Zephyr ZANE24CS, ZANE30CBS, ZANM90CBS, ZANM90CS, ZANE30CS User Manual

ZAN-E30CS ZAN-E30CBS ZAN-M90CS ZAN-M90CBS
www.zephyronline.com
ZSA-E30DB ZSA-E30DW ZSA-E30DS ZSA-E30DBS ZSA-M90DB ZSA-M90DW ZSA-M90DS ZSA-M90DBS
ZRV-E30BGC ZRV-M90BGC ZRV-E30BGG ZRV-M90BGG ZRV-E30BBSGG ZRV-M90BBSGG
Model Number:
ZRO-E30DS ZRO-M90DS
Use, Care, and Installation Guide
Serial Number:
JUN17.0301 © Zephyr Ventilation LLC.
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SAFETY NOTICE ................................................................. 2-3
LIST OF MATERIALS ....................................................... 4
INSTALLATION
Ducting Calculation Sheet ....................................... 5
Mounting Height & Clearance ................................ 6
Ducting Options ........................................................... 7
Hood Specications ................................................... 8 - 11
Mounting the Hood ..................................................... 12
Ductless Recirculating .............................................. 13
FEATURES & CONTROLS
ICON Touch Controls ................................................ 14 - 15
MAINTENANCE
Hood and Filter Cleaning ......................................... 16
ACT CONVERSION ..................................................................... 17
WIRING DIAGRAMS ................................................................... 18
FAN CURVE DIAGRAMS ......................................................... 19 - 20
TROUBLESHOOTING................................................................ 21
LIST OF PARTS AND ACCESSORIES .............................. 22
WARRANTY .................................................................................... 23
Table of Contents
PRODUCT REGISTRATION .................................................... 24
1
READ AND SAVE THESE INSTRUCTIONS
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WARNING
TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT USE THIS FAN WITH ANY SOLID-STATE CONTROL DEVICE.
WARNING
TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING: a. Use this unit only in the manner intended by the manufacturer, if you have questions, contact the manufacturer.
b. Before servicing or cleaning unit, switch power off at service panel and lock panel to prevent power from being switched on accidentally.
When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.
CAUTION
For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors. Take care when using cleaning agents or detergents. Suitable for use in household cooking area.
WARNING
TO REDUCE THE RISK OF RANGE TOP GREASE FIRE: a. Never leave surface units unattended at high settings. Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly
on low or medium settings.
b. Always turn hood ON when cooking at high heat or when aming food c. Clean ventilating fans frequently. Grease should not be allowed to accumulate on fan or lter.
Important Safety Notice
d. Use proper pan size. Always use cookware appropriate for the size of the surface element.
e. Keep fan, lters and grease laden surfaces clean.
f. Use high setting on hood only when necessary. g. Don’t leave hood unattended when cooking. h. Always use cookware and utensils appropriate for the type of and amount of food being prepared.
WARNING
TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP FIRE, OBSERVE THE FOLLOWING:
a. SMOTHER FLAMES with a close-tting lid, cookie sheet, or metal tray, then turn off the burner. BE CAREFUL TO PREVENT BURNS.
If the ames do not go out immediately, EVACUATE AND CALL THE FIRE DEPARTMENT.
b. NEVER PICK UP A FLAMING PAN – You may be burned. c. DO NOT USE WATER, including wet dishcloths or towels – a violent steam explosion will result. d. Use an extinguisher ONLY if:
1. You know you have a Class ABC extinguisher, and you already know how to operate it.
2. The re is small and contained in the area where it started.
3. The re department is being called.
4. You can ght the re with your back to an exit
WARNING
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
a. Installation work and electrical wiring must be done by qualied person(s) in accordance with all applicable codes and standards.
Including re-rated construction.
b. Sufcient air is needed for power combustion and exhausting of gases through the ue (chimney) of fuel burning equipment to prevent
back-drafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National
Fire Protection Association (NFPA) and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and
the local code authorities. c. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities. d. Ducted fans must always vent to the outdoors. e. NEVER place a switch where it can be reached from a tub or shower. f. Make sure the power is off before installing, wiring or maintenancing.
2
WARNING
TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.
CAUTION
To reduce risk of re and to properly exhaust air outside - Do not vent exhaust air into spaces within walls, ceilings,
attics, crawl spaces or garages.
Not for use over an outdoor grill.
OPERATION
Always leave safety grilles and lters in place. Without these components, operating blowers could catch onto hair, ngers
and loose clothing. The manufacturer declines all responsibility in the event of failure to observe the instructions given here for installation,
maintenance and suitable use of the product. The manufacturer further declines all responsibility for injury due to negligence and the warranty of the unit automatically expires due to improper maintenance.
*NOTE: Please check www.zephyronline.com for revisions before doing any custom work.
ELECTRICAL REQUIREMENTS
Important:
Observe all governing codes and ordinances. It is the customer’s responsibility:
- To contact a qualied electrical installer.
- To assure that the electrical installation is adequate and in conformance with National Electrical Code, ANSI/NFPA 70 latest edition* or CSA standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 - latest edition** and all local codes and ordinances.
If codes permit and a separate ground wire is used, it is recommended that a qualied electrician determine that the
ground path is adequate. Do not ground to a gas pipe.
Check with a qualied electrician if you are not sure the range hood is properly grounded.
Do not have a fuse in the neutral or ground circuit. *National Fire Protection Association Batterymarch Park, Quincy, Massachusetts 02269
** CSA International 8501 East Pleasant Valley Road, Cleveland, Ohio 44131-5575 This appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit
protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire with ground. Please also refer to Electrical Diagram on product.
A cable locking connector (not supplied) might also be required by local codes. Check with local requirements, purchase
and install appropriate connector if necessary.
Important Safety Notice
3
(3) Wire Nuts
(2) M6 x 1-1/2”
(3) M6 x 1”
(2) M4 x 8
PARTS NOT SUPPLIED
- Ducting, conduit and all installation tools
- Cable connector (if required by local codes)
- Extension duct cover accessory
- Recirculating kit accessory
HARDWARE PACKAGE CONTENTS
PARTS SUPPLIED
1 - Hood with internal blower 1 - Duct cover wall bracket 1 - Duct cover assembly (top and bottom) 1 - 6” round backdraft damper (pre-installed) 2 - Aluminum mesh filters (ZRV x 1) 1 - Hardware package
(4) 3/16 x 1/4 pan-head machine screws (ZRV ONLY)
List of Materials
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4
Duct pieces
3- 1/4” x 10” Rect., straight
6”, 7”, 8”, 10” Round, straight
3- 1/4” x 10”
0
Rect. 90 elbow
3- 1/4” x 10”
0
Rect. 45 elbow
3- 1/4” x 10”
0
Rect. 90 flat elbow
7” to 6” or 8” to 7” Round tapered reducer
6”, 7“, 8” Round in-line damper
6”, 7”, 8”, 10” Round,
0
90
elbow
6”, 7”, 8”, 10” Round,
0
45
elbow
Equivalent number length x used =
1 Ft. x ( ) =
1 Ft. x ( ) =
15 Ft. x ( ) =
9 Ft. x ( ) =
24 Ft. x ( ) =
25 Ft. x ( ) =
15
Ft. x ( ) =
15 Ft.
x ( ) =
9 Ft. x ( ) =
Subtotal column 1 =
To tal
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Duct pieces
3- 1/4” x 10” Rect. to 6” round transition
3- 1/4” x 10” Rect. to 6” round transition
0
elbow
90
6” round to 3- 1/4” x 10” rect. transition
6” round to 3- 1/4” x 10” rect. transition
0
90
elbow
7” round to 3 1/ 4” x 10” rect. transition
7” round to 3- 1/4” x 10” rect. transition
0
elbow
90
3- 1/4” x 10” Rect. wall cap with damper
6”, 7”, 8”, 10” Round, wall cap with damper
6”, 7”, 8”, 10” Round roof cap
Equivalent number length x used =
5 Ft. x ( ) =
20 Ft. x ( ) =
1 Ft. x ( ) =
16 Ft. x ( ) =
8 Ft. x ( ) =
23 Ft. x ( ) =
30 Ft. x ( ) =
30 Ft. x ( ) =
30 Ft. x ( ) =
To tal
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Installation – Ducting Calculation Sheet
Maximum Duct Length: For satisfactory air movement,
the total duct length
should not exceed 100 equivalent feet.
Subtotal column 2 =
Subtotal column 1 =
Total ductwork =
Ft.
Ft.
Ft.
5
min. D min. E max. F
26” min. 34” max.
36”
min. A min. B max. C
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DUCTING
A minimum of 6” round duct must be used to
maintain maximum air ow efciency.
Always use rigid type metal ducts only. Flexible
ducts could restrict air ow by up to 50%.
Use calculation worksheet to compute total duct
work (Page 5).
ALWAYS, when possible, reduce the number of transitions and turns. If a long duct run is required, increase duct size from 6” to 7” or 8”.
If turns or transitions are required: Install as far away from duct opening and as far apart between the two transitions as possible.
Minimum mount height between range top to hood bottom should be no less than 26”.
Maximum mount height should be no higher than 34”.
It is important to install the hood at the proper
A : Minimum Ducted Hood Height B : Minimum Recirculating Hood Height C : Maximum Hood Height D : Minimum Ducted Ceiling Height E : Minimum Recirculating Ceiling Height F : Maximum Ceiling Height
Standard Duct Cover
ZAN ZSA ZRV ZRO
27”
A
31”
B
48”
Installation – Mounting Height & Clearance
C
89” (7’ 5”)
D
93” (7’ 9”)
E
118” (9’ 10”)
F
ZAN ZSA ZRV ZRO
43”
A
47”
B
C
81”
105” (8’ 9”)
D
109” (9’ 1”)
E
151” (12’ 7”)
F
28”
32”
45”
90” (7’ 6”)
94” (7’ 10”)
115” (9’ 7”)
Extension Duct Cover
46”
50”
80”
110” (9’ 2”)
112” (9’ 4”)
150” (12’ 6”)
23”
27-
42-
85” (7’ 1”)
89-1/2” (7’ 5-1/2”)
112-
1/2” (9’ 4-1/2”)
41”
46”
80”
103” (8’ 7”)
108” (9’)
150” (12’ 6”)
1/2
1/2
26-1/2
30-
1/2
47-
1/2
88-1/2” (7’ 4-1/2”)
1/2” (7’ 8-1/2”)
92-
117-
1/2” (9’ 9-1/2”)
41”
45”
77”
103” (8’ 7”)
107” (8’ 11”)
147” (12’ 3”)
mounting height. Hoods mounted too low could
result in heat damage and re hazard; while hoods
mounted too high will be hard to reach and will
loose performance and efciency.
If available, also refer to range manufacturer’s height clearance requirements and recommended hood mounting height above range. Always check your local codes for any differences.
Duct cover extension kit available for ceiling heights up to 12 feet. Turn to page 22 for part number and ordering information.
DAMAGE-SHIPMENT / INSTALLATION:
• Please fully inspect unit for damage before
installation.
• If the unit is damaged in shipment, return the
unit to the store in which it was bought for repair or replacement.
• If the unit is damaged by the customer, repair
or replacement is the responsibility of the customer.
• If the unit is damaged by the installer (if other than the customer), repair of replacement must
be made by arrangement between customer and installer.
6
WARNING FIRE HAZARD
NEVER exhaust air or terminate duct work into spaces between walls, crawl spaces, ceiling, attics or garages. All exhaust must be ducted to the outside, unless using the recirculating option.
Use single wall rigid metal ductwork only.
Fasten all connections with sheet metal screws and tape all joints w/ certied Silver Tape or Duct Tape.
Some Ducting Options
Roof Pitch w/ Flashing & Cap
ductless recirculating
(blower housing)
Soffit or crawl space
side wall cap w/ gravity damper
side wall cap w/ gravity damper
(blower housing)
Installation – Ducting Options
7
10 3/8
6 5/16
18 7/16
1 3/16
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10
5/8
STANDARD
min. ducted - 27” min. recirc. - 31” max. - 48”
Z1C-00AN, Z1C-00ANBS EXTENSIONS
min. ducted - 43”
5 5/16
min. recirc. - 47” max. - 81”
29 15/16”, 35 7/16
6
"
Installation – Hood Specication ZAN
4"
22
1/16
1"
1"
8
9”
29 15/16”, 35 7/16
1/2
7
STANDARD min. ducted - 28” min. recirc. - 32” max. - 45”
Z1C-01SA, Z1C-01SAB Z1C-01SAW, Z1C-01SABS EXTENSIONS
min. ducted - 46”
1”
19
1/2
CL
6
"
min. recirc. - 50” max. - 80”
11”
4"
1/2”
1”
Installation – Hood Specication ZSA
9
10 3/8”
6 1/4”
15 5/16”
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10 9/16”
STANDARD min. ducted - 23” min. recirc. - 27 1/2” max. - 42 1/2”
Z1C-00RV, Z1C-00RVBS
min. ducted - 41” min. recirc. - 46” max. - 80”
Installation – Hood Specication ZRV
23 15/16”
29 15/16, 35 3/16”
3 15/16”
6”
13 3/4”
19 3/4”
9 1/2”
AC In
C/L
10
14 1/8
10 5/8”
11”
STANDARD min. ducted - 26 1/2” min. recirc. - 30 1/2” max. - 47 1/2”
Z1C-00RO EXTENSION
min. ducted - 41” min. recirc. - 45” max. - 77”
3”
15/16”, 35 7/16
29
6”
CL
5 5/8”
22 1/16
3 9/16”
2 3/8”
2 5/8”
Installation – Hood Specication ZRO
11
1. Measure from range top to hood bottom and mark line A.
26” min.
CAUTION: At least two installers are required
due to the weight and size of the hood.
!
in
accordance
be
properly grounded. Turn off electrical power at service entrance before wiring.
!
Cable Lock
(26” minimum from range top)
2. Plum and mark center line.
3. Mark hood height line B.
ZAN : 18-7/16” from line A ZSA : 9-1/2” from line A ZRV : 15-7/8” from line A ZRO : 12-3/16 from line A
4. Mark mounting spread from C/L.
ZAN : 8-7/8” on line B ZSA : 9-7/8” on line B ZRV : 8-15/16” on line B ZRO : 12-5/8” on line B
5. Fasten (2) M6 x 1-1/2” screws into studs on line B but do not tighten all
the way. Note: Wood blocking may need to be added behind the drywall if no studs are present. Wall anchors may also be used but check local codes for compliance. Failure to use suitable wall anchors and screws to hold the weight of the hood could result in personal injury or damage to the cooking surface or counter.
6. Remove the aluminum mesh lters.
7. Hang hood onto the mounting screws and hand tighten each screw.
Installation – Mounting the Hood
(Fig A)
8. Center and attach duct cover mounting bracket to wall just below the
ceiling or soft using (2) M6 x 1” screws.
9. Install electrical and duct work. Seal duct work with aluminum duct tape.
10. Power up hood and check for leaks around duct tape.
11. Place telescopic duct covers onto hood and extend inner (top) duct cover upwards and secure to duct cover bracket using (2) M4 x 8 screws. Reinstall mesh lters.
* If using hood in recirculating mode you must secure the air diverter
plate onto wall before installing duct work and duct covers. You will
also need to install charcoal lters and brackets. Turn to page 13 for
more details.
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FIG. A
WARNING: Electrical wiring must be done by a qualified person(s)
with all applicable codes and standards. This range hood must
Cable Lock
A cable locking connector (not supplied) might be required by local
codes. Check with local requirements and codes, purchase and install appropriate connector if necessary.
12
Ductless recirculation is intended for applications where an exhaust duct work is not possible to be installed.
B.1
B.2
When converted, the hood functions as a recirculating hood rather than an exhaust hood. Fumes and exhaust
from cooking are drawn and ltered by a set of optional charcoal lters. The air is then puried and re-
circulated back within the home.
We recommend to ALWAYS exhaust air outside of the home by employing existing or installing new duct
work, if possible. The hood is most effective and efcient as an exhaust hood. Only when the exhaust option
is not possible should you recourse to converting the hood into a recirculating hood.
When converted to be a recirculating hood, a set of charcoal lters are required on top of its standard Metal Filter set. Order according to its part number below. The standard mesh lters are intended to capture residue from cooking and the optional charcoal lters help to purify fumes exhausted from cooking for recirculation.
RECIRCULATING KIT (REQUIRED IF NO DUCTING IS USED)
Kit includes charcoal lters, charcoal lter brackets and air diverter plate.
Hood Models Part No. Filters in pkg. ZAN ZRC-01AN 2 ZSA ZRC-00SV 2 ZRV ZRC-00RV 2 ZRO ZRC-01RO 2
1. Purchase recirculating kit per the part number above
2. Secure air diverter plate to wall below duct cover bracket. Run 6”
ducting from top of hood and secure to air diverter plate. (FIG. B)
3. ZAN: Remove aluminum mesh lters from hood. Secure charcoal lters to back side of aluminum mesh lter by 3 brackets. (FIG. B.2)
3. ZSA, ZRV, ZRO: Remove aluminum mesh lters from hood. Secure charcoal lter brackets to the hood body behind each mesh lters using the screws included in the recirculating kit. Clip charcoal lters onto each charcoal lter bracket. (FIG. B.1)
4. Re-Install mesh lters. For more details refer to manual included
with recirculating kit.
5. Charcoal lters must be replaced after every 120 hours of use (or
approximately every 3 to 4 months based on an average of 1 - 2 hrs. of
daily cooking time).
Installation – Ductless Recirculating
Charcoal Filter Replacements
Hood Model Part No. Qty to Order
ZAN Z0F-C091 2 ZSA / ZRV / ZRO Z0F-C002 2
DO NOT WASH CHARCOAL FILTERS. Charcoal lters may need to be changed more often depending on cooking habits.
13
FIG. B
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Lights On/Dim/Off
Display (speed level, delay off, filter clean/change)
Adjust 5 Speed Levels
Power / Delay Off
1 POWER / DELAY OFF BUTTON Power Button Function
- Button will turn power on and off for entire hood (fan and lights).
- Hood will remember the last speed and light level it was turned off at. (Example: Press Button to turn off hood when on fan speed 4 and high lights. Press Button again and the hood will turn back on at speed 4 and high lights level.) Delay Off Button Function
- With the fan on press and hold the Button for two seconds. The fan will change to speed 1 and the 5 minute delay off timer will start. + LEDs will illuminate and slowly blink in accordance with the time remaining until the fan and lights automatically turn off.
- Pressing Button while Delay Off Function is enabled will turn the hood off and cancel the Delay Off Function.
ACT Verification
- Airflow Control Technology (ACT) allows the installer to set the maximum fan CFM to align with local codes and regulations.
- To verify the maximum fan CFM:
- With hood off, hold the Button for two seconds. If all five fan speed indicators illuminate = default maximum CFM. If four fan speed indicators illuminate = 390 maximum CFM. If 3 fan speed indicators illuminate = 290 maximum CFM.
2 SPEED SELECTION BUTTON Fan Speed Decrease Button
- Press this button to decrease fan speed. 5, 4, 3, 2, 1.
- If fan is On Speed 1 and this button is pressed, fan will power Off. Fan Speed Increase Button
- Press this button to increase fan speed. Fan On, 1, 2, 3, 4, 5.
- If hood is Off and this button is pressed, fan will turn On Speed 1.
Act Enabled Speed Selections
- When ACT is enabled, the number of fan speeds will be reduced as follows:
- 390 CFM = Maximum 4 speeds
- 290 CFM = Maximum 3 speeds
Features & Controls - ICON Touch Controls
14
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