Page 1
3M™ Cold Shrink QT-III Silicone Rubber Indoor
Tubular Termination Kit
With High-K Stress Relief
®
For Tape Shield, Wire Shield and UniShield
7622-T-110, 7623-T-110, 7624-T-110, 7625-T-110,
7626-T-110
Instructions
IEEE Std. No. 48
Class 1 Termination
15 kV Class
110 kV BIL
Cable
F CAUTION
Working around energized systems may cause serious injury or death. Installation should
be performed by personnel familiar with good safety practice in handling electrical
equipment. De-energize and ground all electrical systems before installing product.
September 2014
78-8113-5099-6 Rev E 3
Page 2
1.0 Kit Contents
3 High–K, Tracking Resistant, Silicone Rubber Terminations
3 Pre-formed Ground Braids
3 Constant Force Springs
3 3M™ EMI Copper Foil Shielding Tape 1181 Strips, 1/2" x 10"
6 Strips Scotch® Mastic Strip 2230 (black with white release liners, bagged)
1 3M™ Cable Cleaning Preparation Kit CC-2
1 Instruction Sheet
Note: Do not use knives to open plastic bags.
Kit Selection Table
NOTE: Final Determination Factor is cable insulation diameter.
Kit Number
7622–T–110
7623–T–110
7624–T–110
7625–T–110
7626–T–110
Primary Insulation
O.D. Range Jacket O.D, Range
0.64" – 1.08"
(16,3 – 27,4 mm)
0.72" – 1.29"
(18,3 – 32,8 mm)
0.83" – 1.53"
(21,1 – 38,9 mm)
1.05" – 1.80"
(26,7 – 45,7 mm)
1.53" – 2.32"
(38,9 – 58,9 mm)
0.97" – 1.48"
(24,6 – 37,7 mm)
1.04" – 1.60"
(26,4 – 40,6 mm)
1.12" – 1.87"
(28,4 – 47,5 mm)
1.39" – 2.40"
(35,2 – 61,0 mm)
1.84" – 2.80"
(46,7 – 71,1 mm)
Table 1
Conductor Size Range (AWG & kcmil)
5 kV 8 kV 15 kV
4/0 – 400
—
300 – 500
—
500 – 750
—
700 – 1500
—
1750 – 2000
—
3/0 – 300
—
250 – 500
—
350 – 700
—
600 – 1250
—
1500 – 2000
—
(70 – 150 mm
(120 – 240 mm
(240 – 500 mm
(625 – 1000 mm
2 – 2/0
(35 – 70 mm
2/0 – 300
4/0 – 500
500 – 1000
1250 – 2000
2
)
2
)
2
)
2
)
2
)
2 78-8113-5099-6 Rev E
Page 3
2.0 Instructions for Tape Shielded Cable
Prepare Cable
2.1 Check to be sure cable size fits within kit range as shown in Table 1.
2.2 Prepare cable using dimensions shown in Figure 1. BE SURE TO ALLOW FOR DEPTH OF TERMINAL LUG.
If necessary to prevent tape shield from unrolling, hold down edge with a single wrap of 3M™ EMI Copper Foil
Shielding Tape 1181.
NOTE: Provide additional exposed conductor distance to account for growth during crimping of ALUMINUM lugs or
connectors as follows:
Aluminum Lug
and Connector
Growth Allowance
2 - 350
1/4” (6 mm)
400 - 650
1/2” (13 mm)
750–1000
3/4” (19 mm)
1250 - 2000
Field determined
NOTE: It is imperative to remove all remnants of the semi-con layer, even if the semi-con layer comes off as one layer.
There should not be any remaining black areas, or particles, on the cable insulation layer.
Jacket Removal Length
Depth Of Terminal Lug + Growth Allowance
9" (229 mm)
3" (76 mm)
1-1/2" (38 mm)
Semi-Con
Tape Shield
Cable Jacket
Figure 1
3.0 Install Ground Braid
3.1 Select a Scotch® Mastic Strip 2230 from kit and remove white release liners. Using light tension, apply a SINGLE
WRAP of mastic around the cable jacket 1/4" (6 mm) from cut edge (Figure 2). Cut off excess.
1/4" (6 mm)
Semi-Con
Tape Shield
1st Scotch® Mastic Strip 2230
Cable Jacket
Figure 2
78-8113-5099-6 Rev E 3
Page 4
3.2 Position pre-formed ground braid with short tail over tape shield directly adjacent to cable jacket cut edge. PLEASE
NOTE: The ground braid needs to make full contact with the metallic tape shield. Position long tail of ground braid,
extending over cable jacket with solder block over mastic strip (Figure 3). Secure ground braid to cable jacket 4-1/2"
(114 mm) from cable semi-con edge using vinyl tape (Figure 3).
NOTE: Position vinyl tape with care, it also serves as a marker for positioning the termination.
4-1/2" (114 mm)
Semi-Con Edge
Tape Shield
Ground Braid
Cable Jacket Edge
Solder Block
1st Scotch® Mastic Strip 2230
Vinyl Tape Marker
Figure 3
3.3 Wrap ground braid around cable tape shield one complete wrap, trim excess to prevent overlap and secure in place
with constant force spring. Wrap spring in same direction as ground braid (Figure 4). Cinch (tighten) the spring after
wrapping the final winding.
3.4 Select second Scotch® Mastic Strip 2230 from kit and remove white release liners. Apply a second SINGLE WRAP
of mastic over solder block on ground braid and previously applied mastic (Figure 4). Cut off excess.
Constant Force Spring
Tape Shield
Ground Braid
1st Scotch® Mastic Strip 2230
Solder Block
®
2nd Scotch
Mastic Strip 2230
Trim
Cable
Tape
Shield
Ground Braid Leg
Figure 4
4 78-8113-5099-6 Rev E
Page 5
3.5 Wrap two highly stretched half-lapped layers of electrical grade vinyl tape around Scotch® Mastic Strip 2230,
constant force spring and exposed tape shield (Figure 5).
NOTE: Take care not to cover exposed semi-con insulation shield. A minimum of 1" (25 mm) must be exposed.
SPECIAL NOTE FOR CLOTH OR PAPER SEMI-CON INSULATION SHIELD
In cables with cloth or paper semi-conductive shields, it is recommended the shield be over wrapped with one halflapped layer of highly stretched semi-conductive rubber tape, such as Scotch® Electrical Semi-Conducting Tape 13.
Semi-Con
Tape Shield
Constant Force Spring
Two Half-Lapped Layers of Electrical Grade Vinyl Tape
Scotch® Mastic Strip 2230
Vinyl Tape Marker
Figure 5
4.0 Install Lug or Connector
Important Packaging Notice
In order to make sure that you receive an undamaged termination, this 3M™ Cold Shrink QT-III Termination is packed
with a RED SHIPPING CORE inside of the white core. Please remove the red shipping core BEFORE you install the
termination. This shipping core can be recycled with other polypropylene waste.
4.1 Check to insure 3M™ Cold Shrink QT-lll Silicone Rubber Termination assembly fits over the selected lug or
connector. If lug or connector. (Figure 6) will not fit through the termination core, clean the insulation (per Step 5.0)
and slide termination on cable before installing lug or connector. DO NOT REMOVE CORE AT THIS TIME.
Clearance
Connector/Lug
Figure 6
NOTE: Refer to pages 17 – 19 for 3M Connector and Lug crimping information.
NOTE: For Aluminum Conductors - Thoroughly wire brush conductor strands to remove aluminum oxide layer. Insert
conductor into lug or connector and then remove conductor. This will transfer some of the antioxidant compound onto
the conductor. Wire brush the anti-oxidant paste into the strands. Immediately insert conductor into lug or connector
barrel as far as it will go.
NOTE: Die/crimper head rotation between consecutive crimps is RECOMMENDED.
4.2 Position connector or lug and crimp according to manufacturer's directions. Remove excess oxide inhibitor and sharp
crimp flashings following crimping.
5.0 Clean Cable Insulation and Lug or Connector Barrel Using Standard Practice
5.1 Wipe the cable insulation with one of the solvent saturated pads from the 3M™ Cable Cleaning Preparation Kit CC-2.
DO NOT ALLOW SOLVENT TO TOUCH SEMI-CON INSULATION SHIELD!
5.2 If abrasive must be used:
a. Use on insulation only. DO NOT USE ABRASIVE ON SEMI-CON INSULATION SHIELD!
b. Use only aluminum oxide abrasive; grit 120 or finer, included in 3M Cable Cleaning Preparation Kit CC-2.
c. Be careful not to reduce the cable insulation diameter below that allowed by the kit.
78-8113-5099-6 Rev E 5
Page 6
6.0 Install Termination
6.1 Slide the termination body onto the cable and remove core. Make sure the termination body (not the core) is butted
up to the edge of the vinyl tape marker previously applied (Figure 7). Pull the core while unwinding, counterclockwise, starting with the loose end (Figure 7). Be sure to alternate the pulling and unwinding actions (pullunwind-pull-unwind-etc.) to help prevent the core material from binding up as the core is being removed.
NOTE: Once the termination body makes contact over the mastic seal area, there is no need to continue supporting the
assembly. DO NOT PUSH OR PULL ON THE TERMINATION ASSEMBLY WHILE UNWINDING THE CORE.
Counterclockwise
Vinyl Tape Marker
NOTE: The material being removed at this step is mixed polymers
and can be recycled.
Figure 7
6.2 Connect ground braid to system ground according to standard practice.
Correct Installation of Termination on Tape Shielded Cable
Vinyl Tape
Marker
Ridge at End
of High-K Tube
Semi-Con Insulation Shield
Stress Controlling Compound
Ridge at End of Cable
Insulation Shield (Semi-Con)
Cable Insulation
Conductor
Environmental Top
Seal
High-K Stress
Relief Tube
6 78-8113-5099-6 Rev E
Page 7
Instructions for Wire Shielded Cable
7.0 Prepare Cable
7.1 Check to be sure cable size fits within kit range as shown in Table 1.
7.2 Prepare cable using dimensions shown in Figure 8 and Figure 9. BE SURE TO ALLOW FOR DEPTH OF
TERMINAL LUG.
NOTE: Provide additional exposed conductor distance to account for growth during crimping of ALUMINUM lugs or
connectors as follows:
Aluminum Lug
and Connector
Growth Allowance
2 - 350
1/4” (6 mm)
400 - 650
1/2” (13 mm)
750–1000
3/4” (19 mm)
1250 - 2000
Field determined
NOTE: It is imperative to remove all remnants of the semi-con layer, even if the semi-con layer comes off as one layer.
There should not be any remaining black areas, or particles, on the cable insulation layer.
Jacket Removal Length
Depth Of Terminal Lug + Growth Allowance
9" (229 mm)
3" (76 mm)
Semi-Con
Shield Wires
Cable Jacket
Figure 8
7.3 Bend leading 1-1/2" (38 mm) of exposed shield wires back upon themselves to jacket edge (Figure 9).
3" (76 mm)
1-1/2" (38 mm)
Semi-Con
Shield Wires
Cable Jacket
Figure 9
78-8113-5099-6 Rev E 7
Page 8
8.0 Install Ground Braid
8.1 Select a Scotch® Mastic Strip 2230 from kit and remove white release liners. Using light tension apply a SINGLE
WRAP of mastic around the cable jacket 1/4" (6 mm) from cut edge (Figure 10). Cut off excess.
1/4" (6 mm)
Semi-Con
1st Scotch® Mastic Strip 2230
Cable Jacket
Figure 10
8.2 Position pre-formed ground braid with short tail over wire shield directly adjacent to cable jacket cut edge. Position
long tail of ground braid, extending over cable jacket with solder block over mastic strip (Figure 11). Secure ground
braid to cable jacket 4-1/2" (114 mm) from cable semi-con edge using vinyl tape (Figure 11).
NOTE: Position vinyl tape with care, it also serves as a marker for positioning the termination.
4-1/2" (114 mm)
Cable Jacket Edge
Solder Block
1st Scotch® Mastic Strip 2230
Vinyl Tape Marker
Semi-Con Edge
Shield Wire
Ground Braid
Figure 11
8 78-8113-5099-6 Rev E
Page 9
8.3 Wrap ground braid around cable shield wires one complete wrap, trim excess to prevent overlap and secure in place
with constant force spring. Wrap spring in same direction as ground braid (Figure 12). Cinch (tighten) the spring after
wrapping the final winding.
8.4 Select second Scotch® Mastic Strip 2230 from kit and remove white release liners. Apply a second SINGLE WRAP
of mastic over solder block on ground braid and previously applied mastic (Figure 12). Cut off excess.
Constant Force Spring
Shield Wires
Ground Braid
1st Scotch® Mastic Strip 2230
Solder Block
®
2nd Scotch
Mastic Strip 2230
Ground Braid Leg
Trim
Cable
Wire
Shield
Figure 12
8.5 Wrap two highly stretched half-lapped layers of electrical grade vinyl tape around mastic seal, constant force spring and
exposed shield wires (Figure 13).
NOTE: Take care not to cover exposed semi-con insulation shield. A minimum of 1" (25 mm) must be exposed.
SPECIAL NOTE FOR CLOTH OR PAPER SEMI-CON INSULATION SHIELD
In cables with cloth or paper semi-conductive shields, it is recommended the shield be over-wrapped with one
half-lapped layer of highly stretched semi-conductive rubber tape, such as Scotch® Electrical Semi-Conducting Tape 13.
1-1/2" (38 mm)
Semi-Con
Shield Wires
Constant Force Spring
Two Half-Lapped Layers of Electrical Grade Vinyl Tape
Scotch® Mastic Strip 2230
Vinyl Tape Marker
Figure 13
78-8113-5099-6 Rev E 9
Page 10
9.0 Install Lug or Connector
Vinyl Tape Marker
Counterclockwise
NOTE: The material being removed at this step is mixed
polymers and can be recycled.
Important Packaging Notice
In order to make sure that you receive an undamaged termination, this 3M™ Cold Shrink QT-III Termination is packed
with a RED SHIPPING CORE inside of the white core. Please remove the red shipping core BEFORE you install the
termination. This shipping core can be recycled with other polypropylene waste
9.1 Check to insure 3M™ Cold Shrink QT-III Silicone Rubber Termination fits over the selected lug or connector. If
lug or connector (Figure 14) will not fit through the termination core, clean the insulation (per Step 10.0) and slide
termination on cable before installing lug. DO NOT REMOVE CORE AT THIS TIME.
Clearance
Connector/Lug
Figure 14
NOTE: Refer to pages 17-19 for 3M Connector and Lug crimping information.
NOTE: For Aluminum Conductors - Thoroughly wire brush conductor strands to remove aluminum oxide layer. Insert
conductor into lug or connector and then remove conductor. This will transfer some of the antioxidant compound onto
the conductor. Wire brush the anti-oxidant paste into the strands. Immediately insert conductor into lug or connector
barrel as far as it will go.
NOTE: Die/crimper head rotation between consecutive crimps is RECOMMENDED.
9.2 Position connector or lug and crimp according to manufacturer's directions. Remove excess oxide inhibitor and sharp
crimp flashings following crimping.
10.0 Clean Cable Insulation and Lug or Connector Barrel Using Standard Practice
10.1 Wipe the cable insulation with one of the solvent saturated pads from the 3M™ Cable Cleaning Preparation Kit CC-2.
DO NOT ALLOW SOLVENT TO TOUCH SEMI-CON INSULATION SHIELD!
10.2 If abrasive must be used:
a. Use on insulation only. DO NOT USE ABRASIVE ON SEMI-CON INSULATION SHIELD!
b. Use only aluminum oxide abrasive; grit 120 or finer, included in the 3M Cable Cleaning Preparation Kit CC-2.
c. Be careful not to reduce the cable insulation diameter below that allowed by the kit.
11.0 Install Termination
11.1 Slide the termination body onto the cable and remove core. Make sure the termination body (not the core) is butted
up to the edge of the vinyl tape marker previously applied (Figure 15). Pull the core while unwinding, counterclockwise, starting with the loose end (Figure 15). Be sure to alternate the pulling and unwinding actions (pullunwind-pull-unwind-etc.) to help prevent the core material from binding up as the core is being removed.
NOTE: Once the termination body makes contact over the mastic seal area, there is no need to continue supporting the
assembly. DO NOT PUSH OR PULL ON THE TERMINATION ASSEMBLY WHILE UNWINDING THE CORE.
Figure 15
10 78-8113-5099-6 Rev E
Page 11
11.2 Connect ground braid to system ground according to standard practice.
Correct Installation of Termination on Wire Shielded Cable
Vinyl Tape
Marker
Ridge at End
of High-K Tube
Ridge at End of Cable
Insulation Shield (Semi-Con)
Semi-Con Insulation Shield
Stress Controlling Compound
Cable Insulation
Conductor
Environmental Top
Seal
High-K Stress
Relief Tube
Instructions for UniShield® Shielded Cable
12.0 Prepare Cable
12.1 Check to be sure cable size fits within kit range as shown in Table 1.
12.2 Prepare cable using dimensions shown in Figures 16, 17 and 18. BE SURE TO ALLOW FOR DEPTH OF
TERMINAL LUG.
NOTE: Provide additional exposed conductor distance to account for growth during crimping of ALUMINUM lugs
or connectors as follows:
Aluminum Lug
and Connector
Growth Allowance
12.3 Install constant force spring as shown in Figure 16. Pull shield wires through semi-conductive jacket to leading edge
of constant force spring (Figure 16).
2 - 350
1/4” (6 mm)
400 - 650
1/2” (13 mm)
750–1000
3/4” (19 mm)
1250 - 2000
Field determined
Depth Of Terminal Lug + Growth Allowance
Constant Force Spring
Shield Wires
Figure 16
78-8113-5099-6 Rev E 11
7-1/2" (191 mm)
Semi-Conductive Jacket
Page 12
12.4 Remove constant force spring. Bend shield wires back upon cable jacket 1-1/2" (38 mm). Cut excess shield wire and
discard (Figure 17).
Depth Of Terminal Lug + Growth Allowance
9" (229 mm)
1-1/2" (38 mm)
Semi-Conductive Jacket
Fold Back Shield Wires
Figure 17
12.5 Remove semi-conductive jacket to dimension shown in Figure 18.
NOTE: To ease jacket removal, install constant force spring as shown in Figure 18 and ring-cut 80% through jacket.
Remove jacket sections by pulling against constant force spring. DO NOT BELL SEMI-CON JACKET. Remove
constant force spring.
NOTE: It is imperative to remove all remnants of the semi-conductive jacket, even if the semi-conductive jacket comes
off as one layer. There should not be any remaining black areas, or particles, on the cable insulation layer.
1-1/2"
(38 mm)
Depth Of Terminal Lug + Growth Allowance
6" (152 mm)
1-1/2" (38 mm)
Semi-Conductive Jacket
Cut Line
Constant Force Spring
Fold Back Shield Wires
Figure 18
12 78-8113-5099-6 Rev E
Page 13
13.0 Install Ground Braid
13.1 Select a Scotch® Mastic Strip 2230 from kit and remove white release liners. Using light tension apply a SINGLE
WRAP of mastic around the cable semi-conductive jacket 1/4" (6 mm) from shield wires (Figure 19). Cut
off excess.
1/4" (6 mm)
Semi-Con
Shield Wires
1st Scotch® Mastic Strip 2230
Figure 19
13.2 Position pre-formed ground braid with short tail directly over cut edge of folded back shield wires. Position long tail
of ground braid, extending over cable semi-conductive jacket with solder block over mastic strip (Figure 20). Secure
ground braid to cable semi-conductive jacket 4-1/2" (114 mm) from cable semi-con edge using vinyl tape
(Figure 20).
NOTE: Position vinyl tape with care, it also serves as a marker for positioning the termination.
4-1/2" (114 mm)
Semi-Con Edge
Shield Wire
Ground Braid
Solder Block
1st Scotch® Mastic Strip 2230
Vinyl Tape Marker
Figure 20
13.3 Wrap ground braid around cable shield wires one complete wrap, trim excess to prevent overlap and secure in place
with constant force spring. Wrap spring in same direction as ground braid (Figure 21). Cinch (tighten) the spring after
wrapping the final winding.
13.4 Select second Scotch® Mastic Strip 2230 from kit and remove white release liners. Apply a second SINGLE WRAP
of mastic over solder block on ground braid and previously applied mastic (Figure 21). Cut off excess.
78-8113-5099-6 Rev E 13
Page 14
Constant Force Spring
Shield Wires
Ground Braid
1st Scotch® Mastic Strip 2230
Solder Block
2nd Scotch
®
Mastic Strip 2230
Ground Braid Leg
Trim
Cable
Wire
Shield
Figure 21
13.5 Wrap two highly stretched half-lapped layers of electrical grade vinyl tape around mastic seal, constant force spring
and exposed shield wires (Figure 22).
NOTE: Take care not to cover exposed semi-con insulation shield. A minimum of 1" (25 mm) must be exposed.
1-1/2" (38 mm)
Semi-Con
Shield Wires
Constant Force Spring
Two Half-Lapped Layers of Electrical Grade Vinyl Tape
Scotch® Mastic Strip 2230
Vinyl Tape Marker
Figure 22
14.0 Install Lug or Connector
Important Packaging Notice
In order to make sure that you receive an undamaged termination, this 3M™ Cold Shrink QT-III Termination is packed
with a RED SHIPPING CORE inside of the white core. Please remove the red shipping core BEFORE you install the
termination. This shipping core can be recycled with other polypropylene waste.
14.1 Check to insure 3M™ Cold Shrink QT -III Silicone Rubber Termination fits over the selected lug or connector. If
lug or connector (Figure 23) will not fit through the termination core, clean the insulation (per Step 15.0) and slide
termination on cable before installing lug or connector. DO NOT REMOVE CORE AT THIS TIME.
Clearance
Connector/Lug
Figure 23
14 78-8113-5099-6 Rev E
Page 15
NOTE: Refer to pages 17-19 for 3M™ connector and lug crimping information.
NOTE: For Aluminum Conductors - Thoroughly wire brush conductor strands to remove aluminum oxide layer. Insert
conductor into lug or connector and then remove conductor. This will transfer some of the antioxidant compound onto
the conductor. Wire brush the anti-oxidant paste into the strands. Immediately insert conductor into lug or connector
barrel as far as it will go.
NOTE: Die/crimper head rotation between consecutive crimps is RECOMMENDED.
14.2 Position connector or lug and crimp according to manufacturer's directions. Remove excess oxide inhibitor and sharp
crimp flashings following crimping.
15.0 Clean Cable Insulation and Lug or Connector Barrel Using Standard Practice
15.1 Wipe the cable insulation with one of the solvent saturated pads from the 3M™ Cable Cleaning Preparation Kit CC-2.
DO NOT ALLOW SOLVENT TO TOUCH SEMI-CON INSULATION SHIELD!
15.2 If abrasive must be used:
a. Use on insulation only. DO NOT USE ABRASIVE ON SEMI-CON INSULATION SHIELD!
b. Use only aluminum oxide abrasive; grit 120 or finer, included in the 3M Cable Cleaning Preparation Kit CC-2.
c. Be careful not to reduce the cable insulation diameter below that allowed by the kit.
16.0 Install Termination
16.1 Slide the termination body onto the cable and remove core. Make sure the termination body (not the core) is butted
up to the edge of the vinyl tape marker previously applied (Figure 24). Pull the core while unwinding, counterclockwise, starting with the loose end (Figure 24). Be sure to alternate the pulling and unwinding actions (pullunwind-pull-unwind-etc.) to help prevent the core material from binding up as the core is being removed.
NOTE: Once the termination body makes contact over the mastic seal area, there is no need to continue supporting the
assembly. DO NOT PUSH OR PULL ON THE TERMINATION ASSEMBLY WHILE UNWINDING THE CORE.
Counterclockwise
Vinyl Tape Marker
NOTE: The material being removed at this step is mixed
polymers and can be recycled.
Figure 24
16.2 Connect ground braid to system ground according to standard practice.
78-8113-5099-6 Rev E 15
Page 16
Correct Installation of Termination on UniShield®Shielded Cable
Vinyl Tape
Marker
Ridge at End
of High-K Tube
Ridge at End of Cable
Insulation Shield (Semi-Con)
Semi-Con
Stress Controlling Compound
Cable Insulation
Conductor
Environmental Top
Seal
High-K Stress
Relief Tube
16 78-8113-5099-6 Rev E
Page 17
Tooling Index
Lug and Crimping Information for 3M™ Scotchlok™ Copper Lugs
30014 thru 30045
One hole
Cable
Size AWG/
kcmil
6
4
2
1
1/0
2/0
3/0
4/0
250
300
350
400
500
600
Stud
Size
(in.)
10
1/4
5/16
10
1/4
3/8
1/4
5/16
3/8
5/16
3/8
5/16
3/8
3/8
3/8
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
5/8
1/2
1/2
1/2
™
3M
Scotchlok™
Copper Lug
Number
30014
30015
30016
30018
30019
30021
30022
30023
30024
30027
30028
30031
30032
30036
31036
30041
31041
30045
31045
31145
31049
31149
31053
31153
31056
31156
31060
31160
31066
31067
31166
31068
31168
31036 thru 31068
One hole-long barrel
31145 thru 31178
Two hole-long barrel
Crimping Tool-Die Sets (Minimum Number Of Crimps)
Burndy Corporation Thomas & Betts Corporation
MD6 MY29 Y34A
– 6AWG(1) – U5CRT(1) Blue(1) Blue(1) – (1)
W161(1) 4AWG(1) A4CR(1) U4CRT(1) Grey(1) Grey(1) – (1)
W162(2) 2AWG(1) A2CR(1) U2CRT(2) Brown(1) Brown(1) 33(1) (2)
– 1AWG(1) A1CR(1) U1CRT(2) Green(1) Green(1) 37(1) (2)
W163(2) 1/0(1) A25R(1) U25RT(1) Pink(2) Pink(2) 42H(2) (1)
W241(2)
W241(3)
W243(2)
W243(3)
BG(3)
BG(4)
BG(4)
W166(4) 250(2) A29R(2) U29RT(3) Yellow(2) Yellow(2) 62(2) (2)
– – A30R(2) U30RT(3) – White(3) 66(3) (3)
– – A31R(2) U31RT(3) – Red(4) 71H(4) –
– – A32R(2) U32RT(3) – Blue(4) 76H(4) –
– – A34R(2) U34RT(3) – Brown(4) 87H(4) –
– – – U36RT(3) – Green(4) 94H(4) –
2/0(1)
2/0(2)
3/0(1)
3/0(2)
4/0(1)
4/0(2)
4/0(2)
A26R(1)
A26R(2)
A27R(1)
A27R(2)
A28R(2)
Y35, Y39,
Y45*, Y46*
U26RT(2)
U26RT(3)
U27RT(2)
U27RT(3)
U28RT(2)
U28RT(3)
U28RT(3)
TBM 5 TBM 8 TBM 15
Black(2)
Black(3)
Orange(2)
Orange(3)
Purple(2)
Purple(3)
Purple(3)
Black(2)
Black(3)
Orange(2)
Orange(3)
Purple(2)
Purple(3)
Purple(3)
45(1)
45(2)
50(1)
50(2)
54H(2)
54H(3)
54H(3)
Square D Co.
Anderson Div.
VC6–3,
VC6–FT**
(1)
(2)
(2)
(3)
(2)
(3)
(3)
Y39, Y45,
750 1/2 31172 – – –
1000 1/2 31178 – – –
* Y45 and Y46 accept all Y35 dies (“U” series). For Y45 use PT6515 adapter. For Y46 use PUADP adapter.
** Anderson VC6–3 and VC6–FT require no die set.
78-8113-5099-6 Rev E 17
Y46
U39RT(5)
Y45:
S44RT(6)
Y46:
P44RT(6)
– – 106H(4) –
– – 125H(4) –
Page 18
Tooling Index
Lug and Crimping Information for 3M™ Scotchlok™ Copper/Aluminum Lugs
40016 thru 40079
One hole
40132 thru 40178
Two hole
™
Burndy Corporation Thomas & Betts Corporation
kcmil
Cable Size AWG/
6 5/16 40016 W161(1) 6AWG(1) A6CAB(1) U6CABT(1) (1) Grey(1) Grey(1) – 29(1) (1) – BY19(3) J(3)
4 5/16 40020 W162(3) 4AWG(1) A4CAB(1) U4CABT(1) (1) Green(2) Green(2) – 37(1) (1) – BY53(3) P(3)
2
1
1/0
2/0
3/0
4/0
250
300
350
400 1/2 40160 – – – U32ART(4) (1) – – 94H(4) 94H(4) – (2) – –
500
600 1/2 40170 – – – U36ART(4) (1)
750
1000
™
Stud Size (in.)
3/8
40024
1/2
40025
3/8
40028
1/2
40029
40032
3/8
40033
1/2
40132
3/8
1/2
40037
1/2
40137
1/2
40041
1/2
40141
40045
1/2
40046
5/8
40145
1/2
40049
1/2
40050
5/8
40149
1/2
1/2
40053
1/2
40153
40056
1/2
40057
5/8
40156
1/2
5/8
40067
1/2
40166
5/8
40073
1/2
40172
5/8
40079
1/2
40178
Scotchlok
Lug Number
3M
MD6 MY29 Y34A
W163(3)
W163(3)
W163(3)
W163(3)
W241(3)
W241(3)
W241(3)
BG(4)
BG(4)
W166(4)
W166(4)
W660(4)
W660(4)
W660(4)
W249(3)
W249(3)
W249(3)
– –
– – –
– – –
– – –
– – –
2AWG(1)
2AWG(1)
1AWG(1)
1AWG(1)
1/0(1)
1/0(1)
1/0(1)
2/0(1)
2/0(1)
3/0(1)
3/0(1)
4/0 (2)
4/0 (2)
4/0 (2)
–
A2CAB(1)
A2CAB(1)
A1CAR(1)
A1CAR(1)
A25AR(1)
A25AR(1)
A25AR(1)
A26AR(2)
A26AR(2)
A27AR(2)
A27AR(2)
A28AR(2)
A28AR(2)
A28AR(2)
A29AR(2)
A29AR(2)
A29AR(2)
A30AR(2)
A30AR(2)
* Y45 and Y46 accept all Y35 dies (“U” series). For Y45 use PT6515 adapter. For Y46 use PUADP adapter.
** Anderson VC6–3, VC6–FT, VC8C and Burndy Y1000 require no die set.
Crimping Tool-Die Sets (Minimum Number Of Crimps)
Y35, Y39,
Y45*, Y46*
U2CABT(1)
U2CABT(1)
U1CART(1)
U1CART(1)
U25ART(1)
U25ART(1)
U25ART(1)
U26ART(2)
U26ART(2)
U27ART(2)
U27ART(2)
U28ART(2)
U28ART(2)
U28ART(2)
U29ART(2)
U29ART(2)
U29ART(2)
U30ART(2)
U30ART(2)
U31ART(2)
U31ART(2)
U31ART(2)
U34ART(4)
U34ART(4)
U39ART(4)
U39ART(4)
S44ART(4)
S44ART(4)
Y1000** TBM 5 TBM 8 TBM 12 TBM 15
(1)
Pink(2)
Pink(2)
(1)
Pink(2)
Pink(2)
(1)
Gold(2)
Gold(2)
(1)
Gold(2)
Gold(2)
Tan(2)
Tan(2)
(1)
Tan(2)
Tan(2)
(1)
Tan(2)
Tan(2)
(1)
(1)
Olive(2)
Olive(2)
(1)
Olive(2)
Olive(2)
(1)
Ruby(2)
Ruby(2)
(1)
Ruby(2)
Ruby(2)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
White(4)
–
White(4)
White(4)
71H(4)
– –
– –
– –
– –
– – – 115H(3) – (3) – –
– – –
– – –
71H(4)
71H(4)
76H(4)
76H(4)
87H(4)
87H(4)
87H(4)
106H(4)
106H(4)
42H(2)
–
42H(2)
45(1)
–
45(1)
50(1)
–
50(1)
50(1)
54H(2)
–
54H(2)
60(2)
–
60(2)
66(4)
–
66(4)
66(4)
71H(2)
71H(2)
71H(2)
76H(2)
76H(2)
87H(3)
87H(3)
87H(3)
106H(3)
106H(3)
125H(4)
125H(4)
140H(4)
140H(4)
Square D Co.
Anderson Div.
VC6–3**
VC6–FT**
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(3)
(3)
(3)
(3)
(3)
(3)
(3)
(3)
–
–
–
ITT
Blackburn
Co.
VC8C** OD58 TYPE O
BY23(3)
–
BY23(3)
BY23(3)
–
BY23(3)
BY25(3)
–
BY25(3)
BY25(3)
BY31C(3)
–
BY31C(3)
– –
BY35C(4)
–
BY35C(4)
BY35C(4)
– – –
– – –
– – –
(2)
(2)
(3)
(3)
(3)
(3)
– –
– –
– –
Kearny
Nat’l
Div.
1/2(3)
1/2(3)
1/2(3)
1/2(3)
5/8–1(3)
5/8–1(3)
5/8–1(3)
5/8–1(3)
5/8–1(3)
737(3)
737(3)
840(4)
840(4)
840(4)
18 78-8113-5099-6 Rev E
Page 19
Tooling Index
Crimping Information for
3M™ Stem Connectors
Copper/Aluminum
Conductor Size
AWG & kcmil
™
3M
Connector
Number
Stranded Solid Manufacturer Mech. Tool
Burndy MD6 BG(4), W241(3) Y35, Y39, Y45*, Y46* U25ART(2), U243(2)
2, 1
4
1/0
2/0
3/0
4/0
* Y45 and Y46 accept all Y35 dies (“U” series). For Y45 use PT6515 adapter. For Y46 use PUADP adapter.
** Anderson VC6 is dieless and does not require a die set.
1, 1/0
2
2/0
3/0
4/0
–
SC0001
SC0002
SC0010
SC0020
SC0030
SC0040
Kearny 0–51, 0–52 5/8–1 (4) WH–1, WH–2 5/8–1(4)
T & B TBM 5 Tan(2) – –
T & B TBM 8 Olive(2), Tan(2) TBM 15 50(2)
Anderson – – VC6** (2)
Burndy MD6 W249(3) Y35, Y39, Y45*, Y46* U28ART(2)
Kearny 0–51, 0–52 840(5) WH–1, WH–2 840(2)
T & B TBM 8 Red(4) TBM 15 71H(3)
Anderson – – VC6** (2)
Crimping Table For 3M
Recommended Crimping Tools
Die (Minimum No.
Crimps)
™
Stem Type Connector
Hydraulic
Die (Minimum No.
Crimps)
78-8113-5099-6 Rev E 19
Page 20
3M, Scotch and Scotchlok are trademarks of 3M Company.
UniShield is a trademark of General Cable Technologies Corporation.
Important Notice
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but the accuracy or completeness is not guaranteed. Before using this product, you must evaluate it and determine if it is suitable for
your intended application. You assume all risks and liability associated with such use. Any statements related to the product which are not
contained in 3M's current publications, or any contrary statements contained on your purchase order shall have no force or effect unless
expressly agreed upon, in writing, by an authorized officer of 3M.
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This product will be free from defects in material and manufacture at the time of purchase. 3M MAKES NO OTHER WARRANTIES
INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
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3
Electrical Markets Division
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78-8113-5099-6 Rev E
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