Zanussi ZDF867 User Manual
BUILT-IN ELECTRIC
DOUBLE OVEN
ZDF867
INSTRUCTION BOOKLET
TECHNICAL DETAILS
MODEL NO. ZDF 867
Voltage: 230-240 Volts AC 50Hz
Wattage: 4.5-4.9kW
Height: 897mm
Width: 592mm
Depth: 563mm
Weight 53kg
(excluding handles and knobs)
This appliance complies with: European Council Directive 73/23/EEC.
EMC Directive 89/336/EEC.
CE Marking Directive 93/68/EEC.
2
CONTENTS
Technical Details .................................................................................................................................... 2
Contents .................................................................................................................................................. 3
Safety ....................................................................................................................................................... 5
Before Installation ........................................................................................................................... 5
During Operation ............................................................................................................................. 5
After Use ......................................................................................................................................... 6
General ........................................................................................................................................... 6
Installation Instructions ......................................................................................................................... 7
Things You Need to Know .............................................................................................................. 7
Warnings ......................................................................................................................................... 7
Things to Note ................................................................................................................................. 7
Getting Things Ready ............................................................................................................................ 7
Choice of Electrical Connection ...................................................................................................... 7
Preparing Cabinet for Fitting Oven ................................................................................................. 7
Recommended Cabinet Dimensions .............................................................................................. 8
How to Finish Unpacking ................................................................................................................ 9
Tools Required ................................................................................................................................ 9
Making the Electrical Connections ....................................................................................................... 9
Preparing Cable .............................................................................................................................. 9
To Remove Cover of Mains Terminal ............................................................................................. 9
Connecting to the Mains Terminal .................................................................................................. 10
Connecting to a Hob or Cooker Point ............................................................................................. 10
Checking Electrical Connections .................................................................................................... 10
Fitting Into The Cabinet ......................................................................................................................... 11
Introduction ............................................................................................................................................. 12
Getting to Know Your Oven ............................................................................................................. 12
Rating Plate .................................................................................................................................... 13
General Notes on Using the Ovens ................................................................................................ 13
About Condensation and Steam...................................................................................................... 13
Cookware ........................................................................................................................................ 13
The Cooling Fan for the Controls .................................................................................................... 13
Control Panel Indicator Neons ........................................................................................................ 13
Grill and Oven Furniture .................................................................................................................. 14
The Oven Timer ....................................................................................................................................... 15
The Grill ................................................................................................................................................... 20
Uses of the Grill .............................................................................................................................. 20
Selecting the Grill ............................................................................................................................ 20
Things to Note ................................................................................................................................. 20
The Grill Pan and Handle ............................................................................................................... 20
Hints and Tips ................................................................................................................................. 21
Grilling Chart ................................................................................................................................... 21
3
CONTENTS
The Top Oven ......................................................................................................................................... 22
The Main Fan Oven ................................................................................................................................ 24
Oven Cooking Chart .............................................................................................................................. 26
Roasting Chart ....................................................................................................................................... 27
Uses of the Top Oven .................................................................................................................. 22
Selecting the Top Oven................................................................................................................. 22
Things to Note .............................................................................................................................. 23
To Fit the Top Oven Shelf ............................................................................................................ 23
Hints and Tips .............................................................................................................................. 23
Uses of the Fan Oven .................................................................................................................. 24
Selecting the Fan Oven................................................................................................................. 24
Things to Note .............................................................................................................................. 24
To Fit the Top Oven Shelf ............................................................................................................ 24
Hints and Tips .............................................................................................................................. 25
Defrost Feature ...................................................................................................................................... 28
Uses of Defrost Feature ............................................................................................................... 28
Selecting Defrost........................................................................................................................... 28
Things to Note .............................................................................................................................. 28
Hints and Tips .............................................................................................................................. 28
Helpful Hints when Buying and Preparing Food ................................................................................ 29
Care and Cleaning ................................................................................................................................. 30
Cleaning Materials ....................................................................................................................... 30
Cleaning the Outside of the Appliance ......................................................................................... 30
Cleaning Inside the Main Oven .................................................................................................... 30
Cleaning Inside the Top Oven/Grill Compartment ....................................................................... 30
Cleaning the Shelves, Wirework Runners and Grill/Oven Furniture ............................................ 30
To Remove the Wirework Runners .............................................................................................. 30
Cleaning Between the Outer and Inner Door Glass...................................................................... 31
Hints and Tips .............................................................................................................................. 32
Replacing the Oven Light Bulb ..................................................................................................... 32
Something Not Working? ..................................................................................................................... 33
Service and Spare Parts ....................................................................................................................... 34
Guarantee Conditions ........................................................................................................................... 35
4
SAFET
Y
THESE WARNINGS ARE PROVIDED IN
THE INTERESTS OF YOUR SAFETY.
ENSURE THAT YOU UNDERSTAND
THEM ALL BEFORE INSTALLING OR
USING THE APPLIANCE.
PLEASE
READ
CAREFULLY
BEFORE INSTALLATION
This appliance is heavy and care
must be taken when moving it.
Ensure that all packaging, both
inside and outside the appliance, has
been removed before the appliance
is used.
DURING OPERATION
Do not use this appliance if it is in
contact with water. Never operate it
with wet hands.
This appliance is designed to be
operated by adults. Young children
must not be allowed to tamper with
the appliance or play with the
controls.
During use the appliance becomes
Hot. Care should be taken to avoid
touching the heating elements inside
the oven.
CAUTION: Accessible parts may
be hot when the grill is in use.
Young children should be kept
away.
Take great care when heating fats
and oils, as they will ignite if they
become too hot.
Do not try to lift or move the
appliance by pulling the door
handles. Refer to installation
instructions.
The electrical installation work must
be undertaken by a qualified
electrician/competent person.
It is dangerous to alter or modify the
specifications of the appliance in any
way.
Do not allow young children to play
with any part of the packaging.
After installation, please dispose of
the packaging with due regard to
safety and the environment, your
local authority can arrange this.
This appliance has been designed for
cooking edible foodstuffs only, and
must not be used for any other
purposes.
Never place plastic or any other
material which may melt in the oven
or on the hob.
Ensure cooking utensils are large
enough to contain foods to prevent
spillages and boil overs.
Take care to follow the
recommendations given for tending
the food when grilling.
Always use oven gloves to remove
and replace food in the oven.
Accessible parts around the oven
vents will become hot when the oven
is in use.
5
Ensure that you support the grill pan
when it is in the withdrawn or partially
withdrawn position.
Ensure that all vents are left
unobstructed to ensure ventilation of
the oven cavity.
You must ensure that the grill control
is in the ‘OFF’ position when the
timer control has been set for
automatic cooking.
Ensure the anti-tilt shelves are put in
place correctly. Refer to instructions
on pages 23 and 24.
Do not leave utensils containing
foodstuffs, e.g. fat or oil in or on the
appliance in case it is inadvertently
switched on.
Cookers and hobs become very hot,
and retain their heat for a long period
of time after use. Children should be
kept well away from the appliance
until it has cooled.
GENERAL
Under no circumstances should
any repairs be carried out by an
inexperienced person as this may
cause injury or serious malfunction.
Never line any part of the appliance
with foil. Do not allow heatproof
cooking material, e.g. roasting bags,
to come into contact with oven
elements.
Always stand back from the
appliance when opening the oven
door to allow any build up of steam or
heat to release.
Stand clear when opening the drop
down oven door. Do not allow it to
fall open – support it using the door
handle, until it is fully open.
Never leave the appliance
unattended when the oven doors
are open.
Do not place sealed cans or
aerosols inside the oven. They may
explode if they are heated.
This appliance should be serviced by
an authorised service Engineer and
only genuine-approved spare parts
should be used. Details of repair and
servicing arrangements are supplied
on page 34 of this book.
Do not stand on the appliance or on
the open oven door.
Do not hang towels, dishcloths or
clothes from the appliance or its
handle. They are a safety hazard.
Always allow the cooling fan to cool
the appliance down before switching
off at the wall prior to carrying out
any cleaning or maintenance work.
Only clean this appliance in
accordance with the instructions
given in this book.
AFTER USE
Ensure that all control knobs are in
the OFF position when not
For hygiene and safety reasons
this appliance should be kept
clean at all times. A build-up of
fats or other foodstuffs could
result in a fire, especially in the
grill pan.
in use.
Your safety is of paramount importance.
Therefore, if you are unsure about any of
the meanings of these WARNINGS contact
the:
Customer Care Department
Telephone 0870 5 727727
6
INSTALLATION INSTRUCTIONS
THINGS YOU NEED TO KNOW
WARNINGS
· This appliance must be installed by a qualified
electrician/competent person. Safety may be
impaired if installation is not carried out in
accordance with these instructions.
· This appliance must be earthed.
· Do not remove the screws from the earth tab
extending from the oven mains terminal block
(Fig. 6).
· Before connecting the appliance make sure that
the voltage of your electricity supply is the same
as that indicated on the rating plate. This is
situated on the lower front frame of the appliance
and can be seen upon opening the top cavity
door. Alternatively the rating plate may also be
found on the back or top of some models (where
applicable).
· Do not alter the electrical circuitry of this
appliance.
THINGS TO NOTE
· This appliance is designed to be fitted in cabinets
of the recommended dimensions as shown (Fig.
2).
· If your cabinet interior dimension is between 565-
570mm the oven may still be fitted. However a
minor modification to the cabinet will be required
to reduce the aperture size down to 560-565mm.
To allow the product to be securely screwed into
the cabinet.
· The dimensions given provide adequate air
circulation around the unit within the cabinet,
ensuring compliance with BS EN60 335.
· Enquiries regarding the installation of the cooker
point, if required, should be made to your
Regional Electricity Company to ensure
compliance with their regulations.
· The cooker socket switch should be outside the
cabinet but within 2m of the appliance to make it
accessible to switch off the appliance in case of
an emergency.
· To protect the hands, wear gloves when lifting
the oven into its housing.
NOTE: HOUSE CIRCUIT
Earth leakage and continuity tests must be carried
out before the appliance is connected to the mains
supply and re-checked after fitting.
a) By connecting the appliance to a cooker point
(having a double pole isolating switch with at
least 3mm contact separation in all poles and
neutral) and protected with a fuse or miniature
circuit breaker at your mains fuse box.
Subject to Regional Electricity Companies
regulations if you wish to connect the oven
and hob to the power supply you may use
one of the following two methods:-
b) By connecting the appliance together with a hob
directly to a cooker point(s). Having a double
pole isolating switch with at least 3mm contact
separation in all poles and neutral.
c) If you wish to connect an oven and a hob to a
cooker point you can by connecting the oven and
hob separately to the cooker point. Oven and
hob units should be separately connected to a
cooker point. See Fig. 1.
Fig. 1
NOTE: It is good practice to :
· Fit an Earth Leakage Circuit Breaker to your
house wiring.
· Wire your appliance to the latest IEE regulations.
PREPARING CABINET FOR FITTING OF
OVEN
· Make sure that the cabinet is the correct size for
the appliance to be fitted (Ref. Fig. 2).
· If the cabinet is between 565-570mm, then the
cabinet should be modified so that at the screw
fixing points the recommended dimension of at
least 560-565mm is maintained. The
modification should ideally be localised to ensure
that after screw fitment the oven is securely
fixed into position.
GETTING THINGS READY
CHOICE OF ELECTRICAL CONNECTION
· There are three possible ways to connect your
appliance. In each case the appliance should be
operated using at least 6mm
PVC insulated multicore cable. Please choose
from the most appropriate after reading the
different methods:-
2
twin core and earth
· The cabinet must be stable and level securing it
to the wall or floor. If necessary, make
arrangements to ensure the shelf upon which the
oven will rest is level.
· When the appliance is installed ensure a
minimum gap of 2mm is maintained between the
trim on the bottom edge of the appliance, and
any corresponding door / panel.
7
RECOMMENDED CABINET DIMENSIONS (IN MILLIMETRES
)
FIG. 2 BUILT IN INSTALLATION
Cross section
through cabinet
showing oven
positioned
8
HOW TO FINISH UNPACKING
· Place appliance next to the cabinet in which it will
be installed.
· Carefully score down from each of the cable
sheathing along the length of the bare earth wire
(if a cut was made along the length of the live or
neutral wires, it might cut into their sheathing) to
the cuts already made.
· Remove the appliance packing except for bottom
tray which should be left in position until the
appliance is ready to be fitted into its cabinet.
· Ensure the owner is given these operating
instructions.
TOOLS REQUIRED
The following tools will be needed and it helps to
assemble them before starting to install your oven:
A terminal screwdriver (3mm wide blade)
A pozidrive screwdriver
Pliers
Wirestrippers
Knife
Sidecutters
Adhesive tape
Tape Measure
· Carefully prise open the sheathing at each end of
the cable to expose the encased wiring.
TO REMOVE COVER OF MAINS
TERMINAL
From the rear of the appliance, remove mains input
terminal cover to gain access to terminal block.
· First remove retaining screw with pozidrive
screwdriver. See Fig. 3.
MAKING THE ELECTRICAL CONNECTIONS
Important: Switch off at mains, miniature
circuit breaker and if appropriate, remove
fuse before commencing any electrical work.
PREPARING CABLE
We recommend you use a new length of cable to
ensure your safety.
· Ensure you have the correct length of cable
appropriate to the wiring method you are using.
When fitting new cable allow sufficient cable for
removal of the unit at a later date, should it be
necessary.
· Score, but do not cut through, around the
sheathing with a knife 100mm (4in) from each
end of the cable and break through to the
encased wires by bending the cable backwards
and forwards to fatigue the sheathing.
Fig. 3
· Prise cover loose using screwdriver in position
(1) then lever off with screwdriver in position (2)
at either side. See Fig. 4.
Fig. 4
9
· Lift cover and remove screw from cable clamp.
See Fig. 5.
· Clamp the mains cable securely ensuring 5mm of
the outer insulation is inside the terminal block
and that the wires are not taught but not so slack
as to cause any fouling. See Fig.6.
· Place fuse/miniature circuit breaker in circuit and
switch on at mains.
CONNECTING TO A HOB OR COOKER POINT
WARNING: THIS APPLIANCE MUST BE
EARTHED
Fig.5
CONNECTING TO MAINS TERMINAL
Warning: This appliance must be earthed.
· Make connection as shown in Fig. 6 by
proceeding as follows:-
Fig.6
· Either follow in general terms the instructions for
connecting to the terminal block or refer to the
hob suppliers installation instructions.
Feed the cable through the cabinet and
arrange to route the cable away from the
appliance which may become hot.
CHECKING ELECTRICAL CONNECTIONS
· Correct electrical connection can be confirmed
when switching on the appliance as the
electronic timer will be flashing.
NOTE: HOUSE CIRCUIT
Earth leakage and continuity tests must be carried
out before the appliance is connected to the mains
supply and re-checked after fitting.
· Preform wires to the appropriate shape to suit
fitting into the mains terminal block.
· Strip inner insulation on wires using
wirestrippers.
· Twist the bared wires using pliers.
· Cut bared wires 10mm away from the end of the
inner insulation. Where uninsulated Earth wires
are used ensure they are suitably sheathed to
leave 10mm bare wire to fit into the terminal.
· Clamp bare wires into the relevant terminal and
check they are held by tugging each one in turn.
10
FITTING INTO THE CABINET
IMPORTANT: Ensure that the oven is switched off
at the wall before any further work is carried out.
· Using a tape measure establish the internal width
of the cabinet. Refer to page 7 if greater than
565mm.
· Position the appliance in front of the cabinet.
See Fig. 7.
· Take out all oven furniture before installation to
reduce the weight you need to lift. The oven
door should be taped up to keep it closed whilst
lifting.
· To place the appliance into the cabinetry follow
the procedure below:
· N.B. Two people will be required to carry out the
lifting procedure.
a) Each person should squat either side of the
appliance.
Fig. 7
b) Tilt the appliance so that your hands can support
the underside of the appliance.
c) Keeping your back straight, raise the appliance to
the cabinet by straightening at the knees.
d) Rest the rear underside of the appliance on the
cabinet floor while your hands support the front.
e) The appliance can be pushed fully into the
cabinet. Take care to avoid fouling the mains
lead.
f) Ensure the appliance is central in the cabinet and
level.
g) Do not remove spacers fitted behind fixing holes.
h) When the appliance is fully housed screw the
stability screws (supplied with the appliance) into
the side of the cabinet taking care not to distort
the side trims (See Fig 8). It is advisable to turn
each screw alternatively to avoid damaging the
trims.
i) Switch on the appliance then refer to the
operating instructions in the following pages.
Fig. 8
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