Zephyr CTPE48BSX, CTPE60BSX User Manual

Trapeze

CTP-E48BSX CTP-E54BSX CTP-E60BSX

www.zephyronline.com

Model number: Serial Number: Date of Purchase: Sales Dealer:

Use, Care, and Installation Guide

READ AND SAVE THESE INSTRUCTIONS

www.zephyronline.com

SAFETY NOTICE ................................................................. 2-3

LIST OF MATERIALS ....................................................... 4

INSTALLATION

Ducting Calculation Sheet Mounting Height & Clearance Ducting Options

........................................................... 7

Hood Speciﬁ cations Blower Preparation Mounting the Range Hood

FEATURES & CONTROLS

Touch Controls Features

............................................................. 15

.......................................................................... 16

Optional Remote Control

MAINTENANCE

Cleaning and Installing Filters

TROUBLESHOOTING

WIRING DIAGRAMS

................................................................ 19

................................................................... 20-21

....................................... 5

................................ 6

................................................... 8

..................................................... 9-11

...................................... 12-14

Table of Contents

......................................... 17

............................... 18

LIST OF PARTS AND ACCESSORIES

.............................. 22

READ AND SAVE THESE INSTRUCTIONS

www.zephyronline.com

WARNING

TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT USE THIS FAN WITH ANY SOLID-STATE CONTROL DEVICE.

WARNING

TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING: a. Use this unit only in the manner intended by the manufacturer, if you have questions, contact the manufacturer.

b. Before servicing or cleaning unit, switch power off at service panel and lock panel to prevent power from being switched on accidentally.

When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.

CAUTION

For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors. Take care when using cleaning agents or detergents. Suitable for use in household cooking area.

WARNING

TO REDUCE THE RISK OF RANGE TOP GREASE FIRE: a. Never leave surface units unattended at high settings. Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly

on low or medium settings. b. Always turn hood ON when cooking at high heat or when ﬂ aming food c. Clean ventilating fans frequently. Grease should not be allowed to accumulate on fan or ﬁ lter.

Important Safety Notice

d. Use proper pan size. Always use cookware appropriate for the size of the surface element. e. Keep fan, ﬁ lters and grease laden surfaces clean. f. Use high setting on hood only when necessary. g. Don’t leave hood unattended when cooking. h. Always use cookware and utensils appropriate for the type of and amount of food being prepared.

WARNING

TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP FIRE, OBSERVE THE FOLLOWING: a. SMOTHER FLAMES with a close-ﬁ tting lid, cookie sheet, or metal tray, then turn off the burner. BE CAREFUL TO PREVENT BURNS.

If the ﬂ ames do not go out immediately, EVACUATE AND CALL THE FIRE DEPARTMENT. b. NEVER PICK UP A FLAMING PAN – You may be burned. c. DO NOT USE WATER, including wet dishcloths or towels – a violent steam explosion will result. d. Use an extinguisher ONLY if:

1. You know you have a Class ABC extinguisher, and you already know how to operate it.

2. The ﬁ re is small and contained in the area where it started.

3. The ﬁ re department is being called.

4. You can ﬁ ght the ﬁ re with your back to an exit

WARNING

TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS, OBSERVE THE FOLLOWING: a. Installation work and electrical wiring must be done by qualiﬁ ed person(s) in accordance with all applicable codes and standards.

Including ﬁ re-rated construction. b. Sufﬁ cient air is needed for power combustion and exhausting of gases through the ﬂ ue (chimney) of fuel burning equipment to prevent

back-drafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National

Fire Protection Association (NFPA) and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and

the local code authorities. c. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities. d. Ducted fans must always vent to the outdoors. e. If this unit is to be installed over a tub or shower, it must be marked as appropriate for the application and be connected to a GFI

(Ground Fault Interrupter protected branch circuit). g. NEVER place a switch where it can be reached from a tub or shower. h. Make sure the power is off before installing, wiring or maintenancing.

WARNING

TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK. NOT FOR USE IN OUTDOOR COOKING ENVIRONMENTS.

CAUTION

To reduce risk of ﬁ re and to properly exhaust air outside - Do not vent exhaust air into spaces within walls, ceilings, attics, crawl spaces or garages.

OPERATION

Always leave safety grilles and ﬁ lters in place. Without these components, operating blowers could catch onto hair, ﬁ ngers and loose clothing.

The manufacturer declines all responsibility in the event of failure to observe the instructions given here for installation, maintenance and suitable use of the product. The manufacturer further declines all responsibility for injury due to negligence and the warranty of the unit automatically expires due to improper maintenance.

*NOTE: Please check www.zephyronline.com for revisions before doing any custom work.

ELECTRICAL REQUIREMENTS

Important:

Observe all governing codes and ordinances. It is the customer’s responsibility:

- To contact a qualiﬁ ed electrical installer.

- To assure that the electrical installation is adequate and in conformance with National Electrical Code, ANSI/NFPA 70 latest edition* or CSA standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 - latest edition** and all local codes and ordinances.

If codes permit and a separate ground wire is used, it is recommended that a qualiﬁ ed electrician determine that the ground path is adequate.

Do not ground to a gas pipe. Check with a qualiﬁ ed electrician if you are not sure the range hood is properly grounded. Do not have a fuse in the neutral or ground circuit. *National Fire Protection Association Batterymarch Park, Quincy, Massachusetts 02269

** CSA International 8501 East Pleasant Valley Road, Cleveland, Ohio 44131-5575 This appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit

protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire with ground. Please also refer to Electrical Diagram on product.

A cable locking connector (not supplied) might also be required by local codes. Check with local requirements, purchase and install appropriate connector if necessary.

Important Safety Notice

MODEL: CTP-E48BSX, CTP-E54BSX, CTP-E60BSX

1 - Hood 2 - Bafﬂ e Filters 4 - 6W Zephyr Bloom™ HD LED Light Bulbs 2 - Telescopic Duct Covers 4 - Telescopic Support Rod Sets 4 - Telescopic Support Rod Couplers 1 - Duct Cover Ceiling Bracket 2 - Utensil Rails 4 - Angle Brackets (short) 4 - Angle Brackets (long) 1 - 8” Round Starting Collar

List of Materials

1 - AC Power Wiring Box 1 - Remote Blower Wire Harness & Wiring Box 1 - Motor Housing w/ Internal Motor Housing Flange 1 - Remote Blower Motor Housing Flange 1 - Hardware Packet

Hardware Packet Contents

M4 * 2” x 4

M4 * 38 x 4

M4 * 6 x 36

wire cap x 3

www.zephyronline.com

3/16 * 3/8 x 2

M4 * 8 x 12

zip tie x 4

allen key x 1

Internal Blower Hardware Packet Contents

M4 * 8 x 2

M4 * 16 x 4

10x3/16” x 2

M4 * 8 x 2

zip tie holder x 2

washer x 2

washer x 4

M3 * 5 x 2

M4 * 4 set screw x 12

M4 * 4 set screw x 10 (pre-installed in utensil rails)

Parts Not Supplied

- Ducting, conduit and all installation tools

- Cable connector (if required by local codes)

- Internal Blower Kits (CBI-290A / CBI-600A)

- External Blower Kit (CBE-1000)

- In-Line Blower Kit (PBN-1000A)

- Duct Cover Extension Accessory

Duct pieces

3- 1/ 4” x 10” Rect., straight

Equivalent number length x used =

1 Ft. x ( ) =

To ta l

Ft.

Duct pieces

6”- 8” Round wall cap with damper

Equivalent number length x used =

30 Ft. x ( ) =

To ta l

Ft.

7” Round, straight

8” Round, straight

3- 1/ 4” x 10”

Rect. 90 elbow

3- 1/ 4” x 10”

Rect. 45 elbow

3- 1/ 4” x 10”

Rect. 90 flat elbow

3- 1/ 4” x 10” Rect. wall cap with damper

3- 1/ 4” x 10” Rect. to 6” round transition

elbow

6” Round,

elbow

1 Ft. x ( ) =

15 Ft. x ( ) =

9 Ft. x ( ) =

24 Ft. x ( ) =

30 Ft. x ( ) =

5 Ft. x ( ) =

15 Ft. x ( ) =

Ft.

6”- 8” Round, roof cap

6” round to 3- 1/ 4” x 10” rect. transition

elbow

7” or 8”

Round,

elbow

7” or 8”

Round,

elbow

7” or 8”

Round

wall cap with damper

7” or 8” Round, roof cap

7” round to 3 1/ 4” x 10” rect. transition

7” round to 3- 1/ 4” x 10” rect. transition

elbow

30 Ft. x ( ) =

1 Ft. x ( ) =

16 Ft. x ( ) =

15 Ft. x ( ) =

9 Ft. x ( ) =

30 Ft. x ( ) =

8 Ft. x ( ) =

15 Ft. x ( ) =

Ft.

Installation – Ducting Calculation Sheet

Ft.

6” Round,

elbow

9 Ft. x ( ) =

Subtotal column 1 =

Maximum Duct Length: For satisfactory air movement,

the total duct length of a 3 1/ 4” x 10” rectangular6”, 7” or 8” diameter round duct should not exceed 100 e

uivalent feet.

Ft.

Subtotal column 2 =

Subtotal column 1 =

Total ductwork =

Ft.

min. A

max. B

www.zephyronline.com

long reducer instead of a pancake reducer. Reduce duct size as far away from opening as possible.

If turns or transitions are required; install as far away from opening and as far apart, between 2, as possible.

Minimum mount height between range top and hood bottom should be no less than 26”.

min. C

max. D

26” min. 36” max.

36”

Standard Extension

Hood Heights Duct Cover Duct Cover

minimum (A) 34” 47“ maximum (B) 51

Ceiling Heights

minimum (C) 96” (8’) 109“ (9‘ 1”) maximum (D) 123

1/2” 72”

1/2” (10’ 3 1/2“) 144” (12’)

Maximum mount height should be no higher than 36”.

It is important to install the hood at the proper mounting height. Hoods mounted too low could result in heat damage and ﬁ re hazard; while hoods mounted too high will be hard to reach and will lose its performance and efﬁ ciency.

If available, also refer to range manufacturer’s height clearance requirements and recommended hood mounting height above range.

Vertical Ducting:

6” round minimum (internal blower) 10” to 8” round minimum (remote blower)

Horizontal Ducting:

N/A

Installation – Mounting Height & Clearance

DUCTING

A minimum of 6” round duct work must be used to maintain maximum air ﬂ ow efﬁ ciency with the 290/600 cfm internal blower. A minimum of 10” to 8” round duct work must be used with the 1000 cfm remote blower.

Always use rigid type metal ducts only. Flexible ducts could restrict air ﬂ ow by up to 50%.

Use calculation (on page 5) to compute total available duct run when using elbows, transitions and caps.

ALWAYS, when possible, reduce the number or transitions and turns. If long duct run is required, increase the duct size.. If a reducer is used, install a

DAMAGE-SHIPMENT / INSTALLATION:

• Please fully inspect unit for damage before

• If the unit is damaged in shipment, return the unit

• If the unit is damaged by the customer, repair or

• If the unit is damaged by the installer (if other

installation.

to the store in which it was bought for repair or replacement.

replacement is the responsibility of the customer.

than the customer), repair of replacement must be made by arrangement between customer and installer.

WARNING FIRE HAZARD

NEVER exhaust air or terminate duct work into spaces between walls, crawl spaces, ceiling, attics or garages. All exhaust must be ducted to the outside.

Use metal ductwork only.

Fasten all connections with sheet metal screws and tape all joints with certiﬁ ed Silver Tape or Duct Tape.

Some Ducting Options

External Blower

side wall cap w/ gravity damper

Soit or crawl space

Roof Pitch w/ Flashing & Cap

Installation – Ducting Options

External

Blower

Soit or crawl space

www.zephyronline.com

6-13/16”

Installation – Hood Speciﬁ cations

Side View

15-3/4”

Front View

1/2”

Standard Duct Cover Min 34” - Max 51 1/2”

Z1C-00TP Extension Min 47” - Max 72”

2-3/8”

12-1/8”

13/16”

5/8”

8-7/8”

Top View

32”

Ceiling Bracket

11-3/4”

10”

9”

26-7/8”

25-3/16”

Min 21-5/8” Max 41”

2-1/8”

6-9/16”

47-15/16”, 53-15/16”, 59-1/8”

8-15/16”

9-1/2”

10-7/16”

3-1/8”

1-3/8”

FRONT

INTERNAL BLOWER PREPARATION

1. Remove internal blower ﬂ ange from motor

housing by (6) screws.

3. Secure AC power wiring box to internal blower

ﬂ ange by (2) M4*8 screws.

2. Secure internal blower to internal blower ﬂ ange by (4) M4*16 screws from internal blower hardware.

Installation – Blower Preparation

4. Secure ground wire to underside of internal blower ﬂ ange by (1) 3/16*3/8 screw and (1) washer.

5. Connect 9 pin molex connector from capacitor cable to 9 pin molex connector from internal blower.

6. Re-install internal blower ﬂ ange to motor housing by (6) screws previously removed from step 1.

INTERNAL BLOWER PREPARATION CONT.

www.zephyronline.com

7. Secure motor housing to hood body by (12) M4*6 screws.

Installation – Blower Preparation

9. Secure capacitor box to internal hood body by (2) M4*8 screws and secure ground wire by (1) 3/16*3/8 screws.

REMOTE BLOWER PREPARATION

8. Connect 6 pin molex connector from capacitor cable to 6 pin molex connector from control box. Connect 2 pin plug from AC power cable to 2 pin plug from control box. Secure cables to hood interior with zip ties and zip tie holders.

1. Remove internal blower ﬂ ange from motor housing by (6) screws.

2. Secure AC power box and remove blower wiring box to remote blower ﬂ ange by (2) M4*8 screws each.

REMOTE BLOWER PREPARATION CONT.

3. Secure AC power ground wire and remote blower ground wire to underside of remote blower ﬂ ange by (1) 3/16*3/8 screw and (1) washer each.

5. Secure remote blower ﬂ ange to motor housing using (6) screws previously removed from step 1.

4. Secure remote blower 8” round collar to remote blower ﬂ ange by (8) M4*8 screws.

Installation – Blower Preparation

6. Secure motor housing to hood body by (12) M4*6 screws.

NOTE: For instructions on mounting the remote blower please refer to the CBE-1000 or PBN1000A remote blower manual included in the remote blower packaging or on our website at www.zephyronline.com

7. Connect 6 pin molex connector from remote blower wiring box to 6 pin molex connector from control box. Connect 2 pin plug from AC power cable to 2 pin plug from control box. Secure cables to hood interior with zip ties and zip tie holders.

Add Blockings

Tabs

Ceiling Bracket

FIG. 1

www.zephyronline.com

Ceiling

Mounting

Holes

FIG. 2

FRONT

Electrical wiring

passage

Marking for Coupler

Set screw mounting

hole

1. Determine the location for mounting the hood. Mark centerlines front to back and left to right of hood placement. Place supplied paper template on ceiling and center marked center lines with template center lines. Mark mounting holes for ceiling bracket and telescopic rod couplers.

2. Cut out hole in ceiling for the duct work and electrical wiring passage.

Installation – Mounting the Range Hood

3. Add and secure wook blockings (minimum 2x4 studs) between ceiling joists for celing bracket and telescopic rod couplers if needed. FIG. 1.

4. Center, mark and fasten ceiling bracket onto ceiling using (4) M4*38 screws and (4) washers. Make sure the word “FRONT” displayed on the ceiling bracket is facing the front of the hood where the controls will be located. FIG. 2.

5. Attach telescopic rod couplers to marked locations on ceiling using (1) M4*2” wood screw for each coupler. Make sure the set screw mounting hole is toward the bottom of the coupler during mounting. FIG. 2.

6. Prepair and position electrical wiring and duct work through ceiling bracket.

ELECTRICAL WARNING All Electrical work must by performed by qualiﬁ ed electrician or person with similar technical know how and background.

For personal safety, remove house fuse or open circuit breaker before beginning installation. Do not use extension cord or adapter plug with this appliance.

Follow national electrical codes or prevailing local codes and ordinances.

Electrical Supply: This appliance requires a 120V 60Hz electrical supply, and connected to an individual, properly grounded branch

circuit, protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire w/ ground. Please also refer Electrical Diagram labeled on product.

Cable Lock: A cable locking connector (not supplied) might also be required by local codes. Check with local requirements and codes, purchase and install appropriate connector if necessary.

Tab

FIG. 4

FIG. 3

7. Determine desired height of hood, measure and select either 27 3/8” or 35 3/8” angle brackets. Position and attach angle brackets type A and B to the motor housing as shown using (8) M4*6 screws, (2) for each angle bracket. FIG. 3.

8. Slide duct covers over motor housing. Make sure bottom duct cover with cut-out is facing the front and back of hood. FIG. 3.

9. Lift assembled unit and attach all (4) angle brackets to ceiling bracket. Make sure the tabs on each angle bracket ﬁ t between the slots on the ceiling bracket. One half of the angle bracket will be outside the ceiling bracket and the other half outside the ceiling bracket. Attach angle brackets to ceiling brakcet using (16) M4*6 screws, (4) for each angle bracket. FIG. 4.

10. Connect duct work and electrical wiring.

11. Slide up upper duct cover and attach to ceiling bracket using (2) M3*5 screws.

Installation – Mounting the Range Hood

+ 35 hidden pages