Zephyr ZGE-E30AS290, ZGE-E30AS, ZGE-E36AS, ZGE-E36AS290 User Manual

Genova

ZGE-E30AS ZGE-E36AS ZGE-E30AS290 ZGE-E36AS290

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Model number: Serial Number:

Use, Care, and Installation Guide

JUL11.0301 © Zephyr Corporation

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SAFETY NOTICE ................................................................. 2-3

LIST OF MATERIALS ....................................................... 4

INSTALLATION

Ducting Calculation Sheet

....................................... 5

Mounting Height & Clearance Ducting Options Hood Speciﬁ cations Preparing the Cabinet Installing the Hood Ductless Recirculation

........................................................... 7

................................................... 8

............................................... 9

...................................................... 10 - 12

.............................................. 13

FEATURES & CONTROLS

Touch Controls Remote Control (Optional)

.............................................................. 14-15

....................................... 16

MAINTENANCE

Hood and Filter Cleaning Lights

................................................................................ 18

Wiring Diagram

TROUBLESHOOTING

............................................................ 19

................................................................ 20

......................................... 17

LIST OF PARTS AND ACCESSORIES

................................ 6

Table of Contents

.............................. 21

READ AND SAVE THESE INSTRUCTIONS

WARNING

TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT USE THIS FAN WITH ANY SOLID-STATE CONTROL DEVICE.

WARNING

TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING: a. Use this unit only in the manner intended by the manufacturer, if you have questions, contact the manufacturer.

b. Before servicing or cleaning unit, switch power off at service panel and lock panel to prevent power from being switched on accidentally.

When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.

CAUTION

For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors. Take care when using cleaning agents or detergents. Suitable for use in household cooking area.

WARNING

TO REDUCE THE RISK OF RANGE TOP GREASE FIRE: a. Never leave surface units unattended at high settings. Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly

on low or medium settings.

b. Always turn hood ON when cooking at high heat or when ﬂ aming food

Important Safety Notice

c. Clean ventilating fans frequently. Grease should not be allowed to accumulate on fan or ﬁ lter. d. Use proper pan size. Always use cookware appropriate for the size of the surface element. e. Keep fan, ﬁ lters and grease laden surfaces clean. f. Use high setting on hood only when necessary. g. Don’t leave hood unattended when cooking. h. Always use cookware and utensils appropriate for the type of and amount of food being prepared.

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WARNING

TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP FIRE, OBSERVE THE FOLLOWING: a. SMOTHER FLAMES with a close-ﬁ tting lid, cookie sheet, or metal tray, then turn off the burner. BE CAREFUL TO PREVENT BURNS.

If the ﬂ ames do not go out immediately, EVACUATE AND CALL THE FIRE DEPARTMENT. b. NEVER PICK UP A FLAMING PAN – You may be burned. c. DO NOT USE WATER, including wet dishcloths or towels – a violent steam explosion will result. d. Use an extinguisher ONLY if:

1. You know you have a Class ABC extinguisher, and you already know how to operate it.

2. The ﬁ re is small and contained in the area where it started.

3. The ﬁ re department is being called.

4. You can ﬁ ght the ﬁ re with your back to an exit

WARNING

TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS, OBSERVE THE FOLLOWING: a. Installation work and electrical wiring must be done by qualiﬁ ed person(s) in accordance with all applicable codes and standards.

Including ﬁ re-rated construction. b. Sufﬁ cient air is needed for power combustion and exhausting of gases through the ﬂ ue (chimney) of fuel burning equipment to prevent

back-drafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National

Fire Protection Association (NFPA) and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and

the local code authorities. c. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities. d. Ducted fans must always vent to the outdoors. e. NEVER place a switch where it can be reached from a tub or shower. f. Make sure the power is off before installing, wiring or maintenancing.

WARNING

TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.

CAUTION

To reduce risk of ﬁ re and to properly exhaust air outside - Do not vent exhaust air into spaces within walls, ceilings, attics, crawl spaces or garages. Hood not intended for installation over an outdoor grill.

OPERATION

Always leave safety grilles and ﬁ lters in place. Without these components, operating blowers could catch onto hair, ﬁ ngers and loose clothing.

The manufacturer declines all responsibility in the event of failure to observe the instructions given here for installation, maintenance and suitable use of the product. The manufacturer further declines all responsibility for injury due to negligence and the warranty of the unit automatically expires due to improper maintenance.

*NOTE: Please check www.zephyronline.com for revisions before doing any custom work.

ELECTRICAL REQUIREMENTS

Important:

Observe all governing codes and ordinances. It is the customer’s responsibility:

- To contact a qualiﬁ ed electrical installer.

- To assure that the electrical installation is adequate and in conformance with National Electrical Code, ANSI/NFPA 70 latest edition* or CSA standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 - latest edition** and all local codes and ordinances.

If codes permit and a separate ground wire is used, it is recommended that a qualiﬁ ed electrician determine that the ground path is adequate.

Do not ground to a gas pipe. Check with a qualiﬁ ed electrician if you are not sure the range hood is properly grounded. Do not have a fuse in the neutral or ground circuit. *National Fire Protection Association Batterymarch Park, Quincy, Massachusetts 02269

** CSA International 8501 East Pleasant Valley Road, Cleveland, Ohio 44131-5575 This appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit

protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire with ground. Please also refer to Electrical Diagram on product.

A cable locking connector (not supplied) might also be required by local codes. Check with local requirements, purchase and install appropriate connector if necessary.

ZGE-E30AS, ZGE-E36AS - 370 Watts, 3.1 Amps ZGE-E30AS290, ZGE-E36AS290 - 167 Watts, 1.4 Amps

Important Safety Notice

MODELS: ZGE-E30AS, ZGE-E30AS290, ZGE-E36AS, ZGE-E36AS290

PARTS SUPPLIED

List of Materials

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(1) 6” round damper (pre-installed)

(1) hood body with sliding glass

(2) upper installation brackets

(2) lower installation brackets

(1) filler panel (pre-installed)

(1) decorative mesh filter

HARDWARE PACKAGE CONTENTS

(4) 3/16 x 3/8”

(2) M4 x 8 (2) M4 x 1”

PARTS NOT SUPPLIED

- Ducting, conduit and all installation tools

- Cable connector (if required by local codes)

- Recirculating kit accessory - ZRC-00GE

- Remote control accessory - 14000005

(4) 3/16 x 1”

(2) halogen lights, GU-10 50W

(1) hardware package

(3) Wire Nuts

(1) Suction Cup

Duct pieces

3- 1/ 4” x 10” Rect., straight

Equivalent number length x used =

1 Ft. x ( ) =

To t a l

Ft.

Duct pieces

6”- 8” Round wall cap with damper

Equivalent number length x used =

30 Ft. x ( ) =

To t a l

Ft.

7” Round, straight

8” Round, straight

3- 1/ 4” x 10”

Rect. 90 elbow

3- 1/ 4” x 10”

Rect. 45 elbow

3- 1/ 4” x 10”

Rect. 90 flat elbow

3- 1/ 4” x 10” Rect. wall cap with damper

3- 1/ 4” x 10” Rect. to 6” round transition

elbow

6” Round,

elbow

1 Ft. x ( ) =

15 Ft. x ( ) =

9 Ft. x ( ) =

24 Ft. x ( ) =

30 Ft. x ( ) =

5 Ft. x ( ) =

20 Ft. x ( ) =

15 Ft. x ( ) =

Ft.

6”- 8” Round, roof cap

6” round to 3- 1/ 4” x 10” rect. transition

elbow

7” or 8”

Round,

elbow

7” or 8”

Round,

elbow

7” or 8”

Round

wall cap with damper

7” or 8” Round, roof cap

7” round to 3 1/ 4” x 10” rect. transition

7” round to 3- 1/ 4” x 10” rect. transition

elbow

30 Ft. x ( ) =

1 Ft. x ( ) =

16 Ft. x ( ) =

15 Ft. x ( ) =

9 Ft. x ( ) =

30 Ft. x ( ) =

8 Ft. x ( ) =

23 Ft. x ( ) =

Ft.

Installation – Ducting Calculation Sheet

Ft.

6” Round,

elbow

9 Ft. x ( ) =

Subtotal column 1 =

Maximum Duct Length: For satisfactory air movement,

the total duct length of a 3 1/ 4” x 10” rectangular 6” or 7” diameter round duct should not exceed 100 equivalent feet.

Ft.

Subtotal column 2 =

Subtotal column 1 =

Total ductwork =

Ft.

24” min. 32” max.

36”

Installation – Installing the Hood

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Mounting height from top of cooking surface to bottom of hood should be no less than 24” and no more than 32”.

It is important to install the hood at the proper mounting height. Hoods mounted too low could result in heat damage and ﬁ re hazard while hoods mounted too high will be hard to reach and will lose performance and efﬁ ciency.

If available, also refer to range manufacturer’s height clearance requirements and recommended hood mounting height above range. Always check your local codes for any differences.

DAMAGE-SHIPMENT / INSTALLATION:

• Please fully inspect unit for damage before installation.

• If the unit is damaged in shipment, return the unit to the store in which it was bought for repair or replacement.

• If the unit is damaged by the customer, repair or replacement is the responsibility of the customer.

• If the unit is damaged by the installer (if other than the customer), repair of replacement must be made by arrangement between customer and installer.

DUCTING

A minimum of 6” round ducting must be used to maintain maximum air ﬂ ow efﬁ ciency.

Always use rigid type metal ducts only. Flexible ducts could restrict air ﬂ ow by up to 50%.

Use calculation worksheet to compute total duct work.

ALWAYS, when possible, reduce the number of transitions and turns. If a long duct run is required, increase duct size from 6” to 7” or 8”.

If turns or transitions are required: Install as far away from opening and as far apart, between 2, as possible.

WARNING FIRE HAZARD

NEVER exhaust air or terminate duct work into spaces between walls, crawl spaces, ceiling, attics or garages. All exhaust must be ducted to the outside, unless using the recirculating option.

Use single wall rigid Metal ductwork only.

Fasten all connections with sheet metal screws and tape all joints w/ certiﬁ ed Silver Tape or Duct Tape.

Ducting Options Example

roof pitch w/ flashing & cap

Installation – Ducting Options

ductless recirculating

side wall cap w/ gravity damper

soffit or crawl space

ductless recirculating

soffit

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front of hood

500mm

760mm

912mm

side of hood

41mm

11"

280mm

76mm

28mm

153mm

6mm

242mm

286mm

1 4

35mm

Installation – Hood Speciﬁ cations

top of hood

153mm

473mm

445mm

blower outlet

180mm

junction box

197mm

16mm

9/16”

7”

19-

C/L

Fig.1

7/8”

3/4

7/8”

”

Installation – Preparing the Cabinet

front edge

glass handle

Fig.2

1. Determine and mark center line on wall and cabinet bottom with a pencil.

2. If the cabinet bottom is recessed, wood blocking must be installed to ensure proper alignment of the hood with the cabinet bottom. Wood blocking should be ﬂ ush within cabinet bottom.

3. Follow the dimensions in Fig.1 and cut-out the bottom of your cabinet to create an opening for the hood to ﬁ t through. If you have a frameless cabinet begin the 1-9/16” measurement (referenced in Fig.1) from front of the cabinet door. This way the front edge of the hood will be ﬂ ush with the cabinet doors when closed, see Fig.2.

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WARNING: Electrical wiring must be done by a qualified person(s) in

accordance with all applicable codes and standards. This range hood must be properly grounded. Turn off electrical power at service entrance before wiring.

1) Prepare electrical wiring and ducting in cabinet. Location of junction box and blower outlet can be found on page 8.

Fig.3 Fig.4

2) Unscrew the (10) screws from front panel and place the panel aside, Fig.3. You will now have access to the interrior of the range hood.

3) Open cabinet doors. Lift range hood and slide it through

the opening located in the bottom of the cabinet, Fig.4. Make sure opening matches the dimensions on page 9, Fig.1.

Installation – Installing the Hood

Fig.5 Fig.6

4) There are spring clips located on the left and right sides of the hood body which will temporarily hold the hood in place, Fig.5.

5) Secure upper brackets to left and right sides of hood

body by using (2) 3/16 x 3/8” screws for each bracket. Fig.6. Make sure the (2) captive nut screw holes on the bracket are facing downward. Note: Due to limited workspace in 30” cabinets you will need to use a right angle or 2” long Philips head screwdriver.

Fig.7 Fig.8

6) Place lower installation brackets under upper installation brackets located on left and right sides of hood body, Fig.7. Note: The wider portion of the lower installation bracket should be at the bottom.

7) From inside the hood, secure (1) M4x8 screw into each lower installation bracket. The position of this screw is adjustable to accomodate various cabinet bottom thicknesses, Fig.8. Do not fully tighten screw yet.

Installation – Installing the Hood

Fig.9 Fig.10

8) Install (2) 3/16x1” screws into the captive nuts of each upper installation bracket. Tighten screws to adjust the height of range hood until there is no gap between the cabinet bottom and front edge of hood, Fig.9. After hood is positioned, fully tighten the lower installation bracket screw from step 7, Fig.8-1.

9) A ﬁ ller panel is included to accomodate multiple cabinet depths. Inside the hood are (2) thumb screws located on the left and right sides at the back of the hood, Fig.10A. Turn each thumb screw clockwise to push the ﬁ ller panel towards the wall, Fig.10B. Tighten thumb screws until ﬁ ller panel meets the wall and is secured in place. See hood speciﬁ cations on page 8 for supported cabinet depths.

Fig.11 Fig.12A

10) Place 6” round ducting over blower collar and secure with aluminum duct tape. If using hood in ductless recirculating mode turn to page 13.

Install electrical wiring. Note: A cable lock (not included) may be required by local codes. Check with local requirements and codes, purchase and install appropriate connector if necessary.

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11) Secure (2) 1” wood screws (A) into the screw holes on

the left and right sides of the ﬁ lter opening. This will secure the hood body to the cabinet base and prevent the hood from shifting after installation.

Make sure no packing material is inside hood. Power

Installation – Installing the Hood

up hood check for leaks around duct tape and verify all functions.

Fig.12B

12) Place front panel back on hood body and secure in place by using the (10) screws previously removed from step 2.

Ductless recirculation is intended for applications where an exhaust duct work is not possible to be installed. When converted, the hood functions as a recirculating hood rather than an exhaust hood. Fumes and exhaust from cooking are drawn and ﬁ ltered by an optional charcoal ﬁ lter. The air is then puriﬁ ed and recirculated back within the home.

We recommend to ALWAYS exhaust air outside of the home by employing existing or installing new duct work, if possible. The hood is most effective and efﬁ cient as an exhaust hood. Only when the exhaust option is not possible should you recourse to converting the hood into a recirculating hood.

When converted to be a recirculating hood, a charcoal ﬁ lter is required on top of the decorative mesh ﬁ lter. Order according to its part number below. The decorative mesh ﬁ lter is intended to capture residue from cooking and the optional charcoal ﬁ lter helps to purify fumes exhausted from cooking for recirculation.

RECIRCULATING KIT (REQUIRED IF NOT DUCTED OUTSIDE THE HOME)

Kit includes charcoal ﬁ lter, brackets and return air vent.

Hood Model Part No. Filters in Pkg.

ZGE (all models) ZRC-00GE 1

1. Purchase recirculating kit per the part number above.

2. Remove decorative mesh ﬁ lter from hood and place charcoal ﬁ lter on top of mesh ﬁ lter. Secure charcoal ﬁ lter to mesh ﬁ lter by using the supplied wire brackets as shown in Fig.13.

3. Reinstall decorative mesh ﬁ lter.

4. In order to recirculate the air properly, a return air vent must be installed to allow recycled air to be returned to the kitchen, Fig. 14. Ducting must be run from the blower to the return air vent. The return air vent can be positioned on top of the cabinet or in a sofﬁ t/ceiling.

5. Enable Charcoal Filter Change indicator on control panel. See page 15.

6. Charcoal ﬁ lter must be replaced after every 120 hours of use or approximately every 3 to 4 months based on an average daily use of 1 hour of cooking time) The microprocessor in the controls, when set, will elapse and count usage time and indicate when charcoal ﬁ lter replacement is required every 120 hrs.

Installation – Ductless Recirculation

Charcoal Filter Replacement

Hood Model Part No. Qty to Order

ZGE (all models Z0F-C0GE 1

Fig.14

Fig.13

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