QUY260

Zoomlion QUY260 Operating Manual

QUY260F/20.CY

260/20.CY

QUY260S/20.1

CRAWLER CRANE

QUY260

Operating manual

QUY260CR/20.1

13.10

The operating manual is part of the crane！

Always keep on hand！

Comply with road travel and crane operating

regulations！

Zoomlion Heavy Industry Science & Technology Co.,Ltd

QUY260YM/20.1

Contents

0 Foreword .................................................................................. 0066340-200-00Y.C

1 Safety instructions................................................................... 0066340-200-01Y.C

2 Description of the crane.......................................................... 0066340-200-02Y.C

2.1 Product model

2.1.1 Product name plate and its position

2.1.2 Engine type and its manufacturer

2.2 Terminology

2.2.1 Boom configuration

2.2.2 Description of component parts

2.3 Product description

2.3.1 Crawler travel gear

2.3.2 Crane superstructure

2.3.3 Overall dimensions

2.4 Technical data

2.4.1 Main technical parameter

2.4.2 Type of load hook and applicable rope reeving

2.4.3 Hoisting rope reeving and specification of wire rope

2.4.4 Lifting height

2.4.5 Lifting capacity charts

3 Safety Guidelines......................................................................... 0066340-200-03Y.C

3.1 Operational planning

3.2 Safety—Technical Notes

3.2.1 Safety Instructions

3.2.2 Selecting an operating site

3.2.3 Slopes and trenches

3.2.4 Permissible ground pressure

3.2.5 Checking safety measures

3.2.6 Crane operation with a load

3.2.7 Electromagnetic influences

3.2.8 Safety signs

QUY260YM/20.1

3.2.9 Hand signals for controlling crane operations

4 Crane operation ......................................................................... 0066340-200-04Y.C

4.1 Operating and control instruments

4.1.1 Overview of crane operator’s cab

4.1.2 Left control box

4.1.3 Right control box

4.1.4 Control panel assy

4.2 Instruction for digital display system

4.2.1 Load moment limiter

4.2.2 Display of control system

4.3 Startup of crane

4.3.1 Adjustment of crane operator’s seat

4.3.2 Checks before startup

4.3.3 Turn on power supply

4.3.4 Start engine

4.4 Safety devices

4.4.1 Emergency stop button

4.4.2 Battery master switch

4.4.3 Load moment limiter

4.4.4 Boom angle indicator

4.4.5 Derrick limiter

4.4.6 Lowering limiter

4.4.7 Hoisting limiter

4.4.8 Support cylinder locking device

4.4.9 Overflow valve

4.4.10 Anemometer

4.5 Crane operation

4.5.1 Operation of traveling mechanism

4.5.2 Operation of crane winches

4.5.3 Operation of synchronizing A-frame and main boom derricking winch and

QUY260YM/20.1

III

synchronizing reeving winch and working winch

4.5.4 Operation of slewing mechanism

4.5.5 Simultaneous operation

4.5.6 Operation of movements of crane operator’s cab

4.5.7 Auxiliary remote control box

4.5.8 Undercarriage remote control box

4.5.9 Operation of A-frame erection cylinder and mounting cylinder on A-frame

4.5.10 Emergency control box

4.6 Rope reeving

4.6.1 Heavy duty boom (S)

4.6.2 Light duty boom (SL)

4.6.3 Fixed jib on heavy duty boom (SF)

4.6.4 Luffing jib on heavy duty boom (SW)

4.6.5 Main boom derricking rope guidance and reeving

4.6.6 luffing jib derricking rope guidance and reeving

5 Assembly and dismantling................ ........................................ 0066340-200-05Y.C

5.1 Safety-technical notes

5.1.1 Notes on assembly

5.1.2 Checking safety measures

5.1.3 Inspection of wire rope, load hook, rope pulley and anchoring rods

5.1.4 Connecting or disconnecting the hydraulic lines with quick-release couplings

5.1.5 Setting-up and taking-down

5.2 A-frame

5.2.1 Connecting the hydraulic lines to mounting cylinder on A-frame

5.2.2 Operation of A-frame

5.3 Attaching the crawler carriers

5.3.1 Unloading of basic machine

5.3.2 Attaching the first crawler carrier

5.3.3 Attaching the second crawler carrier

5.3.4 Connecting the hydraulic lines to the crawler carrier

5.4 Attaching the central counterweight

5.5 Assembling the rear counterweight

QUY260YM/20.1

5.6 Available boom configurations for crawler crane QUY260

5.7 Boom configuration

5.7.1 Heavy duty boom (S)

5.7.2 Light duty boom (SL)

5.7.3 Fixed jib on heavy duty boom (SF)

5.7.4 Heavy fixed jib on heavy duty boom (SFV)

5.7.5 Luffing jib on heavy duty boom (SW)

5.8 Assembly and dismantling of heavy duty boom (S)

5.8.1 Preparations for assembly

5.8.2 Assembling main boom

5.8.3 Connect electrics to main boom

5.8.4 Erecting main boom

5.8.5 Lowering and disassembling the main boom

5.9 Assembly and dismantling of main boom with luffing jib (SW)

5.9.1 Preparations for assembling luffing jib

5.9.2 Assembling main boom with luffing jib

5.9.3 Connect electrics to luffing jib

5.9.4 Erection and set-down of main boom with luffing jib

5.10 Assembly and dismantling of light duty boom (SL)

5.11 Assembly and dismantling of main boom with fixed jib (SF)

5.11.1 Preparations

5.11.2 Assembling main boom with fixed jib

5.11.3 Connect electrics to fixed jib

5.11.4 Erecting and lowering main boom with fixed jib

5.12 Assembly and dismantling of main boom with heavy fixed jib (SFV)

5.13 Assembly and dismantling of tip boom

5.14 Transport dimensions and weights of main components

5.15 Requirement for crane transport

6 Maintenance .............................................................................. 0066340-200-06Y.C

6.1 General

6.1.1 Crane maintenance

6.1.2 Requirements for crane inspection

6.1.3 Attached tools for maintenance

6.2 Superstructure maintenance and inspection plan

QUY260YM/20.1

6.2.1 Maintain and inspect superstructure every day or every 5 hours

6.2.2 Maintain and inspect superstructure every month or every 100 hours

6.2.3 Maintain and inspect superstructure every 3 months or every 250 hours

6.2.4 Maintain and inspect superstructure every 6 months or every 600 hours

6.3 Undercarriage maintenance and inspection plan

6.3.1 Maintain and inspect undercarriage every day or every 5 hours

6.3.2 Maintain and inspect undercarriage every month or every 100 hours

6.3.3 Maintain and inspect undercarriage every 3 months or every 250 hours

6.3.4 Maintain and inspect undercarriage every 6 months or every 600 hours

6.4 Boom frame maintenance and inspection plan

6.5 Maintenance and inspection for engine

6.6 Instructions for lubrication and oil change

6.6.1 Hydraulic oil

6.6.2 Gear oil

6.6.3 Lubricating grease

6.6.4 Engine oil

6.6.5 Fuel

6.6.6 Coolant

6.6.7 Lubrication and maintenance of crane in irregular conditions

7 Crane inspections ..................................................................... 0066340-200-07Y.C

7.1 General

7.2 Inspection of steel bearing structures

7.3 Inspection of hosting and luffing winches

7.3.1 Inspections

7.3.2 Requirements for monitoring the winches

7.4 Inspection of load hook

7.5 Inspection of rope pulleys

7.6 Inspection and maintenance of anchoring rods

7.7 Inspection and maintenance of wire rope

7.7.1 Handling and transport of wire rope

QUY260YM/20.1

7.7.2 Inspection of wire rope

7.7.3 Discard of wire rope

7.7.4 Maintenance and care of wire rope

7.8 Inspection of oil and fuel tanks

7.9 Inspection of load bearing components

7.10 Inspection of engine

8 Additional equipment. ............................................................... 0066340-200-08Y.C

8.1 Air conditioning

8.1.1 Control panel for air conditioning

8.1.2 Methods for operating air conditioning

8.1.3 Maintenance of air conditioning system

8.2 Media Player

9、Crane inspection log

0066340-200-00-20CY

Foreword

Thank you for purchasing ZOOMLION crawler cran Industry Science & Technology Development Co., Ltd. We are glad to provide high quality and high-efficiency service for you.

The operating manual are intended to put you in a position to operate the crane safely and utilize its capabilities to the fullest extend possible.

Certain terms are used in the operating manual, and in order to avoid misunderstandings while operating, these terms should be used consistently.

Danger: Only qualified and especially trained personnel are permitted to work on the crane!

If this is not assured, the chance of causing a serious accident is greatly increased!

All regulations and guidelines applicable to the job site, such as accident prevention regulations and all guidelines and regulations stated in the Operating Manual must be strictly adhered to.

All accident prevention and operating guidelines and regulations, etc. assume that the crane is strictly used for lifting and transporting of loads, which are not stuck. Any other application or use does not constitute specified and proper use.

Any risks associated with unspecified and improper use are the sole responsibility of the crane’s owner, operator or user.

e produced by Changsha Zoomlion Heavy

Using this instructions in the manual:

·makes it easier to become familiar with the crane

··avoids malfunctions due to improper operation Observing these instructions in the manual：

·increases reliability in operations

·extends the service life of the crane

·reduces repair costs and down-time Always keep the operating manual handy in the driver’s and crane cab-it is an integral part of the

crane. Operate this crane if you are well familiarized with the capabilities and limitations of the crane, and always follow these operating instructions.

If you have received additional information about the crane from us, e.g. in the form of technical information letters, then this information must also be followed and kept with the operating manual.

If there is anything in the operating manual or the individual chapters that you do not understand, please do no hesitate to ask us or our agents before you begin operation.

No parts of the operating manual may be copied or distributed, nor used for competitive purposes.

0066340-200-00-20CY

All rights are expressly reserved in

The content with respect to the safety is marked with“ book are onl

The operating manual must be read and the regulations in it must be observed by all persons operating, maintaining, or otherwise working in any capacity on this crane.

The employer shall comply with the manufacturer's specifications and limitations applicable to the operation of any and all cranes and derricks. Where manufacturer's specifications are not available, the limitations assigned to the equipment shall be based on the determinations of a qualified engineer competent in this field and such determinations will be appropriately documented and recorded. Attachments used with cranes shall not exceed the capacity, rating, or scope recommended by the manufacturer. A thorough, annual inspection of the hoisting machinery shall be made by a competent person, or by a government or private agency recognized by the U.S. Department of Labor. The employer shall maintain a record of the dates and results of inspections for each hoisting machine

and piece of equipment. Notes:

y the conventional contents.

accordance with copyright laws.

”, the safety instructions involved in the

The following terms that are used in the operating manual “Note”, “Caution”, and “Danger” are intended to point out certain important rules of conduct to all persons who work with the crane.

The term “Note” is used whenever the observance of certain instructions or notes is economically meaningful to the utilization of the crane.

The term “Caution” is used whenever damage to the crane can occur if the operating instruction(s) is not observed and adhered to.

The term “Danger” is used whenever the nonobservance of the warning given may insure or lead to the death of persons and damaged to the crane.

Safety device The safety devices built into the crane system deserve your special attention. They must always

be checked to see that they are functioning properly. If they do not function or function incorrectly, the crane may not be operated. Your motto must always be Safety First.

Caution: When welding work is conducted on crane, the operator should unplug all power source plugs of

controllers, otherwise, he should bear all consequences incurred.

Chapter1

Safety

instructions

1.1 Notes

0066340-200-01Y.C

a) Read this manual

and familiarize yourself with any associated documentation before

operating this product.

b) Ensure that a copy of this manual is available for any persons installing, using,

maintaining or repairing this equipment. Training should be provided to ensure safe working practices.

Initial commissioning and staring must only be undertaken by a competent person who has read and fully understands the information provided in the manual pack.

c) To avoid the risk of electric shock always isolate this equipment from the supply prior to

carrying out any maintenance adjustment or removing any guards or covers. d) Always follow the procedures outlined in the operating and maintenance instruction. e) If in doubt ask, do not take personal risk. f) Only trained personal can be allowed to install, set, operate, maintain, and decommission

this equipment.

1.2 Alarms and warnings

a) You can be injured if you do not obey the safety instructions as indicated on warning

stickers.

b) Ensure that safety instructions and warnings attached to the plant are always complete

and perfectly legible c) Keep warnings and instruction labels clean. d) Replace unreadable or missing labels with new ones before operating the plant. Make

sure replacement parts include warning or instruction labels where necessary.

Caution:

o assure personnel safety, all safety instructions and warnings should be observed; for the

position of labels and warni

1.3 Component Safety F

ngs, please refer to Chapter 3 “Safety Guidelines”

eatures

a) Do not use this equipment with guards removed or incorrectly fastened. b) Do not use this equipment with safety devices maladjusted or removed. c) Do not use this equipment before the portable fire extinguisher with a basic minimum

extinguisher rating of 5 BC is installed in the cab and minimum 10 BC outside the cab.

1.4 Features for Operator Saf a) Safety components – crane emergency stop buttons. Ensure all Guards are bolted down.

0066340-200-01Y.C

b) S

teps, handrails, tread plates and fixed guards are provided where personnel are

required to climb on the machine.

1.5 Environmental safety

a) It is essential that the service intervals detailed in the maintenance procedures are

followed to ensure that engine emission are kept to a minimum.

b) Consumable materials

1) Diesel spillages must be dealt with immediately.

2) Only use the Lubricating Oils recommended in the maintenance schedule.

3) Local and National regulations must be observed when disposing of waste.

4) Improperly disposing of waste can threaten the environment and ecology and is illegal.

5) Potentially harmful waste used on this equipment includes such items as oil, fuel, coolant, filters and batteries, ect.

6) Use leak proof containers when draining fluids. Do not use food or beverage containers that may mislead someone into drinking from them.

7) Do not pour waste onto the ground, down a drain or into any water source.

8) Ensure that all consumables and replaced parts are disposed of safely and with minimum environmental impact.

c) Machine disposal. This machine must only be disposed of at a specialist machine

breaker.

1.6 Personal protective Equipment (PPE)

a) Loose or baggy clothing can get caught in running machinery. b) Where possible when working close to engines or machinery, only do so when they are

stopped. If this is not practical, remember to keep tools, test equipment and all other parts of your body well away from the moving parts.

c) For reasons of safety, long hair must be tied back or otherwise secured, garments must

be close fitting and no jewellery such as rings may be worn. d) Always wear correctly fitting personal protective equipment. e) Recommended personal protective equipment includes:

1) Hard Hat

2) Safety Glasses/Goggles

3) Hearing Protection

4) Close Fitting Overalls

5) Safety Boots

0066340-200-01Y.C

6) Industrial Gloves

7) High Visibility Vest or Jacket

1.7 Measured Noise Level The product and local conditions will affect the noise levels.

The sound pressure level and sound power level, measured using EN13000 Annex G and

2000/14/ EC standards is respectively 73.9dB (A) and 107dB (A)

The sound pressure level measured using ISO 7731 at the position device is 97.7dB(A).

3′3″

away from th

e warning

1.8 Vibration Levels

Suit

able seating has been installed to reduce the risk of whole body vibrations, in line with

current industry standards.

The crane body vibrations, measured using ISO 2631－1 under normal operating condition, is A(1):

1.3m/s

，A(4)：0.6m/s2，A(8)：0.4m/s

1.9 Organizational Safety Measures

This vehicle must only be driven and the crane operated by a suitably qualified operative

who holds a current license in line with National/ International legislation. b) Understand the service procedure before doing wor k. Keep area clean and dry. c) Never lubricate, clean, service or adjust machinery while it is moving(excluding central

lubrication). d) Keep hands, feet and clothing clear of power driven parts and in running nip-points. e) Keep all parts in good condition. Ensure that all parts are properly installed. Fix damage

immediately. Replace worn and broken parts. Removed any build up of grease, oil and

debris. f) Disconnect battery groun d cable befor e making adjustments on electrical systems. g) Disconnect battery ground cable and ECM connecting cable and unplug all plugs of

controllers before welding on machine. h) During maintenance only use the correct tool for the job. i) Never make any modifications, additions or conversions which might affect safety without

the manufacturer’s approval. j) In the event of safety relevant modifications or changes in the beha vior of the machine

during operation, stop the machine and lock out immediately and report the malfunction

to the competent authority/ person. k) No modifications or additions which affect the capacity or safe operation of the equipment

shall be made by the employer without the manufacturer's written approval. If such

modifications or changes are made, the capacity, operation, and maintenance instruction

0066340-200-01Y.C

plates, tags,

or decals, shall be changed accordingly. In no case shall the original safety

factor of the equipment be reduced.

1.10 Personnel Qualification, Requirements and Responsibilities a) Any work on and/ or with the machine must be executed by trained, reliable and

authorized personnel only.

b) Maintenance work must only be undertaken by suitable qualified engineers with specialist

knowledge of this equipment.

c) Work on the hydraulic system must be carried out only by personnel with special

knowledge and experience of hydraulic equipment.

1.11 Safety Advice Regarding Specific Operational Phases

a) Standard operation

1) Take necessary precautions to ensure that the machine is used only when in a safe and reliable state.

2) Operate the machine only for it’s designed purpose and only if all guarding, protective and safety orientated devices, emergency shut-off equipment, sound proofing elements and exhausts, are in place and fully functional.

3) Ensure that any local barriers erected to stop unauthorized entry to this equipment are in place.

4) Before starting the engine ensures it is safe to do so.

b) Malfunction

In the event of any malfunction or operational difficulty, stop the machine immediately.

c) Unguarded areas

1) In-running nip points on moving machinery can cause serious injury or eve n death.

2) Do not reach into unguarded machiner y. Your arm could be pulled in and amputated.

3) Switch off the machine before removing any safety devices or guarding.

4) Limit access to the machine and its surrounds where appropriate erect barrier guards to reduce the risk of residual mechanical hazards, falling lifted loads.

1.12 Machine maintenance and repairs

Observe the adjusting, maintenance and intervals set out in these operating instructions, except where:

1) Warning, horn/ light/ gauge or indicator calls for immediate action.

2) Adverse conditions necessitate more frequent servicing.

3) Always read instructions supplied with replacement of parts and equipment. Ensure

0066340-200-01Y.C

only properly

trained personnel undertake these tasks.

a) Isolation

When undertaking maintenance and repair work, the plant must be first made safe.

1) Switch off the engine and remove the ignition key.

2) Attaching a warning sign(s) to the plant in appropriate positions.

b) Maintenance site conditions

Prior to staring any maintenance work, ensure the machine is positioned on stable and level ground and has been secured against inadvertent movement and bucking.

c) Replacement and removal of components

1) Always observe handling instructions itemized in this manual, the Original Equipment Manufacturer’s Manuals or the Spare Parts Supplier’s instructions.

2) Never allow untrained staff to attempt to remove or replace any part of the plant.

3) The removal of large or heavy components without adequate lifting equipment is prohibited.

4) To avoid the risk of accidents, individual parts and large assemblies being moved for replacement purposes should be carefully attached to lifting tackle and secured. Use only suitable and technically adequate lifting gear supplied or approved by the supplier.

5) Never work or stand under suspended loads.

6) Limit access to the machine and its surrounds where appropriate erect barrier guards to reduce the risk of residual mechanical hazards, falling lifted loads.

d) Climbing, falling

1) Falling from and/ or onto this machine could cause injury or even death.

2) Never climb on the machine whilst it is in operation.

3) Always keep the area around the machine clear of debris and trip hazards.

4) Beware of moving equipment in the vicinity of the machine.

5) For carrying out overhead assembly work always use specially designed or otherwise safety-oriented ladders and working platforms.

6) Only use any walkway/ p latforms provided on the machine or on an approved safe and secure platform.

3′3″

7) Only use CE certified safety harness when reaching any points the ground le

vel.

or more above

8) Keep all handles, steps, handrails, platforms, landing and ladders free from dirt, oil,

snow and ice.

0066340-200-01Y.C

Safety consideration d

uring advanced maintenance

1) Prior to undertaking all but normal planned maintenance activities, it is essential that a method statement regarding safe working practices for the job in hand is produced.

2) Restrict access to the maintenance area to essential staff only. Where appropriate erect barrier guards and post warnings.

3) The fastening of loads and instructing of crane operators should be entrusted to qualified persons only.

4) If a marshal is used to provide instructions, the marshal must be within sight or sound of the operator with an all round view of the operation.

5) Always ensure that any safety fitment such as locking wedges, securing chains, bars or struts are utilized as indicated in the operating instructions.

6) Particularly make sure that any part of the plant raised for any reason is prevente d from falling by securing in a safe reliable manner.

7) Never work under unsupported equip m ent.

8) Never work alone.

f) Safety consideration during cleaning

1) This equipment must be isolated prior to cleaning.

2) Do not direct power washers near or into control boxes and devices.

3) After cleaning, examine all fuel, lubricant, and hydraulic fluid lines for leaks, loose connections, chafe marks and damage. Any defects found must be rectified without delay.

g) Removal of safety devices and guards

1) All safety devices (control device or guard) temporarily removed for set-up, maintenance or repair purposes must be refitted and checked immediately upon completion of the maintenance and repair work prior to operation.

2) Never operate the machine with safety devices and guards removed or u nsecured.

3) Always report any defects regarding guards, safety device or control devices.

h) Safety when refilling

1) Only refuel with diesel from approved storage and supply equipment.

2) Diesel fuel is flammable.

3) Never remove the filler cop, or refuel, with the engine running.

4) Never add gasoline or any other fuel s mixed to diesel because of increased fire or

explosion risks and damage to the engine.

Do not carry out maintenance on the fuel system near naked lights or sources of

sparks, such as welding equipment or whilst smoking.

6) To avoid spillages use drip trays.

7) Immediately clear up spilt fuel and dispose of correctly to minimize any environmental impact.

1.13 Special Hazards

1.13.1 Electrical energy a) External considerations and hazards

When working with the machine, maintain a safe distance form overhead electric lines.

If overhead cables are in the vicinity a risk assessment must be completed prior to operating this equipment.

If your machine comes into contact with a live wire:

0066340-200-01Y.C

1) Vacate the area.

2) Warn others against approaching and touching the machine.

3) Report the incident and have the live wire de-energized.

b) Machine - Electrical

The electrical equipment of the plant is be inspected and checked at regular intervals.

Defects such as loose connections or scorched or otherwise damaged cables must be rectified immediately. Use only original fuses with the specified current rating. Switch off the machine immediately if trouble occurs in the electrical system.

This plant is wired on a negative earth. Always observe correct polarity.

c) Battery

1) Always disconnect battery leads before carrying out any maintenance to the electrical system.

2) Recharge the battery in a well ventilated area.

3) The battery contains sulphuric acid, an electrolyte which can cause severe burns and produce explosive gases.

4) Avoid contact with the skin, eyes or clothing.

5) No smoking when maintaining battery.

6) Wear appropriate PPE.

0066340-200-01Y.C

1.13.2 Gas, dust, steam, smoke and

noise a) Always operate internal combustion engines out of doors or in a well ventilated area. b) If plant is operated for maintenance purposes in an enclosed area, ensur e that there is

sufficient ventilation or provide forced ventilation. c) Observe the regulations in force at the respective site. d) Dust found on the plant or produced during work on the plant must not be removed by

blowing with compressed air. e) Toxic dust/ waste must only be handled by authorized persons dampened, placed in a

sealed container and marked, to ensure safe disposal.

1.13.3 Welding or naked flames a) Welding, flame cutting and grinding work on the plant must only be carried out if this has

been expressly authorized, as there may be a risk of explosion and fire. b) No welding should be undertaken on this equipment as it will affect its structural integrity. c) Avoid all naked flames in the vicinity of this equipment.

1.13.4 Hydraulic equipment a) Work on hydraulic system must be carried out by persons having special knowledge and

experience of hydraulic system.

b) Check all lines, hoses and screwed connections regularly for leaks and obvious damage.

Repair damage immediately. Splashed oil may cause injury and fire.

c) Always relieve pressure from the hydraulic system before carrying out any kind of

maintenance or adjustment.

d) Depressurize all system sections and pressure pipes to be removed in accordance with

the specific instructions for the unit concerned before carrying out any repair work.

e) Hydraulic lines must be laid and fitted properly. Ensure that no connections are

interchanged. The fittings, lengths and quality of the hoses must comply with the

technical requirements. f) Only fit replacement components of a type provided by the manufacturer. g) Always practice extreme cleanliness servicing hydraulic components. h) Hydraulic fluid under pressure can penetrate the skin causing serious injury. Once the

fluid is injected under the skin, seek medical help immediately. i) If the fluid is injected under the skin, seek medical help immediately.

1.13.5. Necessary clothing and personal belongings shall be stored in such a manner as to not interfere with access or operation.

1.13.6.Tools, oil cans, waste, extra fuses, and other necessary articles shall be stored in the tool

0066340-200-01Y.C

box, and shall not be permitted to lie loose in or ab

out the cab.

1.13.7.The employer shall comply with Power Crane and Shovel Association Mobile Hydraulic

Crane Standard No. 2.

1.13.8.Operating and maintenance personnel shall be made familiar with the use and care of the

fire extinguishers provided.

1.13.9 Modified, altered and / or repaired cranes

the employer of the crane must conform with the requirements of 1926:1412

1.13.10 Wire rope inspections

the employer of the crane must conform with the requirements of wire rope inspections as per

the requirements of 1926.1413

1.13.11 Wire rope—selection and installation criteria

the employer of the crane must conform with the requirements of wire rope selection and

installation as per the requirements of 1926.1414

Chapter 2 Description of the crane

0066340-20

2.1 Product model

2.1.1 Product name plate and its position

0-02Y.C

0066340-20

0-02Y.C

2.1.2 Engine type and it

QSL-C305——CUMMINS, USA

2.2 Terminology

2.2.1Boom configuration

s manufacturer

SL SW SF SFV

0066340-20

Instructions for boom configuration

0-02Y.C

Configuratio

no.

SL Light duty boom

SF Fixed ji

SFV

S Heavy duty boom

Heavy fixed

Description

Luffing jib on heavy duty

boom

b on heavy duty b

boom

oom

jib on heavy duty

Parameters

S =

65′7″～272′3″

282′1″～311′8″

S =

75′5″～203′4″

68′10″～196′10″

W =

S =

95′1″～252′6″

34′9″～98′5″

F =

134′5″～252′6″

S =

19′8″

FV =

0066340-20

0-02Y.C

2.2.2 Description of component p

1.2

arts

2.8

1.1

2.7

2.2 2.3 2.4 2.5

0066340-20

0-02Y.C

1.3

1.5

1.4

1.6

1.7

1.9

2.6

1.8

Description of component part

Part No. Description Part No. Description

1.1

1.2 Counterweig

1.3

1.4 Hoisting winch 2 2.4 Tr

1.5 Slewing redu

1.6 Main boom de

1.7 Diesel oil ta

1.8 Hydraulic oil t

1.9 Engine

Note:

The luffing jib derricking winch (2.8) is optional.

Operato

Hoisting winch 1 2.3 T

’s cab 2.1 Drive sprocket

ht 2.2 Crawler carrier

cer 2.5 Driven sprocket

rricking winch 2.6 Central counterweight

nk 2.7 Track pad

ank 2.8 Luffing jib derricking winch

ack carrier roller

ack roller

2.3 Product description

0066340-20

0-02Y.C

2.3.1 Craw

2.3.2 Crane superstructure

ler travel gear

Travel gear

Maintenance-free crawler travel gear with Distance between track center:

The crawlers driven independently through hydraulic motor and planetary reducer; Allow such traveling moments available as traveling straight ahead/ backwards, turning on the spot, turning with a crawler and differential steering

Drive performance

Infinitely variable speed from 0 to 0.98km/h

Slewing table

Self-manufactured and high-rigid welded structure of high-strength structural steel; Connected to undercarriage via a 3-row roller slewing ring for 360°continuous rotation

Crane engine

ravel

devic

20′11″

3′11″ track pad;

6-cylinder four cycle diesel engine, manufactured by America Cummins, type QSL9-C305; displacement ：8.9L water-cooled, turbo charge, air cooling(air- air) Rated power/rotational speed: 227kW (305HP) / 2000rpm; Maximum torque/ rotational speed: 1505N.m /1400rpm

Type of starting equipment and voltage if applicable----- staring motor and 24V voltage Type of generating equipment including---24V DC, negative ground, 2 batteries of 195AH

each. fuel tank capacity------700L

altitude limitations-----≤

ing system refill capacity------44L

co lubrication oil refill capacity-----23L slope operation limitations-----30% of grade

Crane drive

Driving force, provided by diesel engine, is transmitted by transfer case to a dual variable

9997′5″

pump, a piston variable pump and a dual gear pump.

Crane control

CAN bus technology connecting engine, PLC controller and digital display; All motions controlled independently by two 4-way control levers.

0066340-20

Win

ches

Used in hoisting mechanism and derricking mechanism

Slewing mechanism

Hydraulically powered by axial piston variable displacement pump and planetary reducer with spring-loaded multi-disk brake; The infinitely variable slewing speed from 0 to 1.0rpm by closed oil circuit.

Hoisting mechanism

available line pull------210kN(the six layer) permissible line pull------147kN(the six layer)

available line speed-----109m/min(the six layer)

0-02Y.C

drum pitch diameter---rope

spooling capacity----

Rear counterw

187400 Ib

counterweight base plate; Fitted on the tail end of crane superstructure

Crane operator’s cab

Pressure-proof steel construction cab with safety glass; With operator’s seat, operating and control instruments; Swiveling sideways and tiltable backwards

Safety equipment

Angle indicator, load moment limiter, hoisting limit switch, overflow valves, support cylinder locking device, derricking (luffing) limiter and so on

Electrical system

Single wire system; 24v DC; negative ground The crane classification group is A1, and the classification group of working mechanism are:

, consisting

2′1″

1968′‐1″

eight

of 10 counterweig

ht plates

14600 Ib

each and a

41900 Ib

traveling mechanism (M1), slewing mechanism (M2), hoisting mechanism (M3) and derricking mechanism (M2).

Pumps

Type --- -- - A8V0140LA1H2/63R1-NZG05F174 engine to pump speed ratio-----1.04

flow, L/min (gpm) at specified pressure, kPA (p si), and speed, rpm----

maximu

m working pressure------42mpa

--2*28

5 L/min

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