3M 800ab User Manual

Download

Instructions and Parts List

Important Safety

Information

™

3M-Matic

800ab Type 40800 Adjustable Case Sealer

with

™

AccuGlide 3

BEFORE INSTALLING

OR OPERATING THIS

EQUIPMENT

Read, understand, and

follow all safety and

operating instructions.

Spare Parts

It is recommended you

Taping Heads

Serial No. For reference, record machine serial number here.

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06 St. Paul, MN 55144-1000

immediately order the

spare parts listed in the

"Spare Parts/Service

Information" section.

These parts are expected

to wear through normal

use, and should be kept

on hand to minimize

production delays.

"3M-Matic"and "AccuGlide" are Trademarks of, 3M St. Paul, MN 55144-1000 Printed in U.S.A.

This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installation, operation, adjustments, maintenance, troubleshooting, repair work and servicing plus parts list of the

3M-Matic

800ab-NA Adjustable case sealer.

3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06 St. Paul, MN 55144-1000

Edition December 2010

The manufacturer reserves the right to change the product at any time without notice.

800ab-NA

2010 December

Replacement Parts and Service Information

To Our Customers:

This is the 3M-Matic™/AccuGlide™/Scotch

equipment you ordered. It has been set up and tested in the factory with Scotch® tapes. If technical assistance or replacement parts are needed, call or fax the appropriate number listed below.

Included with each machine is an Instructions and Parts List manual.

Technical Assistance / Replacement Parts and Additional Manuals:

Contact your local service provider. Provide the customer support coordinator with the model/machine name, machine type, and serial number that are located on the identif cation plate (For example: Model 800ab - Type 40800 - Serial Number 13282).

Identif cation Plate

Minimum billing on parts orders will be $25.00. Replacement part prices available on request.

$10.00 restocking charge per invoice on returned parts

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06 St. Paul, MN 55144-1000

3M-Matic™, AccuGlide™ and Scotch™ are Trademarks of 3M St. Paul, MN 55144-1000 Printed in U.S.A.

THIS PAGE IS BLANK

Replacement Parts And Service Information

To Our Customers:

This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up

and tested in the factory with Scotch® tapes. If any problems occur when operating this equipment and

you desire a service call or phone consultation, call, write, or fax the appropriate number listed below.

Included with each machine is an Instructions and Parts List manual.

SERVICE, REPLACEMENT PARTS, AND ADDITIONAL MANUALS

AVAILABLE DIRECT FROM:

Order parts by part number, part description, and quantity required. Also, when ordering parts

or additional manuals, include model/machine name, machine type, and serial number that are

located on the identiﬁ cation plate.

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06 St. Paul, MN 55144-1000

3M-Matic™, AccuGlide™ and Scotch™ are Trademarks of 3M, St. Paul, MN 55144-1000 Printed in U.S.A.

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TABLE OF CONTENTS - MANUAL 1: 800ab Adjustable Case Sealer

(For Taping Head Information - See MANUAL 2: AccuGlide™ 3 Taping Heads - 2 inch)

800ab Adjustable Case Sealer Page

Cover Page

Replacement Parts and Service Information ........................................................................ i - ii

Table of Contents ................................................................................................................. iii - v

Acronyms and Abbreviations ................................................................................................ vi

1. Introduction

1.1 Manufacturing Speciﬁ cations / Description / Intended Use

1.2 How to Read and Use the Manual ............................................................................... 2

1.2.1 Importance of the Manual .................................................................................. 2

1.2.2 Manual Maintenance ......................................................................................... 2

1.2.3 Consulting the Manual ........................................................................................ 2

1.2.4 How to Update the Manual in Case of Modiﬁ cations ........................................... 2

2. General Information

2.1 Identiﬁ cation Data ......................................................................................................... 3

2.2 After-Sale Service ......................................................................................................... 3

2.3 Warranty / Contents ...................................................................................................... 4

3. Safety

3.1 General Safety Information ........................................................................................... 5

3.2 Signal Words Explanation ............................................................................................. 5

3.3 Table of Warnings .......................................................................................................... 6 - 7

3.4 Operator’s Qualiﬁ cations Deﬁ nition .............................................................................. 8

3.5 Number of Operators .................................................................................................... 8

3.6 Safe Use of the Machine Instructions ........................................................................... 8

3.7 Residual Hazards .......................................................................................................... 8

3.8 Prevent Other Hazards - Recommendations and Measures ........................................ 8

3.9 Personal Safety Measures ........................................................................................... 8

3.10 Incorrect / Predictable Actions Not Allowed .................................................................. 8

3.11 Operator's Required Skill Levels .................................................................................. 9

3.12 Component Locations .................................................................................................. 10

3.13 Table of Warnings and Replacement Labels ................................................................ 11

......................................... 1 - 2

4. Technical Specif cations

4.1 Power Requirements .................................................................................................... 12

4.2 Operating Rate

4.3 Operating Conditions .................................................................................................... 12

4.4 Tape .............................................................................................................................. 12

4.5 Tape Width .................................................................................................................... 12

4.6 Tape Roll Diameter ....................................................................................................... 13

4.7 Tape Application Leg Length - Standard .......................................................................13

Tape Application Leg Length - Optional

4.8 Box Board ..................................................................................................................... 13

4.9 Box Weight and Size Capacities ................................................................................... 13

4.10 Machine Noise Levels ................................................................................................... 14

4.11 Machine Dimensions ..................................................................................................... 14

4.12 Set-Up Recommendations ............................................................................................ 14

800ab-NA

............................................................................................................. 12

iii

2010 December

THIS PAGE IS BLANK

TABLE OF CONTENTS (continued)

5. Shipment, Handling, and Storage

5.1 Packed Machine Shipment and Handling ........................................................................... 15

5.2 Overseas Shipment Packaging (Optional) .......................................................................... 15

5.3 Handling and Transportation of Uncrated Machine ............................................................. 15

5.4 Machine Storage ................................................................................................................. 15

6. Unpacking

6.1 Uncrating ............................................................................................................................. 16

6.2 Packaging Materials Disposal ............................................................................................. 16

7. Installation

7.1 Operating Conditions .......................................................................................................... 17

7.2 Space Requirements for Machine Operation and Maintenance ......................................... 17

7.3 Tool Kit Supplied with the Machine ..................................................................................... 17

7.4 Machine Positioning / Machine Set-Up ................................................................................ 17

7.5 Plastic Ties Removal ........................................................................................................... 18

7.6 Assembly Completion .......................................................................................................... 18

7.7 Taping Heads Completion ................................................................................................... 19

7.8 Outboard Tape Roll Holder ................................................................................................. 19

7.9 Preliminary Electric Inspection ............................................................................................ 19

7.10 Main Power Machine Connection and Inspection .............................................................. 19

7.11 Phases Inspection ............................................................................................................... 19

8. Theory of Operation

8.1 Working Cycle Description .................................................................................................. 20

8.2 Running Mode Deﬁ nition ..................................................................................................... 20

8.3.1 Normal Stop Procedure .............................................................................................20

8.3.2 Emergency Stop ....................................................................................................... 20

9. Controls

9.1 Box Width Adjusting Knobs ................................................................................................. 21

9.2 Start / Stop Main Switch........................................................................................................ 21

9.3 Emergency Stop Button (Latching) ...................................................................................... 21

10. Safety devices

10.1 Blade Guards ..................................................................................................................... 22

10.2 Emergency Stop Button ..................................................................................................... 22

10.3 Electric System / Circuit Breaker ......................................................................................... 22

11. Set-Up and Adjustments

11.1 Box Width Adjustment ........................................................................................................ 23

11.2

11.3 Top Flap Compression Roller Adjustment .......................................................................... 23

11.4 Changing the Tape Leg Length .......................................................................................... 23

11.5 Run Boxes to Check Adjustment ........................................................................................ 23

Box Height Adjustment ....................................................................................................... 23

800ab-NA

2010 December

THIS PAGE IS BLANK

TABLE OF CONTENTS (continued)

12. Operation

12.1 Operator’s Correct Working Position .............................................................................. 24

12.2 Starting the Machine ....................................................................................................... 24

12.3 Starting Production ......................................................................................................... 24

12.4 Tape Replacement .......................................................................................................... 24

12.5 Box Size Adjustment ....................................................................................................... 24

12.6 Cleaning ......................................................................................................................... 24

12.7 Table of Adjustments ...................................................................................................... 24

12.8 Safety Devices Inspection .............................................................................................. 24

12.9 Trouble Shooting ............................................................................................................ 25

13. Maintenance

13.1 Safety Measures (see section 3) .................................................................................... 27

13.2 Tools and Spare Parts Supplied with Machine ............................................................... 27

13.3 Maintenance Operations - Recommended Inspections and Frequency .......................... 27

13.4 Inspections to be Performed Before and After Every Maintenance Operation ................ 27

13.5 Safety Features (Inspection Efﬁ ciency) .......................................................................... 27

13.6 Machine Cleaning ........................................................................................................... 27

13.7 Cutter Blade Cleaning .................................................................................................... 27

13.8 Drive Belt Replacement .................................................................................................. 28 - 29

13.9 Drive Pulley Ring ............................................................................................................ 29

13.10 Drive Belt Tension ........................................................................................................... 30

13.11. Special Set-Up Procedures ............................................................................................ 31 - 34

13.11.1 Taping Heads ..................................................................................................... 31

13.11.2 Drive Belt Assembly Height ............................................................................... 32

13.11.3 Chain Removal .................................................................................................. 33

13.12 Maintenance Work Log ................................................................................................... 35

14. Additional Instructions

14.1 Machine Disposal Information ........................................................................................

14.2 Fire emergency ...............................................................................................................

15. Enclosures and Special Information

15.1 Statement of Conformity ................................................................................................. 37

15.2 Hazardous Substances Emission ................................................................................... 37

16. Technical Documentation and Information

16.1 Electric Diagrams ........................................................................................................... 39

16.2 Spare Parts / Ordering / Options and Accessories .......................................................... 40 - 41

Drawings and Parts Lists ....................................................................................................... 43 - End of Manual

TAPING HEAD INFORMATION MANUAL 2: AccuGlide™ 3 Taping Heads - 2 inch (See MANUAL 2 for Table of Contents)

37 37

800ab-NA

2010 December

ABBREVIATIONS AND ACRONYMS

LIST OF ABBREVIATIONS, ACRONYMS

3M-Matic - Trademark of 3M St. Paul, MN 55144- 1000

AccuGlide - Trademark of 3M St. Paul, MN 55144-1000

Scotch - Trademark of 3M St. Paul, MN 55144-1000

Drw. - drawing

Ex. - for example

Fig. - exploded view ﬁ gure no. (spare parts)

Figure - Illustration

Max. - maximum

Min. - minimum

Nr. - number

N/A - not applicable

OFF - machine not operating

ON - machine operating

PLC - Programmable Logic Control

PP - Polypropylene

PTFE - Polytetraﬂ ourethelene

PU/PU Foam - Polyurethane Foam

PVC - Poly-vinyl chloride

W - Width

H - Height

L - Length

800ab-NA

2010 December

1-INTRODUCTION

1.1 Manufacturing Specif cations / Description / Intended Use

The 3M-MaticTM 800ab Adjustable Case Sealer with AccuGlideTM 3 Taping Heads is designed to apply a “C” clip of Scotch® pressure-sensitive ﬁ lm box sealing tape to the bottom center seam of regular slotted containers. The 800ab is manually adjustable to a wide range of box sizes (see "Speciﬁ cations Section – Box Weight and Size Capacities").

3M-Matic

800ab Adjustable Case Sealer, Type 40800

Note – Shown above is the lower tape supply roll and bracket assembly in the alternate location.

800ab-NA

2010 December

1-INTRODUCTION (continued)

1.1 Manufacturing Specif cations / Description / Intended Use (continued)

The 3M-MaticTM case sealing machines have been designed and manufactured in compliance with the legal requirements at the date of inception.

1.2 How to Read and Use the Instruction Manual

This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installation, operation, set-up and adjustments, technical and manufacturing speciﬁ cations, mainte- nance, troubleshooting, repair work and servicing, electric diagrams, warranty information, disposal (ELV), a deﬁ nition of symbols, plus a parts list of the 3M-MaticTM 800ab Adjustable case sealer 3M Industrial Adhesives and Tapes Division 3M Center, Bldg. 220-5E-06 St. Paul, MN 55144-1000 (USA) Edition December 2010 Copyright 3M 2010 All rights reserved. .The manufacturer reserves the right to change the product at any time without notice Publication © 3M 2010 44-0009-2082-5.

1.2.2 Manual Maintenance

Keep the manual in a clean and dry place near the machine. Do not remove, tear, or rewrite parts of the manual for any reason. Use the manual without damaging it. In case the manual has been lost or damaged, ask your after sale service for a new copy.

1.2.3 Consulting the Manual

The manual is composed of:

- Pages which identify the document and the machine

- Index of the subjects

- Instructions and notes on the machine

- Enclosures, drawings and diagrams

- Spare parts (last section)

All pages and diagrams are numbered. The spare parts lists are identiﬁ ed by the ﬁ gure identiﬁ cation number. All the notes on safety measures or possible dangers are identiﬁ ed by the symbol:

1.2.1 Importance of the Manual

The manual is an important part of the machine; all information contained herein is intended to enable the equipment to be maintained in perfect condition and operated safely. Ensure that the manual is available to all operators of this equipment and is kept up to date with all subsequent amendments. Should the equipment be sold or disposed of, please ensure that the manual is passed on. Electrical and pneumatic diagrams are included in the manual. Equipment using PLC controls and/or electronic components will include relevant schematics or programs in the enclosure and in addition, the relevant documentation will be delivered separately.

1.2.4 How to Update the Manual in Case of Modi f cations to the Machine

Modiﬁ cations to the machine are subject to manu- facturer’s internal procedures. The user receives a complete and up-to-date copy of the manual together with the machine. Afterwards the user may receive pages or parts of the manual which contain amendments or improvements made after its ﬁ rst publication. The user must use them to update this manual.

800ab-NA

2010 December

2-GENERAL INFORMATION

2.1 Data Identifying Manufacturer and Machine

2.2 Data for Technical Assistance and Service

800ab-NA

2010 December

2-GENERAL INFORMATION (continued)

2.3 Warranty

Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR USAGE OF TRADE:

3M sells its 3M-Matic™ 800ab Adjustable Case Sealer, Type 40800 with the following warranties:

1. The drive belts and the taping head knives, springs and rollers will be free from all defects for ninety (90 days after delivery.

2. All other taping head parts will be free from all defects for three (3) years after delivery.

3. All other parts will be free from all defects for two (2) years after delivery.

If any part is proved to be defective within its warranty period, then the exclusive remedy and 3M’s and seller’s sole obligation shall be, at 3M’s option, to repair or replace the part, provided the defective part is returned immediately to 3M’s factory or an authorized service station designated by 3M. A part will be presumed to have become defective after its warranty period unless the part is received or 3M is notiﬁ ed of the problem no later than ﬁ ve (5) calendar days after the warranty period. If 3M is unable to repair or replace the part within a reasonable time, then 3M at its option, will replace the equipment or refund the purchase price. 3M shall have no obligation to provide or pay for the labor required to install the repaired or replacement part. 3M shall have no obligation to repair or replace (1) those parts failing due to operator misuse, carelessness, or due to any accidental cause other than equipment failure, or (2) parts failing due to non-lubrication, inadequate cleaning, improper operating environment, improper utilities or operator error.

Limitation of Liability: 3M and seller shall not be liable for direct, indirect, special, incidental or consequential damages based upon breach of warranty, breach of contract, negligence, strict liability or any other legal theory.

The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by a written agreement signed by authorized ofﬁ cers of 3M and seller.

Contents—800ab Adjustable Case Sealer

(1) 800ab Adjustable Case Sealer, Type 40800 (1) Tool Kit (1) Instruction Manual

800ab-NA

2010 December

3-SAFETY

3.1 General Safety Information

Read all the instructions carefully before starting work with the machine; please pay particular attention to sections marked by the symbol:

Figure 3-1

E-Stop Switch

3.2 Explanation of Signal Word and Possible Consequences

This safety alert symbol identif es important messages in this manual. READ AND UNDERSTAND THEM

BEFORE INSTALLING OR

OPERATING THIS EQUIPMENT.

CAUTION:

WARNING:

Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury and/or property damage.

Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury and/or property damage.

The machine is provided with a LATCHING EMERGENCY STOP BUTTON (Figure 3-1); when this button is pressed, it stops the machine at any point in the working cycle. Maintain clear access to power cord while machine is operating. Disconnect plug from power source before machine maintenance (Figure 3-1). Also disconnect air if the machine has a pneumatic system. Keep this manual in a handy place near the machine. This manual contains information that will help you to maintain the machine in a good and safe working condition.

800ab-NA

2010 December

3-SAFETY (continued)

3.3 Table of Warnings

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

− Read, understand, and follow all safety and operating instructions before operating or servicing the case sealer.

− Allow only properly trained and qualiﬁ ed personnel to operate and service this equipment.

WARNING

• To reduce the risk associated with hazardous voltage:

− Position electrical cord away from foot and vehicle trafﬁ c.

Figure 3-2

E-Stop Switch

WARNING

• To reduce the risk associated with

pinches, entanglement and hazardous voltage:

− Turn electrical supply off and

disconnect before performing any adjustments, maintenance or servicing the machine or taping heads.

WARNING

• To reduce the risk associated with

pinches and entanglement hazards:

− Do not leave the machine running

while unattended.

− Turn the machine off when not in use.

− Never attempt to work on any part of

the machine, load tape, or remove jammed boxes from the machine while the machine is running.

Figure 3-3

Figure 3-4

IMPORTANT! Cavity in the conveyor bed. Never put

your hands inside any part of the machine while it is working. Serious injury may occur (Figure 3-4).

800ab-NA

2010 December

3-SAFETY (continued)

WARNING

• To reduce the risk associated with

sharp blade hazards:

− Keep hands and ﬁ ngers away from

tape cutoff blades under orange blade guards. The blades are extremely sharp.

IMPORTANT! Tape cutting blade. Never remove

the safety device which covers the blade on the top and bottom taping units. Blades are extremely sharp. Any error may cause serious injuries (Figure 3-5).

WARNING

• To reduce the risk associated with

f re and explosion hazards:

− Do not operate this equipment

in potentially ﬂ ammable/explosive environments.

Figure 3-5

WARNING

Sharp Blade

WARNING

• To reduce the risk associated with

muscle strain:

− Use the appropriate rigging and

material handling equipment when lifting or repositioning this equipment.

− Use proper body mechanics when

removing or installing taping heads that are moderately heavy or may be considered awkward to lift.

CAUTION

• To reduce the risk associated with

pinches hazards:

− Keep hands clear of the upper head

support assembly as boxes are transported through the machine.

− Keep hands, hair, loose clothing, and

jewelry away from box compression rollers.

− Always feed boxes into the machine by

pushing only from the end of the box.

− Keep hands, hair, loose clothing, jewelry

away from moving belts and taping heads.

Figure 3-6

IMPORTANT! Never keep hands on the box while it

is driven by the belts (Figure 3-6).

IMPORTANT! Drive belts. Never work on the

machine with loose hair or loose garments such as scarfs, ties or sleeves (Figure 3-7).

800ab-NA

Figure 3-7

2010 December

3-SAFETY (continued)

3.4 Operator's Qualif cations

- Machine Operator

- Mechanical Maintenance Technician

- Electrical Maintenance Technician

- Manufacturer’s Technician/Specialist (See Section 3.11)

3.5 Number of Operators

The operations described below have been analyzed by the manufacturer; the recommended number of operators for each operation provides the best and safest work performance.

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

− Read, understand, and follow all safety and operating instructions before operating or servicing the case sealer.

− Allow only properly trained and qualiﬁ ed personnel to operate and service this equipment.

3.9 Personal Safety Measures

Note: A smaller or greater number of operators

could be unsafe.

3.6 Instructions for a Safe Use of the Machine / De f nition of Operator's Qualif cations

Only persons who have the skills described in the skill levels section should be allowed to work on the machine. It is the responsibility of the user to appoint the operators having the appropriate skill level and the appropriate training for each category of job.

3.7 Residual Hazards

The case sealer 800ab has been designed following the CE 392 directives, and incorporates various safety protections which should never be removed or disabled. Notwithstanding the safety precautions conceived by the designers of the machine, it is essential that the operator and service personnel be warned that the following residual hazards exist which cannot be eliminated.

Safety glasses, safety gloves, safety helmet, safety shoes, air ﬁ lters, ear muffs - None is required except when recommended by the user.

3.10 Predictable Actions which are Incorrect and Not Allowed

- Never try to stop/hold the box while being driven by the belts. Only use the EMERGENCY STOP BUTTON.

- Never work without the safety protections.

- Never remove or disable the safety devices.

- Only authorized personnel should be allowed to carry out the adjustments, repairs or main tenance which require operation with reduced safety protections. During such operations, access to the machine must be restricted. When the work is ﬁ nished, the safety protec- tions must immediately be reactivated.

- The cleaning and maintenance operations must be performed after disconnecting the electric power.

- Do not modify the machine or any part of it. The man ufacturer will not be responsible for any modiﬁ cations.

3.8 Recommendations and Measures to Prevent Other Hazards which Cannot be Eliminated

- The operator must stay on the working position shown in the Operation Section. He must never touch the running driving belts or put his hands inside any cavity.

- The operator must pay attention to the blades during the tape replacement.

800ab-NA

- Clean the machine using only dry cloths or light detergents. Do not use solvents, petrols, etc.

- Install the machine following the suggested layouts and drawings. The manufacturer will not be respon sible for damages caused by improper installation.

2010 December

3-SAFETY (continued)

3.11 Operator's Skill Levels Required to Perform the Main Operations on the Machine

The Table shows the minimum operator's skill for each machine operation.

Important: The factory manager must ensure that

the operator has been properly trained on all the machine functions before starting work.

Skill 1: Machine Operator

This operator is trained to use the machine with the machine controls, to feed cases into the machine, make adjustments for different case sizes, to change the tape and to start, stop and restart production.

Skill 2: Mechanical Maintenance Technician

This operator is trained to use the machine as the MACHINE OPERATOR and in addition is able to:

• Work with the safety protection disconnected

• Check and adjust mechanical parts

• Carry out machine maintenance operations/repairs He is not allowed to work on live electrical components

Operator's Skill Levels Required to Perform the Main Operations on Machine

Skill 2a: Electrical Maintenance Technician

This operator is trained to use the machine as the MACHINE OPERATOR and in addition is able to:

• Work with the safety protection disconnected

• Check and adjust mechanical parts

• Carry out machine maintenance operations / repairs / adjustments / repair electrical components

He is allowed to work on live electrical panels, connector blocks, control equipment, etc.

Skill 3: Specialist from the Manufacturer

Skilled operator sent by the manufacturer or its agent to perform complex repairs or modiﬁ cations (on agreement with the customer).

• To reduce the risk associated with

mechanical and electrical hazards:

− Allow only properly trained and qualiﬁ ed personnel to operate and service this equipment.

WARNING

Operation Machine Status

Machine installation and setup Running with safety

protections disabled

Adjusting box size

Tape replacement

Blade replacement Electric power

Drive belt replacement Electric power

Ordinary maintenance Electric power

Stopped by pressing the EMERGENCY STOP button

disconnected

Required Operator

Skill

2 and 2a 2

Number of

Operators

Extraordinary mechanical maintenance

Extraordinary electrical maintenance

800ab-NA

Running with safety protections disabled

2a 1

2010 December

3-SAFETY (continued)

3.12 Component Locations

Refer to Figure 3-8 below to acquaint yourself with the various components and controls of the case sealer. Also refer to Manual 2 for taping head components.

Adjustable Side Guides / Box Drive Belts

Lower Taping Head

Electrical

Control Box

Width

Adjustment

Crank

Emergency Stop Button

Electrical

On/Off Switch

Machine Bed

Inclined Rollers

(Alternate) Lower Tape Roll Mount

Figure 3-8—800ab Case Sealer Components (Left Front View)

800ab-NA

2010 December

3-SAFETY (continued)

3.13 Table of Warnings and Replacements Labels (continued)

78-8113-6717-2

78-8070-1366-5

78-8095-1141-9

78-8070-1628-8 (2)

Electrical

Control

Box

78-8070-1329-3

78-8070-1336-8

78-8062-4266-1

78-8070-1329-3

78-8070-1366-5

Figure 3-9 - Replacement Labels / 3M Part Numbers

800ab-NA

78-8113-6717-2

78-8137-0886-0

78-8060-8481-6 Leg Height Adjustment Label

(not shown) 78-8070-1339-2

3M Logo (not shown)

2010 December

4-SPECIFICATIONS

1. Power Requirements

Electrical: 120 Volt,60Hz, 3.25 A (220 watts)

The machine is equipped with a 2.4m [8 foot] standard neoprene covered power cord and a grounded plug.

Contact your 3M Representative for power requirements not listed above.

2. Operating Rate

Box drive belt speed is approximately 0.5 m/s [100 feet per minute].

3. Operating Conditions

Use in dry, relatively clean environments at 4.4

Note: Machine should not be washed or subjected to conditions causing moisture condensation on

components.

IMPORTANT SAFEGUARD

C to 48.9o C [40o F to 120o F] with clean, dry boxes.

WARNING

IMPORTANT SAFEGUARD

• To reduce the risk associated with f re

and explosion hazards:

− Do not operate this equipment in poten-

tially ﬂ ammable or explosive environments.

4. T ape

Scotch

5. T ape Width

36mm [1 1/2 inch] minimum to 48mm [2 inch] maximum

800ab-NA

pressure-sensitive ﬁ lm box sealing tapes.

2010 December

4-SPECIFICATIONS (continued)

Specif cations

6. Tape Roll Diameter

Up to 405mm [16 inch] maximum on a 76.2mm [3 inch] diameter core.

(Accommodates all system roll lengths of Scotch

ﬁ lm tapes.)

7. Tape Application Leg Length – Standard

70mm ± 6mm [2.75 inch ±. 25 inch ]

Tape Application Leg Length – Optional 50mm ± 6mm [2 inch ±. 25 inch] (See "Removing Taping Heads Procedure – Changing the Tape Leg Length")

8. Box Board

Style – regular slotted containers – RSC

125 to 275 P.S.I. bursting test, single wall or double wall B or C ﬂ ute. 23-44 lbs. per inch of width Edge Crush Test (ECT)

9. Box Weight and Size Capacities

A. Box Weight, ﬁ lled: 5 lbs.–85 lbs. [2.3 kg–38.6 kg]. Contents must support ﬂ aps.

B. Box Size: Minimum Maximum

Length – 150mm [6.0 inch] Unlimited Width – 115mm [4.5 inch] 545mm [21.5 inch] Height – 120mm [4.75 inch] Limited by stability of box through Case Sealer

Note: The case sealer can accommodate most boxes within the size range listed above. However, if the box

length (in direction of seal) to box height ratio is 0.6 or less, test run several boxes to ensure proper

machine performance.

DETERMINE THE BOX LIMITATIONS BY COMPLETING THIS FORMULA:

BOX LENGTH IN DIRECTION OF SEAL = SHOULD BE GREATER THAN 0.6 BOX HEIGHT

Any box ratio approaching this limitation should be test run to ensure performance.

800ab-NA

2010 December

4-SPECIFICATIONS (continued)

F FW

Optional

Infeed/Exit

Conveyor

Box Travel

A A

10. Machine Dimensions

W L H A* B C F

Control Side

Optional Casters

Optional

Infeed/Exit

Conveyor

Minimum

mm 825 920 940 460 610 105 620 [Inches] [32-1/2] [36-1/4] [37] [18] [24]* [4-3/16] [24.5]

Maximum

mm 1220 [48] * 890 [Inches] - - - - 1270 [50]** - - [35]* - - - -

* With outer columns relocated to upper position, "H" maximum dimension increases 100 mm [4 inches] and "B" minimum dimension decreases by 90mm [3-1/2 inches]. (See "Special Set-Up Procedure".)

Weight – approximate 132 kg [290 pounds] crated approximate 114 kg [250 pounds] uncrated

11. Machine Noise Level: Acoustic pressure measured at a distance of 1m. from machine with Scotch PVC adhesive tape in operation; 78dB Acoustic radiation pressure at 1.6m. height with Scotch PVC adhesive tape in operation; 73dB Measurement taken with appropriate instrument: (Type SPYRI-MICROPHON 11).

12. Set-Up Recommendations:

• Machine must be level.

• Customer supplied infeed and exit conveyors (if used) should provide straight and level box entry and exit.

• Exit conveyors (powered or gravity) must convey sealed boxes away from machine.

800ab-NA

2010 December

5-SHIPMENT-HANDLING-STORAGE, TRANSPORT

5.1 Shipment and Handling of Packed Machine

- The machine is ﬁ xed on the pallet with four (4) bolts and can be lifted by using a fork truck.

- The package is suitable to travel by land and by air.

- Optional sea freight package is available.

Packaging Overall Dimensions (Figure 5-1)

See Speciﬁ cations.

During the shipment it is possible to stack a maximum of 2 machines (Figure 5-2).

5.2 Packaging for Overseas Shipment (Optional - Figure 5-3)

The machines shipped by sea freight are covered by an aluminum/polyester/polythene bag which contains dehydrating salts.

5.3 Handling and Transportation of Uncrated Machine

The uncrated machine should not be moved except for short distances and indoors ONLY. Without the supporting pallet, the machine is exposed to damage and may cause injuries. To move the machine use belts or ropes, paying attention to place them in the points indicated using care to not interfere with the lower taping head (Figure 5-4).

Figure 5-1

Figure 5-2

Figure 5-3

5.4 Storage of the Packed or Unpacked Machine

If the machine is not used for a long period, please take the following precautions:

- Store the machine in a dry and clean place.

- If the machine is unpacked it is necessary to protect it from dust.

- Do not stack anything over the machine.

- It is possible to stack a maximum of 2 machines (if they are in their original packing).

800ab-NA

Figure 5-4

2010 December

6-UNPACKING

6.1 Uncrating

The envelope attached to the shipping box contains the uncrating instructions of the machine (Figure 6-1).

Figure 6-1

Cut straps. Cut out staple positions along the bottom of the shipping box (or remove staples with an appropriate tool - Figure 6-2).

Removal of Pallet

Loosen and remove nuts and brackets using the open end spanner supplied in the tool box (Figure 6-4).

Figure 6-4

A cardboard box is located under the machine body. Retrieve the instruction manual for additional procedures of the set up. The box also contains parts removed for shipping, spare parts and tools (Figure 6-5).

Figure 6-2

After cutting out or removing the staples, lift the shipping box in order to clear the machine (two persons required).

Figure 6-3

Transport the machine with a fork-lift truck to the operating position. Lift the pallet at the point indicated in Figure 6-3 (weight of machine + pallet = See Speciﬁ caions).

800ab-NA

Figure 6-5

6.2 Disposal of Packaging Materials

The 800ab-NA package is composed of:

- Wooden pallet

- Cardboard shipping box

- Wooden supports

- Metal ﬁ xing brackets

- PU foam protection

- PP plastic straps

- Dehydrating salts in bag

- Special bag of laminated polyester/aluminium/

Polyethylene (sea freight package only)

- Polyethylene protective material

For the disposal of the above materials, please follow the environmental directives or the law in your country.

2010 December

7-INSTALLATION

7.1 Operating Conditions

The machine should operate in a dry and relatively clean environment (See Speciﬁ cations).

7.2 Space Requirements for Machine Operation and Maintenance Work

Minimum distance from wall (Figure 7-1):

A = 1000mm. B = 700mm. Minimum height = 2700mm.

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

− Allow only properly trained and qualiﬁ ed personnel to operate and service this equipment.

WARNING

• To reduce the risk associated with

muscle strain:

− Use the appropriate rigging and

material handling equipment when lifting or repositioning this equipment.

− Use proper body mechanics when

removing or installing taping heads that are moderately heavy or may be considered awkward to lift.

Figure 7-1

7.3 Tool Kit Supplied with the Machine

A tool kit containing some tools are supplied with the machine. These tools should be adequate to set-up the machine, however, other tools supplied by the customer will be required for machine maintenance.

Figure 7-2

7.4 Machine Set-Up / Bed Height

Adjust machine bed height. The case sealer is equipped with four (4) adjustable legs that are located at the corners of the machine frame. The legs can be adjusted to obtain different machine bed heights from 610mm [24 inches] minimum to 890mm

[35 inches] maximum - See Speciﬁ cations.

Refer to Figure 7-3 and set the machine bed height

as follows:

1. Raise and block up the machine frame to allow

adequate leg adjustment.

2. Loosen, but do not remove, two (2) M8 x 16mm

socket head screws in one leg (use M6 hex wrench). Adjust the leg length for the desired machine bed height. Retighten the two screws to secure the leg. Adjust all four (4) legs equally.

M8 x 16mm

Socket Head

Screws

800ab-NA

Adjustable

Leg

Figure 7-3

2010 December

7-INSTALLATION (continued)

7.5 Removal of Plastic Ties 7.6 Assembly Completion

Install inclined rollers onto infeed end of each drive belt

WARNING

• To reduce the risk associated with

sharp blade hazards:

assembly. Remove M6 lock nuts (4)and M6 plain washers (4) from each drive assembly, position inclined roller on each drive assembly and fasten with M6 plain washers and M6 locking nuts (See Figure 7-5)

− Keep hands and ﬁ ngers away from

tape cutoff blades under orange blade guards. The blades are extremely sharp.

M6 Lock Nut (4)

M6 Plain Washer (4)

Inclined Roller Assembly

Buff ng Roller

Cut the plastic ties holding the lower taping head in position (Figure 7-4).

Cable Tie

Figure 7-5

Figure 7-4

800ab-NA

2010 December

7-INSTALLATION (continued)

7.7 Completion of Taping Heads

See Manual 2 for Complete Instructions:

1. Place the Upper Taping Head in a convenient working position

.2. Use Figure 7-6 and tape threading label.

Position the tape supply roll so the adhesive side of tape is facing the front of the taping head as it is pulled from the supply roll.

3. Attach the threading needle to the end of the roll. Guide the threading needle around the wrap roller (Position 1) then back around the oneway tension roller (Position 2).

4. Continue pulling the threading needle down and guide it between the two (2) rollers on the apply

arm (Position 3).

5. Pull the threading needle down until the tape travels between the apply plate and the ears of the apply arm (Position 4) until it extends past the applying roller. When properly threaded the adhesive side of the tape should be facing the knurled rollers at position 2 and also position 3.

6. Cut away any excess tape and repeat steps for

Lower Taping Head.

Important – Do not cut against the apply roller -

roller damage could occur.

Figure 7-6

Figure 7-7

One Way Tension Roller

Tension Wrap Roller

Knurled Roller

Wrap Roller

Applying Roller

Threading Needle

7.8 Outboard Tape Roll Holder

If you intend to use the outboard tape roll holder, proceed as follows:

1 - Remove the lower taping head from the machine. 2 - Remove the tape drum bracket assembly, stud spacer, and fasteners from the lower taping head. 3 - Install alternative wrap roller and bracket on the head in place of tape bracket. Replace lower head into machine. 4 - Install and secure tape drum bracket assembly on the entry end of the lower frame (as shown in Figure 7-7).

7.9 Preliminary Electric Inspection

Before connecting the machine to the mains please carry out the following operations:

7.9.1 Make sure that the socket is provided with an earth protection circuit and that both the mains voltage and the frequency match the speciﬁ - cations on the name plate.

7.9.2 Check that the connection of the machine to the mains meets the safety regulations in your country.

7.9.3 The machine is ﬁ tted with a main switch and a circuit breaker. The user should check that the electrical settings of the machine are compatible with all the components of the mains system.

7.10 Machine Connection to the Mains

For technical speciﬁ cations: See Section 4 - Speci f cations

- Push the LATCHING EMERGENCY STOP BUTTON.

- The main switch is normally OFF.

Connect the power cord supplied with the machine to a wall socket using a plug which complies with the safety regulations of your country.

7.11 Inspection of Phases (For Three-Main Phases Only)

N/A for this machine.

800ab-NA

2010 December

8-THEORY OF OPERATION

8.1 Description of the Working Cycle

After having closed the top ﬂ aps of the carton, the operator pushes it under the top infeed end in order to avoid the opening of the top ﬂ aps. Further push- ing causes the two bottom side belts to drive the box through the taping heads which automatically seal the top and bottom seams. The carton is then expelled on the exit conveyor.

8.2 Def nition of Running Mode

The case sealer 800ab-NA has only one (automatic) operating mode with:

- The EMERGENCY STOP BUTTON unlocked (Figure 8-1)

- The main switch start switch “ON” (Figure 8-2)

Figure 8-1

8.3.1 Normal Stop Procedure

When the main switch is OFF, the machine stops immediately at any point of the working cycle. The same thing happens in case of electrical failure or when the machine is disconnected from the mains.

8.3.2 Emergency Stop

The LATCHING EMERGENCY STOP BUTTON is located on the top center of the machine

(Figure 8-1).

Figure 8-2

Belt

Direction

E-Stop Location

800ab-NA

Figure 8-3

2010 December

9-CONTROLS

9.1 Box Width Adjusting Knobs

Figure 9-1

9.2 Start/Stop Button

9.3 Latching Emergency Stop Button

Power

Switch

Figure 9-2

E-Stop Switch

Figure 9-3

2010 December800ab-NA

10-SAFETY DEVICES OF THE MACHINE

10.1 Blade Guards

Both the top and bottom taping units have a blade guard. (See Manual 2: AccuGlide™ 3 Taping Heads - 2 inch).

WARNING

• To reduce the risk associated with

sharp blade hazards:

− Keep hands and ﬁ ngers away from

tape cutoff blades under orange blade guards. The blades are extremely sharp.

10.2 Emergency Stop Button

The box drive belts are turned on and off with the electrical switch on the side of the machine frame.

The machine electrical supply can be turned off by pressing the latching emergency stop switch. To restart machine, rotate the emergency stop switch clockwise to release the switch latch. Restart machine by Pushing the On/Off switch to the Off (O) position and then to the On (I) position

(Figure 10-1)

10.3 Electric System / Circuit Breaker

The electric system is protected by a ground wire whose continuity has been tested during the ﬁ nal inspection. The system is also subject to insulation and dielectric strength tests.

Circuit Breaker

The case sealer is equipped with a circuit breaker which trips if the motors are overloaded. Located inside the electrical enclosure on the side of the machine frame just below the machine bed, the circuit breaker has been pre-set and requires no

further maintenance.

WARNING

• To reduce the risk associated with

mechanical and electrical hazards:

− Allow only properly trained and

qualiﬁ ed personnel to operate and service this equipment.

If circuit is overloaded and circuit breaker trips, unplug machine from electrical power:

WARNING

• To reduce the risk associated with

hazardous voltage:

− Position electrical cord away from foot

and vehicle trafﬁ c.

E-Stop Switch

Figure 10-1

1. Determine cause of overload and correct.

2. Remove electrical enclosure cover.

3. Press the red "Reset" button and then the green "Start" button.

4. Replace cover.

5. Plug in machine.

6. Press machine "On" button to resume case sealing.

Important: The use of an extension cord is not

recommended. However, if one is needed for temporary use, it must:

• Have a wire size of 1.5mm diameter [AWG 16]

• Have a maximum length of 30.5m [100 ft]

• Be properly grounded.

800ab-NA

2010 December

11 - SET UP AND ADJUSTMENTS

11.1 Box Width Adjustment

Place a product ﬁ lled box on infeed end of machine

bed with top ﬂ aps folded as shown and manually move box forward to contact lower taping head applying roller.

Turn drive belt adjustment crank to position both side drive belts against sides of box (Figure 11-1).

11.2 Box Height Adjustment

Not Applicable to this machine.

11.3 Adjustment of Top Flap Compression Rollers

Not Applicable to this machine.

11.4 Changing the Tape Leg Length

Taping heads are preset to apply 70mm [2.75 inches] long tape legs. To change tape leg length to 50mm [2.0 inches], refer to Instructions below and also to Manual 2, "Removing Taping Heads Procedure Changing the Tape Leg Length".

11.5 Run Boxes to Check Adjustment

Push electrical switch "On" to start drive belts.

Figure 11-1

IMPORTANT – If drive belts are allowed to slip on

box, excessive belt wear will occur.

Move box forward under upper taping head until it is taken away by drive belts. If box is hard to move under head or is crushed, raise head slightly.

If the box movement is jerky or stops under the upper head, move the side drive belts in slightly to add more pressure between the box and drive belts.

800ab-NA

2010 December

12-OPERATION

12.1 Operator's Correct Working Position and Operational Flow (Figure 12-1).

Figure 12-1

Once the box has been ﬁ lled, close its top ﬂ aps and push it between the top and bottom drive belts. Always keep hands in position as shown in

Figure 12-2.

The box will be automatically sealed with adhesive tape on the top and bottom box seams. Then the box will be expelled on the exit conveyor.

Figure 12-2

12.3 Starting Production

After having adjusted the machine according to the box dimensions (height-width), let the machine run without cartons and check its safety devices. Then start the working cycle.

12.4 Tape Replacement and Threading

Skill 1 - Operator

See Manual 2: AccuGlide™ 3 High Speed 2 Inch Taping Heads.

Press the LATCHING EMERGENCY STOP BUTTON.

WARNING

• To reduce the risk associated with sharp

blade hazards:

− Keep hands and ﬁ ngers away from tape

cutoff blades under orange blade guards. The blades are extremely sharp.

12.5 Box Size Adjustment

Hand

Position

12.2 Starting the Machine

Important: Before starting the machine, verify that

no tools or other objects are on the conveyor bed.

Push the main switch ON after the EMERGENCY BUTTON is released.

Repeat all the operations shown in

Section 11 - Set-Up and Adjustments.

12.6 Cleaning

Before carrying out any cleaning or maintenance operation stop the machine by Pushing the OFF switch on the main and disconnect the electric power

(Figure 12-3).

12.7 Table of Operation Adjustments Operator Qualif cations

1 Tape loading and threading 1 2 Tape web alignment 1 3 Adjustment of one way tension roller 1 4 Adjustment to box size (H and W) 1 5 Top ﬂ ap compression rollers 1 6 Adjustment of tape applying spring 1 7 Conveyor bed height adjustment 1 8 Special Adjustment-Changing tape leg length 2 9 Special Adjustment-Column re-positioning 2

12.8 Safety Devices Inspection

Figure 12-3

800ab-NA

1 Taping units blade guard 2 Latching emergency stop button 3 STOP (OFF) main switch

2010 December

12-OPERATION (continued)

12.9 Troubleshooting Guide

Problem

Drive belts do not convey boxes

Drive belts do not turn

Cause

Narrow boxes

Worn drive belts

Top taping head does not apply enough pressure

Top ﬂ ap compression rollers in too tight

Taping head applying spring holder missing

Taping head applying spring set too high

Worn or missing friction rings

Drive belt tension too low

Correction

Check machine speciﬁ cations. Boxes are narrower than recommended, causing slippage and premature belt wear.

Replace drive belts

Adjust the box height adjustment with the crank

Readjust compression rollers

Replace spring holder

Reduce spring pressure

Replace friction rings

Adjust belt tension

Drive belt break

Tape not centered on box seam

Electrical disconnect

Motor not turning

Worn belt

Excessive belt tension

Tape drum not centered

Box ﬂ aps not of equal length

Check power and electrical plug

Evaluate problem and correct

Replace belt

Tension to 3.5 kg [7 lbs] per adjustment section

Reposition tape drum

Check box speciﬁ cations

800ab-NA

2010 December

THIS PAGE IS BLANK

13-MAINTENANCE AND REPAIRS

13.1 Safety Measures (see section 3)

Carrying out maintenance and repairs may imply the necessity to work in dangerous situations.

13.3 Recommended Frequency of Inspection and Maintenance Operations

Operation Frequency Quali f cation Sections

Inspection safety features daily 1 13.4 Cleaning of machine weekly 1 13.5 Cleaning of cutter blade weekly 2 13.6 Oiling of felt pad weekly 2 13.7 Lubrication monthly 2 13.7-13.8 Blade replacement when worn 2 See Manual 2 Drive belt replacement when worn 2 13.10

13.4 Inspections to be Performed Before and After Every Maintenance Operation

Before every maintenance operation, Push the main switch OFF and disconnect. During the maintenance operation, only properly trained and qualiﬁ ed person- nel must work on the machine. At the end of every maintenance operation check the safety devices.

13.2 Tools and Spare Parts Supplied with the Machine

See Spare Parts Order Section.

13.7 Cleaning of Cutter Blade

Qualif cation 2

Should tape adhesive build-up occur, carefully wipe clean with oily cloth or brush (Figure 13-1). Oil prevents the build-up of tape adhesive.

(See manual 2.)

13.5 Check Eff ciency of Safety Features

1. Blade guard assembly lower taping head

2. Latching Emergency stop button with mechanical lock (interrupt supply of electrical power)

3. Push the main switch STOP/OFF

13.6 Cleaning of Machine

Qualif cation 1

A weekly cleaning with dry rags or diluted detergents is necessary. Cardboard boxes produce a signiﬁ cant quantity of dust and paper chips when processed or handled in case sealing equipment. If this dust is allowed to build up on machine components, it can cause component wear and over-heating of drive motors. The dust build up is best removed from the machine with a vacuum cleaner. Depending on the number of cartons processed, this cleaning should be done weekly. Excessive build-up that cannot be removed by vacuuming should be removed with a damp cloth.

WARNING

• To reduce the risk associated with

mechanical and electrical hazards:

− Read, understand, and follow all safety and operating instructions before operating or servicing the case sealer.

− Allow only properly trained and qualiﬁ ed personnel to operate and service this equipment.

• To reduce the risk associated with

pinches, entanglement and hazardous voltage:

− Turn electrical supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads.

800ab-NA

2010 December

13-MAINTENANCE AND REPAIRS (continued)

WARNING

• To reduce the risk associated with pinch, entanglement and hazardous voltage:

− Turn electrical supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads

13.8 Drive Belt Replacement

Note – 3M recommends the replacement of drive belts in pairs, especially if belts are unevenly worn.

Replacement - See Steps 1 thru 8 Tension Adjustment - See Steps 3, 7 and 9.

1. Crank the upper taping head to its fully raised position.

2. Remove and retain the three (3) screws (A), three (3) washers (B) and side cover (C). See Figure 13-4.

3. Remove and retain the screw (D), washer (E) and belt tensioner cover (F).

4. Turn belt adjustment screws (G) counterclockwise on both the upper and lower tension assemblies until belt is

loose. See Figure 13-5.

5. Locate the belt lacing (joint) by turning the belt manually. Remove the pin with pliers. Remove and discard old belt.

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

− Allow only properly trained and qualiﬁ ed personnel to operate and/or service this equipment

Figure 13-4 – Box Drive Belt (Left Side View – Infeed End)

800ab-NA

2010 December

13-MAINTENANCE AND REPAIRS (continued)

WARNING

• To reduce the risk associated with pinch, entanglement and hazardous voltage:

− Turn electrical supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads

Figure 13-5 – Box Drive Assembly, Infeed End

6. Install the new belt around drive rollers and insert new pin. Pin must not extend beyond edge of belt.

7. To set drive belt tension, turn adjustment screws (G) equally on both the upper and lower tension assemblies.

Turn the screws clockwise to increase tension or counterclockwise to decrease tension. See Figure 13-5.

Use a force gauge to pull the belt outward 25mm [1 inch] at mid span, as shown with a moderate pulling force

of 3.5 kg [7 lbs].

8. Reverse procedures in Steps 1-3 (Figure 13-4) to reassemble the drive belt assembly.

Important – Before installing new drive belt, check the belt inside surface for drive direction arrows and install

belt accordingly. If no arrows are shown, the belt may be installed either way.

13.9 Drive Pulley Rings Installation :

Before installing a new belt, check the orange plastic drive pulley rings for wear. If torn, broken, or worn smooth, replace the rings (Figure 13-6).

800ab-NA

Figure 13-6

2010 December

13-MAINTENANCE AND REPAIRS (continued)

Drive Belt

Direction

Infeed EndDischarge End

Box Drive Belt

Figure 13-7 – Box Drive Belt Tension Adjustment, Top View

25mm [2 Inch] Def ection @ 3.5 kg [7 lbs.] Pull Force at Midspan

WARNING

• To reduce the risk associated with pinch, entanglement and hazardous voltage:

− Turn electrical supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads

13.10 Drive Belt Tension

Tension adjustment of the drive belts may be required during normal operation. Belt tension must be adequate to positively move the box through the machine and they should run fully on the surface of the pulleys at each end of the frame. The idler pulleys on the infeed end are adjusted in or out to provide proper belt tension. Each belt is adjusted separately.

Belt tension is obtained by tightening the adjustment screw so that a moderate pulling force of 3.5 kg [7 lbs] applied at the midspan, as shown in Figure 13-7, will deﬂ ect the belt 25mm [1 inch]. This will assure positive contact between the belt and the drive pulley on the discharge end of the taping head.

To adjust belts, see "Maintenance – Drive Belts", steps 3 and 7.

800ab-NA

2010 December

13-MAINTENANCE AND REPAIRS (continued)

13.11 Special Set-Up Procedure

• To reduce the risk associated with mechanical and electrical hazards:

− Turn electrical and air supply off and disconnect before performing any adjustments,

maintenance, or servicing the machine or taping heads

13.11.1 Taping Heads

Taping Head Adjustments

WARNING

• To reduce the risk associated with sharp blade hazards:

− Keep hands and ﬁ ngers away from tape cutoff blades under orange blade guards. The blades

are extremely sharp

TAPE WEB ALIGNMENT – Manual 2

TAPE DRUM FRICTION BRAKE – Manual 2

APPLYING MECHANISM SPRING – Manual 2

ONE-WAY TENSION ROLLER – Manual 2

TAPE LEG LENGTH

Leading Tape Leg Length Adjustment – Manual 2

Changing Tape Leg Length from 70 to 48mm [2-3/4 to 2 inches] – Manual 2

Note – Changing tape leg to 48mm [2 inches] requires machine adjustment also. See

"Special Set-Up Procedure – Changing Tape Leg Length".

800ab-NA

2010 December

13-MAINTENANCE AND REPAIRS (continued)

Special Set-Up Procedure (continued)

13.11.2 Drive Belt Assembly Height

WARNING

• To reduce the risk associated with

muscle strain:

− Use proper body mechanics when

removing or installing taping heads that are moderately heavy or may be considered awkward to lift

The drive belt assemblies can be raised 48mm [2 inches] to provide better conveying of tall boxes. This change increases the minimum box height that can be taped to 190mm [7-1/4 inches].

Disassemble – Figure 13-8

1. It is ﬁ rst necessary to raise the top taping head. Utilize the height adjustment crank and move the upper taping head to the fully raised position.

2. Remove and retain the screw (A), cap washer (B) and spacer (C) from the front and rear arm assembly pivots.

3. Lift belt drive assembly (D) up off the arm assembly pivots.

Reassemble – Figure 13-9

4. Reassemble the spacer (C) onto the front and rear arm assembly pivots.

5. Install the belt drive assembly (D) onto the pivots and secure with the cap washers (B) and screws (A).

Note – Both drive belt assemblies must be

installed at the same operating height.

Figure 13-8 – Drive Belt Assembly, Disassembly

800ab-NA

Figure 13-9 – Drive Belt Assembly, Reassembly

2010 December

13-MAINTENANCE AND REPAIRS (continued)

Special Set-Up Procedure (continued)

13.11.3 Chain Removal

WARNING

• To reduce the risk associated with

mechanical and electrical hazards:

− Turn electrical and air supply off and

disconnect before performing any adjustments, maintenance, or servicing the machine or taping heads

1. Remove M6 x 16 hex hd screw, special washer and drive belt width adjustment crank -

Figure 13-10.

2. Remove side covers (2) from each side of machine bed - Figure 13-10.

3. Remove chain. If necessary, slip width adjustment crank on shaft and rotate until chain master link is in convenient position for removal.

• To reduce the risk associated with

muscle strain:

− Use the appropriate rigging and

material handling equipment when lifting or repositioning this equipment

− Use proper body mechanics when

removing or installing taping heads that are moderately heavy or may be considered awkward to lift

Important – Before removing chain, mark both

front and rear sprockets/chain with chalk " or paint to be sure sprockets/chain when re-assembled, will be in same position as before disassembly. Figure 13-11A and Figure 13-11B. Do not rotate sprockets once chain is removed. (This would result in the right and left drive assemblies not being parallel.)

Remove chain master link and remove chain.

Figure 13-11C.

M6 X 16 Hex Hd Screw

Washer

Crank

Side Covers

Figure 13-10 – Crank/Chain Guards

Master Link

Mark Chain and Sprocket

800ab-NA

Figure 13-11 – Chain Removal

2010 December

THIS PAGE IS BLANK

13-MAINTENANCE AND REPAIRS (continued)

13.12 List of the Maintenance Operations

Date: Description of Operation

________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________

800ab-NA

2010 December

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14-ADDITIONAL INSTRUCTIONS 15-ENCLOSURES / SPECIAL INFO.

14.1 Information for Disposal of Machine (ELV)

The machine is composed of the following materials:

- Steel structure

- Nylon rollers

- Drive belts in PVC

- Nylon pulleys

For machine disposal, follow the regulations published in each country.

14.2 Emergency Procedures

In case of danger/ﬁ re: Disconnect plug of power cable from power supply.

(Figure 14-1)

IN CASE OF FIRE

Use a ﬁ re extinguisher that is rated for electrical ﬁ res (Figure 14-2).

Figure 14-1

15.1 Statement of Conformity

Not Applicable.

15.2 Emission of Hazardous Substances

Nothing to report

Figure 14-2

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2010 December

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16-TECHNICAL DIAGRAMS

16.1 Electric Diagram

800ab-NA

2010 December

16-TECHNICAL DOCUMENTATION AND INFORMATION (continued)

16.2 Spare Parts Order

Replacement Parts Ordering Information and Service

Refer to the ﬁ rst page of this instruction manual "Replacement Parts and Service Information".

Order parts by quoting the following information: (Refer to the Identiﬁ cation Plate on the Machine)

• MACHINE MODEL

• SERIAL NUMBER

• FIGURE NO.

• POSITION

• 3M PART NO. (11 DIGITS)

• DESCRIPTION

• QUANTITY

Refer to Manual 2 for recommended taping head spare parts.

IMPORTANT!

The machine is constantly revised and improved by our designers. The spare parts catalogue is also periodically updated. It is very important that all the orders of spare parts make reference to the serial number of the machine (located on the identiﬁ cation plate on the machine).

The manufacturer reserves the right to modify the machine at any time without notice.

It is suggested that the following spare parts be ordered and kept on hand.

800ab

Qty. 3M-Part Number Description

2 78-8076-5452-6 Belt-Drive W/Hook

Tool Kit

A tool kit, part number 78-8060-8476-6, is available as a stock item. The kit contains the necessary open end and hex socket wrenches for use with the metric fasteners on the case sealer. The threading tool, part number 78-8076-4726-4, contained in above kit is also available as a replacement stock item.

Label Kit

In the event that any labels are damaged or destroyed, they must be replaced to ensure operator safety. A label kit, part number 78-8113-6745-3, is available as a stock item. It contains all the safety labels used on the 800ab Adjustable Case Sealer.

800ab-NA

2010 December

800ab Adjustable Case Sealer, Type 40800 Frame Assemblies

To Order Parts:

1. Refer to ﬁ rst illustration, Frame Assemblies, for the Figure Number that identiﬁ es a speciﬁ c portion of the

machine.

2. Refer to the appropriate Figure or Figures to determine the parts required and the parts reference number.

3. The Parts List that follows each illustration, includes the Reference Number, Part Number and Part Description for the parts on that illustration.

Note – The complete description has been included for standard fasteners and some commercially

available components. This has been done to allow obtaining these standard parts locally, if desired.

4. Order parts by Part Number, Part Description and Quantity required. Also include the model/machine name, machine type, and serial number that are located on the identiﬁ cation plate.

5. Refer to the ﬁ rst page of this instruction manual “Replacement Parts and Service Information” for replacement parts ordering information.

Important – Not all the parts listed are normally stocked items. Some parts or assemblies shown are

available only on special order. Contact 3M/Tape Dispenser Parts to conﬁ rm item availability.

Options and Accessories

For additional information on the options and accessories listed below, contact your 3M Representative.

Part Number Option/Accessory

78-8052-6553-1 Box Hold Down Attachment

78-8069-3983-7 Caster Kit Attachment

70-0066-5081-9 Conveyor Extension Attachment

78-8069-3926-6 Low Tape Sensor Kit

70-0064-4962-6 AccuGlide 3 Lower Taping Head - 2 inch, Type 10800

78-8069-3926-6 Low Tape Sensor Kit

78-8095-4855-1 2 Inch Tape Edge Fold Kit (Lower)

7 Folder Kit

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800ab Adjustable Case Sealer

Taping Head Parts

(See Manual 2)

Figure 15231

Figure 6176

Figure 6163

Frame Assemblies

Figure 6177

Figure 6174

Figure 15407

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Figure 15407

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Figure 15407

Figure 10440

Figure 2807

Ref. No. 3M Part No. Description Ref. No. 3M Part No. Description

15407-1 78-8070-1565-2 Tape Drum Bracket Assembly

15407-2 78-8070-1395-4 Bracket – Bushing Assembly

15407-3 78-8076-4519-3 Shaft – Tape Drum

15407-4 78-8098-8827-0 Tape Drum Sub-Assembly - 2 Inch

15407-5 78-8098-8749-6 Tape Drum

15407-6 78-8098-8817-1 Leaf Spring

15407-7 26-1002-5753-9 Screw – Self Tapping

15407-8 78-8060-8172-1 Washer – Friction

15407-9 78-8052-6271-0 Washer – Tape Drum

15407-10 78-8100-1048-4 Spring – Core Holder

15407-11 26-1004-5510-9 Washer - Plain, M10

15407-12 78-8070-1215-4 Spacer – Stud

15407-13 26-1000-0010-3 Washer – Flat, M6

15407-14 78-8010-7169-3 Screw – Hex Hd, M6 x 12

15407-15 78-8060-8474-1 Tape Drum Assembly- 2 inch Head

15407-16 78-8017-9077-1 Nut – Self Locking, M10 x 1

15407-17 78-8098-8816-3 Latch - Tape Drum

15407-18 78-8017-9169-5 Nut - M18 x 1

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Figure 6163 / 1

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Figure 6163 / 1

Ref. No. 3M Part No. Description

6163-1 78-8100-1229-0 Shaft Assembly – Drive R/H

6163-2 78-8100-1230-8 Shaft Assembly – Drive L/H

6163-3 78-8076-5401-3 Block – Upper

6163-4 78-8076-5402-1 Block – Lower

6163-5 78-8076-5403-9 Nut – Block, R/H

6163-6 78-8076-5404-7 Nut – Block, L/H

6163-7 78-8076-5405-4 Bushing – Block

6163-8 78-8076-5239-7 Screw – Hex Hd, M6 x 50

6163-9 26-1000-0010-3 Washer – Flat M6

6163-10 26-1003-6916-9 Nut – Locking, Plastic Insert M6

6163-11 78-8100-1220-9 Shaft – Drive Mount

6163-12 26-1003-5842-8 Screw – Hex Hd, M8 x 20

6163-13 78-8017-9318-9 Washer – Plain 8 mm

6163-14 78-8076-5407-0 Screw – R/H

6163-15 78-8076-5408-8 Screw – L/H

6163-16 78-8076-5409-6 Screw – Handle, R/H

6163-17 78-8076-5410-4 Screw – Handle, L/H

6163-18 78-8076-5411-2 Spacer – Screw

6163-19 78-8076-5412-0 Flange – W/Bearing

6163-20 78-8060-8010-3 Snap Ring – 42 mm Shaft

6163-21 78-8076-5413-8 Spring

6163-22 78-8076-5414-6 Coupling – Screw, Female

6163-23 78-8076-5415-3 Coupling – Screw, Male

6163-24 26-1003-7946-5 Screw – Soc Hd, M4 x 25

6163-25 78-8076-5416-1 Spacer – Hex, 10 x 107

6163-26 78-8023-2334-1 Screw – Soc Hd, Hex Soc, M6 x 25

6163-27 78-8076-5417-9 Spacer

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Figure 6166

Figure 6163 / 2

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Figure 6163 / 2

Ref. No. 3M Part No. Description

6163-28 78-8017-9079-7 Ring – Snap For 15 mm Shaft

6163-29 78-8076-5418-7 Support – Screw

6163-30 26-1003-7949-9 Screw – Soc Hd Hex Soc, M5 x 12

6163-31 78-8005-5741-1 Washer – Plain M5

6163-32 78-8010-7417-6 Nut – Hex M5

6163-33 78-8076-5419-5 Sprocket – 3/8 Inch Z=16

6163-34 78-8046-8135-7 Key – 5 x 5, 12 mm

6163-35 78-8076-5420-3 Chain – 3/8 Inch, 133 Links

6163-36 78-8076-5421-1 Support – Tension Roller

6163-37 78-8010-7169-3 Screw – Hex Hd, M6 x 12

6163-38 78-8070-1503-3 Roller – Chain Tensioning

6163-39 78-8060-7878-4 Idler Screw

6163-40 78-8076-4807-2 Crank Assembly

6163-41 78-8076-5422-9 Crank

6163-42 78-8070-1509-0 Shaft – Crank

6163-43 26-1005-5316-8 Screw – Flat Hd Hex Dr, M5 x 16

6163-44 78-8070-1510-8 Washer – Nylon, 7 x 15 x 1

6163-45 78-8070-1511-6 Bushing

6163-46 78-8005-5740-3 Washer – Plain 4 mm

6163-47 78-8010-7157-8 Screw – Hex Hd, M4 x 10

6163-48 78-8070-1512-4 Knob – VTR-B-M12

6163-49 78-8032-0375-7 Screw – Hex Hd, M6 x 16

6163-50 78-8076-4809-8 Washer – Crank

6163-51 78-8070-1506-6 Cover – Screw

6163-52 78-8076-5423-7 Shaft

6163-53 78-8076-5424-5 Block

6163-54 78-8076-5425-2 Set Screw – M4 x 3

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24 29

Figure 6174 / 1

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Figure 6174 / 1

Figure 6174 (Page 1 of 2)

Ref. No. 3M Part No. Description

6174-1 78-8076-5380-9 Bed – Conveyor

6174-2 78-8076-5381-7 Leg Assembly – Inner, W/Stop

6174-3 78-8076-5382-5 Leg – Inner

6174-4 78-8060-8480-8 Pad – Foot

6174-5 78-8055-0867-4 Screw – Hex Hd, M8 x 30

6174-6 78-8017-9313-0 Nut –Self-Locking, M8

6174-7 78-8017-9318-9 Washer – Plain 8 mm

6174-8 78-8076-5383-3 Stop – Leg

6174-9 26-1003-7963-0 Screw – Soc Hd, M8 x 16

6174-10 78-8060-8481-6 Label – Height

6174-11 78-8052-6676-0 Clamp – Outer

6174-12 78-8052-6677-8 Clamp – Inner

6174-13 78-8060-7693-7 Roller – 32 x 38

6174-14 78-8076-5384-1 Shaft – Roller

6174-15 78-8076-5385-8 Spring

6174-16 78-8094-6100-3 Conveyor Assembly – Front

6174-17 78-8076-5387-4 Conveyor – Front

6174-18 78-8091-0780-4 Shaft – Central Roller

6174-19 78-8091-0781-2 Shaft – Side Roller

6174-20 26-1003-5828-7 Screw – Hex Hd, M6 x 10 Special

6174-21 78-8076-5389-0 Mounting – Conveyor

6174-22 78-8094-6101-1 Conveyor Assembly – Rear

6174-23 78-8076-5391-6 Conveyor – Rear

6174-24 78-8076-5392-4 Support – Tape Drum

6174-25 78-8060-8483-2 Support – Outboard Roll

6174-26 78-8060-8484-0 Shaft – Roller

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OPTIONAL

Figure 6174/2

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Figure 6174 / 2

Figure 6174 (Page 2 of 2)

Ref. No. 3M Part No. Description

6174-27 78-8060-8485-7 Roller

6174-28 78-8032-0375-7 Screw – Hex Hd M6 x 16

6174-29 26-1000-0010-3 Washer – Flat M6

6174-30 26-1003-7957-2 Screw – Soc Hd Hex Hd M6 x 16

6174-31 78-8060-8487-3 Cover – Switch

6174-32 78-8060-8087-1 Screw – M5 x 10

6174-33 78-8010-7417-6 Nut – Hex M5

6174-34 78-8076-5393-2 Plate – Tape Bracket Support

6174-35 78-8076-5394-0 Spacer

6174-36 78-8076-5483-1 Support – Roller, Chain Tensioning

6174-37 78-8076-5484-9 Cover – R/H

6174-38 78-8113-6836-0 Cover – L/H, W/English Language Label

6174-39 78-8060-7876-8 Cover – Plug, Lateral

6174-40 78-8028-8208-0 Screw – 6P x 9,5

6174-41 78-8060-7873-5 Plug Female

6174-42 78-8060-8488-1 Screw – Hex Hd M5 x 20

6174-43 78-8046-8217-3 Washer – Special

6174-44 78-8005-5741-1 Washer – Plain M5

6174-45 78-8076-4991-4 Spacer

6174-46 26-1003-5841-0 Screw – M8 x 16

6174-47 78-8076-5192-8 Bracket – E-Stop

6174-49 78-8069-3983-7 Caster Assembly

6174-50 26-1009-9096-4 Caster – Dual Locking

6174-51 26-1009-9094-9 Washer – Spring, Helical, M12

6174-52 26-1009-9095-6 Nut – M12

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Figure 15230/1

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Ref. No. 3M Part No. Description

15230-1 78-8100-1205-0 Drive Assembly – R/H W/O Motor

15230-2 78-8100-1206-8 Drive Assembly – L/H W/O Motor

15230-3 78-8100-1207-6 Guide – Lower, R/H

15230-4 78-8100-1208-4 Guide – Lower, L/H

15230-5 78-8113-6818-8 Guide – Upper, R/H, W/English Language Label

15230-6 78-8113-6819-6 Guide – Upper, L/H, W/English Language Label

15230-7 78-8091-0500-6 Bushing – Side Drive

15230-8 78-8055-0661-1 Spacer

15230-9 26-1003-5829-5 Screw – Hex Hd, M6 x 12

15230-10 26-1000-0010-3 Washer – Flat M6

15230-11 78-8094-6109-4 Support – Gearmotor

15230-12 78-8023-2334-1 Screw – Soc Hd, Hex Soc, M6 x 25

15230-13 78-8070-1522-3 Gearmotor – Bodine, 42X5BFCI-E2, 15:1, 115V, 60 Hz

78-8100-0865-2 Motor - 220/220v, 50/60 Hz, 3 Phase

78-8052-6718-0 Motor - 220/415v, 50 Hz, 3 Phase

78-8052-6719-8 Motor - 260/440v, 50 Hz, 3 Phase

78-8046-8267-8 Motor - 110/110v, 50/60 Hz, 1 Phase 0.12kw

78-8091-0654-1 Motor - 145v, 60 Hz, 1 Phase

78-8046-8268-6 Motor - 220/240v, 50 Hz, 1 Phase 0.12kw

78-8076-4590-4 Motor - 220/240v, 60 Hz, 1 Phase

15230-14 26-1011-8828-7 Capacitor – 15μF, 300VAC, Motor Run

15230-15 78-8070-1523-1 Screw – 1/4 - 28 x 1/2 SHCS

15230-16 78-8094-6174-8 Extension – Gearmotor

15230-17 78-8076-5439-3 Flange Assembly

15230-18 78-8060-7886-7 Screw – Hex Hd, M6 x 16, Special

15230-19 78-8046-8135-7 Key – 5 x 5, 12 mm

15230-20 78-8137-0934-8 Sprocket – 3/8 Inch, Z-17

15230-21 78-8057-5834-5 Tab Washer

15230-22 78-8057-5835-2 Centering Washer

15230-23 78-8076-5440-1 Pulley Assembly – Drive

15230-24 78-8076-5441-9 Roller – Drive

15230-25 78-8052-6713-1 Ring – Polyurethane

15230-26 78-8055-0669-4 Shaft – Pulley Keyed

15230-27 78-8057-5739-6 Key – M5 x 5 x 30 mm

15230-28 78-8055-0668-6 Washer – 15/26 x 1

15230-29 78-8091-0382-9 Belleville Washer – /16

15230-30 78-8076-5442-7 Flange Assembly

15230-31 26-0001-5862-1 Screw – Flat Hd Soc, M5 x 12

15230-32 78-8054-8877-8 Washer – 5,5/20 x 4

15230-33 78-8137-0935-5 Sprocket 3/8'' Z20

15230-34 78-8076-4933-6 Chain – 3/8 Inch Pitch, 52 Pitch

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Figure 15230/2

Ref. No. 3M Part No. Description

15230-35 78-8076-5443-5 Pulley Assembly – Idler

15230-36 78-8055-0660-3 Roller – Idler

15230-37 78-8076-5444-3 Shaft – Idler Pulley

15230-38 12-7997-0272-0 E-Ring – M-25

15230-39 78-8076-5445-0 Tensioning – Belt

15230-40 78-8076-5446-8 Washer – Shaft

15230-41 78-8070-1519-9 Screw – Soc Hd, Hex Hd, M8 x 70

15230-42 78-8017-9318-9 Washer – Plain 8 mm

15230-43 78-8076-5448-4 Cover – Belt Tensioner

15230-44 78-8055-0850-0 Screw – Cap, M4 x 6

15230-45 78-8005-5740-3 Washer – Plain 4 mm

15230-46 78-8100-1211-8 Cover – Drive, R/H

15230-47 78-8100-1212-6 Cover – Drive, L/H

15230-48 26-1002-5753-9 Screw – Self-Tapping

15230-49 78-8100-1213-4 Guard – Belt

15230-50 78-8100-1214-2 Guard – Rubber

15230-51 78-8100-1215-9 Guard – Metal

15230-52 78-8076-5255-3 Screw – Phillips Hd, M4 x 12

15230-53 78-8091-0764-8 Cover – Chain, Right

15230-54 78-8091-0765-5 Cover – Chain, Left

15230-55 78-8010-7165-1 Screw – Flat Hd Soc, M5 x 25

15230-56 78-8076-5452-6 Belt – Box Drive

15230-57 78-8060-7631-7 Connector – 3/8 Inch

15230-58 78-8076-5197-7 Sleeving – /12, 800 mm

15230-59 78-8060-7626-7 Connector – PG 11/12

15230-60 78-8060-7877-6 Plug Housing – Vertical

15230-61 78-8060-7875-0 Plug Male

15230-62 78-8060-8053-3 Wire – 3-Pole, 5 Meters Length

15230-63 78-8076-4968-2 Terminal

15230-64 78-8076-5453-4 Roller

15230-65 78-8054-8577-4 Washer – Special

15230-66 26-1001-9843-6 Screw – Flat Soc Hd, M6 x 16

15230-67 78-8010-7210-5 Screw - Tensioner

15230-68 78-8137-0932-2 Tensioner - Pulley R/H

78-8137-0933-2 Tensioner - Pulley L/H

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Figure 6176

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Figure 6176

Ref. No. 3M Part No. Description

6176-1 78-8100-1225-8 Slide Compression Roller – R/H

6176-2 78-8100-1226-6 Slide Compression Roller – L/H

6176-3 78-8113-6984-8 Bracket – Roller, R/H, W/English Language Label

6176-4 78-8113-6985-5 Bracket – Roller, L/H, W/English Language Label

6176-5 78-8076-5491-4 Shaft – Roller

6176-6 78-8060-8106-9 Bushing – Nylon

6176-7 78-8055-0821-1 Rubber Roller

6176-8 26-1004-5510-9 Washer - Plain M10

6176-8 78-8052-6566-3 Washer – Friction

6176-9 78-8016-5855-6 E-Ring – 10 mm

6176-10 26-1003-6918-5 Nut – Hex Flange M10, Plastic Insert

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Figure 6177

20 19

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Figure 6177

Ref. No. 3M Part No. Description

6177-1 78-8094-6379-3 Support Box

6177-2 78-8113-6759-4 Box – W/English Language Label

6177-3 78-8094-6381-9 Screw – Soc Hd, Hex Hd, M4 x 15

6177-4 78-8005-5740-3 Washer – Plain, 4 mm

6177-5 26-1003-6914-4 Nut – Plastic Insert, M4

6177-6 78-8076-4715-7 Cord Grip

6177-7 78-8076-5211-6 Set Nut – GMP13.5

6177-8 78-8057-5807-1 Cord Grip – ST 16

6177-9 78-8094-6382-7 Guide – Mounting

6177-10 78-8028-8208-0 Screw – 6PX9,5

6177-11 78-8017-9018-5 Washer – Plain, M4 SPEC

6177-12 78-8094-6383-5 Contactor - Allen Bradley 110V, 60Hz

78-8100-0830-6 Contactor - Allen Bradley 220V, 50HZ

78-8100-0831-4 Contactor - Allen Bradley 380V, 50HZ

6177-13 78-8076-5378-3 Circuit Breaker - Allen Bradley 1.6-2.5A

78-8100-0755-5 Circuit Breaker - Allen Bradley 2.5-4 A

78-8114-4600-0 Circuit Breaker - Allen Bradley 6.3-10a

78-8076-5223-1 Circuit Breaker - Allen Bradley 1-1.6A

78-8119-8965-2 Circuit Breaker - Allen Bradley

6177-14 78-8094-6384-3 Clamp – VGPE 4/6

6177-15 78-8076-4968-2 Terminal

6177-16 26-1009-8724-2 Power Cord W/Plug – Type SO

6177-17 78-8100-1038-5 Cable – 3X20 AWG, 5 MT

6177-18 78-8060-8053-3 Wire – 3-Pole, 5 Meters Length

6177-19 26-1003-7957-2 Screw – Soc Hd, Hex Hd, M6 x 16

6177-20 26-1000-0010-3 Washer – Flat, M6

6177-21 78-8119-6528-0 E-Stop Enclosure – W/English Language Label

6177-22 78-8094-6386-8 Switch – On/Off, Sprecher & Schuh, DM3N-C-01/10

6177-23 78-8113-6887-3 Support – On/Off Switch, W/English Language Label

6177-24 78-8017-9257-9 Screw – M4 x 10

6177-25 78-8060-8087-1 Screw – M5 x 10

6177-26 78-8010-7417-6 Nut – Hex, M5

6177-27 78-8094-6385-0 E-Stop - Allen Bradley, 800EP-MTS643LX01

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Instructions and Parts List

Important Safety

Information

BEFORE INSTALLING

OR OPERATING THIS

EQUIPMENT

AccuGlide 3

Upper and Lower Taping Heads 2 Inch

Type 10800

Read, understand, and

follow all safety and

operating instructions.

Spare Parts

It is recommended you

immediately order the

spare parts listed in the

"Spare Parts/Service

Serial No._____________________________________

For reference, record taping head(s) serial number(s) here.

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06 St. Paul, MN 55144-1000

Information" section. These

parts are expected to wear

through normal use, and

should be kept on hand

to minimize production

delays.

AccuGlide™ is a Trademark of 3M, St. Paul, MN 55144-1000 Printed in U.S.A.

Replacement Parts and Service Information

To Our Customers:

This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up and tested in the factory with Scotch® tapes. If technical assistance or replacement parts are needed, call or fax the appropriate number listed below.

Included with each machine is an Instructions and Parts List manual.

Technical Assistance / Replacement Parts and Additional Manuals:

Call the 3M-Matic™ Help line at 1-800 328-1390. Provide the customer support coordinator with the model/ machine name, machine type, and serial number that are located on the identif cation plate (For example: Model 700a - Type 39600 - Serial Number 13282).

United States -

3M Tape Dispenser Parts

241 Venture Drive

1-800-344-9883

Amery, WI 54001-1325

Fax: 1-715-268-8153

Minimum billing on parts orders will be $25.00. Replacement part prices available on request.

$10.00 restocking charge per invoice on returned parts

Note : Outside the U.S., contact the local 3M subsidiary for

parts ordering information.

Identif cation Plate

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06 St. Paul, MN 55144-1000

3M-Matic™, AccuGlide™ and Scotch™ are Trademarks of 3M St. Paul, MN 55144-1000 Printed in U.S.A.

THIS PAGE IS BLANK

Replacement Parts And Service Information

To Our Customers:

This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up

and tested in the factory with Scotch® tapes. If any problems occur when operating this equipment and

you desire a service call or phone consultation, call, write, or fax the appropriate number listed below.

Included with each machine is an Instructions and Parts List manual.

SERVICE, REPLACEMENT PARTS, AND ADDITIONAL MANUALS

AVAILABLE DIRECT FROM:

Order parts by part number, part description, and quantity required. Also, when ordering parts or additional manuals, include model/machine name, machine type, and serial number that are located on the identiﬁ cation plate.

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06 St. Paul, MN 55144-1000

3M-Matic™, AccuGlide™ and Scotch™ are Trademarks of 3M, St. Paul, MN 55144-1000 Printed in U.S.A.

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Instruction Manual

AccuGlide

™

3 Upper and Lower Taping Heads - 2 Inch Type 10800

Table of Contents Page

Replacement Parts and Service Information ............................................................................................ i - ii

Table of Contents...................................................................................................................................... iii

Equipment Warranty and Limited Remedy ............................................................................................... iv

Intended Use ............................................................................................................................................ 1

Taping Head Contents / How to Use Manual............................................................................................ 3

Important Safeguards ............................................................................................................................... 4 - 5

Speciﬁ cations ........................................................................................................................................... 6 - 7

Dimensional Drawing .................................................................................................................... 7

Installation ................................................................................................................................................ 8

Receiving and Handling ................................................................................................................ 8

Installation Guidelines ................................................................................................................... 8

Tape Leg Length ........................................................................................................................... 8

Tape Width Adjustment ................................................................................................................. 8

Operation .................................................................................................................................................. 9 - 11

Tape Loading – Upper Taping Head .............................................................................................. 10

Tape Loading – Lower Taping Head .............................................................................................. 10 - 11

Maintenance ............................................................................................................................................. 12 - 13

Blade Replacement ....................................................................................................................... 12

Blade Guard .................................................................................................................................. 12

Blade Oiler Pad ............................................................................................................................. 12

Cleaning ........................................................................................................................................ 13

Applying/Bufﬁ ng Roller Replacement ............................................................................................ 13

Adjustments .............................................................................................................................................. 14 - 16

Tape Latch Alignment .................................................................................................................... 14

Tape Drum Friction Brake ............................................................................................................. 14

Applying Mechanism Spring .......................................................................................................... 15

One-Way Tension Roller ............................................................................................................... 15

Tape Leg Length ........................................................................................................................... 16

Leading Tape Leg Length Adjustment ............................................................................ 16

Changing Tape Leg Length From 70 to 50 mm [2-3/4 to 2 Inch] .................................... 16

Troubleshooting Guide ............................................................................................................................. 17 - 18

Spare Parts/Service Information............................................................................................................... 19

Recommended Spare Parts .......................................................................................................... 19

Replacement Parts and Service .................................................................................................... 19

Replacement Parts Illustrations and Parts List ................................................................ ...................... 21 - End of Manual

iii 7

Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED T O, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, CUSTOM OR USAGE OF TRADE:

3M sells its AccuGlide™ 3 Upper and Lower Taping Heads - 2 Inch, Type 10800 with the following warranty:

1. The Taping Head blade, springs and rollers will be free from defects in material and manufacture for ninety (90) days after delivery.

2. All other Taping Head parts will be free from defects in material and manufacture for three (3) years after delivery.

If any part is defective within this warranty period, your exclusive remedy and 3M’s and seller’s sole obligation shall be, at 3M’s option, to repair or replace the part. 3M must receive actual notice of any alleged defect within a reasonable time after it is discovered, but in no event shall 3M have any obligation under this warranty unless it receives such notice within ﬁ ve (5) business days after the expiration of the warranty period. All notices required hereunder shall be given to 3M solely through the 3M-Matic™ Help line (800-328-1390). To be entitled to repair or replacement as provided under this warranty, the part must be returned as directed by 3M to its factory or other authorized service station designated by 3M. If 3M is unable to repair or replace the part within a reasonable time after receipt thereof, 3M, at its option, will replace the equipment or refund the purchase price. 3M shall have no obligation to provide or pay for the labor required to remove any part or equipment or to install the repaired or replacement part or equipment. 3M shall have no obligation to repair or replace those parts failing due to normal wear, inadequate or improper maintenance, inadequate cleaning, non-lubrication, improper operating environment, improper utilities, operator error or misuse, alteration or modiﬁ cation, mishandling, lack of reasonable care, or due to any accidental cause.

Limitation of Liability: Except where prohibited by law, 3M and seller will not be liable for any loss or damage arising from this 3M equipment, whether direct, indirect, special, incidental, or consequential, regardless of the legal theory asserted, including breach of warranty, breach of contract, negligence, or strict liability.

Note: The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by

a written agreement signed by authorized representatives of 3M and seller.

AccuGlide™, Scotch™, and 3M-Matic™ are Trademarks of 3M, St. Paul, Minnesota 55144-1000

AccuGlide 3 Taping Head - 2"

2009 February

Intended Use

The intended use of the AccuGlide™ 3 Upper and Lower Taping Heads - 2 Inch is to apply a "C" clip of

Scotch

pressure-sensitive ﬁ lm box sealing tape to the top and/or bottom center seam of regular slotted containers.

These taping heads are incorporated into most standard 3M-Matic™ case sealers. The compact

size and simplicity of the taping head also makes it suitable for mounting in box conveying systems other than 3M-Matic™ case sealers. This includes replacement of other types of taping, gluing or stapling heads in existing case sealing machines. The AccuGlide™ 3 Upper and Lower Taping Heads

- 2 Inch have been designed and tested for use with Scotch® pressure-sensitive ﬁ lm box sealing tape.

AccuGlide™ 3 Upper Taping Head - 2 inch, Type 10800

AccuGlide 3 Taping Head - 2"

2009 February

THIS PAGE IS BLANK

Taping Head Contents

AccuGlide

™

Upper and Lower Taping Heads - 2 Inch

- consists of:

Qty. Part Name

1 Taping Head Assembly 1 Tape Drum and Bracket Assembly 1 Hardware and Spare Parts Kit 1 Threading Tool

General Information

This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installation, operation, set-up and adjustments, technical and manufacturing speciﬁ cations, maintenance, troubleshoot- ing, repair work and servicing, electric diagrams, warranty information, disposal (ELV), a glossary with a deﬁ nition of symbols, plus a parts list 3M Industrial Adhesives and Tapes Division 3M Center, Bldg. 220-5E-06 St. Paul, MN 55144-1000 (USA) Edition February 2009/Copyright 3M 2009. All rights reserved The manufacturer reserves the right to change the product at any time without notice Publication © 3M 2009.

How to use this Manual

Electrical and pneumatic diagrams are included in the manual. Equipment using PLC controls and/or electronic components will include relevant schematics or programs in the enclosure (or will be delivered separately as needed)

Keep the manual in a clean and dry place near the machine. Do not remove, tear or rewrite parts of the manual for any reason. Use the manual without damaging it. However, if the manual has been lost or damaged, ask your after sale service for a new copy (if it is possible, please have the manual name, part number, and revision information and/or model/machine name, machine type, and serial number) that are located on the identiﬁ cation plate (For example: Model 700a - Type 39600 - Serial Number 13282).

NOTE:

All the important warning notes related to the operation of the machine are identiﬁ ed by the symbol:

Updating the Manual

Modiﬁ cations to the machine are subject to manufacturer's internal procedures. The user may receive pages or parts of the manual which contain amendment made after its ﬁ rst publication. The user must use them to update this manual.

AccuGlide 3 Taping Head - 2"

2009 February

Important Safeguards

This safety alert symbol identif es important safety messages in this

manual. READ AND UNDERSTAND THEM BEFORE INSTALLING OR OPERATING THIS EQUIPMENT.

Explanation of Signal Word Consequences

CAUTION

WARNING:

Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury and/or property damage.

Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury and/or property damage.

WARNING

• To reduce the risk associated with

mechanical hazards:

CAUTION

• To reduce the risk associated with muscle

strain:

− Use proper body mechanics when

removing or installing taping heads that are moderately heavy or may be considered awkward to lift

• To reduce the risk associated with impact

hazards:

− Place the taping head on a smooth level

surface when maintaining or servicing this equipment

− Read, understand and follow all safety

and operating instructions before operating or servicing the case sealer

− Allow only properly trained and qualiﬁ ed

personnel to operate and/or service this equipment

• To reduce the risk associated with

shear, pinch, and entanglement hazards:

− Turn air and electrical supplies off on

associated equipment before perform ing any adjustments, maintenance, or servicing the taping heads

− Never attempt to work on the taping

head or load tape while the box drive system is running

• To reduce the risk associated with sharp

blade hazards:

− Keep hands and ﬁ ngers away from tape

cutoff blades under orange blade guards. The blades are extremely sharp

AccuGlide 3 Taping Head - 2"

(Important Safeguards continued on next page)

2009 February

Important Safeguards (Continued)

Important - In the event the following safety labels are damaged or destroyed, they must be replaced to

ensure operator safety. See "Replacement Parts Illustrations and Parts Lists" for label part numbers.

Upper Taping Head Label 78-8137-3317-3 Lower Taping Head Label 78-8137-3316-5

Figure 1-1 Replacement Labels/3M Part Numbers

AccuGlide 3 Taping Head - 2"

78-8070-1335-0

2009 February

Specif cations

1. Tape:

For use with Scotch® pressure-sensitive ﬁ lm box sealing tapes.

2. Tape Width:

36mm or 1-1/2 inches minimum to 48mm [2 inches] maximum.

3. Tape Roll Diameter:

Up to 405mm [16 inches] maximum on a 76.2mm [3 inch] diameter core. (Accommodates all system roll lengths of Scotch® ﬁ lm tapes.)

4. Tape Application Leg Length - Standard:

70mm ± 6mm [2-3/4 inches ±1/4 inch]

Tape Application Leg Length - Optional:

50mm ± 6mm [2 inches ± 1/4 inch] (See "Adjustments – Tape Leg Length.")

5. Box Size Capacities:

For use with center seam regular slotted containers.

Length – 443mm [17.44 inches] w/ Guard

Height – 406mm [16 inches] w/ Guard

Width – 107mm [4.2 inches]

When upper and lower taping heads are used on “3M-Matic” case sealers, refer to the respective instruction

manual speciﬁ cations for box weight and size capacities.

6. Operating Rate:

Conveyor speeds up to 0.5 m/s [100 feet per minute].

7. Operating Conditions:

Use in dry, relatively clean environments at 5° to 40°C [40° to 105°F] with clean dry boxes.

Important – Taping heads should not be washed down or subjected to conditions causing moisture

condensation on components.

8. Taping Head Dimensions:

Length – 442mm [17 3/8 inches] Height – 648mm [25 1/2 inches] (with tape drum) Width – 105mm [4-1/8 inches] (without mounting spacers) Weight – Packaged: 8.6kg [19 lbs.] Unpackaged: 7.7kg [17 lbs.]

AccuGlide 3 Taping Head - 2"

(Speciﬁ cations continued on next page.)

2009 February

Specif cations

AccuGlide 3 Taping Head - 2"

Figure 2/1 Dimensional Drawing

2009 February

Installation

• To reduce the risk associated with sharp blade hazards:

- Keep hands and ﬁ ngers away from tape cutoff blades under orange blade guards.

The blades are extremely sharp

Receiving And Handling

WARNING

After the taping head assembly has been unpackaged, examine the unit for damage that might have occurred during transit. If damage is evident, ﬁ le a damage claim immediately with the transportation company and also notify your 3M Representative.

Installation Guidelines

The taping head assembly can be used in converting existing or in custom made machinery. It can be mounted for top taping or bottom taping. Refer to "Box Size Capacities," as well as Figure 2-1 in the Speciﬁ cations section, for the following points in making such installations:

CAUTION

• To reduce risk associated with muscle strain:

- Use proper body mechanics when removing or installing taping heads

that are moderately heavy or may be

considered awkward to lift

Important – Always conduct a hazard review to

determine appropriate guarding requirements when the installation is in an application other than 3M-Matic (TM) equipment

3. Figure 2-1 illustrates the typical mounting

relationship for opposing taping head assemblies to allow taping of box heights down to 90mm [3-1/2 inches].

Note – AccuGlide™ 3 Upper and Lower Taping

Heads - 2 Inch is supplied with a bufﬁ ng arm guard. Adjustments may be required to install the taping head into some older design 3M-Matic™ case sealers.

4. Mounting studs are provided with the taping head, but special installations may require alternate means for mounting.

5. Box hold-down or guides should be provided and the taping head mounted so that the side plates are 6mm [1/4 inch] maximum away from the surface on which the box rides.

Tape Leg Length

Taping heads are factory set to apply standard 70mm [2-3/4 inch] tape legs. The heads can be converted to apply 50 mm [2 inch] tape legs if desired but both upper and lower heads should be set to apply the same tape leg length. See "Adjustments – Changing Tape Leg Length From 70 to 50mm [2-3/4 to 2 Inches]."

1. The box conveying system must positively propel the box in a continuous motion, not exceeding 30.5 m/min [100 feet per minute],

past the taping head assembly since the box

motion actuates the taping mechanism.

2. If a pusher or cleated conveyor is being used, steps should be taken in the conveyor design to prevent the pusher from contacting the applying or bufﬁ ng roller arms resulting in damage to the taping head.

AccuGlide 3 Taping Head - 2"

Also, the conveyor speed at which the product moves through the taping heads, affects the leading and trailing tape leg length. See "Adjustments section – Leading Tape Leg Length Adjustment."

Tape Width Adjustment

Taping heads are factory set to apply 48mm [2 inch] wide tape. If it is necessary to align the tape or to apply narrower tapes, refer to "Adjustments – Tape Web Alignment" for set-up procedure.

2009 February

Operation

Figure 3-1 Taping Head Components/Threading Diagram - Upper Head (Left Side) View)

Orange Knife Guard

Tape Cut-Off Knife

Buff ng

Roller

Buff ng Arm

Cover

Applying

Mechanism

Spring

Applying Roller

Threading Needle

Wrap Roller

Knurled Roller

Tension Wrap Roller

One-Way Tension Roller

Tape Adhesive Side

Tape Supply Roll

Tape Drum

Figure 3-2 Taping Head Components/Threading Diagram - Lower Head (Left Side) View)

(Operation continued on next page.)

AccuGlide 3 Taping Head - 2"

2009 February

Operation (Continued)

• To reduce the risk associated with shear, pinch, and entanglement hazards:

− Turn air and electrical supplies off on associated equipment before performing any adjustments,

maintenance, or servicing the machine or taping heads

− Never attempt to work on the taping heads or load tape when the box drive system is running

• To reduce the risk associated with sharp blade hazards:

− Keep hands and ﬁ ngers away from tape cutoff blades under orange blade guards.

The blades are extremely sharp

WARNING

It is recommended that the detailed instructions and sketches in this manual be referred to the ﬁ rst few times the taping head is loaded/threaded until the operator becomes thoroughly familiar with the tape loading operation.

Note – Remove tape roll before removing taping

head from machine to minimize weight.

CAUTION

•

To reduce the risk associated with

muscle strain:

− Use proper body mechanics when

removing or installing taping heads that are moderately heavy or may be considered awkward to lift

• To reduce the risk associated with impact

hazards:

− Place the taping head on a smooth level

surface when maintaining or servicing this equipment

Tape Loading – Upper Taping Head

6. Cut away any excess tape.

Important – Do not cut against the apply roller -

roller damage could occur.

Tape Loading – Lower Taping Head

1. Remove the lower taping head from the conveyor bed or associated equipment and place it a convenient working position.

2. The lower taping head is loaded and threaded in the same manner as the upper head. Follow the upper taping head tape loading/threading

procedure.

Figure 3-3

Insert threading needle through rollers in direction indicated by arrows.

One-Way Tension Roller

1. Place the upper taping head in a convenient working position.

2. Use Figures 3-3 to 3-5 and tape threading la- bel. Position the tape supply roll so the adhesive side of tape is facing the front of the taping head as it is pulled from the supply roll.

3. Attach the threading needle to the end of the roll. Guide the threading needle around the wrap roller (Position 1) then back around the one-way tension roller (Position 2).

4. Continue pulling the threading needle down and guide it between the two rollers on the apply arm (Position 3).

AccuGlide 3 Taping Head - 2"

Tension Wrap Roller

Knurled Roller

Wrap Roller

Applying Roller

Figure 3-3 – Tape Loading/Threading

2009 February

Operation (Continued)

Figure 3-4

Place tape roll on tape drum to dispense tape with adhesive side forward. Seat tape roll fully against back ﬂ ange of drum. Adhere tape lead end to threading needle as shown.

WARNING

• To reduce the risk associated with sharp

blade hazards:

- Keep hands and ﬁ ngers away from tape

cutoff blades under orange blade guards. The blades are extremely sharp.

Figure 3-4 – Tape Loading/Threading

Manually turn tape roll to create slack tape while pulling threading needle through tape applying mechanism until needle is through and tape is in alignment with applying roller.

Excess tape can be cut with a scissors at applying roller.

AccuGlide 3 Taping Head - 2"

Figure 3-5 – Tape Loading/Threading

2009 February

Maintenance

WARNING

• To reduce the risk associated with shear, pinch, and entanglement hazards:

− Turn air and electrical supplies off on associated equipment before performing any adjustments,

maintenance, or servicing the taping heads

− Never attempt to work on the taping head or load tape while the box drive system is running

• To reduce the risk associated with sharp blade hazards:

− Keep hands and ﬁ ngers away from tape cutoff blades under orange blade guards.

The blades are extremely sharp

The AccuGlide™ 3 Upper and Lower Taping Heads - 2 Inch has been designed for long, trouble free service. The taping head will perform best when it receives routine maintenance and cleaning. Taping head components that fail or wear excessively should be promptly repaired or replaced to prevent damage to other portions of the head or to the product.

Blade Replacement, Upper and Lower Taping Heads (Figure 4-1)

WARNING

• To reduce the risk associated with sharp

blade hazards:

- Keep hands and ﬁ ngers away from tape

cutoff blades under orange blade guards. The blades are extremely sharp

1. Loosen, but do not remove, the blade screws (A). Remove and discard old blade.

2. Mount the new blade (B) with the beveled side away from the blade holder.

3. Bottom the blade slots against the screws. (This will position the blade at the correct angle.) Tighten the blade screws to secure the blade.

Note – Check the blade position to insure proper

clearance between blade and guard by slowly pivoting the blade guard back.

Blade Guard

The blade guard covers the blade whenever a box is not being taped. Periodically check to be sure the blade guard is functioning properly and returning to cover the blade. Replace any defective parts.

Blade Oiler Pad

WARNING

• To reduce the risk associated with sharp

blade hazards:

- Keep hands and ﬁ ngers away from tape

cutoff blades under orange blade guards. The blades are extremely sharp

Knife Guard

Figure 4-1 – Blade Replacement

AccuGlide 3 Taping Head - 2"

Knife Holder

The taping heads are equipped with a felt oiler pad that has been pre-lubricated at the factory to provide a ﬁ lm of oil on the cutting edge of the blade to reduce adhesive build-up. Apply SAE #30 nondetergent oil as needed. Saturate felt oiler pad.

Should tape adhesive build-up occur on blade, carefully wipe clean with an oily cloth.

(Maintenance continued on next page.)

2009 February

Maintenance (Continued)

• To reduce the risk associated with shear, pinch, and entanglement hazards:

− Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the taping heads

− Never attempt to work on the taping head or load tape while the box drive system is running

• To reduce the risk associated with sharp blade hazards:

− Keep hands and ﬁ ngers away from tape cutoff blades under orange blade guards.

The blades are extremely sharp

WARNING

Cleaning

Regular slotted containers produce a great deal of dust and paper chips when conveyed through taping heads. If this dust is allowed to build-up on the heads, it can cause wear on the moving parts. Excessive dirt build-up should be wiped off with a damp cloth. Cleaning should be done once per month, depending on the number and type of boxes used. If the boxes used are dirty, or if the environment in which the heads operate is dusty, cleaning on a more frequent basis may be necessary.

Note – Never attempt to remove dirt from taping

heads by blowing it out with compressed air. This can cause the dirt to be blown inside the components onto sliding surfaces. Dirt in these areas can cause serious equipment damage. Never wash down or subject taping heads to conditions causing moisture condensation on components.

Serious equipment damage could result.

Applying/Buff ng Roller Replacement

Replacing roller requires removal of shaft and mounting screws. With no area on the shaft to grip, the shaft often turns when attempting to remove the second screw.

To ease removal of second screw, a 5mm hex socket has been provided at the bottom of the threads in both ends of the shaft. Insert a 5mm hex key wrench into this socket after removing one screw to hold the shaft for removal of the second screw. See Figure 4-2.

Hex Socket

Section View of

5mm Hex Key Wrench

Roller/Shaft

AccuGlide 3 Taping Head - 2"

Figure 4-2 – Roller Shaft Section View

2009 February

Adjustments

WARNING

• To reduce risk associated with shear,

pinch, and entanglement hazards:

- Turn air and electrical supplies off associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads.

- Never attempt to work on the taping head or load tape while the box drive system is running.

Tape Latch Alignment – Figure 5-1 The Latching tape drum assembly is pre-set to

accommodate 48mm [2 inch] wide tape. The tape drum assembly is adjustable to provide alignment of narrower tapes.

To move the latch to a position that corresponds to a new tape core width (Figure 5-1):

Figure 5-1 – Tape Latch Alignment

1. Remove screw from the latch.

2. Move to the latch to the position that corresponds to the tape core width.

3. Replace screw in the new latch location.

To adjust or center the tape width on the center line of the taping head, and therefore box center seam,

(Figure 5-2):

1. Loosen the locking hex nut behind tape drum bracket on tape drum shaft. Use an adjustable wrench or 25mm open end wrench.

2. Turn tape drum shaft in or out to center the tape web (use 5mm hex wrench).

3. Tighten locking hex nut to secure the adjustment.

No other components require adjustment for tape web alignment.

Tape Drum Friction Brake – Figure 5-3

The tape drum friction brake on each taping head is pre-set for normal operation to prevent tape roll over travel. Should tension adjustment be required, turn the self-locking nut on the shaft to vary compression of the spring. Turn the nut clockwise to increase the braking force, and counterclockwise to decrease the braking force. Adjust brake to minimum tension to

prevent excessive tape roll over travel.

25mm Hex Wrench

5mm Hex

Wrench

Shaft

Figure 5-2 – Tape Web Alignment

Adjustment Nut, Tape Drum Brake

Note – Excess braking force will cause poor tape

application and may lead to tape tabbing on the trailing tape leg.

AccuGlide 3 Taping Head - 2"

Figure 5-3 – Tape Drum Friction Brake

(Adjustments continued on next page.)

2009 February

Adjustments (Continued)

WARNING

• To reduce risk associated with shear,

pinch, and entanglement hazards:

- Turn air and electrical supplies off associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads.

- Never attempt to work on the taping head or load tape while the box drive system is running.

Applying Mechanism Spring

To obtain access to the spring, remove the taping head cover (four mounting screws). Replace cover when ﬁ nished.

The applying mechanism spring, shown in Figures 5-4A and 5-4B, controls applying and bufﬁ ng roller pressure on the box and returns the mechanism to the reset position. The spring pressure is pre-set, as shown in Figure 5-4A for normal operation, but is adjustable.

If a tape gap appears on the trailing surface of the box increase spring pressure. If the front of the box is being crushed by the applying roller decrease spring pressure.

Removing the spring end loop from the spring holder and placing loop in other holes provided, as shown in Figure 5-4B, will adjust the spring pressure.

One-Way Tension Roller Figure 5-5

The one-way tension roller is factory set. When replacing this assembly, the roller must have approximately 0.5 kg to 0.9 kg [1 to 2 lbs.] force when turning.

To Adjust Tension:

Figure 5-4 – Applying Mechanism Spring

0.5 - 0.9kg [1 - 2 lbs.]

1. Wrap a cord or small strap (non-adhesive) 4-6 turns around the tension roller.

2. Attach a spring scale to the end of the cord or strap.

3. Turn the adjusting nut with the socket wrench provided, until a force of approximately 0.5 kg to

0.9 kg [1 to 2 lbs.] is required to turn the roller by pulling on the spring scale.

AccuGlide 3 Taping Head - 2"

Adjusting Nut

Figure 5-5 – One-Way Tension Roller

(Adjustments continued on next page.)

2009 February

Adjustments (Continued)

WARNING

• To reduce the risk associated with

shear, pinch, and entanglement hazards:

- Turn air and electrical supplies off

associated equipment before perform ing any adjustments, maintenance, or servicing the machine or taping heads.

- Never attempt to work on the taping head or load tape while the box drive system is running

Tape Leg Length

WARNING

• To reduce the risk associated with sharp

blade hazards:

- Keep hands and ﬁ ngers away from tape

cutoff blades under orange blade guards. The blades are extremely sharp

Leading Tape Leg Length Adjustment – Figure 5-6

The one-way tension roller position is adjustable to control the leading tape leg length.

One-Way Tension Roller

Tape Leg 50 or 70mm ± 6mm [2 or 2-3/4in. ± 1/4in.

Figure 5-6 – Leading Tape Leg Length

Moving this roller farther away from the box top or bottom surface will decrease the leading leg length. Moving it closer to the box top or bottom surface will increase the leading leg length.

Changing Tape Leg Length from 70 to 50mm to 2 Inches] – Figure 5-7

Note – When changing tape leg length, both

upper and lower heads must be adjusted to apply the same leg lengths.

1. Remove and retain two hex head screws and remove the brush from normal position “A” on side frame.

2. Remount and secure brush in position “A-A” on side frame forward of normal location using original fasteners.

3. Remove cut-off bracket extensions from position "B".

4. Remount cut-off bracket extensions in forward position “B-B”.

5. Remove and retain the one-way tension roller assembly from slot “C” in frame.

6. Remount tension roller assembly near top of slot “C-C” in frame using original fasteners.

7. Adjust tension roller according to "Leading Tape Leg Length Adjustment" above.

[2-3/4

One-Way

Position A

Position A-A

Brush

Figure 5-7 – Changing Tape Leg Length

Position B

Position B-B

Tension Roller Assembly

Slot C-C

Cut-Off Bracket Extension

Slot C

AccuGlide 3 Taping Head - 2"

2009 February

Troubleshooting

Troubleshooting Guide

Problem

The tape leg on the front of the case is too long

Cause

The tape is threaded incorrectly

The tape tension is too low

The knurled roller drags

Tape tracks to one side or drags on the support tabs of applying frame

The one-way tension roller is not correctly positioned

Taping head is not set up properly

Correction

The tape must go around the wrap roller before going around the one-way tension roller

Adjust the one-way tension roller

Check for adhesive build-up between the knurled roller and its shaft. Clean and lubricate shaft. Remove all lubricant from roller surfaces.

Adjust the tape web alignments

Position the roller in its mounting slot so that the tape extends just beyond the center line of the applying roller

Check leg length adjustments

The blade does not cut tape or the tape end is jagged or shredded

The blade is dull and/or has broken teeth

Tape tension is insufﬁ cient

Adhesive has built up on the blade

The blade is not positioned properly

The blade is dry

The blade is in backwards

One or both cutter springs are missing or stretched

Tension roller surface is not fully contacting the taping head frame

Replace the blade

Increase tape tension by adjusting the one-way tension roller

Clean and adjust the blade

Make sure the blade is bottomed out against the mounting bolts

Lubricate the blade oiler pad on the blade guard

Mount the blade so that the beveled edge is away from the entrance of the head

Replace the defective spring(s)

Make sure one-way bearing is below the surface of the tension roller. If not, press bearing further into roller or replace roller.

AccuGlide 3 Taping Head - 2"

2009 February

Troubleshooting (Continued)

Troubleshooting Guide

Problem

Tape is tabbing on the trailing leg on the back of the box

The tape end does not stay in application position in front of the applying roller

Cause

There is excess tension on the tape drum assembly and/or the one-way tension roller assembly

Rollers in the tape path do not rotate freely

The blade is not cutting tape properly

The tape is threaded incorrectly

Applying mechanism spring has too little tension

The tape is incorrectly threaded

Flanged knurled roller overruns on return of applying mechanism to its rest position

Correction

Adjust the one-way tension roller and/or the tape drum assembly

Clean adhesive deposits from the surface, ends, and shafts of the rollers. Then lubricate roller shafts. Remove all lubricant from roller surfaces.

Refer to tape cutting problems

Re thread the tape

Move spring hook to next tighter hole

Re thread the tape

Adjust tension roller position in mounting slot to lengthen tape leg

Tape not centered on box seam

Applying roller overruns on return of applying mechanism to its rest position

The one-way tension roller is not correctly positioned

The one-way tension roller is defective

Tape drum not centered

Centering guides not centered

Box ﬂ aps not of equal length

There should be a slight drag when rotating the applying roller. If not, check friction springs and/ or friction pins and replace if necessary

Position roller in it mounting slot so that tape end extends beyond center line of applying roller

Replace the one-way tension roller

Reposition tape drum

Adjust centering guides

Check box speciﬁ cations

AccuGlide 3 Taping Head - 2"

2009 February

3M 800ab User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual