Zoomlion QUY260 Parts Manual
ane
QUY260CR/F32Y
ZOOMLION ® Crawler Cr
QUY260CR/32Y
Contents
1 Complete Vehicle .................................................................................... 0066340-200-01-32Y
2 Boom System .......................................................................................... 0066340-200-02-32Y
3 Power System .......................................................................................... 0066340-200-03-32Y
4 Slewing Table System ............................................................................. 0066340-200-04-32Y
5 Undercarriage System ............................................................................ 0066340-200-05-32Y
6 Outer Parts ................................................................................................. 0066340-200-06-32Y
Foreword
Thank you for purchasing our product. We will try our best to provide you with satisfactory and
excellent service.
ZOOMLION crawler crane is a product integrating our many years' experience and advanced
technologies. This catalog introduces the structure and assembling features of spare parts as well
as the outer parts required in the main systems.
Carefully reading this spare parts catalog will save your repair and ordering time.
Using this spare parts catalog:
l makes it easier to become familiar with the crane
l avoids problems due to improper assembly and dismantling
l extends the service life of your crane
l reduces repair cost and downtime
1. How to use this catalog
(1) This spare parts catalog includes 6 chapters: complete vehicle, boom system, power
system, slewing table, undercarriage and outer parts. The chapter summary at the
beginning of the catalog provides a quick overview and the table of contents at every
beginning of the chapter shows how the individual chapter is structured;
(2) This catalog also covers the description of main outer parts which are individually sorted
in chapter “outer parts”; and those outer parts with detailed information are highlighted in
grey in the texts;
(3) How to find the marked information of the spare parts you needed. First you should find
out in which chapter the information of the required spare parts is described by looking for
the chapter summary, and then glance through the table of contents at the beginning of
the desired chapter;
(4) Flick through the pages until the page numbers of the spare part are found. And the spare
parts code, description, specification and quantity can be referred in the text.
2. Relevant instructions
(1) The number and description in the top right-hand corner of the text / picture indicate the
component page number and chapter’s name. The component page number consists of
code no. and picture / text page number. For detailed information, refer to examples 1 and
2;
Example 1:
We code hydraulic tank “300”. If the hydraulic tank offers 2 pictures and 1 text, its first
picture page number is coded into “300-1”, second picture page number “300-2” and first
text page number “300-3”.
Example 2:
We code “Main boom pivot section” (secondary component) into“010020”, so its first page
number is coded into “010020-1” and second page number “010020-2”.
(2) We have sorted all purchased spare parts in our method. For detailed information, refer to
example 3;
Example 3:
If we code one purchased engine “1000000025” and use its first 5 figures as its
abbreviation, its first page number is coded into “10000-1”.
(3) We have coded our suppliers (stamped on the parts), and you can refer to the page number
according to the supplier code in the contents to find out the information of purchased spare
parts needed;
(4) The catalog is made up of individual, serially numbered chapters. And the page number is
located in the bottom middle part of each page. You can look through this catalog according
to these page numbers.
Declaration
Our products and technical documents are subject to technical improvements and changes
without notice. Therefore, please acquaint yourself with our updated technology information. If
there are differences between illustration and product, refer to the product.
Chapter 1
Complete vehicle
QUY260CR CRAWLER CRANE
D00663400002000000Y
1-1
QUY260CR CRAWLER CRANE
D00663400002000000Y
POS. ITEM DESCRIPTION & SPECIFICATION QTY.
1 00663405400000001 Anchoring rods assy. 1
2 00663307800000002 FA-frame 1
3 00663408200000000 Wire rope 2
4 00663404200000001 Auxiliary load hook 1
5 00663404100000001 Main load hook 1
6 00663400610000000 Counterweight 2
7 006634001 00000 Main boom assy. 1
00 2
8 00663302100000002 Derricking crown block 1
9 0066340310 00000 Tilting-back support assy. 4
10
10 00663401800000000 A–frame assy. 1
11 00663403600000001 Mounting cylinder 1
12 1010200089 A–frame erection cylinder SYG140/110-1900A 1
13 00663400400000001 Slewing table 1
14 00663404600000001 Slewing table attachments 1
15 00663400800000000 Support plate assembly 1
16 006634024000000 Left crawler carrier assy. 1
04
17 1090900007 Central counterweight QUY-95-14 1
18 00663305300000000 Boom pivot section bolting cylinder 1
19 00663404700000001 Structural member assembly 4
20 00663405800000000 Folding bracket 4
21 00663302200000000 Support cylinder 1
22 00663402800000001 Undercarriage central section 1
23 00663401700000001 Pipe layout – undercarriage hydraulic system 1
24 006634025000000 Right crawler carrier assy. 1
04
25 00663404500000000 Slewing ring assembly 1
26 00663409600000000 Crawler carrier assembly 1
27 00663303200000000 Crawler carrier bolting cylinder 1
28 00663300200000001 Fixed jib 1
29 006634066 00000 Luffing jib 2
30 006634080 00000 WA-frame 1 1
31 006634079 00000 WA-frame 2 1
00 2
00 2
00 2
32 00663404910000000 Counterweight assembly 1
33 1010200006 Counterweight lifting cylinder PY1340-340000-0001 1
34 00663307100000001 Counterweight bolting cylinder 1
35 00663301210000000 Exhaust system 1
1-2
QUY260CR CRAWLER CRANE
D00663400002000000Y
POS. ITEM DESCRIPTION & SPECIFICATION QTY.
36 00663301410000001 Air intake system 1
37 00663401110000000 Fuel system of Cummins engine 1
38 00663404800000000 Hydraulic elements assembly 1
39 00663401600000001 Pipe layout – superstructure hydraulic system 1
40 00663304400000003 Slewing mechanism 1
41 1010200003 Operator’s cab tilting cylinder SYG63/45-170 1
42 00663400700000001 Operator’s cab assembly 1
43 00663301310000000 Cooling system 1
44 00663301010000000 Engine and suspension system 1
45 00663203900000000 Oil pump drive device 1
46 00663403000000000 Hydraulic tank 1
47 00663402000000001 Derricking mechanism 1
48 00663403500000002 Hoisting mechanism 2
49 00663408300000000 Reeving winch 1
50 00663405900000000 Pipe layout – central lubricating system 1
51 006633076 00000 Air conditioning 1
00 2
52 00663400000001010 Painting drawing for QUY260 crawler crane 1
53 00663407000000000 Instruction board assembly 1
54 00663405100000001 Cummins engine housing assembly 1
55 00663400500000002 Boarding assembly 1
56 00663401510000000 Hydraulic system diagram 1
56 00663401500000001 Hydraulic system diagram 1
57 00663405600000002 Load moment limiter assembly 4
58 006633061 0000000 Superstructure electrics 1
59 006633062 00000 Operator’s cab electrics 1
60 006633063 0000000 Slewing table electrics 1
61 006634064 00000 Boom electrics 2
4
00 2
4
01 1
62 00663409100000000 Attached tools 1
63 00663409200000001 Attached spare parts list 1
64 00663301900000002 A – frame erection mechanism assembly 1
65 00663409900000000 Technical documents 1
66 204060026 10 # aviation hydraulic oil SH 0358-1995 1
66 204060004 Hydraulic oil H68 NUTO 1
66 204060001 Hydraulic oil H32 NUTO 1
66 204060000 Hydraulic oil H46 NUTO 1
1-3
QUY260CR CRAWLER CRANE
D00663400002000000Y
POS. ITEM DESCRIPTION & SPECIFICATION QTY.
67 00663408500000000
68 00663408600000000 Pipe layout - hydraulic circuit of slewing mechanism 1
69 00663408700000000 Pipe layout - hydraulic circuit of auxiliary devices 1
70 00663408800000000 Pipe layout - boom hydraulic circuit 1
71 00663409700000000 Technical requirements for package and transportation 1
72 00663406900000002 Boom section assy. 1
73 00663200900000000 Intercooling system 1
74 00663400300000000 Heavy fixed jib assy. 1
75 00663405000000000 Electric assembly 1
76 00663408910000000 Hydraulic pipe assy. of Rexroth system 1
Pipe layout - hydraulic circuit of winches in the slewing
table
1
1-4
1-5
Chapter 2
Boom system
Chapter 2 Boom system
1 Main boom assy. D00663400 0000001Y ................................................................................ 2-1
1.1 Main boom head assy. D00663400 040000 Y .................................................................... 2-3
1.2 Main boom head attachments assembly D00663300102600001Y ........................................ 2-7
1.3 Main boom pivot section attachments assembly D00663400102400001Y ............................ 2-9
1.4 Main boom pivot section attachments assembly D00663400112400001Y .......................... 2-11
1.4.1 Rope support D00663300102000000Y ............................................................................ 2-13
1.5 Angle indicator D00663300102200000Y .............................................................................. 2-15
1.6 Tip boom assy. D00663400100800001Y .............................................................................. 2-17
1.7 3m main boom intermediate section attachments assembly D00663300102800001Y .. 2-19
1.8 6m main boom intermediate section attachments assembly D00663300103000001Y ....... 2-21
1.9 9m main boom intermediate section attachments assembly D00663300103200001Y ....... 2-23
1.10 Luffing jib derricking winch D00663402000400002Y ......................................................... 2-25
1.11 260t load hook D00663404100000001Y............................................................................. 2-27
1.12 160/100t load hook D00663404200200002Y ..................................................................... 2-29
1.13 50t load hook D00663404200400002Y ............................................................................. 2-31
12
012
1.14 30t load hook D00663304200600002Y ............................................................................. 2-35
1.15 16t load hook D00663804200800000Y .............................................................................. 2-37
1.16 Main boom tilting-back support D00663303100200000Y ............................................... 2-39
1.17 Main boom anchoring rods D00663405400200001Y ....................................................... 2-41
1.18 Light anchoring rods D00663405401000001Y ................................................................ 2-43
1.19 Intermediate tensioners on light duty boom D00663405401200001Y ............................ 2-45
2 Fixed jib D00663300200000001Y .......................................................................................... 2-47
2.1 Fixed jib head D00663300200600002Y .............................................................................. 2-49
2.2 Front anchoring rods of fixed jib D00663305400600000Y ................................................. 2-51
2.3 Rear anchoring rods of fixed jib D00663405400400001Y .................................................. 2-53
2.4 FA-frame D00663307800000002Y ..................................................................................... 2-55
2.5 Front tilting-back support of fixed jib D00663303100600000Y ......................................... 2-57
2.6 Rear tilting-back support of fixed jib D00663303100400000Y ............................................. 2-59
2.7 Fixed jib front anchoring rods (crane used to lift tunnel boring machine)……………………
D00663405411000000Y ................................................................................................................. 2-61
2.8 Heavy fixed jib D00663400300000000Y ............................................................................. 2-63
2.9 Front anchoring rods of heavy fixed jib D00663405401400000Y ....................................... 2-65
2.10 Fixed jib rear anchoring rods (crane used to lift tunnel boring machine)
D00663405411200000Y ................................................................................................................. 2-67
3 Luffing jib D0066340 0000 Y ...................................................................................... 2-69
3.1 Luffing jib head D00663406600400001Y ...................................................................... 2-71
3.2 Tip boom assy. D00663406601200001Y ....................................................................... 2-73
3.3 Front anchoring rods of luffing jib D00663405 8000 Y ............................................... 2-75
3.4 WA-frame 1 D00663408 0000 Y ................................................................................. 2-77
3.5 WA-frame 2 D00663407 0000 Y ............................................................................. 2-79
3.6 Rear anchoring rods of luffing jib D00663405400600001Y ............................................ 2-81
3.7 Rear tilting-back support of luffing jib D00663403100800002Y .......................................... 2-83
3.8 Support rod D00663303101400000Y .................................................................................... 2-85
3.9 Tilting-back support of luffing jib D006634031012000 Y ................................................. 2-87
4 Boom electrics
4.1 Boom electrics D00663406 0 0 Y ............................................................................. 2-89
4.2 Fixed jib electrics D00663406 0400000Y ........................................................................ 2-91
4.3 Luffing jib electrics D00663406 0600 Y ..................................................................... 2-93
5 Hydraulic system
000662
00401
00002
92 000
03
20 00141
41
00141
5.1 Pipe layout drawing-boom hydraulic system D00663408800000000Y ................................ 2-95
MAIN BOOM ASSY.
D006634001 0
0Y200000
2-1
010-2 BOOM SYSTEM
MAIN BOOM ASSY.
D00663400120000000Y
POS. ITEM DESCRIPTION & SPECIFICATION QTY.
1 00663400120200000 Main boom pivot section 1
2 00663400120400000 Main boom head assy. 1
3 00663300100001151 Pin spindle 2
4 00663300100001140 Retaining spring 4
5 00663400100800001 Tip boom assy. 1
6 00663300200001030 Pin spindle 2
7 00663400101000000 3 main boom intermediate section 1
8 00663400101200000 6m main boom intermediate section 1
9 00663400101400000 9m main boom intermediate section 6
10 00663400101600001 4m reducing section 1
11 00663300100001082 Pin spindle 34
12 00663300100001230 Retaining pin 72
13 00663300100001132 Pin spindle 2
14 00663300102200000 Angle indicator 1
15 00663400100001040 Pin spindle 4
16 00663604100001050 Retaining pin 8
17 00663400112400001 Main boom pivot section attachments assembly 1
17 00663400102400001 Main boom pivot section attachments assembly 1
18 00663400102600000 main boom head attachments assembly 1
19 00663400101800000
20 00663400102000000
21 00663400102200000
22 00663400102800000 4m reducing section attachments assembly 1
3m main boom intermediate section attachments
assembly
6m main boom intermediate section attachments
assembly
9m main boom intermediate section attachments
assembly
1
1
6
Note: Pos. 17 to 23 are not shown in the drawing.
CRAWLERCRANE
MAINBOOMHEADASSY. D00663400120400000Y
010040-1 BOOM SYSTEM
MAIN BOOM HEAD ASSY.
D00663400120400000Y
POS. ITEM DESCRIPTION & SPECIFICATION QTY.
1 00663400120410000 Main boom head 1
2 00663300101601390 Brass bush 2
3 1040100061 Screw M10*20-22H GB73-1985 2
4 00663400100401381 Spacing sleeve 1
5 00663400100401391 Spacing sleeve 1
6 00663400100401470 Deflection pulley spindle 1
7 00663400100401401 Spacing sleeve 1
8 00663400100401411 Pipe 1
9 1040500047 Cotter pin 5*70 GB/T91-2000 4
10 00663300100001010 Spacing sleeve 1
11 00663300111601100 Retaining plate 2
12 1040000090 Bolt M10*30-8.8 GB/T5783-2000 4
13 1040300067 Washer 10 GB/T93-1987 4
14 00663400100401421 Pipe 1
15 00663400100401431 Shaft 1
16 6340000055 Retaining plate 130 4
17 1040000082 Bolt M16*40-8.8 GB/T5783-2000 8
18 1040300065 Washer 16 GB/T93-1987 8
19 00663400100401510 Spacing sleeve 9
20 00663400100450000 Pulley 10
21 00663400100460000 Left connecting plate assy. 1
22 00663400100470001 Connecting plate 2
23 00663400100480000 Right connecting plate assy. 1
24 00663400100401520 Spacing sleeve 2
25 00663400100401500 Spacing sleeve 2
26 00663400100401490 Pin spindle 4
27 1140300189 Retainer ring 65 GB/T894.1-1986 4
28 00663300111601010 Pin spindle 4
29 00663302100200002 Pulley assy. 3
30 00663200102410000 Mounting bracket
31 1040500126 Cotter pin 5*26 GB/T91-2000
32 204110014 Lithium base grease ZL-2
33 00663200102401010 Pad
34 00663400100410000 Mounting bracket
35 006340000032 Retaining spring (D16,18,20)
36 1040000304 Bolt M4*40-8.8 GB/T5783-2000
**
1
1
1
2
1
1
2
010040-1 BOOM SYSTEM
MAIN BOOM HEAD ASSY.
D00663400120400000Y
POS. ITEM DESCRIPTION & SPECIFICATION QTY.
37 1040200100 Nut M4-8 GB/T6170-2000
38 1040300044 Washer 4 GB/T93-1987
39 1040500186 Cotter pin 10*90 GB/T91-2000
40 00663606600401050 Rod
41 1040500353 Retaining spring (D30,32,35)
2
2
4
1
1
**
2-6
MAIN BOOM HEAD ATTACHMENTS ASSEMBLY
D00663300102600001Y
2-7
MAIN BOOM HEAD ATTACHMENTS ASSEMBLY
D00663300102600001Y
POS.
ITEM DESCRIPTION & SPECIFICATION QTY.
1 00663300102000000 Rope support 1
2 1991900004 Grating RD-QUY400-10 1
3 1991900007 Grating RD-QUY400-6 3
4 1991900001 Chuck plate RD-QUY400-16 24
5 00663600102401050 Plate 14
6 1040100166 Screw M10*50-8.8 GB/T70.1-2000 24
7 1040200113 Nut M10-8 GB/T6170-2000 24
8 1040300067 Washer 10 GB/T93-1987 24
9 1991900003 Connecting plate RD-QUY400-17 5
2-8
MAIN BOOM PIVOT SECTION ATTACHMENTS ASSEMBLY
D00663400102400001Y
2-9
MAIN BOOM PIVOT SECTION ATTACHMENTS ASSEMBLY
D00663400102400001Y
POS.
ITEM DESCRIPTION & SPECIFICATION QTY.
1 1991900006 Grating RD-QUY400-7 1
2 1991900008 Grating RD-QUY400-23 1
3 00663300102000000 Rope support 1
4 1991900010 Grating RD-QUY600-1 1
5 1991900009 Grating 400*480 RD-QUY600-14 2
6 1991900007 Grating RD-QUY400-6 1
7 1991900001 Chuck plate RD-QUY400-16 32
8 00663600102401050 Plate 24
9 1040100166 Screw M10*50-8.8 GB/T70.1-2000 32
10 1040200113 Nut M10-8 GB/T6170-2000 32
11 1040300067 Washer 10 GB/T93-1987 32
12 1991900003 Connecting plate RD-QUY400-17 4
2-10
MAIN BOOM PIVOT SECTION ATTACHMENTS ASSEMBLY
D00663400112400001Y
2-11
MAIN BOOM PIVOT SECTION ATTACHMENTS ASSEMBLY
D00663400112400001Y
POS.
ITEM DESCRIPTION & SPECIFICATION QTY.
1 1991900006 Grating RD-QUY400-7 1
2 1991900008 Grating RD-QUY400-23 1
3 1991900010 Grating RD-QUY600-1 1
4 1991900009 Grating 400*480 RD-QUY600-14 2
5 1991900007 Grating RD-QUY400-6 1
6 1991900001 Chuck plate RD-QUY400-16 32
7 00663600102401050 Plate 24
8 1040100166 Screw M10*50-8.8 GB/T70.1-2000 32
9 1040200113 Nut M10-8 GB/T6170-2000 32
10 1040300067 Washer 10 GB/T93-1987 32
11 1991900003 Connecting plate RD-QUY400-17 4
2-12
ROPE SUPPORT
D00663300102000000Y
2-13
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