3M 800a3 User Manual

Instructions and Parts List

Important Safety

Information

™

3M-Matic

800a3 Type 40800

Adjustable

Case Sealer

with

™

AccuGlide 3

BEFORE INSTALLING

OR OPERATING THIS

EQUIPMENT

Read, understand, and

follow all safety and

operating instructions.

Spare Parts

It is recommended you

immediately order the

spare parts listed in the

Taping Heads

Serial No. For reference, record machine serial number here.

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06 St. Paul, MN 55144-1000

"Spare Parts/Service

Information" section.

These parts are expected

to wear through normal

use, and should be kept

on hand to minimize

production delays.

"3M-Matic"and "AccuGlide" are Trademarks of, 3M St. Paul, MN 55144-1000 Printed in U.S.A.

This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installation, operation, adjustments, maintenance, troubleshooting, repair work and servicing plus parts list of the

3M-MaticTM 800a3 Adjustable case sealer.

3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06 St. Paul, MN 55144-1000

Edition September 2011

The manufacturer reserves the right to change the product at any time without notice.

Replacement Parts and Service Information

To Our Customers:

This is the 3M-Matic™/AccuGlide™/Scotch

equipment you ordered. It has been set up and tested in the factory with Scotch® tapes. If technical assistance or replacement parts are needed, call or fax the appropriate number listed below.

Included with each machine is an Instructions and Parts List manual.

Technical Assistance / Replacement Parts and Additional Manuals:

Contact your local service provider. Provide the customer support coordinator with the model/machine name, machine type, and serial number that are located on the identification plate (For example: Model 800a3 - Type 40800 - Serial Number 13282).

Identification Plate

Minimum billing on parts orders will be $25.00. Replacement part prices available on request.

$10.00 restocking charge per invoice on returned parts

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06 St. Paul, MN 55144-1000

3M-Matic™, AccuGlide™ and Scotch™ are Trademarks of 3M St. Paul, MN 55144-1000 Printed in U.S.A.

THIS PAGE IS BLANK

Replacement Parts And Service Information

To Our Customers:

This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up

and tested in the factory with Scotch® tapes. If any problems occur when operating this equipment and

you desire a service call or phone consultation, call, write, or fax the appropriate number listed below.

Included with each machine is an Instructions and Parts List manual.

SERVICE, REPLACEMENT PARTS, AND ADDITIONAL MANUALS

AVAILABLE DIRECT FROM:

Order parts by part number, part description, and quantity required. Also, when ordering parts

or additional manuals, include model/machine name, machine type, and serial number that are

located on the identiﬁ cation plate.

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06 St. Paul, MN 55144-1000

3M-Matic™, AccuGlide™ and Scotch™ are Trademarks of 3M, St. Paul, MN 55144-1000 Printed in U.S.A.

THIS PAGE IS BLANK

TABLE OF CONTENTS - MANUAL 1: 800a3 Adjustable Case Sealer

(For Taping Head Information - See MANUAL 2: AccuGlide™ 3 Taping Heads - 3 inch)

800a3 Adjustable Case Sealer Page

Cover Page

Replacement Parts and Service Information ........................................................................ i - ii

Table of Contents ................................................................................................................. iii - v

Acronyms and Abbreviations ................................................................................................ vi

1. Introduction

1.1 Manufacturing Speciﬁ cations / Description / Intended Use ......................................... 1 - 2

1.2 How to Read and Use the Manual ...............................................................................

1.2.1 Importance of the Manual .................................................................................. 2

1.2.2 Manual Maintenance ......................................................................................... 2

1.2.3 Consulting the Manual ........................................................................................ 2

1.2.4 How to Update the Manual in Case of Modiﬁ cations ........................................... 2

2. General Information

2.1 Identiﬁ cation Data ......................................................................................................... 3

2.2 After-Sale Service ......................................................................................................... 3

2.3 Warranty / Contents ...................................................................................................... 4

3. Safety

3.1 General Safety Information ........................................................................................... 5

3.2 Signal Words Explanation ............................................................................................. 5

3.3 Table of Warnings .......................................................................................................... 6 - 7

3.4 Operator’s Qualiﬁ cations Deﬁ nition .............................................................................. 8

3.5 Number of Operators .................................................................................................... 8

3.6 Safe Use of the Machine Instructions ........................................................................... 8

3.7 Residual Hazards .......................................................................................................... 8

3.8 Prevent Other Hazards - Recommendations and Measures ........................................ 8

3.9 Personal Safety Measures ........................................................................................... 8

3.10 Incorrect / Predictable Actions Not Allowed .................................................................. 8

3.11 Operator's Required Skill Levels .................................................................................. 9

3.12 Component Locations .................................................................................................. 10

3.13 Table of Warnings and Replacement Labels ................................................................ 11

4. Technical Specifications

4.1 Power Requirements .................................................................................................... 12

4.2 Operating Rate

4.3 Operating Conditions .................................................................................................... 12

4.4 Tape .............................................................................................................................. 12

4.5 Tape Width .................................................................................................................... 12

4.6 Tape Roll Diameter ....................................................................................................... 13

4.7 Tape Application Leg Length - Standard .......................................................................13

Tape Application Leg Length - Optional

4.8 Box Board ..................................................................................................................... 13

4.9 Box Weight and Size Capacities ................................................................................... 13

4.10 Machine Noise Levels ................................................................................................... 14

4.11 Machine Dimensions ..................................................................................................... 14

4.12 Set-Up Recommendations ............................................................................................ 14

............................................................................................................. 12

800a3-NA

iii

2011 September

THIS PAGE IS BLANK

TABLE OF CONTENTS (continued)

5. Shipment, Handling, and Storage

5.1 Packed Machine Shipment and Handling ........................................................................... 15

5.2 Overseas Shipment Packaging (Optional) .......................................................................... 15

5.3 Handling and Transportation of Uncrated Machine ............................................................. 15

5.4 Machine Storage ................................................................................................................. 15

6. Unpacking

6.1 Uncrating ............................................................................................................................. 16

6.2 Packaging Materials Disposal ............................................................................................. 16

7. Installation

7.1 Operating Conditions .......................................................................................................... 17

7.2 Space Requirements for Machine Operation and Maintenance ......................................... 17

7.3 Tool Kit Supplied with the Machine ..................................................................................... 17

7.4 Machine Positioning / Machine Set-Up ................................................................................ 17

7.5 Plastic Ties Removal ........................................................................................................... 18

7.6 Assembly Completion .......................................................................................................... 18

7.7 Taping Heads Completion ................................................................................................... 19

7.8 Outboard Tape Roll Holder ................................................................................................. 19

7.9 Preliminary Electric Inspection ............................................................................................ 19

7.10 Main Power Machine Connection and Inspection .............................................................. 19

7.11 Phases Inspection ............................................................................................................... 19

8. Theory of Operation

8.1 Working Cycle Description .................................................................................................. 20

8.2 Running Mode Deﬁ nition ..................................................................................................... 20

8.3.1 Normal Stop Procedure .............................................................................................20

8.3.2 Emergency Stop ....................................................................................................... 20

9. Controls

9.1 Box Width Adjusting Knobs ................................................................................................. 21

9.2 Box Height Adjusting Crank ................................................................................................ 21

9.3 Start / Stop Main Switch ....................................................................................................... 21

9.4 Emergency Stop Button (Latching) ..................................................................................... 21

10. Safety devices

10.1 Blade Guards ..................................................................................................................... 22

10.2 Emergency Stop Button ..................................................................................................... 22

10.3 Electric System / Circuit Breaker ......................................................................................... 22

11. Set-Up and Adjustments

11.1 Box Width Adjustment ........................................................................................................ 23

11.2 Box Height Adjustment ....................................................................................................... 23

11.3 Top Flap Compression Roller Adjustment .......................................................................... 23

11.4 Changing the Tape Leg Length .......................................................................................... 23

11.5 Run Boxes to Check Adjustment ........................................................................................ 23

800a3-NA

2011 September

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TABLE OF CONTENTS (continued)

12. Operation

12.1 Operator’s Correct Working Position .............................................................................. 24

12.2 Starting the Machine ....................................................................................................... 24

12.3 Starting Production ......................................................................................................... 24

12.4 Tape Replacement .......................................................................................................... 24

12.5 Box Size Adjustment ....................................................................................................... 24

12.6 Cleaning ......................................................................................................................... 24

12.7 Table of Adjustments ...................................................................................................... 24

12.8 Safety Devices Inspection .............................................................................................. 24

12.9 Trouble Shooting ............................................................................................................ 25

13. Maintenance

13.1 Safety Measures (see section 3) .................................................................................... 26

13.2 Tools and Spare Parts Supplied with Machine ............................................................... 26

13.3 Maintenance Operations - Recommended Inspections and Frequency .......................... 26

13.4 Inspections to be Performed Before and After Every Maintenance Operation ................ 26

13.5 Safety Features (Inspection Efﬁ ciency) .......................................................................... 26

13.6 Machine Cleaning ........................................................................................................... 26

13.7 Cutter Blade Cleaning .................................................................................................... 26

13.8 Drive Belt Replacement .................................................................................................. 27 - 28

13.9 Drive Pulley Ring ............................................................................................................ 28

13.10 Drive Belt Tension ........................................................................................................... 29

13.11. Special Set-Up Procedures ............................................................................................ 29 - 35

13.11.1 Case Sealer Frame ........................................................................................... 29

13.11.2 Taping Heads ..................................................................................................... 30 - 31

13.11.3 Drive Belt Assembly Height ............................................................................... 31

13.11.4 Box Height Range (Outer Column Repositioning) .......................................... 32 - 35

13.12 Maintenance Work Log ................................................................................................... 37

14. Additional Instructions

14.1 Machine Disposal Information ........................................................................................ 39

14.2 Fire emergency ............................................................................................................... 39

15. Enclosures and Special Information

15.1 Statement of Conformity ................................................................................................. 39

15.2 Hazardous Substances Emission ................................................................................... 39

echnical Documentation and Information

16. T

16.1 Electric Diagrams ........................................................................................................... 41

16.2 Spare Parts / Ordering .................................................................................................... 42 - 43

Drawings and Parts Lists ....................................................................................................... 45 - End of Manual

TAPING HEAD INFORMATION MANUAL 2: AccuGlide™ 3 Taping Heads - 3 inch (See MANUAL 2 for Table of Contents)

800a3-NA

2011 September

ABBREVIATIONS AND ACRONYMS

LIST OF ABBREVIATIONS, ACRONYMS

3M-Matic - Trademark of 3M St. Paul, MN 55144- 1000

AccuGlide - Trademark of 3M St. Paul, MN 55144-1000

Scotch - Trademark of 3M St. Paul, MN 55144-1000

Drw. - drawing

Ex. - for example

Fig. - exploded view ﬁ gure no. (spare parts)

Figure - Illustration

Max. - maximum

Min. - minimum

Nr. - number

N/A - not applicable

OFF - machine not operating

ON - machine operating

PLC - Programmable Logic Control

PP - Polypropylene

PTFE - Polytetraﬂ ourethelene

PU/PU Foam - Polyurethane Foam

PVC - Poly-vinyl chloride

W - Width

H - Height

L - Length

800a3-NA

2011 September

1-INTRODUCTION

1.1 Manufacturing Specifications / Description / Intended Use

The 3M-MaticTM 800a3 Adjustable Case Sealer with AccuGlideTM 3 Taping Heads is designed to apply a “C” clip of Scotch® pressure-sensitive ﬁ lm box sealing tape to the top and bottom center seam of regular slotted containers. The 800a3 is manually adjustable to a wide range of box sizes (see "Speciﬁ cations Section – Box Weight and Size Capacities").

3M-MaticTM 800a3 Adjustable Case Sealer, Type 40800

Note – Shown above is the lower tape supply roll and bracket assembly in the alternate location.

800a3-NA

2011 September

1-INTRODUCTION (continued)

1.1 Manufacturing Specifications / Description / Intended Use (continued)

The 3M-MaticTM case sealing machines have been designed and manufactured in compliance with the legal requirements at the date of inception.

1.2 How to Read and Use the Instruction Manual

This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installation, operation, set-up and adjustments, technical and manufacturing speciﬁ cations, mainte- nance, troubleshooting, repair work and servicing, electric diagrams, warranty information, disposal (ELV), a deﬁ nition of symbols, plus a parts list of the 3M-Matic

800a3 Adjustable case sealer 3M Industrial Adhesives and Tapes Division 3M Center, Bldg. 220-5E-06 St. Paul, MN 55144-1000 (USA) Edition September 2011 Copyright 3M 2011 All rights reserved. The manufacturer reserves the right to change the product at any time without notice Publication © 3M 2011 44-0009-2081-7.

1.2.2 Manual Maintenance

Keep the manual in a clean and dry place near the machine. Do not remove, tear, or rewrite parts of the manual for any reason. Use the manual without damaging it. In case the manual has been lost or damaged, ask your after sale service for a new copy.

1.2.3 Consulting the Manual

The manual is composed of:

- Pages which identify the document and the machine

- Index of the subjects

- Instructions and notes on the machine

- Enclosures, drawings and diagrams

- Spare parts (last section)

All pages and diagrams are numbered. The spare parts lists are identiﬁ ed by the ﬁ gure identiﬁ cation number. All the notes on safety measures or possible dangers are identiﬁ ed by the symbol:

1.2.1 Importance of the Manual

The manual is an important part of the machine; all information contained herein is intended to enable the equipment to be maintained in perfect condition and operated safely. Ensure that the manual is available to all operators of this equipment and is kept up to date with all subsequent amendments. Should the equipment be sold or disposed of, please ensure that the manual is passed on. Electrical and pneumatic diagrams are included in the manual. Equipment using PLC controls and/or electronic components will include relevant schematics or programs in the enclosure and in addition, the relevant documentation will be delivered separately.

1.2.4 How to Update the Manual in Case of Modifications to the Machine

Modiﬁ cations to the machine are subject to manu- facturer’s internal procedures. The user receives a complete and up-to-date copy of the manual together with the machine. Afterwards the user may receive pages or parts of the manual which contain amendments or improvements made after its ﬁ rst publication. The user must use them to update this manual.

800a3-NA

2011 September

2-GENERAL INFORMATION

2.1 Data Identifying Manufacturer and Machine

2.2 Data for Technical Assistance and Service

800a3-NA

2011 September

2-GENERAL INFORMATION (continued)

2.3 Warranty

Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR USAGE OF TRADE:

™

3M sells its 3M-Matic

800a3 Adjustable Case Sealer, Type 40800 with the following warranties:

1. The drive belts and the taping head knives, springs and rollers will be free from all defects for ninety (90 days after delivery.

2. All other taping head parts will be free from all defects for three (3) years after delivery.

3. All other parts will be free from all defects for two (2) years after delivery.

If any part is proved to be defective within its warranty period, then the exclusive remedy and 3M’s and seller’s sole obligation shall be, at 3M’s option, to repair or replace the part, provided the defective part is returned immediately to 3M’s factory or an authorized service station designated by 3M. A part will be presumed to have become defective after its warranty period unless the part is received or 3M is notiﬁ ed of the problem no later than ﬁ ve (5) calendar days after the warranty period. If 3M is unable to repair or replace the part within a reasonable time, then 3M at its option, will replace the equipment or refund the purchase price. 3M shall have no obligation to provide or pay for the labor required to install the repaired or replacement part. 3M shall have no obligation to repair or replace (1) those parts failing due to operator misuse, carelessness, or due to any accidental cause other than equipment failure, or (2) parts failing due to non-lubrication, inadequate cleaning, improper operating environment, improper utilities or operator error.

Limitation of Liability: 3M and seller shall not be liable for direct, indirect, special, incidental or consequential damages based upon breach of warranty, breach of contract, negligence, strict liability or any other legal theory.

The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by a written agreement signed by authorized ofﬁ cers of 3M and seller.

Contents—800a3 Adjustable Case Sealer

(1) 800a3 Adjustable Case Sealer, Type 40800 (1) Tool and Spare Parts Kit (1) Instruction and Parts Manual

800a3-NA

2011 September

3-SAFETY

3.1 General Safety Information

Read all the instructions carefully before starting work with the machine; please pay particular attention to sections marked by the symbol:

Figure 3-1

E-Stop Switch

3.2 Explanation of Signal Word and Possible Consequences

This safety alert symbol identiﬁ es important messages in this manual. READ AND UNDERSTAND THEM

BEFORE INSTALLING OR

OPERATING THIS EQUIPMENT.

CAUTION:

WARNING:

Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury and/or property damage.

Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury and/or property damage.

The machine is provided with a LATCHING EMERGENCY STOP BUTTON (Figure 3-1); when this button is pressed, it stops the machine at any point in the working cycle. Maintain clear access to power cord while machine is operating. Disconnect plug from power source before machine maintenance (Figure 3-1). Also disconnect air if the machine has a pneumatic system. Keep this manual in a handy place near the machine. This manual contains information that will help you to maintain the machine in a good and safe working condition.

800a3-NA

2011 September

3-SAFETY (continued)

3.3 Table of Warnings

WARNING

• To reduce the risk associated with

mechanical and electrical hazards:

− Read, understand, and follow all safety and

operating instructions before operating or servicing the case sealer.

− Allow only properly trained and qualiﬁ ed

personnel to operate and service this equipment.

WARNING

• To reduce the risk associated with

hazardous voltage:

− Position electrical cord away from foot and

vehicle trafﬁ c.

Figure 3-2

WARNING

• To reduce the risk associated with

pinches, entanglement and hazardous voltage:

− Turn electrical supply off and disconnect

before performing any adjustments, maintenance or servicing the machine or taping heads.

WARNING

• To reduce the risk associated with

pinches and entanglement hazards:

− Do not leave the machine running while

unattended.

− Push the machine off when not in use.

− Never attempt to work on any part of the

machine, load tape, or remove jammed boxes from the machine while the machine is running.

Figure 3-3

Figure 3-4

Important! Cavity in the conveyor bed. Never put

your hands inside any part of the machine while it is working. Serious injury may occur (Figure 3-4).

800a3-NA

2011 September

3-SAFETY (continued)

WARNING

• To reduce the risk associated with

sharp blade hazards:

− Keep hands and ﬁ ngers away from

tape cutoff blades under orange blade guards. The blades are extremely sharp.

Important! Tape cutting blade. Never remove the

safety device which covers the blade on the top and bottom taping units. Blades are extremely sharp. Any error may cause serious injuries (Figure 3-5).

WARNING

• To reduce the risk associated with

fire and explosion hazards:

− Do not operate this equipment

in potentially ﬂ ammable/explosive environments.

Figure 3-5

WARNING

Sharp Blade

WARNING

• To reduce the risk associated with

muscle strain:

− Use the appropriate rigging and

material handling equipment when lifting or repositioning this equipment.

− Use proper body mechanics when

removing or installing taping heads that are moderately heavy or may be considered awkward to lift.

CAUTION

• To reduce the risk associated with

pinch hazards:

− Keep hands clear of the upper head

support assembly as boxes are transported through the machine.

− Keep hands, hair, loose clothing, and

jewelry away from box compression rollers.

− Always feed boxes into the machine by

pushing only from the end of the box.

− Keep hands, hair, loose clothing, jewelry

away from moving belts and taping heads.

Figure 3-6

Figure 3-7

800a3-NA

2011 September

3-SAFETY (continued)

3.4 Operator's Qualifications

- Machine Operator

- Mechanical Maintenance Technician

- Electrical Maintenance Technician

- Manufacturer’s Technician/Specialist (See Section 3)

3.5 Number of Operators

The operations described below have been analyzed by the manufacturer; the recommended number of operators for each operation provides the best and safest work performance.

WARNING

• To reduce the risk associated with

mechanical and electrical hazards:

− Read, understand, and follow all safety and

operating instructions before operating or servicing the case sealer.

− Allow only properly trained and qualiﬁ ed

personnel to operate and service this equipment.

3.9 Personal Safety Measures

Note: A smaller or greater number of operators could be unsafe.

3.6 Instructions for a Safe Use of the Machine / Definition of Operator's Qualif cations

Only persons who have the skills described in the skill levels section should be allowed to work on the machine. It is the responsibility of the user to appoint the operators having the appropriate skill level and the appropriate training for each category of job.

3.7 Residual Hazards

The case sealer 800a3 incorporates various safety protections which should never be removed or disabled. It is essential that the operator and service personnel be warned that hazards exist which cannot be eliminated.

Safety glasses, safety gloves, safety helmet, safety shoes, air ﬁ lters, ear muffs - None is required except when recommended by the user.

3.10 Predictable Actions which are Incorrect and Not Allowed

- Never try to stop/hold the box while being driven by the belts.

- Never remove or disable the safety devices.

- Only authorized personnel should be allowed to carry out the adjustments, repairs or main tenance which require operation with reduced safety protections. During such operations, access to the machine must be restricted. When the work is ﬁ nished, the safety protec- tions must immediately be reactivated.

- The cleaning and maintenance operations must be performed after disconnecting the electric power.

- Do not modify the machine or any part of it.

3.8 Recommendations and Measures to Prevent Other Hazards which Cannot be Eliminated

- The operator must stay on the working position shown in the Operation Section. He must never touch the running driving belts or put his hands inside any cavity.

- The operator must pay attention to the blades during the tape replacement.

800a3-NA

- Clean the machine using only dry cloths or light detergents. Do not use solvents, petrols, etc.

- Install the machine following the suggested layouts and drawings.

2011 September

3-SAFETY (continued)

3.11 Operator's Skill Levels Required to Perform the Main Operations on the Machine

The Table shows the minimum operator's skill for each machine operation.

Important: The factory manager must ensure that the operator has been properly trained on all the machine functions before starting work.

Skill 1: Machine Operator

This operator is trained to use the machine with the machine controls, to feed cases into the machine, make adjustments for different case sizes, to change the tape and to start, stop and restart production.

Skill 2: Mechanical Maintenance Technician

This operator is trained to use the machine as the MACHINE OPERATOR and in addition is able to:

• Work with the safety protection disconnected

• Check and adjust mechanical parts

• Carry out machine maintenance operations/repairs He is not allowed to work on live electrical components

Operator's Skill Levels Required to Perform the Main Operations on Machine

Skill 2a: Electrical Maintenance Technician

This operator is trained to use the machine as the MACHINE OPERATOR and in addition is able to:

• Work with the safety protection disconnected

• Check and adjust mechanical parts

• Carry out machine maintenance operations / repairs / adjustments / repair electrical components

He is allowed to work on live electrical panels, connector blocks, control equipment, etc.

Skill 3: Specialist from the Manufacturer

Skilled operator sent by the manufacturer or its agent to perform complex repairs or modiﬁ cations (on agreement with the customer).

WARNING

• To reduce the risk associated with

mechanical and electrical hazards:

− Allow only properly trained and qualiﬁ ed

personnel to operate and service this machine

Operation Machine Status

Machine installation and setup Running with safety

protections disabled

Adjusting box size

Tape replacement

Blade replacement Electric power

Drive belt replacement Electric power

Ordinary maintenance Electric power

Stopped by pressing the EMERGENCY STOP button

disconnected

Required Operator

Skill

2 and 2a 2

Number of

Operators

Extraordinary mechanical maintenance

Extraordinary electrical maintenance

800a3-NA

Running with safety protections disabled

2a 1

2011 September

3-SAFETY (continued)

3.12 Component Locations

Refer to Figure 3-8 below to acquaint yourself with the various components and controls of the case sealer. Also refer to Manual 2 for taping head components.

Height

Adjustment

Handle

Upper Taping Head

Lower Taping Head

Width

Adjustment

Crank

Top Flap Compression Rollers

Emergency Stop Button

Adjustable Side Drives

Electrical

Control Box

Machine Bed

(Alternate) Lower Tape Roll Mount

Electrical

On/Off

Switch

Figure 3-8—800a3 Case Sealer Components (Left Front View)

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2011 September

3-SAFETY (continued)

3.13 Table of Warnings and Replacements Labels (continued)

UP DOWN

78-8095-1628-8

78-8070-1336-8

78-8070-1336-8 (2)

78-8113-6912-9 (2)

78-8095-1141-9

STOP

78-8070-1366-5

78-8070-1629-6

78-8062-4266-1

78-8137-0886-0

78-8060-8481-6 Leg Height Adjustment Label

(not shown)

78-8113-6717-2

78-8070-1329-3

Figure 3-9 - Replacement Labels / 3M Part Numbers

800a3-NA

78-8070-1339-2

3M Logo (not shown)

2011 September

4-SPECIFICATIONS

1. Power Requirements

Electrical: 115 Volt, 60Hz, 3.8 A (220 watts)

The machine is equipped with a 2.4m [8 foot] standard neoprene covered power cord and a grounded plug.

Contact your 3M Representative for power requirements not listed above.

2. Operating Rate

Belt speed is 0.5m/s [100 ft/min].

Actual production rate is dependent on operator's dexterity. Boxes must be 18 inches (455mm) apart minimum.

3. Operating Conditions

Use in dry, relatively clean environments at 5o C to 50o C [40o F to 120o F] with clean, dry boxes.

Note: Machine should not be washed or subjected to conditions causing moisture condensation on components.

IMPORTANT SAFEGUARD

WARNING

• To reduce the risk associated with fire

and explosion hazards:

− Do not operate this equipment in poten-

tially ﬂ ammable or explosive environments.

4. Tape

Scotch® pressure-sensitive ﬁ lm box sealing tapes.

5. Tape Width

50mm [2 inch] minimum to 75mm [3 inch] maximum

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2011 September

4-SPECIFICATIONS (continued)

Specifications

6. Tape Roll Diameter

Up to 405mm [16 inch] maximum on a 76.2mm [3 inch] diameter core.

(Accommodates all system roll lengths of Scotch® ﬁ lm tapes.)

7. Tape Application Leg Length – Standard

70 mm ± 6mm [2.75 inch ±. 25 inch ]

Tape Application Leg Length – Optional 50 mm ± 6mm [2 inch ±. 25 inch] (See "Removing Taping Heads Procedure – Changing the Tape Leg Length")

8. Box Board

Style – regular slotted containers – RSC

125 to 275 P.S.I. bursting test, single wall or double wall B or C ﬂ ute. 23-44 lbs. per inch of width Edge Crush Test (ECT)

9. Box Weight and Size Capacities

A. Box Weight, ﬁ lled: 5 lbs.–85 lbs. [2.3 kg–38.6 kg]. Contents must support ﬂ aps.

B. Box Size: Minimum Maximum

Length – 150mm [6.0 inch] Unlimited Width – 140mm [5.5 inch]* 545mm [21.5 inch] Height – 120mm [4.75 inch]** *** 620mm [24.5 inch] ***

* Minimum box height can be reduced to 110mm [4-1/4 inches] by removing machine compression rollers OR Minimum box height can be reduced to 90mm [3 1/2 inches] by removing machine compression rollers and also adjusting taping heads to apply 48mm [2 inch] tape legs (See "Special Set-Up Procedure".)

** Maximum box height can be increased to7 25mm [28-1/2 inches] by relocating machine outer columns to upper position. (See "Special Set-Up Procedure".)

Note: Raising columns to upper position also increases minimum box height to 210mm [8-1/4 inches].

Note: The case sealer can accommodate most boxes within the size range listed above. However, if the box

length (in direction of seal) to box height ratio is 0.6 or less, test run several boxes to ensure proper

machine performance.

DETERMINE THE BOX LIMITATIONS BY COMPLETING THIS FORMULA:

BOX LENGTH IN DIRECTION OF SEAL = SHOULD BE GREATER THAN 0.6 BOX HEIGHT

Any box ratio approaching this limitation should be test run to ensure performance.

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2011 September

4-SPECIFICATIONS (continued)

F F

Infeed/Exit

Conveyor

10. Machine Dimensions

Optional

Control Side

Box Travel

Optional

Infeed/Exit

Conveyor

Optional Casters

W L H A* B C F

Minimum

mm 980 920 1395 460 610 105 620 [Inches] [38-1/2] [36-1/4] [55] [18] [24]* [4-3/16] [24.5]

Maximum

mm 2185 890 [Inches] - - - - [86]* - - [35]* - - - -

* With outer columns relocated to upper position, "H" maximum dimension increases 100 mm [4 inches] and "B" minimum dimension decreases by 90 mm [3-1/2 inches]. (See "Special Set-Up Procedure".)

Weight – approximate 176.9 kg [390 pounds] crated approximate 158.8 kg [350 pounds] uncrated

11. Machine Noise Level: Acoustic pressure measured at a distance of 1m. from machine with Scotch PVC adhesive tape in operation; 78dB Acoustic radiation pressure at 1.6m. height with Scotch PVC adhesive tape in operation; 73dB Measurement taken with appropriate instrument: (Type SPYRI-MICROPHON 11).

12. Set-Up Recommendations:

• Machine must be level.

• Customer supplied infeed and exit conveyors (if used) should provide straight and level box entry and exit.

• Exit conveyors (powered or gravity) must convey sealed boxes away from machine.

800a3-NA

2011 September

5-SHIPMENT-HANDLING-STORAGE, TRANSPORT

5.1 Shipment and Handling of Packed Machine

- The machine is ﬁ xed on the pallet with four (4) bolts and can be lifted by using a fork truck.

- The package is suitable to travel by land and by air.

- Optional sea freight package is available.

Packaging Overall Dimensions (Figure 5-1)

See Speciﬁ cations.

During the shipment it is possible to stack a maximum of 2 machines (Figure 5-2).

5.2 Packaging for Overseas Shipment (Optional - Figure 5-3)

The machines shipped by sea freight are covered by an aluminum/polyester/polythene bag which contains dehydrating salts.

5.3 Handling and Transportation of Uncrated Machine

The uncrated machine should not be moved except for short distances and indoors ONLY. Without the supporting pallet, the machine is exposed to damage and may cause injuries. To move the machine use belts or ropes, paying attention to place them in the points indicated using care to not interfere with the lower taping head (Figure 5-4).

Figure 5-1

Figure 5-2

Figure 5-3

5.4 Storage of the Packed or Unpacked Machine

If the machine is not used for a long period, please take the following precautions:

- Store the machine in a dry and clean place.

- If the machine is unpacked it is necessary to protect it from dust.

- Do not stack anything over the machine.

- It is possible to stack a maximum of 2 machines (if they are in their original packing).

800a3-NA

Figure 5-4

2011 September

6-UNPACKING

6.1 Uncrating

The envelope attached to the shipping box contains the uncrating instructions of the machine (Figure 6-1).

Figure 6-1

Cut straps. Cut out staple positions along the bottom of the shipping box (or remove staples with an appropriate tool - Figure 6-2).

Removal of Pallet

Loosen and remove nuts and brackets using the open end spanner supplied in the tool box (Figure 6-4).

Figure 6-4

A cardboard box is located under the machine body. Retrieve the instruction manual for additional procedures of the set up. The box also contains parts removed for shipping, spare parts and tools (Figure 6-5).

Figure 6-2

After cutting out or removing the staples, lift the shipping box in order to clear the machine (two persons required).

Figure 6-3

Transport the machine with a fork-lift truck to the operating position. Lift the pallet at the point indicated in Figure 6-3 (weight of machine + pallet = See Speciﬁ cations).

Figure 6-5

6.2 Disposal of Packaging Materials

The 800a3 package is composed of:

- Wooden pallet

- Cardboard shipping box

- Wooden supports

- Metal ﬁ xing brackets

- PU foam protection

- PP plastic straps

- Dehydrating salts in bag

- Special bag of laminated polyester/aluminium/ Polyethylene (sea freight package only)

- Polyethylene protective material

For the disposal of the above materials, please follow the environmental directives or the law in your country.

800a3-NA

2011 September

7-INSTALLATION

7.1 Operating Conditions

The machine should operate in a dry and relatively clean environment (See Speciﬁ cations).

7.2 Space Requirements for Machine Operation and Maintenance Work

Minimum distance from wall (Figure 7-1):

A = 1000mm. B = 700mm. Minimum height = 2700mm.

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

− Allow only properly trained and qualiﬁ ed personnel to operate and service this equipment.

WARNING

• To reduce the risk associated with

muscle strain:

− Use the appropriate rigging and

material handling equipment when lifting or repositioning this equipment.

− Use proper body mechanics when

removing or installing taping heads that are moderately heavy or may be considered awkward to lift.

7.4 Machine Set-Up / Bed Height

Figure 7-1

7.3 Tool Kit Supplied with the Machine

A tool kit containing some tools are supplied with the machine. These tools should be adequate to set-up the machine, however, other tools supplied by the customer will be required for machine maintenance.

Figure 7-2

Adjust machine bed height. The case sealer is equipped with four (4) adjustable legs that are located at the corners of the machine frame. The legs can be adjusted to obtain different machine bed heights from 610mm [24 inches] minimum to 890

mm [35 inches] maximum - See Speciﬁ cations.

Refer to Figure 7-3 and set the machine bed height

as follows:

1. Raise and block up the machine frame to allow adequate leg adjustment.

2. Loosen, but do not remove, two (2) M8 x 16mm socket head screws in one leg (use M6 hex wrench). Adjust the leg length for the desired machine bed height. Retighten the two screws to secure the leg. Adjust all four (4) legs equally.

M8 x 16mm

Socket Head

Screws

Adjustable

Leg

800a3-NA

Figure 7-3

2011 September

7-INSTALLATION (continued)

7.5 Removal of Plastic Ties

Cut the plastic which attaches the top head to the frame and remove the polystyrene blocks (Figure 7-4).

Figure 7-4

Cut the plastic strap which attaches the strip and the EMERGENCY STOP cable to the frame (Figure 7-5).

Figure 7-5

Cut the plastic ties holding the lower taping head in position (Figure 7-6).

Figure 7-6

7.6 Assembly Completion

1 Crank - Install the crank handle on the top of the left column as shown (Figure 7-7A). 2 Tape Drum Bracket - Install the upper tape drum bracket on the top cross bar as shown (Figure 7-7B). 3 Stop Bracket - Raise upper head assembly (turn crank handle counterclockwise) and install the two stop brackets (provided in the parts bag). Use lower set of holes as shown in Figure 7-7D. The upper set of holes should only beused when both taping heads are adjusted to apply 50mm tape legs.

Figure 7-7

800a3-NA

2011 September

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