Zoomlion RT100 User Manual
LOAD CHART MANUAL FOR
RT100 ROUGH TERRAIN CRANE
Address:Quantang Indust=rial Park, 2nd Yuanda Road,
Changsha Economic and Technological Development
Zone, Hunan Province, China
Postcode: 410131
Website: www.zoomlion.com
RT100 ROUGH TERRAIN CRANE
LOAD RATINGS
Edition 1
Dec.2013
LOAD RATINGS FOR ROUGH TERRAIN CRANE
To owners, users and operators
ZoomlionCranesappreciatesyourselectionoftheZOOMLIONRoughTerrainCrane
foryourapplication.
Nooneshouldoperatethecraneunlesstheyreadandunderstandtheinformationin
thismanual.
Whenyoufollowtheinstructionsinthismanual,yourcranecanoperateatMAXIMUM
EFFICIENCY.
Theoperatormustkeepthismanualinthecabofthecrane.
Ifthereisanythinginthemanualthatyoudonotunderstand,speakwithus.We
(ZoomlionCranes)areNOTresponsiblefordamagesfromanoperatorwhodoesnot
obeytheinstructionsinthe OPERATOR’ SMANUAL.
TheOPERATOR’SMANUALisanimportantpartofthecrane.Ifthecranebecomesthe
propertyofadifferentperson,makesurethatthemanualstaysinthecabofthecrane.
THANKYOU!
MobileCraneBranchCompanyofZOOMLIONHeavyIndustryScienceandTechnology
Co.,Ltd.
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RT100RoughTerrainCrane
I
LOAD RATINGS FOR ROUGH TERRAIN CRANE
Danger
Warning
Safety
HazardIndicators
DANGER,WARNING,CAUTION,ATTENTION,NOTE,andIMPORTANTlabelsareon
signsanddecals,andasyoureadthismanualtoshowimportantinstructions.Inthis
manual,DANGER,WARNING,andCAUTIONlabelsarebeforetheparagraphoritemto
whichtheyapply.ATTENTION,NOTE,andIMPORTANTfollowtheparagraphoritem
theyapplyto.Themarkersareasfollows:
Referstoadangeroussituationwhich,ifyoudonotprevent,willcausedeathor
injury.
Referstoapossibledangeroussituationwhich,ifyoudonotprevent,couldcause
deathorinjury.
Caution
Referstoapossibledangeroussituationwhich,ifyoudonotprevent,maycause
lightormoderateinjury.
Attention
Referstoasituationwhich,ifyoudonotprevent,maycausepropertyorequipment
damage.
Note
Referstoatiporhintintheoperationinstructions.
Important
Emphasizestheimportanceofthedatainthismanual.
Thissymbolshowsasteporprocedurethatisnotapprovedandcancauseadangerous
situation.
II RT100RoughTerrainCrane
To Owners, Users and Operators ......................................................................................................I
Safety . .................................................................................................................................................II
1 Informational data........................................................................................................................ 1-1
1.1 Hoist Tackle Chart ................................................................................................................. 1-1
1.2 Tire Inflation Chart ................................................................................................................. 1-1
1.3 Weights ................................................................................................................................. 1-2
1.4 General.................................................................................................................................. 1-3
1.5 Definitions.............................................................................................................................. 1-3
1.6 Set-up .................................................................................................................................... 1-4
1.7 Operation............................................................................................................................... 1-4
2 Liftswith outrigger beams fully extended . ............................................................................... 2-1
2.1 Main Boom Rated Loads ........................................................................................................ 2-2
2.2 10.8 M Jib Rated Loads .......................................................................................................... 2-6
2.3 18.5 M Jib Rated Loads .......................................................................................................... 2-7
3 Lifts with outrigger beams at mid-position. .............................................................................. 3-1
3.1 Main Boom Rated Loads ........................................................................................................ 3-1
4 Lifts with outrigger beams fully retracted . ................................................................................ 4-1
4.1 Main Boom Rated Loads ........................................................................................................ 4-1
5 Lifts on tires ................................................................................................................................. 5-1
5.1 Main Boom Rated Loads ........................................................................................................ 5-1
RT100 Rough Terrain Crane III
MAXIMUM
LOAD (KG)
MAXIMUM
LOAD (lbs)
MAXIMUM
LOAD (KG)
MAXIMUM
LOAD (lbs)
1.1 HOIST TACKLE CHART
This chart only represents the maximum permissible hoist line load per parts of line. You
must refer to the proper Lift Charts for machine rat ed loads.
T able 01 – 1 Hoist Tackle Chart
MAXIMUM PER MIS SI BL E HOIS T LI NE LOAD
LINE PARTS
PERMISSIBLE
HOIST LINE
PERMISSIBLE
HOIST LINE
LINE PARTS
PERMISSIBLE
HOIST LINE
PERMISSIBLE
HOIST LINE
1 2 3 4 5 6 7
7143 14286 21429 28571 35714 42857 50000
15748
8 9 10 11 12 13 14
31495
47243
62988
78736 94484
57143 64286 71429 78571 85714 92857 100000
125979
141726 157473 173219 188967 204714 220462
Wire rope: 20NAT-15*K7-IWRC-2160MPa Weight: 192kg/100m（129lbs/100FT）
Minimum breaking stren gt h:
380 kN（42.7Ton）
110231
1.2 TIRE INFLATION CHART
T able 01 – 2 Tire Inflation Chart
RECOMMENDED TIRE PRESSURE
TIRE SIZE STATIONARY C RE EP (1.6 km/h) TRAVEL
29.5R29☆☆
750 kpa (109PSI) 750 kpa (109PSI) 750 kpa (109PSI)
RT100 Rough Terrain Crane 01 - 1
1.3 WEIGHTS
center of outrigger float across the longitudinal
from center of outrigger float to
oat across the transversal
T able 01 – 3 Weights
HOOK ASSY. WEIGHTS
HOOK BLOCK WEIGHTS
Main hook weight: 940 kg（2072 LBS）
Auxiliary hook weight:
162 kg（357 LBS）
MACHINE EQUIPMENT
1. COUNTER WEIGH T: 10000 kg（220462 L BS ）
2. OUTRIGGER SPREAD:
8.0 m（26.2ft） from cente r of ou trig ger fl oat to
axis of the machine
7.9 m（25.9ft）
center of outrigger fl
axis of the machine
DIMENSIONS ARE FOR MAIN HOOK
AND AUXILIARY HOOK.
3. Powered boom length 11.5 m（37.7ft）retracted
to 43 m （141ft）extended
4. Crane height 3.96 m（13ft）, length 14.247 m
（46.7ft）, width 3.62 m（11.9ft）, wheelbase 4.6
m（15ft）
01 - 2 R T100 Rough Terrain Crane
1.4GENERAL
an
a
as
hanging
except
1. RatedloadsasshownonLiftChartspertaintothismachineasoriginally
manufacturedandequipped.Modificationstothemachineoruseofoptional
equipmentotherthanthatspecifiedcanresultinareductionofcapacity.
2. Constructionequipmentcanbehazardousifimproperlyoperatedormaintained.
Operationandmaintenanceofthismachineshallbeincompliancewiththe
informationinthe Operator’sManual suppliedwiththismachine.Ifthesemanualsare
missing,orderreplacementsfromthemanufacturerthroughyourdistributor.
3. Thesewarningsdonotconstitutealloftheoperatingconditionsforthecrane.The
operatorandjobsitesupervisionmustreadthe Operator’sManual .
4. ThiscraneanditsloadratingsareinaccordancewithASME/ANSIB30.5.
1.5DEFINITIONS
1. LOADRADIUS – Thehorizontaldistancefromtheaxisofrotationbeforeloadingto
thecenteroftheverticalhoistlineortacklewithaloadapplied.
2. LOADBOOMANGLE – Itistheanglebetweentheboombasesectionandthe
horizontal,afterliftingtheratedloadattheratedradius.Theboomanglebefore
loadingshouldbegreatertoaccountfordeflections.Theloadedboomangle
combinedwiththeboomlengthgiveonly
approximationoftheoperatingradius.
3. WORKINGAREA – Areas measuredin
circulararcaboutthecenterlineofrotation
showninthediagram.
4. FREELYSUSPENDEDLOAD – Load
freewithnodirectexternalforceapplied
bythehoistrope.
5. Sideload– Horizontalforceappliedtotheliftedloadeitheronthegroundorintheair.
6. EXTRA-CAUTIONZONE – Tippingcanoccurwithsomeboom/jibcombinationsat
radiiwithinthisareawithoutanyloadonthehook.
7. BOOMSIDEOFCRANE – Thesideofthecraneoverwhichtheboomispositioned
wheninanOVERSIDEworkingposition.
RT100RoughTerrainCrane 01-
3
1.6SET-UP
based
extended
partial
in
tires
1. Craneloadratingsarebasedonthecranebeingleveledandstandingonafirmand
uniformsupportingsurface.
2. Craneloadratingsonoutriggersare
onalloutriggerbeamsbeingfully
/ retracted, orin the case of
extensionratingsmechanicallypinned
the appropriate position, and the
raisedfreeofthesupportingsurface.
3. Craneloadratingsontiresdependonappropriateinflationpressureandthetire
conditions.Cautionmustbeexercisedwhenincreasingairpressuresintires.Consult
Operator’sManual forprecautions.
4. Consultappropriatesectionofthe Operator’sManual formoreexactdescriptionof
hoistlinereeving.
5. Theuseofmorepartsoflinethanrequiredbytheloadmayresultinhavinginsufficient
ropetoallowthehookblocktoreachtheground.
6. Properlymaintainedwireropeisessentialforsafecraneoperation.Consult
Operator’sManual forpropermaintenanceandinspectionrequirements.
7. Whenspin-resistantwireropeisused,theallowableropeloadingshallbethe
breakingstrengthdividedbyfive(5),unlessotherwisespecifiedbythewirerope
manufacturer.
1.7OPERATION
1. CRANELOADRATINGSMUSTNOTBEEXCEEDED.DONOTATTEMPTTOTIP
THECRANETODETERMINEALLOWABLELOADS.
2. Wheneitherradiusorboomlength,orboth,arebetweenlistedvalues,thesmallerof
thetwolistedloadratingsshallbeused.
3. DonotoperateatlongerradiithanthoselistedontheapplicableLiftChart(cross
hatchedareas shownonrangediagrams)astippingcanoccurwithouta
loadonthehook.
4. TheboomanglesshownontheLiftChartsgiveanapproximationoftheoperating
radiusforaspecifiedboomlength.Theboomangle,beforeloading,shouldbegreater
toaccountforboomdeflection.Itmaybenecessarytoretracttheboomifmaximum
boomangleisinsufficienttomaintainratedradius.
5. Telescopicsections3,4and5mustbeextendedsynchronically.
01-
4
RT100RoughTerrainCrane
6. Ratedloadsincludetheweightofhook
block,
weights
to
hood
the
correct
钢丝绳
吊钩总成
+
辅助设备
载荷
slings,andauxiliaryliftingdevices.Their
+
shallbesubtractedfromthelistedratedload
obtainthenetloadthatcanbelifted.
Whenliftingoverthejib,theweightofany
+
block,slings,andauxiliaryliftingdevicesat
boomheadmustbeaddedtotheload.
额定载荷
Ratedliftingcapacitiesarebasedon
reeving.Deductionsmustbemadeforexcessivereeving.Anyreevingoverthe
minimumrequired,(seeHoistTackleChart),isconsideredexcessiveandmustbe
accountedfor.Deductforeachmeterofexcessivewireropebeforeattemptingtolifta
load.
Whenjibsareerectedbutunused,addthree(3)timestheweightofjib,anyhook
block,slings,andauxiliaryliftingdevicesatthejibheadtotheload(jibweight:1242
kg（2738lbs））。 .
7. Ratedloadsdonotexceed85%onoutriggersor75%ontires,ofthetippingloadas
determinedbyASME/ANSIB30.5.
8. Ratedloadsarebasedonfreelysuspendedloads.Noattemptshallbemadetodraga
loadhorizontallyonthegroundinanydirection.
9. Theusershalloperateatreducedratingstoallowforadversejobconditions,suchas:
softorunevenground,outoflevelconditions,highwinds,sideloads,pendulumaction,
jerkingorsuddenstoppingoffloads,hazardousconditions,experienceofpersonnel,
two-machinelifts,travelingwithloads,electricwires,etc,(sidepullonboomorjibis
hazardous).Ifwindspeedisgreaterthanthepermissiblevalueof45ft/s(13.8m/s),
grade6)oritisfulminous,whilethecraneisinoperation,dothetasksthatfollow:stop
thework(safelylowertheload),retracttheboomandcorrectlystowtheboom.
10.Loadratingsaredependentuponthecranebeingmaintainedaccordingto
manufacturer’sspecifications.
11.Itisrecommendedthatloadhandlingdevices,includinghooks,andhookblocks,be
keptawayfromboomheadatalltimes.
RT100RoughTerrainCrane 01-
5
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