Zanussi ZDF490X, ZDF490W, ZDF490B User Manual
BUILT-IN ELECTRIC
DOUBLE OVEN
ZDF490
INSTRUCTION BOOKLET
TECHNICAL DETAILS
MODEL NO. ZDF 490
Voltage: 230/240 Volts AC 50Hz
Wattage: 4.5/4.9kW
Height: 897mm
Width: 592mm
Depth: 563mm
Weight 55kg
(excluding handles and knobs)
This appliance complies with: European Council Directive 73/23/EEC.
EMC Directive 89/336/EEC.
CE Marking Directive 93/68/EEC.
2
CONTENTS
Technical Details .................................................................................................................................... 2
Contents .................................................................................................................................................. 3
Safety ....................................................................................................................................................... 5
Before Installation ........................................................................................................................... 5
During Operation ............................................................................................................................. 5
After Use ......................................................................................................................................... 6
General ........................................................................................................................................... 6
Installation Instructions ......................................................................................................................... 7
Things You Need to Know .............................................................................................................. 7
Warnings ......................................................................................................................................... 7
Things to Note ................................................................................................................................. 7
Getting Things Ready ............................................................................................................................ 7
Choice of Electrical Connection ...................................................................................................... 7
Preparing Cabinet for Fitting Oven ................................................................................................. 7
Recommended Cabinet Dimensions .............................................................................................. 8
How to Finish Unpacking ................................................................................................................ 9
Tools Required ................................................................................................................................ 9
Making the Electrical Connections ....................................................................................................... 9
Preparing Cable .............................................................................................................................. 9
To Remove Cover of Mains Terminal ............................................................................................. 9
Connecting to the Mains Terminal .................................................................................................. 10
Connecting to a Hob or Cooker Point ............................................................................................. 10
Checking Electrical Connections .................................................................................................... 10
Fitting Into The Cabinet ......................................................................................................................... 11
Introduction ............................................................................................................................................. 12
Getting to Know Your Appliance ..................................................................................................... 12
Rating Plate .................................................................................................................................... 13
General Notes on Using the Ovens ................................................................................................ 13
About Condensation and Steam...................................................................................................... 13
Cookware ........................................................................................................................................ 13
The Cooling Fan for the Controls .................................................................................................... 13
Control Panel Indicator Neons ........................................................................................................ 13
Grill and Oven Furniture .................................................................................................................. 14
The Oven Timer ....................................................................................................................................... 15
The Grill ................................................................................................................................................... 19
Uses of the Grill .............................................................................................................................. 19
Selecting the Grill ............................................................................................................................ 19
Things to Note ................................................................................................................................. 19
The Grill Pan and Handle ............................................................................................................... 19
Hints and Tips ................................................................................................................................. 20
Grilling Chart ................................................................................................................................... 20
3
CONTENTS
The Top Oven ......................................................................................................................................... 21
The Main Fan Oven ................................................................................................................................ 23
Oven Cooking Chart .............................................................................................................................. 25
Roasting Chart ....................................................................................................................................... 26
Uses of the Top Oven .................................................................................................................. 21
Selecting the Top Oven................................................................................................................. 21
Things to Note .............................................................................................................................. 22
To Fit the Top Oven Shelf ............................................................................................................ 22
Hints and Tips .............................................................................................................................. 22
Uses of the Fan Oven .................................................................................................................. 23
Selecting the Fan Oven ................................................................................................................ 23
Things to Note .............................................................................................................................. 23
To Fit the Main Oven Shelf .......................................................................................................... 23
Hints and Tips .............................................................................................................................. 24
Defrosting ............................................................................................................................................... 27
Uses of Defrost Feature ............................................................................................................... 27
Selecting Defrost........................................................................................................................... 27
Things to Note .............................................................................................................................. 27
Hints and Tips .............................................................................................................................. 27
Care and Cleaning ................................................................................................................................. 28
Cleaning Materials ....................................................................................................................... 28
Cleaning the Outside of the Appliance ......................................................................................... 28
Cleaning Inside the Grill/Top and Main Oven Compartment ....................................................... 28
Cleaning the Top Oven Roof ........................................................................................................ 28
Cleaning the Shelves, Wirework Runners and Grill/Oven Furniture ............................................ 29
To Remove the Wirework Runners .............................................................................................. 29
Cleaning Between the Outer and Inner Door Glass...................................................................... 30
Replacing the Oven Light Bulb ..................................................................................................... 30
Something Not Working? ..................................................................................................................... 31
Service and Spare Parts ....................................................................................................................... 32
Guarantee Conditions ........................................................................................................................... 33
Notes ....................................................................................................................................................... 34
4
SAFET
Y
THESE WARNINGS ARE PROVIDED IN
THE INTERESTS OF YOUR SAFETY.
ENSURE THAT YOU UNDERSTAND
THEM ALL BEFORE INSTALLING OR
USING THE APPLIANCE.
PLEASE
READ
CAREFULLY
BEFORE INSTALLATION
This appliance is heavy and care
must be taken when moving it.
Ensure that all packaging, both
inside and outside the appliance,
has been removed before the
appliance is used.
Do not try to lift or move the
appliance by pulling the door
handles. Refer to installation
instructions.
DURING OPERATION
Do not use this appliance if it is in
contact with water. Never operate
it with wet hands.
This appliance is designed to be
operated by adults. Young children
must not be allowed to tamper
with the appliance or play with the
controls.
During use the appliance becomes
Hot. Care should be taken to
avoid touching the heating
elements inside the oven.
CAUTION: Accessible parts may
be hot when the grill is in use.
Young children should be kept
away.
Take great care when heating fats
and oils, as they will ignite if they
become too hot.
This appliance has been designed
for cooking edible foodstuffs only,
and must not be used for any
other purposes.
The appliance must be installed
according to the instructions
supplied.
All electrical installation work must
be undertaken by a qualified
electrician/competent person.
It is dangerous to alter or modify
the specifications of the appliance
in any way.
Do not allow young children to
play with any part of the
packaging.
After installation, please dispose of
the packaging with due regard to
safety and the environment, your
local authority can arrange this.
Never place plastic or any other
material which may melt in the
oven or on the hob.
Ensure cooking utensils are large
enough to contain foods to prevent
spillages and boil overs.
Take care to follow the
recommendations given for
tending the food when grilling. Use
the handle provided in the
recommended way. See page 19.
Always use oven gloves to
remove and replace food in the
oven. Accessible parts around the
oven vents will become hot when
the oven is in use.
5
Ensure that you support the grill
pan when it is in the withdrawn or
partially withdrawn position.
Ensure that all vents are left
unobstructed to ensure ventilation
of the oven cavity.
You must ensure that the grill
control is in the ‘OFF’ position
when the timer control has been
set for automatic cooking.
Ensure the anti-tilt shelves are put
in place correctly. Refer to
instructions on pages 22 and 23.
Never line any part of the
appliance with foil. Do not allow
heatproof cooking material, e.g.
roasting bags, to come into contact
with oven elements.
Always stand back from the
appliance when opening the oven
door to allow any build up of steam
or heat to release.
Do not leave utensils containing
foodstuffs, e.g. fat or oil in or on
the appliance in case it is
inadvertently switched on.
Cookers and hobs become very
hot, and retain their heat for a long
period of time after use. Children
should be kept well away from the
appliance until it has cooled.
GENERAL
Under no circumstances should
any repairs be carried out by an
inexperienced person as this may
cause injury or serious
malfunction.
This appliance should be serviced
by an authorised Service Engineer
and only genuine-approved spare
parts should be used. Details of
repair and servicing arrangements
are supplied on page 32 of this
book.
Do not stand on the appliance or
on the open oven door.
AFTER USE
Stand clear when opening the drop
down oven door. Do not allow it to
fall open – support it using the
door handle, until it is fully open.
Never leave the appliance
unattended when the oven
doors are open.
Do not place sealed cans or
aerosols inside the oven. They
may explode if they are heated.
Ensure that all control knobs are in
the OFF position when not
For hygiene and safety reasons
this appliance should be kept
clean at all times. A build-up of
fats or other foodstuffs could
result in a fire, especially in the
grill pan.
in use.
Do not hang towels, dishcloths or
clothes from the appliance or its
handle. They are a safety hazard.
Always allow the cooling fan to
cool the appliance down before
switching off at the wall prior to
carrying out any cleaning or
maintenance work.
Only clean this appliance in
accordance with the instructions
given in this book.
Your safety is of paramount importance.
Therefore, if you are unsure about any of
the meanings of these WARNINGS
contact the:
Customer Care Department
Telephone 0870 5 727727
6
INSTALLATION INSTRUCTIONS
THINGS YOU NEED TO KNOW
WARNINGS
· This appliance must be installed by a qualified
electrician/competent person. Safety may be
impaired if installation is not carried out in
accordance with these instructions.
· This appliance must be earthed.
· Do not remove the screws from the earth tab
extending from the oven mains terminal block
(Fig. 6).
· Before connecting the appliance make sure
that the voltage of your electricity supply is the
same as that indicated on the rating plate. This
is situated on the lower front frame of the
appliance and can be seen upon opening the
top cavity door. Alternatively the rating plate
may also be found on the back or top of some
models (where applicable).
· Do not alter the electrical circuitry of this
appliance.
THINGS TO NOTE
· This appliance is designed to be fitted in
cabinets of the recommended dimensions as
shown (Fig. 2).
· If your cabinet interior dimension is between
565-570mm the oven may still be fitted.
However a minor modification to the cabinet
will be required to reduce the aperture size
down to 560-565mm. To allow the product to
be securely screwed into the cabinet.
· The dimensions given provide adequate air
circulation around the unit within the cabinet,
ensuring compliance with BS EN60-335.
· Enquiries regarding the installation of the
cooker point, if required, should be made to
your Regional Electricity Company to ensure
compliance with their regulations.
· The cooker socket switch should be outside
the cabinet but within 2m of the appliance to
make it accessible to switch off the appliance
in case of an emergency.
· To protect the hands, wear gloves when lifting
the oven into its housing.
NOTE: HOUSE CIRCUIT
Earth leakage and continuity tests must be carried
out before the appliance is connected to the mains
supply and re-checked after fitting.
GETTING THINGS READY
CHOICE OF ELECTRICAL CONNECTION
· There are three possible ways to connect your
appliance. In each case the appliance should
be operated using at least 6mm
earth PVC insulated multicore cable. Please
choose from the most appropriate after reading
the different methods:-
2
twin core and
a) By connecting the appliance to a cooker point
(having a double pole isolating switch with at
least 3mm contact separation in all poles and
neutral) and protected with a fuse or miniature
circuit breaker at your mains fuse box.
Subject to Regional Electricity Companies
regulations if you wish to connect the oven
and hob to the power supply you may use
one of the following two methods:-
b) By connecting the appliance together with a
hob directly to a cooker point(s). Having a
double pole isolating switch with at least 3mm
contact separation in all poles and neutral.
c) If you wish to connect an oven and a hob to a
cooker point you can by connecting the oven
and hob separately to the cooker point. Oven
and hob units should be separately connected
to a cooker point. See Fig. 1.
Fig. 1
NOTE: It is good practice to :
· Fit an Earth Leakage Circuit Breaker to your
house wiring.
· Wire your appliance to the latest IEE
regulations.
PREPARING CABINET FOR FITTING OF OVEN
· Make sure that the cabinet is the correct size
for the appliance to be fitted (Ref. Fig. 2).
· If the cabinet is between 565-570mm, then the
cabinet should be modified so that at the screw
fixing points the recommended dimension of at
least 560-565mm is maintained. The
modification should ideally be localised to
ensure that after screw fitment the oven is
securely fixed into position.
· The cabinet must be stable and level securing
it to the wall or floor. If necessary, make
arrangements to ensure the shelf upon which
the oven will rest is level.
· When the appliance is installed ensure a
minimum gap of 2mm is maintained between
the trim on the bottom edge of the appliance,
and any corresponding door / panel.
7
RECOMMENDED CABINET DIMENSIONS (IN MILLIMETRES
)
Fig. 2 Built In Installation
Cross section
through cabinet
showing oven
positioned
8
HOW TO FINISH UNPACKING
· Place appliance next to the cabinet in which it
will be installed.
· Carefully score down from each of the cable
sheathing along the length of the bare earth
wire (if a cut was made along the length of the
live or neutral wires, it might cut into their
sheathing) to the cuts already made.
· Remove the appliance packing except for
bottom tray which should be left in position
until the appliance is ready to be fitted into its
cabinet.
· Ensure the owner is given these operating
instructions.
TOOLS REQUIRED
The following tools will be needed and it helps to
assemble them before starting to install your oven:
A terminal screwdriver (3mm wide blade)
A pozidrive screwdriver
Pliers
Wirestrippers
Knife
Sidecutters
Adhesive tape
Tape Measure
· Carefully prise open the sheathing at each end
of the cable to expose the encased wiring.
TO REMOVE COVER OF MAINS
TERMINAL
From the rear of the appliance, remove mains input
terminal cover to gain access to terminal block.
· First remove retaining screw with pozidrive
screwdriver. See Fig. 3.
MAKING THE ELECTRICAL
CONNECTIONS
Important: Switch off at mains, miniature
circuit breaker and if appropriate, remove
fuse before commencing any electrical work.
PREPARING CABLE
We recommend you use a new length of cable to
ensure your safety.
· Ensure you have the correct length of cable
appropriate to the wiring method you are using.
When fitting new cable allow sufficient cable
for removal of the unit at a later date, should it
be necessary.
· Score, but do not cut through, around the
sheathing with a knife 100mm (4in) from each
end of the cable and break through to the
encased wires by bending the cable
backwards and forwards to fatigue the
sheathing.
Fig. 3
· Prise cover loose using screwdriver in position
(1) then lever off with screwdriver in position
(2) at either side. See Fig. 4.
Fig. 4
9
· Lift cover and remove screw from cable clamp.
See Fig. 5.
· Clamp the mains cable securely ensuring 5mm
of the outer insulation is inside the terminal
block and that the wires are not taught but not
so slack as to cause any fouling. See Fig.6.
· Place fuse/miniature circuit breaker in circuit
and switch on at mains.
CONNECTING TO A HOB OR COOKER
POINT
WARNING: THIS APPLIANCE MUST BE
EARTHED
Fig.5
CONNECTING TO MAINS TERMINAL
Warning: This appliance must be earthed.
· Make connection as shown in Fig. 6 by
proceeding as follows:-
Fig.6
· Either follow in general terms the instructions
for connecting to the terminal block or refer to
the hob suppliers installation instructions.
Feed the cable through the cabinet and
arrange to route the cable away from the
appliance which may become hot.
CHECKING ELECTRICAL
CONNECTIONS
· Correct electrical connection can be confirmed
when switching on the appliance as the
electronic timer will be flashing.
NOTE: HOUSE CIRCUIT
Earth leakage and continuity tests must be carried
out before the appliance is connected to the mains
supply and re-checked after fitting.
· Preform wires to the appropriate shape to suit
fitting into the mains terminal block.
· Strip inner insulation on wires using
wirestrippers.
· Twist the bared wires using pliers.
· Cut bared wires 10mm away from the end of
the inner insulation. Where uninsulated Earth
wires are used ensure they are suitably
sheathed to leave 10mm bare wire to fit into
the terminal.
· Clamp bare wires into the relevant terminal
and check they are held by tugging each one
in turn.
10
FITTING INTO THE CABINET
IMPORTANT: Ensure that the oven is switched
off at the wall before any further work is carried
out.
· Using a tape measure establish the internal
width of the cabinet. Refer to page 7 if greater
than 565mm.
· Position the appliance in front of the cabinet.
See Fig. 7.
· Take out all oven furniture before installation to
reduce the weight you need to lift. The oven
door should be taped up to keep it closed
whilst lifting.
· To place the appliance into the cabinetry follow
the procedure below:
· N.B. Two people will be required to carry
out the lifting procedure.
· Do not try to lift or move the appliance by
pulling the door handles.
Fig. 7
a) Each person should squat either side of the
appliance.
b) Tilt the appliance so that your hands can
support the underside of the appliance.
c) Keeping your back straight, raise the appliance
to the cabinet by straightening at the knees.
d) Rest the rear underside of the appliance on the
cabinet floor while your hands support the
front.
e) The appliance can be pushed fully into the
cabinet. Take care to avoid fouling the mains
lead.
f) Ensure the appliance is central in the cabinet
and level.
g) Do not remove spacers fitted behind fixing
holes.
h) When the appliance is fully housed screw the
stability screws (supplied with the appliance)
into the side of the cabinet taking care not to
distort the side trims (See Fig 8). It is
advisable to turn each screw alternatively to
avoid damaging the trims.
Fig. 8
i) Switch on the appliance then refer to the
operating instructions in the following pages.
11
INTRODUCTION
A
WARNING: THIS APPLIANCE MUST BE EARTHED
GETTING TO KNOW YOUR APPLIANCE
B
A
B
C
D
E
F
- Top Oven Temperature Control
- Top Oven Neon
- Top Oven Function Selector
- Electronic Timer
- Main Oven Temperature Control
- Main Oven Neon
C
D
E
F
12
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