Parts Manual for
OUT FRONT Z-RIDERTM
ZERO TURNING HYDRO DRIVE
SERIES 0
POWER UNIT MODELS
ZF2200K
ZF2500K
ZF2500KH
MOWER UNIT MODELS
ZF6100M
ZF5200M
ZF7301M
COPYRIGHT © 2002
SNAPPER INC.
ALL RIGHTS RESERVED
(REV 4, 9/30/02) |
MANUAL No. 06106 |
CONTENTS |
|
DESCRIPTION |
PAGE |
FUEL TANK ASSEMBLY............................................................................................................. |
3 |
ENGINE ASSEMBLY ................................................................................................................... |
4 |
AIR INTAKE ASSEMBLY............................................................................................................. |
5 |
TANDEM HYDRO TRANSAXLE ASSEMBLY ....................................................................... |
6 & 7 |
DRIVE TIRE/WHEEL ASSEMBLY............................................................................................... |
8 |
FOOTREST ASSEMBLY ............................................................................................................. |
9 |
HYDRO RESERVOIR ASSEMBLY............................................................................................ |
10 |
UPPER CHASSIS AND SEAT LATCH ASSEMBLY.................................................................. |
11 |
LOWER CHASSIS/CASTER WHEEL ASSEMBLY ........................................................... |
12 & 13 |
JOYSTICK CONTROL ASSEMBLY .................................................................................. |
14 & 15 |
PARKING BREAK ASSEMBLY......................................................................................... |
16 & 17 |
SEAT SUPPORT ASSEMBLY ................................................................................................... |
18 |
FENDER/CONTROL CABLE ASSEMBLY ................................................................................ |
19 |
UPPER DRIVE SHAFT ASSEMBLY.................................................................................. |
20 & 21 |
DECK DRIVE SHAFT ASSEMBLY.................................................................................... |
22 & 23 |
CUTTER HOUSING ASSEMBLY............................................................................................... |
24 |
TRACTION DRIVE IDLER ASSEMBLY..................................................................................... |
25 |
DECALS............................................................................................................................. |
26 & 27 |
52” MOWER DECK ASSEMBLY....................................................................................... |
28 & 29 |
61” MOWER DECK ASSEMBLY....................................................................................... |
30 & 31 |
73” MOWER DECK SUB-ASSEMBLY .............................................................................. |
32 & 33 |
73” MOWER DECK ASSEMBLY....................................................................................... |
34 & 35 |
52 & 61” DECK IDLER ASSEMBLIES .............................................................................. |
36 & 37 |
73” DECK FRAME ASSEMBLY ........................................................................................ |
38 & 39 |
73” DECK FRONT CASTER ASSEMBLY ......................................................................... |
40 & 41 |
ELECTRICAL COMPONENTS .......................................................................................... |
42 & 43 |
SEAT ASSEMBLY ............................................................................................................. |
44 & 45 |
WIRING SCHEMATIC ................................................................................................................ |
46 |
MANUAL No. 06106 |
OUT FRONT ZTR SERIES 0 |
2
FUEL TANK ASSEMBLY
ITEM |
PART NO. DESCRIPTION |
11-3847 RETAINER, 3/8 Bolt (2)
25-4098 TANK, Fuel (Includes item 4)
33-5504 BRACKET, Fuel Tank Support
45-4119 ASSEMBLY, Cap/Gauge
59-1640 BOLT, 3/8-16 x 1” Carriage, Grade 5 (3)
69-1299 NUT, 3/8-16 Nyloc (3)
71-2222 CLAMP, Fuel Hose (4)
83-5853 HOSE, Fuel 1/4 x 4”
94-4777 FILTER, Fuel
104-5282 HOSE, Fuel 1/4 x 24”
OUT FRONT ZTR SERIES 0 |
MANUAL No. 06106 |
3
ENGINE SUB-ASSEMBLY
ITEM |
PART NO. |
DESCRIPTION |
1 |
--- |
ENGINE, 22 HP (Kohler Part No. CH22S PS-66536) |
-- |
--- |
ENGINE, 25 HP (Kohler Part No. CH25S PS-68577) |
2 |
1-2222 |
CLAMP, Fuel Hose (2) |
3 |
2-2486 |
OIL DRAIN, Short |
4 |
2-7972 |
ASSEMBLY, Oil Valve |
5 |
3-5520 |
CLUTCH, Electric, Commercial Magstop |
6 |
3-5675 |
SPACER, Clutch |
7 |
3-5852 |
BRACKET, Anti-Rotation (5/16”) |
8 |
3-5853 |
HOSE, Fuel 1/4 x 4” |
9 |
9-1299 |
NUT, 3/8-16 Nycloc (4) |
10 |
9-1301 |
WASHER, 7/16” Split Lock (2) |
11 |
9-1304 |
SCREW, 3/8-16 x 1” Hex Head Cap, Grade 5 |
12 |
1-4359 |
FILTER, Fuel (in-line) |
13 |
9-1553 |
SCREW, 3/8-16 x 1-3/4” Hex Head Cap, Grade 5 (4) |
14 |
9-1806 |
SCREW, 7/16-20 x 1-1/2” Hex Head Cap Grade 5 |
15 |
9-1807 |
WASHER, 15/32 I.D. x 1-3/8 O.D. x 1/4 Flat |
16 |
9-1808 |
SCREW, 7/16-14 x 1”, Grade 5 |
17 |
9-1840 |
SCREW, M5 x 10mm Pan Head Cap (2) |
18 |
4-2707 |
GUARD, Muffler |
19 |
9-1839 |
SCREW, M5 x 16mm Hex Head Self Tapping (2) |
20 |
--- |
MUFFLER, 22 HP (Kohler Part No. A-24 068 00) |
21 |
4-2708 |
BRACKET, Muffler |
22 |
9-1838 |
SCREW, M6 x 12.5mm Hex Flange Cap (2) |
23 |
4-6486 |
BRACKET, Muffler 25 HP Kohler |
24 |
4-6487 |
SHIELD, Heat 25 HP Kohler |
25 |
--- |
MUFFLER, 25 HP (Kohler Part No. A-24 068 17) |
26 |
7-2256 |
SPACER, Muffler Guard |
27 |
7-2155 |
GUARD, Muffler “Snapper” |
MANUAL No. 06106 |
|
OUT FRONT ZTR SERIES 0 |
4
AIR INTAKE ASSEMBLY
ITEM |
PART NO. |
DESCRIPTION |
1 |
2-3295 |
U-NUT, 1/4-20 (3) |
2 |
3-5767 |
SCREEN, Air Intake |
3 |
3-5768 |
MOUNT, Air Intake |
4 |
9-0361 |
SCREW, 5/16-18 x 5/8” Hex Fl. Self-Tap (2) |
5 |
9-1787 |
SCREW, 1/4-20 Hex Flange Lock (3) |
OUT FRONT ZTR SERIES 0 |
MANUAL No. 06106 |
5
TANDEM HYDRO TRANSAXLE ASSEMBLY
MANUAL No. 06106 |
OUT FRONT ZTR SERIES 0 |
6
|
|
TANDEM HYDRO TRANSAXLE ASSEMBLY |
ITEM |
PART NO. |
DESCRIPTION |
1 |
1-0935 |
WASHER, 3/4 I.D. x 1-1/8” O.D. Flat (7) |
2 |
1-2709 |
RETAINING RING, 1” External (2) |
3 |
1-4264 |
WOODRUFF KEY, #404 (2) |
4 |
1-5894 |
WOODRUFF KEY, #605 (2) |
5 |
1-8978 |
FAN, 10 Blade 7” Dia. (2) |
6 |
2-7175 |
BOLT, 5/16-18 x 2-1/2” Hex Head (2) |
7 |
2-7223 |
WASHER, 1/4 Split Lock (4) |
8 |
9-1814 |
SCREW, 1/4-20 x 1-1/4”, Hex Head Cap (3) |
9 |
3-5522 |
ASSEMBLY, Transaxle 771B (R.H.) Side (shown) |
-- |
5-8190 |
same as above but with 25 PSI bypass filter |
-- |
3-5521 |
ASSEMBLY, Transaxle 771A (L.H.) Side |
-- |
5-8190 |
same as above but with 25 PSI bypass filter |
10 |
3-5547 |
PULLEY, Transmission Input (2) |
11 |
3-5634 |
SPACER, Transaxle (2) |
12 |
3-5910 |
PLATE, Neutral Adjust (2) |
13 |
3-5915 |
SPRING, Neutral Return Adjust (2) |
14 |
3-5923 |
SPACER/ADAPTER, Fan |
15 |
3-5925 |
ROD, Roll Release (2) |
16 |
3-5927 |
SPRING, Neutral Return (2) |
17 |
4-2612 |
SPACER, Fan (Weldment) (2) |
18 |
4-2639 |
CAM, Neutral Return (Weldment) (2) |
19 |
5-4293 |
PLATE, Neutral Return (Weldment) (2) |
20 |
1-5753 |
BALL-JOINT (4) |
21 |
9-0201 |
SET SCREW, 5/16-18 x 5/16” Hex Recess (4) |
22 |
9-1299 |
NUT, 3/8-16, Hex Nyloc (4) |
23 |
9-1514 |
WASHER, 13/32 I.D. x 13/16 O.D. Flat (4) |
24 |
9-1603 |
NUT, 1/4-20 Hex Nyloc (8) |
25 |
9-1627 |
WASHER, 1/4 I.D. x 1” O.D. (2) |
26 |
9-1629 |
COTTER-PIN, 1/16 x 1/2” (2) |
27 |
9-1786 |
BOLT, 3/8-16 x 4-3/4” Grade 5 (4) |
28 |
9-1787 |
SCREW, 1/4-20 x 5/8”, Hex Flange Lock, Grade 5 (8) |
29 |
9-1811 |
BOLT, 5/16-18 x 5/8”, Hex Flange Lock (4) |
30 |
9-1812 |
NUT, 1/4-28, Hex Nyloc (4) |
31 |
9-0505 |
SCREW, 1/4-20 x 2”, Hex Head Cap, Grade 5 |
32 |
3-5914 |
ROD, Threaded 1/4-28 x 5-3/8” |
33 |
3-5916 |
ROD, Threaded 1/4-28 x 4-3/8” |
34 |
9-1605 |
NUT, 1/4-28 Hex, Grade 5 or B (4) |
35 |
4-2715 |
FILTER, Oil (EATON No. 103144) |
OUT FRONT ZTR SERIES 0 |
|
MANUAL No. 06106 |
7
DRIVE TIRE/WHEEL ASSEMBLY
ITEM |
PART NO. |
DESCRIPTION |
1 |
5-4109 |
ASSEMBLY, Rear Tire & Rim (Includes Item 2A, 3 & 4) |
-- |
5-4510 |
ASSEMBLY, Rear Tire & Rim (Includes 2B , 3 & 4) |
2A |
5-4110 |
TIRE, 20 x 10.00-8 4 ply “Multi-trac C/S” |
2B |
4-4707 |
TIRE, 21 x 11.00-8 “All Terrain 101” |
3 |
5-4111 |
RIM, 8” Dia. X 7-3/4” |
4 |
1-2234 |
VALVE, Air |
5 |
2-7192 |
NUT, 1/2-20 Lug (5) |
6 |
5-4461 |
ASSEMBLY, Wheel Hub |
7 |
9-1793 |
PIN, Cotter, 9/64 x 1-1/2 |
8 |
9-1778 |
KEY, #808 Woodruff |
-- |
9-1978 |
KEY, #806 Woodruff |
9 |
9-1828 |
NUT, 3/4-20 Slotted Hex |
MANUAL No. 06106 |
OUT FRONT ZTR SERIES 0 |
8
FOOTREST ASSEMBLY
ITEM |
PART NO. |
DESCRIPTION |
1 |
2-2696 |
SPRING |
2 |
2-8810 |
BUSHING, 5/16 I.D. x 7/16 O.D. x 3/16 (2) |
3 |
3-5849 |
BOLT, 1/2-13, 3/4 Dia. X 1-1/16 Shoulder (2) |
4 |
9-1602 |
BOLT, 5/16-18 x 1-1/2 Hex Flange Lock, Grade 5 (2) |
5 |
3-5855 |
FOOT PAD, Rubber |
6 |
3-5978 |
PLATE, Footrest Latch |
7 |
3-5979 |
SPACER, Shoulder (Latch) |
8 |
4-2630 |
FOOTREST (Weldment) |
9 |
9-1296 |
WASHER, 11/32 I.D. x 11/16 O.D. x 1/16” Flat (2) |
10 |
9-1298 |
NUT, 5/16-18 Nyloc (3) |
11 |
9-1325 |
NUT, 1/2-13 Nyloc (2) |
-- |
9-1894 |
NUT, 1/2-13 Hex Center Lock, Grade 5 (2) |
12 |
9-1331 |
WASHER, 13/32 I.D. x 1-1/2 O.D. x 1/8” Flat |
13 |
9-1591 |
BOLT, 5/16-18 x 1 Hex Flange Lock, Grade 5 |
OUT FRONT ZTR SERIES 0 |
|
MANUAL No. 06106 |
9
HYDRO RESERVOIR ASSEMBLY
ITEM |
PART NO. |
DESCRIPTION |
1 |
1-6130 |
CLAMP, Hose 13/16” (8) |
2 |
9-1298 |
NUT, 5/16-18 Nyloc (2) |
3 |
3-5514 |
HOSE, Rubber R.H. Front (.625 I.D. x 13-1/2” Long) |
4 |
3-5515 |
HOSE, Rubber R.H. Back (.625 I.D. x 16” Long) |
5 |
3-5516 |
HOSE, Rubber L.H. Front (.625 I.D. x 24” Long) |
-- |
4-1834 |
HOSE, Rubber (.625 I.D. x 34” Long) |
6 |
3-5517 |
HOSE, Rubber L.H. Back (.625 I.D. x 18” Long) |
-- |
4-1833 |
HOSE, Rubber (.625 I.D. x 6” Long) |
7 |
3-5639 |
BRACKET, Reservoir (2) |
8 |
5-4703 |
RESERVOIR, L.H. Hydro (includes cap, item 11) |
9 |
5-4103 |
RESERVOIR, R.H. Hydro (includes cap, item 11) |
10 |
9-1296 |
WASHER, 11/32 I.D. x 11/16” O.D. (2) |
11 |
3-5512 |
CAP, Reservoir |
MANUAL No. 06106 |
|
OUT FRONT ZTR SERIES 0 |
10
UPPER CHASSIS AND SEAT LATCH ASSEMBLY
ITEM |
PART NO. |
1 |
4-2601 |
2 |
1-3874 |
3 |
3-5993 |
4 |
1-5761 |
5 |
2-6292 |
6 |
9-1298 |
OUT FRONT ZTR SERIES 0
DESCRIPTION
UPPER CHASSIS
BUSHING, 5/8” PM (2)
LATCH, Seat Support
BOLT, 5/16-18 Shoulder
SPRING
NUT, 5/16-18 Hex Nyoc
MANUAL No. 06106
11
LOWER CHASSIS/CASTER WHEEL-ASSEMBLY
MANUAL No. 06106 |
OUT FRONT ZTR SERIES 0 |
12
LOWER CHASSIS/CASTER WHEEL-ASSEMBLY
ITEM |
PART NO. |
DESCRIPTION |
1 |
3-6406 |
BRACKET, Battery Support |
2 |
1-4432 |
SPRING (2) |
32-9074 PIN, Clevis 1/2 x 4” (2)
43-5468 SKID GUARD, R.H.
53-5469 SKID GUARD L.H.
63-5476 SLEEVE, Axle
73-5602 BEARING, 30mm x 62mm (2)
83-5638 J-CLIP, Open Cushoned (2)
93-5822 COUNTERWEIGHT, Large (3)
103-5823 COUNTERWEIGHT, Small
114-2589 CHASSIS, Lower
124-2590 SUPPORT, Caster
13 |
4-2591 |
YOKE, Caster |
14 |
4-2628 |
PLATE, Hitch (2) |
15 |
4-2629 |
PIN, Hitch (2) |
16 |
5-4087 |
ASSEMBLY, Tire & Rim (includes Iitems 17 thru 21) |
17 |
3-5474 |
TIRE, 13 x 5.00-6 4 Ply |
18 |
3-5475 |
RIM |
19 |
2-8722 |
BEARING (2) |
20 |
1-2234 |
VALVE, Air |
21 |
1-2700 |
FITTING, Lube |
221-0965 RING, 1-3/16” External Retaining
239-1299 NUT, 3/8-16 Hex Nyloc (20)
249-1325 NUT, 1/2-13 Nyloc
259-1514 WASHER, 13/32 I.D. x 13/16 O.D., Flat (2)
269-1598 PIN, Cotter, 1/8 x 3/4” (4)
279-1773 SCREW, 1/2-13 x 7-1/4, Grade 5
289-1786 BOLT, 3/8-16 x 4-3/4”, Grade 5 (2)
299-1790 BOLT, 3/8-16 x 1-1/4”, Carriage, Grade 5 (8)
309-1795 WASHER, 1-1/4 I.D. x 1-7/8 O.D. Flat
319-1328 SCREW, 3/8-16 x 1-1/4”, Hex Hd. Cap, Gr. 5 (8)
329-1595 WASHER, 15/32 I.D. x 15/16” O.D., Flat (4)
339-1640 BOLT, 3/8-16 x 1” Carriage, Grade 5 (2)
343-6578 CAP, Caster Shaft
359-0361 SCREW, 5/16-18 x 5/8” Self Tapping
364-2777 SHIELD, Grass
379-1299 NUT, 3/8-16 Hex Nyloc (2)
OUT FRONT ZTR SERIES 0 |
MANUAL No. 06106 |
13
JOYSTICK CONTROL ASSEMBLY
MANUAL No. 06106 |
OUT FRONT ZTR SERIES 0 |
14
JOYSTICK CONTROL ASSEMBLY
ITEM |
PART NO. |
DESCRIPTION |
1 |
1-3072 |
ROLL PIN, 1/4 x 1” (8) |
2 |
2-3656 |
HANDLE, Plastic |
3 |
3-5532 |
BRACKET, Joystick Mounting |
4 |
3-5533 |
BLOCK, Pivot J’Stick Control |
5 |
3-5897 |
SHAFT, Upper Cross |
6 |
3-5898 |
SHAFT, Lower Cross |
7 |
4-2599 |
HANDLE, Joystick Control (Weldment) |
8 |
4-2638 |
ARM/HUB Weldment (4) |
9 |
5-4237 |
ASSEMBLY, Cross Shaft Support (includes |
|
|
one 9A and two 9B) |
9A |
4-2623 |
SUPPORT, Cross Shaft (Weldment) |
9B |
1-3874 |
BUSHING (2) |
10 |
3-5908 |
ROD, Threaded 1/4-28 x 2.71 long |
11 |
3-5909 |
ROD, Threaded 1/4-28 x 3.85 long |
12 |
9-0844 |
ROLL PIN 3/16 x 3/4” |
13 |
9-1298 |
NUT, 5/16-18 Hex Nyloc (3) |
14 |
9-1508 |
BOLT, 5/16-18 x 3/4” Sq.Nk. Carriage, Grade 5 (3) |
15 |
9-1523 |
SCREW, 5/16-18 x 5/8” Hex Washer Self-Tap (2) |
16 |
9-1628 |
WASHER, 41/64 I.D. x 1” O.D. Flat (4) |
17 |
9-1800 |
BOLT, 5/16-18 Shoulder (4) |
18 |
9-1812 |
NUT, 1/4-28 Hex Nyloc (4) |
19 |
9-1816 |
ROLL PIN, 1/4 x 2-3/4” |
20 |
9-1605 |
NUT, 1/4-28 Hex, Grade 5 or B (4) |
21 |
1-5753 |
BALL-JOINT (4) |
OUT FRONT ZTR SERIES 0 |
MANUAL No. 06106 |
15
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