Zephyr ZGE-E30AS290, ZGE-E30AS, ZGE-E36AS, ZGE-E36AS290 User Manual

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Use, Care, and Installation Guide

www.zephyronline.com

Genova

ZGE-E30AS

ZGE-E36AS

ZGE-E30AS290

ZGE-E36AS290

Model number:

Serial Number:

JUL11.0301 © Zephyr Corporation

www.zephyronline.com

SAFETY NOTICE.................................................................

2-3

LIST OF MATERIALS.......................................................

4

INSTALLATION

 

Ducting Calculation Sheet.......................................

5

Mounting Height & Clearance................................

6

Ducting Options...........................................................

7

Hood Specifi cations...................................................

8

Preparing the Cabinet...............................................

9

Installing the Hood......................................................

10 - 12

Ductless Recirculation ..............................................

13

FEATURES & CONTROLS

 

Touch Controls..............................................................

14-15

Remote Control (Optional).......................................

16

MAINTENANCE

 

Hood and Filter Cleaning.........................................

17

Lights................................................................................

18

Wiring Diagram............................................................

19

TROUBLESHOOTING................................................................

20

LIST OF PARTS AND ACCESSORIES..............................

21

Table of Contents

1

Important Safety Notice

READ AND SAVE THESE INSTRUCTIONS

www.zephyronline.com

WARNING

TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT USE THIS FAN WITH ANY SOLID-STATE CONTROL DEVICE.

WARNING

TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:

a.Use this unit only in the manner intended by the manufacturer, if you have questions, contact the manufacturer.

b.Before servicing or cleaning unit, switch power off at service panel and lock panel to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.

CAUTION

For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors. Take care when using cleaning agents or detergents. Suitable for use in household cooking area.

WARNING

TO REDUCE THE RISK OF RANGE TOP GREASE FIRE:

a.Never leave surface units unattended at high settings. Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly on low or medium settings.

b.Always turn hood ON when cooking at high heat or when fl aming food

c.Clean ventilating fans frequently. Grease should not be allowed to accumulate on fan or fi lter.

d.Use proper pan size. Always use cookware appropriate for the size of the surface element.

e.Keep fan, fi lters and grease laden surfaces clean.

f.Use high setting on hood only when necessary.

g.Don’t leave hood unattended when cooking.

h.Always use cookware and utensils appropriate for the type of and amount of food being prepared.

WARNING

TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP FIRE, OBSERVE THE FOLLOWING:

a.SMOTHER FLAMES with a close-fi tting lid, cookie sheet, or metal tray, then turn off the burner. BE CAREFUL TO PREVENT BURNS. If the fl ames do not go out immediately, EVACUATE AND CALL THE FIRE DEPARTMENT.

b.NEVER PICK UP A FLAMING PAN – You may be burned.

c.DO NOT USE WATER, including wet dishcloths or towels – a violent steam explosion will result.

d.Use an extinguisher ONLY if:

1.You know you have a Class ABC extinguisher, and you already know how to operate it.

2.The fi re is small and contained in the area where it started.

3.The fi re department is being called.

4.You can fi ght the fi re with your back to an exit

WARNING

TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:

a.Installation work and electrical wiring must be done by qualifi ed person(s) in accordance with all applicable codes and standards. Including fi re-rated construction.

b.Suffi cient air is needed for power combustion and exhausting of gases through the fl ue (chimney) of fuel burning equipment to prevent back-drafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National Fire Protection Association (NFPA) and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and the local code authorities.

c.When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.

d.Ducted fans must always vent to the outdoors.

e.NEVER place a switch where it can be reached from a tub or shower.

f.Make sure the power is off before installing, wiring or maintenancing.

2

WARNING

TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.

CAUTION

To reduce risk of fi re and to properly exhaust air outside - Do not vent exhaust air into spaces within walls, ceilings, attics, crawl spaces or garages. Hood not intended for installation over an outdoor grill.

OPERATION

Always leave safety grilles and fi lters in place. Without these components, operating blowers could catch onto hair, fi ngers and loose clothing.

The manufacturer declines all responsibility in the event of failure to observe the instructions given here for installation, maintenance and suitable use of the product. The manufacturer further declines all responsibility for injury due to negligence and the warranty of the unit automatically expires due to improper maintenance.

*NOTE: Please check www.zephyronline.com for revisions before doing any custom work.

ELECTRICAL REQUIREMENTS

Important:

Observe all governing codes and ordinances.

It is the customer’s responsibility:

-To contact a qualifi ed electrical installer.

-To assure that the electrical installation is adequate and in conformance with National Electrical Code, ANSI/NFPA 70 latest edition* or CSA standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 - latest edition** and all local codes and ordinances.

If codes permit and a separate ground wire is used, it is recommended that a qualifi ed electrician determine that the ground path is adequate.

Do not ground to a gas pipe.

Check with a qualifi ed electrician if you are not sure the range hood is properly grounded.

Do not have a fuse in the neutral or ground circuit.

*National Fire Protection Association Batterymarch Park, Quincy, Massachusetts 02269 ** CSA International 8501 East Pleasant Valley Road, Cleveland, Ohio 44131-5575

This appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire with ground. Please also refer to Electrical Diagram on product.

A cable locking connector (not supplied) might also be required by local codes. Check with local requirements, purchase and install appropriate connector if necessary.

ZGE-E30AS, ZGE-E36AS - 370 Watts, 3.1 Amps

ZGE-E30AS290, ZGE-E36AS290 - 167 Watts, 1.4 Amps

Important Safety Notice

3

List of Materials

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MODELS: ZGE-E30AS, ZGE-E30AS290, ZGE-E36AS, ZGE-E36AS290

PARTS SUPPLIED

(1) 6” round damper (pre-installed)

(1) hood body with sliding glass

(2) upper installation brackets

(2) lower installation brackets

(1) filler panel (pre-installed)

(1) decorative mesh filter

(2) halogen lights, GU-10 50W

 

(1) hardware package

HARDWARE PACKAGE CONTENTS

(4) 3/16 x 3/8”

(4) 3/16 x 1”

(3) Wire Nuts

(1) Suction Cup

(2) M4 x 8

(2) M4 x 1”

PARTS NOT SUPPLIED

-Ducting, conduit and all installation tools

-Cable connector (if required by local codes)

-Recirculating kit accessory - ZRC-00GE

-Remote control accessory - 14000005

4

Duct pieces

Equivalent number

 

Total

 

length x used

=

 

3-1/ 4” x 10”

1 Ft.

x (

)

=

Ft.

Rect.,

 

 

 

 

 

straight

 

 

 

 

 

7” Round,

1 Ft.

x (

)

=

Ft.

straight

 

 

 

 

 

8” Round,

1 Ft.

x (

)

=

Ft.

straight

 

 

 

 

 

3-1/ 4” x 10”

15 Ft.

x (

)

=

Ft.

Rect.900

 

 

 

 

 

elbow

 

 

 

 

 

3-1/ 4” x 10”

9 Ft.

x (

)

=

Ft.

Rect.450

 

 

 

 

 

elbow

 

 

 

 

 

3-1/ 4” x 10”

24 Ft.

x (

)

=

Ft.

Rect.900

 

 

 

 

 

flat elbow

 

 

 

 

 

3-1/ 4” x 10”

30 Ft.

x (

)

=

Ft.

Rect.

 

 

 

 

 

wall cap

 

 

 

 

 

with damper

 

 

 

 

 

3-1/ 4” x 10”

5 Ft.

x (

)

=

Ft.

Rect.to

 

 

 

 

 

6” round

 

 

 

 

 

transition

 

 

 

 

 

3-1/ 4” x 10”

20 Ft.

x (

)

=

Ft.

Rect.to

 

 

 

 

 

6” round

 

 

 

 

 

transition

 

 

 

 

 

900 elbow

 

 

 

 

 

6” Round,

15 Ft.

x (

)

=

Ft.

900 elbow

 

 

 

 

 

6” Round,

9 Ft.

x (

)

=

Ft.

450 elbow

 

 

 

 

 

 

Subtotal column 1 =

Ft.

Maximum Duct Length: For satisfactory air movement, the total duct length of a 3 1/ 4” x 10” rectangular 6” or 7” diameter round duct should not exceed 100 equivalent feet.

Duct pieces

Equivalent number

Total

 

length x used

 

=

6”- 8”Round

30 Ft.

x (

)

=

Ft.

wall cap

 

 

 

 

 

with damper

 

 

 

 

 

6”- 8” Round, 30 Ft.

x (

)

=

Ft.

roof cap

 

 

 

 

 

6” roundto

1 Ft.

x (

)

=

Ft.

3-1/ 4” x 10”

 

 

 

 

 

rect.

 

 

 

 

 

transition

 

 

 

 

 

6” roundto

16 Ft.

x (

)

=

Ft.

3-1/ 4” x 10”

 

 

 

 

 

rect.

 

 

 

 

 

transition

 

 

 

 

 

900 elbow

 

 

 

 

 

7” or 8”

15 Ft.

x (

)

=

Ft.

Round,

 

 

 

 

 

900 elbow

 

 

 

 

 

7” or 8”

9 Ft.

x (

)

=

Ft.

Round,

 

 

 

 

 

450 elbow

 

 

 

 

 

7” or 8”

30 Ft.

x (

)

=

Ft.

Round

 

 

 

 

 

wall cap

 

 

 

 

 

with damper

 

 

 

 

 

7” or 8”

30 Ft.

x (

)

=

Ft.

Round,

 

 

 

 

 

roof cap

 

 

 

 

 

7” roundto

8 Ft.

x (

)

=

Ft.

3 1/ 4” x 10”

 

 

 

 

 

rect.

 

 

 

 

 

transition

 

 

 

 

 

7” roundto

23 Ft.

x (

)

=

Ft.

3-1/ 4” x 10”

 

 

 

 

 

rect.

 

 

 

 

 

transition

 

 

 

 

 

900 elbow

 

 

 

 

 

 

Subtotal column 2 =

Ft.

 

Subtotal column 1 =

Ft.

 

Total ductwork

 

=

Ft.

Installation – Ducting Calculation Sheet

5

Installation – Installing the Hood

www.zephyronline.com

 

.

24”

min

.

max

 

32”

 

 

 

36”

DUCTING

A minimum of 6” round ducting must be used to maintain maximum air fl ow effi ciency.

Always use rigid type metal ducts only. Flexible ducts could restrict air fl ow by up to 50%.

Use calculation worksheet to compute total duct work.

ALWAYS, when possible, reduce the number of transitions and turns. If a long duct run is required, increase duct size from 6” to 7” or 8”.

If turns or transitions are required: Install as far away from opening and as far apart, between 2, as possible.

Mounting height from top of cooking surface to bottom of hood should be no less than 24” and no more than 32”.

It is important to install the hood at the proper mounting height. Hoods mounted too low could result in heat damage and fi re hazard while hoods mounted too high will be hard to reach and will lose performance and effi ciency.

If available, also refer to range manufacturer’s height clearance requirements and recommended hood mounting height above range. Always check your local codes for any differences.

DAMAGE-SHIPMENT / INSTALLATION:

Please fully inspect unit for damage before installation.

If the unit is damaged in shipment, return the unit to the store in which it was bought for repair or replacement.

If the unit is damaged by the customer, repair or replacement is the responsibility of the customer.

If the unit is damaged by the installer (if other than the customer), repair of replacement must be made by arrangement between customer and installer.

6

WARNING FIRE HAZARD

NEVER exhaust air or terminate duct work into spaces between walls, crawl spaces, ceiling, attics or garages. All exhaust must be ducted to the outside, unless using the recirculating option.

Use single wall rigid Metal ductwork only.

Fasten all connections with sheet metal screws and tape all joints w/ certifi ed Silver Tape or Duct Tape.

Ducting Options Example

roof pitch w/ flashing & cap

side wall cap

w/ gravity damper

soffit or crawl space

ductless

recirculating

soffit

ductless recirculating

Installation – Ducting Options

7

Installation – Hood Specifications

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front of hood

side of hood

 

11

 

 

 

9

1

"

 

 

"

41mm

2

500mm

1

 

 

 

19

16

"

5 8

 

242mm

 

 

 

 

 

 

 

11" 280mm

1

28mm

 

 

 

 

 

 

 

"

 

 

 

 

 

 

 

 

1 8

 

 

 

 

 

29 16 "

35 8 "

3" 76mm

6 "

 

 

11 1 "

 

 

15

7

 

 

 

 

 

 

 

760mm

912mm

 

153mm

 

 

4

 

 

 

 

 

286mm

 

 

 

 

 

 

 

 

 

 

 

 

 

1

"

to 1

3

"

 

 

 

 

4

8

 

 

 

 

6mm

35mm

 

 

top of hood

 

 

 

 

6

1

 

 

 

 

7 16 "

 

 

 

 

"

 

 

 

 

153mm

180mm

junction box

 

 

 

 

 

 

 

 

 

 

 

to

473mm

 

7

197mm

"

 

 

 

 

 

5 8

 

 

 

 

 

18

 

 

"

 

 

blower outlet

3 4

 

 

 

 

 

17

445mm

 

 

 

 

"

 

 

 

 

 

1 2

 

 

 

 

 

 

 

 

5

8

16mm

 

 

 

"

 

8

7”

7 3/4

19-7/8”

9

-

7/8”

C/L

9/16”

-

Fig.1

front edge

glass handle

Fig.2

1.Determine and mark center line on wall and cabinet bottom with a pencil.

2.If the cabinet bottom is recessed, wood blocking must be installed to ensure proper alignment of the hood with the cabinet bottom. Wood blocking should be fl ush within cabinet bottom.

3.Follow the dimensions in Fig.1 and cut-out the bottom of your cabinet to create an opening for the hood to fi t through. If you have a frameless cabinet begin the 1-9/16” measurement (referenced in Fig.1) from front of the cabinet door. This way the front edge of the hood will be fl ush with the cabinet doors when closed, see Fig.2.

Installation – Preparing the Cabinet

9

Installation – Installing the Hood

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! WARNING: Electrical wiring must be done by a qualified person(s) in accordance with all applicable codes and standards. This range hood must be properly grounded. Turn off electrical power at service entrance before wiring.

1) Prepare electrical wiring and ducting in cabinet. Location of junction box and blower outlet can be found on page 8.

Fig.3

Fig.4

2) Unscrew the (10) screws from front panel and place

3) Open cabinet doors. Lift range hood and slide it through

the panel aside, Fig.3. You will now have access to the

the opening located in the bottom of the cabinet, Fig.4.

interrior of the range hood.

Make sure opening matches the dimensions on page 9,

 

Fig.1.

2

1

Fig.5

4)There are spring clips located on the left and right sides of the hood body which will temporarily hold the hood in place, Fig.5.

Fig.6

5)Secure upper brackets to left and right sides of hood body by using (2) 3/16 x 3/8” screws for each bracket. Fig.6. Make sure the (2) captive nut screw holes on the bracket are facing downward. Note: Due to limited workspace in 30” cabinets you will need to use a right angle or 2” long Philips head screwdriver.

10

Fig.7

6)Place lower installation brackets under upper installation brackets located on left and right sides of hood body, Fig.7. Note: The wider portion of the lower installation bracket should be at the bottom.

1

Fig.8

7)From inside the hood, secure (1) M4x8 screw into each lower installation bracket. The position of this screw is adjustable to accomodate various cabinet

bottom thicknesses, Fig.8. Do not fully tighten screw yet.

2

1

Fig.9

8)Install (2) 3/16x1” screws into the captive nuts of each upper installation bracket. Tighten screws to adjust the height of range hood until there is no gap between the cabinet bottom and front edge of hood, Fig.9. After hood is positioned, fully tighten the lower installation bracket screw from step 7, Fig.8-1.

A

B

Fig.10

9)A fi ller panel is included to accomodate multiple cabinet depths. Inside the hood are (2) thumb screws located on the left and right sides at the back of the hood, Fig.10A. Turn each thumb screw clockwise to push

the fi ller panel towards the wall, Fig.10B. Tighten thumb screws until fi ller panel meets the wall and is secured in place. See hood specifi cations on page 8 for supported cabinet depths.

Installation – Installing the Hood

11

Installation – Installing the Hood

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A

Fig.11

Fig.12A

10)Place 6” round ducting over blower collar and secure with aluminum duct tape. If using hood in ductless recirculating mode turn to page 13.

Install electrical wiring. Note: A cable lock (not included) may be required by local codes. Check

with local requirements and codes, purchase and install appropriate connector if necessary.

Make sure no packing material is inside hood. Power up hood check for leaks around duct tape and verify all functions.

11) Secure (2) 1” wood screws (A) into the screw holes on the left and right sides of the fi lter opening. This will secure the hood body to the cabinet base and prevent the hood from shifting after installation.

Fig.12B

12)Place front panel back on hood body and secure in place by using the (10) screws previously removed from step 2.

12

Ductless recirculation is intended for applications where an exhaust duct work is not possible to be installed. When converted, the hood functions as a recirculating hood rather than an exhaust hood. Fumes and exhaust from cooking are drawn and fi ltered by an optional charcoal fi lter. The air is then purifi ed and recirculated back within the home.

We recommend to ALWAYS exhaust air outside of the home by employing existing or installing new duct work, if possible. The hood is most effective and effi cient as an exhaust hood. Only when the exhaust option is not possible should you recourse to converting the hood into a recirculating hood.

When converted to be a recirculating hood, a charcoal fi lter is required on top of the decorative mesh fi lter. Order according to its part number below. The decorative mesh fi lter is intended to capture residue from cooking and the optional charcoal fi lter helps to purify fumes exhausted from cooking for recirculation.

RECIRCULATING KIT (REQUIRED IF NOT DUCTED OUTSIDE THE HOME)

Kit includes charcoal fi lter, brackets and return air vent.

Hood Model

Part No.

Filters in Pkg.

ZGE (all models)

ZRC-00GE

1

1.Purchase recirculating kit per the part number above.

2.Remove decorative mesh fi lter from hood and place charcoal fi lter on top of mesh fi lter. Secure charcoal fi lter to mesh fi lter by using the supplied wire brackets as shown in Fig.13.

3.Reinstall decorative mesh fi lter.

4.In order to recirculate the air properly, a return air vent must be installed to allow recycled air to be returned to the kitchen, Fig. 14. Ducting must be run from the blower to the return air vent. The return air vent can be positioned on top of the cabinet or in a soffi t/ceiling.

5.Enable Charcoal Filter Change indicator on control panel. See page 15.

6.Charcoal fi lter must be replaced after every 120 hours of use or approximately every 3 to 4 months based on an average daily use of 1 hour of cooking time) The microprocessor in the controls, when set, will elapse and count usage time and indicate when charcoal fi lter replacement is required every 120 hrs.

Charcoal Filter Replacement

Hood Model

Part No.

Qty to Order

ZGE (all models

Z0F-C0GE

1

 

 

Fig.13

 

Fig.14

 

 

 

13

Installation – Ductless Recirculation

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