the wing in linear feet.
The Reynolds Number is an essential measurement of wing/aircra performance and if you are a serious student of aerodynamics you will want to know a good deal about it.
The others recognized Thorp’s argument to be sound because, as is well-known, where the RN is lower the maximum Cl is necessarily lower, creating less li at any given airspeed as compared to any other part of the wing where the chord is longer. Accordingly, it follows that where the maximum Cl is smaller, that part of the wing must stall first.
Thorp further argued that the relatively small size of GA aircra’s wings and their relatively slow takeo and landing speeds exacerbates the tip stall problem in a tapered or elliptical wing as the outer wing’s RN is therefore even lower. Additionally, a tapered or ellipti­cal wing is more readily likely to have reduced aileron eectiveness. While it makes sense that the aileron on a tapered wing may be less eective being mounted at the tapered portion of the wing which has a shorter chord and thus a lower RN causing lower eiciency and
Without getting too deep into the math of this for-
mula, the kinematic viscosity (Kv) is a measure of the
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Some xes for tip stall
a lower maximum Cl; it is also true that the tapered wing’s outer section produces less aerodynamic lateral damping force in a roll than does a constant chord wing. Therefore, all else being equal, with properly designed ailerons a tapered wing could have as fast or a faster rate of roll than a constant chord wing of identical area and span.
As a tapered wing for the Cherokee was being seri­ously discussed, the various known “fixes” for tip stall were considered. The commonest of these is wing twist or “washout” where the outer portion of the wing’s trail­ing edge is built to ride slightly higher than the leading edge (producing lower local static Alpha). Additional preventative measures for tip stall are aerodynamic de­vices which are attached and/or added to the wing such as drooped or enlarged leading edges, stall strip at lead­ing edge, more greatly cambered (curved) outer- wing airfoil sections, fixed or automatic leading edge slots or slats, and downward curved wing tips.
While these fixes do help the problem to some de­gree, they all add complexity, and/or weight to the wing and all produce additional airspeed- robbing drag which tends to negate the advantage that the tapered wing was supposed to deliver in the first place.
In final analysis, Thorp, Bergey and Weick (who ad-
Piper PA-28-161 showing semi­tapered wing PA-28-181 Archer showing semi­tapered wing
mired Thorp’s sound reasoning on the matter) agreed that nothing of any value, especially airspeed, would be gained by incorporating a tapered wing, and admitted that, in fact, the tapered wing in its pure “unfixed” form was more prone to tip stalls and spins. They agreed that a rectangular wing with a few degrees of washout would
be as or more eicient as an elliptical or tapered wing without any of the tapered wing’s attendant tip-stall problems and without the complexity and additional expense of building a more complicated tapered wing structure.
The team finally agreed upon a rectangular, con­stant- chord, “Hershey Bar” wing for the Cherokee, which indeed proved to possess a high degree of cruise eiciency, near to ideal li distribution characteristics, and which is highly stable at low airspeeds, near-stall, stall and departed flight conditions.
Always seeking to improve the Cherokee, in 1969 an extension of the wing span was proposed in order to im­prove load carrying ability and rate of climb. However, preliminary tests showed that a longer wing would nec­essarily increase positive bending pressure on the wing root and inboard wing structure requiring an entirely new and more robust inner wing design which would necessarily add to manufacturing costs. The idea was tabled for the time being.
In 1973 Piper revisited the Cherokee’s wing design and decided to go with the original idea of a tapered wing. While Thorp and Weick’s original theories regard­ing tapered vs. rectangular wings were correct and had been well-proved, much to the dismay of many within and without Piper Aviation, a new, tapered wing was ap­proved for the PA-28-150.
This aeroplane also incorporated a few other up­grades, improved wing fairing and seals and was re­named the PA-28-151 “Warrior”. Thereaer, if a Piper aeroplane has a “1” as its last number, as in PA-28-151, etc. it has a semi-tapered wing. The “Warrior” broke Pip­er’s tradition which began in 1954 with the twin engine Apache of exclusively naming its aircra aer the Eng­lish language names of Native American tribes, and be­gan a new tradition of also naming aircra using words such as “Tomahawk”, “Arrow”, “Archer”, “Papoose”, etc. that closely suggested and alluded to that noble cul­ture.
The new PA-28-151 was very similar to the old PA-28­150, except for its tapered wing, which is actually only tapered from the mid - span point to the tip on each side and therefore ought to more properly be called “semi­tapered”. The new wing was also increased by 5’ in span to make up for the decreased area of the tapered
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section, as Thorp had said would be necessary. The in­crease in span raised this new wing’s aspect ratio to 6.66 from 5.63 and likewise slightly raised its Cl. The product of the additional span is a slight gain in rate of climb and high altitude cruise speed and a flatter power-o glide.
Some of these performance gains were initially cred­ited solely to the new semi- tapered wing itself; but upon closer inspection and analysis it was discovered that they were at least partially, if not mostly due to the improved wing/fuselage seals and fairing incorporated in the PA-28-151. At the same time, the semi-tapered wing’s increased aspect ratio, which in addition to its said performance enhancements also reduces the eec­tive range of Alpha at which the Cherokee may fly before stalling. This causes the semi-taper wing Cherokee’s Al­pha at the stall to be lower than that of the Cherokee with a rectangular wing.
In 1976 the PA-28-180 was re-designed with a semi­tapered wing becoming the PA-28-181 “Archer”; and by 1979 all Piper single- engine aircra had received semi­tapered wings, all of them, accordingly, both gaining and losing therefore as mentioned above.
As far as performance goes between the Cherokee with a rectangular or semi-taper wing, all else being equal and without wheel pants, from sea-level to ap­proximately 6,000’ the rectangular wing is actually fast­er than the semi-tapered wing. However, as altitude in­creases past 6000’ the rectangular wing loses airspeed more rapidly. As mentioned, the semi-taper wing Chero­kee has a slightly better rate of climb and also a flatter glide. Flatter glide is good in itself, but has a down side in that the semi-tapered wing Cherokee is more sensi­tive to airspeed when landing than is the rectangular wing. This means that if there is any amount of excess airspeed at the flair, the semi-tapered wing tends to float a while before touching down where the rectangu­lar wing settles down more quickly and with less float.
Whatever the reasons may be, the semi-taper wing’s performance increases are very slight. This writer, hav­ing flown both versions of Cherokees prefers the rect­angular wing over the semi-tapered wing for its speed, sprightlier handling and its excellent landing, low-air­speed and stall characteristics; or perhaps it’s also out of a sense of tradition and nostalgia.
Hershey Bar vs. semi-tapered wings
FOILED AGAIN
Aer careful analysis, the team selected the rather thick at 15% NACA 652-415 laminar-flow airfoil as it was high­ly eicient at the airspeeds and altitudes at which the Cherokee was expected to cruise while still preserving good low airspeed characteristics and a most gentle, benign stall.
This airfoil is an NACA “6” series airfoil, has its area of minimum pressure 50% of the chord from the leading edge, maintains low drag at 0.2 above and below the li coeicient of 0.4, has a maximum thickness of 15% of the chord, a= 0.5 means that the airfoil maintains lami­nar flow over 50% of the chord.
Despite the NACA numbers, the Cherokee’s wing’s thickest point is actually closer to 40% back from the leading edge.
Just a quick word or two about airfoils and what a “laminar flow airfoil” is. The wing’s airfoil is its cross­section shape from leading to trailing edge and is pri­marily and most importantly an air diverter*. Among other things, the airfoil diverts the air through which an aeroplane’s wing travels downwards at the wing’s trail­ing edge so that li may be generated (see Newton’s Third Law of Motion). In order to do this the “boundary layer”, which is the very thin, viscous layer of air closest to the surface of the wing, must adhere to the wing and not become turbulent or detach from the surface of the wing. As long as the boundary layer adheres smoothly and uninterruptedly to the surface of the wing, the wing will continue to divert air downward at the trailing edge and thereby produce li.
*There are many theories of li, some traditional, some imaginative and seemingly intuitive. However, in recent years most of the traditional theories have been discredited as they were found to be flawed, entirely improbable or simply wrong as aeronautical knowledge and understanding has progressed. It is most likely that there are numerous ways in which a wing produces li. The airfoil as a downwash “air diverter” at the trailing
Cherokee wing root without ap or aileron, “wet wing” fuel tank removed (leading edge facing left)
This is the Cherokee’s airfoil straight black line- chord curved grey line ­mid line or mean camber line
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edge is and has for many years been what this writer thinks is the most probable correct theory. Of course, the true scientific mind must always be open to new facts and disclosures. This writer awaits with great in­terest what is yet to be discovered.
Also, a smooth and adherent boundary layer pro­duces minimum pressure and/or parasite drag enabling the aeroplane to fly faster for any given amount of pow­er. Slight micro-turbulation in the boundary layer actu­ally increases its adherence to the surface of the wing; but, when this turbulation becomes more severe and becomes a turbulent flow, li is reduced and pressure drag increases. If this turbulence becomes too severe, which typically happens at critical positive Alpha, the turbulent boundary layer detaches from the surface of the wing creating random eddies and vortices caus­ing considerable parasite and pressure drag to be pro­duced. Upon boundary layer flow separation from the surface of the wing the former downward diverted air flow ceases and, concurrently, the wing ceases to gener­ate li. This is the “stall”. An airfoil designed to produce maximum uninterrupted, adhesive boundary layer flow at the surface of the wing and minimum drag is called a “laminar flow airfoil”.
Laminar Flow
NACA NUMEROLOGY
The first number, “6”, of NACA 652-415 indicates that this is a NACA “6-series” airfoil. The second number, “5”, indicates the position in percentage x 10 of the chord (leading to trailing edge) where minimum pressure oc­curs — here indicating the 50% chord position. Mini­mum pressure usually occurs at the thickest part of the airfoil.
The subscript “2” indicates that this airfoil’s drag coeicient approximates its minimum value between plus or minus 0.2 of the airfoil’s design Cl. The NACA 65(9)-415 airfoil which is a later refinement of the NACA 652-415 has been used in the Cherokee as well, the only dierence between it and the NACA 652-415 being that in the latter airfoil the airfoil’s drag coeicient approxi­mates its minimum value between plus or minus 0.9 of the airfoil’s design li coeicient.
The number “4” indicates the li coeicient in tenths; here, 0.4.
The last two numbers, “15”, indicate the wing’s maxi­mum thickness as a percentage of the chord; here, 15% of the chord.
A laminar flow airfoil is typically designed so that its thickest point is usually at approximately 50% of the chord. A normal airfoil’s thickest point is usually at ap­proximately 25% to 33% of the chord. The laminar flow airfoil shape combined with a very smooth wing surface best promotes a smooth and adherent boundary layer. The North American P-51 “Mustang” was the first math­ematically designed aeroplane and its wing was the first to be deliberately designed with a “laminar flow” airfoil, however, even a very slight ripple or bump in or on the surface of the wing can prevent the true laminar flow ef­fect. Despite all good intentions the P-51’s wing surface is not suiciently smooth and uninterrupted nor was it optimally built or usually suiciently maintained in the field to promote true laminar flow. The Cherokee’s wing surface, however, is actually far smoother and if kept scrupulously clean, promotes a stable, adherent boundary layer very well.
A salient characteristic of the Cherokee’s airfoil is that it has a fairly flat Cd (Coeicient of Drag) curve and thereby looses li very slowly as the stall is approached. Unlike many others, this airfoil does not possess a single critical angle of attack (positive Alpha) at which it will stall. The NACA 652-415 airfoil flies within a fairly broad range of positive Alpha and does not break sharply at the stall unless very aggressively forced into an extreme positive Alpha condition called a “deep stall”. Spins are likewise very diicult to enter unless aggressively pursued. Additionally, the Hershey Bar wing’s low 5.63 aspect ratio helps to promote the Cherokee’s distinctly anti-stall/spin behaviour. That these gentle stall/spin characteristics were incorporated in the Cherokee’s de­sign is no coincidence and very much in keeping with Fred Weick’s life-long design practices, particularly with regard to his Ercoupe design which, as mentioned, was
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Simple Polar showing relative differences between high and low aspect ratio wing (here - AR)
specifically designed to be virtually stall and spin-proof.
Those who have flown a Cherokee will surely attest to its remarkably benign handling at low airspeed and its reluctance to stall or spin. In fact, at one “g” with power o it does not really break at all at the stall, but merely oscillates gently forward and a while descend­ing rapidly, which is the only indication that the wing has in fact stalled. Pilots generally find the Cherokee to be reluctant to stall with power on; although in this con­figuration the stall break may be a bit more definite with the le wing falling due to engine torque at high power. With power on the Cherokee rarely loses aileron control. This is a sharp contrast to the Cessna 172 which loses aileron control quite readily when near or at the stall. These stall characteristics apply to both semi-tapered and rectangular wing Cherokees, the rectangular wing being the more benign and reluctant to stall due to its higher Alpha before stall due to its lower aspect ratio.
Because the Cherokee’s NACA 652-415 laminar-flow airfoil’s thickest point is near the wing’s mid-chord, ap­proximately 40%, the main wing spar is located farther a than is possible with non-laminar airfoils. Accord­ingly, as the main wing spar runs longitudinally across the wing at its thickest point, its profile is deep and great strength is gained therefrom. Also, the location of the main spar so far a locates it under the rear pas­sengers’ seat, permitting the cabin floor to be flat and unobstructed.
surface is displaced and is more eicient than a conven­tional fixed stabiliser and hinged elevator. Accordingly, it may be of less overall area than a similar conventional fixed and hinged pitch control surface. Accordingly, the early Cherokees’ stabilator was designed to be approxi­mately two feet shorter in span than later ones making these Cherokees with shorter stabilators slightly less ef­fective in pitch control, particularly at slower airspeeds.
An anti-servo tab is located at the trailing edge of the stabilator, similar to a trim tab; however an anti-servo tab is mechanically linked to the stabilator to move in the same direction as the stabilator when the stabila­tor is displaced by the pilot. This provides a propor­tional opposing force to the displaced stabilator, thus avoiding negative aerodynamic stability (the tendency of a balanced, moving, aerodynamic surface to deflect further as it is displaced from neutral) and which, by increasing the load on the stabilator as it is displaced, prevents over- sensitivity in the pitch axis control sys­tem at all airspeeds.
In the Cherokee pitch trim is controlled by changing the angle of the entire stabilator and anti-servo tab. At the time that the Cherokee was being designed the all­flying anti-servo stabilator was already a well-proved, smooth and highly eicient pitch control system which possessed the additional properties of being lighter and, as mentioned, producing less overall drag than
Cherokee showing stabilator and anti-servo tab
KEEPING THINGS STABLE
Following the successful Comanche design, instead of the usual horizontal rear flight surface consisting of a fixed stabilizer with a hinged elevator, the Cherokee in­corporates a one piece, all- flying “stabilator” with an anti-servo tab (also called an anti-balance tab) upon which, not likely coincidentally, John Thorp holds the patent. A one-piece (i.e. non-hinged), all moving stabi­lator pitch control surface produces less drag when the
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An antiservo tab attempts to streamline the control surface and is used to make the stabilator less sensitive by opposing the force exerted by the pilot.
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How a stabilator with anti-servo tab works
the usual hinged stabilizer and elevator. A stabilator/ anti servo tab horizontal surface very similar to that which was incorporated in the Cherokee appeared on John Thorp’s 1945 T11 and T211. While Thorp’s original design for the stabilator was innovative and eective, it was also a bit complicated as to linkages and such. Ever seeking to economise on production costs, Piper’s Assistant Chief Engineer Karl Bergey modified Thorp’s system and was able to simplify it while still bestowing its essential benefits on the new aeroplane.
Speaking of pitch trim, early Cherokees followed Piper’s unique method of elevator trim control, a hori­zontal hand-crank and position indicator located in the ceiling between the front two seats. Tri-Pacers, Colts and the first Comanches have the same control. It works fine except that even though it is well-marked, many pi­lots (me too) have a devil of time remembering which direction to turn the handle for up or down trim. BTW, it’s clockwise for up and anti-clockwise for down.
SWEPT AWAY
We might as well get it out of the way here — the swept back rudder and fin — does it serve any useful aerody­namic purpose as opposed to a straight tail or was it merely intended to sweep customers o their feet with a sweeping new design? (apologies)
Piper had incorporated a swept vertical tail on the 1958 Comanche, which this writer believes is the first time such appeared on any mass-produced GA aeroplane. The Beechcra Debonaire with its swept rudder and fin was not introduced until 1960. Having innovated this feature, Piper made it a priority to incorporate it as a signature design on its next and subsequent Piper aeroplanes. In any event, the aeroplane that Piper was most competitive in the GA entry/middle market, the 1960 Cessna 172A, now had one. In the late 50’s a swept vertical tail on a GA aeroplane was new. It certainly looked modern and streamlined and sug gested the tail surfaces of jet fighters and all. The market­ing strategy went something like this: Everyone knows that jet fighters go fast and that they have swept back surfaces; so, if your Piper has a swept back rudder/fin similar to a jet fighter, well then, it ought to go fast as well, right? Of course, the swept surfaces on jet fighters have much to do with trans-sonic and super-sonic flight which Comanches, Cessnas and Cherokees, etc. have little to worry about. For all of that did the swept rudder/fin on the Comanche, any of the Cessnas or, more to the point, the Cherokee enable any of them to fly faster? No, knot at all.
From a strictly aerodynamic perspective a swept­back rudder, its uppermost portion anyway, is located slightly farther rearward than a straight rudder mounted in the same position. This slightly moves the rudder’s CP (centre of pressure) rearward and increases the upper­most part of the rudder’s moment arm which therefore ought to increase its eectiveness to a small degree.
Others have postulated that the swept back fin/rud­der is actually less eective and that it somewhat com­promises directional stability and spin prevention. It may be, however, that with regard to this it was an ear­lier straight- tailed 172 which was compared to a 1963 or later swept-tail Cessna 172/Skyhawk with “Omni-Vision” . If so, it is more likely that the cause of any perceived re­duced rudder/fin ineectiveness, etc. was not necessar­ily the swept vertical surface but was actually the later
-
Piper PA-28-160 Cruiser showing swept-back n and rudder 1967 Mooney M-20C Ranger 1962 Mooney M-20C Ranger
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aircra’s cut - down rear fuselage which provides for the “Omni-Vision” rear cabin window, and that the reduced side area of the fuselage behind the C.G. is the real cul­prit for any directional stability or spin issues.
Also, if the aeroplane is banked a displaced swept­back rudder will tend to couple with both the aircra’s pitch axis (as usual) and also positively to greater than usual degree with the aircra’s roll axis. Accordingly, a swept forward displaced rudder will couple negatively with the aircra’s roll axis.
What a swept rudder/fin actually does as compared to a straight one with regard to relatively low- speed GA aircra might be able to be measured in a wind tunnel or by a very sensitive set of in-flight instruments, but this writer is not aware that any such study has been conducted. Having of
­ten flown versions of the same aircra (C-172 and 182) with both straight and swept tails this writer has not noticed any appreciable dierence in the performance and handling thereof that might be due solely to the rudder/fin configu
­ration. Taking everything we know into consideration it seems that a reasonable conclusion regarding this matter is that the swept back rudder/fin on GA aeroplanes is noth
­ing more than an eye- catching marketing tool which is, af­ter all, still a legitimate reason for its existence.
One last, possibly definitive note on this subject; Al Mooney ostensibly designed the Piper Comanche with its swept back rudder/fin. However, all of his designs for Mooney Aircra incorporate rudder/fins that famously sweep forward.
COMFORT AND ECONOMY
Comfort: One of the important issues that Piper’s design team had to consider was the creation of a new aero­plane that would cost far less to build and thereby be able to be sold at a much lower price than the Comanche. While the team considered that designing an aeroplane that was less costly to build would not be so arduous a task (Weick and Thorp had been designing inexpensive to build aeroplanes for decades), simultaneously providing the new aeroplane with a cabin as or more comfortable than anything in its class was a bit more daunting.
Cabin size and particularly cabin width is a tricky thing to consider when designing a small aeroplane. Ev­ery extra inch expands the frontal area and, accordingly, increases parasite and form drag, resulting in a higher Cd and reducing performance for available power across a broad spectrum.
Piper’s target competition, the Cessna 172’s cabin is a fairly cosy 39 ½” wide. This is a relatively tight fit for full - sized adults, 1/2” narrower than Piper’s previous single- engine flagship, the Tri-Pacer, with its snug 40” cabin width. In years past this writer flew many pleasant hours in Tri-Pacers and somehow does not remember that it was such a tight fit; but then that was many years ago and this writer was then, let’s say, a bit smaller.
The planned cabin width of the new aeroplane was at first to be a generous 44”, the same width as their then
single-engine flagship, the Comanche. However, Piper felt that its new, more economical aeroplane ought not compete so closely with its flagship aeroplane and it wanted to reserve to the Comanche just a bit more cab­in comfort than its less expensive brother. Accordingly, the Cherokee, as the new aeroplane was finally named, would have a 40 1/2” wide cabin, still an inch wider than its closest competitor, the Cessna 172.
Another way that the Cherokee was designed to increase cabin space while keeping construction cost low was by utilizing the fuselage’s external belly skin, strengthened with external stiening members, as the cabin floor. This was inexpensive, light and required fewer parts than did many contemporary designs. This ingenious design treatment added cabin headroom without the need to expand the outer dimensions of the fuselage and thus increase parasite and form drag.
In addition to cabin size, Piper wanted their new aeroplane to be quieter than its competition. The Cess­na 172’s design approach is towards a definite lightness of structure which results in a less noise- insulated cabin due to the 172 having a rather thin firewall, doors, win­dows and other structural members resulting in a fairly noisy cabin. Well-understanding Cessna’s design prefer­ences, Piper looked to find a way to gain an advantage by reducing the Cherokee’s cabin noise. This was done by generally using thicker, sturdier structural members particularly in and around the cabin and by placing the engine as far forward as possible without jeopardiz­ing good pitch control balance. This kept the engine’s twin exhaust stacks, which are located near the front of the engine, as far away from the cabin as possible. The upshot is that the Cherokee has a very quiet cabin, not usually requiring headphones for its occupants to con­verse in flight.
Economy: One of the ways that an aeroplane may be produced more economically is for it to be designed with as few parts as possible. The Cherokee was, accordingly, designed to be extremely simple to construct with much redundancy (i.e., all wing ribs were the same size, identi­cal le and right parts where possible, etc.) as well as hav­ing very few complex curves requiring more costly and labour intensive aluminium panel construction, shaping and fitting. Accordingly, the new Cherokee was designed with less than ½ as many parts as the more complex and more expensive to build Comanche. A demonstrative ex­ample of this is that the Cherokee uses 1,785 rivets while the Comanche uses more than twice that amount at 3,714. (Yes, I did count them all myself — not)
Another example of intentional simplification is that the Cherokee’s ailerons require ten parts to construct while the Comanche’s ailerons require thirty-six parts. Additionally, and in keeping with his long-held and suc­cessful design practices, John Thorp designed all of the Cherokee’s tail surfaces, flaps and ailerons to be as light­weight, simple and thereby less expensive to construct
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Corrugated skin on 30’s ­W.W. II era transport Junkers JU-52 “Iron Annie”
Piper Cherokee rudder showing corrugated skin
Cherokee unpainted stabilator showing corrugated skin
as possible by requiring no internal ribs or heavy internal structures within them. This particular weight- saving practice is also found in the designs of many GA aircra. Stiness of the Cherokee’s tail surfaces, flaps and aile­rons is provided by beaded (corrugated) surface skins, similar to that which was pioneered by and appeared on Junkers aircra of the W. W. I era and later and which was also largely utilised by John Thorp on many of the aircra which he had previously designed in order to save weight and to foster simplicity of construction. Piper was famil­iar with this construction technique as its PA-18 Super Cub’s metal ailerons and flaps are covered with the same kind of corrugated skin for stiness.
Another parts- count, weight and cost saving was the Cherokee’s incorporation of “wet wing” or “integral” fuel tanks formed by the wing’s leading edge structure rather than the usual practice of installing separate fuel cells within each wing. The wet-wing fuel tank maxi­mises the quantity of fuel that may be carried on board while requiring the least amount of wing structure to contain it. Of course, the fuel- carrying part of the wing must be designed and built with great integrity so that all panels, rivets, connectors, etc are leak-proof and will not even slightly separate under flight loads. Possibly the earliest application of wet wing fuel tanks appeared in Fred Weick’s remarkably prescient 1936 Ercoupe.
Another cost and weight saving measure applied to the Cherokee was the innovative and extensive use of inexpensive- to- produce fibreglass parts in place of alu­minium for the wing and stabilator tips as well as for the cowling. The use of fibreglass in these areas was also potentially cost-eective for the Cherokee’s owner in the event that these parts were ever damaged and had to be replaced as the vulnerable wing and tail tips and cowling are oen the common victims of “hangar rash” and other inadvertent abuse.
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Cherokee with
Cherokee unpainted fuselage and n showing corrugated skin
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“wet wing” fuel tank removed
Cherokee breglass wing tips
WHEELS AND FLAPS
The Cherokee’s undercarriage is tri-cycle with a fully steerable nosewheel, independently sprung but direct­ly connected to the rudder control system which was the same arrangement as was used in the Tri-pacer and Comanche. In early Cherokees the main undercarriage brakes were not operated by toe pedals but by a single, centrally located “Johnson Bar” brake handle, also as in the Tri-Pacer. This system somewhat limited tight, precise ground steering and was not a popular feature. While trying to save on manufacturing costs by using previously designed, well-proved and readily available parts and components from the Tri-Pacer, the fact was that some of these were long overdue for an upgrade. The Cessna 172 had toe- operated brakes on both sets of rudder pedals from the get go which was a notable feature discrepancy. Within a few years and aer many complaints Piper relented and installed dual individual main toe brakes for both sets of rudder pedals in the Cherokee, operated by depressing the tops of the rud­der pedals individually to turn or both together to slow or stop.
Simple, easy to manufacture and to maintain straight oleo (compressed nitrogen and hydraulic fluid) struts are used throughout. The Cherokee has a distinct advantage over the Cessna 172 in that, as a low-wing design, its main undercarriage is attached directly to the main wing spar providing maximum strength and stability. The Cherokee’s 10’ wide main undercarriage tread provides excellent and stable ground handling under all conditions while the Cessna 172’s main under­carriage which is a pair of steel struts attached to the fuselage, has a tread of a little more than 8’ 4”.
Fred Weick had done a number of advanced under­carriage tests when he was designing the Ercoupe which showed that in a tri-cycle undercarriage the nosewheel was oen under the greatest load. He also determined that for operations on grass and on other so fields that all three tires ought to be the same size. Accordingly, the Cherokee has 6.00 x 6 tires on all three wheels. With regard to the Cherokee’s undercarriage, Piper evidently got it right as pilots have universally praised the Chero­kee’s easy, dependable ground handling.
With regard to the Cherokees’ flaps, they are narrow in chord and have a simple, inexpensive up/down link­age with an over-centre lock when up. They are manu­ally controlled by a bar with a release button at its top located between the front seats. The flaps have four positions: up, 10º, 25º and 40º down. Although the rect­angular wing’s flaps are more eective than those of the semi-taper wing’s, with regard to flaps the palm must go to the Cessna 172. It has larger and more eective broad-chord flaps, linked so that as they lower they also move rearward out of the wing, increasing their overall area.
Most (me, too) would call the C-172’s flaps “Fowler flaps” because of their rearward-moving, area-increas-
Simple ap - Piper and most GA aircraft
Slotted ap – Cessna and some other GA aircraft
Split ap - Many 1930’s and W.W. II era aircraft
Fowler ap – mostly airliners and heavy aircraft
ing feature; but in all of the FAA approved oicial C-172 POHs, Cessna calls them “Slotted Flaps” and therefore that is the only correct answer if you ever are tested on the subject by your instructor or the FAA (you’re wel­come). The Cessna’s flaps have slots (openings along the hinge line to allow oncoming air to pass through when the flaps are lowered) which prevent their large size from creating uncomfortable induced rumble, vi­bration and turbulence when deployed. As it is there is still a distinct audible and visceral rumble when you lower the flaps in a 172, but most pilots don’t mind this much as the flaps are eective and do their job well.
In any event, don’t get too exited by the Cherokee’s 40º down flap position. The Cherokee’s flaps do what flaps are intended to do, but even when fully lowered they perform to a lesser extent than those of the 172. In 1964 when the Cherokee had been out only two years Cessna “upgraded” the 172’s manual flaps to an electric operating system. Whether or not this was intended as a one-up on the Cherokee, this writer does not see this as a positive advance as electrically operated flaps are not really necessary in an aeroplane as light as the 172.
In aeroplanes of this class, this writer prefers the di­rect control granted to the pilot with the manual flap control. For instance, with a manual flap control the pilot can instantly raise the flaps and thereby dump li upon touchdown to set the tires firmly against the run­way for braking if and when such is desired. A manual flap system allows them to be extended or retracted at any rate the pilot wishes while the electric system extends and retracts the flaps at a fairly slow, pre-set, non-adjustable rate. Also, should the aeroplane’s elec­trical system fail, manually operated flaps would be un­aected.
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VICTORY — EVOLUTION AND REFINEMENT
Once Pug’s, Weick’s, Thorp’s and Bergey’s design was named, solidified and its exact details determined, the Cherokee was assigned Piper Aviation production model number PA-28 and a prototype for flight test­ing was built. This first flying Cherokee was essentially what would become the PA-28-160 and was powered by the highly reliable 160 hp Lycoming O-320-B2B en­gine (later PA-28-160’s would also use the O-320-D2A). Thomas Hener, chief test pilot for Piper, had the hon­our of being the first Cherokee pilot to fly the first of over 33,000 Cherokees built on either 10 or 14 January 1960 depending upon what you may read.
The new Piper flew, as it is said, “Right o the draw­ing board” and everything that its brilliant design team had intended and built in to it was realised. The first production Cherokee, the 160 hp PA-28-160 was type certified on 31 October 1960 and went into production in January 1961. Aer a short period of pre-release promotion it was released for sale to the public, and soon thereaer it was joined by the slightly less expen­sive 150 hp PA-28-150. Both of these aeroplanes were instant hits with the aviation public. Flight schools, clubs and private owners all throughout the Unites States placed orders and Piper sold 286 Cherokees in its debut year. Gratified (but not, I dare say, entirely surprised) with this a great success, plans which had been made to expand the Cherokee family if all went well went into immediate action.
It is said that when one door shuts, another one opens, and vice versa. This was no less true at Piper Avi­ation. Simultaneously with the introduction of the Cher­okee, the parts inventory, tooling, jigs and part manu­facturing stations, all of which had been used to build the once revolutionary PA-22 Tri-Pacer and its two- seat version, the Colt, were disassembled and disposed of. With a sigh and perhaps a tear or two, these aeroplanes passed into aviation lore.
For one year the 150 and 160 hp Cherokees repre­sented the entire line. However, Piper’s well-laid plans to expand it to include Cherokees of greater power were busily being implemented. On 3 August 1962 the PA-28­180 powered by the versatile and by now ubiquitous workhorse of GA, the 180 hp Lycoming O-360 A2A (yes) was type certified and began to roll out of the new Piper factory at Vero Beach, Florida in early 1963. With a use­ful load of 1,170 lbs., this was the first Cherokee in which four substantially sized adults could fly in addition to full tanks (50 US gallons).
By the end of 1963, Piper could quite rightly claim victory and justifiably feel that its bourne had indeed gloriously arrived and had produced most excellent fruit. The Cherokee PA-28-160 equalled or bested the Cessna 172C in virtually every area of performance. Additionally, and surely much to Cessna’s discontent, when Piper installed the 180 hp 0-360 Lycoming in the Cherokee airframe creating the Cherokee PA-28-180 for which Cessna had no equivalent model, the additional 20 hp gave it even better performance over the 172. (Fig­ures below supplied by Piper and Cessna*)
*Just a note about manufacturer’s published perfor­mance figures: Of course, there is always the temptation to, let’s say out of politeness, “exaggerate” these num­bers. However, the FAA does not permit this practice to go too far as pilots must be able to rely on accurate pub­lished performance numbers so that they may, among other things, safely plan cross-country flights. All oicial aircra POHs must be certified as containing informa­tion which is based upon real-world testing and which is as accurate as possible. To get around this, manufac­turers have been known to publish performance num­bers, particularly in advertisements, that were obtained when the aeroplane was loaded at less (sometimes much less) than MGW.
Versatility is one of the many charms of the Chero­kee’s basic airframe and it has been eortlessly adapted
28
Service ceiling (100 fpm climb) 15,000’ 16,000’ 14,550’
Note: The Cherokee 160 and 180’s performance reports were made while being tested at MGW. We cannot confirm that Cessna 172 was similarly tested at its MGW. Also, note that the Cherokee 180’s excellent performance was measured while it was carrying 180 lbs. more useful load than either the Cherokee 160 or the Cessna 172.
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Cherokee 160 Cherokee 180 Cessna 172C
Max. speed at sea level 120 kts (138 mph) 132 kts (151.8 mph) 120 kts (138 mph)
Cruise- 75% power at 7,000’ 115 kts (132.25 mph) 124 kts (142.6 mph) 114 kts (131 mph)
Rate of Climb @ gross
weight - sea level
Stall – flaps down power o 48 kts (55.2 mph) 50 kts (57.5 mph) 45 kts (51.75 mph)
Takeo: ground roll 740’ 720’ 825’
over 50’ 1,700’ 1,620’ 1,830’
Landing: ground roll 550’ 600’ 690’
over 50’ 890’ 1,150’ 1,140’
Useful load 990 lbs. 1,170 lbs. 990 lbs.
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700 fpm 750 fpm 700 fpm
Lycoming 0-320 B2B
1963 Piper PA-28-180
to engines of varying power, from 150 to 300 horsepow­er, with little airframe modification being required.
Piper Aviation and its brilliant engineering team had accomplished what it had set out to do, to provide a real choice in the GA market between the new Piper aeroplane and the Cessna 172. As William T. Piper, with his hand ever firmly on the aviation public’s pulse had predicted it would be, the introduction of the Cherokee was greeted most enthusiastically, which enthusiasm has not and shows no sign of waning.
THE CHOICE
Fitting neatly between the Cessna 172 and 182, when it was introduced in 1963 the Piper Cherokee 180 filled a niche that had long wanted filling. Accordingly, it be­came and remains on In both its latest incarnation, the PA-28-181 Archer TX and LX, and in the many PA-28-161 Warriors which have had a 180 hp Lycoming engine replacement,* the combi­nation of the Cherokee airframe and a 180 hp engine tru­ly is the magic touch, the Goldilocks aeroplane indeed.
The first dierence that one notices regarding the Cherokee vs. the 172, putting all of the performance
* Just a word about Warrior engine upgrades, it is this writer’s understanding that the popular Sykes STC (Arch-Warrior SA2946SO) and the few others that exist which permit and regulate the installation of a 180 hp Lycoming 0-360, and which also require the installation of a larger propeller on the Warrior airframe, curiously do not include a concurrent increase in he Warrior’s MGW (maximum gross weight), making the choice to do this expensive, PITA upgrade somewhat dubious. Better to just sell the Warrior and buy a good Archer.
*
e of GA’s most popular aeroplanes.
numbers aside for a moment, is obvious — the wing. 172s have a high wing, Cherokee’s, a low one. As men­tioned, the pilot and passengers of a high wing aero­plane have and almost entirely unobstructed down­ward view which is excellent for sightseeing and which facilitates navigational orientation. The problem with most high - wing aeroplanes (excepting those few high­wing designs where the pilot sits well-forward of the wing) is that the wing obstructs visibility whilst in a turn. This may not be much of a problem enroute when few turns are made and the sky is mostly clear of traf­fic; however, when in the pattern at a busy airport, the problem becomes clear.
In a high-wing aeroplane, even though a pilot may be properly diligent in checking that the sky is clear pri­or to making a turn, once in the turn he or she is blind to all that may be to the inside of the turn. Additionally, for the duration of the turn, short of liing the wing and stopping the turn to re-clear the sky, the pilot has no way to know if another aeroplane has entered that area.
A low- wing aeroplane has no such problem in the pattern. The inside- turn wing politely gets right out of the way in the direction of the turn, granting the pilot an unobstructed view of where he or she is flying. As to downward visibility, the low wing does not obstruct the view nearly as much a one might think. In all of the many, many hours that this writer has spent flying low wing aeroplanes, there has never been an instance that comes to mind when a want of downward visibility was an issue.
Another dierence between the high-wing 172 and the low-wing Cherokee is ground eect during takeo and landing. Ground Eect is that property of aerody­namics which causes a “bubble” of liing air to form un­der a wing when it is flying within approximately at ½ of its span from an incompressible, solid surface which, of course, includes water. Because of its proximity to the ground a low-wing aeroplane will usually create stron­ger ground eect than a high-wing aeroplane, and when descending to the runway, it will be felt sooner as well. During takeo as well, all else being equal, the pilot of a low-wing aeroplane will most oen feel the onset of li more readily than the pilot of a high wing aeroplane. Of course, the pilot of the low wing (or any) aeroplane must be cautious and not try to climb out too soon on the ground eect bubble, but must wait until the aero­plane has accelerated to its proper airspeed before climbing further.
On takeo, at neutral trim the Cherokee will not (un­less somewhat a loaded) li o by itself as will the Cessna 172. Some airmative, but gentle a yoke at the appropriate airspeed, approximately 50-55 knots (57.5
63.25 mph) depending upon gross weight, will be neces­sary to rotate and li o. This is because the Cherokee normally sits at a level or slightly negative Alpha during the initial takeo run. Also, and for the same reason, in neutral wind conditions, minimum right rudder input to
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Fuelling a Piper Cherokee
Checking fuel level in Cessna 172 left tank
Piper Cherokee with left cowling open for engine inspection during walk­around (both sides open similarly)
Some Piper Cherokees offer large doors on both sides of the cowling while others offer the entire top cowling to be easily removed.
oset P-factor is required during the takeo run.
The Cherokee’s roll rate, particularly with a rectan­gular wing, is faster than that of most other GA aero­planes. At the commencement of a turn the rectangu­lar wing produces little or no adverse yaw, less in any event than does the semi-tapered Cherokee wing and definitely less than does a Cessna 172. Overall, the Her­shey Bar wing Cherokee feels more maneouverable and sprightly than the 172, and very like a sport aeroplane.
When landing a Cherokee the onset of ground eect can be clearly felt and may enable very gentle and satis­fying touchdowns. While a gentle landing may certainly also be made in a Cessna 172, in this regard the Chero­kee is more consistent and seems to require less finesse.
When the wind blows strong the Cherokee has an obvious advantage over the Cessna 172 whilst on the ground. As mentioned, the Cherokee’s vertical centre of gravity (C. G. v) is much closer to the ground than that of the Cessna 172. Also, the Cessna’s wing sitting up above is more likely to catch the wind than the Cherokee’s low wing. Accordingly, the Cherokee naturally sits on the ground more firmly and stably and is less prone to be tipped over by a mighty blast than is the 172. Addition­ally and most significantly, as mentioned, the 172’s wide undercarriage is only 83% as wide as the Cherokee’s un­dercarriage which also handicaps it when attempting tight turns whist taxiing.
Not only does the Cherokee’s wider undercarriage permit easier and tighter turns, it is far more stable than the 172 in a fast turn. Additionally, the high-wing Cessna 172 is more vulnerable to cross- winds on takeo than is the Cherokee. This writer recalls being almost tipped up onto the downwind wheel in a Cessna 172, when a sud­den powerful cross- wind gust struck the aeroplane dur­ing takeo. This writer recalls that the Cherokee in simi­lar winds just tends to shrug o such a gust and takes o with little problem. Our good friend Darryl knows some­thing about dangerous cross winds in a Cessna 172.
The Cherokee’s stall and departed flight characteris­tics are far gentler than that of the Cessna 172. As men­tioned, the Cherokee does not break much if at all at the stall while the 172 has a most definite and vigorous break. While neither the Cherokee nor the Cessna 172 may be legally spun whilst at normal category, at any weight the Cessna 172 is far more likely to inadvertently spin out of even a mildly a cross- controlled stall than is a Cherokee.
More practically, because of its low wing it is much easier to look into and fill the Cherokee’s fuel tanks than the Cessna 172’s tanks which require a somewhat awk­ward and tenuous step up and climb to check the fuel quantity. On the other hand, it is far more awkward to stoop down low under the Cherokee’s wing to check and to drain the wing tank’s sumps prior to takeo than to do the same under the high wing of a Cessna 172. Also, where the Cherokee allows a complete visual in­spection of the entire engine and its components during
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the walk-around by “un- dzusing” and removing the top of the cowling, the 172 has only a small door on the right side of the cowling for accessing the oil dip stick.
However, the 172 does have an advantage over the Cherokee with regard to entering the aeroplane — it has a door on each side of the cabin. The Cherokee unfor­tunately follows what has become something of a tra­dition regarding low-wing GA aircra. It has only one door on the right side of the cabin which is, in any event, rather large enough, larger in fact than the Cessna 172’s doors. The Cessna 172’s high step- up onto a step on the main undercarriage leg and then up into the cabin is no less awkward than the Cherokee’s step- up onto the wing root and then down into the cabin; but the 172 is quite a bit less awkward to depart from than is the Cherokee, just giving the Cessna 172 the edge over the Cherokee in this regard.
As mentioned above, the Cessna 172’s cabin is slight­ly narrower than the Cherokee’s. The 172’s 39 ½” cabin width means that even two moderate sized adults will soon become very friendly within. At 40 ½” wide, the Cherokee’s cabin is not overly spacious either, to be sure; but as she said, that extra inch makes a dierence. The Cherokee cabin also has more headroom which is mighty handy in turbulence, let me tell you; so it just squeaks out a win in the space race.
Overall, while the Cessna 172 is a safe and well­made aeroplane, many find that the more lightly built 172 feels to be less substantial and durable than does the Cherokee. As mentioned, it is not a secret that with regard to the 172, the Cessna design is biased towards lightness of structure. The lighter feel of the 172’s air­frame as compared to the Cherokee carries through in the way each of them feel in flight as well.
Regardless of the power of the engine, the Chero­kee always feels larger and heavier than it is. Not that it lacks nimbleness when such is called for; Cherokees with both rectangular and tapered wings have a very fast rate of roll as well as very good control harmony and balance in all axes. The Cessna 172 is also quite nimble; however, it does give up just a bit of maneouverability to the semi-taper wing Cherokee and just a bit more to the sporty- feeling Hershey Bar Cherokee.
Both the Cherokee and 172 are excellent IFR (Instru­ment Flight Rules) platforms being stable at low air­speeds and easy to keep on the localizer and glideslope. Many feel that the Cherokee is a bit more stable in tur­bulence and handles a cross- wind approach and land­ing a bit better than the 172. Here, it is the Cherokee’s low wing, low centre of gravity design which makes the dierence.
The Cherokee is famously very easy to fly and some say it may be too forgiving to make it the best basic trainer. A good argument can be made that the Cessna 172’s definite and sharper breaking stall presents a bet­ter departed flight training example than the Cherokee’s almost imperceptible stall. However, the Cherokee’s
gentle and predictable flight characteristics are bound to impart confidence and a sense of achievement in student pilots. Pilots graduating from the Cherokee to higher- powered, higher performance and perhaps a bit less well-mannered aeroplanes will oen experience some period of adjustment; but this is always true as a pilot moves up the chain of performance to the next faster, more powerful aeroplane.
The AOPA (Aircra Owner and Pilots Association) has found that the accident rate of all Cherokee mod­els is significantly less than ½ of comparable aircra while it found that the Cessna 172’s accident rate shows that it only has “a very slight edge over the com­parative aircra.”
For the private owner, no aeroplane can be too un­demanding, safe and reliable when it comes to hauling those kids and the spouse around, or on those balmy hundred- dollar hamburger days with good friends. FBOs and flying clubs also appreciate that a rented Cherokee will virtually always be returned to the flight line in the same condition it was in when it departed. In this the Cherokee stands at the top of the heap.
UP, UP AND AWAY
The immediate popularity of the Cherokee and of its successful, substantial challenge to the Cessna 172 put the competitive bit in Piper Aviation’s mouth. In 1964, the year aer PA-28-180 was introduced Piper went aer the Cessna 172’s more powerful and larger sibling, the Cessna 182/Skylane. With the generally revered Cessna 182 square in their cross-hairs, Piper bolted the robust 235 hp Lycoming 0-540 six cylinder, horizontally op­posed engine onto the Cherokee’s airframe and slightly lengthened its rectangular wing. Increasing both the wing’s area and aspect ratio increased eiciency and in particular load carrying ability. The PA-28-235, later named “Dakota”, once again created a bold, viable and attractive alternative to an existing Cessna aeroplane.
1964 Piper PA-28-235
1964 Cessna 182/Skylane
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AN AEROPLANE FOR THE REST OF US
When at its 2,900 lb. MGW, the Piper PA-28-235 does not quite match the excellent performance specs of the Cessna 182 in most areas; however, it does greatly exceed the 182/Skylane’s 1,190 lb. useful load. The 235 can li a whopping 1,433 lbs. of useful load. It had been said that the Cherokee 235 will li anything that you can shoehorn into it. One might expect that if the Cherokee 235 was unloaded to that of the 182’s 1,190 lb. useful load that its performance would at that weight would then likely match or perhaps exceed the 182.
Striking at the other end of the Cessna line in the same year, Piper took what it had successfully put into competition with the Cessna 172 and entered it square­ly against with what was then the most popular basic training aircra in the world, the Cessna 150. In 1964 Cessna had just redesigned the 150 to incorporate the “Omni-Vision” rear window cabin which was seen as by many as a definite improvement with regard to making its very snug cabin seem to be brighter, airier and less claustrophobic. However, the Cessna 150 still retained its 100 hp Continental O-200. In 1964 the C-150’s useful load was upgraded by 100 lbs., but was still only 490 lbs.
1964 Piper PA-28-140 Trainer
1960 Cessna 150
It had only two narrow seats in the cabin with a small, dubiously useful 120 lb. maximum weight, two- passen­ger child seat option for the baggage compartment. All of this greatly limited its overall utility except, of course, with regard to its role as a basic trainer which it per­formed very well.
Piper’s newest entry into the basic trainer market was the economical 150 hp PA-28-140 which was type certified on 14 February 1964 and introduced to the public shortly thereaer. Stripped of some of the luxury amenities of the Cherokee 160 to keep its price competi­tive with the Cessna 150, the Cherokee 140 was larger, roomier, and more powerful than the Cessna 150, with a useful load of 949 lbs and with four full- sized seats all located within the Cherokee’s cabin (some bud­get model Cherokee 140 trainers had the rear seats removed). Shortly aer its introduction, as Piper had hoped, the humble Cherokee 140 was beginning to be seen by many FBOs, flight schools and flying clubs as a better bang for the buck than the two- seat Cessna 150. Not only was the 150 hp Cherokee as excellent a basic trainer as the Cessna 150, it could also do triple duty as a primary/instrument trainer, and as an excellent and comfortable touring aeroplane for three or, with less fuel on board, four adults. With its 150 hp Lycoming the PA-28-140 is the only Cherokee whose PA- number does not match its horsepower.
Aer the Cherokee’s more than six years of resound­ing success and the entire Cherokee line enjoying world
-wide popularity, in 1967 the development of the first retractable undercarriage Cherokee, the PA-28R-180 “Arrow” commenced. With a 180 hp, fuel injected Ly­coming IO-360-B1E and a constant speed propeller, a slightly smaller nosewheel (5.00 x 5) to accommodate the nosewheel’s retracting mechanism, the “Arrow” was type certified on 8 June 1967 and was essentially, at first, a retractable undercarriage version of the Chero­kee 180. Upgraded in 1969 with a 200 hp Lycoming IO­360-C1C engine, at 75% power and at 7.000’ the 200 hp Arrow cruises at 144k (165.6 mph) with a top speed of 153k (175.95 mph). It’s not the fastest in its class to be sure, but fast enough and possessing all of those excel­lent Cherokee qualities which have made the Arrow a very popular cross county aeroplane. Relatively inex­pensive for a retractable, four-seat single, many FBOs and flight schools keep an Arrow or two on hand so that aside from doing some speedy touring, pilots may use it to economically obtain an FAR 61.31 complex aeroplane endorsement (retractable undercarriage, flaps, control­lable pitch propeller).
The versatile and highly utilitarian basic Cherokee airframe would go on to be widened and stretched to accommodate six on board, given engines of greater and greater power, T-tailed, pressurised, tweaked and refined into a world-class high-performance aeroplane.
The mid-market, just right aeroplane, the Chero­kee 180 continuously received refinements over time,
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1972 Piper PA-28R-200 “Arrow” with “Hershey Bar” wings and aftermarket “anti-vortex” wing tips
a third side window, a more aerodynamically eicient cowling, more luxurious interior appointments, lever
1976 Piper PA­28R-201 Arrow
engine controls, and even eventually a semi-tapered wing. However it may be dressed up, with more than 10,000 and counting having been built, the Cherokee PA-28-180/-181 “Archer” series has been and remains one the best-loved and most popular GA aeroplanes ever built.
In the end, just as there are cat people and dog people, Chevy people and Ford people, there are also high- wing and low- wing people and Cessna and Piper
1979 Piper PA 28R-201T turbocharged, T-Tailed Arrow
people as well; and you know, in this great world there is room for us all. Whatever your particular preference may be, I think that it is well to recognise and celebrate Piper Aviation’s great prescience, willingness to invest in and to chance the unknown outcome of providing GA with a brand new, economical, dependable, versa­tile and highly competitive low- wing design which has stood the test of time and has ultimately enriched and enhanced all of aviation by bringing to life an aeroplane for the rest of us.
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CHEROKEE SPRING

Mitchell Glicksman © 2014
34
R
ing lesson on this lovely early Spring Saturday. The air is not really cold, but more brisk-like and I think that in the sultry depths of the dog days of August how welcome such clear, fresh air would indeed be.
Having hard-earned the $12 at my aer school job that I would need for an hour’s lesson, I feel that I couldn’t possibly put it to better use. All week I would go over and over the last week’s lesson in my head, what I had learned, what I did wrong and what I did right. I even drew a full size J-3 instrument panel and taped it to the front of my desk and imagined the needles appro­priately moving when I moved the stick I had made from a broom handle and pushed imaginary rudder pedals.
A2ASIMULATIONS
OLLING AND BUMPING ON THE TRAIN FROM
Rockville Centre to Amityville I am thinking how much I am going to enjoy today’s fly-
and…bump…a good landing (this time), maybe a little dance on the rudder pedals if the wind is contrary, don’t let it swing, and then o the runway to taxi back and do it all again.
Little could I have imagined in 1961 what flight simu­lation would one day become; but you know, the imagi­nation of a thirteen year- old can be quite powerful. This crude drawing was my monitor. I “saw” those instruments changing and I “felt” every turn, climb and descent. I flew
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There I was at my desk, taxi­ing to takeo and up, around the pattern, coordinating each turn (mind now, ball in the centre), maintaining correct airspeed and levelling o at ex­actly 900’, reducing the imagi­nary throttle, then downwind until the runway threshold is o my shoulder, throttle back and down and around to base (watch that ball, now), then on final approach, airspeed right on the money, and then the flare
the flight simulator of my mind every day for hours on end and completely and easily suspended disbelief.
So, having finally gotten o the train at Amityville station (the 30 minute trip always seems to take all day) and taken one of the waiting taxis to Zahn’s Airport, I am home. This is where my soul lives. I leave it here for safe keeping every Saturday aernoon and rejoin it again the next Saturday morning that the weather permits.
I walk from where the taxi leaves me o on Albany Avenue onto hallowed ground -- the airport. Even the loose, dusty dirt and sparse, grey-green, weedy grass seems special here. As I approach the main “building”, not really more than an old wooden shack, the smell of aviation fuel sharpens my senses and the aeroplanes haphazardly strewn about the place fill my eyes. Half a dozen yellow J-3s, three or four Piper Colts, a Tri-Pacer or two, all with the big, round, green “Amityville Fly­ing Service” sticker on their tails (AFS is a Piper dealer, aer all). Mixed amongst these flying school planes is a Helio Cou­rier, a Comanche 250, a blood-red Staggerwing Beech and a blue and yellow Stearman, and on dierent days every type and kind of aeroplane that I had ever heard of, even a civilian­ized B-17G that once came to visit.
But something is dierent today; today there is a sort of a crowd surrounding an aeroplane that I had not seen there before. It’s parked at the gas pumps in front of the opera­tions shack. As I ease my way forward I see that it’s that new Piper, the one that I had seen in Flying magazine ads, it’s the new Cherokee 160, the first one on Long Island.
White with red trim it sits low on its tricycle undercar­riage, a large, smooth spinner at the nose. Like the Coman­che before it, it has a low wing, still a strange look for a Piper. Some men are up on the wing looking into the open door. I can see the black instrument panel and the red leath­er seats. I hear some guys talking about how this aeroplane and others like it, too, soon will be available for instruction and rental. This really gets my attention and I ask one of them how much it will cost to rent. They don’t know, they say, but it’s bound to be at least as much as the Tri-Pacers, probably a bit more.
I had taken a lesson in one of the Tri-Pacers [pict] just to see what a heavier and more powerful aeroplane felt like. It was expensive for me, but very exciting. At all other times I had to be content to fly a J-3 with the instructor up front blocking all but the smallest amount of forward view. I was getting pretty good at flying the old Cub, but I was still 2 years from being old enough to solo. When I first came to Zahn’s to fly Cubs I already had 12 hours of flight instruction time in a Luscombe 8A floatplane. I had started flying when I was just 12 years-old. I was a big kid for my age and they didn’t ask me to give them a parents’ permission note. Suburban Seaplane Base at the Long Beach bridge was an easy- going outfit, very professional and all but also loose and passionate about flying in that old-time aviation style of the 20’s and 30’s. They did a rush hour Manhattan run four times each day in a Cessna 195 on floats for businessmen who didn’t want to spend hours in traic and who could aord the ticket. That was their
main source of income. They also had two Luscombes for flight instruction at $16 per hour with Gene, their instruc­tor, a man of no more than 20 or 21 at that time whom I worshipped.
I could only aord half-hour lessons and even at that, $8 was hard to come by. Still, the feeling of being up in the air and at the controls of a real aeroplane was electrifying and addicting. No other seventh grader was doing anything like this that I knew of. Even those guys at school who bragged, truthfully or not that they had slept with a girl had nothing on me (who definitely had not). I flew aeroplanes, dammit; beat that!
As I gazed at the Cherokee’s gleaming white beauty along with all the other pilots there, I decided that one day I would fly it and see what a real aeroplane felt like to fly. It took a while, but I finally had enough money coming in from a sec­ond job and a little more than a year later I took one hour dual for $26 in their brand new Cherokee 180.
The feel and sound of all that power up front was thrill­ing. I taxied it to the side of the runway and did the run up according to the checklist. The instructor was very patient, he knew that I had a lot of hours already and was just waiting to turn 16 so that I could solo. He let me do everything. Checking that there was no one on final, I took the active and opened the throttle. That acceleration was so much greater than I had ever felt before in an aeroplane that I was flying. The in­structor told me to rotate at 60 mph, I did and up we went, climbing out at almost 1,000 feet per minute (we were lightly loaded). This was no Cub, that was for sure. The first climbing turn away from the airport was so easy; the Cherokee was a real pussycat. It was even smoother than the Tri-Pacer (which is also a very nice aeroplane to fly).
We climbed to 4,000’ in no time, it seemed, and the in­structor let me do whatever I wanted to. I did lazy eights and chandelles and steep turns and stalls and all. I even did a spin or two as we were loaded within the utility category. It was the most fun I had ever had up to that time. As the hour was waning fast (too fast) I flew the Cherokee back to the airport, entered the pattern and with the instructor calling out the appropriate airspeeds, I brought it down to a pretty good landing -- not at all bad for a 14 year old kid.
Aer the flight, as the instructor was signing my log book, he said that as far as he was concerned I was now checked out in the Cherokee and that he would solo me in it if I were old enough. Well, that made my day, week and year. It still resonates within. I was so proud, as I felt the pilot in me had had truly arrived. When I finally did solo just aer my 16th birthday at MacArthur (now Islip) Airport in a Cessna 150 I remember thinking back to that day in that Cherokee 180 and how it had given me the confidence and ambition to go on and really learn the art of flying.
In the years aer that I flew a great many kinds of GA aeroplanes including all kinds of Cherokees, but in my mind I can still see and feel that first time I saw one, and the first time I flew one. All first times are unique and thereby pre­cious, and those first times still ring clear as among the most precious of all.
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DEVELOPER’S NOTES

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YEARS AGO we discussed how great it would
be to Accu-Sim both a Cessna 172 and a Piper Cherokee, and if you are reading this manual, then that moment has finally come.
Both the Piper Cherokee and Cessna Skyhawk are the two most popular aircra in general aviation. How­ever, while they have similar performance numbers, their designs are quite dierent. If you prefer high winged over low-winged aircra (or vice versa), you can for the first time experience and compare these charac­teristics in a flight simulation.
Piper marketed these dierences as advantages, saying the low wing design oered better visibility and was more stable on the ground with its wider landing gear (using struts). The wings are also a newer cantilever type (internally braced that require no external bracing) which gives both strength and a more modern, sleek look Piper also focused on the Cherokee’s economi­cal design and its ability (Cherokee 180) to carry four
170-pound adults. Lastly, the Cherokee is famous and
almost unique with its most gentle stall characteristics.
With its release in 1960, the Cherokee was an instant success. Over the years many Cherokee owners re­mained happy with their new aircra. When people use and get to know a well designed machine of any type, over time it’s natural to become attached and even loy­al to the machine. That is because we see through the nuts and bolts and into its heart that lives from human ingenuity and dedication. The Cherokee exemplifies a machine with a “heart” as it continues to impress and perform over five decades later.
However, in a changing world of over-regulation and lawsuits, general aviation almost became an en­dangered species. Both Piper and Cessna were forced to close shop on the production of their two single en­gine icons. Lawmakers responded with common sense legal reform that oered shelter to aircra companies; allowing both of these legends to return to produc­tion. More reform is needed still, in regards to the over regulated laws governing aviation today, especially for these small private aircra. Personal responsibility is what made general aviation flourish in the past and it is needed once again.
A2A Simulations is proud to present the legendary Piper Cherokee in a form that is similar to what you might find at your local airport today. Our aircra is based on a mid- 1960’s design, in the peak of general aviation aircra production. The next time you are at an airport and see a Cherokee, first look to see if it has the constant chord Hershey bar wing. If it does, count the number of windows it has on the side. If it has two win­dows, chances are, if you look inside, you will see some­thing quite similar to what you will experience with the A2A Accu-Sim Piper Cherokee 180.
Thank you for purchasing our Cherokee. We look forward to a long future of providing immersive flying experiences to both home and large, commercial simu­lators. Long live the communities of aviation and flight simulation!
THE AIR TO AIR SIMULATIONS TEAM
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FEATURES

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 A true propeller simulation.
 Interactive pre-flight inspection system.
 Gorgeously constructed aircra, inside
and out, down to the last rivet.
 Physics-driven sound environment.
 Persistent airplane even when
the computer is o.
 Four naturally animated passengers
that can sit in any seat.
 3D Lights ‘M’ (built directly
into the model).
 Complete maintenance hangar internal
systems and detailed engine tests including compression checks.
 Visual Real-Time Load Manager.
 Piston combustion engine modeling.
Air comes in, it mixes with fuel and ignites, parts move, heat up, and all work in harmony to produce the wonderful sound of a Lycoming 360 engine. Now the gauges look beneath the skin of your aircra and show you what Accu-Sim is all about.
 Bendix King Avionics stack with authentic
period LED’s. Three in-sim avionics configurations including no GPS, GPS 295, or the GNS 400. Built-in, automatic support for 3rd party GNS 430 and 530.
 STEC-30 Autopilot built by the book.
 Pure3D Instrumentation.
 In cockpit pilot’s map.
 Authentic fuel delivery includes priming
and proper mixture behavior. Mixture can be tuned by the book using the EGT or by ear. It’s your choice.
 A2A specialized materials with authentic
metals, plastics, and rubber.
 Oil pressure system is aected by oil
viscosity (oil thickness). Oil viscosity is aected by oil temperature. Now when you start the engine, you need to be careful to give the engine time to warm.
 Eight commercial aviation sponsors have
supported the project including Phillips 66 Aviation, Champion Aerospace, and Knots2u speed modifications.
 Electric starter with accurate
 And much more ...
cranking power.
 Dynamic ground physics including both
hard pavement and so grass modeling.
 Primer-only starts.
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QUICK-START GUIDE

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HANCES ARE, IF YOU ARE READING
this manual, you have properly in-
C
stalled the A2A Accu-Sim Chero­kee 180 Trainer. However, in the interest of customer support, here is a brief de­scription of the setup process, system re­quirements, and a quick start guide to get you up quickly and eiciently in your new aircra.
SYSTEM REQUIREMENTS
The A2A Simulations Accu-Sim Cherokee 180 Trainer requires the following to run:
▶ Requires licensed copy of
Lockheed Martin Prepar3D
OPERATING SYSTEM:
▶ Windows XP SP2 ▶ Windows Vista ▶ Windows 7 ▶ Windows 8 & 8.1
PROCESSOR:
▶ 2.0 GHz single core processor (3.0GHz and/or
multiple core processor or better recommended)
HARD DRIVE:
▶ 250MB of hard drive space or better
VIDEO CARD:
▶ DirectX 9 compliant video card with at least 128
MB video ram (512 MB or more recommended)
OTHER:
▶ DirectX 9 hardware compatibility and audio
card with speakers and/or headphones
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QUICK-START GUIDE
INSTALLATI ON
Included in your downloaded zipped (.zip) file, which you should have been given a link to download aer pur­chase, is an executable (.exe) file which, when accessed, contains the automatic installer for the soware.
To install, double click on the executable and follow the steps provided in the installer soware. Once com­plete, you will be prompted that installation is finished.
IMPORTANT: If you have Microso Security Essentials in- stalled, be sure to make an exception for Lockheed Martin Prepar3D as shown on the right.
REALISM SETTINGS
The A2A Simulations Accu-Sim Cherokee 180 Trainer was built to a very high degree of realism and accuracy. Be­cause of this, it was developed using the highest realism settings available in Lockheed Martin Prepar3D.
The following settings are recommended to provide the most accurate depiction of the flight model. Without these settings, certain features may not work correctly and the flight model will not perform accurately. The figure below depicts the recommended realism settings for the A2A Accu-Sim Cherokee 180 Trainer.
Flight Model
To achieve the highest degree of realism, move all sliders to the right. The model was developed in this manner, thus we cannot attest to the accuracy of the model if these slid ers are not set as shown above. The only exception would be “Crash tolerance.”
Instruments And Lights
Enable “Pilot controls aircra lights” as the name im­plies for proper control of lighting. Check “Enable gyro dri” to provide realistic inaccuracies which occur in gyro compasses over time.
“Display indicated airspeed” should be checked to provide a more realistic simulation of the airspeed instruments.
Engines
Ensure “Enable auto mixture” is NOT checked.
Flight Controls
It is recommended you have “Auto-rudder” turned o if you have a means of controlling the rudder input, either via side swivel/twist on your specific joystick or rudder pedals.
Engine STRESS DAMAGES ENGINE
(Acceleration Only). It is recommended you have this
UNCHECKED.
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QUICK FLYING TIPS
 To Change Views Press A or SHIFT + A.
 Keep the engine at or above 800 RPM. Fail-
ure to do so may cause spark plug fouling. If your plugs do foul (the engine will sound rough), try running the engine at a higher RPM. You have a good chance of blowing them clear within a few seconds by doing so. If that doesn’t work, you may have to shut down and visit the maintenance hangar.
 On landing, once the airplane settles
slowly pull back on the yoke for addi­tional elevator braking while you use your wheel brakes. Once the airplane has slowed down you can raise your flaps.
 Be careful with high-speed power-on dives
(not recommended in this type of aircaft), as you can lose control of your aircraft if you exceed the max allowable speed.
 For landings, take the time to line up
and plan your approach. Keep your eye on the speed at all times.
 Using a Simulation Rate higher than
4× may cause odd system behavior.
 A quick way to warm your engine is to
re-load your aircraft while running.
 Lean your engine during ground opera-
tions to avoid spark plug fouling.
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ACCU-SIM AND THE CHEROKEE 180

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CCU-SIM IS A2A SIMULATIONS’ GROWING FLIGHT SIMULATION
engine, which is now connectable to other host simulations.
A
In this case, we have attached our Accu-Sim Cherokee 180 to Lockheed Martin Prepar3D to provide the maximum amount of real ism and immersion possible.
WHAT IS THE PHILOSOPHY BEHIND ACCU-SIM?
Pilots will tell you that no two aircra are the same. Even taking the same aircra up from the same airport to the same location will result in a dierent experience. For example, you may notice one day your engine is running a bit hotter than usual and you might just open your cowl flaps a bit more and be on your way, or may­be this is a sign of something more serious developing under the hood. Regardless, you expect these things to occur in a simulation just as they do in life. This is Accu­Sim, where no two flights are ever the same.
Realism does not mean having a diicult time with your flying. While Accu-Sim is created by pilots, it is built for everyone. This means everything from having a professional crew there to help you manage the sys­tems, to an intuitive layout, or just the ability to turn the system on or o with a single switch. However, if Accu-Sim is enabled and the needles are in the red, there will be consequences. It is no longer just an air­cra, it’s a simulation.
ACTIONS LEAD TO CONSEQUENCES
Your A2A Simulations Accu-Sim aircra is quite com­plete with full system modeling and flying an aircra such as this requires constant attention to the sys­tems. The infinite changing conditions around you and your aircra have impact on these systems. As systems operate both inside and outside their limitations, they behave dierently. For example, the temperature of the air that enters your carburetor has a direct impact on the power your engine can produce. Pushing an engine too hard may produce just slight damage that you, as a pilot, may see as it just not running quite as good as it was on a previous flight. You may run an en­gine so hot, that it catches fire. However, it may not catch fire; it may just quit, or may not run smoothly. This is Accu-Sim – it’s both the realism of all of these systems working in harmony, and all the subtle, and sometimes not so subtle, unpredictability of it all. The end result is when flying in an Accu-Sim powered aircra, it just feels real enough that you can almost smell the avgas.
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ACCU-SIM AND THE C172 TRAINER
YOUR AIRCRAFT TALKS
We have gone to great lengths to bring the internal physics of the airframe, engine, and systems to life. Now, when the engine coughs, you can hear it and see a pu of smoke. If you push the engine too hard, you can also hear signs that this is happening. Just like an actual pilot, you will get to know the sounds of your aircra, from the tires scrubbing on landing to the stresses of the airframe to the window that is cracked opened.
BE PREPARED – STAY OUT OF TROUBLE
The key to successfully operating almost any aircra is to stay ahead of the curve and on top of things. Aircra are not like automobiles, in the sense that weight plays a key role in the creation of every component. So, almost every system on your aircra is created to be just strong enough to give you, the pilot, enough margin of error to operate safely, but these margins are smaller than those you find in an automobile. So, piloting an aircra requires both preci sion and respect of the machine you are managing.
It is important that you always keep an eye on your oil pressure and engine temperature gauges. On cold engine starts, the oil is thick and until it reaches a proper operating temperature, this thick oil results in much higher than normal oil pressure. In extreme cold, once the engine is started, watch that oil pres
sure gauge and idle the engine as low as possible, keeping the oil pressure under 120psi.
PERSISTENT AIRCRAFT
Every time you load up your Accu-Sim Cherokee 180, you will be flying the continuation of the last aircra which includes fuel, oil along with all of your system conditions. So be aware, no longer will your aircra load with full fuel every time, it will load with the same amount of fuel you le o when you quit your last flight. You will learn the easy or the hard way to make, at the very least, some basic checks on your systems before jumping in and taking o, just like a real aircra owner.
Additionally, in each flight things will sometimes be dierent. The gauges and systems will never be exactly the same. There are just too many moving parts, vari­ables, changes, etc., that continuously alter the condi­tion of the airplane, its engine and its systems.
-
NOTE:
Signs of a damaged engine may be lower RPM (due to
increased friction), or possibly hotter engine temperatures.
SOUNDS GENERATED BY PHYSICS
Lockheed Martin Prepar3D, like any piece of soware, has its limitations. Accu-Sim breaks this open by aug-
-
menting the sound system with our own, adding sounds
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to provide the most believable and immersive flying ex­perience possible. The sound system is massive in this Accu-Sim Cherokee 180 and includes engine sputter / spits, bumps and jolts, body creaks, engine detona­tion, runway thumps, and flaps, dynamic touchdowns, authentic simulation of air including bueting, shaking, broken flaps, primer, and almost every single switch or lever in the cockpit is modeled. Most of these sounds were recorded from the actual aircra and this sound environment just breaks open an entirely new world. However, as you can see, this is not just for entertain­ment purposes; proper sound is critical to creating an authentic and believable flying experience. Know that when you hear something, it is being driven by actual system physics and not being triggered when a certain condition is met. There is a big dierence, and to the simulation pilot, you can just feel it.
GAUGE PHYSICS
Each gauge has mechanics that allow it to work. Some gauges run o of engine suction, gyros, air pressure, or mechanical means. The RPM gauge may wander because
of the slack in the mechanics, or the gyro gauge may fluc­tuate when starting the motor, or the gauge needles may vibrate with the motor or jolt on a hard landing or turbu­lent buet.
The gauges are the windows into your aircra’s sys­tems and therefore Accu-Sim requires these to behave authentically.
LANDINGS
Bumps, squeaks, rattles, and stress all happens in an aircra, just when it is taxiing around the ground. Now take that huge piece of lightweight metal and slam it on the pavement. It’s a lot to ask of your landing gear. Air­cra engineer’s don’t design the landing gear any more rugged than they have too. So treat it with kid gloves on your final approach. Kiss the pavement. Anything more is just asking too much from your aircra.
Accu-Sim watches your landings, and the moment your wheels hit the pavement, you will hear the appropri ate sounds (thanks to the new sound engine capabilities). Slam it on the ground and you may hear metal crunching, or just kiss the pavement perfectly and hear just a nice chirp or scrub of the wheels. This landing system part of Accu-Sim makes every landing challenging and fun.
YOUR TURN TO FLY SO ENJOY
Accu-Sim is about maximizing the joy of flight. We at A2A Simulations are passionate about aviation, and are proud to be the makers of both the A2A Simulations Ac­cu-Sim Cherokee 180. Please feel free to email us, post on our forums, or let us know what you think. Sharing this passion with you is what makes us happy.
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ACCU-SIM AND THE COMBUSTION ENGINE

The piston pulls in the fuel / air mixture, then compresses the mixture on its way back up.
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The spark plug ignites the compressed air / fuel mixture, driving the piston down (power), then on it’s way back up, the burned mixture is forced out the exhaust.
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HE COMBUSTION ENGINE IS BASICALLY AN AIR PUMP. IT CREATES
power by pulling in an air / fuel mixture, igniting it, and turning the
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explosion into usable power. The explosion pushes a piston down that turns a cranksha. As the pistons run up and down with controlled explosions, the cranksha spins. For an automobile, the spinning crank­sha is connected to a transmission (with gears) that is connected to a drivesha, which is then connected to the wheels. This is literally “putting power to the pavement.” For an aircra, the cranksha is connected to a propeller sha and the power comes when that spinning propeller takes a bite of the air and pulls the aircra forward.
The main dierence between an engine designed for an automobile and one designed for an aircra is the aircra engine will have to produce power up high where the air is thin. To function better in that high, thin air, a supercharger can be installed to push more air into the engine.
OVERVIEW OF HOW THE ENGINE WORKS AND CREATES POWER
Fire needs air. We need air. Engines need air. Engines are just like us as – they need oxygen to work. Why? Because fire needs oxygen to burn. If you cover a fire, it goes out because you starved it of oxygen. If you have ever used
a wood stove or fireplace, you know when you open the vent to allow more air to come in, the fire will burn more. The same principle applies to an engine. Think of an engine like a fire that will burn as hot and fast as you let it.
Look at these four images on the le and you will un-
derstand basically how an engine operates.
The piston pulls in the fuel / air mixture, then com-
presses the mixture on its way back up.
The spark plug ignites the compressed air / fuel mixture, driving the piston down (power), then on it’s way back up, the burned mixture is forced out the exhaust.
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ACCU-SIM AND THE COMBUSTION ENGINE
AIR TEMPERATURE
Have you ever noticed that your car engine runs smoother and stronger in the cold weather? This is be­cause cold air is denser than hot air and has more oxy­gen. Hotter air means less power.
Cold air is denser and so provides more
WEAK
oxygen to your engine. More oxygen means more power.
STRONG
MIXTURE
Just before the air enters the combustion chamber it is mixed with fuel. Think of it as an air / fuel mist.
A general rule is a 0.08% fuel to air ratio will produce the most power. 0.08% is less than 1%, meaning for ev­ery 100 parts of air, there is just less than 1 part fuel. The best economical mixture is 0.0625%.
Why not just use the most economical mixture all the time?
Because a leaner mixture means a hotter running en­gine. Fuel actually acts as an engine coolant, so the richer the mixture, the cooler the engine will run.
However, since the engine at high power will be nearing its maximum acceptable temperature, you would use your best power mixture (0.08%) when you need power (takeo, climbing), and your best economy mixture (.0625%) when throttled back in a cruise when engine temperatures are low.
So, think of it this way:
▶ For HIGH POWER, use a RICHER mixture. ▶ For LOW POWER, use a LEANER mixture.
THE MIXTURE LEVER
Most piston aircra have a mixture lever in the cockpit that the pilot can operate. The higher you fly, the thin ner the air, and the less fuel you need to achieve the same mixture. So, in general, as you climb you will be gradually pulling that mixture lever backwards, lean ing it out as you go to the higher, thinner air.
How do you know when you have the right mixture?
The standard technique to achieve the proper mixture in flight is to lean the mixture until you just notice the engine getting a bit weaker, then richen the mixture un­til the engine sounds smooth. It is this threshold that you are dialing into your 0.08%, best power mixture. Be aware, if you pull the mixture all the way back to the leanest position, this is mixture cuto, which will stop the engine.
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Just before the air enters the combustion chamber it is mixed with fuel. Think of it as an air / fuel mist. When you push the throttle forward, you are opening a valve allowing your engine to suck in more fuel / air mixture.
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INDUCTION
As you now know, an engine is an air pump that runs based on timed explosions. Just like a forest fire, it would run out of control unless it is limited. When you push the throttle forward, you are opening a valve al­lowing your engine to suck in more fuel / air mixture. When at full throttle, your engine is pulling in as much air as your intake system will allow. It is not unlike a wa­tering hose – you crimp the hose and restrict the water. Think of full power as you just opening that water valve and letting the water run free. This is 100% full power.
In general, we don’t run an airplane engine at full power for extended periods of time. Full power is only used when it is absolutely necessary, sometimes on takeo, and otherwise in an emergency situation that requires it. For the most part, you will be ‘throttling’ your motor, meaning you will be be setting the limit.
MANIFOLD PRESSURE = AIR PRESSURE
You have probably watched the weather on television and seen a large letter L showing where big storms are located. L stands for LOW BAROMETRIC PRESSURE (low air pressure). You’ve seen the H as well, which stands for HIGH BAROMETRIC PRESSURE (high air pressure). While air pressure changes all over the world based on weather conditions, these air pressure chang­es are minor compared to the dierence in air pressure with altitude. The higher the altitude, the much lower the air pressure.
On a standard day (59°F), the air pressure at sea level is 29.92 in. Hg BAROMETRIC PRESSURE. To keep things simple, let’s say 30 in. Hg is standard air pressure. You have just taken o and begin to climb. As you reach higher altitudes, you notice your rate of climb slowly getting lower. This is because the higher you fly, the thinner the air is, and the less power your engine can produce. You should also notice your MANIFOLD PRES- SURE decreases as you climb as well.
a loud sucking sound. That is how much that engine is trying to breath. Those throttle valves are located at the base of your carburetor, and your carburetor is bolted on top of your intake manifold. Just below those throt­tle valves and inside your intake manifold, the air is in a near vacuum. This is where your manifold pressure gauge’s sensor is, and when you are idling, that sensor is reading that very low air pressure in that near vacuum.
As you increase power, you will notice your manifold pressure comes up. This is simply because you have used your throttle to open those throttle plates more, and the engine is able to get the air it wants. If you ap ply full power on a normal engine, that pressure will ul­timately reach about the same pressure as the outside, which really just means the air is now equalized as your engine’s intake system is running wide open. So if you turned your engine o, your manifold pressure would rise to the outside pressure. So on a standard day at sea level, your manifold pressure with the engine o will be 30”.
IGNITION
The ignition system provides timed sparks to trig­ger timed explosions. For safety, aircra are usually equipped with two completely independent ignition systems. In the event one fails, the other will continue to provide sparks and the engine will continue to run. This means each cylinder will have two spark plugs installed.
An added advantage to having two sparks instead of one is more sparks means a little more power. The pilot can select Ignition 1, Ignition 2, or BOTH by using the MAG switch. You can test that each ignition is work­ing on the ground by selecting each one and watching your engine RPM. There will be a slight drop when you go from BOTH to just one ignition system. This is nor­mal, provided the drop is within your pilot’s manual limitation.
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Why does your manifold pressure decrease as you climb?
Because manifold pressure is air pressure, only it’s mea­sured inside your engine’s intake manifold. Since your engine needs air to breath, manifold pressure is a good indicator of how much power your engine can produce.
Now, if you start the engine and idle, why does the manifold pressure go way down?
When your engine idles, it is being choked of air. It is giv­en just enough air to sustain itself without stalling. If you could look down your carburetor throat when an engine is idling, those throttle plates would look like they were closed. However if you looked at it really closely, you would notice a little space on the edge of the throttle valve. Through that little crack, air is streaming in. If you turned your ear toward it, you could probably even hear
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The air and fuel are compress by the piston, then the ignition system adds the spark to create a controlled explosion.
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ACCU-SIM AND THE COMBUSTION ENGINE
ENGINE TEMPERATURE
All sorts of things create heat in an engine, like fric­tion, air temp, etc., but nothing produces heat like
COMBUSTION.
The hotter the metal, the weaker its strength.
Aircra engines are made of aluminum alloy, due to its strong but lightweight properties. Aluminum main­tains most of its strength up to about 150°C. As the temperature approaches 200°C, the strength starts to drop. An aluminum rod at 0°C is about 5× stronger than the same rod at 250°C, so an engine is most prone to fail when it is running hot. Keep your engine tempera­tures down to keep a healthy running engine.
LUBRICATION SYSTEM (OIL)
An internal combustion engine has precision machined metal parts that are designed to run against other metal surfaces. There needs to be a layer of oil between those surfaces at all times. If you were to run an engine and pull the oil plug and let all the oil drain out, aer just minutes, the engine would run hot, slow down, and ultimately seize up completely from the metal on metal friction.
There is a minimum amount of oil pressure required for every engine to run safely. If the oil pressure falls be­low this minimum, then the engine parts are in danger of making contact with each other and incurring damage. A trained pilot quickly learns to look at his oil pressure gauge as soon as the engine starts, because if the oil pres­sure does not rise within seconds, then the engine must be shut down immediately.
Without the layer of oil between the parts, an engine will quickly overheat and seize.
Above is a simple illustration of a cranksha that is located between two metal caps, bolted together. This is the very cranksha where all of the engine’s power ends up. Vital oil is pressure-injected in between these surfaces when the engine is running. The only time the cranksha ever physically touches these metal caps is at startup and shutdown. The moment oil pressure drops below its minimum, these surfaces make contact. The cranksha is where all the power comes from, so if you starve this vital component of oil, the engine can seize. However, this is just one of hundreds of moving parts in an engine that need a constant supply of oil to run properly.
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MORE CYLINDERS, MORE POWER
The very first combustion engines were just one or two cylinders. Then, as technology advanced, and the de­mand for more power increased, cylinders were made larger. Ultimately, they were not only made larger, but more were added to an engine.
Below are some illustrations to show how an en-
gine may be configured as more cylinders are added.
The more cylinders you add to an engine, the more heat it produces. Eventually, engine manufacturers started to add additional “rows” of cylinders. Some­times two engines would literally be mated together, with the 2nd row being rotated slightly so the cylinders could get a direct flow of air.
THE PRATT & WHITNEY R4360
Pratt & Whitney took this even further, creating the R4360, with 28 Cylinders (this engine is featured in the A2A Boeing 377 Stratocruiser). The cylinders were run so deep, it became known as the “Corn Cob.” This is the most powerful piston aircra engine to reach produc­tion. There are a LOT of moving parts on this engine.
TORQUE VS HORSEPOWER
Torque is a measure of twisting force. If you put a foot long wrench on a bolt, and applied 1 pound of force at the han dle, you would be applying 1 foot-pound of torque to that bolt. The moment a spark triggers an explosion, and that piston is driven down, that is the moment that piston is cre ating torque, and using that torque to twist the cranksha. With a more powerful explosion, comes more torque. The more fuel and air that can be exploded, the more torque. You can increase an engine’s power by either making big ger cylinders, adding more cylinders, or both.
Horsepower, on the other hand, is the total power that engine is creating. Horsepower is calculated by combin ing torque with speed (RPM). If an engine can produce 500 foot pounds of torque at 1,000 RPM and produce the same amount of torque at 2,000 RPM, then that engine is produc ing twice the horsepower at 2,000 RPM than it is at 1,000 RPM. Torque is the twisting force. Horsepower is how fast that twisting force is being applied.
If your airplane has a torque meter, keep that engine torque within the limits or you can break internal compo­nents. Typically, an engine produces the most torque in the low to mid RPM range, and highest horsepower in the upper RPM range.
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The “Corn Cob,” the most powerful piston aircraft engine to reach production.
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PROPELLERS

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EFORE YOU LEARN ABOUT HOW DIFFERENT PROPELLERS
work, first you must understand the basics of the com
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mon airfoil, which is the reason why a wing creates li,
and in this case, why a propeller creates thrust.
It is interesting to note when discussing Bernoulli and Newton and how they relate to li, that both theories on how li is created were presented by each man not know­ing their theory would eventually become an explanation for how li is created.
They both were dealing with other issues of their day.
THE BERNOULLI THEORY
This has been the traditional theory of why an airfoil creates li: Look at the image above which shows you how the shape of an airfoil splits the oncoming air. The air above is forced to travel further than the air at the bottom, essentially stretching the air and creating a lower pressure, or vacuum. The wing is basically sucked up, into this lower pressure. The faster the speed, the greater the li.
THE NEWTON THEORY
As the air travels across the airfoil’s upper and lower surfaces, li is created by BENDING the air down with great force at its trailing edge, and thus, the Newtonian force of opposite and equal reaction apply.
WHAT WE DO KNOW (AND WHAT THE PILOT NEEDS TO KNOW)
The airfoil is essentially an air diverter and the li is the reaction to the diverted air. An airfoil’s li is depen-
dent upon its shape, the speed at which it is traveling through the air, and its angle to the oncoming air (angle of attack).”
It is important that you note that we have deliber­ately not entered into the details and complete aerody­namics involved with either of the above explanations for li as they go beyond the scope of this manual.
Unfortunately over time, the Bernoulli theory spe­cifically has been misrepresented in many textbooks causing some confusion in the pilot and flight training community. Misrepresentations of Bernoulli such as the “equal transit theory” and other incorrect variations on Bernoulli have caused this confusion. Rather than get into a highly technical review of all this we at A2A sim­ply advise those interested in the correct explanation of Bernoulli to research that area with competent authority.
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PROPELLERS
Look at the cross section of a propeller blade. Essentially, the same process creates lift.
LEFT: Level Flight. A wing creating moderate lift. Air vortices (lines) stay close to the wing. RIGHT: Climb. Wing creating signicant lift force. Air vortices still close to the wing.
For the purposes of this manual, A2A just wants you to be aware that both Bernoulli and Newton represent complete explanations for how li is created.
The main thing we want to impress upon you here is that when considering li and dealing with Bernoulli and Newton, it is important and indeed critical to un­derstand that BOTH explanations are COMPLETE EX- PLANATIONS for how li is created. Bernoulli and New­ton do NOT add to form a total li force. EACH theory is simply a dierent way of COMPLETELY explaining the same thing.
BOTH Bernoulli and Newton are in fact in play and acting simultaneously on an airfoil each responsible completely and independently for the li being created on that airfoil.
Hopefully we have sparked your interest in the direc­tion of proper research.
WHAT IS A STALL?
In order for a wing to produce eicient li, the air must flow completely around the leading (front) edge of the wing, following the contours of the wing. At too large an angle of attack, the air cannot contour the wing. When this happens, the wing is in a “stall.”
Typically, stalls in aircra occur when an airplane loses too much airspeed to create a suicient amount of li. A typical stall exercise would be to put your aircra into a climb, cut the throttle, and try and maintain the climb as long as possible. You will have to gradually pull back harder on the stick to maintain your climb pitch and as speed decreases, the angle of attack increases. At some point, the angle of attack will become so great, that the wing will stall (the nose will drop).
STA LL
The angle of attack has become too large. The bound­ary layer vortices have separated from the top surface of the wing and the incoming flow no longer bends com­pletely around the leading edge. The wing is stalled, not only creating little li, but significant drag.
Can a propeller stall?
What do you think? More on this below.
Stall. A wing that is stalled will be unable to create signicant lift.
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LIFT VS ANGLE OF ATTACK
Every airfoil has an optimum angle at which it attacks the air (called angle of attack, or AoA), where li is at it’s peak. The li typically starts when the wing is level, and increases until the wing reaches its optimum angle, lets say 15-25 degrees, then as it passes this point, the li drops o. Some wings have a gentle drop, others can actually be so harsh, as your angle of attack increases past this critical point, the li drops o like a cli. Once you are past this point of li and the angle is so high, the air is just being plowed around in circles, creating almost no li but plenty of drag. This is what you experi­ence when you stall an aircra. The bueting or shaking of the aircra at this stall position is actually the turbu­lent air, created by your stalling wing, passing over your rear stabilizer, thus shaking the aircra. This shaking can sometimes become so violent, you can pop rivets and damage your airframe. You quickly learn to back o your stick (or yoke) when you feel those shudders approaching.
Notice in the diagram on the next page, how the air­foil creates more li as the angle of attack increases. Ideally, your wing (or propeller) will spend most of it’s time moving along the le hand side of this curve, and avoid passing over the edge. A general aviation plane that comes to mind is the Piper Cherokee. An older ver­sion has what we call a “Hershy bar wing” because it is uniform from the root to the tip, just like an Hershy chocolate bar. Later, Piper introduced the tapered wing, which stalled more gradually, across the wing. The Her­shy bar wing has an abrupt stall, whereas the tapered wing has a gentle stall.
A propeller is basically a wing except that instead of relying on incoming air for li, it is spinning around to create li, it is perpendicular to the ground, creating a backwards push of air, or thrust. Just remember, wheth­er a propeller is a fixed pitch, variable pitch, or constant speed, it is always attacking a variable, incoming air, and lives within this li curve.
phases of flight, that we will just let you experience for the first time yourself.
PROP OVERSPEED
A fixed pitch prop spends almost all of it’s life out of it’s peak thrust angle. This is because, unless the aircra is travelling at a specific speed and specific power it was designed for, it’s either operating too slow or too fast. Lets say you are flying a P-40 and have the propeller in MANUAL mode, and you are cruising at a high RPM. Now you pitch down, what is going to happen? The faster air will push your prop faster, and possibly beyond it’s 3,000 RPM recom mended limit. If you pitch up your RPM will drop, los­ing engine power and propeller eiciency. You really don’t have a whole lot of room here to play with, but you can push it (as many WWII pilots had to).
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FROM STALL TO FULL POWER
With brakes on and idling, the angle at which the prop attacks the still air, especially closer to the propeller hub, is almost always too great for the prop to be creat­ing much li. The prop is mostly behaving like a brake as it slams it’s side into the air. In reality, the prop is cre­ating very little li while the plane is not moving. This eect is known as prop stall, and is part of the Accu-Sim prop physics suite.
Once done with your power check, prepare for take­o. Once you begin your takeo run, you may notice the aircra starts to pull harder aer you start rolling forward. This is the propeller starting to get its proper “bite” into the air, as the propeller blades come out of their stalled, turbulent state and enter their comfort­able high li angles of attack it was designed for. There are also other good physics going on during all of these
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GENERAL

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ENGINES
Number of Engines: 1 Engine Manufacturer: Lycoming Engine Model Number: O-360-A3A Rated Horsepower: 180 Rated Speed (rpm): 2700 Bore (inches): 5.125 Stroke (inches): 4.375 Displacement (cubic inches): 361 Compression Ratio: 8.5:1 Engine Type: 4 Cylinder, Horizontally Opposed, Direct Drive, Air Cooled
PROPELLERS
Number of Propellers: 1 Propeller Manufacturer : Sensenich Model: M76EMMS Number of Blades: 2 Propeller Diameter (inches): 76 Propeller Type: Fixed Pitch
FUEL
Fuel Capacity (U.S. gal.): 50 Usable Fuel, Total: 48 Fuel Grade: Aviation Minimum Octane: 100/130 Specified Octane: 100LL
OIL
Oil Capacity (U.S. Quarts): 8 Oil Specification: 15W-50 OR 20W-50 Oil Viscosity per Average Ambient Temp. for Starting
MAXIMUM WEIGHTS
NORMAL UTILITY
Maximum Takeo Weight (lbs) 2400 1950
Maximum Landing Weight (lbs) 2400 1950
Maximum Weights in Baggage Compartment
200 0
STANDARD AIRPLANE WEIGHTS
Standard Empty Weight (lbs): 1270 (Accu-Sim is 1,350)
Weight of a standard airplane including unusable fuel, full operating fluids and full oil
Maximum Useful Load (lbs): 1130
The dierence between the Maximum Takeo Weight and the Standard Empty Weight
BAGGAGE SPACE
Compartment Volume (cubic feet): 17 Entry Width (inches): 22 Entry Height (inches): 20
SPECIFIC LOADINGS
Wing Loading (lbs per sq ): 15.0 Power Loading (lbs per hp): 3.3
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LIMITATIONS

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HIS SECTION PROVIDES THE “FAA APPROVED”
operating limitations, instrument markings,
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color coding and basic placards necessary for
the operation of the airplane and its systems.
This airplane must be operated as a normal of utility category airplane in compliance with the operating limi­tations stated in the form of placards and markings and those given in this section and this complete handbook.
AIRSPEED LIMITATIONS
Never Exceed Speed (VNE): 171 IAS (mph)
Do not exceed this speed in any operation.
Maximum Structural Cruising Speed (VNO): 140 IAS (mph)
Do not exceed this speed except in smooth air and then only with caution
Design Maneuvering Speed (VA)
Do not make full or abrupt control movements above this speed
At 2400 LBS. G.W.: 129 IAS (mph)
Caution: Maneuvering speed decreases at lighter weight as the eects of aerodynamic forces become more pronounced. Linear interpolation may be used for intermediate gross weights. Maneuvering speed should not be exceeded while operating in rough air.
Maximum Flaps Extended Speed (VFE): 115 IAS (mph)
Do not exceed this speed with the flaps extended
AIRSPEED INDICATOR MARKINGS
Red Radial Line (Never Exceed): 170 Yellow Arc (Caution Range – Smooth Air Only): 140 Greed Arc (Normal Operating Range): 65 to 140
White Arc (Flap Down): 55 to 115
POWER PLANT LIMITATIONS
Number of Engines: 1 Engine Manufacturer : Lycoming Engine Model No.: 0360-A3A
ENGINE OPERATING LIMITS
Maximum Horsepower: 180 Maximum Rotation Speed (RPM): 2700 Maximum Oil Temperature: 245°F
FUEL
Minimum Pressure (red line): .5 PSI Maximum Pressure (red line): 8 PSI Fuel Grade (AVGAS ONLY) (min octane): 100/130 - Green
PROPELLER
Number of Propellers: 1 Propeller Manufacturer : Sensenich Propeller Model: 76EM8S5-60 Propeller Diameter: 76 inches Propeller Tolerance
Static RPM at maximum: Not below 2275 RPM Permissible throttle setting: Not above 2700 RPM
FLIGHT LOAD FACTORS
Positive Load Factor (max): 3.8G(Normal) 4.4G(Utility) Negative Load Factor (max):
No inverted maneuvers approved
TYPES OF OPERATION
The airplane is approved for the following operations when equipped in accordance with FAR 91 or FAR 135.
Day V.F.R. Night V.F.R. Day I.F.R. Night I.F.R. Non Icing
FUEL LIMITATIONS
Total Capacity: 50 U.S. GAL Unusable Fuel: 2 U.S. GAL Usable Fuel: 48 U.S. GAL
The unusable fuel for this airplane has been determined as 1.0 gallon in each wing in critical flight attitudes.
The usable fuel in this airplane has been determined as 24.0 gallons in each wing.
OIL PRESSURE
Minimum (red line): 25 PSI Maximum (red line): 90 PSI
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NORMAL PROCEDURES

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HIS SECTION CLEARLY DESCRIBES
the recommended procedures for
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the conduct of normal operations
for the Cherokee 180. All of the required
(FAA regulations) procedures and those
necessary for the safe operation of the airplane as determined by the operat­ing and design features of the airplane are presented.
These procedures are provided to present a source of reference and review and to supply information on procedures which are not the same for all aircra. Pilots should familiarize themselves with the procedures given in this section in order to become proficient in the normal opera­tions of the airplane. The first portion of this section consists of a short form check list which supplies an action sequence for normal operations with little emphasis on the operation of the systems.
The remainder of the section is devoted to amplified normal proce­dures which provide detailed information and explanations of the pro­cedures and how to perform them. This portion of the section is not in­tended for use as an in-flight reference due to the lengthy explanations. The short form check list should be used for this purpose.
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NORMAL PROCEDURES
AIRSPEEDS FOR NORMAL OPERATION
The following airspeeds are those which are significant to the safe operation of the airplane. These figures are for standard airplanes flown at gross weight under stan­dard conditions at sea level. Performance for a specific airplane may vary from published figures depending upon the equipment installed, the condition of the en­gine, airplane and equipment, atmospheric conditions and piloting technique.
Vx Best Angle of Climb Speed 76 mph
Vy Best Rate of Climb Speed 85 mph
Vbg Best Glide Speed 83 mph
Vs Stall Speed, normal configuration 64 mph
Vso Stall Speed, landing configuration 55 mph
Vfo Maximum Flap Extension Speed 115 mph
Va Maneuvering Speed (at gross weight) 129 mph
Vno Maximum Structural Cruising Speed 140 mph
Vne Never Exceed Speed 171 mph
Normal Climb Out 100 mph
Short Field T/O, Flaps 25° 74 mph
Normal Landing Approach, Flaps Up 85 mph
Normal Landing Approach, Flaps 40° 76 mph
Short Field Approach, Flaps 40° 76 mph
Maximum Demonstrated Crosswind Velocity
PREFLIGHT
When the aircra is stopped with the engine o, press SHIFT-8 to bring up the interactive preflight inspection.
17 kts
STARTING
Aer completion of preflight inspection:
1. Master switch ON
2. Check fuel quantity indicators
3. Apply and hold toe brakes or use parking brake.
4. Set the carburetor heat control
in the full “COLD”position.
5. Select the desired tank with the fuel valve.
6. Move the mixture to the full “RICH” position.
7. Open the throttle 1/8 to 1/4 inch.
8. Turn the electric fuel pump “ON”.
In cold weather (below 40 degrees F.) prime the en­gine with one to three full strokes of the priming pump. If extremely cold, starting will be aided by pulling the pro­peller through by hand four to five revolutions (can use the engine starter as well) with the mag switch “OFF”.
Aer priming, turn the electric master switch on. En­gage the starter and allow the engine to turn approxi­mately one full revolution, then turn the ignition switch to the “Both” magneto position.
When the engine is firing evenly, adjust the throttle to 800 RPM. Check the oil pressure gauge for a pressure indication. If oil pressure is not indicated within thirty seconds, stop the engine and determine the trouble. If the engine fails to start at the first attempt, another at­tempt should be made without priming. If this fails, it is possible that the engine is over primed. Turn the mag­neto switch o, open the throttle slowly, and rotate the engine approximately ten revolutions with the starter. Re-prime the engine with one half the amount used in the initial attempt, turn the magneto switch to “Both”, and repeat the starting procedure.
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WARM-UP
As soon as the engine starts, the oil pressure should be checked. If no pressure is indicated within thirty sec­onds, stop the engine and determine the trouble. In cold weather it will take a few seconds longer to get an oil pressure indication.
Warm-up the engine at 800 to 1200 RPM for at least two minutes.
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GROUND CHECK
With the engine running at 2000 RPM, switch from both magnetos to only one and note the RPM loss; switch to the other magneto and again note the RPM loss. Drop o on either magneto should not exceed 125 RPM.
Check vacuum gauge. Indicator should read 5” Hg +/-
l” Hg at 2000 RPM.
Check both the oil temperature and pressure. The temperature may be low for some time if the engine is being run for the first time of the day, but as long as the pressure is within limits the engine is ready for take-o. Carburetor heat should also be checked prior to take­o to be sure that the control is operating properly and to clear any ice which may have formed during taxiing. Avoid prolonged ground operation with carburetor heat ON as the air is unfiltered.
Take-o may be made as soon as ground check is completed, providing that the throttle may be opened fully without back firing or skipping, and without reduc­tion in engine oil pressure.
TAKE-OFF
Just before take-o the following items should be checked:
STA LLS
The gross weight stalling speed of the Cherokee with power o and full flaps is 57 MPH. This speed is in­creased 9 miles per hour with the flaps up. Stall speeds at lower weights will be correspondingly less.
1. Controls free
2. Flaps “UP”
3. Tab set
4. Mixture “RICH” (leaned for smooth op-
eration at high elevations)
5. Carburetor heat “OFF”
6. Fuel on proper tank
7. Electric fuel pump “ON”
8. Engine gauges normal
9. Door latched
10. Altimeter and heading set
11. Safety belts/shoulder harness - fastened
The takeo technique is conventional for the Chero­kee. The tab should be set slightly a of neutral, with the exact setting determined by the loading of the aircra. Al low the airplane to accelerate to 50 to 60 miles per hour, then ease back on the wheel enough to let the airplane fly itself o the ground. Premature raising of the nose, or rais ing it to an excessive angle will result in a delayed take-o. Aer takeo let the aircra accelerate to the desired climb speed by lowering the nose slightly. To shorten take-o distance, flaps extended up to 25° may be used.
CLIMB
The best rate of climb at gross weight will be obtained at 85 miles per hour. The best angle of climb may be ob­tained at 74 miles per hour. At lighter than gross weight these speeds are reduced somewhat. For climbing enroute a speed of 100 miles per hour is recommended. This will produce better forward speed and increased visibility over the nose during the climb.
CRUISING
The cruising speed of the Cherokee is determined by many factors including power setting, altitude, tem­perature, loading, and equipment installed on the air­plane. The normal cruising power is 55-75% of the rated horsepower of the engine. True airspeeds which maybe obtained at various altitudes and power settings can be determined from the charts in this handbook.
Use of the mixture control in cruising flight reduces fuel consumption significantly, especially at higher al­titudes, and reduces lead deposits when the alternate fuels are used. The mixture should be leaned when 75% power or less is being used. If any doubt exists as to the amount of power being used, the mixture should be in the FULL RICH position for all operations. Always enrich
-
the mixture before increasing power settings.
The normal maximum cruising power is 75% of the rated horsepower of the engine. Airspeeds which may
-
be obtained at various altitudes and power settings can be determined from the performance graphs provided.
Use of the mixture control in cruising flight reduces fuel consumption significantly, especially at higher al­titudes. The mixture should be leaned during cruising operation above 5000 . altitude and at pilot’s discre­tion at lower altitudes when 75% power or less is being used. If any doubt exists as to the amount of power be­ing used, the mixture should be in the full “RICH” posi­tion for all operations under 5000 feet
To lean the mixture, disengage the lock and pull the mixture control until the engine becomes rough, indi­cating that the lean mixture limit has been reached in the leaner cylinders. Then enrich the mixture by pushing
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NORMAL PROCEDURES
the control towards the instrument panel until engine operation becomes smooth. If the airplane is equipped with the optional exhaust gas temperature (EGT) gauge, operate anywhere between peak EGT to 50° ROP (rich of peak).
The continuous use of carburetor heat during cruis­ing flight decreases engine eiciency. Unless icing conditions in the carburetor are severe, do not cruise with the heat on. Apply full carburetor heat slowly and only for a few seconds at intervals determined by icing severity.
In order to keep the airplane in best lateral trim dur­ing cruising flight the fuel should be used alternately from each tank. It is recommended that one tank should be used for one hour aer takeo, then the other tank used for two hours, then return to the first tank, which will have approximately one and one half hour of fuel remaining if the tanks were full plus reserve at takeo. The second tank will contain approximately one half hour of fuel.
APPROACH AND LANDING
Landing check list:
1. Fuel on proper tank
2. Mixture – rich
3. Elec. fuel pump on
4. Flaps - set
5. Fasten belts/harness
The airplane should be trimmed to an approach speed of about 85 miles per hour, with flaps up. The flaps can be lowered at speeds up to ll5 miles per hour, it desired, and the approach speed reduced 3 MPH for each additional notch of flaps. Carburetor heat should not be applied unless there is an indication of carbure­tor icing, since the use of carburetor heat causes a re­duction in power which may be critical in case of a go around. Full throttle operation with heat on is likely to cause detonation.
The amount of flap used during landings and the speed of the aircra at contact with the runway should be varied according to the landing surface, and existing conditions both wind wise and load wise. It is generally good practice to contact the ground at the minimum possible safe speed consistent with existing conditions.
Normally the best technique for short and slow land­ings is to use full flap and enough power to maintain the desired airspeed and approach flight path. Mixture should be full rich, fuel on the fullest tank, carburetor heat o, and electric fuel pump on. Reduce the speed during the flare-out and contact the ground close to the stalling speed (50 to 60 MPH). Aer ground contact hold the nose wheel o, as long as possible. As the airplane slows down, drop the nose and apply the brakes. If hard braking is required, there will be less chance of skidding
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the tires if the flaps are retracted before applying the brakes, otherwise leave the flaps down for aerodynamic braking. Braking is most eective when back pressure is applied to the control wheel, putting most of the aircra weight on the main wheels. In high wind conditions, particularly in strong cross winds, it may be desirable to approach the ground at higher than normal speeds, with partial or no flaps.
To stop the engine, aer landing and when clear of the runway, pull the mixture control full out to idle cut­o. When using alternate fuels, the engine should be run up to 1200 R.P.M. for one minute prior to shutdown to clean out any unburned fuel. Aer the engine stops, turn the ignition and master switches o, and retract the flaps.
GROUND HANDLING AND MOORING
The Cherokee should be moved on the ground with the aid of the nose wheel tow bar provided with each plane and secured in the baggage compartment. Tie downs may be secured to rings provided under each wing, and to the tall skid. The aileron and stabilator controls should be secured by looping the safety belt through the control wheel, and pulling it tight. The rudder is held in position by its connections to the nose wheel steering, and normally does not have to be secured. The flaps are locked when in the full up position, and should be le retracted.
WEIGHT AND BALANCE -
It is the responsibility of the owner and pilot to determine that the airplane remains within the allowable weight vs center of gravity envelope while in flight. For weight and balance data see the Airplane Flight Manual and Weight and Balance Form supplied with each airplane.
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PERFORMANCE

HE PERFORMANCE INFORMATION PRESENTED
in this section is based on measured Flight
T
The performance charts are unfactored and do not
The performance however can be duplicated by fol-
Test Data corrected to ICAO standard day con­ditions and analytically expanded for the various parameters of weights, altitude, temperature, etc.
make any allowance for varying degree of pilot pro­ficiency or mechanical deterioration of the aircra.
lowing the stated procedures in a properly main­tained airplane.
Eects of conditions not considered on the charts must be evaluated by the pilot, such as the eect of so or grass runway surface on takeo and landing performance, or the eect of winds alo on cruise and range performance. En­durance can be greatly aected by improper leaning procedures, and in-flight fuel flow and quantity checks are recommended.
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PERFORMANCE
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PERFORMANCE
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PERFORMANCE
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WEIGHT AND BALANCE

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N ORDER TO ACHIEVE THE PERFORMANCE AND FLYING CHARACTERIS-
tics which are designed into the airplane, it must be flown with the
I
weight and center of gravity (C.G.) positioned within the approved op­erating range (envelope). Although the airplane oers flexibility of load­ing, it cannot be flown with the maximum number of adult passengers, full fuel tanks, and maximum baggage. With the flexibility comes responsibil­ity. The pilot must ensure that the airplane is loaded within the loading envelope before he makes a takeo.
Misloading carries consequences for any aircra. An overloaded airplane will not take o, climb, or cruise as well as a properly loaded one. The heavier the airplane is loaded, the less climb performance it will have.
Center of gravity is a determining factor in flight char­acteristics. If the C.G. is too far forward in any airplane, it may be diicult to rotate for takeo or landing. If the C.G. is too far a, the airplane may rotate prematurely on takeo or tend to pitch up during climb. Longitudinal sta­bility will be reduced. This can lead to inadvertent stalls and even spins, and spin recovery becomes more diicult as the center of gravity moves a of the approved limit.
WEIGHT AND BALANCE LOADING FORM
(example using two 170 lbs passengers, full fuel, and 50lbs of baggage)
Weight
(lbs.) Arm A
Basic Empty
Weight
Front Seats 340 85.5 29,070
Rear Seats* 0 118.1 0
Baggage* 50 142.8 7,140
Fuel (max 48gal) 288 95.0 27,360
Total 2,033 180,208
NOTE: Empty weight includes two gallons of unusable fuel, so the max fuel capacity for weight and balance calculations is 50 – 2 = 48 gallons
1,355 86.08 116,638
Datum
(in.)
Moment
(in-lbs.)
How to calculate the center of gravity:
Total Moment ÷ Total Weight = C.G. (center of gravity) 180,208 ÷ 2,033 = 88.64 C.G. = 88.64
Normal Category Limits: 84.0 - 95.8 Utility Category Limits: 84.0 – 86.5*
*Utility Category Operation – No baggage or rear passengers allowed. Max 1,950 lbs.
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AIRPLANE & SYSTEM DESCRIPTIONS

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HE PA-28-180 CHEROKEE IS A
single-engine, low-wing mono
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plane of all metal construction. It has fourplace seating, two hundred pound baggage capacity, and a 180 horsepower engine.
ENGINE AND PROPELLER
The Cherokee is powered by a Lycoming O-360-A3A, 180 H.P. engine with a starter, 35 ampere 12 volt alternator, voltage regulator, shielded ignition, vacuum pump drive, fuel pump and a dry, automotive type carburetor air filter.
The exhaust system is of the cross-over type to reduce back pressure and im­prove performance. It is made entirely from stainless steel and is equipped with dual mulers. A heater shroud around the mulers is provided to supply heat for both the cabin and carburetor de-icing.
The Sensenich fixed-pitch 76EM8S5-60 propeller is made from a one-piece alloy forging.
-
STRUCTURES
All structures are of aluminum alloy construction and are designed to ultimate load factors well-in excess of normal requirements. All exterior surfaces are primed with etching primer and painted with acrylic enamel.
The wings are attached to each side of the fuselage by inserting the butt ends of the respective main spars into a spar box carry through which is an integral part of the fuselage structure, providing in eect a continuous main spar with splices at each side of the fuselage. There are also fore and a attachments at the rear spar and at an auxiliary front spar.
The wing airfoil section is a laminar flow type, NACA 652-415 with the maxi­mum thickness about 40% a of the leading edge. This permits the main spar carry through structure to be located under the rear seat providing unobstructed cabin floor space ahead of the rear seat.
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AIRPLANE & SYSTEM DESCRIPTIONS
LANDING GEAR
The three landing gears use a Cleveland 600 x 6 wheel, the main wheels being provided with Cleveland single disc hydraulic brake assemblies, No. 30-55. All wheels use 600 x 6 four ply tires with tubes.
The nose gear is steerable through a 30 degree arc by use of the rudder pedals. A spring device is incorpo­rated in the rudder pedal torque tube assembly to aid in rudder centering and to provide rudder trim. The nose gear steering mechanism also incorporates a hydrau­lic shimmy dampener. The oleo struts are of the air-oil type, with normal extension being 3.25 inches for the nose gear and 1.50 inches for the main gear under nor­mal static load (empty weight of airplane plus full fuel and oil).
The standard brake system for the Cherokee con­sists of a hand lever and master cylinder which is locat­ed below and behind the le center of the instrument sub-panel. The brake fluid reservoir is installed on the top le front face of the firewall. The parking brake is incorporated in the master cylinder and is actuated by pulling back on the brake lever, depressing the knob at­tached to the handle and releasing the brake lever. To release the parking brake, pull back on the lever to dis­engage the catch mechanism and allow the handle to swing forward.
Optional toe brakes are available to supplement the standard hand lever and parking brake system.
CONTROL SYSTEMS
Dual controls are provided as standard equipment, with a cable system used between the controls and the sur­faces. The horizontal tail is of the all movable slab type, with an anti-servo tab which also acts as a longitudinal trim tab, actuated by a control on the cabin ceiling. The stabilator provides extra stability and irreconcilability with less size, drag, and weight than conventional tail surfaces. The ailerons are provided with a dierential action which tends to eliminate adverse yaw in turning maneuvers, and also reduces the amount of coordina­tion required in normal turns. The flaps are manually
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operated, balanced for light operating forces and spring loaded to return to the up position. A past-center lock incorporated in the actuating linkage holds the flap when it is in the up position so that it may be used as a step on the right side. The flap will not support a step load except when in the full up position, so it must be completely retracted when used as a step. [Editor’s note: Even though its designed to be stepped on, many Cherokee owners prefer passengers avoid stepping on the flap]. The flaps have three extended positions, 10, 25 and 40 degrees.
FUEL SYSTEM
Fuel is stored in two twenty-five gallon tanks which are secured to the leading edge structure of each wing by screws and nut plates. This allows easy removal for ser­vice or inspection. The standard quantity of fuel is 50 gallons. To obtain 36 gallons of fuel, fill the tanks only to the bottom of the filler neck indicator (tabs), which extends some distance into the tanks.
This system allows the fuel quantity to be varied con­veniently according to the payload. An auxiliary electric fuel pump is provided for use in case of failure of the engine driven pump. The electric pump should be on for all take-os and landings. The fuel strainer, which is equipped with a quick drain, is located on the front lower le corner of the firewall. This strainer should be drained regularly to check for water or sediment accu­mulation. To drain the lines from the tanks, the tank se­lector valve must be switched to each tank in turn, with the electric pump on, and the gascolator drain valve opened. Each tank has an individual quick drain located
at the bottom, inboard, rear corner. Fuel quantity and pressure are indicated on gauges located in the engine gauge cluster on the right side of the instrument panel.
ELECTRICAL SYSTEM
The electrical system includes a 12 volt alternator, bat­tery, voltage regulator and master switch relay. The battery, regulator and relay are mounted in the battery compartment immediately a of the baggage compart­ment. Access for service or inspection is conveniently obtained through a removable panel at lower right cor­ner of the compartment.
Electrical switches and fuses are located on the lower le center of the instrument panel, and the le side of the instrument sub-panel. Standard electrical accessories in­clude: Starter, Electric Fuel pump, Fuel Gauge, Stall Warn­ing Indicator, Cigarette Lighter and Ammeter. Navigation Lights, Anti-Collision Light, Landing Light, Instrument Lighting and the Cabin Dome Light are oered as op­tional accessories. Circuit provisions are made to handle optional communications and navigational equipment.
Installed on the Cherokees is the F.T.P. (full time pow­er) electrical system. Derived from the system are many advantages both in operation and maintenance. The main advantage is, of course, full electrical power output regardless of engine R.P.M. This is a great improvement for radio and electrical equipment operation. Also be­cause of the availability of generator output at all times, the battery will be charging for a greater percentage of use, which will greatly improve cold-morning starting.
Unlike previous generator systems, the ammeter does not indicate battery discharge; rather it displays
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AIRPLANE & SYSTEM DESCRIPTIONS
in amperes the load placed on the alternator. With all electrical equipment o (except the master switch) the ammeter will be indicating the amount of charging cur­rent demanded by the battery. As each item of electri­cal equipment is turned on, the current will increase to a total appearing on the ammeter. This total includes the battery. The maximum continuous load for night flight, with radios on, is about 30 amperes. This 30 am­pere value, plus approximately two amperes for a fully charged battery, will appear continuously under these flight conditions. The amount of current shown on the ammeter will tell immediately whether the alternator system is operating normally, as the amount of current shown should equal the total amount of amperes being drawn by the equipment which is operating. If no out­put is indicated on the ammeter during flight, reduce the electrical load by turning o all unnecessary electri­cal equipment. Check both 5 ampere field breaker and 60 ampere output breaker and reset if open. lf neither circuit breaker is open, turn o the master switch for 30 seconds to reset the overvoltage relay. If ammeter con­tinues to indicate no output, maintain minimum electri­cal load and terminate flight as soon as practical.
HEATING AND VENTILATING SYSTEM
Heat for the cabin interior and the defroster system is provided by a heater mu attached to the exhaust system. The amount of heat desired can be regulated with the controls located on the lower right side of the instrument panel. Fresh air inlets are located in the leading edge of the wing at the intersection of the ta­pered and straight sections. A large adjustable outlet is located on the side of the cabin near the floor at each seat location.
CABIN FEATURES
The instrument panel of the Cherokee is designed to ac­commodate the customary advanced flight instruments and all the normally required power plant instruments. The Artificial Horizon, Directional Gyro and some Turn and Bank instruments are vacuum operated through use of a vacuum pump installed on the engine. Later C Model Cherokees are equipped with electric turn and bank instruments. A natural separation of the flight group and the power group is provided by placing the communications and radio navigational equipment in the center of the panel.
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CENTER STACK AVIONICS SUITE
We have spent much time developing extra modes and functions that you won’t find in any P3D airplane, like independent DME receiver, pilot- programmable COMM channels and NAV OBS mode. For example, you should pay attention to the autopilot. Even though it may look familiar, you need to learn how to operate it properly or you may find you plane going in completely wrong direction.
The avionics suite in your Accu-Sim Piper Cherokee 180 is so complete, the best source for your information is straight from the manufacturer. Below are links to the latest manuals online:
DVOR
http://www.davtron.com/cmsAdmin/uploads/m903_ brochure.pdf
Clock
http://www.adstcoil.com/admin/userfiles/file/manu­als/lc-2/ads_lc2_oper_instruction.pdf
Autopilot:
http://sharepoint.s-tec.com/Documentation/ Shared%20Documents/Pilot%20Operating%20Hand­books%20(POH)/System%20Twenty_Thirty_%20Thir­ty%20ALT.pdf
ADF, DME:
https://dealer.bendixking.com/servlet/com.honeywell. aes.utility.PDFDownLoadServlet?FileName=/TechPubs/ repository/006-18110-0000_5.pdf
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EMERGENCY PROCEDURES

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HIS SECTION CONTAINS PROCEDURES THAT ARE
recommended if an emergency condition should
T
occur during ground operation, takeo, or in flight.
These procedures are suggested as the best course of ac-
tion for coping with the particular condition described, but are not a substitute for sound judgment and com­mon sense. Since emergencies rarely happen in modern aircra, their occurrence is usually unexpected, and the best corrective action may not always be obvious. Pi­lots should familiarize themselves with the procedures given in this section and be prepared to take appropri­ate action should an emergency arise.
Most basic emergency procedures, such as power o landings, are a normal part of pilot training. Although these emergencies are discussed here, this information is not intended to replace such training, but only to provide a source of reference and review, and to provide information on procedures that are not the same for all aircra. It is suggested that the pilot review standard emergency procedures periodically to remain proficient in them.
ENGINE POWER LOSS DURING TAKEOFF
1. If suicient runaway remains for a normal landing, land straight ahead.
2. If insuicient runaway remains: a. Maintain safe airspeed b. Make shallow turns to avoid obstructions c. Flaps as situation requires
3. If suicient altitude to attempt a restart: a. Maintain safe airspeed b. Fuel selector — tank containing fuel c. Electric fuel pump — check ON d. Mixture — check RICH e. Carburetor heat — ON
f. Primer — locked
4. If still no power, plan power o landing
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ENGINE POWER LOSS IN FLIGHT
1. Fuel selector — tank containing fuel
2. Electric fuel pump — ON
3. Mixture — check RICH
4. Carburetor heat — ON
5. Engine gauges — check for indication
of cause of pwr loss
6. Primer — check locked
7. If no fuel pressure is indicated,
check tank selector position is on a tank containing fuel.
8. When power is restored: a. Carburetor heat — OFF b. Electric fuel pump — OFF
9. If power is not restored, prepare
power o landing.
10. Trim for 76 KIAS
POWER OFF LANDING
1. Locate suitable field.
2. Establish spiral pattern
3. 1000 . above field at downwind
position for normal landing approach.
4. When field can easily be reached, slow to 66 KIAS for shortest landing.
5. Touchdowns should normally be made at lowest possible airspeed with full flaps.
6. When committed to landing: a. IgnitionOFF b. Master switchOFF c. Fuel selectorOFF d. Mixtureidle cut-o e. Seat belt and harnesstight
FIRE IN FLIGHT
1. Source of fire — check
2. Electrical fire (smoke in cabin): a. Master switch — OFF b. Vents — open c. Cabin heat — OFF d. Land as soon as practicable.
3. Engine fire: a. Fuel selector — OFF b. Throttle — Closed c. Mixture — idle cut-o d. Electric fuel pump — check OFF e. Heater and defroster — OFF
f. Proceed with power o
landing procedure.
HIGH OIL TEMPERATURE
Land at nearest airport and investigate the problem.
Prepare for a power o landing.
LOSS OF OIL PRESSURE
Land as soon as possible and investigate cause.
Prepare for power o landing.
LOSS OF FUEL PRESSURE
1. Electric fuel pumpON
2. Fuel selectorcheck on full tank
3. Land as soon as possible as. Low fuel
pressure may indicate a fuel leak.
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ALTERNATOR FAILURE
CARBURETOR ICING
1. Verify failure
2. Reduce electrical load as much as possible.
3. Alternator circuit breakerscheck
4. Alt switch — OFF 1 second then on
5. If no output: a. Alt switch — OFF b. Reduce electrical load and
land as practical.
SPIN RECOVERY
1. Throttle — idle
2. Ailerons — neutral
3. Rudder — full opposite to
direction of rotation
4. Control wheel — full forward
5. Rudder — neutral when rotation stops
6. Control wheel — smoothly
regain level flight altitude
1. Carburetor Heat — ON
2. Mixture — max. smoothness
ENGINE ROUGHNESS
1. Carburetor heat — ON
2. If roughness continues aer one min:
3. Carburetor heat — OFF
4. Mixture — max smoothness
5. Electric fuel pump — ON
6. Fuel selector — switch tanks
7. Engine gauges — check
8. Magneto switch — ”L”&“R” then BOTH
9. If operation is satisfactory on either one,
continue on that magneto at reduced power and full “RICH” mixture to first airport. Prepare for power o landing
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EMERGENCY PROCEDURES EXPLAINED

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HE FOLLOWING PARAGRAPHS ARE PRESENTED
to supply additional information for the purpose
T
of providing the pilot with a more complete un derstanding of the recommended course of action and probable cause of an emergency situation.
ENGINE POWER LOSS DURING TAKEOFF
The proper action to be taken if loss of power occurs during takeo will depend on the circumstances of the particular situation.
If suicient runway remains to complete a normal
landing, land straight ahead.
If insuicient runway remains, maintain a safe air-
speed and make only a shallow turn if necessary to
avoid obstructions. Use of flaps depends on the cir­cumstances. Normally, flaps should be fully extended for touchdown.
If suicient altitude has been gained to attempt a restart, maintain a safe airspeed and switch the fuel selector to another tank containing fuel. Check the electric fuel pump to ensure that it is “ON” and that the mixture is “RICH.” The carburetor heat should be “ON” and the primer checked to ensure that it is locked.
If engine failure was caused by fuel exhaustion, pow­er will not be regained aer switching fuel tanks until the empty fuel lines are filled. This may require up to ten seconds.
If power is not regained, proceed with the Power O Landing procedure.
indication of the cause of power loss. Check the engine gauges for an indication of the cause of the power loss. Check to ensure the primer is locked. If no fuel pressure is indicated, check the tank selector position to be sure it is on a tank containing fuel.
When power is restored move the carburetor heat to the “OFF” position and turn “OFF” the electric fuel pump. If the preceding steps do not restore power, pre­pare for an emergency landing.
If time permits, turn the ignition switch to “L” then to “R” then back to “BOTH.” Move the throttle and
mixture control levers to dierent settings. This may restore power if the problem is too rich or too lean a mixture or if there is a partial fuel system restriction. Try other fuel tanks. Water in the fuel could take some time to be used up, and allowing the engine to windmill may restore power. If power is due to water, fuel pressure in­dications will be normal.
If engine failure was caused by fuel exhaustion pow­er will not be restored aer switching fuel tanks until the empty fuel lines are filled. This may require up to ten seconds. If power is not regained, proceed with the Power O Landing procedure (refer to the emergency check list and paragraph 3.13).
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ENGINE POWER LOSS IN FLIGHT
Complete engine power loss is usually caused by fuel flow interruption and power will be restored shortly aer fuel flow is restored. If power loss occurs at a low altitude, the first step is to prepare for an emer­gency landing. An airspeed of at least 76 KIAS should be maintained.
If altitude permits, switch the fuel selector to anoth­er tank containing fuel and turn the electric fuel pump “ON.” Move the mixture control to “RICH” and the car­buretor heat to “ON.” Check the engine gauges for an
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POWER OFF LANDING
If loss of power occurs at altitude, trim the aircra for best gliding angle 76 KIAS (if equipped, Air Cond. O) and look for a suitable field. If measures taken to restore power are not eective, and if time permits, check your charts for airports in the immediate vicinity: it may be possible to land at one if you have suicient altitude.
Real word tip: If possible, notify the FAA by radio of your diiculty and intentions. If another pilot or passen­ger is aboard, let him help.
When you have located a suitable field, establish a
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EMERGENCY PROCEDURES EXPLAINED
spiral pattern around this field. Try to be at 1,000 feet above the field at the downwind position, to make a normal landing approach. When the field can easily be reached, slow to 66 KIAS with flaps down for the short­est landing. Excess altitude may be lost by widening your pattern, using flaps or slipping, or a combination of these.
Touchdown should normally be made at the lowest possible airspeed. When committed to a landing, close the throttle control and shut “OFF” the master and igni­tion switches. Flaps may be used as desired. Turn the fuel selector valve to “OFF” and move the mixture to idle cut-o. The seat belts and shoulder harness (if installed) should be tightened. Touchdown should be normally made at the lowest possible airspeed.
FIRE IN FLIGHT
The presence of fire is noted through smoke, smell, and heat in the cabin. It is essential that the source of the fire be promptly identified through instrument readings, character of the smoke, or other indications since the action to be taken diers somewhat in each case. Check for the source of the fire first.
If an electrical fire is indicated (smoke in the cabin), the master switch should be turned “OFF.” The cabin vents should be opened and the cabin heat turned “OFF.” A landing should be made as soon as possible.
If an engine fire is present, switch the fuel selector to “OFF” and close the throttle. The mixture should be at idle cut-o. Turn the electric fuel pump “OFF.” In all cases, the heater and defroster should be “OFF.” If radio communication is not required, select master switch “OFF.” Proceed with power o landing procedure.
NOTE: The possibility of an engine fire in flight is extremely remote. The procedure given is general and pilot judg ment should be the determining factor for action in such an emergency.
LOSS OF OIL PRESSURE
Loss of oil pressure may be either partial or complete. A partial loss of oil pressure usually indicates a malfunc­tion in the oil pressure regulating system, and a landing should be made as soon as possible to investigate the cause and prevent engine damage.
A complete loss of oil pressure indication may signify oil exhaustion or may be the result of a faulty gauge. In either case, proceed toward the nearest airport, and be prepared for a forced landing. If the problem is not a pres­sure gauge malfunction, the engine may stop suddenly. Maintain altitude until such time as a dead stick landing can be accomplished. Don’t change power settings un­necessarily, as this may hasten complete power loss.
Depending on the circumstances, it may be advisable to make an o airport landing while power is still avail­able, particularly if other indications of actual oil pres­sure loss, such as sudden increases in temperatures, or oil smoke, are apparent, and an airport is not close.
If engine stoppage occurs, proceed with Power O Landing.
LOSS OF FUEL PRESSURE
If loss of fuel pressure occurs, turn “ON” the electric fuel pump and check that the fuel selector is on a full tank. If the problem is not an empty tank, land as soon as practical and have the engine-driven fuel pump and fuel system checked.
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HIGH OIL TEMPERATURE
An abnormally high oil temperature indication may be caused by a low oil level, an obstruction in the oil cooler, damaged or improper bale seals, a defective gauge, or other causes. Land as soon as practical at an appropri­ate airport and have the cause investigated.
A steady, rapid rise in oil temperature is a sign of trouble. Land at the nearest airport and let a mechanic investigate the problem. Watch the oil pressure gauge for an accompanying loss of pressure.
ALTERNATOR FAILURE
Loss of alternator output is detected through zero read­ing on the ammeter. Before executing the following pro­cedure, ensure that the reading is zero and not merely low by actuating an electrically powered device, such as the landing light. If no increase in the ammeter reading is noted, alternator failure can be assumed. The electri­cal load should be reduced as much has possible. Check the alternator circuit breakers for a popped circuit.
The next step is to attempt to reset the overvoltage relay. This is accomplished by moving the “ALT” switch to “OFF” for one second and then to “ON.” If the trou­ble was caused by a momentary overvoltage condition (16.5 volts and up) this procedure should return the am­meter to a normal reading. If the ammeter continues to indicate (0) output, or if the alternator will not remain reset, turn o the “ALT” switch, maintain minimum elec­trical load and land as soon as practical. All electrical load is being supplied by the battery.
SPIN RECOVERY
Intentional spins are prohibited in this airplane. If a spin is inadvertently entered, immediately move the throttle to idle and the ailerons to neutral.
Full rudder should then be applied opposite to the direction of rotation followed by control wheel full forward. When the rotation stops, neutralize the rud­der and ease back on the control wheel as required to smoothly regain a level flight attitude.
CARBURETOR ICING
Under certain moist atmospheric conditions at tem­peratures of -5 to 20 degrees C, it is possible for ice to form in the induction system, even in summer weather. This is due to the high air velocity through the carbure­tor venturi and the absorption of heat from this air by vaporization of the fuel.
To avoid this, carburetor preheat is provided to re­place the heat lost by vaporization. Carburetor heat should be full on when carburetor ice is encountered. Adjust mixture for maximum smoothness.
ENGINE ROUGHNESS
Engine roughness is usually due to carburetor icing which is indicated by a drop in RPM, and may be accompanied by a slight loss of airspeed or altitude. If too much ice is allowed to accumulate, restoration of full power may not be possible; therefore, prompt action is required.
Turn carburetor heat on. RPM will decrease slightly and roughness will increase. Wait for a decrease in en­gine roughness or an increase in RPM, indicating ice removal. If no change in approximately one minute, re­turn the carburetor heat to “OFF.”
If the engine is still rough, adjust the mixture for maximum smoothness. The engine will run rough if too rich or too lean. The electric fuel pump should be switched to “ON” and the fuel selector switched to the other tank to see if fuel contamination is the problem. Check the engine gauges for abnormal readings. If any gauge readings are abnormal, proceed accordingly. Move the magneto switch to “L” then to “R,” then back the “BOTH.” If operation is satisfactory on either mag­neto, proceed on that magneto at reduced power, with mixture full “RICH,” to a landing at the first available air­port. If roughness persists, prepare for a precautionary landing at pilot’s discretion.
NOTE: Partial carburetor heat may be worse than no heat at all, since it may melt part of the ice, which will refreeze in the intake system. When using carburetor heat, therefore, always use full heat, and when ice is removed return the control to the full cold position.
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AIRPLANE HANDLING, SERVICE & MAINTENANCE

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HIS SECTION CONTAINS FACTORY RECOMMENDED
procedures for proper ground handling and rou-
T
tine care and servicing of your airplane. It also identifies certain inspection and maintenance require­ments which must be followed if your airplane is to re­tain that new plane performance and dependability. It is wise to follow a planned schedule of lubrication and preventive maintenance based on climatic and flying conditions encountered in your locality.
FUEL CONTAMINATION
Fuel contamination is usually the result of foreign material present in the fuel sys­tem, and may consist of water, rust, sand, dirt, microbes or bacterial growth. In ad­dition, additives that are not compatible with fuel or fuel system components can cause the fuel to become contaminated. Before each flight and aer each refuel­ing, use a clear sampler cup and drain at least a cupful of fuel from each fuel tank drain location and from the fuel strainer quick drain valve to determine if con­taminants are present, and to ensure the airplane has been fueled with the proper grade of fuel. If contamination is detect­ed, drain all fuel drain points including the fuel reservoir and fuel selector quick drain valves and then gently rock the wings and lower the tail to the ground to move any additional contaminants to the sampling points. Take repeated samples from all fuel drain points until all con­tamination has been removed. If, aer repeated sampling, evidence of contami­nation still exists, the airplane should not be flown. Tanks should be drained and
system purged by qualified maintenance personnel. All evidence of contamination must be removed before further flight. If the airplane has been serviced with the improper fuel grade, defuel completely and refuel with the correct grade. Do not fly the airplane with contaminated or unapproved fuel. In addition, Owners/ Operators who are not acquainted with a particular fixed base operator should be assured that the fuel supply has been checked for contamination and is proper­ly filtered before allowing the airplane to be serviced. Fuel tanks should be kept full between flights, provided weight and bal­ance considerations will permit, to reduce the possibility of water condensing on the walls of partially filled tanks. To further reduce the possibility of contaminated fuel, routine maintenance of the fuel sys­tem should be performed in accordance with the airplane Maintenance Manual. Only the proper fuel, as recommended in this handbook, should be used, and fuel additives should not be used unless ap­proved by Cessna and the Federal Avia­tion Administration.
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AIRPLANE HANDLING, SERVICE & MAINTENANCE
2D PANELS
The 2D panels are there to provide the extra functional­ity needed when there is so much additional informa­tion available to you, the pilot.
Each 2D panel is accessed by the key-press combina-
tion in parentheses aer the 2D panel title.
Pilot’s Notes (Shi 2)
▶ Outside Temp: is the ambient tem-
perature outside the aircraft.
▶ Watch Engine Temps: this warning will display
if your engine temperature is nearing danger limits. Corrective action should be carried out immediately if this warning appears.
▶ Cabin Temperature: displays how comfort-
able the temperature of the cabin feels.
▶ Ground Speed: this is your speed in relation
to the ground in miles/hour and knots.
▶ Endurance: this figure tells you approximately
how long you could remain in powered flight before running out of fuel. This figure will update throughout your flight, and as such you should take into account that during a climb phase, the endurance will be less than once the aircraft is settled in a cruise configuration.
▶ Range: given in statute (sm) and nautical miles
(nm), this figure will give you an approximation of your maximum range under current fuel con­sumption and airspeed conditions. Again, this fig­ure will change depending on your flight phase.
▶ Fuel Economy: is the current fuel burn rate
given in gallons/hour (gph), miles/gallon (mpg) and nautical miles/gallon (nmpg).
▶ Power Settings: this represents your clip-
board, showing you important informa­tion for the correct settings for take off, climb and cruise configurations.
▶ Notes: these are a set of pages (accessed
by the small arrow to the right of the page number) that include information such as actions to be carried out when first en­tering the cabin, to landing checks.
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Controls (Shi 3)
Initially designed to provide a means to perform various in cockpit actions whilst viewing the aircra from an ex­ternal viewpoint, this control panel now provides quick access to a number of dierent commands.
From this panel, you can:
▶ Remove the pilot figure from the external
view (only available whilst the engine is not running). Note the visual change in the air­craft balance when you remove the pilot.
▶ Control electrical systems such as
the generator or magnetos.
▶ Toggle aircraft lighting, both in-
ternal and external.
▶ Change the GPS system installed in your air-
craft, from a bracket mounted handheld unit, to panel mounted units, or no GPS installed at all.
▶ Set whether you want the aircraft to already be
in a Cold and Dark state when you first enter it.
▶ Have your aircraft switch to a “Used” state,
where some aircraft components will im­mediately show signs of wear. Check your maintenance hangar before you go flying, so that you’re aware of the systems and compo­nents that you’ll need to keep an eye on.
▶ Turn Accusim damage on and off.
Payload and Fuel Manager (Shi 4)
The payload and fuel manager not only gives you an overview of your current payload, fuel and oil quantities, it is also an interactive loading screen, where you can:
▶ Add and remove passengers and baggage. ▶ Increase or decrease pilot, pas-
senger and baggage weights.
▶ Add or remove oil in the reservoir,
and change the oil viscosity de-
pending on seasonal changes. ▶ Add or remove fuel from the wing tanks. ▶ Change between viewing weights and
measures in imperial or metric format. ▶ View, at a glance, total aircraft weight,
payload weight, and total fuel quantities.
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AIRPLANE HANDLING, SERVICE & MAINTENANCE
Pilot’s Map (Shi 5)
The pilot’s map gives full and easy access to in­formation that may be found on real maps, and allows this information to be accessed from the cockpit, as opposed to using the default map via the drop-down menus.
The accompanying panel to the map allows you to select what information you want to have displayed on the map, from a compass rose to low altitude airways.
Also note that some of the button selections have an increasing amount of information pre­sented with each subsequent button press.
For example, the APT (Airport) button will show the following information:
APT 1: Airport ID.  APT 2: Airport name.  APT 3: Airport elevation.  APT 4: Airport radio frequencies.
Quick RAdios (Shi 6)
This small popup panel pro­vides input for your virtual cockpit radios but in a sim­plified and easy to use man­ner. This popup features all the amenities of the actual radios but in a singular unit which allows you to control your communication, navi­gation, ADF and transponder radios from a single source.
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Maintenance Hangar (Shi 7)
The maintenance hangar is where you can review the current state of your aircra and its major systems. It is one of the core elements to visualizing Accusim at work.
With the invaluable assistance of your local aircra maintenance engineer/technician, a.k.a “grease mon key”, you will be able to see a full and in-depth report stat­ing the following:
▶ A summary of your airframe, en-
gine and propeller installed.
▶ Total airframe hours, and engine hours
since the last major overhaul.
▶ General condition of the engine. ▶ Important notes provided by the ground crew.
From the maintenance hangar, you can also carry out a complete overhaul, by clicking the COMPLETE OVERHAUL button in the bottom right corner. This will overhaul the engine and replace any parts that are showing signs of wear or damage, with new or re­conditioned parts.
In order to fix any issues the mechanic has flagged up, we need to inspect the engine in greater detail. By le clicking the “CHECK ENGINE” text on the engine cov­er, it will open the following window.
COLOUR CODES:
GREEN: OK
YELLOW: WATCH
RED: MUST FIX OR REPLACE
Compression Test
At the lower right hand corner is a “COMPRESSION TEST” button, which will tell your mechanic to run a high pres
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sure dierential compression test on the engine cylinders.
This is done by compressed air being applied
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through a regulator gauge to the tester in the cylinder. The gauge would show the total pressure being applied to the cylinder.
The compressed air would then pass through a calibrat­ed restrictor and to the cylinder pressure gauge. This gauge would show the actual air pressure within the cylinder.
Any dierence in pressure between the two gauges would indicate a leak of air past the engine compo­nents, whether that is the valves, piston rings, or even a crack in the cylinder wall itself.
The readings that your mechanic presents to you in the “Compression Test Results” in the notes section, will be annotated with the actual amount of pressure read in the cylinder over the actual pressure that was applied to the cylinder through the regulator.
Low compression on a cylinder isn’t nec essarily a ter­rible thing, because as the en gine picks up in speed, the worn cylinder becomes productive. It is mostly noticed at lower R.P.M.’s where the cylinder may have trouble firing, and also a marked increase in oil consumption may also occur (sometimes with an accompanying blue smoke out of that cylinder during flight).
However, note that this is a reading of the general condition of the cylinders, and lower condition does bring additional risks of failure, or even engine fires.
Heavy wear or a component failure will be shown in red, and these components must be replaced.
We can choose to continue flying with the worn compo
­nents, but extra care should be used and a close eye kept on those systems/components.
Any component with a yellow
highlight is worn, but not unser
­viceable, so do not have to be replaced.
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AIRPLANE HANDLING, SERVICE & MAINTENANCE
Pre-Flight Inspection (Shi 8)
The Pre-Flight Inspection is another advance­ment in bringing real life standard operating pro­cedures into P3D.
The inspection system is done in such a way as to emulate making your walkaround inspec­tion prior to flight.
There are 19 separate check sheets which are accessed by clicking the arrows in the bottom right corner of the aircra top-down view window.
As you select the next check sheet, you will au­tomatically be moved to the relevant view around the aircra.
It’s not just a case of clicking the next check sheet over and over again however, as there are actions to be carried out and visual checks to be made in order to complete the pre-flight cor rectly. If you miss something, maybe the landing light lens cover on the leading edge is smashed, expect to be notified by your mechanic in the Maintenance Hangar, as his sharp eye will pick up anything you miss.
The checklist itself shows an overview of the aircra, with your walkaround route in black, and dots to highlight the areas where subse quent checks will be carried out.
The check list starts with actions to be carried out in the cockpit, prior to your walkaround.
Ensure that the checklist is carried out correct­ly, as checks and actions missed here, will prevent you from carrying out the proper checks during your walkaround.
The first of the external checks covers the tail area. The checklist now has an additional bottom section in which specific actions can be carried out, or additional views can be accessed as a refer­ence to what to look out for.
By le clicking on an action button, it will either perform an action, i.e. remove the tail tie down, or it will bring up a reference picture. In the example below, we’re looking at the elevator hinges.
As part of the walkaround, checking the fuel tank sump quick drain valves is an extremely im­portant check. If water enters the engine, expect a brief interlude of coughing and spluttering, quick­ly followed by the sound of silence.
The oil dipstick is not only essential in gaug­ing the total oil quantity, but also the condition of the oil. As you put hours on your engine, expect the oil to become darker due to suspended par­ticulates that are too fine to be trapped by the fil­ter. The oil also goes through chemical changes, which over time means that the oil isn’t as capa­ble of protecting your engine as it was when new.
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