Zephyr ZANE30CS User Manual

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www.zephyronline.com

Use, Care, and Installation Guide

 

 

ZSA-E30DB

ZSA-E30DW

 

 

ZSA-E30DS

ZSA-E30DBS

ZAN-E30CS

ZAN-E30CBS

ZSA-M90DB

ZSA-M90DW

ZAN-M90CS

ZAN-M90CBS

ZSA-M90DS

ZSA-M90DBS

ZRV-E30BGC

ZRV-M90BGC

 

ZRV-E30BGG

ZRV-M90BGG

ZRO-E30DS

ZRV-E30BBSGG

ZRV-M90BBSGG

ZRO-M90DS

Model Number:

Serial Number:

JUN17.0301 © Zephyr Ventilation LLC.

www.zephyronline.com

SAFETY NOTICE..................................................................

2-3

LIST OF MATERIALS.......................................................

4

 

INSTALLATION

 

 

Ducting Calculation Sheet.......................................

5

 

Mounting Height & Clearance................................

6

 

Ducting Options............................................................

7

 

Hood Specifications....................................................

8 - 11

Mounting the Hood......................................................

12

 

Ductless Recirculating...............................................

13

 

FEATURES & CONTROLS

 

 

ICON Touch Controls.................................................

14

- 15

MAINTENANCE

 

 

Hood and Filter Cleaning.........................................

16

 

ACT CONVERSION.....................................................................

17

 

WIRING DIAGRAMS...................................................................

18

 

FAN CURVE DIAGRAMS..........................................................

19

- 20

TROUBLESHOOTING................................................................

21

 

LIST OF PARTS AND ACCESSORIES...............................

22

 

WARRANTY....................................................................................

23

 

PRODUCT REGISTRATION....................................................

24

 

Table of Contents

1

Important Safety Notice

READ AND SAVE THESE INSTRUCTIONS

www.zephyronline.com

 

 

WARNING

TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT USE THIS FAN WITH ANY SOLID-STATE CONTROL DEVICE.

WARNING

TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:

a.Use this unit only in the manner intended by the manufacturer, if you have questions, contact the manufacturer.

b.Before servicing or cleaning unit, switch power off at service panel and lock panel to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.

CAUTION

For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors. Take care when using cleaning agents or detergents. Suitable for use in household cooking area.

WARNING

TO REDUCE THE RISK OF RANGE TOP GREASE FIRE:

a.Never leave surface units unattended at high settings. Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly on low or medium settings.

b.Always turn hood ON when cooking at high heat or when flaming food

c.Clean ventilating fans frequently. Grease should not be allowed to accumulate on fan or filter.

d.Use proper pan size. Always use cookware appropriate for the size of the surface element.

e.Keep fan, filters and grease laden surfaces clean.

f.Use high setting on hood only when necessary.

g.Don’t leave hood unattended when cooking.

h.Always use cookware and utensils appropriate for the type of and amount of food being prepared.

WARNING

TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP FIRE, OBSERVE THE FOLLOWING:

a.SMOTHER FLAMES with a close-fitting lid, cookie sheet, or metal tray, then turn off the burner. BE CAREFUL TO PREVENT BURNS. If the flames do not go out immediately, EVACUATE AND CALL THE FIRE DEPARTMENT.

b.NEVER PICK UP A FLAMING PAN – You may be burned.

c.DO NOT USE WATER, including wet dishcloths or towels – a violent steam explosion will result.

d.Use an extinguisher ONLY if:

1.You know you have a Class ABC extinguisher, and you already know how to operate it.

2.The fire is small and contained in the area where it started.

3.The fire department is being called.

4.You can fight the fire with your back to an exit

WARNING

TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:

a.Installation work and electrical wiring must be done by qualified person(s) in accordance with all applicable codes and standards. Including fire-rated construction.

b.Sufficient air is needed for power combustion and exhausting of gases through the flue (chimney) of fuel burning equipment to prevent back-drafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National

Fire Protection Association (NFPA) and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and the local code authorities.

c.When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.

d.Ducted fans must always vent to the outdoors.

e.NEVER place a switch where it can be reached from a tub or shower.

f.Make sure the power is off before installing, wiring or maintenancing.

2

WARNING

TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.

CAUTION

To reduce risk of fire and to properly exhaust air outside - Do not vent exhaust air into spaces within walls, ceilings, attics, crawl spaces or garages.

Not for use over an outdoor grill.

OPERATION

Always leave safety grilles and filters in place. Without these components, operating blowers could catch onto hair, fingers and loose clothing.

The manufacturer declines all responsibility in the event of failure to observe the instructions given here for installation, maintenance and suitable use of the product. The manufacturer further declines all responsibility for injury due to negligence and the warranty of the unit automatically expires due to improper maintenance.

*NOTE: Please check www.zephyronline.com for revisions before doing any custom work.

ELECTRICAL REQUIREMENTS

Important:

Observe all governing codes and ordinances.

It is the customer’s responsibility:

-To contact a qualified electrical installer.

-To assure that the electrical installation is adequate and in conformance with National Electrical Code, ANSI/NFPA 70 latest edition* or CSA standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 - latest edition** and all local codes and ordinances.

If codes permit and a separate ground wire is used, it is recommended that a qualified electrician determine that the ground path is adequate.

Do not ground to a gas pipe.

Check with a qualified electrician if you are not sure the range hood is properly grounded.

Do not have a fuse in the neutral or ground circuit.

*National Fire Protection Association Batterymarch Park, Quincy, Massachusetts 02269 ** CSA International 8501 East Pleasant Valley Road, Cleveland, Ohio 44131-5575

This appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire with ground. Please also refer to Electrical Diagram on product.

A cable locking connector (not supplied) might also be required by local codes. Check with local requirements, purchase and install appropriate connector if necessary.

Important Safety Notice

3

List of Materials

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PARTS SUPPLIED

1 - Hood with internal blower

1 - Duct cover wall bracket

1 - Duct cover assembly (top and bottom)

1 - 6” round backdraft damper (pre-installed)

2 - Aluminum mesh filters (ZRV x 1)

1 - Hardware package

HARDWARE PACKAGE CONTENTS

(2) M6 x 1-1/2”

(3) M6 x 1”

(2) M4 x 8

(3) Wire Nuts

(4) 3/16 x 1/4 pan-head

 

machine screws

 

(ZRV ONLY)

PARTS NOT SUPPLIED

-Ducting, conduit and all installation tools

-Cable connector (if required by local codes)

-Extension duct cover accessory

-Recirculating kit accessory

4

Duct pieces

Equivalent number

Total

 

length x used

 

=

3-1/ 4” x 10”

1 Ft.

x (

)

=

Ft.

Rect.,

 

 

 

 

 

straight

 

 

 

 

 

6”, 7”, 8”, 10”

1 Ft.

x (

)

=

Ft.

Round,

 

 

 

 

 

straight

 

 

 

 

 

3-1/ 4” x 10”

15 Ft.

x (

)

=

Ft.

Rect.900

 

 

 

 

 

elbow

 

 

 

 

 

3-1/ 4” x 10”

9 Ft.

x (

)

=

Ft.

Rect.450

 

 

 

 

 

elbow

 

 

 

 

 

3-1/ 4” x 10”

24 Ft.

x (

)

=

Ft.

Rect.900

 

 

 

 

 

flat elbow

 

 

 

 

 

7” to 6” or

25 Ft.

x (

)

=

Ft.

8” to 7” Round

 

 

 

 

 

tapered

 

 

 

 

 

reducer

 

 

 

 

 

6”, 7“, 8”

15 Ft.

x (

)

=

Ft.

Round

 

 

 

 

 

in-line

 

 

 

 

 

damper

 

 

 

 

 

6”, 7”, 8”, 10”

15 Ft.

x (

)

=

Ft.

Round,

 

 

 

 

 

900 elbow

 

 

 

 

 

6”, 7”, 8”, 10”

9 Ft.

x (

)

=

Ft.

Round,

 

 

 

 

 

450 elbow

 

 

 

 

 

 

Subtotal column 1 =

Ft.

Maximum Duct Length: For satisfactory air movement, the total duct length should not exceed 100 equivalent feet.

Duct pieces

Equivalent number

 

Total

 

length x used

=

 

3-1/ 4” x 10”

5 Ft.

x (

)

=

Ft.

Rect.to

 

 

 

 

 

6” round

 

 

 

 

 

transition

 

 

 

 

 

3-1/ 4” x 10”

20 Ft.

x (

)

=

Ft.

Rect.to

 

 

 

 

 

6” round

 

 

 

 

 

transition

 

 

 

 

 

900 elbow

 

 

 

 

 

6” round to

1 Ft.

x (

)

=

Ft.

3-1/ 4” x 10”

 

 

 

 

 

rect.

 

 

 

 

 

transition

 

 

 

 

 

6” round to

16 Ft.

x (

)

=

Ft.

3-1/ 4” x 10”

 

 

 

 

 

rect.

 

 

 

 

 

transition

 

 

 

 

 

900 elbow

 

 

 

 

 

7” round to

8 Ft.

x (

)

=

Ft.

3 1/ 4” x 10”

 

 

 

 

 

rect.

 

 

 

 

 

transition

 

 

 

 

 

7” round to

23 Ft.

x (

)

=

Ft.

3-1/ 4” x 10”

 

 

 

 

 

rect.

 

 

 

 

 

transition

 

 

 

 

 

900 elbow

 

 

 

 

 

3-1/ 4” x 10”

30 Ft.

x (

)

=

Ft.

Rect.

 

 

 

 

 

wall cap

 

 

 

 

 

with damper

 

 

 

 

 

6”, 7”, 8”, 10”

30 Ft.

x (

)

=

Ft.

Round, wall

 

 

 

 

 

cap with

 

 

 

 

 

damper

 

 

 

 

 

6”, 7”, 8”, 10”

30 Ft.

x (

)

=

Ft.

Round

 

 

 

 

 

roof cap

 

 

 

 

 

Subtotal column 2 =

Ft.

Subtotal column 1 =

 

Ft.

Total ductwork

=

 

Ft.

Installation – Ducting Calculation Sheet

5

Installation – Mounting Height & Clearance

 

 

 

min

.

A

 

 

 

B

 

 

 

.

 

 

 

min

 

 

.

D

. C

min

max

 

E

 

.

 

 

 

 

min

. F

 

 

 

max

 

 

 

 

 

 

 

.

 

 

 

 

 

min .

 

 

 

 

 

26” max

 

 

 

 

 

34”

 

 

36”

A : Minimum Ducted Hood Height

B : Minimum Recirculating Hood Height

C : Maximum Hood Height

D : Minimum Ducted Ceiling Height

E : Minimum Recirculating Ceiling Height

F : Maximum Ceiling Height

 

 

Standard Duct Cover

 

 

ZAN

ZSA

ZRV

ZRO

A

27”

28”

23”

26-1/2

B

31”

32”

27-1/2”

30-1/2

C

48”

45”

42-1/2”

47-1/2

 

 

 

 

 

D

89” (7’ 5”)

90” (7’ 6”)

85” (7’ 1”)

88-1/2” (7’ 4-1/2”)

E

93” (7’ 9”)

94” (7’ 10”) 89-1/2 (7’ 5-1/2”)

92-1/2” (7’ 8-1/2”)

F

118” (9’ 10”)

115” (9’ 7”) 112-1/2” (9’ 4-1/2”)117-1/2” (9’ 9-1/2”)

 

 

Extension Duct Cover

 

 

ZAN

ZSA

ZRV

ZRO

A

43”

46”

41”

41”

B

47”

50”

46”

45”

C

81”

80”

80”

77”

 

 

 

 

 

D

105” (8’ 9”)

110” (9’ 2”)

103” (8’ 7”)

103” (8’ 7”)

E

109” (9’ 1”)

112” (9’ 4”)

108” (9’)

107” (8’ 11”)

F

151” (12’ 7”)

150” (12’ 6”)

150” (12’ 6”)

147” (12’ 3”)

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DUCTING

A minimum of 6” round duct must be used to maintain maximum air flow efficiency.

Always use rigid type metal ducts only. Flexible ducts could restrict air flow by up to 50%.

Use calculation worksheet to compute total duct work (Page 5).

ALWAYS, when possible, reduce the number of transitions and turns. If a long duct run is required, increase duct size from 6” to 7” or 8”.

If turns or transitions are required: Install as far away from duct opening and as far apart between the two transitions as possible.

Minimum mount height between range top to hood bottom should be no less than 26”.

Maximum mount height should be no higher than 34”.

It is important to install the hood at the proper mounting height. Hoods mounted too low could result in heat damage and fire hazard; while hoods mounted too high will be hard to reach and will loose performance and efficiency.

If available, also refer to range manufacturer’s height clearance requirements and recommended hood mounting height above range. Always check your local codes for any differences.

Duct cover extension kit available for ceiling heights up to 12 feet. Turn to page 22 for part number and ordering information.

DAMAGE-SHIPMENT / INSTALLATION:

Please fully inspect unit for damage before installation.

If the unit is damaged in shipment, return the unit to the store in which it was bought for repair or replacement.

If the unit is damaged by the customer, repair or replacement is the responsibility of the customer.

If the unit is damaged by the installer (if other than the customer), repair of replacement must be made by arrangement between customer and installer.

6

WARNING FIRE HAZARD

NEVER exhaust air or terminate duct work into spaces between walls, crawl spaces, ceiling, attics or garages. All exhaust must be ducted to the outside, unless using the recirculating option.

Use single wall rigid metal ductwork only.

Fasten all connections with sheet metal screws and tape all joints w/ certified Silver Tape or Duct Tape.

Some Ducting Options

 

Roof Pitch w/

 

Flashing & Cap

 

(blower

side wall cap

housing)

 

w/ gravity damper

Soffit or crawl space

 

Installation – Ducting Options

ductless

recirculating side wall cap

w/ gravity damper

(blower

housing)

7

Installation – Hood Specification ZAN

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10 3/8

 

10 5/8

 

 

 

6 5/16

 

18 7/16

5 5/16

3/16

1

 

STANDARD

min. ducted - 27” min. recirc. - 31” max. - 48”

Z1C-00AN, Z1C-00ANBS EXTENSIONS

min. ducted - 43” min. recirc. - 47” max. - 81”

29 15/16”, 35 7/16

22 1/16

 

6 "

4"

1"

1"

8

9”

29 15/16”, 35 7/16

7 1/2

1”

11”

 

19 1/2

CL 6 "

4"

1”

1/2”

STANDARD

min. ducted - 28” min. recirc. - 32” max. - 45”

Z1C-01SA, Z1C-01SAB Z1C-01SAW, Z1C-01SABS EXTENSIONS

min. ducted - 46” min. recirc. - 50” max. - 80”

Installation – Hood Specification ZSA

9

Installation – Hood Specification ZRV

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10 3/8”

10 9/16”

 

6 1/4”

 

15 5/16”

23 15/16”

13 3/4”

29 15/16, 35 3/16”

19 3/4”

 

3 15/16”

6”

9 1/2”

AC In

STANDARD

min. ducted - 23” min. recirc. - 27 1/2” max. - 42 1/2”

Z1C-00RV, Z1C-00RVBS min. ducted - 41” min. recirc. - 46” max. - 80”

C/L

10

10 5/8”

14 1/8

29 15/16”, 35 7/16

6”

11”

3”

22 1/16

5 5/8”

3 9/16”

 

2 5/8”

 

2 3/8”

STANDARD

min. ducted - 26 1/2” min. recirc. - 30 1/2” max. - 47 1/2”

Z1C-00RO EXTENSION min. ducted - 41” min. recirc. - 45” max. - 77”

Installation – Hood Specification ZRO

CL

11

Installation – Mounting the Hood

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! CAUTION: At least two installers are required due to the weight and size of the hood.

1.Measure from range top to hood bottom and mark line A.

(26” minimum from range top)

2.Plum and mark center line.

3.Mark hood height line B. ZAN : 18-7/16” from line A ZSA : 9-1/2” from line A ZRV : 15-7/8” from line A ZRO : 12-3/16 from line A

4.Mark mounting spread from C/L. ZAN : 8-7/8” on line B

ZSA : 9-7/8” on line B ZRV : 8-15/16” on line B ZRO : 12-5/8” on line B

5.Fasten (2) M6 x 1-1/2” screws into studs on line B but do not tighten all the way. Note: Wood blocking may need to be added behind the drywall if no studs are present. Wall anchors may also be used but check local codes for compliance. Failure to use suitable wall anchors and screws to hold the weight of the hood could result in personal injury or damage to the cooking surface or counter.

6.Remove the aluminum mesh filters.

7.Hang hood onto the mounting screws and hand tighten each screw.

(Fig A)

8.Center and attach duct cover mounting bracket to wall just below the ceiling or soffit using (2) M6 x 1” screws.

9.Install electrical and duct work. Seal duct work with aluminum duct tape.

10.Power up hood and check for leaks around duct tape.

11.Place telescopic duct covers onto hood and extend inner (top) duct cover upwards and secure to duct cover bracket using (2) M4 x 8 screws. Reinstall mesh filters.

*If using hood in recirculating mode you must secure the air diverter plate onto wall before installing duct work and duct covers. You will also need to install charcoal filters and brackets. Turn to page 13 for more details.

!WARNING: Electrical wiring must be done by a qualified person(s) in accordance with all applicable codes and standards. This range hood must be properly grounded. Turn off electrical power at service entrance before wiring.

Cable Lock

A cable locking connector (not supplied) might be required by local codes. Check with local requirements and codes, purchase and install appropriate connector if necessary.

26” min.

FIG. A

Cable Lock

12

Ductless recirculation is intended for applications where an exhaust duct work is not possible to be installed. When converted, the hood functions as a recirculating hood rather than an exhaust hood. Fumes and exhaust from cooking are drawn and filtered by a set of optional charcoal filters. The air is then purified and recirculated back within the home.

We recommend to ALWAYS exhaust air outside of the home by employing existing or installing new duct work, if possible. The hood is most effective and efficient as an exhaust hood. Only when the exhaust option is not possible should you recourse to converting the hood into a recirculating hood.

When converted to be a recirculating hood, a set of charcoal filters are required on top of its standard Metal Filter set. Order according to its part number below. The standard mesh filters are intended to capture residue from cooking and the optional charcoal filters help to purify fumes exhausted from cooking for recirculation.

RECIRCULATING KIT (REQUIRED IF NO DUCTING IS USED)

Kit includes charcoal filters, charcoal filter brackets and air diverter plate.

Hood Models

Part No.

Filters in pkg.

ZAN

ZRC-01AN

2

ZSA

ZRC-00SV

2

ZRV

ZRC-00RV

2

ZRO

ZRC-01RO

2

1. Purchase recirculating kit per the part number above

2. Secure air diverter plate to wall below duct cover bracket. Run 6” ducting from top of hood and secure to air diverter plate. (FIG. B)

3. ZAN: Remove aluminum mesh filters from hood. Secure charcoal filters to back side of aluminum mesh filter by 3 brackets. (FIG. B.2)

3. ZSA, ZRV, ZRO: Remove aluminum mesh filters from hood. Secure charcoal filter brackets to the hood body behind each mesh filters using the screws included in the recirculating kit. Clip charcoal filters onto each charcoal filter bracket. (FIG. B.1)

4. Re-Install mesh filters. For more details refer to manual included with recirculating kit.

5. Charcoal filters must be replaced after every 120 hours of use (or

B.1

 

approximately every 3 to 4 months based on an average of 1 - 2 hrs. of

 

daily cooking time).

 

Charcoal Filter Replacements

Hood Model

Part No.

Qty to Order

ZAN

Z0F-C091

2

ZSA / ZRV / ZRO

Z0F-C002

2

DO NOT WASH CHARCOAL FILTERS. Charcoal filters may need to be changed more often depending on cooking habits.

B.2

FIG. B

Installation – Ductless Recirculating

13

Features & Controls - ICON Touch Controls

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Power / Delay Off

Adjust 5 Speed Levels

Lights On/Dim/Off

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Display (speed level, delay off, filter clean/change)

1 POWER / DELAY OFF BUTTON

Power Button Function

-Button will turn power on and off for entire hood (fan and lights).

-Hood will remember the last speed and light level it was turned off at.

(Example: Press

Button to turn off hood when on fan speed 4 and high lights. Press

Button

again and the hood will turn back on at speed 4 and high lights level.)

 

Delay Off Button Function

 

 

- With the fan on press and hold the

Button for two seconds. The fan will change to speed 1 and the

5 minute delay off timer will start.

 

 

+

 

LEDs will illuminate and slowly blink in accordance with the time

remaining until the fan and lights automatically turn off.

-Pressing Button while Delay Off Function is enabled will turn the hood off and cancel the Delay Off Function.

ACT Verification

-Airflow Control Technology (ACT) allows the installer to set the maximum fan CFM to align with local codes and regulations.

-To verify the maximum fan CFM:

-With hood off, hold the Button for two seconds. If all five fan speed indicators illuminate = default maximum CFM. If four fan speed indicators illuminate = 390 maximum CFM. If 3 fan speed indicators illuminate = 290 maximum CFM.

2 SPEED SELECTION BUTTON

Fan Speed Decrease Button

-Press this button to decrease fan speed. 5, 4, 3, 2, 1.

-If fan is On Speed 1 and this button is pressed, fan will power Off.

Fan Speed Increase Button

-Press this button to increase fan speed. Fan On, 1, 2, 3, 4, 5.

-If hood is Off and this button is pressed, fan will turn On Speed 1.

Act Enabled Speed Selections

-When ACT is enabled, the number of fan speeds will be reduced as follows:

-390 CFM = Maximum 4 speeds

-290 CFM = Maximum 3 speeds

14

+ 36 hidden pages