Zebra DS457 Integration Guide

Download

DS457XX20004ZZWW FIXED MOUNT

INTEGRATION GUIDE

DS457-XX20004ZZWW FIXED MOUNT

IMAGER

INTEGRATION GUIDE

MN-003093-05EN

Revision A

May

2021

ii DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

No part of this publication may be reproduced or used in any form, or by any electrical or mechanical means, without permission in writing from Zebra. This includes electronic or mechanical means, such as photocopying, recording, or information storage and retrieval systems. The material in this manual is subject to change without notice.

The software is provided strictly on an “as is” basis. All software, including firmware, furnished to the user is on a licensed basis. Zebra grants to the user a non-transferable and non-exclusive license to use each software or firmware program delivered hereunder (licensed program). Except as noted below, such license may not be assigned, sublicensed, or otherwise transferred by the user without prior written consent of Zebra. No right to copy a licensed program in whole or in part is granted, except as permitted under copyright law. The user shall not modify, merge, or incorporate any form or portion of a licensed program with other program material, create a derivative work from a licensed program, or use a licensed program in a network without written permission from Zebra. The user agrees to maintain Zebra’s copyright notice on the licensed programs delivered hereunder, and to include the same on any authorized copies it makes, in whole or in part. The user agrees not to decompile, disassemble, decode, or reverse engineer any licensed program delivered to the user or any portion thereof.

Zebra reserves the right to make changes to any software or product to improve reliability, function, or design.

Zebra does not assume any product liability arising out of, or in connection with, the application or use of any product, circuit, or application described herein.

No license is granted, either expressly or by implication, estoppel, or otherwise under any Zebra Technologies Corporation intellectual property rights. An implied license only exists for equipment, circuits, and subsystems contained in Zebra products.

ZEBRA, ZEBRA TECHNOLOGIES and the Stylized Z logo are trademarks of ZIH Corp, registered in many jurisdictions worldwide. All product names and numbers are Zebra trademarks. The Symbol logo is a registered trademark of Symbol Technologies, Inc., a Zebra Technologies company.

This media, or Zebra Product, may include Zebra Software, Commercial Third Party Software, and Publicly Available Software.

The Zebra Software that may be included on this media, or included in the Zebra Product, is Copyright (c) by Zebra Technologies Corporation, and its use is subject to the licenses, terms and conditions of the agreement in force between the purchaser of the Zebra Product.

The Commercial Third Party Software that may be included on this media, or included in the Zebra Product, is subject to the licenses, terms and conditions of the agreement in force between the purchaser of the Zebra Product and Zebra Technologies Corporation, unless a separate Commercial Third Party Software License is included, in which case, your use of the Commercial Third Party Software will then be governed by the separate Commercial Third Party License.

The Publicly Available Software that may be included on this media, or in the Zebra Product, is listed below. The use of the listed Publicly Available Software is subject to the licenses, terms and conditions of the agreement in force between the purchaser of the Zebra Product and Zebra Technologies Corporation, as well as, the terms and conditions of the license of each Publicly Available Software package. Copies of the licenses for the listed Publicly Available Software, as well as, all attributions, acknowledgements, and software information details, are included below. Zebra is required to reproduce the software licenses, acknowledgments and copyright notices as provided by the Authors and Owners, thus, all such information is provided in its native language form, without modification or translation.

The Publicly Available Software in the list below is limited to the Publicly Available Software included by Zebra. The Publicly Available Software included by Commercial Third Party Software or Products, that is used in the Zebra Product, are disclosed in the Commerical Third Party Licenses, or via the respective Commercial Third Party Publicly Available Software Legal Notices.

Publicly available software list: Name: Regular Expression Evaluator Version: 8.3 Description: Compiles and executes regular expressions Software Site: http://www.freebsd.org/cgi/cvsweb.cgi/src/lib/libc/regex/ Source Code: No Source Distribution Obligations. Zebra will not provide nor distribute the Source Code for the

Regular Expression Evaluator.

License: BSD Style License

This code is derived from software contributed to Berkeley by Henry Spencer of the University of Toronto. Redistribution and use in source and binary forms, with or without modification, are permitted provided that the following conditions are met:

1. Redistributions of source code must retain the above copyright notice, this list of conditions and the following disclaimer.

2. Redistributions in binary form must reproduce the above copyright notice, this list of conditions and the following disclaimer in the documentation and/or other materials provided with the distribution.

3. All advertising materials mentioning features or use of this software must display the following acknowledgement:

This product includes software developed by the University of California, Berkeley and its contributors.

4. Neither the name of the University nor the names of its contributors may be used to endorse or promote products derived from this software without specific prior written permission.

THIS SOFTWARE IS PROVIDED BY THE REGENTS AND CONTRIBUTORS ``AS IS'' AND ANY EXPRESS OR IMPLIED WARRANTIES, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE DISCLAIMED. IN NO EVENT SHALL THE REGENTS OR CONTRIBUTORS BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL, SPECIAL, EXEMPLARY, OR CONSEQUENTIAL DAMAGES (INCLUDING, BUT NOT LIMITED TO, PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES; LOSS OF USE, DATA, OR PROFITS; OR BUSINESS INTERRUPTION) HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY, WHETHER IN CONTRACT, STRICT LIABILITY, OR TORT (INCLUDING NEGLIGENCE OR OTHERWISE) ARISING IN ANY WAY OUT OF THE USE OF THIS SOFTWARE, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE.

Warranty

For the complete Zebra hardware product warranty statement, go to:

http://www.zebra.com/warranty

Revision History

iii

Changes to the original guide are listed below:

Change Date Description

-01 Rev A 10/2017 Initial release

-02 Rev A 9/2018 Added:

Presentation Performance Mode

Product ID (PID) Type

- Note to Image Brightness

- Parameters

- Transmit Codabar Check Digit

- OCR Redundancy

- Codabar Security Level

- Codabar Mod 16 Check Digit Verification

- Linked QR Mode

- Updated 123Scan chapter

- Power Up Light in Presentation Mode

-03 Rev A 11/2018 Added:

- DPM Mode

- Not to Data Matrix Inverse

- DS457-DP no support notes to:

- Linked QR Mode Parameter # 1847 (SSI # 737h)

- Codabar Security Level Parameter # 1776 (SSI # F8h 06h F0h)

- Codabar Mod 16 Check Digit Verification

-04 Rev A 5/2019 Updated:

- OCR Template Default value to '99999999' Added:

- Parameter Lock (#802) and Unlock (#803)

-05 Rev. A 5/2021 Update Table E-1, add AIM Code Character for GS1-128

iv DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

Warranty ................................................................................................................................... iii

Revision History........................................................................................................................ iii

About This Guide

Introduction ............................................................................................................................... xvii

Configurations........................................................................................................................... xvii

Chapter Descriptions ................................................................................................................ xvii

Notational Conventions............................................................................................................. xviii

Related Documents .................................................................................................................. xix

Service Information................................................................................................................... xix

Chapter 1: Getting Started

Overview .................................................................................................................................. 1-1

DS457 Features ................................................................................................................. 1-2

Theory of Operation ................................................................................................................. 1-2

DS457 Block Diagram Descriptions ................................................................................... 1-4

DS457 Decoder/Interface Board ........................................................................................ 1-4

Atmel AT91SAM9G20 Processor ................................................................................. 1-4

Power Management ..................................................................................................... 1-4

Chapter 2: Installation

Overview .................................................................................................................................. 2-1

Unpacking ................................................................................................................................ 2-1

Mounting .................................................................................................................................. 2-1

DS457 Mounting Dimensions ............................................................................................ 2-2

Mounting the Imager on the Gooseneck Stand ................................................................. 2-3

Assembling the Stand .................................................................................................. 2-3

Mounting the Stand (optional) ...................................................................................... 2-3

Mounting the Imager on the POS Stand ............................................................................ 2-5

Mounting the Imager on the MS320X Conversion Mounting Bracket ................................ 2-7

Connecting the DS457 ............................................................................................................. 2-8

vi DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

USB Host Connection ......................................................................................................... 2-9

Serial Host Connection ....................................................................................................... 2-10

Serial Interface Cable Connection ................................................................................ 2-11

Trigger Jack Connector Pins ............................................................................................... 2-12

Location and Positioning ........................................................................................................... 2-12

Embedded Applications Requiring a Window ........................................................................... 2-13

Window Material ................................................................................................................. 2-13

Acrylic (PMMA) ............................................................................................................. 2-13

CR-39 (ADC) ................................................................................................................. 2-13

Chemically Tempered Float Glass ................................................................................ 2-13

Window Coatings ................................................................................................................ 2-15

Anti-Reflection Coatings ............................................................................................... 2-15

Polysiloxane Coating .................................................................................................... 2-15

Embedded Window Angle and Position .............................................................................. 2-17

Recommended Exit Window Information .................................................................................. 2-19

Exit Window Notes .............................................................................................................. 2-20

Accessories .............................................................................................................................. 2-20

Simple Serial Interface Software Developer's Kit (SSI SDK) .............................................. 2-21

Zebra SNAPI Software Developer's Kit .............................................................................. 2-21

Chapter 3: Imaging

Overview ................................................................................................................................... 3-1

Imaging System ........................................................................................................................ 3-1

Aiming Pattern .................................................................................................................... 3-1

Aiming Error ........................................................................................................................ 3-1

Aiming Control .................................................................................................................... 3-2

Illumination System ............................................................................................................. 3-2

Illumination Control ............................................................................................................. 3-2

Frame Rate Control ............................................................................................................ 3-2

Capturing Data .......................................................................................................................... 3-3

Beeper and Decode LED Indications ........................................................................................ 3-4

Supported Symbologies ............................................................................................................ 3-5

Operating Modes ...................................................................................................................... 3-5

Chapter 4: Specifications

Electrical Interface .................................................................................................................... 4-1

Dimension Drawings ................................................................................................................. 4-2

DS457 Imager Technical Specifications ................................................................................... 4-3

Skew, Pitch and Roll ........................................................................................................... 4-4

Decode Zones .......................................................................................................................... 4-6

DS457-SR/DL ..................................................................................................................... 4-6

DS457-HD/DP ..................................................................................................................... 4-9

Chapter 5: Maintenance & Troubleshooting

Overview ................................................................................................................................... 5-1

Maintenance ............................................................................................................................. 5-1

Cleaning the Connector ...................................................................................................... 5-1

Troubleshooting ........................................................................................................................ 5-2

Table of Contents vii

Chapter 6: User Preferences

Introduction .............................................................................................................................. 6-1

Host Selection .................................................................................................................... 6-1

Changing Default Values ......................................................................................................... 6-2

Scanning Sequence Examples ................................................................................................ 6-2

Errors While Scanning ............................................................................................................. 6-2

User Preferences Parameter Defaults ..................................................................................... 6-3

User Preferences ..................................................................................................................... 6-5

Set Default Parameter ....................................................................................................... 6-5

Parameter Scanning .......................................................................................................... 6-6

Lock/Unlock Parameter Scanning ...................................................................................... 6-7

Locking/Unlocking via the Host Interface ..................................................................... 6-7

Beep After Good Decode ................................................................................................... 6-8

Beeper Tone ...................................................................................................................... 6-9

Beeper Volume .................................................................................................................. 6-10

Suppress Power-up Beeps ................................................................................................ 6-10

Trigger Mode ...................................................................................................................... 6-11

Presentation Performance Mode ....................................................................................... 6-12

Time Delay to Presentation Sleep Mode ........................................................................... 6-13

Power Mode (RS-232 Hosts Only) ..................................................................................... 6-15

Time Delay to Low Power Mode ........................................................................................ 6-15

Picklist Mode ...................................................................................................................... 6-17

Decode Session Timeout ................................................................................................... 6-17

Timeout Between Decodes, Same Symbol ....................................................................... 6-18

Continuous Bar Code Read ............................................................................................... 6-18

Unique Bar Code Reporting ............................................................................................... 6-19

Mobile Phone/Display Mode .............................................................................................. 6-19

PDF Prioritization ............................................................................................................... 6-20

PDF Prioritization Timeout ................................................................................................. 6-21

Product ID (PID) Type ........................................................................................................ 6-21

DPM Mode (DS457-DP Only) ............................................................................................ 6-22

Miscellaneous Parameters ....................................................................................................... 6-23

Add an Enter Key ............................................................................................................... 6-23

Transmit Code ID Character .............................................................................................. 6-23

Prefix/Suffix Values ............................................................................................................ 6-24

Parameter # Prefix = 105, Suffix1 = 104, Suffix2 = 106 ............................................... 6-24

Key Category Parameter # Prefix = 63h, Suffix1 = 62h, Suffix2 = 64h ........................ 6-24

Decimal Value Parameter # Prefix = 69h, Suffix1 = 68h, Suffix2 = 6Ah ...................... 6-24

Scan Data Transmission Format ....................................................................................... 6-25

FN1 Substitution Values .................................................................................................... 6-26

Transmit “No Read” Message ............................................................................................ 6-27

Report Version ................................................................................................................... 6-27

Chapter 7: Imager Preferences

Introduction .............................................................................................................................. 7-1

Scanning Sequence Examples ................................................................................................ 7-2

Errors While Scanning ............................................................................................................. 7-2

Imager Preferences Parameter Defaults ................................................................................. 7-2

Imager Preferences ................................................................................................................. 7-4

Operational Modes ............................................................................................................. 7-4

viii DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

Decode Mode ................................................................................................................ 7-4

Snapshot Mode ............................................................................................................. 7-4

Video Mode ................................................................................................................... 7-5

Silence Operational Mode Changes ................................................................................... 7-5

Decoding Illumination .......................................................................................................... 7-6

Decode Aiming Pattern ....................................................................................................... 7-6

Aim Brightness .................................................................................................................... 7-7

Illumination Brightness ........................................................................................................ 7-7

Low Light Enhancement ..................................................................................................... 7-8

Power Up Light in Presentation Mode ................................................................................ 7-8

Presentation Mode Field of View ........................................................................................ 7-9

Frame Rate ......................................................................................................................... 7-10

Image Capture Autoexposure ............................................................................................. 7-12

Image Capture Illumination ................................................................................................. 7-12

Fixed Gain ........................................................................................................................... 7-13

Exposure Time .................................................................................................................... 7-13

Snapshot Mode Timeout ..................................................................................................... 7-14

Snapshot Aiming Pattern .................................................................................................... 7-14

Image Cropping .................................................................................................................. 7-15

Crop to Pixel Addresses ..................................................................................................... 7-16

Image Resolution ................................................................................................................ 7-17

Image Brightness (Target White) ........................................................................................ 7-18

Image File Format Selector ................................................................................................. 7-19

JPEG Image Options .......................................................................................................... 7-19

JPEG Quality and Size Value ............................................................................................. 7-20

Image Enhancement ........................................................................................................... 7-20

Image Edge Sharpening ..................................................................................................... 7-21

Image Contrast Enhancement ............................................................................................ 7-22

Image Rotation .................................................................................................................... 7-24

Bits per Pixel ....................................................................................................................... 7-25

Signature Capture ............................................................................................................... 7-26

Output File Format ........................................................................................................ 7-26

Signature Capture File Format Selector ............................................................................. 7-27

Signature Capture Bits per Pixel ......................................................................................... 7-28

Signature Capture Width ..................................................................................................... 7-28

Signature Capture Height ................................................................................................... 7-29

Signature Capture JPEG Quality ........................................................................................ 7-29

Video Mode Format Selector .............................................................................................. 7-29

Video View Finder ............................................................................................................... 7-30

Target Video Frame Size .................................................................................................... 7-31

Video View Finder Image Size ............................................................................................ 7-31

Video Resolution ................................................................................................................. 7-32

Chapter 8: SSI Interface

Introduction ............................................................................................................................... 8-1

Communications ....................................................................................................................... 8-1

SSI Transactions ...................................................................................................................... 8-3

General Data Transactions ................................................................................................. 8-3

ACK/NAK Handshaking ................................................................................................ 8-3

Transfer of Decode Data ..................................................................................................... 8-4

Table of Contents ix

ACK/NAK Enabled and Packeted Data ........................................................................ 8-4

ACK/NAK Enabled and Unpacketed ASCII Data ......................................................... 8-4

ACK/NAK Disabled and Packeted DECODE_DATA .................................................... 8-4

ACK/NAK Disabled and Unpacketed ASCII Data ........................................................ 8-5

Communication Summary ........................................................................................................ 8-5

RTS/CTS Lines .................................................................................................................. 8-5

ACK/NAK Option ................................................................................................................ 8-5

Number of Data Bits ........................................................................................................... 8-5

Serial Response Time-out ................................................................................................. 8-5

Retries ................................................................................................................................ 8-5

Baud Rate, Stop Bits, Parity, Response Time-out, ACK/NAK Handshake ........................ 8-6

Errors ................................................................................................................................. 8-6

Things to Remember When Using SSI Communication .......................................................... 8-6

Using Time Delay to Low Power Mode with SSI ...................................................................... 8-7

Simple Serial Interface Default Parameters ............................................................................. 8-8

SSI Host Parameters ............................................................................................................... 8-9

Select SSI Host .................................................................................................................. 8-9

Baud Rate .......................................................................................................................... 8-10

Parity .................................................................................................................................. 8-11

Check Parity ....................................................................................................................... 8-12

Software Handshaking ....................................................................................................... 8-12

Host RTS Line State .......................................................................................................... 8-13

Decode Data Packet Format .............................................................................................. 8-13

Host Serial Response Time-out ......................................................................................... 8-14

Host Character Time-out .................................................................................................... 8-15

Multipacket Option ............................................................................................................. 8-16

Interpacket Delay ............................................................................................................... 8-17

Event Reporting ....................................................................................................................... 8-18

Decode Event .................................................................................................................... 8-18

Boot Up Event .................................................................................................................... 8-19

Parameter Event ................................................................................................................ 8-19

Chapter 9: Serial Interface

Introduction .............................................................................................................................. 9-1

Serial Parameter Defaults ........................................................................................................ 9-2

Serial Host Parameters ............................................................................................................ 9-3

Serial Host Types ............................................................................................................... 9-5

Baud Rate .......................................................................................................................... 9-7

Parity .................................................................................................................................. 9-8

Data Bits ............................................................................................................................ 9-8

Check Receive Errors ........................................................................................................ 9-9

Hardware Handshaking ..................................................................................................... 9-10

Software Handshaking ....................................................................................................... 9-12

Host Serial Response Time-out ......................................................................................... 9-14

RTS Line State ................................................................................................................... 9-15

Beep on <BEL> .................................................................................................................. 9-15

Intercharacter Delay ........................................................................................................... 9-16

Nixdorf Beep/LED Options ................................................................................................. 9-17

Ignore Unknown Characters .............................................................................................. 9-17

ASCII Character Set for Serial Hosts ....................................................................................... 9-18

x DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

Chapter 10: USB Interface

Introduction ............................................................................................................................... 10-1

USB Parameter Defaults .......................................................................................................... 10-2

USB Host Parameters .............................................................................................................. 10-3

USB Device Type ................................................................................................................ 10-3

Symbol Native API (SNAPI) Status Handshaking ............................................................... 10-6

USB Keystroke Delay ......................................................................................................... 10-7

USB CAPS Lock Override .................................................................................................. 10-7

USB Ignore Unknown Characters ....................................................................................... 10-8

USB Convert Unknown to Code 39 .................................................................................... 10-8

Emulate Keypad .................................................................................................................. 10-9

Emulate Keypad with Leading Zero .................................................................................... 10-9

Quick Keypad Emulation ..................................................................................................... 10-10

USB Keyboard FN1 Substitution ......................................................................................... 10-10

Function Key Mapping ........................................................................................................ 10-11

Simulated Caps Lock .......................................................................................................... 10-11

Convert Case ...................................................................................................................... 10-12

USB Static CDC .................................................................................................................. 10-12

TGCS (IBM) USB Beep Directive ....................................................................................... 10-13

TGCS (IBM) USB Bar Code Configuration Directive .......................................................... 10-13

USB Polling Interval ............................................................................................................ 10-14

Fast HID Keyboard ............................................................................................................. 10-16

TGCS (IBM) USB Specification Version ............................................................................. 10-16

ASCII Character Sets ............................................................................................................... 10-17

Chapter 11: OCR Programming

Introduction ............................................................................................................................... 11-1

OCR Parameter Defaults .......................................................................................................... 11-2

OCR Parameters ...................................................................................................................... 11-3

Enable/Disable OCR-A ....................................................................................................... 11-3

OCR-A Variant .................................................................................................................... 11-3

Enable/Disable OCR-B ....................................................................................................... 11-5

OCR-B Variant .................................................................................................................... 11-6

Enable/Disable MICR E13B ................................................................................................ 11-9

Enable/Disable US Currency Serial Number ...................................................................... 11-10

OCR Orientation ................................................................................................................. 11-10

OCR Lines .......................................................................................................................... 11-12

OCR Minimum Characters .................................................................................................. 11-13

OCR Maximum Characters ................................................................................................. 11-13

OCR Subset ........................................................................................................................ 11-14

OCR Quiet Zone ................................................................................................................. 11-14

OCR Template .................................................................................................................... 11-15

Required Digit (9) ......................................................................................................... 11-15

Required Alpha (A) ...................................................................................................... 11-15

Require and Suppress (0) ............................................................................................. 11-16

Optional Alphanumeric (1) ........................................................................................... 11-16

Optional Alpha (2) ........................................................................................................ 11-16

Alpha or Digit (3) .......................................................................................................... 11-16

Any Including Space & Reject (4) ................................................................................ 11-17

Any except Space & Reject (5) .................................................................................... 11-17

Table of Contents xi

Optional Digit (7) ......................................................................................................... 11-17

Digit or Fill (8) .............................................................................................................. 11-18

Alpha or Fill (F) ............................................................................................................ 11-18

Required Space ( ) ...................................................................................................... 11-18

Optional Small Special (.) ............................................................................................ 11-19

Other Template Operators ........................................................................................... 11-19

Repeat Previous (R) ..................................................................................................... 11-23

Multiple Templates ....................................................................................................... 11-24

Template Examples ..................................................................................................... 11-24

OCR Check Digit Modulus ................................................................................................. 11-24

OCR Check Digit Multiplier ................................................................................................ 11-25

OCR Check Digit Validation ............................................................................................... 11-26

None ............................................................................................................................. 11-26

Product Add Left to Right ............................................................................................. 11-26

Product Add Right to Left ............................................................................................. 11-27

Digit Add Left to Right .................................................................................................. 11-27

Digit Add Right to Left .................................................................................................. 11-28

Product Add Right to Left Simple Remainder .............................................................. 11-28

Digit Add Right To Left Simple Remainder .................................................................. 11-29

Health Industry - HIBCC43 ........................................................................................... 11-29

Inverse OCR ...................................................................................................................... 11-30

OCR Redundancy .............................................................................................................. 11-31

Chapter 12: Symbologies

Introduction .............................................................................................................................. 12-1

Scanning Sequence Examples ................................................................................................ 12-2

Errors While Scanning ............................................................................................................. 12-2

Symbology Parameter Defaults ............................................................................................... 12-2

Enable/Disable All Code Types ............................................................................................... 12-9

UPC/EAN ................................................................................................................................. 12-10

Enable/Disable UPC-A ....................................................................................................... 12-10

Enable/Disable UPC-E ....................................................................................................... 12-10

Enable/Disable UPC-E1 ..................................................................................................... 12-11

Enable/Disable EAN-8/JAN-8 ............................................................................................ 12-11

Enable/Disable EAN-13/JAN-13 ........................................................................................ 12-12

Enable/Disable Bookland EAN .......................................................................................... 12-12

Decode UPC/EAN/JAN Supplementals ............................................................................. 12-13

User-Programmable Supplementals .................................................................................. 12-16

UPC/EAN/JAN Supplemental Redundancy ....................................................................... 12-16

UPC/EAN/JAN Supplemental AIM ID Format .................................................................... 12-17

UPC Reduced Quiet Zone ................................................................................................. 12-18

Transmit UPC-A Check Digit ............................................................................................. 12-19

Transmit UPC-E Check Digit ............................................................................................. 12-19

Transmit UPC-E1 Check Digit ........................................................................................... 12-20

UPC-A Preamble ............................................................................................................... 12-21

UPC-E Preamble ............................................................................................................... 12-22

UPC-E1 Preamble ............................................................................................................. 12-23

Convert UPC-E to UPC-A .................................................................................................. 12-24

Convert UPC-E1 to UPC-A ................................................................................................ 12-24

EAN-8/JAN-8 Extend ......................................................................................................... 12-25

xii DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

Bookland ISBN Format ....................................................................................................... 12-26

UCC Coupon Extended Code ............................................................................................. 12-27

Coupon Report .................................................................................................................... 12-28

ISSN EAN ........................................................................................................................... 12-29

Code 128 .................................................................................................................................. 12-30

Enable/Disable Code 128 ................................................................................................... 12-30

Set Lengths for Code 128 ................................................................................................... 12-30

Enable/Disable GS1-128 (formerly UCC/EAN-128) ............................................................ 12-32

Enable/Disable ISBT 128 .................................................................................................... 12-32

ISBT Concatenation ............................................................................................................ 12-33

Check ISBT Table ............................................................................................................... 12-34

ISBT Concatenation Redundancy ....................................................................................... 12-34

Code 128 Security Level ..................................................................................................... 12-35

Code 128 Reduced Quiet Zone .......................................................................................... 12-36

Ignore Code 128 <FNC4> ................................................................................................... 12-36

Code 39 .................................................................................................................................... 12-37

Enable/Disable Code 39 ..................................................................................................... 12-37

Enable/Disable Trioptic Code 39 ........................................................................................ 12-37

Convert Code 39 to Code 32 .............................................................................................. 12-38

Code 32 Prefix .................................................................................................................... 12-38

Set Lengths for Code 39 ..................................................................................................... 12-39

Code 39 Check Digit Verification ........................................................................................ 12-40

Transmit Code 39 Check Digit ............................................................................................ 12-41

Code 39 Full ASCII Conversion .......................................................................................... 12-41

Code 39 Security Level ....................................................................................................... 12-42

Code 39 Reduced Quiet Zone ............................................................................................ 12-43

Code 93 .................................................................................................................................... 12-44

Enable/Disable Code 93 ..................................................................................................... 12-44

Set Lengths for Code 93 ..................................................................................................... 12-44

Code 11 .................................................................................................................................... 12-46

Code 11 .............................................................................................................................. 12-46

Set Lengths for Code 11 ..................................................................................................... 12-46

Code 11 Check Digit Verification ........................................................................................ 12-48

Transmit Code 11 Check Digits .......................................................................................... 12-49

Interleaved 2 of 5 (ITF) ............................................................................................................. 12-49

Enable/Disable Interleaved 2 of 5 ....................................................................................... 12-49

Set Lengths for Interleaved 2 of 5 ....................................................................................... 12-50

I 2 of 5 Check Digit Verification ........................................................................................... 12-51

Transmit I 2 of 5 Check Digit ............................................................................................... 12-52

Convert I 2 of 5 to EAN-13 .................................................................................................. 12-52

I 2 of 5 Security Level ......................................................................................................... 12-53

I 2 of 5 Reduced Quiet Zone ............................................................................................... 12-54

Discrete 2 of 5 (DTF) ................................................................................................................ 12-55

Enable/Disable Discrete 2 of 5 ............................................................................................ 12-55

Set Lengths for Discrete 2 of 5 ........................................................................................... 12-55

Codabar (NW - 7) ..................................................................................................................... 12-57

Enable/Disable Codabar ..................................................................................................... 12-57

Set Lengths for Codabar ..................................................................................................... 12-57

CLSI Editing ........................................................................................................................ 12-59

NOTIS Editing ..................................................................................................................... 12-59

Codabar Security Level ....................................................................................................... 12-60

Table of Contents xiii

Codabar Upper or Lower Case Start/Stop Characters Transmission ................................ 12-61

Codabar Mod 16 Check Digit Verification .......................................................................... 12-61

Transmit Codabar Check Digit ........................................................................................... 12-62

MSI ........................................................................................................................................... 12-62

Enable/Disable MSI ........................................................................................................... 12-62

Set Lengths for MSI ........................................................................................................... 12-63

MSI Check Digits ............................................................................................................... 12-64

Transmit MSI Check Digit(s) .............................................................................................. 12-65

MSI Check Digit Algorithm ................................................................................................. 12-65

MSI Reduced Quiet Zone .................................................................................................. 12-66

Chinese 2 of 5 .......................................................................................................................... 12-67

Enable/Disable Chinese 2 of 5 ........................................................................................... 12-67

Matrix 2 of 5 ............................................................................................................................. 12-67

Enable/Disable Matrix 2 of 5 .............................................................................................. 12-67

Set Lengths for Matrix 2 of 5 .............................................................................................. 12-68

Matrix 2 of 5 Check Digit .................................................................................................... 12-69

Transmit Matrix 2 of 5 Check Digit ..................................................................................... 12-69

Korean 3 of 5 ........................................................................................................................... 12-70

Enable/Disable Korean 3 of 5 ............................................................................................ 12-70

Inverse 1D ................................................................................................................................ 12-71

Postal Codes ............................................................................................................................ 12-72

US Postnet ......................................................................................................................... 12-72

US Planet ........................................................................................................................... 12-72

Transmit US Postal Check Digit ......................................................................................... 12-73

UK Postal ........................................................................................................................... 12-73

Transmit UK Postal Check Digit ......................................................................................... 12-74

Japan Postal ...................................................................................................................... 12-74

Australia Post ..................................................................................................................... 12-75

Australia Post Format ........................................................................................................ 12-76

Netherlands KIX Code ...................................................................................................... 12-77

USPS 4CB/One Code/Intelligent Mail ................................................................................ 12-78

UPU FICS Postal ............................................................................................................... 12-78

Mailmark ............................................................................................................................ 12-79

GS1 DataBar (formerly RSS, Reduced Space Symbology) .................................................... 12-80

GS1 DataBar ...................................................................................................................... 12-80

GS1 DataBar Limited ......................................................................................................... 12-81

GS1 DataBar Expanded .................................................................................................... 12-82

Convert GS1 DataBar to UPC/EAN ................................................................................... 12-82

GS1 DataBar Security Level .............................................................................................. 12-83

GS1 DataBar Limited Margin Check .................................................................................. 12-84

Composite ................................................................................................................................ 12-85

Composite CC-C ................................................................................................................ 12-85

Composite CC-A/B ............................................................................................................. 12-85

Composite TLC-39 ............................................................................................................. 12-86

Composite Inverse ............................................................................................................. 12-86

UPC Composite Mode ....................................................................................................... 12-87

Composite Beep Mode ...................................................................................................... 12-88

GS1-128 Emulation Mode for UCC/EAN Composite Codes .............................................. 12-88

2D Symbologies ....................................................................................................................... 12-89

Enable/Disable PDF417 ..................................................................................................... 12-89

Enable/Disable MicroPDF417 ............................................................................................ 12-89

xiv DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

Code 128 Emulation ........................................................................................................... 12-90

Data Matrix .......................................................................................................................... 12-91

Data Matrix Inverse ............................................................................................................. 12-92

GS1 Data Matrix ................................................................................................................. 12-93

Decode Mirror Images (Data Matrix Only) .......................................................................... 12-94

Maxicode ............................................................................................................................. 12-95

QR Code ............................................................................................................................. 12-95

GS1 QR .............................................................................................................................. 12-96

MicroQR .............................................................................................................................. 12-96

Linked QR Mode ................................................................................................................. 12-97

Aztec ................................................................................................................................... 12-98

Aztec Inverse ...................................................................................................................... 12-98

Han Xin ............................................................................................................................... 12-99

Han Xin Inverse .................................................................................................................. 12-99

Grid Matrix .......................................................................................................................... 12-100

Grid Matrix Inverse .............................................................................................................. 12-100

Grid Matrix Mirrored ............................................................................................................ 12-101

Redundancy Level .................................................................................................................... 12-102

Security Level ........................................................................................................................... 12-104

1D Quiet Zone Level ........................................................................................................... 12-105

Intercharacter Gap Size ...................................................................................................... 12-106

Macro PDF Features ................................................................................................................ 12-107

Macro PDF User Indications ............................................................................................... 12-107

Macro PDF Transmit / Decode Mode Symbols ................................................................... 12-108

Flush Macro Buffer .............................................................................................................. 12-109

Abort Macro PDF Entry ....................................................................................................... 12-109

Chapter 13: Driver’s License Set Up (DS457-DL)

Introduction ............................................................................................................................... 13-1

Driver’s License Parsing ........................................................................................................... 13-2

Parsing Driver’s License Data Fields (Embedded Driver's License Parsing) ........................... 13-3

Embedded Driver's License Parsing Criteria - Code Type ................................................. 13-3

Driver’s License Parse Field Bar Codes ............................................................................. 13-4

AAMVA Parse Field Bar Codes .......................................................................................... 13-7

User Preferences ...................................................................................................................... 13-17

Set Default Parameter ........................................................................................................ 13-17

Output Gender as M or F or X ............................................................................................ 13-17

Date Format ........................................................................................................................ 13-18

No Separator ................................................................................................................. 13-19

Send Keystroke (Control Characters and Keyboard Characters) ....................................... 13-20

Control Characters ........................................................................................................ 13-20

Keyboard Characters .................................................................................................... 13-24

Parsing Rule Example .............................................................................................................. 13-39

Embedded Driver's License Parsing ADF Example ............................................................ 13-43

Chapter 14: 123Scan and Software Tools

Introduction ............................................................................................................................... 14-1

123Scan .................................................................................................................................... 14-1

Communication with 123Scan ............................................................................................ 14-2

Table of Contents xv

123Scan Requirements ..................................................................................................... 14-2

123Scan Information .......................................................................................................... 14-2

Scanner SDK, Other Software Tools, and Videos ............................................................. 14-3

Advanced Data Formatting (ADF) ............................................................................................ 14-3

Multicode Data Formatting (MDF) ............................................................................................ 14-4

Programming a Scanner .................................................................................................... 14-4

Preferred Symbol ..................................................................................................................... 14-4

Appendix A: Standard Default Parameters

Default Parameters .................................................................................................................. A-1

Reserved Parameters .............................................................................................................. A-14

Appendix B: Country Codes

Introduction .............................................................................................................................. B-1

USB Country Keyboard Types (Country Codes) ..................................................................... B-2

Appendix C: Country Code Pages

Introduction .............................................................................................................................. C-1

Country Code Page Defaults ................................................................................................... C-1

Country Code Page Bar Codes ............................................................................................... C-5

Appendix D: CJK Decode Control

Introduction .............................................................................................................................. D-1

CJK Control Parameters .......................................................................................................... D-2

Unicode Output Control ..................................................................................................... D-2

CJK Output Method to Windows Host ............................................................................... D-3

Non-CJK UTF Bar Code Output ........................................................................................ D-5

Country Keyboard Type Missing Characters ............................................................... D-6

Unicode/CJK Decode Setup with Windows Host ..................................................................... D-7

Setting Up the Windows Registry Table for Unicode Universal Output ............................. D-7

Adding CJK IME on Windows ............................................................................................ D-7

Selecting the Simplified Chinese Input Method on the Host .............................................. D-8

Selecting the Traditional Chinese Input Method on the Host ............................................. D-9

Appendix E: Programming Reference

Code Identifiers ........................................................................................................................ E-1

AIM Code Identifiers .......................................................................................................... E-1

Appendix F: Sample Bar Codes

Code 39 ................................................................................................................................... F-1

UPC/EAN ................................................................................................................................. F-1

UPC-A, 100 % .................................................................................................................... F-1

EAN-13, 100 % .................................................................................................................. F-1

Code 128 ................................................................................................................................. F-2

Interleaved 2 of 5 ..................................................................................................................... F-2

xvi DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

GS1 DataBar Omnidirectional .................................................................................................. F-2

PDF417 ..................................................................................................................................... F-2

Data Matrix ............................................................................................................................... F-3

Maxicode .................................................................................................................................. F-3

Appendix G: Numeric Bar Codes

Numeric Bar Codes .................................................................................................................. G-1

Cancel ....................................................................................................................................... G-3

Appendix H: ASCII Character Sets

Index

ABOUT THIS GUIDE

Introduction

The DS457-XX20004ZZWW Fixed Mount Imager Integration Guide provides general instructions for mounting, setting up, and programming the DS457 fixed mount imager.

Configurations

The DS457-XX20004ZZWW offers the following configurations:

•

DS457-SR - Standard range imager

•

DS457-HD - High density imager

•

DS457-DP - High density imager with Direct Part Marking (DPM) software

•

DS457-DL - Standard range imager, driver’s license parsing

Chapter Descriptions

Topics covered in this guide are as follows:

•

Chapter 1, Getting Started provides an overview of the DS457 imager, including applications and a theory of

operation.

•

Chapter 2, Installation provides mounting and connection information for the DS457, and lists accessories.

•

Chapter 3, Imaging provides information on the aiming and illumination system, and includes imaging tips

and a list of supported symbologies.

•

Chapter 4, Specifications provides technical specifications including electrical and mechanical information,

and provides decode ranges.

•

Chapter 5, Maintenance & Troubleshooting provides maintenance and troubleshooting tips.

•

Chapter 6, User Preferences provides programming bar codes for selecting user preference features.

•

Chapter 7, Imager Preferences provides programming bar codes for selecting imager preference features.

xviii DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

•

Chapter 8, SSI Interface describes how to set up the decoder with a Simple Serial Interface (SSI) host.

Use SSI to program the decoder via bar code menu or SSI hosts commands.

•

Chapter 9, Serial Interface describes how to set up the decoder with a serial host. Use the serial interface

to connect the decoder to point-of-sale devices, host computers, or other devices with an available serial port (e.g., com port).

•

Chapter 10, USB Interface describes how to set how to set up the decoder with a USB host. The decoder

connects directly to a USB host, or a powered USB hub, and is powered by it.

•

Chapter 11, OCR Programming describes how to set up the digital scanner for OCR programming.

•

Chapter 12, Symbologies describes all symbology features and provides the programming bar codes

necessary for selecting these features for the decoder.

•

Chapter 13, Driver’s License Set Up (DS457-DL) describes how to program the DS457-DL imager to

read and use the data contained in the 2D bar codes on US driver's licenses and AAMVA compliant ID cards.

•

Chapter 14, 123Scan and Software Tools describes the Zebra software tools available for customizing

scanner operation.

•

Appendix A, Standard Default Parameters provides a table of all host and miscellaneous defaults.

•

Appendix B, Country Codes provides bar codes for programming the country keyboard type for the USB

keyboard (HID) device and the keyboard wedge host.

•

Appendix C, Country Code Pages provides bar codes for selecting code pages for the country keyboard

type.

•

Appendix D, CJK Decode Control describes control parameters for Unicode/CJK (Chinese, Japanese,

Korean) bar code decode through USB HID Keyboard mode.

•

Appendix E, Programming Reference provides a table of AIM code identifiers, ASCII character

conversions, and keyboard maps.

•

Appendix F, Sample Bar Codes includes sample bar codes of various code types.

•

Appendix G, Numeric Bar Codes includes the numeric bar codes to scan for parameters requiring

specific numeric values.

•

Appendix H, ASCII Character Sets provides ASCII character value tables.

Notational Conventions

The following conventions are used in this document:

•

“Imager” refers to the DS457 imager

•

“Engine” or “imaging engine” refers to the SE4500 imaging engine.

•

Italics highlight chapters and sections in this and related documents

•

Bullets (•) indicate:

• action items

• lists of alternatives

• lists of required steps that are not necessarily sequential.

•

Sequential lists (e.g., those that describe step-by-step procedures) appear as numbered lists.

About This Guide xix

•

Throughout the programming bar code menus, asterisks (*) are used to denote default parameter settings.

* Indicates default

NOTE

This symbol indicates something of special interest or importance to the reader. Failure to read the note will not result in physical harm to the reader, equipment or data.

CAUTION

WARNING

This symbol indicates that if this information is ignored, the possibility of data or material damage may occur.

This symbol indicates that if this information is ignored the possibility that serious personal injury may occur.

Service Information

If you have a problem using the equipment, contact your facility's technical or systems support. If there is a problem with the equipment, they will contact the Zebra Global Customer Support Center at:

http://www.zebra.com/support.

When contacting Zebra support, please have the following information available:

•

Serial number of the unit

xx DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

•

Model number or product name

•

Software type and version number

Zebra responds to calls by e-mail, telephone or fax within the time limits set forth in service agreements.

If your problem cannot be solved by Zebra support, you may need to return your equipment for servicing and will be given specific directions. Zebra is not responsible for any damages incurred during shipment if the approved shipping container is not used. Shipping the units improperly can possibly void the warranty.

If you purchased your business product from a Zebra business partner, please contact that business partner for support.

CHAPTER 1GETTING STARTED

Overview

CAUTION

The DS457-XX20004ZZWW fixed-mount imager is specifically designed for standalone applications and OEM applications. The imager is extremely compact, provides easy and flexible integration into a host device, and offers high-performance imaging on 1D and 2D bar codes. The DS457 is ideal for a wide variety of uses: zero-footprint point-of-sale, kiosks, embedded diagnostic equipment, conveyor belts, and many more.

Imager Window

Figure 1-1

This integration guide includes programming parameters and describes the theory of operation, installation, specifications, and configuration.

Use of controls, adjustments or procedures other than those specified here can result in hazardous laser light exposure.

Indicator LED

Trigger Button

I/O Connector

DS457 Fixed Mount Imager

1 - 2 DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

DS457 Features

•

Quick and easy integration for OEM devices

•

Excellent imaging performance on all 1D and 2D bar codes

•

RS-232 (serial) or USB interface

•

Excellent motion tolerance

•

LEDs indicating power status and successful decodes

•

Trigger button for manual triggering

•

Small footprint optimal for "Zero Footprint" POS scanning applications

•

Direct Part Marking (DPM) support (DPM version only). Scan 2D symbols etched directly onto an item’s surface (via laser etching and dot peening) for permanent identification

•

Driver's license (DL) parsing (DL version only)

•

Easy programming and configuration

•

Integrated threaded mounting screw holes

•

Flexible mounting options

•

IP54 sealing

Theory of Operation

During image capture:

1. The image sensor array in the embedded SE4500 imaging engine captures an image of the bar code

through the engine’s optical lens. If necessary, the engine automatically adjusts illumination, exposure, and other parameters to obtain the best quality image.

2. The imaging engine sends the image to the DS457 CPU.

3. The DS457 CPU processes the image to identify the target bar code(s), decodes them, and transmits the

decoded data to the host.

Set various parameters provided in this guide to adjust the performance of the DS457 to match the application or desired usage profile.

Block Diagram

LED Illumination

Driver

SE4500 Engine

Illumination LEDs

Laser Aimer Laser Aimer Driver Microprocessor

WVGA Sensor

Internal Beeper Internal Trigger

Interface CircuitryGreen/Red LEDs

Atmel AT91SAM9G20

MIcroprocessor, RAM, and Flash

Power Regulation

Decoder/Interface

DB-9 Connector

User Interface

Drivers

The DS457 imager block diagram illustrates the functional relationship of the DS457 components. This section also provides a description of each component in the block diagrams.

Getting Started 1 - 3

Figure 1-2

DS457 Block Diagram

1 - 4 DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

DS457 Block Diagram Descriptions

SE4500 Imaging Engine - The SE4500 imaging engine captures 8-bit gray scale WVGA images at up to 60 fps, which are sent uncompressed to a companion board for processing. The engine uses a red laser for intuitive aiming and features LED illumination. The engine is available in two focusing configurations, providing a choice between high resolution and longer depth of field.

DS457 Decoder/Interface Board - The decoder/interface board is a companion decoder module for the SE4500 imaging engine, which controls the engine, receives images, decodes 1D and 2D symbologies, and performs various image processing tasks. The board controls a beeper and red and green LEDs for acoustic and visual feedback, respectively. It also provides imaging for an external trigger and external beeper via the DB9 connector. The board supports asynchronous serial (the standard Symbol Simple Serial Interface/SSI command set) and SNAPI (Symbol Native API) interfaces, as well as a variety of other USB and RS-232 host interfaces.

DB9 - The DB9 connector provides an outlet for the various interface signals used between the DS457 and the host. It also provides power to the unit.

DS457 Decoder/Interface Board

Atmel AT91SAM9G20 Processor

The digital system is built on an Atmel AT91SAM9G20, a RISC processor based on ARM v5TEJ architecture. The major features of the core are:

•

CPU clock speed up to 400 MHz with external LP SDRAM bus speed of 133 MHz

•

32 KB instruction/32 KB data cache, 256 KB instruction cache, 32 KB internal SRAM

Power Management

The DS457 decoder/interface board has various power management options depending on the host interface.

•

USB (SNAPI, USB HID Keyboard, etc.) - The DS457 automatically manages its power usage, including

USB suspend mode. Additionally, when drawing power from the USB bus, the DS457 does not exceed the USB limit of 500 mA.

•

SSI or RS-232 - When using SSI or any RS-232 host interface, the DS457 uses one of the following power

modes. See Power Mode (RS-232 Hosts Only) on page 6-15.

• Continuous Power: The DS457 is fully awake and running, even when not in a decode session.

• Low Power (default): The DS457 draws less current at idle than when in Continuous Power mode.

CHAPTER 2INSTALLATION

Overview

This chapter provides information on unpacking, mounting, and installing the imager.

Unpacking

Remove the DS457 from its packing and inspect for damage. If the imager is damaged, call Zebra Global Customer Support on page xix.

KEEP THE PACKING. It is the approved shipping container and should be used if the equipment needs to be returned for servicing.

Mounting

There are two M3 x .5 tapped holes on the bottom of the DS457 housing for mounting. The following figures provide the mounting dimensions.

NOTE

Do not use screws that penetrate more than 3.5 mm into the bottom mousing of the DS457 since this is the maximum depth of the useful thread.

2 - 2 DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

DS457 Mounting Dimensions

Note: Dimensions are in mm.

Figure 2-1

DS457 Mounting Dimensions

Installation 2 - 3

Mounting the Imager on the Gooseneck Stand

To mount the imager on the optional gooseneck stand:

1. Mount the DS457 to the mount plate. Align the imager so its window faces the short edge of the plate, and

its two threaded inserts align with the stand’s two mounting holes that are closest to the edge of the plastic.

Note that the imager requires only two screws for mounting.

2. Secure the imager to the stand using the two screws provided with the stand.

Assembling the Stand

1. Unscrew the wingnut

Imager mount

Mounting holes

Flat areas

from the bottom of the one-piece mount.

2. Fit the bottom of the neck piece into the opening on the top of the stand base.

3. Tighten the wingnut underneath the base to secure the cup and neck piece (see the note below).

4. Bend the neck to the desired position for scanning.

Stand base

Wingnut

Figure 2-2

Assembling the Gooseneck Stand

NOTE

Before tightening the wingnut under the base, ensure that the flat areas on the flexible neck fit securely in the grooves in the base.

Mounting the Stand (optional)

You can attach the base of the stand to a flat surface using two screws or double-sided tape (not provided).

Screw Mount

1. Position the assembled base on a flat surface.

2. Screw one #10 wood screw into each screw-mount hole until the base of the stand is secure.

2 - 4 DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

Tape Mount

1. Peel the paper liner off one side of each piece of tape and place the sticky surface over each of the three

rectangular tape areas.

2. Peel the paper liner off the exposed sides of each piece of tape and press the stand on a flat surface until

it is secure.

Two screw-mount holes

Double-sided tape areas (3 places) (dimensions = 1” x 2”)

Figure 2-3

Mounting the Stand

Mounting the Imager on the POS Stand

To mount the imager on the optional POS stand:

1. Mount the imager to the bracket assembly using the two mounting screws provided.

Installation 2 - 5

Figure 2-4

2. Secure the microphone-style clip to the mounting surface using the two screws provided.

Figure 2-5

Mounting Imager on Bracket Assembly

Securing Microphone Clip

2 - 6 DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

3. Slide the bracket assembly with the imager attached onto the microphone-style clip.

Figure 2-6

Assembling the POS Stand

Installation 2 - 7

Mounting the Imager on the MS320X Conversion Mounting Bracket

To mount the imager on an existing MS320X mounting bracket:

1. Remove the MS320X from its original mounting.

2. Mount the DS457 imager to the conversion mounting bracket using the two mounting screws provided.

3. Place the conversion bracket on top of the existing MS320X bracket, aligning the standoffs with the

existing mounting screws.

Figure 2-7

Replacing a Mounted MS320X with the DS457

2 - 8 DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

Connecting the DS457

Installation 2 - 9

USB Host Connection

1. Plug the 9-pin D-connector with the end marked SCANNER into the DS457.

2. If using an external switch and applicable host cable, plug the trigger cable into the female stereo

connector on the flying lead of the 9-pin D-connector. See Figure 2-10 on page 2-12 for connector

pins.

3. Plug the host connector into the appropriate port on the host.

4. Check all connections to ensure they are secure.

5. Program the DS457 using the programming bar codes in this guide.

Host Connector

9-pin D-connector

Figure 2-8

Trigger or Photo Sensor (Optional)

Trigger Jack (Optional) See Figure 2-10

USB Connection

2 - 10 DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

Serial Host Connection

1. Plug the 9-pin D-connector with the end marked SCANNER into the DS457. See Serial Interface Cable

Connection on page 2-11 to determine which cable to use.

2. If using an external switch and applicable host cable, plug the trigger cable into the female stereo

connector on the flying lead of the 9-pin D-connector. See Figure 2-10 on page 2-12 for connector pins.

3. Plug the host connector into the appropriate port on the host.

4. Plug the power supply into an AC receptacle, and the output cable from the power supply into the

connector near the host end of the interface cable.

5. Check all connections to ensure they are secure.

6. Program the DS457 using the programming bar codes in this guide.

Host Connector

Power Supply

9-pin D-connector

Figure 2-9

Trigger or Photo Sensor (Optional)

Trigger Jack (Optional) See Figure 2-10

Serial Connection

Installation 2 - 11

Serial Interface Cable Connection

When connecting via RS-232, identify the type of host system to determine the cable needed. If you are unsure what host system you are using, contact the local Zebra representative.

TTL Level Compatible RS-232 Host Systems

If using a PC, laptop, or POS terminal, the host system most likely has an RS-232 port which is compatible with TTL levels. In this case, use the standard 5V RS-232 cable.

Host Systems Which Require True RS-232 Levels

Some host devices are not compatible with TTL level signals and require true RS-232 levels, such as those in electrically noisy environments and locations with long cable runs. In such installations the DS457 may require a level-shifting cable, such as p/n 25-62186-03R, to interface to this host system.

Failure to use the appropriate cable can impact the imager’s ability to reliably communicate with the host under some conditions.

2 - 12 DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

Male jack shown for reference

Note: Due to many variations of jack and socket styles, identify terminals as shown before soldering leads.

Insertion Direction

1 - Ground (Sleeve) 2 - Battery (Middle Contact) 3 - Trigger (Tip)

Trigger Jack Connector Pins

1 - Ground (Sleeve) 2 - Vcc (Middle Contact) 3 - Trigger (Tip)

Figure 2-10

Trigger Jack Connector Pins

Location and Positioning

The location and positioning guidelines do not consider unique application characteristics. Zebra recommends that an opto-mechanical engineer perform an opto-mechanical analysis prior to integration.

NOTE

Integrate the imager in an environment no more extreme than the product’s specification, where the imager will not exceed its temperature range. For instance, do not mount the imager onto or next to a large heat source. When placing the imager with another device, ensure there is proper convection or venting for heat. Follow these suggestions to ensure product longevity, warranty, and overall satisfaction with the imager.

Embedded Applications Requiring a Window

Use the following guidelines for applications that require a window in front of the DS457.

NOTE

Zebra does not recommend placing an exit window in front of the DS457; however, the following information is provided for applications that require such a window.

Window Material

NOTE

Consider the following window placement and material recommendations if mounting the DS457 within a product with its own window.

Many window materials that look perfectly clear can contain stresses and distortions that can reduce imager performance. For this reason, Zebra highly recommends optical glass or cell-cast acrylic. Following is a description of acrylic and CR-39, another popular window material. Table 2-1 outlines the suggested window properties.

Installation 2 - 13

CAUTION

NOTE

Consult an opto-mechanical engineer to recommend an appropriate window material and to determine if coatings are appropriate for the specific application.

Do not use polycarbonate material.

Acrylic (PMMA)

When fabricated by cell-casting, acrylic has very good optical quality and low initial cost. However, protect the surface from the environment as acrylic is susceptible to attack by chemicals, mechanical stresses, and UV light. Acrylic has reasonably good impact resistance and can be ultrasonically welded.

CR-39 (ADC)

CR-39 is a thermal-setting plastic produced by the cell-casting process, and is commonly used in plastic eye glasses lenses. CR-39 has excellent chemical and environmental resistance, including good surface hardness. Typically it does not require hard-coating, but can be hard coated for severe environments. CR-39 has reasonably good impact resistance and cannot be ultrasonically welded.

Chemically Tempered Float Glass

Glass is a hard material which provides excellent scratch and abrasion resistance. However, unannealed glass is brittle. Increasing flexibility strength with minimal optical distortion requires chemical tempering. Glass cannot be ultrasonically welded and is difficult to cut into odd shapes.

2 - 14 DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

Table 2-1

Material Clear cell-cast acrylic.

Spectral Transmission 85% minimum at 400 - 700 nm.

Thickness 0.059 ± 0.005

Wavefront Distortion (transmission) 0.2 wavelengths peak-to-valley maximum over any 0.08 in.

Clear Aperture To extend to within 0.04 in. of the edges all around.

Surface Quality 60-20 scratch/dig

Suggested Window Properties

Property Description

diameter within the clear aperture.

Installation 2 - 15

Window Coatings

Table 2-3 lists some exit window manufacturers and anti-reflection coaters.

Anti-Reflection Coatings

Anti-reflection coatings can be used to achieve maximum working range and to improve the range of acceptable window positions. However, they are expensive. AR coatings also have very poor abrasion and scratch resistance, making only single-side AR coating practical (the AR coated side of the window faces the interior of the imager).

Polysiloxane Coating

Apply polysiloxane type coatings to plastic surfaces to improve the surface resistance to both scratch and abrasion. Typically, you apply these by dipping, then air-drying in an oven with filtered hot air.

Table 2-2

Chemically Tempered Float Glass 1.20% 1.50% Best

PMMA with Polysiloxane Hardcoat 3% 10%

ADC 5% 30%

PMMA 30% Worst

* All measurements use a 100 gram load and CS-10F abraser.

Table 2-3

Evaporated Coatings, Inc. 2365 Maryland Road Willow Grove, PA 19090 (215) 659-3080

Fosta-Tek Optics, Inc. 320 Hamilton Street Leominster, MA 01453 (978) 534-6511

Taber Test Results on Common Exit Window Materials

Sample

Window Manufacturers and Coaters

Company Discipline Specifics

Anti-reflection coater Acrylic window supplier

Cell-caster, hard coater, laser cutter

Haze 100

cycles

Haze 500

cycles

Anti-reflection coater

CR39 exit window manufacturer

Abrasion

Resistance

2 - 16 DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

Table 2-3

Optical Polymers Int. (OPI) 110 West Main Street Milford, CT 06460 (203) 882-9093

Polycast 70 Carlisle Place Stamford, CT 06902 (800) 243-9002

TSP 2009 Glen Parkway Batavia, OH 45103 (800) 277-9778

Window Manufacturers and Coaters (Continued)

Company Discipline Specifics

CR-39 cell-caster, coater, laser cutter

Acrylic cell-caster, hard coater, laser cutter

Acrylic cell-caster, coater, laser cutter

CR39 exit window manufacturer

Acrylic exit window manufacturer

Embedded Window Angle and Position

If you are placing a window between the DS457 and the target, observe the following guidelines:

•

Window Clear Opening - Make the clear opening of the window large enough so that the entire imager

clear aperture passes through the window. Cutting off any part of the clear aperture can degrade decode range performance. Ensure that window placement relative to the DS457 accounts for tolerances on all parts involved in that assembly.

•

Window Angle - Minimum window tilt is indicated in Table 2-4 on page 2-19. Further tilting the window is

acceptable and decreases the possibility of a secondary reflection from that window degrading the imager's performance.

•

Minimum Window Distance - 5 mm.

•

Optical Working Range - Adding a window can reduce the working range of the imager since there is a

signal loss when passing through window material. To minimize this reduction, use a special coating described in Window Coatings on page 2-15. To understand the difference, test the imager in the desired orientation and see if the difference affects imager performance.

Installation 2 - 17

2 - 18 DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

Notes:

1. Imaging axis pointing tolerance vs. datums ABC:

± 4º horizontal; ± 3º vertical

2. Clipping the imager clear aperture is not permitted.

3. Dimensions are in mm.

4. User mounting tolerances are not included.

Figure 2-11

DS457 Optical Path and Exit Window

Recommended Exit Window Information

Note: Minimum external window distance b = 5 mm (see Table 2-4).

Installation 2 - 19

Figure 2-12

Table 2-4

Window Distances

Recommended Exit Window Information - Tilted Window

External Window Specification Minimum Window Angle

Non-coated, minimum window positive tilt (+c)

Non-coated, minimum window negative tilt (-c)

AR coated, one side, minimum window positive tilt (+c)

AR coated, one side, minimum window negative tilt (-c)

AR coated, two sides, minimum window positive tilt (+c)

AR coated, two sides, minimum window negative tilt (-c)

2 - 20 DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

Exit Window Notes

•

Integration tolerances are not included.

•

Ensure the window size is large enough to cover the engine clear aperture specified in Figure 2-11 plus mounting tolerances of the window relative to the engine.

Accessories

Zebra offers the following accessories for the imager. Refer to Solution Builder (ordering guide).

Table 2-5

Power Supplies (RS-232)*

5 VDC 850 mA; US, Canada, Mexico, Japan, Taiwan PWRS-WUA5V4W0US

5 VDC 850 mA; EU, UK, EMEA, Russia, South Africa PWRS-WUA5V4W0EU

5 VDC 850 mA; China PWRS-WUA5V4W0CN

5 VDC 850 mA; Australia, Hong Kong, New Zealand PWRS-WUA5V4W0AU

RS-232

9-Pin female (DB9) with straight connector, 6 ft, with trigger jack, no beeper 25-13227-03R

9-Pin female (DB9) with straight connector, 6 ft, with trigger jack and beeper 25-13228-03R

9-Pin female (DB9) with straight connector, 6 ft, no trigger jack or beeper CBL-58918-02

9-Pin female (DB9) coiled, 9 ft, no trigger jack or beeper CBL-58918-03

TTL RS-232 to true RS-232 conversion cable, low profile connector 25-62186-03R

USB

9-Pin female (DB9) with straight connector, 6 ft, with trigger jack and beeper 25-58925-02R

DS457 Imager Accessories

Accessory Part Number

9-Pin female (DB9) with straight connector, 6 ft, no trigger jack or beeper CBL-58926-04

9-Pin female (DB9), 18 in, no trigger jack or beeper (for kiosks) CBL-58926-05

9-Pin female (DB9), coiled, 9 ft, no trigger jack or beeper CBL-58926-06

Optional Accessories

Push button trigger cable 25-04950-01R

Gooseneck stand (twilight black) 20-60136-02R

Adjustable mounting bracket, requires adapter plate (see next line item) KT-65578-01R

Adapter plate for adjustable mounting bracket KT-152342-01

POS wall/counter mount

MS320x to DS457 conversion mounting bracket

*Standalone power supply is not used for USB hosts.

KT-145344-01

KT-152342-01

Installation 2 - 21

Simple Serial Interface Software Developer's Kit (SSI SDK)

The SSI Software Developer's Kit, available on Zebra’s website, provides the software tools used to integrate and communicate with the DS457 imagers via RS-232, including:

•

Sample Windows® program with source code

•

DLL with source code for building user applications

•

ActiveX component (including help file) for easy integration into VisualBasic programs

•

Simple Serial Interface documentation.

With over 70 programmable parameters, you can configure DS457 imagers using bar code menus, or through the serial interface using Zebra’s Simple Serial Interface protocol.

For Windows imager’s features and obtain maximum performance.

To download the SDK, go to: http://www.zebra.com/support.

, DOS, and embedded system environments, this enables you to take full advantage of the

Zebra SNAPI Software Developer's Kit

The Symbol Native Application Programming Interface Software Development Kit (SNAPI SDK) facilitates communicate with SNAPI-based Zebra scanners over USB, providing the following features:

•

Bar code capture and decode

•

Image and video capture

•

Electronic scanner configuration and software update

•

Reference sample application in Microsoft Visual C#® .NET.

To download the SDK, go to: http://www.zebra.com/support.

2 - 22 DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

CHAPTER 3IMAGING

Overview

This chapter provides information on aiming, illumination, data capture, beeper and decode LED feedback, supported symbologies, and operating modes.

Imaging System

Aiming Pattern

A 655 nm laser and a pattern forming element generate a laser aiming pattern which represents the imager's field of view throughout its entire depth of field. The pattern's center dot indicates the center of the field of view.

Figure 3-1

The bright center spot provides visibility for aiming in sunlight and other bright light applications. The aiming pattern indicates the field of view for capturing images. The ends of the horizontal and vertical lines represent the midpoints of the sides of an imaginary box outlining the capture field.

Aiming Pattern

Aiming Error

The aiming pattern is rotated by 2o relative to the imaging axis in the horizontal plane to minimize parallax between the aiming axis and the imaging axis at 190 mm (7.5 in.) from the imager.

3 - 2 DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

Aiming Control

The DS457 can capture images with both the aiming subsystem turned on during exposure (the image of the aiming pattern is visible in the digital image) or off. If the aiming system is turned off during exposure, brightness of the aiming pattern decreases as exposure increases.

Illumination System

The illumination system consists of two high-output, red LEDs (625 nm) and a sophisticated drive system that allows image capture and decoding throughout a full range of lighting conditions (total darkness to full sunlight).

Illumination Control

The DS457 can capture images with the illumination subsystem turned on or off, accommodating images that are close to the wavelength of the illumination. For example, since the imager uses red LED illumination, it may be desirable to shut off the illumination when capturing an image printed in red ink.

It is recommended to turn off LED illumination and provide minimum 30 fcd ambient light on the document surface when taking images of documents. Even a small amount of dust or fingerprints on the imager window can scatter the LED illumination and create glare in the image. The glare reduces quality of document images but does not affect bar code reading.

Frame Rate Control

The DS457 outputs images at 60 frames per second by default. When capturing images, use lower frame rates to increase image brightness. The aiming pattern and illumination appear to blink when the frame rate is 30 fps or lower.

Capturing Data

012345

When scanning, the imager projects a red laser aiming pattern which allows positioning the bar code within its field of view. See Decode Zones on page 4-6 for the proper distance to achieve between the imager and a bar code. The imager turns on its red LEDs to illuminate the target bar code.

In Presentation Mode (default), when the DS457 detects an object in its field of view, it automatically triggers and displays the aiming pattern. In triggered mode, press the trigger button on top of the imager to display the aiming pattern.

To scan a bar code, center the symbol in any orientation within the aiming pattern. Be sure the entire symbol is within the rectangular area formed by the cross pattern.

1D bar code symbol

2D bar code symbol

Imaging 3 - 3

2D dot peen symbol

Figure 3-2

Scanning Orientation with Imager Aiming Pattern

The imager can also read a bar code presented within the aiming pattern but not centered. The top examples in Figure 3-3 show acceptable aiming options, while the bottom examples can not be decoded.

Figure 3-3

Acceptable and Incorrect Aiming

Upon successful decode, the DS457 beeps and its feedback LED turns green.

3 - 4 DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

Beeper and Decode LED Indications

Table 3-1 provides beeper and LED indications related to certain events. The LED illuminates red to indicate

that the imager has power. SSI events are also listed.

Table 3-1

Trigger pull No sound Red TRIGGER_PULLED

No decode NODECODE_MSG

Wakeup WAKEUP

Video is off VIDEO_OFF

Video is on VIDEO_ON

Decode Middle Tone Flash of green DECODE

Snapshot started Low Tone Blinking green SNAPSHOT_START

Snapshot is complete Low Tone Red SNAPSHOT_COMPLETE

Bootup Low Tone, Middle

Transmission error Four Low Tones Red TRANSMIT_ERROR

Entry error Low Tone, High Tone Flash of green ENTRY_ERROR

User Interface Indications

Description

Beeper

Tone, High Tone

Indication

Red BOOTUP

Power/Decode

LED

SSI Event

Defaults set High Tone, Low Tone,

High Tone, Low Tone

Parameter entered PARAM_ENTERED

Number entry expected High Tone, Low Tone Flash of green NUMBER_EXPECTED

Flash of green DEFAULTS_SET

Supported Symbologies

The following bar code types are supported and can be individually enabled or disabled:

1D Symbologies 2D Symbologies

UPC/EAN PDF417 Bookland EAN MicroPDF417 UCC Coupon Code Data Matrix, Data Matrix Inverse ISSN EAN GS1 Data Matrix Code 128 Maxicode GS1-128 QR Code ISBT 128 GS1 QR Code 39 MicroQR Trioptic Code 39 Aztec, Aztec Inverse Code 32 Han Xin, Han Xin Inverse Code 93 Grid Matrix, Grid Matrix Inverse, Grid Matrix Mirrored Code 11 Interleaved 2 of 5 Postal Codes Discrete 2 of 5 US Postnet Codabar US Planet MSI UK Postal Chinese 2 of 5 Japan Postal Matrix 2 of 5 Australia Post Korean 3 of 5 Netherlands KIX Code Inverse 1D USPS 4CB/One Code/Intelligent Mail GS1 DataBar UPU FICS Postal Composite Codes

Imaging 3 - 5

Mailmark

Operating Modes

The DS457 supports the following operating modes. See Operational Modes on page 7-4 for information on changing between modes.

•

Decode (default mode) - for decoding a bar code

•

Snapshot - for capturing an image

•

Snapshot with Viewfinder Mode - provides a video of the subject until a snapshot of the image is captured.

•

Video - provides a video of the subject

3 - 6 DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

CHAPTER 4SPECIFICATIONS

Electrical Interface

Figure 4-1

Table 4-1 lists the pin functions of the DS457 interface.

Table 4-1

Pin No. Pin Name Pin No. Pin Name

1 Trigger 1 Trigger

2 NC 2 TXD Output TTL Only

3 USB + 3 RXD Input TTL Only

4 Connect to Pin 8 4 NC

5 Ground 5 Ground

6 +5V Power 6 +5V Power

7 USB - 7 CTS Input TTL Only

8 Connect to Pin 4 8 RTS Output TTL Only

9 Beeper/Download 9 Beeper/Download

NC = No Connect (do not connect this pin)

DS457 Connector

DS457 USB and Serial Electrical Interface

USB Interface Serial Interface

4 - 2 DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

Dimension Drawings

29.2 mm

58.4 mm

Figure 4-2

62.0 mm

Back View

DS457 Dimension Drawings

DS457 Imager Technical Specifications

Specifications 4 - 3

Table 4-2

Performance Characteristics

Sensor Resolution 752 x 480 pixels

Field of View DS457-SR/DL: 39.6º horizontal, 25.7º vertical

Pitch/Skew/Roll Tolerance ± 60º / ± 60º / 360º (see Figure 4-3 on page 4-5)

Focal Distance from Front of Imager Housing

Aiming Element (VLD) 655 nm ± 10 nm

Illumination Element 625 nm ± 5 nm (LED)

Minimum Print Contrast 25% absolute dark/light reflectance

User Environment

Power Requirements

Supply Voltage Low Power / Suspend Current

Draw Idle Current Operating Current

(scan/decode session) Peak Current

DS457 Technical Specifications at 23° C

Item Description

DS457-HD/DP: 38.4º horizontal, 24.9º vertical

DS457-SR/DL: 4.7 in. DS457-HD/DP: 2.3 in.

5.00 V ± 0.5 V

2.5 mA (typical) 160 mA (typical)

280 mA (average) 450 mA

Ambient Light Immunity Total darkness to 9,000 ft. candles (96,900 lux)

Humidity

Operating Storage

Drop Rating Unit functions normally after multiple 30 in (76 cm) drops to tile over

Temperature

Operating Storage

Note: Environmental and/or tolerance parameters are not cumulative. Perform a thermal analysis if the application is subject to an extreme temperature environment.

95% RH, non-condensing at 50º C 85% RH, non-condensing at 70º C

concrete

-4º to 122º F (-20º to 50º C)*

-40º to 158º F (-40º to 70º C) * Above 45ºC the laser aimer is disabled. In high temperature

environments the DS457 safeguards the laser from overheating by monitoring the internal system temperature. For this reason, if Time Delay to Presentation Idle Mode is set to a high value and the aiming pattern remains on for an extended period of time while in presentation mode, the imager may temporarily shut off the aiming pattern.

4 - 4 DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

Table 4-2

Dimensions 1.15 in. (29.2 mm) H x 2.30 in. (58.4 mm) W x 2.44 in. (62.0 mm) D

Weight 3.9 oz. (111.0 grams)

Interface 9-pin male D-sub supports USB (full speed) and TTL level RS-232

Note: Environmental and/or tolerance parameters are not cumulative. Perform a thermal analysis if the application is subject to an extreme temperature environment.

DS457 Technical Specifications at 23° C (Continued)

Item Description

with RTS and CTS

Skew, Pitch and Roll

Measured on a 20 mil Code 39 symbol at a distance of 10 inches. Tolerance is reduced at extreme ends of the working range.

Specifications 4 - 5

Skew Pitch

+ 50° from normal

60° from normal

Roll

360°

Note: Tolerances are reduced at extreme ends of the working range.

Figure 4-3

Skew, Pitch and Roll

4 - 6 DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

Decode Zones

DS457-SR/DL

Figure 4-4 shows the decode zone for the DS457-SR/DL. Typical values appear. Table 4-3 lists the typical and

guaranteed distances for selected bar code densities. The minimum element width (or “symbol density”) is the width in mils of the narrowest element (bar or space) in the symbol.

Note: Typical performance at 73˚F (23˚C) on high quality symbols.

DS457-SR/DL

7.5 mil Data Matrix

2.0

5 mil Code 39

1.3

10 mil Data Matrix

1.5

1.6

1.5

15 mil Data Matrix

6.0

8.1

8.4

13 mil (100% UPC)

10.9

15.3

in.

50.8

25.4

50.8

In.

Figure 4-4

1.8

0 0

10.2 20.3

20 mil Code 39

12 16

30.5

40.6

16.5

50.8

Depth of Field

DS457-SR/DL Decode Zone - 1D and Data Matrix Symbols

Specifications 4 - 7

Note: Typical performance at 73˚F (23˚C) on high quality symbols.

DS457-SR/DL

7.5 mil QR Code

2.1

5 mil PDF417

2.4

10 mil QR Code

1.5

6.67 mil PDF417

1.8

1.2

5.1

6.2

10 mil PDF417

7.0

7.1

10.2

in.

50.8 W

25.4

50.8

In.

Figure 4-5

1.5

0 0

15 mil PDF417

10.2 20.3

13.0

12 16

30.5

40.6

Depth of Field

DS457-SR/DL Decode Zone - QR Code and PDF417 Symbols

4 - 8 DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

Table 4-3

Symbol Density/

Bar Code Type

5.0 mil Code 39

20 mil Code 39

13 mil 100% UPC

7.5 mil Data Matrix

10 mil Data Matrix

15 mil Data Matrix

7.5 mil QR Code

DS457-SR/DL Decode Distances (Presentation Mode)

Typical Working Ranges

Near Far Near Far

1.3 in

3.30 cm

1.8 in

4.57 cm

1.5 in

3.81 cm

2.0 in

5.08 cm

1.5 in

3.81 cm

1.6 in

4.06 cm

2.1 in

5.33 cm

8.1 in

20.57 cm

16.5 in

41.91 cm

15.3 in

38.86 cm

6.0 in

15.24 cm

8.4 in

21.34 cm

10.9 in

27.69 cm

5.1 in

12.95 cm

Guaranteed Working

Ranges

1.6 in

4.06 cm

Note 1 11.6 in

2.1 in

5.33 cm

N/A N/A

6.3 in

16.00 cm

29.46 cm

9.5 in

24.13 cm

10 mil QR Code

5.0 mil PDF417

6.67 mil PDF417

10 mil PDF417

15 mil PDF417

Notes:

1. Near distances are field-of-view (FOV) limited.

2. Contrast is measured as Mean Reflective Difference (MRD) at 670 nm.

3. Working range specifications at temperature = 23°C, pitch=18°, roll=0°, skew=0°, photographic quality, humidity 45-70% RH.

1.5 in

3.81 cm

2.4 in

6.10 cm

1.8 in

4.57 cm

1.2 in

3.05 cm

1.5 in

3.81 cm

7.0 in

17.78 cm

6.2 in

15.75 cm

7.1 in

18.03 cm

10.2 in

25.91 cm

13.0 in

33.02 cm

N/A N/A

3.1 in

7.87 cm

2.1 in

5.33 cm

Note 1 7.6 in

Note 1 10.1 in

3.5 in

8.89 cm

5.8 in

14.73 cm

19.30 cm

25.65 cm

Specifications 4 - 9

DS457-HD/DP

Figure 4-6 shows the decode zone for the DS457-HD/DP. Typical values appear. Table 4-4 lists the typical and

guaranteed distances for selected bar code densities. The minimum element width (or “symbol density”) is the width in mils of the narrowest element (bar or space) in the symbol.

Note: Typical performance at 73˚F (23˚C) on high quality symbols.

DS457-HD/DP

4 mil Data Matrix

1.6

3 mil Code 128

1.4

5 mil Data Matrix

1.4

7.5 mil Data Matrix

1.2

1.1

3.0

3.5

3 mil Code 39

5 mil Code 39

3.7

4.4

4.8

5.7

in.

25.4 W

12.7

25.4

In.

Figure 4-6

1.7

1.9

0 0

5.1 10.2

13 mil (100% UPC)

15 mil Code 128

20 mil Code 39

15.2

20.3

8.3

8.73.1

9.7

25.4

Depth of Field

DS457-HD/DP Decode Zone - 1D and Data Matrix Symbols

4 - 10 DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

Note: Typical performance at 73˚F (23˚C) on high quality symbols.

DS457-HD/DP

5 mil QR Code

1.5

1.4

7.5 mil QR Code

1.1

1.0

4 mil PDF417

10 mil QR Code

6.67 mil PDF417

3.1

3.8

4.0

4.6

4.8

in.

25.4 W

12.7

25.4

In.

Figure 4-7

1.4

0 0

20 mil QR Code

3.0

5.1 10.2

40 mil QR Code

15.2

6.8

20.3

10.4

25.4

Depth of Field

DS457-HD/DP Decode Zone - QR Code and PDF417 Symbols

Specifications 4 - 11

Table 4-4

Symbol Density/

Bar Code Type

3.0 mil Code 39

5.0 mil Code 39

20 mil Code 39

3.0 mil Code 128

15.0 mil Code 128

13 mil 100% UPC

4 mil Data Matrix

DS457-HD/DP Decode Distances (Presentation Mode)

Typical Working Ranges

Near Far Near Far

1.2 in

3.05 cm

1.1 in

2.79 cm

1.9 in

4.83 cm

1.4 in

3.56 cm

3.1 in

7.87 cm

1.7 in

4.32 cm

1.6 in

4.06 cm

4.8 in

12.19 cm

5.7 in

14.48 cm

9.7 in

24.64 cm

3.5 in

8.89 cm

8.7 in

22.10 cm

8.3 in

21.08 cm

3.0 in

7.62 cm

Guaranteed Working

Ranges

1.4 in

3.56 cm

Note 1 4.1 in

Note 1 9.3 in

N/A N/A

2.1 in

5.33 cm

N/A N/A

3.0 in

7.62 cm

10.41 cm

23.62 cm

5.7 in

14.48 cm

5 mil Data Matrix

7.5 mil Data Matrix

5 mil QR Code

7.5 mil QR Code

10 mil QR Code

20 mil QR Code

Notes:

1. Near distances are FOV limited.

2. Contrast is measured as Mean Reflective Difference (MRD) at 670 nm.

3. Working range specifications at temperature = 23°C, pitch=18°, roll=0°, skew=0°, photographic quality, humidity 45-70% RH.

1.4 in

3.56 cm

1.2 in

3.05 cm

1.5 in

3.81 cm

1.1 in

2.79 cm

1.1 in

2.79 cm

1.4 in

3.56 cm

3.7 in

9.40 cm

4.4 in

11.18 cm

3.1 in

7.87 cm

4.0 in

10.16 cm

4.6 in

11.68 cm

6.8 in

17.27 cm

N/A N/A

4 - 12 DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

Table 4-4

Symbol Density/

Bar Code Type

40 mil QR Code

4.0 mil PDF417

6.67 mil PDF417

Notes:

1. Near distances are FOV limited.

2. Contrast is measured as Mean Reflective Difference (MRD) at 670 nm.

3. Working range specifications at temperature = 23°C, pitch=18°, roll=0°, skew=0°, photographic quality, humidity 45-70% RH.

DS457-HD/DP Decode Distances (Presentation Mode) (Continued)

Typical Working Ranges

Near Far Near Far

3.0 in

7.62 cm

1.4 in

3.56 cm

1.0 in

2.54 cm

10.4 in

26.42 cm

3.8 in

9.65 cm

4.8 in

12.19 cm

Guaranteed Working

N/A N/A

1.6 in

4.06 cm

1.1 in

2.79 cm

Ranges

2.7 in

6.86 cm

3.6 in

9.14 cm

CHAPTER 5MAINTENANCE &

TROUBLESHOOTING

Overview

The chapter provides information on maintenance and troubleshooting.

Maintenance

Clean the imager housing and exit window with a damp cloth and, if necessary, a non-ammonia based detergent. Do not allow any abrasive material to touch the exit window.

Cleaning the Connector

1. Remove the cable connector from the imager.

2. Rub a cotton-tipped applicator dipped in isopropyl alcohol back and forth across the connector pins. Do not

leave any cotton residue on the connector.

3. Rub a dry cotton-tipped applicator back and forth across the connector pins.

4. Spray compressed air on the connector area by pointing the tube/nozzle about ½ inch away from the

surface.

5. Inspect the area for any grease or dirt and repeat if required.

CAUTION

Do not get excess alcohol onto the soft elastomeric gasket since this can compromise the adhesion to the housing and ultimately the gasket’s ability to prevent liquids from entering the imager in this area during normal operation.

5 - 2 DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

Troubleshooting

Table 5-1.

Problem Possible Cause Possible Solutions

No red LED or nothing happens during a capture attempt.

Imager cannot read the bar code.

Aiming pattern does not appear.

Laser activates, followed by a beep sequence.

No power to the imager. Check the system power.

Confirm that the correct host interface cable is used.

Connect the power supply.

Re-connect loose cables.

Interface/power cables are loose.

Imager is not programmed for the correct bar code type.

Incorrect communication parameters.

Bar code symbol is unreadable.

Hot environment. Remove the imager from the hot environment,

Beeper is configured. See Beeper and Decode LED Indications on

Re-connect loose cables.

Program the imager to read the type of bar code to be decoded.

Set the correct communication parameters (baud rate, parity, stop bits, etc.)

Ensure the symbol is not defaced. Try capturing similar symbols of the same code type.

and allow it to cool down.

page 3-4 for beeper indication descriptions.

NOTE

If after performing these checks the symbol still does not decode, contact the distributor or contact Zebra Global Customer Support. See page xix for contact information.

CHAPTER 6USER PREFERENCES

Introduction

This chapter describes each user preference feature and provides the programming bar codes necessary for selecting these features.

Host Selection

The default serial host is SSI and the default USB host is USB HID Keyboard, as these host types provide more flexibility during integration when configuring the unit via host command. Selecting other host configurations requires scanning bar code menus and cannot be performed via host programming. See each host chapter for configuration options for each host type.

NOTE

The DS457 automatically switches between USB and serial host interfaces based on the type of cable attached.

NOTE

Selecting one of the Serial Host Types on page 9-5 disables SSI support. To restore SSI support, scan

SSI Host on page 8-9.

6 - 2 DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

Changing Default Values

The imager ships with the settings shown in the Table 6-1 on page 6-3 (also see Appendix A, Standard Default

Parameters for all host and miscellaneous defaults). If the default values suit requirements, programming is not

necessary.

There are two ways to change a parameter value:

•

Scan the appropriate bar codes in this guide. These new values replace the standard default values in memory.

•

For SSI and USB SNAPI hosts, send a “parameter send” command from the host system. Hexadecimal parameter numbers appear in this chapter below the parameter title, and options appear in parenthesis beneath the accompanying bar codes. See the Simple Serial Interface (SSI) Programmer’s Guide for detailed instructions for changing parameter values using this method.

NOTE

Most computer monitors allow scanning the bar codes directly on the screen. When scanning from the screen, be sure to set the document magnification to a level where you can see the bar code clearly, and bars and/or spaces are not merging.

To return all features to default values, scan *Restore Defaults on page 6-5. Throughout the programming bar code menus, asterisks (

*) indicate default values.

* Indicates default

*High Volume

Scanning Sequence Examples

In most cases, scanning one bar code sets the parameter value. For example, to set the beeper tone to high, scan the High Frequency (beeper tone) bar code listed under Beeper Tone on page 6-9. The imager issues a fast warble beep signal and a good decode LED signal, signifying a successful parameter entry.

Other parameters, such as Decode Session Timeout, require scanning several bar codes. See these parameter descriptions for this procedure.

Errors While Scanning

Unless otherwise specified, to correct an error during a scanning sequence, just re-scan the correct parameter.

Feature/Option

(0)

Option decimal value for programming

User Preferences Parameter Defaults

Table 6-1 lists defaults for user preferences parameters. To change any parameter value, scan the appropriate

bar code(s) provided in the User Preferences section beginning on page 6-5.

NOTE

See Appendix A, Standard Default Parameters for all user preferences, hosts, symbologies, and miscellaneous default parameters.

User Preferences 6 - 3

Table 6-1

User Preferences

Set Default Parameter Restore Defaults 6-5

Parameter Scanning 236 ECh Enable 6-6

Lock Parameter Scanning 802 F2h 22h Disable

Unlock Parameter Scanning 803 F2h 23h Disable

Beep After Good Decode 56 38h Enable 6-8

Beeper Tone 145 91h Medium 6-9

Beeper Volume 140 8Ch High 6-10

Suppress Power-up Beeps 721 F1h D1h Do not suppress 6-10

Trigger Mode 138 8Ah Presentation 6-11

Presentation Performance Mode 650 F1h 8Ah Standard 6-12

Time Delay to Presentation Sleep Mode 662 F1h 96h 1 Minute 6-13

Power Mode 128 80h Low Power 6-15

User Preferences Default Table

Parameter

Number

SSI Number Default

Number

6-7 6-7

Page

Time Delay to Low Power Mode 146 92h 1.0 Sec 6-15

Picklist Mode 402 F0h 92h Disabled Always 6-17

Decode Session Timeout 136 88h 9.9 Sec 6-17

Timeout Between Decodes, Same Symbol

Continuous Bar Code Read 649 F1h 89h Disable 6-18

Unique Bar Code Reporting 723 F1h D3h Enable 6-19

PDF Prioritization 719 F1h CFh Disable 6-20

PDF Prioritization Timeout 720 F1h D0h 400 ms 6-21

Product ID (PID) Type 1281 F8h 05h 01h Host Type Unique 6-21

DPM Mode (DS457-DP Only) 1438 F8h 05h 9Eh Enable DPM Mode 2 6-22

137 89h 0.6 Sec 6-18

6 - 4 DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

Table 6-1

Miscellaneous Parameters

Add an Enter Key N/A N/A N/A 6-23

Transmit Code ID Character 45 2Dh None 6-23

SSI Prefix Value 105 69h <CR> 6-24

SSI Suffix 1 Value SSI Suffix 2 Value

Non-SSI Prefix Value 99, 105 63h, 69h <CR><LF> 6-24

Non-SSI Suffix 1 Value Non-SSI Suffix 2 Value

Scan Data Transmission Format 235 EBh Data as is 6-25

FN1 Substitution Values 103, 109 67h, 6Dh Set 6-26

Transmit “No Read” Message 94 5Eh Disable 6-27

Report Version 6-27

User Preferences Default Table

Parameter

Number

104 106

98, 104 100, 106

SSI Number Default

68h 6Ah

62h, 68h 64h, 6Ah

Number

6-24

Page

User Preferences

Set Default Parameter

You can reset the DS457 to two types of defaults: factory defaults or custom defaults. Scan the appropriate bar code below to reset the imager to its default settings and/or set its current settings as custom defaults.

•

Restore Defaults - Scan this bar code to reset all default parameters as follows.

• If you previously set custom defaults by scanning Write to Custom Defaults, scan Restore Defaults

to retrieve and restore the imager’s custom default settings.

• If you did not set custom defaults, scan Restore Defaults to restore the factory default values listed in

Table A-1.

•

Set Factory Defaults - Scan this bar code to restore the factory default values listed in Table A-1. This

deletes any custom defaults set.

•

Write to Custom Defaults - Scan this bar code to set the current imager settings as custom defaults. Once set, you can recover custom default settings by scanning Restore Defaults.

User Preferences 6 - 5

*Restore Defaults

Write to Custom Defaults

Set Factory Defaults

6 - 6 DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

Parameter Scanning

Parameter # 236 (SSI # ECh)

To disable the decoding of parameter bar codes, including the Set Defaults parameter bar codes, scan the Disable Parameter Scanning bar code below. To enable decoding of parameter bar codes, scan Enable Parameter Scanning.

*Enable Parameter Scanning

(1)

Disable Parameter Scanning

(0)

User Preferences 6 - 7

Lock/Unlock Parameter Scanning

Lock: Parameter # 802 (SSI # F2h 22h) Unlock: Parameter # 803 (SSI # F2h 23h)

This feature locks parameter settings with a 4-digit code to prevent the user from changing parameter values by scanning parameter bar codes. This provides an added level of security not offered via Disable Parameter Scanning.

After locking parameter settings, the only the Unlock parameter bar code is accepted, with the correct code.

NOTE

Parameter Scanning must be enabled in order to scan the Lock parameter bar code. Once parameter

scanning is locked, scanning the Enable or Disable Parameter Scanning bar code results in a parameter error beep.

1. To lock parameter scanning:

2. Scan the Lock bar code.

3. Scan four bar codes from Appendix G, Numeric Bar Codes that represent the desired code. Enter leading

zeros for numbers below 1000, e.g., to program a code of 29, enter 0, 0, 2, 9. A lock beep sounds (two long high beeps) in addition to the parameter entry beep.

To unlock parameter scanning:

1. Scan the Unlock bar code.

2. Scan four bar codes from Appendix G, Numeric Bar Codes that represent the correct code. An unlock beep

sounds (two long low beeps) in addition to the parameter entry beep. Entering an incorrect code results in a parameter error beep.

Lock

Unlock

Locking/Unlocking via the Host Interface

Parameter scanning can also be locked or unlocked using a host interface such as SSI or USB SNAPI. To lock parameter scanning using the host interface, store a 4-digit code within the range of 1-9999 in the Lock parameter. Values outside this range are ignored. To unlock parameter scanning, store this code in the Unlock parameter. To persist the lock/unlock status through a power cycle, make this parameter value permanent.

NOTE

Parameter values can be changed via host interface commands even when parameter scanning is locked.

6 - 8 DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

Beep After Good Decode

Parameter # 56 (SSI # 38h)

Scan a bar code below to select whether or not the imager issues a beep signal after a good decode. If selecting Do Not Beep After Good Decode, beeper signals still occur during parameter menu scanning and to indicate error conditions.

*Beep After Good Decode

(Enable)

(1)

Do Not Beep After Good Decode

(Disable)

(0)

User Preferences 6 - 9

Beeper Tone

Parameter # 145 (SSI # 91h)

To select a decode beep frequency (tone), scan the Low Frequency, Medium Frequency, or High Frequency bar code.

Low Frequency

(2)

*Medium Frequency

(Optimum Setting)

(1)

High Frequency

(0)

6 - 10 DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

Beeper Volume

Parameter # 140 (SSI # 8Ch)

To select a beeper volume, scan the Low Volume, Medium Volume, or High Volume bar code.

Low Volume

(2)

Medium Volume

(1)

*High Volume

(0)

Suppress Power-up Beeps

Parameter # 721 (SSI # F1h D1h)

Select whether or not to suppress the imager’s power-up beeps.

Suppress Power-up Beeps

(1)

* Do Not Suppress Power-up Beeps

(0)

Trigger Mode

Parameter # 138 (SSI # 8Ah)

•

Level - A trigger event activates decode processing, which continues until the trigger event ends, a valid

decode, or the decode session time-out occurs.

•

Presentation Mode - When the DS457 detects an object in its field of view, it triggers and attempts to

decode. The range of object detection does not vary under normal lighting conditions. This applies to decode mode only. In this mode the unit does not enter Low Power mode.

•

Host - A host command issues the triggering signal. The DS457 interprets a trigger pull as a level

triggering option.

Level

(0)

User Preferences 6 - 11

Host

(8)

*Presentation Mode

(7)

6 - 12 DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

Presentation Performance Mode

Parameter # 650 (SSI # F1h 8Ah)

Select one of the following Presentation Performance Mode options:

•

Standard Presentation Mode is optimized for general purpose scanning, i.e., reading bar codes from

standard surfaces such as paper labels or hang tags. This mode balances bar code swipe speed (the speed a bar code can pass through the field of view and still be read) and decode range (distance between the imager and the bar code) for optimal performance on standard paper-based bar codes.

•

Enhanced Presentation Mode is also optimized for general purpose (paper-based) scanning but

provides for a faster bar code swipe speed and shorter decode range than This mode is recommended for applications requiring the highest bar code swipe speed (e.g., automated scanning) or a reduced decode range (e.g., to better match EAS deactivation range or reduce the occurrence of inadvertent reads during hands-free operation).

•

Traditional Presentation Mode is optimized for applications that require frequent reading of bar codes

from mobile phones or PC displays, and improves performance on large 2D symbols. This mode allows more time for the imager to analyze each bar code, improving performance on challenging bar codes such as those on a mobile phone display where the backlight has dimmed. This mode is also recommended for applications that include many truncated or poor quality bar codes. Because swipe

speed is reduced, present bar codes to the imager rather than swiping them when using this mode.

Standard Presentation Mode.

NOTE

To scan bar codes from mobile phones or PC displays, you must enable Mobile Phone/Display Mode on page 6-19.

*Standard Presentation Mode

(2)

Traditional Presentation Mode

(3)

Enhanced Presentation Mode

(0)

User Preferences 6 - 13

Time Delay to Presentation Sleep Mode

Parameter # 662 (SSI # F1h 96h)

In Presentation Mode, this parameter sets the time the imager remains active before entering sleep mode with no illumination. The imager wakes when it senses motion, upon presentation of a bar code, or a trigger pull.

NOTE

Imager performance is not guaranteed in dim conditions.

Disable

(0)

10 Seconds

(10)

5 Minutes

(21)

1 Second

(1)

*1 Minute

(17)

6 - 14 DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

Time Delay to Presentation Sleep Mode (continued)

15 Minutes

(27)

30 Minutes

(29)

45 Minutes

(30)

3 Hours

(35)

1 Hour

(33)

6 Hours

(38)

9 Hours

(41)

User Preferences 6 - 15

Power Mode (RS-232 Hosts Only)

Parameter # 128 (SSI # 80h)

Select whether or not the imager enters Low Power consumption mode after a decode attempt. In Continuous On mode, the imager does not enter this low power state.

Continuous On

(0)

*Low Power Mode

(1)

Time Delay to Low Power Mode

Parameter # 146 (SSI # 92h)

This parameter sets the time the imager remains active after decoding. After a scan session, the imager waits this amount of time before entering Low Power mode.

NOTE

This parameter only applies when Power Mode is set to Low Power. To program a different value for this parameter than those provided here, see Using Time Delay to Low

Power Mode with SSI on page 8-7.

*1 Second

(17)

5 Seconds

(21)

6 - 16 DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

Time Delay to Low Power Mode (continued)

1 Minute

(33)

5 Minutes

(37)

15 Minutes

(43)

1 Hour

(49)

User Preferences 6 - 17

Picklist Mode

Parameter # 402 (SSI # F0h 92h)

Picklist mode enables the imager to decode only bar codes aligned under the center of the laser aiming pattern. Select one of the following picklist modes:

•

Disabled Always - Picklist mode is always disabled.

•

Enabled Always - Picklist mode is always enabled.

NOTE

With Picklist Mode enabled, the decode aiming pattern turns on even when the Decode Aiming Pattern on page 7-6 is disabled.

Picklist mode does not apply to OCR reading.

*Disabled Always

(0)

Enabled Always

(2)

Decode Session Timeout

Parameter # 136 (SSI # 88h)

This parameter sets the maximum time decode processing continues during a scan attempt. It is programmable in 0.1 second increments from 0.5 to 9.9 seconds. The default timeout is 9.9 seconds.

To set a Decode Session Timeout, scan the bar code below. Next, scan two numeric bar codes from Appendix

G, Numeric Bar Codes that correspond to the desired on time. Provide a leading zero for single digit numbers.

For example, to set a Decode Session Timeout of 0.5 seconds, scan the bar code below, then scan the 0 and

5 bar codes. To correct an error or change the selection, scan Cancel on page G-3.

Decode Session Timeout

6 - 18 DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

Timeout Between Decodes, Same Symbol

Parameter # 137 (SSI # 89h)

Use this option in presentation mode to prevent multiple reads of a symbol left in the DS457’s field of view. The timeout begins when you remove the symbol from the field of view.

To select the timeout between decodes for the same symbol, available in 0.1 second increments from 0.0 to

9.9 seconds, scan the bar code below, then scan two numeric bar codes from Appendix G, Numeric Bar Codes that correspond to the desired interval. The default interval is 0.6 seconds.

Timeout Between Decodes, Same Symbol

Continuous Bar Code Read

Parameter # 649 (SSI # F1h 89h)

Select Enable to allow decode processing to continue until the trigger event ends or the decode session time-out occurs. User indications occur upon decoding each bar code. Select Disable to end decode processing upon a valid decode as well. This mode does not apply to presentation mode.

NOTE

Zebra strongly recommends enabling Picklist Mode on page 6-17 with this feature. Disabling Picklist Mode can cause accidental decodes when more than one bar code is in the imaging engine's field of view.

*Disable Continuous Bar Code Read

(0)

Enable Continuous Bar Code Read

(1)

User Preferences 6 - 19

Unique Bar Code Reporting

Parameter # 723 (SSI # F1h D3h)

Enable this to report only unique bar codes while the trigger is pressed. This option only applies when

Continuous Bar Code Read

Disable Unique Bar Code Reporting

(0)

is enabled.

*Enable Unique Bar Code Reporting

(1)

Mobile Phone/Display Mode

Parameter # 716 (SSI # F1h CCh)

This mode improves bar code reading performance off mobile phones and electronic displays.

*Disable Mobile Phone/Display Mode

(0)

Enable Mobile Phone/Display Mode

(3)

6 - 20 DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

PDF Prioritization

Parameter # 719 (SSI # F1h CFh)

Enable this feature to delay decoding a 1D bar code (Code 128) by the value specified in PDF Prioritization

Timeout. During that time the imager attempts to decode a PDF417 symbol (e.g., on a US driver's license), and

if successful, reports this only. If it does not decode (can not find) a PDF417 symbol, it reports the 1D symbol after the timeout. The 1D symbol must be in the device’s field of view for the imager to report it. This parameter does not affect decoding other symbologies..

NOTE

The 1D Code 128 bar code lengths include the following:

• 7 to 10 characters

• 14 to 22 characters

• 27 to 28 characters

In addition, a Code 39 bar code with the following lengths are considered to potentially be part of a US driver’s license:

• 8 characters

• 12 characters

*Disable PDF Prioritization

(0)

Enable PDF Prioritization

(1)

User Preferences 6 - 21

PDF Prioritization Timeout

Parameter # 720 (SSI # F1h D0h)

NOTE

PDF Prioritization Timeout must be at least one second lower than the Decode Session Timeout.

When PDF Prioritization is enabled, this timeout specifies how long the imager attempts to decode a PDF417 symbol before reporting the 1D bar code in the field of view.

Scan the following bar code, then scan four digits from Appendix G, Numeric Bar Codes that specify the timeout in milliseconds. For example, to enter 200 ms, scan the following bar code, then scan 0200. The range is 0 to 5000 ms, and the default is 400 ms.

PDF Prioritization Timeout

Product ID (PID) Type

Parameter # 1281 (SSI # F8h 05h 01h)

Scan one of the following bar codes to define the PID value reported in USB enumeration.

*Host Type Unique

(0)

Product Unique

(1)

IBM Unique

(2)

6 - 22 DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

DPM Mode (DS457-DP Only)

Parameter # 1438 (SSI # F8h 05h 9Eh)

NOTE

If you enable a DPM Mode, the decoder behaves as if the Data Matrix Inverse Autodetect setting is selected.

Unlike bar codes typically printed on labels, a direct part mark (DPM) is a symbol that is marked directly on an item's surface for permanent identification, using methods such as laser etching, dot peening, or direct-printing.

Select one of the following DPM modes based on the type of bar code being scanned. There are two DPM modes which are recommended for different sets of bar code characteristics. The combinations of these characteristics vary and it is recommended that all modes are tested on the target bar code to determine the best mode for the application.

•

Disable DPM Mode - No special processing occurs.

•

DPM Mode 1 - Optimizes decoding performance on smaller DPM bar codes, typically found on

electronics and medical instruments, especially on smooth surfaces. These bar codes tend to be laser etched or direct-printed.

•

DPM Mode 2 - Optimizes decoding performance on larger DPM bar codes, typically found on industrial

parts, especially on rough, grainy, or visibly machined surfaces. These bar codes tend to be dot-peened or laser etched.

Disable DPM Mode

(0)

Enable DPM Mode 1

(1)

*Enable DPM Mode 2

(2)

Miscellaneous Parameters

Add an Enter Key

To add an Enter key (carriage return/line feed) after scanned data, scan the following bar code. To program other prefixes and/or suffixes, see Prefix/Suffix Values on page 6-24.

Add Enter Key (Carriage Return/Line Feed)

Transmit Code ID Character

Parameter # 45 (SSI # 2Dh)

User Preferences 6 - 23

A Code ID character identifies the code type of a scanned bar code. This is useful when the imager is decoding more than one code type. In addition to any single character prefix already selected, the Code ID character is inserted between the prefix and the decoded symbol.

Select no Code ID character, a Symbol Code ID character, or an AIM Code ID character. For Code ID Characters, see Code Identifiers on page E-1.

Symbol Code ID Character

(2)

AIM Code ID Character

(1)

*None

(0)

6 - 24 DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

Prefix/Suffix Values

Parameter # Prefix = 105, Suffix1 = 104, Suffix2 = 106

Key Category Parameter # Prefix = 63h, Suffix1 = 62h, Suffix2 = 64h

Decimal Value Parameter # Prefix = 69h, Suffix1 = 68h, Suffix2 = 6Ah

A prefix and/or one or two suffixes can be appended to scan data for use in data editing. To set a value for a prefix or suffix, scan the prefix or suffix bar code below, then scan a four-digit number (i.e., four bar codes from

Appendix G, Numeric Bar Codes) that corresponds to that value. The first digit defines the key category (type

of character to send) and is stored in the key category parameter. The remaining three digits define the value of the character and are stored in the decimal value parameter. Be sure to use both key category and decimal value parameters to define the prefix/suffix value.

See Table H-1 on page H-1 for the four-digit code values. To correct an error or change a selection, scan

Cancel on page G-3.

NOTE

When using the imager with an SSI or SNAPI host, only a key category value of 1 is valid. All other values are ignored.

To send a Prefix or Suffix with bar code data, first enable the format in which they are sent by setting the

Scan Data Transmission Format on page 6-25.

Scan Prefix

(7)

Scan Suffix 2

(8)

Scan Suffix 1

(6)

User Preferences 6 - 25

Scan Data Transmission Format

Parameter # 235 (SSI # EBh)

To change the scan data format, scan one of the following eight bar codes corresponding to the desired format.

NOTE

If using this parameter do not use ADF rules to set the prefix/suffix.

To set values for the prefix and/or suffix, see Prefix/Suffix Values on page 6-24.

*Data As Is

(0)

(2)

(4)

(1)

(3)

6 - 26 DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

Scan Data Transmission Format (continued)

(6)

(5)

(7)

FN1 Substitution Values

Key Category Parameter # 103 (SSI # 67h)

Decimal Value Parameter # 109 (SSI # 6Dh)

The Wedge and USB HID Keyboard hosts support a FN1 Substitution feature. When enabled any FN1 character (0x1b) in an EAN128 bar code is substituted with a value. This value defaults to 7013 (Enter Key).

When using host commands to set the FN1 substitution value, set the key category parameter to 1, then set the 3-digit keystroke value. See the ASCII Character Set table for the currently installed host interface for the desired value.

To select a FN1 substitution value via bar code menus:

1. Scan the bar code below.

Set FN1 Substitution Value

2. Look up the keystroke desired for FN1 Substitution in the ASCII Character Set table for the currently

installed host interface. Enter the 4-digit ASCII Value by scanning each digit in Appendix G, Numeric Bar

Codes.

To correct an error or change the selection, scan Cancel.

User Preferences 6 - 27

To enable FN1 substitution for USB HID keyboard, scan the Enable FN1 Substitution bar code on page

10-10.

Transmit “No Read” Message

Parameter # 94 (SSI # 5Eh)

Scan a bar code below to select whether or not to transmit a No Read message. When enabled, the characters NR are transmitted when a bar code is not decoded. When disabled, if a symbol does not decode, nothing is sent to the host.

Enable No Read

(1)

*Disable No Read

(0)

Report Version

Scan the bar code below to report the version of software currently installed in the imager.

Report Software Version

6 - 28 DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

CHAPTER 7IMAGER PREFERENCES

Introduction

This chapter describes imager preference features and provides the programming bar codes for selecting these features.

The imager ships with the settings shown in the Imager Preferences Default Table on page 7-2 (also see

Appendix A, Standard Default Parameters for all host and miscellaneous defaults). If the default values suit

requirements, programming is not necessary.

There are two ways to change a parameter value:

•

Scan the appropriate bar codes in this guide. These new values replace the standard default values in memory.

•

NOTE

Select a host type (see each host chapter for specific host information) after the power-up beep signal activates. This is only necessary upon the first power-up when connected to a new host.

To return all features to default values, scan the Set Default Parameter on page 6-5. Throughout the programming bar code menus, asterisks (

* Indicates default

*Enable Decode Aiming Pattern

*) indicate default values.

(2)

Feature/Option

Option decimal value for programming

7 - 2 DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

Scanning Sequence Examples

In most cases scanning one bar code sets the parameter value. For example, to disable the decode aiming pattern, scan the Disable Decode Aiming Pattern bar code listed under Decode Aiming Pattern on page 7-6. For systems that use a beeper and LED, a fast warble beep sounds and the LED lights, signifying a successful parameter entry.

Other parameters, such as Crop to Pixel Address, require scanning several bar codes. See these parameter descriptions for this procedure.

Errors While Scanning

Unless otherwise specified, to correct an error during a scanning sequence, just re-scan the correct parameter.

Imager Preferences Parameter Defaults

Table 7-1 lists defaults for imager preferences parameters. To change any option, scan the appropriate bar

code(s) provided in Imager Preferences on page 7-4.

NOTE

See Appendix A, Standard Default Parameters for all user preferences, hosts, symbologies, and miscellaneous default parameters

Table 7-1

Imaging Options

Silence Operational Mode Changes 1293 F8h 05h 0Dh Disable

Decoding Illumination 298 F0h 2Ah Enable 7-6

Decode Aiming Pattern 306 F0h 32h Enable 7-6

Aim Brightness 668 F1h 9Ch 0 7-7

Illumination Brightness 669 F1h 9Dh 10 7-7

Low Light Enhancement 612 F1h 64h Disable 7-8

Power Up Light in Presentation Mode 1198 F8h 04h AEh Disable

Presentation Mode Field of View 609 F1h 61h Small 7-9

Frame Rate 674 F1h A2h Auto 7-10

Imager Preferences Default Table

Parameter

Number

SSI Number Default

(do not silence)

Number

7-5

7-8

Page

Image Capture Autoexposure 360 F0h 68h Enable 7-12

Image Capture Illumination 361 F0h 69h Enable 7-12

Fixed Gain 568 F1h 38h 50 7-13

Exposure Time 567 F4h F1h 37h 100 (10 ms) 7-13

Imager Preferences 7 - 3

Table 7-1

Snapshot Mode Timeout 323 F0h 43h 0 (30 seconds) 7-14

Snapshot Aiming Pattern 300 F0h 2Ch Enable 7-14

Image Cropping 301 F0h 2Dh Disable 7-15

Crop to Pixel Addresses 315, 316,

Image Resolution 302 F0h 2Eh Full 7-17

Image Brightness (Target White) 390 F0h 86h 180 7-18

Image File Format Selection 304 F0h 30h JPEG 7-19

JPEG Image Options 299 F0h 2Bh Quality 7-19

JPEG Quality Value 305 F0h 31h 65 7-20

JPEG Size Value 561 F1h 31h 160 (164K) 7-20

Image Enhancement 564 F1h 34h Off 7-20

Imager Preferences Default Table (Continued)

Parameter

Number

317, 318

SSI Number Default

F4h F0h 3Bh; F4h F0h 3Ch; F4h F0h 3Dh; F4h F0h 3Eh

0 top, 0 left, 479 bottom, 751 right

Number

7-16

Page

Image Edge Sharpening 664 F1h 98h Low 7-21

Image Contrast Enhancement 666 F1h 9Ah Enable 7-22

Image Rotation 665 F1h 99h 0 7-24

Bits per Pixel (BPP) 303 F0h 2Fh 8 BPP 7-25

Signature Capture 93 5Dh Disable 7-26

Signature Capture Image File Format Selection

Signature Capture Bits per Pixel (BPP) 314 F0h 3Ah 8 BPP 7-28

Signature Capture Width 366 F4h F0h 6Eh 400 7-28

Signature Capture Height 367 F4h F0h 6Fh 100 7-29

Signature Capture JPEG Quality 421 F0h A5h 65 7-29

Video Mode Format Selector 916 F2h 94h JPEG 7-29

Video View Finder 324 F0h 44h Disable 7-30

Target Video Frame Size 328 F0h 48h 2200 bytes 7-31

Video View Finder Image Size 329 F0h 49h 1700 bytes 7-31

313 F0h 39h JPEG 7-27

Video Resolution 667 F1h 9Bh 1/4 resolution 7-32

7 - 4 DS457-XX20004ZZWW Fixed Mount Imager Integration Guide

Imager Preferences

The parameters in this chapter control image capture characteristics. Image capture occurs in all modes of operation, including decode, video, and snapshot.

Operational Modes

The imager has three modes of operation:

•

Decode Mode

•

Snapshot Mode

• Snapshot with Viewfinder Mode

•

Video Mode.

Decode Mode

By default, upon a trigger event, the imager attempts to locate and decode bar codes within its field of view. The imager remains in this mode as long as the trigger is active, until it decodes a bar code, or it reaches the Decode Session Timeout on page 6-17.

Snapshot Mode

Use Snapshot Mode to capture a high-quality image and transmit it to the host. To temporarily enter this mode scan the Snapshot Mode bar code. While in this mode the imager blinks the green LED at 1-second intervals to indicate it is not in standard operating (decode) mode.

In Snapshot Mode, the DS457 laser aiming pattern highlights the area to capture in the image. The next trigger event instructs the imager to capture a high quality image and transmit it to the host. A short time may pass (less than 2 seconds) between trigger activation and image capture as the imager adjusts to the lighting conditions. Hold the imager steady until image capture, denoted by a single beep.

If a trigger event does not occur within the Snapshot Mode Timeout period, the imager returns to Decode Mode. Use Snapshot Mode Timeout on page 7-14 to adjust this timeout period. The default timeout period is 30 seconds.

To disable the laser aiming pattern during Snapshot Mode, see Snapshot Aiming Pattern on page 7-14.

Use Video View Finder on page 7-30 to enable Snapshot with Viewfinder Mode. In this mode the imager behaves as a video camera until the trigger activates, at which time a Snapshot occurs as described above.

Zebra DS457 Integration Guide

Specifications and Main Features

Frequently Asked Questions

User Manual

Warranty

Revision History

TABLE OF CONTENTS

ABOUT THIS GUIDE

Introduction

Configurations

Chapter Descriptions

Notational Conventions

Related Documents

Service Information

Overview

DS457 Features

Theory of Operation

DS457 Block Diagram Descriptions

DS457 Decoder/Interface Board

Overview

Unpacking

Mounting

DS457 Mounting Dimensions

Mounting the Imager on the Gooseneck Stand

Mounting the Imager on the POS Stand

Mounting the Imager on the MS320X Conversion Mounting Bracket

Connecting the DS457

USB Host Connection

Serial Host Connection

Trigger Jack Connector Pins

Location and Positioning

Embedded Applications Requiring a Window

Window Material

Window Coatings

Embedded Window Angle and Position

Recommended Exit Window Information

Exit Window Notes

Accessories

Simple Serial Interface Software Developer's Kit (SSI SDK)

Zebra SNAPI Software Developer's Kit

Overview

Imaging System

Aiming Pattern

Aiming Error

Aiming Control

Illumination System

Illumination Control

Frame Rate Control

Capturing Data

Beeper and Decode LED Indications

Supported Symbologies

Operating Modes

Electrical Interface

Dimension Drawings

DS457 Imager Technical Specifications

Skew, Pitch and Roll

Decode Zones

DS457-SR/DL

DS457-HD/DP

Overview

Maintenance

Cleaning the Connector

Troubleshooting

Introduction

Host Selection

Changing Default Values

Scanning Sequence Examples

Errors While Scanning

User Preferences Parameter Defaults

User Preferences

Set Default Parameter

Parameter Scanning

Lock/Unlock Parameter Scanning

Beep After Good Decode

Beeper Tone

Beeper Volume

Suppress Power-up Beeps

Trigger Mode

Presentation Performance Mode

Time Delay to Presentation Sleep Mode