Young Wind Sensor Calibration Accessories User Manual

4.5 (2)

METEOROLOGICAL INSTRUMENTS

INSTRUCTIONS

WIND SYSTEM CALIBRATION

RECOMMENDED CALIBRATION INTERVAL,

PROCEDURE, AND TEST EQUIPMENT

MODEL 18860-90

INCLUDES INSTRUCTIONS FOR THE FOLLOWING

MODEL 18802/18811 ANEMOMETER DRIVE

MODEL 18112/18212 VANE ANGLE FIXTURE

MODEL 18310/18312 TORQUE DISC

MODEL 18331 VANE TORQUE GAUGE

R.M. YOUNG COMPANY 2801 AERO PARK DRIVE, TRAVERSE CITY, MICHIGAN 49686, USA TEL: (231) 946-3980 FAX: (231) 946-4772 WEB: www.youngusa.com

P/N: 18860-90

REV: B062309

Young Wind Sensor Calibration Accessories User Manual

R. M. YOUNG COMPANY

WIND SYSTEM CALIBRATION

Recommended Calibration Interval, Procedure, and Test Equipment

RECOMMENDED CALIBRATION INTERVAL

 

Operational Accuracy

Research Accuracy

 

WS ± 0.5 m/s WD ± 5°

WS ± 0.3 m/s WD ± 3°

TOWER CHECK

6 months

3 months

TRAILER CHECK

12 months

6 months

LABORATORY CHECK

24 months

12 months

MANUFACTURER CHECK

N/A

24 months

OPERATIONAL ACCURACY

Manufacturer’s standard calibration is within operational accuracy limits. Perform tower check at initial installation. Tower check and trailer check intervals are recommended minimums for optimum performance.

RESEARCH ACCURACY

Sensor requires wind tunnel calibration by manufacturer, or other recognized calibration laboratory, prior to initial installation. Tower check and trailer check intervals are recommended minimums. Perform tower check at initial installation.

OUTPUT SIGNAL MEASUREMENTS

Wind speed signals vary among sensors. The signals may be frequency related for magnet/coil and photochopper transducers or voltage related for tachometer generator transducers. Wind direction signals from potentiometer transducers are voltage related and are dependent upon stable excitation voltage. To monitor wind speed and direction signals, use a suitable indicator. It may be a frequency meter, voltmeter, calibrated wind indicator, data logger with display, or some combination of these instruments. As a general rule the resolution of the indicator should be equal to the smallest unit being measured and the accuracy of the indicator should be 5 to 10 times better than that required by the calibration. If necessary quantifiy and account for any additional error introduced by the indicating device.

WIND SPEED SENSOR TYPES

The following procedures refer to a propeller type wind speed sensor, however they are equally applicable to a cup wheel type sensor. To check wind speed threshold of a cup wheel anemometer using the torque disc, hold or mount the sensor with the cup wheel shaft horizontal.

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TOWER CHECK

Perform tower check for each initial installation regardless of prior calibration interval.

PROCEDURE

EQUIPMENT

 

 

Wind Speed Threshold:

In calm weather blow gently on propeller. Watch for obvious high torque

 

or irregular rotation.

Wind Speed Signal:

Remove propeller or cupwheel. Drive shaft at known rpm, representing

 

mid range of sensor. Compare output signal to established calibration.

Wind Direction Threshold:

In calm weather blow gently on vane. Watch for obvious high torque or

 

irregular motion.

Wind Direction Signal:

Visually align vane with known reference. Compare output signal. Align

 

vane with additional reference points or cardinal points marked on hous-

 

ing. Compare output signal to established calibration.

None

Anemometer Drive

None

Survey of visible landmarks, accuratemagneticcompass,orsolar noon orientation.

TRAILER CHECK

Sensors are removed from tower and connected to signal conditioning modules with sensor cable patch cords.

 

PROCEDURE

EQUIPMENT

 

 

 

Wind Speed Threshold:

Remove propeller. Set torque disc for proper torque according to table and

Propeller Torque Disc

 

curves supplied. Install torque disc on propeller shaft and check rotation

 

 

of disc. See instructions on torque disc drawing.

 

Wind Speed Signal:

Remove propeller. Drive shaft at 200 rpm. Check output for measurable

Anemometer Drive

 

signal. Drive shaft at rpm representing mid range of sensor. Compare

 

 

output signal to established calibration.

 

Wind Direction Threshold:

Hold or mount sensor on desk top with fin horizontal to check vane bal-

Vane Torque Gauge

 

ance. Adjust if required. After balancing vane assembly, mount sensor

Vane Angle Bench Stand

 

on bench stand on level surface. Determine proper torque according to

 

 

table and curves supplied. Place torque gauge on vane housing and ap-

 

 

ply steady force to end of leaf spring. Record maximum torque value for

 

 

both CW and CCW rotation. See instructions on torque gauge drawing.

 

 

Mount sensor on Bench Stand. Rotate fixture through 360 degrees com-

 

Wind Direction Signal:

paring output signal at 30 degree intervals.

Vane Angle Bench Stand

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LABORATORY CHECK

Sensors and signal conditioning modules are removed from field site to calibration lab equipped with calibration fixtures and test equipment and operated by a qualified instrument technician.

 

PROCEDURE

EQUIPMENT

Wind Speed Threshold:

Remove propeller. Set torque disc for proper torque according to table and

Propeller Torque Disc

 

curves supplied. Install torque disc on propeller shaft and check rotation.

 

 

See instructions on torque disc drawing.

 

Wind Speed Signal:

Drive propeller shaft at 200 rpm, observe output on oscillioscope for

Oscilloscope

 

minimum signal level and proper form. Drive propeller shaft at a minimum

Anemometer Drive

 

of three other rpm values throughout the working range of the propeller,

 

 

checking output signal at each speed. Compare to established calibration.

 

Wind Direction Threshold:

Check vane balance and adjust if required.After balancing vane assembly,

Vane Torque Gauge

 

mount sensor on bench stand on level surface. Determine proper torque

Vane Angle Bench Stand

 

according to table and curves supplied. Place torque gauge on vane

 

 

housing and apply steady force to end of leaf spring. Record maximum

 

 

torque value for both CW and CCW rotation. See instructions on torque

 

 

gauge drawing.

 

Wind Direction Signal:

Install sensor on vane angle fixture. Check output signal at 30° intervals

Vane Angle Fixture

 

with additional checks at 340°, 350°, and 355°.

 

MANUFACTURER CHECK

Return sensors to manufacturer or other recognized calibration lab. These tests are performed at manufacturer's facilities or calibration lab facilities on a fee basis.

 

PROCEDURE

EQUIPMENT

Wind Speed Threshold:

Check and adjust propeller balance. Install sensor on threshold fixture.

Threshold fixture

 

Measure and record starting and stopping wind speed values.

 

Wind Speed Signal:

Install sensor in wind tunnel. Measure and record output signal at 1, 2,

Wind tunnel facility

 

3, 4, 5, 6, 8, 10, 12, 14, 16, 20, and 25 and 30 m/s. Tabulate wind tun-

 

 

nel speed vs. sensor output. Calculate and record slope and intercept.

 

Wind Direction Threshold:

Measure vane torque and record equivalent threshold wind speed.

Vane torque fixture

Wind Direction Signal:

Install sensor on master vane angle fixture. Measure and record output

Master vane angle fixture

 

signal through complete 360° rotation. Measure and record electrical

 

 

function angle.

 

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