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Zoomlion RT55 Service Manual

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Page 1
SPARE PARTS CATALOG FOR
RT55 ROUGH TERRAIN CRANE
December, 2013 Edition: 1
Page 2
Page 3
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
To Users
We appreciate your choice of our machine for your application. We will try our best to provide you with thoughtful and quality service. This catalog introduc es the structural and assembling features of spare parts. Carefully reading and understanding of the material presented in this catalog will save your repair and ordering time. For your better use of this spare parts catalog, the following symbols are meant to:
SYMBOL REMARKS
▲ △
▼ ▽
●
H Used in high-temperature region
L Used in low-temperature region A Exchangeable B Displaceable C Non-removable D Removable E The part not directed in the drawing F Unsellable part
Optional 1 Optional 2
Optional 3 Optional 4 Optional
Declaration Our products and technical documents are subject to technical improvements and changes without notice.Therefore, please acquaint yourself with our updated technology information.
RT55 ROUGH TERRAIN CRANE
Ⅰ
Page 4
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SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
RT55 ROUGH TERRAIN CRANE
Ⅲ
CONTENTS
CHAPTER I CRANE
1.1 RT55 Rough terrain crane D00755910000010000Y............................................................1-2
CHAPTER 2 BOOM SYSTEM
2.1 Basic boom assy. D00755918500000000Y..........................................................................2-2
2.1.1 Support assy. D00755908500400000Y.............................................................................2-4
2.2 Telescopic section 1 assy. D00755918600000000Y.............................................................2-6
2.2.1 Pulley assy. D00755908600400000Y................................................................................2-8
2.2.2 Support assy. D00755908600800000Y...........................................................................2-10
2.3 Telescopic section 2 assy. D00755918700000000Y...........................................................2-12
2.3.1 Pulley assy. D00755908700400000Y .............................................................................2-16
2.3.2 Support assy. D00755908700600000Y...........................................................................2-18
2.4 Telescopic section 3 assy. D00755918800000000Y .........................................................2-20
2.4.1 Pulley assy. D00755908800600000Y .............................................................................2-22
2.5 Rooster sheave installation D00755904701600000Y .......................................................2-24
2.6 Rooster sheave D00755901200000000Y .........................................................................2-26
2.6.1 Pulley assy. D00755908800600000Y..............................................................................2-28
2.7 Main boom assy. D00755900100000001Y ........................................................................2-30
2.7.1 Rope guide assy. D00755900100600000Y ....................................................................2-34
2.8 Main boom installation D00755904700200000Y ...............................................................2-36
2.9 Derricking cylinder installation D00755904700800000Y ...................................................2-38
2.10 Jib D00755900230000000Y.............................................................................................2-40
2.10.1 Roller D00755900201000001Y......................................................................................2-44
2.10.2 Pulley assy. D00755900202000000Y ...........................................................................2-46
2.10.3 Pulley assy. D00755908800600000Y............................................................................2-48
2.11 Jib installation D00755904700400001Y............................................................................2-50
2.12 Telescoping mechanism D00755901800000000Y............................................................2-52
2.12.1 Guide pulley D00755901800820000Y...........................................................................2-56
2.12.2 Wire rope support D00755901801400000Y.............................................................. ...2-58
2.13 Derricking cylinder D00755918400300000_6400Y..........................................................2-60
2.14 Telescoping cylinder D00755918400100000_6400Y.......................................................2-62
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SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
2.15 Securing device for hook D00755914300000000Y..........................................................2-64
2.16 Main hook D00755914300000000Y.................................................................................2-66
2.17 Name plate (Chinese ans English versions) D00755917010000000Y............................2-68
2.18 Name plate (English version) D00755917000000000Y....................................................2-74
CHAPTER 3 CHASSIS
3.1 Transmission and engine installation D00757911700000000Y ...........................................3-2
3.1.1 Transmission and engine pre-assembly D00757911700200000Y ...................................3-4
3.1.2 Transmission and engine pre-assembly D00757911700210000Y.....................................3-6
3.2 Engine attachments installation D00757911000000001Y .......................................... ........3-8
3.2.1 Air lter D1000100162_30507Y.......................................................................................3-12
3.3 Fuel supply system D00757911100000002Y......................................................................3-14
3.4 Preheating starter D00757910800000000Y.......................................................................3-16
3.5 PTO D00757913910000000Y............................................................................................3-18
3.6 Steering system D00757913400000000Y..........................................................................3-20
3.6.1 Steering cylinder D00757918400900000_6400Y............................................................3-22
3.7 Front suspension D00757912900000000Y........................................................................3-24
3.8 Rear suspension D00757913300000000Y.........................................................................3-26
3.8.1 Suspension cylinder D00757918401100000_6400Y ......................................................3-28
3.9 Wheel assy. D00757913100000000Y ...............................................................................3-30
3.10 Wheel housing and its installation D00757915210000003Y.............................................3-32
3.11 Propeller shaft layout D00757912200000000Y ...............................................................3-36
3.12 Toolbox and platform assy. D00757919410000002Y.......................................................3-38
3.13 Outrigger and its cylinder installation D00755914700200000Y........................................3-40
3.14 Outrigger D00755901310000000Y .................................................................................3-42
3.15 Vertical cylinder D00755918400700000_6400Y...............................................................3-44
3.16 Horizontal cylinder D00755908400500000_6400Y .........................................................3-46
3.17 Engine housing and its installation D00757915100000000Y............................................3-48
CHAPTER 4 ELECTRICAL SYSTEM
4.1 Schematic diagram - electrical system (Hirschmann) D00755916140000001Y..................4-2
4.2 Electrical system (Hirschmann) D00755916240000001Y.................................................. 4-36
4.3 Electrical system (Greer) D00755916210000001Y .......................................................... 4-48
Ⅳ
RT55 ROUGH TERRAIN CRANE
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SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
RT55 ROUGH TERRAIN CRANE
Ⅴ
CHAPTER 5 HYDRAULIC SYSTEM
5.1 Centre revolving joint installation D00755914800200000Y. ................................................5-2
5.1.1 Centre revolving joint D1140109716_6500Y ...................................................................5-4
5.2 Hydraulic oil tank installation D00755914810400001Y .......................................................5-6
5.2.1 Hydraulic oil tank D00755913010000002Y ......................................................................5-8
5.2.2 Radiator D1010400111_100026Y ..................................................................................5-10
5.3 Oil pump drive device D00755913910000000Y ................................................................5-12
5.4 Chassis frame valve installation D00755914810200001Y ................................................5-14
5.4.1 Locking solenoin valve D1010302064_101227Y ...........................................................5-32
5.4.2 Steering control valve block D1010302514_101227Y ...................................................5-34
5.4.3 Relief control valve block D1010302066_102440Y ........................................................5-36
5.4.4 Solenoin valve D1010302063_102440Y ........................................................................5-38
5.4.5 Outrigger control valve block D1010302790_101227Y ..................................................5-40
5.5 Outrigger hydraulic lock installation D00755914821400000Y ...........................................5-42
5.6 Oil pipe protection cover installation D00755914801200000Y...........................................5-44
5.7 slewing table valve installation D00755914810600002Y....................................................5-46
5.7.1 Pilot oil source block D1019900552_101227Y ...............................................................5-60
5.7.2 Slewing cushion valve D1010300495_6500Y..................................................................5-62
5.7.3 A/C control valve block D1130100646_101227Y.............................................................5-72
5.7.4 Pilot-operated valve D1010302511_101227Y.................................................................5-74
5.7.5 Slewing brake valve D1010303988_6500Y ...................................................................5-76
5.7.6 pilot-operated control valve block D1010303710_101227Y ...........................................5-78
5.8 Telescoping balance valve installation D00755914832000000Y........................................5-80
5.9 Derrickiong balance valve installation D00755914821800000Y.........................................5-82
5.10 Hoisting balance valve installation D00755914821600000Y ..........................................5-84
5.11 Cab valve installation D00755914810800000Y ...............................................................5-86
5.12 Schematic diagram - hydraulic system D00755911510000002Y ....................................5-91
CHAPTER 6 SLEWING SYSTEM
6.1 Slewing mechanism D00755904400000000Y......................................................................6-2
6.1.1 Swing reducer D1030200682_100013Y............................................................................6-4
6.2 Slewing bearing assy. D00755904500000000Y ..................................................................6-6
6.3 Swing locking device D00755915900000000Y....................................................................6-8
6.3.1 Swing locking cylinder D00755708401000000_6400Y....................................................6-10
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SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
6.4 Hoist gear D00755903500000000Y....................................................................................6-12
6.4.1 Winch reducer D1030200945_100014Y ........................................................................6-14
6.5 Driver’s cab pre-assembly D00755905000000001Y..........................................................6-18
6.6 Driver’s cab D1130000414_100037Y.................................................................................6-20
6.7 Air conditioning D00631267600000000Y............................................................................6-42
6.7.1 Special A/C D1130100319_100026Y...............................................................................6-44
6.8 Cab heater D00755907510000001Y..................................................................................6-46
6.8.1 heater D1200300013_102208Y.......................................................................................6-48
6.9 Counterweight installation D00755904700600000Y...........................................................6-50
VI
RT55 ROUGH TERRAIN CRANE
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SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
CHAPTER I CRANE
Page 10
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
CRANE
1-2
RT55 ROUGH TERRAIN CRANE
1
2
3
4
8
10
13
15
16
19
21
22
54
29
36
42
47
RT55 ROUGH TERRAIN CRANE
D00755910000010000Y
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SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
CRANE
RT55 ROUGH TERRAIN CRANE
1-3
RT55 ROUGH TERRAIN CRANE
D00755910000010000Y
POS. CODE DESCRIPTION QTY. REMARK
00755910000010000 RT55 rough terrain crane (for the Americas m
arket)
1 00755918800000000 •Telescopic boom section 3 assy. 1
2 00755918700000000 •Telescopic boom section 2 assy. 1
3 00755918600000000 •Telescopic boom section 1 assy. 1
4 00755918500000000 •Basic boom assy. 1
5 00755900100000001 •Main boom assy. 1 E
6 00755901800000000 •Telescoping mechanism 1 E
7 00755918400100000 •Telescoping cylinder 1 E
8 00755918400300000 •Derricking cylinder 1
9 1991800130 •Angle indicator 1 E
10 1130000414 •Driver's cab 1
11 00755905000000001 •Driver's cab pre-assembly 1 E
12 00755914710000000 •Structural members installation 1 E
13 00755907600000000 •Air conditioning 1
14 00755918200000000 •Hoist rope 1 E
15 00755903500000000 •Winch mechanism 1
16 00755910600000000 •Couterweight 1
17 00755904400000000 •Swing mechanism 1 E
18 00755915900000000 •Swing locking device 1 E
19 00755918400700000 •Vertical cylinder 4
20 00755908400500000 •Horizontal cylinder 4 E
21 00755910800000000 •Outrigger beam 4
22 00755901310000000 •Outrigger 4
23 00755904500000000 •Swing bearing assy. 1 E
24 1140109716 •Centre revolving joint 1 E
25 00755913010000002 •Hydraulic oil tank 1 E
27 1090400123 •Auxiliary hook 1 E
28 1090400135 •Main hook 1 E
29 00755900230000000 •Jib 1
30 00755901200000000 •Rooster sheave 1 E
31 204060043 •Hydraulic oil 1080L E
32 00755916310000000 •Electric mounting 1 E
33 00755910000010020 •Paint diagram 1 E
34 00755907510000001 •Cab heater 1 E
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SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
CRANE
1-4
RT55 ROUGH TERRAIN CRANE
1
2
3
4
8
10
13
15
16
19
21
22
54
29
36
42
RT55 ROUGH TERRAIN CRANE
D00755910000010000Y
47
Page 13
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
CRANE
RT55 ROUGH TERRAIN CRANE
1-5
RT55 ROUGH TERRAIN CRANE
D00755910000010000Y
POS. CODE DESCRIPTION QTY. REMARK
35 00755914300000000 •Securing device for hook 1 E
36 00755913400000000 •Turntable and its attachements welded assy. 1
37 00755910900000000 •Electrics and hydraulic system assy.(Basic) 1
38 00755910910000000 •Electrics and hydraulic system assy.(CE) 1
39 00757919410000002 •Toolbox and platform assy. 1 E
40 00757915210000003 •Wheel housing and its installation 1
41 00757913400000000 •Steering system 1 E
42 00757913100000000 •Wheel assy. 4
43 00757912900000000 •Front suspension 1 E
44 1030100770 •Front steer and drive axle 1 E
45 00757911100000002 •Fuel supply system 1 E
46 00757910800000000 •Preheating starter 1 E
47 00757912200000000 •Propeller shaft layout 1 E
48 00757911700000000 •Transmission and engine installation 1 E
49 00757913300000000 •Rear suspension 1 E
50 1030100769 •Rear steer and drive axle 1 E
51 00757913910000000 •PTO 1 E
52 00757911000000001 •Engine attachments installation 1 E
▲
△
53 00757915100000000 •Engine housing and its installatiom 1 E
54 00757912801000000 •Chassis frame and attachments welded assy. 1
Page 14
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SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
CHAPTER 2 BOOM SYSTEM
Page 16
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
1
2
3
4
5
6
7
7
8
8
10
11
12
13
14
15
16
17
BOOM SYSTEM
2-2
RT55 ROUGH TERRAIN CRANE
BASIC BOOM ASSY.
D00755918500000000Y
Page 17
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
BOOM SYSTEM
RT55 ROUGH TERRAIN CRANE
2-3
BASIC BOOM ASSY.
D00755918500000000Y
POS. CODE DESCRIPTION QTY. REMARK
00755918500000000 Basic boom assy.
1 00755918500200000 •Basic boom welded 1
2 1050200483 •Automatic lubricating bearing 2
3 00755908700001160 •Plate 2
4 00755908700001170 •Pin 4
5 1040500298 •Pin 4
6 00755908500001010 •Slide block 2
7 00755908700001150 •Bolt 6
8 1040200110 •Nut 6
9 204040017 •Molybdenum disulfide grease 1kg E
10 00755908500400000 •Support assy. 2
11 00755908500001040 •Eccentric pin 2
12 1040000267 •Bolt 8
13 1040300063 •Washer 8
14 1040100122 •Screw 2
15 1040100149 •Screw 4
16 00755908700001180 •Round slide block 2
17 00755908700001190 •Guide block 2
18 00755908500001020 •Adjusting pad 1
19 00755908500001030 •Adjusting pad 1
▽
▽
Page 18
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
5
7
4
1
6
2
3
8
BOOM SYSTEM
2-4
RT55 ROUGH TERRAIN CRANE
SUPPORT ASSY.
D00755908500400000Y
Page 19
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
BOOM SYSTEM
RT55 ROUGH TERRAIN CRANE
2-5
SUPPORT ASSY.
D00755908500400000Y
POS. CODE DESCRIPTION QTY. REMARK
00755908500400000 Support assy.
1 00755908500410000 •Support assy. 1
2 00755908500401011 •Slide block 1
3 1040100109 •Screw 1
4 00755908500401021 •Slide block 1
5 1040200165 •Nut 1
6 1040500065 •Pin 1
7 1040300061 •Seal ring 1
8 00755908700601020 •Bolt 1
Page 20
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
1
2
3
4
5
6
8
11
12
13
14
15
16
16
17
18
19
20
22
23
24
25
26
27
30
31
BOOM SYSTEM
2-6
RT55 ROUGH TERRAIN CRANE
TELESCOPIC BOOM SECTION 1 ASSY.
D00755918600000000Y
Page 21
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
BOOM SYSTEM
RT55 ROUGH TERRAIN CRANE
2-7
TELESCOPIC BOOM SECTION 1 ASSY.
D00755918600000000Y
POS. CODE DESCRIPTION QTY. REMARK
00755918600000000 Telescopic boom section 1 assy.
1 00755918600200000 •Telescopic boom section 1 welded 1
2 00755908600001101 •Side slide block 2
3 1040100080 •Screw 4
4 00755908600001010 •Rear slide block 2
5 1019900312 •Oil cup 2
6 00755908800001040 •Sleeve 2
7 204110014 •Lithium-based Grease 1kg E
8 00755908600001020 •Plate 2
9 00755908600001030 •Plate 2 E
10 00755908600001040 •Plate 2 E
11 00755908600400000 •Pulley assy. 2
12 00755908600001110 •Pin 2
13 1040300096 •Retainer ring 2
14 00755908601000000 •Roller support assy. 2
15 00755908700001150 •Bolt 6
16 1040200110 •Nut 6
17 00755908700001160 •Plate 2
18 00755908700001170 •Pin 4
19 1040500298 •Pin 4
20 00755908600001060 •Slide block 2
21 204040017 •Molybdenum disulfide grease 1kg E
22 00755908600800000 •Support assy. 2
23 00755908600001120 •Eccentric pin 2
24 00755908600001070 •Guide block 2
25 1040100260 •Screw 2
26 00755908700001180 •Round slide block 2
27 1040100149 •Screw 4
28 00755908600001080 •Adjusting pad 1
29 00755908600001090 •Adjusting pad 1
30 1040000267 •Bolt 8
31 1040300063 •Washer 8
▽
▽
Page 22
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
1
2
2
BOOM SYSTEM
2-8
RT55 ROUGH TERRAIN CRANE
PULLEY ASSY.
D00755908600400000Y
Page 23
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
BOOM SYSTEM
RT55 ROUGH TERRAIN CRANE
2-9
PULLEY ASSY.
D00755908600400000Y
POS. CODE DESCRIPTION QTY. REMARK
00755908600400000 Pulley assy.
1 00755908600401010 •Pulley 1
2 00755908600401020 •Anti-friction bearing 2
3 204110014 •Lithium-based Grease 1.0kg E
Page 24
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
1
2
3
4
5
6
7
8
BOOM SYSTEM
2-10
RT55 ROUGH TERRAIN CRANE
SUPPORT ASSY.
D00755908600800000Y
Page 25
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
BOOM SYSTEM
RT55 ROUGH TERRAIN CRANE
2-11
SUPPORT ASSY.
D00755908600800000Y
POS. CODE DESCRIPTION QTY. REMARK
00755908600800000 Support assy.
1 00755908600810000 •Support 1
2 00755908600801011 •Slide block 1
3 00755908700601020 •Bolt 1
4 1040300061 •Seal ring 1
5 1040200165 •Nut 1
6 1040500065 •Pin 1
7 1040100109 •Screw 1
8 00755908600801021 •Slide block 1
Page 26
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
23
18
20
21
22
17
29
31
32
30
28
27
24
25
26
26
29
25
36
33
35
34
1
2
3
4
5
6
9
11
12
13
14
15
16
BOOM SYSTEM
2-12
RT55 ROUGH TERRAIN CRANE
TELESCOPIC BOOM SECTION 2 ASSY.
D00755918700000000Y
Page 27
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
BOOM SYSTEM
RT55 ROUGH TERRAIN CRANE
2-13
TELESCOPIC BOOM SECTION 2 ASSY.
D00755918700000000Y
POS. CODE DESCRIPTION QTY. REMARK
00755918700000000 Telescopic boom section 2 assy.
1 00755918700200000 •Telescopic boom section 2 welded 1
2 1040100075 •Screw 4
3 00755908700001011 •Side slide block 2
4 00755908700001020 •Rear slide block 2
5 00755908800001040 •Sleeve 2
6 00755908700001030 •Plate 2
7 00755908700001040 •Plate 1
8 00755908700001050 •Plate 1
9 1019900312 •Oil cup 2
10 204110014 •Lithium-based Grease 1kg E
11 00755908700400000 •Pulley assy. 2
12 00755908700001060 •Spacer sleeve 2
13 00755908700001070 •Pin 2
14 1040300096 •Retainer ring 2
15 00755908700001080 •Slide block 2
16 1040100080 •Screw 2
17 00755908600001120 •Eccentric pin 2
18 00755908700600000 •Support assy. 2
19 204040017 •Molybdenum disulfide grease 1kg E
20 00755908800001220 •Pulley 2
21 1999900794 •Automatic lubricating bearing 2
22 00755908700001110 •Spacing ring 2
23 00755908700001120 •Shaft 2
▽
▽
24 00755908700001130 •Cover 2
25 1040000267 •Bolt 14
26 1040300063 •Washer 14
27 00755908700001140 •Slide block 2
28 00755908700001150 •Bolt 6
29 1040200110 •Nut 6
30 00755908700001160 •Plate 2
31 00755908700001170 •Pin 4
32 1040500298 •Pin 4
33 00755908700001180 •Round slide block 2
34 1040100122 •Screw 2
Page 28
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
23
18
20
21
22
17
29
31
32
30
28
27
24
25
26
26
29
25
36
33
35
34
1
2
3
4
5
6
9
11
12
13
14
15
16
BOOM SYSTEM
2-14
RT55 ROUGH TERRAIN CRANE
TELESCOPIC BOOM SECTION 2 ASSY.
D00755918700000000Y
Page 29
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
BOOM SYSTEM
RT55 ROUGH TERRAIN CRANE
2-15
TELESCOPIC BOOM SECTION 2 ASSY.
D00755918700000000Y
POS. CODE DESCRIPTION QTY. REMARK
35 00755908700001190 •Guide block 2
36 1040100149 •Screw 4
37 00755908700001200 •Adjusting pad 1
38 00755908700001210 •Adjusting pad 1
▽
▽
Page 30
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
1
2
3
4
BOOM SYSTEM
2-16
RT55 ROUGH TERRAIN CRANE
PULLEY ASSY.
D00755908700400000Y
Page 31
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
BOOM SYSTEM
RT55 ROUGH TERRAIN CRANE
2-17
PULLEY ASSY.
D00755908700400000Y
POS. CODE DESCRIPTION QTY. REMARK
00755908700400000 Pulley assy.
1 00755908700401010 •Pulley 1
2 1040100036 •Screw 4
3 00755908700401020 •Cover 1
4 1050200010 •Deep grooved ball bearing 1
5 204110014 •Lithium-based Grease 1kg E
Page 32
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
1
2
3
4
5
6
7
8
BOOM SYSTEM
2-18
RT55 ROUGH TERRAIN CRANE
SUPPORT ASSY.
D00755908700600000Y
Page 33
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
BOOM SYSTEM
RT55 ROUGH TERRAIN CRANE
2-19
SUPPORT ASSY.
D00755908700600000Y
POS. CODE DESCRIPTION QTY. REMARK
00755908700600000 Support assy.
1 00755908700610000 •Support 1
2 00755908700601011 •Slide block 1
3 00755908700601020 •Bolt 1
4 1040300061 •Washer 1
5 1040200165 •Nut 1
6 1040500065 •Pin 1
7 00755908700601031 •Slide block 1
8 1040100109 •Screw 1
Page 34
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
1
3
4
5
6
8
9
12
11
13
15
16
16
17
18
19
19
21
21
22
22
23
24
25
26
14
27
28
29
30
31
32
33
2
20
20
11
BOOM SYSTEM
2-20
RT55 ROUGH TERRAIN CRANE
TELESCOPIC BOOM SECTION 3 ASSY.
D00755918800000000Y
Page 35
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
BOOM SYSTEM
RT55 ROUGH TERRAIN CRANE
2-21
TELESCOPIC BOOM SECTION 3 ASSY.
D00755918800000000Y
POS. CODE DESCRIPTION QTY. REMARK
00755918800000000 Telescopic boom section 3 assy.
1 00755918800200000 •Telescopic boom section 3 welded 1
2 1040100075 •Screw 2
3 00755908800001021 •Slide block 2
4 00755908800001030 •Rear slide block 2
5 00755908800001040 •Sleeve 2
6 1019900312 •Oil cup 2
7 204110014 •Lithium base grease 1kg E
8 00755908800001050 •Plate 2
9 00755908800001060 •Plate 2
10 00755908800001070 •Plate 2 E
11 006340000007 •Spring-loaded pin (D22,24,25,28) 6
12 00755908800001080 •Pipe 1
13 00755908800400000 •Pulley shaft 1
14 00755908800001090 •Spacer sleeve 1
15 00755908800001100 •Pipe 1
16 00755908800600000 •Pulley assy. 7
17 00755908800001110 •Pipe 1
18 00755908800001120 •Lower pulley shaft 1
19 00755908800001130 •Plate 4
20 1040000116 •Bolt 8
21 1040300067 •Washer 8
22 00755908800001140 •Spacer sleeve 7
23 1040001153 •Bolt 2
24 1040300230 •Washer 2
25 1040300063 •Washer 2
26 00755908800001150 •Plate 1
27 00755908800001160 •Spacer sleeve 1
28 00755908800001170 •Pin 1
29 00755908800001180 •Washer 1
30 00755908800001190 •Wedge sleeve 1
31 006340000001 •Spring-loaded pin 1
32 00755908800001200 •Wedge 1
33 1990200935 •Wire rope clamp 1
Page 36
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
3
4
4
1
2
BOOM SYSTEM
2-22
RT55 ROUGH TERRAIN CRANE
PULLEY ASSY.
D00755908800600000Y
Page 37
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
BOOM SYSTEM
RT55 ROUGH TERRAIN CRANE
2-23
PULLEY ASSY.
D00755908800600000Y
POS. CODE DESCRIPTION QTY. REMARK
00755908800600000 Pulley assy.
1 00755908800601010 •Pulley 1
2 00755908800601020 •Spacer sleeve 1
3 00755908800601030 •Snap ring 1
4 1050200113 •Deep grooved ball bearing 2
5 204110014 •Lithium base grease 1kg E
Page 38
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
1
2
2
3
3
3
4
BOOM SYSTEM
2-24
RT55 ROUGH TERRAIN CRANE
ROOSTER SHEAVE INSTALLATION
D00755904701600000Y
Page 39
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
BOOM SYSTEM
RT55 ROUGH TERRAIN CRANE
2-25
ROOSTER SHEAVE INSTALLATION
D00755904701600000Y
POS. CODE DESCRIPTION QTY. REMARK
00755904701600000 Rooster sheave installation
1 00755904701610000 •Pin 1
2 00755904701620000 •Pin 2
3 006340000029 •Spring-loaded pin 3
4 Rooster sheave 1
Page 40
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
1
2
3
4
5
6
7
8
9
10
10
11
12
BOOM SYSTEM
2-26
RT55 ROUGH TERRAIN CRANE
ROOSTER SHEAVE
D00755901200000000Y
Page 41
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
BOOM SYSTEM
RT55 ROUGH TERRAIN CRANE
2-27
ROOSTER SHEAVE
D00755901200000000Y
POS. CODE DESCRIPTION QTY. REMARK
00755901200000000 Rooster sheave
1 006340000032 •Retaining pin (D16,18,20) 1
2 00755901200400000 •Pin 1
3 00755901200001010 •Baffle 1
4 1040000069 •Bolt 4
5 1040300041 •Washer 4
6 1040300054 •Washer 4
7 00755901200001020 •Shaft 1
8 00755901200200000 •Rooster sheave bracket 1
9 00755908800600000 •Pulley assy. 1
10 00755908800001140 •Spacer sleeve 2
11 00755901310001010 •Wire rope 1
12 1999900003 •Key ring 2
Page 42
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
3
4
4
1
2
BOOM SYSTEM
2-28
RT55 ROUGH TERRAIN CRANE
PULLEY ASSY.
D00755908800600000Y
Page 43
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
BOOM SYSTEM
RT55 ROUGH TERRAIN CRANE
2-29
PULLEY ASSY.
D00755908800600000Y
POS. CODE DESCRIPTION QTY. REMARK
00755908800600000 Pulley assy.
1 00755908800601010 •Pulley 1
2 00755908800601020 •Spacer sleeve 1
3 00755908800601030 •Snap ring 1
4 1050200113 •Deep grooved ball bearing 2
5 204110014 •Lithium base grease 1kg E
Page 44
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
1
25
2 3
4
5
7
8
10
6
9
11
12
13
14
15
16
17
18
19
20
21
22
24
23
26
27
25
26
27
28
28
11
12
13
14
15
29
30
31
32
33
34
35
36
38
37
39
40
16
3
31
BOOM SYSTEM
2-30
RT55 ROUGH TERRAIN CRANE
MAIN BOOM ASSY.
D00755900100000001Y
Page 45
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
BOOM SYSTEM
RT55 ROUGH TERRAIN CRANE
2-31
MAIN BOOM ASSY.
D00755900100000001Y
POS. CODE DESCRIPTION QTY. REMARK
00755900100000001 Main boom assy.
1 00755900100200000 •Pulley housing 2
2 1040000098 •Bolt 6
3 1040300063 •Washer 9
4 1040300066 •Washer 6
5 1040100028 •Screw 6
6 00755900100400000 •Adjusting pad 2
7 00755900100001010 •Pressure plate 6
8 00755900100001020 •Drum 1
9 00755900100001030 •Pin 8
10 00755900100001040 •Drum 1
11 1050200261 •Deep grooved ball bearing 8
12 00755900100001050 •Spacer sleeve 8
13 006340000013 •Baffle 30 8
14 1040000109 •Bolt 16
15 1040300062 •Washer 16
16 1040100158 •Screw 13
17 00755900100001060 •Plate 3
18 00755900100001070 •Drum 1
19 00755900100001080 •Drum 1
20 00755900100001090 •Aligning block 12
21 1040100208 •Screw 12
22 1040300211 •Washer 96
23 1040200113 •Nut 12
24 1040300067 •Washer 12
25 1040300060 •Washer 20
26 1040300048 •Washer 20
27 1040100900 •Screw 20
28 00755900100001101 •Grooved plate 5
29 00755900100001170 •Guide pulley of cable 1
30 1040000111 •Bolt 1
31 1040200192 •Nut 5
32 00755900100001181 •Pad 2
33 00755900100600000 •Rope guide assy. 1
34 1040300106 •Washer 4
Page 46
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
1
25
2 3
4
5
7
8
10
6
9
11
12
13
14
15
16
17
18
19
20
21
22
24
23
26
27
25
26
27
28
28
11
12
13
14
15
29
30
31
32
33
34
35
36
38
37
39
40
16
3
31
BOOM SYSTEM
2-32
RT55 ROUGH TERRAIN CRANE
MAIN BOOM ASSY.
D00755900100000001Y
Page 47
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
BOOM SYSTEM
RT55 ROUGH TERRAIN CRANE
2-33
MAIN BOOM ASSY.
D00755900100000001Y
POS. CODE DESCRIPTION QTY. REMARK
35 00755900100001190 •Pin 2
36 1040500057 •Pin 2
37 Basic boom assy. 1
38 Telescopic boom section 1 assy. 1
39 Telescopic boom section 2 assy. 1
40 Telescopic boom section 3 assy. 1
Page 48
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
3
1
2
4
5
8
6
7
BOOM SYSTEM
2-34
RT55 ROUGH TERRAIN CRANE
ROPE GUIDE ASSY.
D00755900100600000Y
Page 49
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
BOOM SYSTEM
RT55 ROUGH TERRAIN CRANE
2-35
ROPE GUIDE ASSY.
D00755900100600000Y
POS. CODE DESCRIPTION QTY. REMARK
00755900100600000 Rope guide assy.
1 1040300062 •Washer 4
2 006340000013 •Baffle 30 2
3 1040000109 •Bolt 4
4 00755900100001050 •Spacer sleeve 2
5 1050200261 •Deep grooved ball bearing 2
6 00755900100001030 •Pin 2
7 00755900100001080 •Drum 1
8 00755900100610000 •Rope guide 1
Page 50
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
1
2
2
3
4
5
6
7
8
9
10
12
13
BOOM SYSTEM
2-36
RT55 ROUGH TERRAIN CRANE
MAIN BOOM INSTALLATION
D00755904700200000Y
Page 51
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
BOOM SYSTEM
RT55 ROUGH TERRAIN CRANE
2-37
MAIN BOOM INSTALLATION
D00755904700200000Y
POS. CODE DESCRIPTION QTY. REMARK
00755904700200000 Main boom installation
1 00755904700201010 •Shaft 1
2 00755904700201020 •Spacer sleeve 2
3 1040000016 •Bolt 4
4 006340000249 •Baffle 110 2
5 1040300065 •Washer 4
6 00755904700201031 •Shaft 1
7 00755904700201040 •Baffle 1
8 1040000164 •Bolt 2
9 1040300068 •Washer 2
10 1019900312 •Oil cup 2
11 204110014 •Lithium base grease 0.2kg E
12 Basic boom assy. 1
13 Slewing table and its attachments welded ass
1
y.
Page 52
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
1
2
3
4
5
6
BOOM SYSTEM
2-38
RT55 ROUGH TERRAIN CRANE
DERRICKING CYLINDER INSTALLATION
D00755904700800000Y
Page 53
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
BOOM SYSTEM
RT55 ROUGH TERRAIN CRANE
2-39
DERRICKING CYLINDER INSTALLATION
D00755904700800000Y
POS. CODE DESCRIPTION QTY. REMARK
00755904700800000 Derricking cylinder installation
1 00755904700801010 •Shaft 1
2 1040000082 •Bolt 1
3 1040300065 •Washer 1
4 00755904700801020 •Chuck plate 1
5 Slewing table and its attachments welded ass
y.
6 Derricking cylinder 1
1
Page 54
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
1
2
2
2
2
3
4
4
4
4
4
5
5
5
5
5
6
6
6
6
6
7
7
8
8
8
9
9
9
9
10
10
10
10
11
11
12
13
14
15
16
17
18
18
18
19
20
21
22
22
23
24
25
25
26
27
28
28
29
29
30
31
31
31
31
32
32
33
33
34
34
35
35
36
36
37
38
39
40
41
42
44
44
44
44
44
45
45
45
45
45
46
47
BOOM SYSTEM
2-40
RT55 ROUGH TERRAIN CRANE
JIB
D00755900230000000Y
Page 55
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
BOOM SYSTEM
RT55 ROUGH TERRAIN CRANE
2-41
JIB
D00755900230000000Y
POS. CODE DESCRIPTION QTY. REMARK
00755900230000000 Jib
1 00755900200001011 •Pin 4
2 006340000001 •Spring-loaded pin 7
3 00755900200200000 •Adaptor 1
4 00755900200001020 •Pin 8
5 1040500217 •Pin 8
6 00755900200001060 •Washer 8
7 00755900200400001 •Box-shaped jib 1
8 00755900200600002 •Lattice jib 1
9 00755900230400000 •Pin 4
10 006340000032 •Spring-loaded pin 4
11 00755900200001070 •Pin 2
12 00755900200001080 •Plate 2
13 00755900200800000 •Pull bracket 2
14 00755900201000001 •Roller 1
15 00755900201200001 •Pin 1
16 1040000267 •Bolt 1
17 1040300063 •Washer 1
18 00755900200001090 •Pad 24
19 00755900200001100 •Plate 8
20 00755900200001110 •Slide block 8
21 1040000093 •Bolt 16
22 1040300054 •Washer 18
23 00755900201400000 •Drum 1
24 00755900201600000 •Pin 1
25 1040300017 •Retainer ring 2
26 00755900200001120 •Pin 1
27 00755900201800000 •Roller 1
28 00755900200001140 •Bushing 2
29 1040300018 •Retainer ring 2
30 00755900200001150 •Pin 1
31 00755900200001160 •Shaft ring 4
32 00755900202000000 •Pulley assy. 2
33 00755900202200000 •Shaft 2
34 1040000132 •Bolt 2
Page 56
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
1
2
2
2
2
3
4
4
4
4
4
5
5
5
5
5
6
6
6
6
6
7
7
8
8
8
9
9
9
9
10
10
10
10
11
11
12
13
14
15
16
17
18
18
18
19
20
21
22
22
23
24
25
25
26
27
28
28
29
29
30
31
31
31
31
32
32
33
33
34
34
35
35
36
36
37
38
39
40
41
42
44
44
44
44
44
45
45
45
45
45
46
47
BOOM SYSTEM
2-42
RT55 ROUGH TERRAIN CRANE
JIB
D00755900230000000Y
Page 57
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
BOOM SYSTEM
RT55 ROUGH TERRAIN CRANE
2-43
JIB
D00755900230000000Y
POS. CODE DESCRIPTION QTY. REMARK
35 1040300067 •Washer 2
36 00755900200001170 •Spacer sleeve 2
37 00755908800600000 •Pulley assy. 1
38 00755900200001180 •Hollow shaft 1
39 1040300143 •Retainer ring 1
40 006340000025 •Retaining pin (D6, 8) 2
41 00755900200001190 •Stop block 2
42 00755900200001200 •Plate 1
43 204110014 •Lithium base grease 1kg E
44 1999900003 •Key ring 10
45 00755901310001010 •Wire rope 5
46 00755900230200000 •Carrier 1
47 1040001805 •Bolt 2
Page 58
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
3
2
2
3
1
BOOM SYSTEM
2-44
RT55 ROUGH TERRAIN CRANE
ROLLER
D00755900201000001Y
Page 59
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
BOOM SYSTEM
RT55 ROUGH TERRAIN CRANE
2-45
ROLLER
D00755900201000001Y
POS. CODE DESCRIPTION QTY. REMARK
00755900201000001 Roller
1 00755900201001011 •Drum 1
2 1050200416 •Deep grooved ball bearing 2
3 1040300274 •Retainer ring 2
Page 60
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
3
3
1
2
BOOM SYSTEM
2-46
RT55 ROUGH TERRAIN CRANE
PULLEY ASSY.
D00755900202000000Y
Page 61
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
BOOM SYSTEM
RT55 ROUGH TERRAIN CRANE
2-47
PULLEY ASSY.
D00755900202000000Y
POS. CODE DESCRIPTION QTY. REMARK
00755900202000000 Pulley assy.
1 00755900202001010 •Pulley 1
2 1040300144 •Retaining ring 1
3 1050200478 •Anti-friction bearing 2
Page 62
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
3
4
4
1
2
BOOM SYSTEM
2-48
RT55 ROUGH TERRAIN CRANE
PULLEY ASSY.
D00755908800600000Y
Page 63
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
BOOM SYSTEM
RT55 ROUGH TERRAIN CRANE
2-49
PULLEY ASSY.
D00755908800600000Y
POS. CODE DESCRIPTION QTY. REMARK
00755908800600000 Pulley assy.
1 00755908800601010 •Pulley 1
2 00755908800601020 •Spacer sleeve 1
3 00755908800601030 •Snap ring 1
4 1050200113 •Deep grooved ball bearing 2
5 204110014 •Lithium base grease 1kg E
Page 64
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
2
2
3
3
4
5
5
6
6
7
7
7
8
8
9
9
10
11
12
13
14
15
16
17
18
19
20
21
21
21
21
22
23
25
26
27
28
28
28
29
29
29
A
A
B
B
BOOM SYSTEM
2-50
RT55 ROUGH TERRAIN CRANE
JIB INSTALLATION
D00755904700400001Y
Page 65
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
BOOM SYSTEM
RT55 ROUGH TERRAIN CRANE
2-51
JIB INSTALLATION
D00755904700400001Y
POS. CODE DESCRIPTION QTY. REMARK
00755904700400001 Jib installation
1 00755904700410000 •Shim block 6 E
2 1040001558 •Bolt 4
3 1040200097 •Nut 4
4 00755904700420000 •Pin 1
5 006340000029 •Spring-loaded pin 2
6 1040000767 •Bolt 3
7 1040200096 •Nut 5
8 1040300233 •Washer 3
9 1040300054 •Washer 3
10 00755904700401010 •Fixing bracket 1
11 00755904700401020 •Stud 2
12 1040200146 •Nut 4
13 00755904700430000 •Bracket 2
14 00755904700440000 •Roller 2
15 00755904700401040 •Shaft 2
16 1040300153 •Retainer ring 2
17 00755904700401050 •Pin 2
18 006340000032 •Spring-loaded pin 2
19 00755904700450000 •Bracket 1
20 00755904700460000 •Folding bracket 1
21 00755904700401060 •Pad 4
22 00755904700470001 •Pin bracket 1
23 00755904700480000 •Pin 1
24 204110014 •Lithium-based Grease 1kg E
25 1040000804 •Bolt 8
26 1040300065 •Washer 8
27 1040300247 •Washer 8
28 Jib 1
29 Basic boom assy. 1
Page 66
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
1
1
2
2
3
3
4
5
6
6
7
7
8
8
9
9
10
10
11
12
20
13
13
14
14
15
15
16
16
17
17
18
19
21
22
23
24
25
26
27
28
29
31
31
30
32
32
32
33
33
33
34
35
36
38
39
39
39
41
40
50
50
42
43
44
45
46
48
48
49
49
51
51
51
52
53
47
,
BOOM SYSTEM
2-52
RT55 ROUGH TERRAIN CRANE
TELESCOPING MECHANISM
D00755901800000000Y
Page 67
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
BOOM SYSTEM
RT55 ROUGH TERRAIN CRANE
2-53
TELESCOPING MECHANISM
D00755901800000000Y
POS. CODE DESCRIPTION QTY. REMARK
00755901800000000 Telescoping mechanism
1 1040300184 •Retainer ring 4
2 00755901800001010 •Shaft 4
3 00755901800200000 •Extension wire rope I 2
4 00755901800001030 •Baffle 1
5 1040000106 •Bolt 8
6 00755901800001040 •Guard board 2
7 1040200192 •Nut 6
8 1040100031 •Screw 6
9 1040300063 •Washer 6
10 00755901800400000 •Extension wire rope II 2
11 00755901800600000 •Wire rope protection cover 1
12 00755901800800000 •Roller head assy. 1
13 1040200097 •Nut 4
14 1040200741 •Nut 4
15 1040300053 •Washer 4
16 00755901800001070 •Washer 4
17 1040200507 •Nut 4
18 00755901800001080 •Pin 2
19 1040300096 •Retainer ring 2
20 00755901801000000 •Wheel assy. 2
21 1040100453 •Screw 6
22 1040300054 •Washer 6
23 00755901800001090 •Plate 2
24 1040000109 •Bolt 2
25 1040300062 •Washer 2
26 00755901801200000 •Roller 2
27 00755901800001100 •Shaft 2
28 00755901801400000 •Wire rope support 1
29 00755901800001110 •Pin 2
30 00755901800001120 •Baffle 2
31 1040100079 •Screw 6
32 1040000114 •Bolt 14
33 1040300067 •Washer 14
34 1040000082 •Bolt 2
Page 68
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
1
1
2
2
3
3
4
5
6
6
7
7
8
8
9
9
10
10
11
12
20
13
13
14
14
15
15
16
16
17
17
18
19
21
22
23
24
25
26
27
28
29
31
31
30
32
32
32
33
33
33
34
35
36
38
39
39
39
41
40
50
50
42
43
44
45
46
48
48
49
49
51
51
51
52
53
47
,
BOOM SYSTEM
2-54
RT55 ROUGH TERRAIN CRANE
TELESCOPING MECHANISM
D00755901800000000Y
Page 69
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
BOOM SYSTEM
RT55 ROUGH TERRAIN CRANE
2-55
TELESCOPING MECHANISM
D00755901800000000Y
POS. CODE DESCRIPTION QTY. REMARK
35 1040300065 •Washer 2
36 1040200110 •Nut 2
37 1040200113 •Nut 2 E
38 00755901801600001 •Wire rope holder 1
39 00755901801800000 •Retraction wire rope II 1
40 00755901802000000 •Retraction wire rope I 2
41 00755901800001160 •Pin 2
42 00755901800001170 •Baffle 2
43 00755901800001180 •Shaft 1
44 006340000024 •Retaining ring 90 1
45 00755901800001190 •Pin 2
46 006340000029 •Spring-loaded pin 2
47 00755901800001200 •Baffle 1
48 00755901800001210 •Spacer sleeve 2
49 Basic boom assy. 1
50 Telescopic boom section 1 assy. 1
51 Telescopic boom section 2 assy. 1
52 Telescopic boom section 3 assy. 1
53 Telescoping cylinder 1
Page 70
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
1
2
3
3
BOOM SYSTEM
2-56
RT55 ROUGH TERRAIN CRANE
GUIDE PULLEY
D00755901800820000Y
Page 71
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
BOOM SYSTEM
RT55 ROUGH TERRAIN CRANE
2-57
GUIDE PULLEY
D00755901800820000Y
POS. CODE DESCRIPTION QTY. REMARK
00755901800820000 Guide pulley
1 00755901800821010 •Pulley 1
2 00755901800821020 •Snap ring 1
3 1050200480 •Anti-friction bearing 2
4 204110014 •Lithium-based Grease 0.2kg E
Page 72
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
1
2
3
BOOM SYSTEM
2-58
RT55 ROUGH TERRAIN CRANE
WIRE ROPE SUPPORT D00755901801400000Y
Page 73
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
BOOM SYSTEM
RT55 ROUGH TERRAIN CRANE
2-59
WIRE ROPE SUPPORT D00755901801400000Y
POS. CODE DESCRIPTION QTY. REMARK
00755901801400000 Wire rope support
1 00755901801410000 •Wire rope support welded 1
2 00755901801401010 •Slide block 1
3 1040100095 •Screw 2
Page 74
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
1 2
3
4
5
6 7 8 9
10
11
12
,
,
13
14
15 16
17
18
19
20
21
22 2324
25 26
27
BOOM SYSTEM
2-60
RT55 ROUGH TERRAIN CRANE
DERRICKING CYLINDER
D00755918400300000_6400Y
Page 75
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
BOOM SYSTEM
RT55 ROUGH TERRAIN CRANE
2-61
DERRICKING CYLINDER
D00755918400300000_6400Y
POS. CODE DESCRIPTION QTY. REMARK
00755918400300000 Derricking cylinder
1 00755918400301000 •Oil cylinder 1
2 1040300171 •Retaining ring 1
3 00756118400300007 •Sleeve ring 1
4 00756118400300008 •Retaining ring 1
5 1081400899 •Guide ring 2
6 1081000701 •ZP-type piston combination seal ring 1
7 1081000463 •O-ring 1
8 00755918400300001 •Piston 1
9 00755918400300006 •Spacer sleeve 1
10 011299916A0000004 •Steel wire woven retaining ring 1
11 1054400096 •Bushing 1
12 1081000666 •O-ring 1
13 1040301163 •Retaining ring 1
14 00755918400300002 •Guide sleeve 1
15 1081000378 •Combination seal washer 1
16 1040100467 •Screw 1
17 1081001635 •O-ring 1
18 1081000377 •Yx-ring for shaft 1
19 1081000648 •O-ring 1
20 00755918400300003 •Gland 1
21 1081200294 •Dust ring (A6 type) 1
22 00755918400302000 •Piston rod 1
23 1080000250 •Oil cup 2
24 1054400001 •Combination bushing 4
25 1050000131 •Centripetal knuckle bearing 1
26 1040300009 •Retaining ring 2
27 00755918400300007 •Ring 1
28 E0755918400300001 •Seal kit 1 E
Page 76
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
BOOM SYSTEM
2-62
RT55 ROUGH TERRAIN CRANE
TELESCOPING CYLINDER
D00755918400100000_6400Y
Page 77
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
BOOM SYSTEM
RT55 ROUGH TERRAIN CRANE
2-63
TELESCOPING CYLINDER
D00755918400100000_6400Y
POS. CODE DESCRIPTION QTY. REMARK
00755918400100000 Telescoping cylinder
1 00755918400102000 •Piston rod 1
2 1081200031 •Dust ring 1
3 00630878410100007 •Baffle 1
4 00755918400100003 •Gland 1
5 1081002279 •U-ring 1
6 00755918400100002 •Guide sleeve 1
7 1081400777 •Guide ring 4
8 1081002437 •Step Seal 1
9 1081000645 •O-ring 2
10 1040301375 •Retainer ring 1
11 1081400869 •Anti-pollution ring 1
12 00755918400101000 •Cylinder 1
13 00755918400100004 •Spacer sleeve 1
14 00755918400100001 •Piston 1
15 1081400873 •Anti-pollution ring 2
16 1081400896 •Guide ring 2
17 1081000227 •D-A-S combination seal ring 1
18 1081000551 •O-ring 2
19 1040301295 •Retaining ring 2
20 1081002201 •KY-type piston seal 1
21 00755918400100005 •Nut 1
22 1040100467 •Screw 1
23 E0755918400100001 •Seal kit 1 E
Page 78
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
1
2
2
3
BOOM SYSTEM
2-64
RT55 ROUGH TERRAIN CRANE
SECURING DEVICE FOR HOOK
D00755914300000000Y
Page 79
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
BOOM SYSTEM
RT55 ROUGH TERRAIN CRANE
2-65
SECURING DEVICE FOR HOOK
D00755914300000000Y
POS. CODE DESCRIPTION QTY. REMARK
00755914300000000 Securing device for hook
1 00755914300001010 •Wire rope 1
2 1090100337 •Shackle 2
3 Chassis frame assembly 1
Page 80
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
1
2
3
4
5
6
7
8
9
10
BOOM SYSTEM
2-66
RT55 ROUGH TERRAIN CRANE
MAIN HOOK
D1090400135_101737Y
Page 81
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
BOOM SYSTEM
RT55 ROUGH TERRAIN CRANE
2-67
MAIN HOOK
D1090400135_101737Y
POS. CODE DESCRIPTION QTY. REMARK
1090400135 Main hook
1 P10900001483 •Plate 1
2 P10900001484 •Plate 2
3 P10900001485 •Pulley shaft 1
4 P10900001486 •Latch 5
5 P10900001487 •Sleeve pipe 5
6 P10900001489 •Hook nut 1
7 P10900001488 •Hook crossbeam 1
8 P10900001490 •Hook 1
9 P10900001491 •Hook pulley 5
10 P10900001492 •Bearing 10
Page 82
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
1
1
2
3
4
5
6
7
8
9
10
11
11
11
12
13
14
14
15
15
15
15
15
15
16
16
17
17
18
18
19
19
20
21
22
24
23
25
26
27
28
29
30
31
32
33
34
48
49
51
52
53
,
,
,
,
, ,
,
,
Instrument console
Forward driver's cab
Vertical view - counterweight
Hydraulic oil tank
Vertical view - engine housing
Control box assy.
Label on main hook
Label on auxiliary hook
Forward direction
A
A
B
B
Instrument console
中联
RT55
起重臂下 严禁站人
NO STANDING UNDER THE
BOOM
DANGER
警告 WARNING
严禁带载伸缩
Do not telescope with
suspended load.
DANGER
13
,
,
Silencer housing
BOOM SYSTEM
2-68
RT55 ROUGH TERRAIN CRANE
NAME PLATE (CHINESE AND ENGLISH VERSIONS)
D00755917010000000Y
Page 83
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
BOOM SYSTEM
RT55 ROUGH TERRAIN CRANE
2-69
NAME PLATE (CHINESE AND ENGLISH VERSIONS)
D00755917010000000Y
POS. CODE DESCRIPTION QTY. REMARK
00755917010000000 Name plate (Chinese and English versions)
1 00755917000001010 •Safety sign 2
2 00755917000001020 •Safety sign 1
3 00755917000001030 •Safety sign 1
4 00755917000001040 •Safety sign 1
5 00755917000001250 •Warning sign 1
6 00755917010001160 •Sign, operator qualification requirements 1
7 00755917010001010 •Lifting height curve 1
8 00755917010001020 •Warning sign 1
9 00755917010001030 •Warning sign 1
10 006340000252 •Name plate, rough terrain crane 1
11 1040400103 •Rivet 12
12 00755917010001040 •Warning sign 1
13 00755917010001060 •Warning sign 1
14 00755917010001050 •Warning sign 1
15 00755917000001130 •Lifting sign 10
16 00755917010001140 •Sign, outrigger support force 1
17 00755917010001150 •Sign, tire pressure 1
18 00755917010001100 •Warning sign 1
19 00755917010001080 •Warning sign 1
20 00755917000001150 •Warning sign 1
21 00755917010001170 •Sign, hydraulic oil 1
22 00755917010001090 •Warning sign 1
23 00755917010001110 •Warning sign 1
24 00755917010001130 •Illustration label 1
25 00755917000001190 •Label on main hook 1
26 00755917000001200 •Label on auxiliary hook 1
27 00755917010001070 •Warning sign 1
28 00755917010001180 •Sign, DO NOT lift person 1
29 00755917000001240 •Label on PTO 1
30 00755907000001210 •Illustration label 1
31 00755917000001220 •Illustration label 1
32 00755917000001230 •Illustration label 1
33 00755917010001190 •Label, control box 1
34 00755917000001330 •Sign, power supply 1
Page 84
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
1
1
2
3
4
5
6
7
8
9
10
11
11
11
12
13
14
14
15
15
15
15
15
15
16
16
17
17
18
18
19
19
20
21
22
24
23
25
26
27
28
29
30
31
32
33
34
48
49
51
52
53
,
,
,
,
, ,
,
,
Instrument console
Forward driver's cab
Vertical view - counterweight
Hydraulic oil tank
Vertical view - engine housing
Control box assy.
Label on main hook
Label on auxiliary hook
Forward direction
A
A
B
B
Instrument console
中联
RT55
起重臂下 严禁站人
NO STANDING UNDER THE
BOOM
DANGER
警告 WARNING
严禁带载伸缩
Do not telescope with
suspended load.
DANGER
13
,
,
Silencer housing
BOOM SYSTEM
2-70
RT55 ROUGH TERRAIN CRANE
NAME PLATE (CHINESE AND ENGLISH VERSIONS)
D00755917010000000Y
Page 85
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
BOOM SYSTEM
RT55 ROUGH TERRAIN CRANE
2-71
NAME PLATE (CHINESE AND ENGLISH VERSIONS)
D00755917010000000Y
POS. CODE DESCRIPTION QTY. REMARK
35 00755917010001120 •Instrument panel 1 E
36 00755917010001200 •Sign, power switch 1 E
37 00755917000001350 •Sign, power switch (inside) 1 E
38 00755917010001210 •Sign, hook securing position 1 E
39 00755917010001220 •Sign, towing position 1 E
40 00755917010001230 •Sign, outrigger float retaining position 1 E
41 00755917010001240 •Sign, pressure gauge A 1 E
42 00755917010001250 •Sign, pressure gauge B 1 E
43 00755917000001410 •Sign, valve 1 E
44 00755917000001420 •Sign, valve pressure 1 E
45 00755917010001260 •Sign, oil filler 1 E
46 00755917010001270 •Sign, pressure testing port A 1 E
47 00755917010001280 •Sign, pressure testing port B 1 E
48 00755917010001290 •Sign, liquid level 1
49 00755917010001300 •Sign, liquid level 1
50 006340000102 •Name plate 2 E
51 00755917010001310 •Warning sign 3
52 00755917010001320 •Safety sign 2
53 00755917010001570 •Warning sign 1
Page 86
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
RT55
中联
RT55
54
54
55
55
57
57
56
58
58
59
60
起重臂下 严禁站人
NO STANDING UNDER THE
BOOM
起重臂下 严禁站人
NO STANDING UNDER THE
BOOM
作业半径内注意安全
BE CAREFUL IN THE WORKING RADIUS
BOOM SYSTEM
2-72
RT55 ROUGH TERRAIN CRANE
NAME PLATE (CHINESE AND ENGLISH VERSIONS)
D00755917010000000Y
Page 87
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
BOOM SYSTEM
RT55 ROUGH TERRAIN CRANE
2-73
NAME PLATE (CHINESE AND ENGLISH VERSIONS)
D00755917010000000Y
POS. CODE DESCRIPTION QTY. REMARK
54 00755909730401010 •ZOOMLION logo I 3
55 00755909730401020 •ZOOMLION logo II 2
56 00755909730411030 •ZOOMLION logo 2
57 00755909730411020 •Warning sign II 1
58 00755919710401030 •Product sign 2
59 00755909730401050 •ZOOMLION logo III 1
60 00755909730411010 •Warning sign I 2
Page 88
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
1
1
2
3
3
4
6
7
8
9
10
10
11
12
12
13
14
15
15
15
15
15
15
16
16
17
18
19
19
20
21
22
23
24
25
27
28
29
33
35
36
49
50
52
53
54
55
56
57
58
58
60
,
,
,
,
,
,
,
,
,
,
,
Instrument console
Forward driver's cab
Vertical view - counterweight
Hydraulic oil tank
Vertical view - engine housing
Control box assy.
Label on main hook
Right view-main boom and jib
Label on auxiliary hook
Forward direction
A
A
B
B
Instrument console
RT55
BOOM SYSTEM
2-74
RT55 ROUGH TERRAIN CRANE
NAME PLATE (ENGLISH VERSIONS)
D00755917000000000Y
Page 89
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
BOOM SYSTEM
RT55 ROUGH TERRAIN CRANE
2-75
NAME PLATE (ENGLISH VERSIONS)
D00755917000000000Y
POS. CODE DESCRIPTION QTY. REMARK
00755917000000000 Name plate (English versions)
1 00755917000001010 •Safety sign 2
2 00755917000001020 •Safety sign 1
3 00755917000001030 •Safety sign 2
4 00755917000001040 •Safety sign 1
6 00755917000001060 •Lifting height curve 1
7 00755917000001070 •Warning sign 1
8 00755917000001080 •Warning sign 1
9 006340000252 •Name plate, rough terrain crane 1
10 1040400103 •Rivet 12
11 00755917000001090 •Warning sign 2
12 00755917000001100 •Warning sign 4
13 00755917000001110 •Warning sign 2
14 00755917000001120 •Warning sign 1
15 00755917000001130 •Lifting sign 10
16 00755917000001140 •Warning sign 2
17 00755917000001150 •Warning sign 1
18 00755917000001160 •Warning sign 1
19 00755917000001170 •Warning sign 2
20 00755917000001180 •Warning sign 1
21 00755917000001190 •Label on main hook 2
22 00755917000001200 •Label on auxiliary hook 1
23 00755907000001210 •Illustration label 1
24 00755917000001220 •Illustration label 1
25 00755917000001230 •Illustration label 1
26 00755917000001480 •Instrument panel 1 E
27 00755917000001240 •Label on PTO 1
28 00755917000001250 •Warning sign 1
29 00755917000001260 •Illustration label 1
33 00755917000001300 •Sign, hydraulic oil 1
35 00755917000001320 •Label, control box 1
36 00755917000001330 •Sign, power supply 1
37 00755917000001340 •Sign, power switch 1 E
38 00755917000001350 •Sign, power switch (inside) 1 E
42 00755917000001390 •Sign, pressure gauge A 1 E
Page 90
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
1
1
2
3
3
4
6
7
8
9
10
10
11
12
12
13
14
15
15
15
15
15
15
16
16
17
18
19
19
20
21
22
23
24
25
27
28
29
33
35
36
49
50
52
53
54
55
56
57
58
58
60
,
,
,
,
,
,
,
,
,
,
,
Instrument console
Forward driver's cab
Vertical view - counterweight
Hydraulic oil tank
Vertical view - engine housing
Control box assy.
Label on main hook
Right view-main boom and jib
Label on auxiliary hook
Forward direction
A
A
B
B
Instrument console
RT55
BOOM SYSTEM
2-76
RT55 ROUGH TERRAIN CRANE
NAME PLATE (ENGLISH VERSIONS)
D00755917000000000Y
Page 91
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
BOOM SYSTEM
RT55 ROUGH TERRAIN CRANE
2-77
NAME PLATE (ENGLISH VERSIONS)
D00755917000000000Y
POS. CODE DESCRIPTION QTY. REMARK
43 00755917000001400 •Sign, pressure gauge B 1 E
44 00755917000001410 •Sign, valve 1 E
45 00755917000001420 •Sign, valve pressure 1 E
46 00755917000001430 •Sign, oil filler 1 E
47 00755917000001440 •Sign, pressure testing port A 1 E
48 00755917000001450 •Sign, pressure testing port B 1 E
49 00755917000001460 •Sign, liquid level 1
50 00755917000001470 •Sign, liquid level 1
51 006340000102 •Name plate 2 E
52 00755917000001490 •Warning sign 3
53 00755917000001500 •Safety sign 2
54 00755917000001510 •Warning sign 1
55 00755917000001520 •Warning sign 1
56 00755917000001530 •Warning sign 1
57 00755917000001540 •Sign, fuel tank 1
58 00755917000001550 •Warning sign 2
60 00755917000001570 •Warning sign 1
Page 92
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
NO STANDING UNDER
THE BOOM！
NO STANDING UNDER
THE BOOM！
RT55
RT55
BE CAREFUL IN THE
WORKING RADIUS！
61
61
62
62
63
63
64
64
65
66
BOOM SYSTEM
2-78
RT55 ROUGH TERRAIN CRANE
NAME PLATE (ENGLISH VERSIONS)
D00755917000000000Y
Page 93
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
BOOM SYSTEM
RT55 ROUGH TERRAIN CRANE
2-79
NAME PLATE (ENGLISH VERSIONS)
D00755917000000000Y
POS. CODE DESCRIPTION QTY. REMARK
61 00755909730401010 •ZOOMLION logo I 3
62 00755909730401020 •ZOOMLION logo II 2
63 00755909730401040 •Warning sign I 2
64 00755919710401030 •Product sign 2
65 00755909730401050 •ZOOMLION logo III 1
66 00755909730401060 •Warning sign II 1
Page 94
Page 95
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
CHAPTER 3 CHASSIS
Page 96
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
2
3
4
5
5
6
7
8
9
11
11
12
12
12
12
13
13
13
13
13
14
14
14
14
14
15
19
19
CHASSIS
3-2
RT55 ROUGH TERRAIN CRANE
TRANSMISSION AND ENGINE INSTALLATION
D00757911700000000Y
Page 97
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
CHASSIS
RT55 ROUGH TERRAIN CRANE
3-3
TRANSMISSION AND ENGINE INSTALLATION
D00757911700000000Y
POS. CODE DESCRIPTION QTY. REMARK
00757911700000000 Transmission and engine installation
1 00757911700200000 •Transmission and engine pre-assembly 1
2 00757911700210000 •Transmission and engine pre-assembly 1
3 00757911700400000 •Filter installation 1
4 00757911700600002 •Transmission bracket 1
5 1999901451 •Resilient mounting 2
6 1999900789 •CUMMINS engine bracket 1
7 00757911700001010 •Bolt 4
8 1040300038 •Washer 4
9 1999900790 •Cummins engine bracket 1
10 1089900244 •Transmission oil 50L E
11 1001500003 •Wedge support assy. 2
12 1040001081 •Bolt 10
13 1040300225 •Seal ring 14
14 1040300054 •Washer 14
15 1040000926 •Bolt 4
16 1039903492 •Joint of transmission display (RD) 1 E
17 1039903493 •Joint of transmission display (APC) 1 E
▲
△
18 00757911700800000 •Drive line pipe assy. 1 E
19 Chassis frame and attachments welded assy. 1
Page 98
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
1
2
3
3
3
4
5
7
8
CHASSIS
3-4
RT55 ROUGH TERRAIN CRANE
TRANSMISSION AND ENGINE PRE-ASSEMBLY
D00757911700200000Y
Page 99
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
CHASSIS
RT55 ROUGH TERRAIN CRANE
3-5
TRANSMISSION AND ENGINE PRE-ASSEMBLY
D00757911700200000Y
POS. CODE DESCRIPTION QTY. REMARK
00757911700200000 Transmission and engine pre-assembly
1 1030300104 •Transmission 1
2 1040000438 •Bolt 10
3 1040300067 •Washer 20
4 1040001559 •Bolt 8
5 1000000410 •Engine 1
6 202230016 •Loctite glue 1kg E
7 1049900226 •Threaded rod 2
8 1040200178 •Nut 2
Page 100
SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
1
2
3
3
3
4
5
7
8
CHASSIS
3-6
RT55 ROUGH TERRAIN CRANE
TRANSMISSION AND ENGINE PRE-ASSEMBLY
D00757911700210000Y
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