York LA300, 480, 600, LB360 User Manual

®
036-21335-002-A-1102
TECHNICAL GUIDE SPLIT-SYSTEM AIR-COOLED EVAPORATOR BLOWER 25, 30, 40 & 50 TON LA300, LB360, 480 & 600
PROVEN PERFORMANCE GENERAL
The LA/LB line is a flexible performer. LA300, LB360 & 480 canbepositionedinupto12differentpositionsandsus­pended in various positions. The LB600 can be positioned in up to 7 different arrangements and suspended also. The LA/ LB line will give you the power to condition large amounts of building space and the ability to conform to almost any situa­tion.
FEATURING
EASE OF SERVICE
•PUMP-OUTONSTART-UP
BASE SECTIONS (25, 30 & 40 Ton only)
SUSPENSION PACKAGES
HOT WATER COILS
STEAM COILS (LA300 & LB360 only)
WIDE RANGE OF BLOWER MOTORS
A VARIETY OF DRIVE PACKAGES
CONTROL BOX WITH LOW VOLTAGE TRANS­FORMER AND MOTOR STARTER (motor, motor drive kit and motor overloads sold separately).
This product was manufactured in a plant whose quality system is certified/registered as being in conformity with ISO9001.
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
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TABLE OF CONTENTS
DESCRIPTION .............................4
MODULARDESIGN .........................4
FACTORY-MOUNTEDCOMPONENTS ..........4
ACCESSORIES.............................4
GUIDESPECIFICATIONS ...................23
LIST OF FIGURES
Fig. Pg.
1 PRODUCTNOMENCLATURE.................3
2 UNITINSTALLATION ........................4
3 DETAILS FOR SECURING BOTTOM MOUNTING
SUPPORTS ................................6
4 LA300/LB360 WEIGHT DISTRIBUTION . . . . . . . . .6
5 UNIT DIMENSIONS - LA300, LB360 & LB480 . . . .11
6 25 TON LIQUID LINE SOLENOID
WIRING ..................................11
7 30, 40 & 50 TON LIQUID LINE
SOLENOIDWIRING ........................11
8 LA300PIPINGCONNECTIONS ...............12
9 LB360PIPINGCONNECTIONS ...............12
10 LB480PIPINGCONNECTIONS ...............12
11 UNITDIMENSIONS-LB600..................13
12 LB600 PIPING CONNECTIONS - END PANEL
DETAIL...................................13
13 HOTWATERCOILDIMENSIONS .............14
14 STEAMCOILDIMENSIONS..................14
15 BASE SECTION DIMENSIONS . . . . . . . . . .. . . . .14
16 BLOWER CURVE LA300 & LB360 . . . . . . . . . . .. .19
17 BLOWER CURVE LB480 . . . . . . . . . . . . . . . . . . . . 21
18 BLOWER CURVE LB600 . . . . . . . . . . . . . . . . . . . . 22
LIST OF TABLES
Tbl. Pg. 1 STATIC RESISTANCES FOR UNIT ACCESSORIES . 5
2 UNITMOUNTINGDIMENSIONS.................5
3 CORNERWEIGHTS...........................7
4 ACCESSORY OPERATING WEIGHT DISTRIBUTION
(LBS) .....................................7
5 UNITBLOWERMOTORDATA ..................7
6 UNITDRIVEDATA ...........................8
7 MOTOROVERLOADELEMENTS................8
8 HOT WATER COIL CAPACITIES. . . . . . . . . . . . . . . . . 9
9 CAPACITY CORRECTION & PRESSURE DROP
VSGPM ...................................9
10 STEAM COIL CAPACITIES (LA300 & LB360 ONLY) 10
11 CORRECTION FACTORS FOR HIGH STEAM . . . . . 10
12 UNIT DIMENSIONS - LA300, LB360 & LB480 . . . . . 11
13 HOTWATERCOILDIMENSIONS...............14
14 STEAMCOILDIMENSIONS ...................14
15 BASE SECTIONS DIMENSIONS . . . . . . .. .. . . . . . . 15
16 PHYSICALDATA............................16
17 ELECTRICALDATA..........................17
18 FAN PERFORMANCE DATA (25TON) . . . . . . . . . . . 18
19 FAN PERFORMANCE DATA (30TON) . . . . . . . . . . . 18
20 FAN PERFORMANCE DATA (40TON) . . . . . . . . . . . 20
21 FAN PERFORMANCE DATA (50TON) . . . . . . . . . . . 20
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036-21335-002-A-1102
YORK SPLIT INDOOR PRODUCT NOMENCLATURE
L
A 300 C 00 A 6 A AA 1 A
Model #
Model Number Description
Options
L Product Category L = Air Handling Unit - Cooling F = Air Handling Unit - Heat Pump
A Product Identifier
Nominal Cooling
300
Capacity MBH
A =R-22 Standard Efficiency 2-Pipe B =R-22 Standard Efficiency 4-Pipe
300 = 25 Ton 360 = 30 Ton 480 = 40 Ton 600 = 50 Ton
C Heat Type C = Cooling Only
Nominal Heating
00
Capacity
00 = No Heat Installed
A Airflow Options A=None
6 Voltage
0=None 5 = 575-3-60
6 = 208/230-460-3-60
A Factory Options A=None
AA Special Options AA = None
1 Product Generation 1 = First Generation 2 = Second Generation
FIGURE 1: PRODUCT NOMENCLATURE
NOTE: LB600 matches with both HB480 and HB600
Outdoor Condensing Units for maximum effi­ciency.
NOTE: LB480 Indoor and HB480 Outdoor Units do
match up,but do not meet ASHRAE 90.1 stan­dards for efficiency.
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DESCRIPTION
Evaporator blower units are designed with two distinct mod­ules to provide maximum application flexibility. The 25, 30 and40tonunitsareshippedassinglepackageswiththe blower module mounted on top of the coil module, The blower module can be repositioned in the field to meet almost any installation requirement. Blower and coil modules for the 50 ton units are shipped separately to simplify handling. These modules can be connected in the field with the same flexibility as thesmaller units.
The blower module includes the blower wheels and room for a field-mounted motor and drive. The coil module includes direct expansion coils, 2 in. throwaway filters, liquid line sole­noid valves for both capacity reduction and pumpdown, ther­mal expansion valves, distributors and a condensate drain pan.
Every evaporator coil is pressurized with air to 325 psig and leak tested under water. After the headers are brazed onto the coil and the coil is installed in the unit, the coil is pressur­ized with a combination of Refrigerant-22 and nitrogen to 150 psig for pressure testing and additional leak testing. After the coil is evacuated and dehydrated, it is pressurized with a holding charge of Refrigerant-22 for storage and/or shipping.
Steamcoils, hot water coils, base sections, suspension hard­ware, blower motors and drive packages are available as field-installed accessories to provide additional application flexibility.
These evaporator blowers, combined with condensing units, provide years of quiet, efficient and dependable operation. These units are manufactured under ISO 9001 Quality Sys­tem Certification.
For Indoor Unit Installation details,please see document 035­18496-000.
MODULAR DESIGN
These evaporator blowers can bearranged for a variety o f air discharge patterns in either the horizontal or vertical position.
Figure 2 shows three of the common installation arrange­ments. Refer to the unit installationinstructions for otherpos­sibilities.
Units may be bottom-supported or ceiling-suspended and can be arranged to meet almost any space or duct require­ments. Each unit is available with a choice of blower motors, drive packages and other accessories to make them suitable for most applications.
FACTORY-MOUNTED COMPONENTS
PART LOAD OPERATION These evaporator blowers have multiple coils with pre-piped distributors, expansion valves and solenoid valves. Field modifications are not required for part load operations. Capacity reduction not only provides economical operation, but also maintains more even temper­ature and humidity levels in the conditioned space.
EASY SERVICE Serviceable expansion valves are provided on every unit. These superior valves are factory-installed to provide many years of trouble-free operation. If service is required, it is not necessary to unbrazeany joints.
PUMP-OUT Evaporator blowers include a solenoid valve for non-recycling pump-out. When a cooling requirement in the conditioned space is needed, the refrigerant is pumped into the high side of the system before unit start-up.
ACCESSORIES
BASE SECTIONS (25, 30 and 40 ton only: Base sections can be used to elevate units above the floor. If desired, out­door air may be introduced through these sections by cutting an access opening to accommodate the outdoor air duct con­nection. These bases have a durable finish to match the evaporator blower unit. They may have to be insulated for certain applications.
SUSPENSION PACKAGES: to suspend horizontal units from above without interfering with access to the unit. They can also be used for elevating a floor-mounted unit (either horizontal or vertical) to provide additional height for the installation of a trap at the conden­sate drain connection. All suspension packages can be used with vibration isolators.
These accessoriescan be used
HOT WATER COILS: field installation between the blower and the coil modules of both horizontal and vertical units. Since their casings match the dimensions and the finish of the basic units, they become an integral part of the unit after installation. The coils slide out of their casings for easy installation. Coils have c opper tubes that have been mechanically expanded into aluminum fins. Both headers are located on the same end of the coil. Coils
FIGURE 2: UNIT IN STALLATION
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are leak-tested at 325psig under water and dried before their connections are capped for storage and shipping.
Drainable water coils are available for
036-21335-002-A-1102
STEAM COILS (LA300 & LB360 only): A steam coil is avail­able on the 25 & 30 Ton for installation between the blower
rounding space. 5 HP motors are inherently protected. 7.5
HP - 15 HP require motor overload protection. and coil modules of both horizontal and vertical units. Since the casing matches the dimensions and the finish of the basic unit, it becomes an integral part of the unit after installation. The coil slides out of the casings for easy installation and is pitched in the casings to facilitate condensate drainage. The coil has copper tubes that have been mechanically expanded into aluminum fins. Both headers are located on the same end of the coil. The coil is leak-tested at 325 psig and dried before the connections are capped for storage and shipping.
BLOWER MOTORS:
Different HP motors are available for each unit to m eet almost any air delivery requirement. All motors are UL approved, have permanently lubricated ball bearings and are field-mounted within the insulated cabinet of
DRIVE PACKAGES: available for each unit to provide a blower RPM range to meet almost any air delivery requirement. Variable pitch motorpulleyscanbeadjustedtoprovidetheproperblower RPM. All drive packages are rated at least 25% above the nominal HP rating of the blower motor. Two-groove pulleys and two belts are provided on every drive package rated at 5 HP and above.
STARTERS AND HEATER ELEMENTS (7.5 - 15 HP): blower motors that are available for the units do not have inherent protection and require external motor overload pro­tection. See details in Table 7.
the units to minimize the transmission of sound to the sur-
TABLE 1: STATIC RESISTANCES FOR UNIT ACCESSORIES
UNIT MODEL ACCESSORY CFM
8,000 9,000 10,000 11,000 12,000
LA300
LB360
LB480
LB600
Hot Water Coil 0.06 0.07 0.08 0.09 0.10
Steam Coil 0.11 0.14 0.17 0.20 0.23
10,000 11,000 12,000 13,000 14,000
Hot Water Coil 0.08 0.09 0.10 0.12 0.14
Steam Coil 0.17 0.20 0.23 0.27 0.31
12,800 14,400 16,000 17,600 19,200
Hot Water Coil 0.11 0.13 0.15 0.17 0.20
16,000 18,000 20,000 22,000 24,000
Hot Water Coil 0.15 0.18 0.21 0.24 0.28
Different size pulleys and belts are
The
TABLE 2: UNIT MOUN TING DIMENSIONS
LA/LB
UNIT
300 360 480
1.
See Figure 4 for dimensions AX, BX and CX.
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AX BX CX
69-1/4 49-1/16 26-5/8 69-1/4 49-1/16 26-5/8
84 50-9/16 34
1
DIMENSIONS, INCHES
NOTE: The following illustration shows how the channels
should be secured to the unit using the hardware
provided with the suspension accessory.
(2) 9/16 HOLES FOR 1/ 2 HANGER RODS
SUSPENSION
CHANNEL
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5/16 NUT, FLATWASHER
3/8 NUT (USED AS SPACER)
SIDE PANEL
3
UNIT ANGLE
5/16 NUT,
LOCKWASHER,
FLATWASHER
UNIT PANEL
5/16 BOLT,
FLAT-WASHER
FIGURE 3 : DETAILS FOR SECURING BOTTOM MOUNTING SUPPORTS
D
AX
AX
A
3
1-1/2
HOR IZONTAL LE U 360 O R 480 UN IT S U S PE ND ED FR OM ABOVE
T he s ame c hannels ca n be us ed in e ither pos ition. W hen us ed to
1
support at ve rtical u nit, the se c hannels s hould be cut to ma tch the bottom dimens ion of the e vapora tor coil s ection.
The s us pens ion cha nnels h ave two s ets o f mounting holes to ac commodate horizontal u nits with or without a h eating c oil. O n
2
a h orizontal unit without a h eating coil, th e s uspens ion cha nnels will extend 3 " beyond both e nds of the unit.
3
EVAP. C OIL
S E CT ION
BX
VERTICAL LA300, LB360, LB480 UNIT SUPPORTED FROM BELOW
BX
C
HE AT ING C OIL
SUSPENSION
ANGLE S
2
A
1
D
B
BLOWER S E CT ION
BLOWER S E CT ION
BX
B
EVAP. COIL S E CT ION
4
CX
BX
C
T he s ame channe ls c an be u sed to s upport a horiz ontal, fl oor-
3
mounted unit from be low.
After these bottom c hannels are c ut per Note 1 , a new h ole will h ave
4
to be d rilled a t the cut e nd if the unit is to be mounted o n isola tors.
FIGURE 4 : LA300/LB360 WEIGHT DISTRIBUTION
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TABLE 3: CORNER WEIGHTS
UNIT-
MODEL
LA300 1180 1125
LB360 1180 1146
LB480 1510 1426
LB600 1572 1640
Unit Weight
Configuration A B C DShipping Operation
HORIZONTAL 276 317 285 247
VERTICAL 262 301 301 262
HORIZONTAL 281 323 290 252
VERTICAL 266 307 307 266
HORIZONTAL 348 414 361 303
VERTICAL 292 348 427 359
HORIZONTAL 451 386 370 433
VERTICAL 484 414 342 400
TABLE 4: ACCESSORY OPERATING WEIGHT DISTRIBUTION (LBS)
ACCESSORY
2
BASE
HOT WATER COIL
STEAM COIL 1 ROW
1.
These weights should be added to each point load in table 3.
2.
This accessory can only be applied on units installed in the vertical position.
LA300 LB360 LB480 LB600
25 25 30 45 35 35 45 35
30 30 35 50
TABLE 5: UNIT BLOWER MOTOR DATA
UNIT MODEL HP
5
LA300
7.5
5
LB360
7.5
10
7.5
LB480
10
10
LB600
15
MOTOR KIT
MODEL NUMBER
2LR04605032 2LR04605023 208 2LR04605158 575 2LP04607133 2LP04607158 575 2LR04605032 2LR04605023 208 2LR04605158 575 2LP04607133 2LP04607158 575 2LP04610133 2LP04610158 575 2LP04607133 2LP04607158 575 2LP04610133 2LP04610158 575 2LP04610133 2LP04610158 575 2LP04615133 2LP04615158 575
1
FRAMESIZE
184
213
184
213
215
213
215
215
254
VOLTAGE
(3PH-60HZ)
230/460
230/460
230/460
208/230/460
208/230/460
208/230/460
208/230/460
208/230/460
208/230/460
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TABLE 6: UNIT DRIVE DATA
ADJUSTABLE MOTOR PULLEY FIXED BLOWER PULLEY BELTS
UNIT
MODEL
DRIVE KIT
MODEL
NUMBER
1LD0440 600 - 750 4.0- 5.0 1 1/8 12.0 1 3/16 2 63.3 A62
LA300
1LD0407 700 - 850 4.2- 5.2 1 3/8 11.0 1 3/16 2 63.3 A62 1LD0442 780 - 940 5.3 - 6.3 1 3/8 12. 0 1 3/16 2 63.3 A62 1LD0415 636 - 795 4.0 - 5.0 1 1/8 11.0 1 3/16 2 63.3 A62
LB360
1LD0407 668 - 827 4.2 - 5.2 1 3/8 11.0 1 3/16 2 63.3 A62 1LD0408 827 - 986 5.3 - 6.3 1 3/8 11.0 1 3/16 2 59.7 A59
LB480 1LD0409 607 - 776 4.3 - 5.5 1 3/8 12.4 1 3/16 2 85.1 B84
1LD0410 776 - 917 5.4 - 6.6 1 3/8 12. 4 1 3/16 2 86.8 B85
LB600 1LD0411 692 - 833 4.8 - 6.0 1 3/8 12.4 1 3/16 2 78.6 B78
1LD0412 762 - 931 5.4 - 6.6 1 5/8 12. 4 1 3/16 2 76.8 B75
BLOWER
RPM
RANGE
PITCH DIA.
(IN.)
BORE
(IN.)
PITCH DIA.
(IN.)
BORE
(IN.) QTY.
PITCH
LENGTH
(IN.) DESIGNATION
TABLE 7: MOTOR OVERLOAD ELEMENTS
MOTOR HP VOLTAGE MODEL NUMBER
208 2MP04704600
5
7.5
10
15
230 2MP04704600 460 2MP04704900 575 2MP04705000 208 2MP04703700 230 2MP04704500 460 2MP04704300 575 2MP04704000 208 2MP04701600 230 2MP04704100 460 2MP04704200 575 2MP04704300 208 2MP04704400 230 2MP04701700 460 2MP04704500 575 2MP04704600
1
Do not operate the supply air blower motor above its nominal HP rating when a unit is equipped with a hot water coil a ccessory. Do not use steam in hot water coils.
Do not operate the supply air blower above its nominal HP rating when a unit is equipped with a steam coil accessory.
Although these coils are suitable for a much higher pressure, steam above 25 psig provides too much heat that could damage the blower motor.
1.
These units are equipped from the factory with a cor­rectly sized motor starter; overload elements are not factory supplied.
Note: Three elements required per unit.
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