Young 27106T User Manual

METEOROLOGICAL INSTRUMENTS
INSTRUCTIONS
PROPELLER ANEMOMETER
MODEL 27106T
R.M. YOUNG COMPANY 2801 AERO PARK DRIVE, TRAVERSE CITY, MICHIGAN 49686, USA
TEL: (231) 946-3980 FAX: (231) 946-4772 WEB: www.youngusa.com
PN: 27106T-90
REV: C062309
MODEL 27106T
GILL PROPELLER ANEMOMETER
INTRODUCTION
The Gill Propeller Anemometer is a low threshold precision air veloc it y sensor employing a fast resp onse helic oid propelle r. The ins trume nt uses a high quality tech -gene rator transducer which converts propeller rotation to a DC voltage that is linearly proportional to air velocity. The output signal is suitable for a wide range of signal translators and data logging devices.
Airow from any direction may be measured, however, the propeller responds only to the component of the air ow which is parallel to
the axis of its rotation. Off-axis response closely approximates a cosine curve (see accompanying graphs) with appropriate polarity.
With perpendicular air ow, the propeller does not rotate.
For detailed studies of low air speeds, optional propeller shaft extensions improve response in the 90° stall region by improving symmetry and reducing the stall angle.
The instrument mounts to 3/4 inch standard pipe. A rugged cable connector provides both electrical and mechanical connection. A dustcap is provided to protect the connector when the instrument is removed.
SPECIFICATION SUMMARY
Range, Axial Flow 0-40 m/s (90 mph) Range, All Angles 0-35 m/s (80 mph) Propeller 20 cm diameter 4-blade helicoid propeller
Pitch 30.0 cm air passage per revolution Distance Constant* 2.1 m (6.9 ft.) Threshold Sensitivity* 0.4 m/s (0.8 mph)
Signal Output Analog DC voltage proportional to axial
Power Requirement Anemometer is self powered.
Specications represent nominal values determined in accordance
with ASTM standard procedures.
*
Threshold and Distance Constant values are for axial ow.
GENERAL
Operating Temperature: -50 to 50°C (-58 to 122°F)
molded of carbon ber thermoplastic
wind component. Polarity reverses with reverse rotation. 1800 rpm (500 mV) = 9.0 m/s (20.1 mph).
INITIAL CHECKOUT
When the instrument is unpacked it should be carefully checked for any signs of shipping damage. The propeller shaft should rotate easily without friction.
Using the WIRING DIAGRAM as a guide, connect the instrument to an ind icator or v oltmeter and check for proper signals from the sensor. The calibration may be checked using the methods outlined in the CALIBRATION section of this manual.
INSTALLATION
Generally, the instrument should be oriented with the propeller
facing the predominant ow of air being measured. In some cases it is appropriate to orient the instrument so the predominant air ow
is perpendicular to the propeller such as in applications measuring the vertical component of wind. Keep in mind that off-axis response increases the effective threshold and distance constant. For vertical measurements mount the instrument so the propeller faces upward. This helps prevent moisture or dirt from entering ar ou nd th e prope ller hu b an d po ten ti all y co ntami nat in g the bearings.
If the instrument is used to measure high air velocity or left for extended pe ri od s without a tt en ti on , tape the thr ea de d cable connector collar to eliminate the possibility of loosening from vibration. Th e threaded joint between th e generator and shaft housings may also be taped.
For some applications commutator ripple from the tech-generator may need to be reduced. Use a 500 uF 10 VDC non-polarized capacitor connected across the sensor leads as shown in the wiring diagram. Given the low internal resistance of the tech-generator
the effective time constant of this lter is approximately 15 mS and will not degrade measurement accuracy to any signicant degree.
The instrument measures both forward and reverse air ow. Signal
polarity re lative t o the connecti on pins is sh own in the wi ring
diagram. In applications measuring horizontal air ow, most users
connect the sensor to produce a positive signal with flow from the front (counterclockwise propeller rota tion). In applications measuring vertical air flow, the sensor is usually connected so downdrafts produce a negative signal, updrafts a positive signal.
Output from the tech-generator should be connected to a load impedance of 10k ohms or higher.
27106T-90
CALIBRATION
Calibration is determined by propeller pitch and the output characteristics of the tach-generator.
Both Model 08274 Expanded Polystyrene Propeller and Model 08254 Carbon Fiber Thermoplastic Propeller have a 29.4 cm/rev pitch. This is equivalent to 0.0049 m/s per rpm and is accurate
to ±1%. Zero offset is insignicant. Formulas for other units of
measurement appear on the calibration chart included with this manual.
The tach-generator output is set at the factory for 500 ±2 mV at 1800 rpm. Check the output by removing the propeller from the anemometer and coupling an Anemometer Drive to the shaft. Check linearity by taking measurements at several different speeds. If the tech-generator is out of calibration it must be replaced. See the following MAINTENANCE section for details on replacement procedure.
Information on checking bearing and transducer torque, which can affect propeller threshold, also appear in the MAINTENANCE section.
When the propeller is used for measuring vertical wind component, users may want to apply a 1.25 multiplier to the output signal. This may be done numerically in data processing operations or electronically in the signal conditioning. Using the multiplier brings the anemometer output signal within ±3% of the cosine response for elevation angles between -30 and +30 degrees. Since the standard deviation of wind elevation angle in open terrain rarely exceeds 12 degrees, 98% (2.5 standard deviations) of observations will be within ±30 degrees. Using the multiplier is NOT necessary when the anemometer is used in a UVW
conguration with YOUNG Model 26601 UVW Translator.
MAINTENANCE
Replace the tack-generator as follows:
Given proper care, the Gill Propeller Anemometer should provide years of service. Components are conservatively rated and require little maintenance. The only parts likely to need replacement due to normal wear are the precision ball bearings and the tach-generator. The replacement procedures are best
performed in a service facility and only by qualied technicians.
If service facilities are not available, return the instrument to the factory.
Refer to the accompanying drawings to become familiar with part names and locations.
PROPELLER
The Model 08274 Expanded Polystyrene (EPS) Propeller can be easily damaged by careless handling, high winds, hail, or birds. Damage from these causes is not covered by warranty. If the EPS propeller is repeatedly damaged, consider using the more durable though slightly less sensitive Model 08254 Carbon Fiber Thermoplastic (CFT) Propeller.
Replace bearings as follows:
1. REMOVE OLD BEARINGS a) Remove propeller from anemometer. b) Unthread and separate shaft housing assembly from generator housing. c) Loosen set screw on shaft collar/coupling disk and
remove from propeller shaft. d) Slide propeller shaft through both bearings and out of housing. e) Pull front bearing dust shield off housing. f) Using the edge of a pocket knife, gently pry front and rear
bearings out of housing.
2. INSTALL NEW BEARINGS a) Gently insert front bearing into housing. b) Push front bearing dust shield back onto housing. c) Carefully slide propeller shaft through front bearing and
into housing. d) Slide rear bearing over propeller shaft and gently push it
into housing. e) Place shaft collar/coupling disk on propeller shaft. f) Allow 0.010 inch (0.25 mm) end play gap between shaft collar/coupling disk and bearing.
Tighten set screw (80 oz in, 5600 gm-cm max torque).
9) Thread shaft housing assembly into generator housing.
Tighten rmly. h) Check bearing torque to conrm it is within specications.
TACH-GENERATOR REPLACEMENT
When the tach-generator output becomes erratic (usually due to brush failure) or begins to show signs of bearing failure (high torque), the entire generator assembly should be removed and replaced. If replacing the tach-generator due to excessive torque make certain it is indeed caused by a worn tach-generator, not the
anemometer ange bearings.
Replace the tach-generator as follows:
1. REMOVE OLD GENERATOR ASSEMBLY a) Remove propeller from anemometer. b) Unthread generator housing collar. Pull generator
housing away from sensor connector and generator assembly. c) Note position of generator wires on sensor connector
pins. Unsolder wires from pins and remove old generator assembly.
2. INSTALL NEW GENERATOR ASSEMBLY a) Solder wires from new generator assembly onto proper sensor connector pins. Verify correct polarity: CCW
rotation produces negative output voltage. b) Slide generator housing over generator assembly. Firmly tighten housing collar onto connector threads.
c) Check bearing torque to conrm it is within specication.
FLANGE BEARING REPLACEMENT
If anemometer bearings become noisy or wind speed threshold increases above an acceptable level, bearings may need replace­ment. Check bearing condition using a Model 18310 Anemometer Bearing Torque Disk. If, after replacing bearings, the torque is still too high, check the tach-generator.
27106T-90
Loading...
+ 5 hidden pages