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Zoomlion ZCC1100H User Manual

CRAWLER CRANE
Vision creates future
Zoomlion Heavy Industry Science and Technology Co., Ltd
OPERATOR’S MANUAL
OPERATOR’S MANUAL
Add: Quantang Industrial Park, No. 1636, 2nd Yuanda Road, Economic and Technological Development Zone, Changsha, Hunan Province, China. PC: 410131 www.zoomlion.com
Zoomlion Heavy Industry Science and Technology Co., Ltd.
Edition 1 9, 2014

ZCC1100H Crawler Crane

Lifting Capacity Chart

Operator’s Manual for Crawler Crane
Lifting Capacity Chart for Crawler Crane
To Users
Zoomlion appreciates your selection of ZOOMLION crawler crane for your application.
No one should operate the crane unless they read and understand the information in this manual. This manual contains t he instructions and data on the safety and operation of the crawler crane.
Follow the operation procedures to make sure that your machine operates at MAXIMUM EFFICIENCY. The operator must keep this manual in the cab of the crane.
If there is anything in the m anual that is not clear or you do not un derstand, please contact our service engineer. We (Zoomlion) are NOT respons ible f or dam ages fr om an ope rator who does not obey the instructions in the Lifting Capacity Chart for Crawler Crane.
The Lifting Capacity Chart for Crawler Crane is an important part of the crane. If the crane becomes the property of a different person, make sure that the manual stays in the cab of the crane.
The data (data, specif ications, illustrat ions) in this manual is f or cranes in produc tion at the tim e of this manuals pub lica tio n. We reser ve th e right to m ak e changes to th is m anual at any tim e, without obligation.
The manual has been translated to be best of our kno wledg e. Zoomlion assumes no liability for translation errors. The Chinese version of the Lifting Capacity Chart for Crawler Crane is solely applicable for factual accuracy.
Thank you! Mobile Crane Branch Company of Zoomlion H ea v y Industry Science and Technology Co., Ltd.
Copyright
Under the copyright laws, this manual may not be copied, photocopied, reproduced, t ranslat ed, or reduced to any elect ronic medium or machine readable form, in whole or part, without the prior written consent of Zoomlion Heavy Industry Science and Technology Co., Ltd. Copyright © 20XX, Zoomlion Heavy Industry Science and Technology Co., Ltd. All rights reserved.
I
Lifting Capacity Chart for Crawler Crane
Contents
To Users .............................................................................................................................................. I
Contents ............................................................................................................................................. II
Chapter 1 Important Notes ........................................................................................................ 1-1
Chapter 2 Lifting Capacity on S-1/S-2/S-3A Boom ................................................................. 2-1
Lifting capacity on S-1 boom ..................................................................................................... 2-1
Lifting capacity on S-2 boom ..................................................................................................... 2-3
Lifting capacity on S-3A boom ................................................................................................. 2-12
Chapter 3 Lifting Capacity on SF-1/SF-2 Boom ...................................................................... 3-1
Lifting capacity on SF-1 boom ................................................................................................... 3-1
Lifting capacity on SF-2 boom ................................................................................................. 3-10
Chapter 4 Lifting Capacity on S-3 boom ................................................................................... 4-1
Lifting capacity on S-3 boom ..................................................................................................... 4-1
Chapter 5 Lifting Capacity on SA boom .................................................................................... 5-1
Lifting capacity on SA boom ...................................................................................................... 5-1
II ZCC1100H Crawler Crane
Lifting Capacity Chart for Crawler Crane
Chapter 1 Important Notes
Operator’s Manual for Crawler Crane

Important Notes

Lifting Capacity Chart for Crawler Crane
Important Notes
1. As an important part of the crane, please keep the manual with you all the time!
2. The value given in the lifting capacity chart is the permissible maximum lifting capacity, which is obtained from calculatio n when the load is suspende d (ac cording to t he standar d ASME/AN SI B30.5). The val ue can not exceed 75% of the minimum overturning lifting capacit y when the crane is on firm and flat ground. The operator should restrict or reduce the lifting capacity of the crane basing on adverse conditions (for example, soft or uneven ground, different leveling conditions of the ground, influence of the wind force, side load and swinging, lifting operation by more than one cr ane). If possible, make the foundation accordin g to higher requirements to ensure safety coefficient.
3. Except assembl y configuration (SA), th e lifting capacity in all other configurations is obtained when the crane is work ing with 617 40 Lbs (28t ) rear c ounterweight and 220 50lbs ( 10t) centra l counterweight in 360° range.
4. The crawler carriers of the crane are extended completely.
5. Do not lift a load in the area which is no t in the lifting capacit y range, other wise the cr ane ma y topple over or be damaged.
6. The value in the chart is the maximum lifting capacity of the crane, including the weight of lifting device, hook, wire rope at t he en d of hook and so on. And the weight of wire rope is c alculat ed as 2.0Lbs/ft (3kg/m).
7. The value in bold is the lifting capacity determ ined by the strength of the m achine, while the value that is not in bold is the lifting capacity determined by the stability of the machine.
8. The sign “*” in the chart indicates that the load capacity of the crane can be completed with the help of special equipment.
9. The sign “*/*” in the chart indicates “lifting capacity/radius”.
ZCC1100H Crawler Crane 1-1
Lifting Capacity Chart for Crawler Crane
Chapter 2 Lifting Capacity on S-1/S-2/S-3A Boom
Operator’s Manual for Crawler Crane
S-1/S-2/S-3A
Boom configurations
Lifting Capacity Chart for Crawler Crane
Radius
(13)
(16)
(19)
(22)
(25)
(28)
(31)
(34)
(37)
(3.2)
(100)*
(3.2)
(3.7)
(87.6)
(3.7)
(4)
(81.6)
(4)
(4.3)
(77.6)
(4.3)
(4.6)
(73.1)
(72.1)
(4.6)
(4.9)
(68.9)
(68.8)
(66.2)
(4.9)
(5.2)
(64.8)
(64.6)
(62.9)
(5.2)
(5.5)
(61.2)
(60.9)
(59.6)
(59.6)
(5.5)
(5.8)
(58)
(57.7)
(57.2)
(56.3)
(5.8)
(6.1)
(54.5)
(54.9)
(54.5)
(54.3)
(52.7)
(6.1)
(7.6)
(40.5)
(40.4)
(40.4)
(40.3)
(40.3)
(40.2)
(40.1)
(40.0)
(7.6)
(9.1)
(31.5)
(31.4)
(31.3)
(31.2)
(31.2)
(31.1)
(31.0)
(30.9)
(30.8)
(9.1)
(10.7)
(25.3)
(25.2)
(25.1)
(25.1)
(25.0)
(24.9)
(24.8)
(24.7)
(24.6)
(10.7)
(12.2)
(21.3)
(21.2)
(21.2)
(21.1)
(21.0)
(20.9)
(20.8)
(20.7)
(20.6)
(12.2)
(15.2)
(16)
(15.9)
(15.9)
(15.7)
(15.7)
(15.6)
(15.5)
(15.4)
(15.2)
(18.3)
(13.1/17.4)
(12.5)
(12.4)
(12.3)
(12.2)
(12.1)
(12.0)
(18.3)
(21.3)
(11.1/19.8)
(10.2)
(10.1)
(10.0)
(9.9)
(9.8)
(21.3)
(24.4)
(9.1/22.9)
(8.4)
(8.3)
(8.2)
(8.1)
(24.4)
(27.4)
(7.1)
(7.0)
(6.9)
(27.4)
(30.5)
(6.0)
(5.9)
(30.5)
(33.5)
(5.1)
(33.5)

Table 2-1 Lifting capacity on S-1 boom

Unit: kip (ton)
Radius
ft(m)
10'6"
12
13
14
15
16
17
18
19
20
25
42'8"
220.5*
193.2
179.9
171.1
161.2
151.9
142.9
134.9
127.9
120.2
89.3
Main boom length ft(m)
52'6"
62'4"
72'3"
82'
91'11"
101'9"
111'6"
159.0
151.7
142.4
134.3
127.2
121.1
89.1
146.0
138.7
131.4
126.1
120.2
89.1
131.4
124.1
119.7
88.8
116.2
88.8
88.6
88.4
88.2
121'5"
ft(m)
10'6"
12
13
14
15
16
17
18
19
20
25
30
35
40
50
60
70
80
90
100
110
69.5
55.8
47.0
69.2
55.6
46.7
35.3
69.0
55.3
46.7
35.1
28.9/57
68.8
55.3
46.5
35.1
27.6
24.5/65
68.8
55.1
46.3
34.6
27.3
22.5
20.1/75
68.6
54.9
46.1
34.6
27.1
22.3
18.5
68.4
54.7
45.9
34.4
26.9
22.1
18.3
15.7
68.1
54.5
45.6
34.2
26.7
21.8
18.1
15.4
13.2
67.9
54.2
45.4
34.0
26.5
21.6
17.9
15.2
13.0
11.2
30
35
40
50
60
70
80
90
100
110
ZCC1100H Crawler Crane 2-1
Lifting Capacity Chart for Crawler Crane
S-1/S-2/S-3A
Boom configurations
Radius
Radius
(40)
(43)
(46)
(49)
170'8"
(52)
180'5"
(55)
190'4"
(58)
(61)
(64)
(67)
(9.1)
(30.7)
(30.7)
(9.1)
(10.7)
(24.6)
(24.4)
(22.5)
(19)
(18.2)
(10.7)
(12.2)
(20.5)
(20.4)
(20.3)
(18.2)
(17.4)
(15.3)
(14.2)
(12.2)
(15.2)
(15.3)
(15.2)
(15.1)
(15.0)
(14.9)
(13.7)
(13.5)
(12.4)
(11.9)
(11.9)
(15.2)
(18.3)
(11.9)
(11.8)
(11.7)
(11.6)
(11.5)
(11.4)
(11.3)
(11.2)
(11.1)
(10.7)
(18.3)
(21.3)
(9.7)
(9.6)
(9.5)
(9.4)
(9.3)
(9.2)
(9.1)
(9.0)
(8.8)
(8.7)
(21.3)
(24.4)
(8.0)
(7.9)
(7.8)
(7.7)
(7.6)
(7.5)
(7.4)
(7.2)
(7.1)
(7.1)
(24.4)
(27.4)
(6.8)
(6.7)
(6.6)
(6.5)
(6.4)
(6.3)
(6.2)
(6)
(5.9)
(5.8)
(27.4)
(30.5)
(5.8)
(5.7)
(5.6)
(5.5)
(5.4)
(5.3)
(5.2)
(5.0)
(4.9)
(4.8)
(30.5)
(33.5)
(5.1)
(4.9)
(4.8)
(4.7)
(4.6)
(4.5)
(4.4)
(4.2)
(4.1)
(4.0)
(33.5)
(36.6)
(4.6/35.1)
(4.2)
(4.1)
(4.0)
(3.9)
(3.8)
(3.7)
(3.6)
(3.5)
(3.4)
(36.6)
(39.6)
(3.9/38.1)
(3.6)
(3.5)
(3.4)
(3.3)
(3.2)
(3.0)
(2.9)
(2.8)
(39.6)
(42.7)
(3.3/41.1)
(3.0)
(2.9)
(2.8)
(2.7)
(2.6)
(2.5)
(2.3)
(42.7)
(45.7)
(2.5)
(2.4)
(2.3)
(2.2)
(2.1)
(1.9)
(45.7)
(48.8)
(2.1)
(2)
(1.8)
(1.7)
(1.6)
(48.8)
(51.8)
(1.7)
(1.5)
(1.4)
(1.3)
(51.8)
(54.9)
(1.3/53.4)
(1.1)
(1.0)
(54.9)
Table 2-1 Lifting capacity on S-1 boom
Unit: kip (ton)
Main boom length ft(m)
ft(m)
30
35
40
50
60
70
80
90
100
110
120
131'3"
67.7
54.2
45.2
33.7
26.2
21.4
17.6
15.0
12.8
11.2
10.1/115
141'2"
67.7
53.8
45.0
33.5
26.0
21.2
17.4
14.8
12.6
10.8
9.3
150'11"
160'10"
200'2"
210'
49.6
44.8
33.3
25.8
20.9
17.2
14.6
12.3
10.6
9.0
41.9
40.1
33.1
25.6
20.7
17.0
14.3
12.1
10.4
8.8
40.1
38.4
32.9
25.4
20.5
16.8
14.1
11.9
10.1
8.6
33.7
30.2
25.1
20.3
16.5
13.9
11.7
9.9
8.3
31.3
29.8
24.9
20.1
16.3
13.7
11.5
9.7
8.2
27.3
24.7
19.9
15.8
13.2
11.0
9.3
7.9
26.2
24.5
19.4
15.7
13.0
10.8
9.0
7.7
219'10"
26.2
23.6
19.1
15.7
12.8
10.6
8.8
7.5
ft(m)
30
35
40
50
60
70
80
90
100
110
120
130
140
150
160
170
180
8.6/125
7.9
7.3/135
7.7
6.6
7.5
6.4
5.5
7.3
6.1
5.3
4.6
7.1
5.9
5.1
4.4
3.7
6.6
5.7
4.9
4.0
3.3
2.9/175
6.4
5.5
4.6
3.7
3.1
2.4
6.2
5.1
4.2
3.5
2.9
2.2
130
140
150
160
170
180
2-2 ZCC1100H Crawler Crane
Operator’s Manual for Crawler Crane
S-1/S-2/S-3A
Boom configurations
Lifting Capacity Chart for Crawler Crane
Main boom
length ft(m)
Main boom
length ft(m)
Fixed jib
length ft(m)
19'8"
(6)
39'4"
(12)
59'1"
(18)
Fixed jib
length ft(m)
35
(10.7)
51
(23.1)
50.7 (23)
49.8
(22.6)
49.4
(22.4)
48.7
(22.1)
48.1
(21.8)
35
(10.7)
40
(12.2)
42.1
(19.1)
41.9 (19)
41
(18.6)
40.8
(18.5)
39.9
(18.1)
39.2
(17.8)
40
(12.2)
(15.2)
(13.9)
(13.8)
(13.5)
(13.3)
(13)
(12.8)
(15.2)
70
(21.3)
18.5
(8.4)
18.5
(8.4)
17.6
(8)
17.4
(7.9)
16.5
(7.5)
16.3
(7.4)
70
(21.3)
80
(24.4)
14.8
(6.7)
14.8
(6.7)
13.9
(6.3)
13.9
(6.3)
13
(5.9)
12.8
(5.8)
80
(24.4)
(27.4)
(5.6)
(5.5)
(5.2)
(5.1)
(4.7)
(4.7)
(27.4)

Table 2-2 Lifting capacity on S-2 boom

Unit: kip (ton)
Radius
ft(m)
30
(9.1)
50
60
(18.3)
90
Fixed jib angle (°) Fixed jib angle (°) Fixed jib angle (°)
10 30 10 30 10 30
64.3
(29.1)
30.6
23.2
(10.5)
12.3
64
(29)
30.4
23.2
(10.5)
12.1
101’9"(31)
63.4
(28.7)
29.8
22.3
(10.1)
11.5
62.7
(28.4)
29.3
22.3
(10.1)
11.2
62.3
(28.2)
28.7
21.4 (9.7)
10.4
61.2
(27.7)
28.2
20.9
(9.5)
10.4
Radius
ft(m)
30
(9.1)
50
60
(18.3)
90
ZCC1100H Crawler Crane 2-3
Lifting Capacity Chart for Crawler Crane
S-1/S-2/S-3A
Boom configurations
Main boom
length ft(m)
Main boom
length ft(m)
Fixed jib
length ft(m)
19'8"
(6)
39'4"
(12)
59'1"
(18)
Fixed jib
length ft(m)
35
(10.7)
50.7 (23)
50.5
(22.9)
49.8
(22.6)
49.4
(22.4)
48.7
(22.1)
47.8
(21.7)
35
(10.7)
40
(12.2)
41.9 (19)
41.7
(18.9)
41
(18.6)
40.6
(18.4)
39.9
(18.1)
39.2
(17.8)
40
(12.2)
(15.2)
(13.8)
(13.7)
(13.4)
(13.2)
(12.9)
(12.7)
(15.2)
70
(21.3)
18.3
(8.3)
18.3 (8.3)
17.4 (7.9)
17.2
(7.8)
16.5 (7.5)
16.1 (7.3)
70
(21.3)
80
(24.4)
14.6
(6.6)
14.6 (6.6)
13.9 (6.3)
13.7
(6.2)
12.8 (5.8)
12.6 (5.7)
80
(24.4)
(27.4)
(5.5)
(5.4)
(5.1)
(5.1)
(4.7)
(4.6)
(27.4)
Table 2-2 Lifting capacity on S-2 boom
Unit: kip (ton)
Radius
ft (m)
30
(9.1)
50
60
(18.3)
90
Fixed jib angle (°) Fixed jib angle (°) Fixed jib angle (°)
10 30 10 30 10 30 64
(29)
30.4
22.9
(10.4)
12.1
63.7
(28.9)
30.2
22.9
(10.4)
11.9
111’6"(34)
63.1
(28.6)
29.5
22.3
(10.1)
11.2
62.6
(28.4)
29.1
22.1 (10)
11.2
62
(28.1)
28.4
21.2 (9.6)
10.4
61.1
(27.7)
28
20.7
(9.4)
10.1
Radius
ft (m)
30
(9.1)
50
60
(18.3)
90
100
(30.5)
9.9
(4.5)
9.9
(4.5)
9.0
(4.1)
9.0
(4.1)
8.2
(3.7)
8.2
(3.7)
100
(30.5)
2-4 ZCC1100H Crawler Crane
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