York DY036 User Manual

TECHNICAL GUIDE

SINGLE PACKAGE GAS/ELECTRIC UNITS

343615-YTG-D-0708

DESCRIPTION

YORK Sunline Magnum™ units are convertible single package air conditioners with a common cabinet and a common roof curb for the 3, 4 and 5 ton sizes. The units were designed for light commercial and commercial applications. They can easily be installed on a roof curb, slab, roof jack or frame.

All units include:

AND SINGLE PACKAGE AIR CONDITIONERS

DY 036, 048 & 060

3, 4 & 5 NOMINAL TONS

14.00 SEER

• Powder Paint finish that meets ASTM-B-117 1000 hour salt spray standards

• Permanently lubricated motors

• Bottom or side air discharge configuration capability (field convertible)

• Manufactured under the quality standards of ISO9001

• Simplicity

• Copper tube/aluminum fin coils

• Easy access to all components

• Rigging holes in base rails for lifting

• Fork lift slots on three sides

• Single point power connection

• Complete factory package - tested, charged and wired

• CSA agency listing on all units

WARRANTY

• Factory Limited Parts Warranty

• One-year parts warranty

• A Five-year parts warranty on the compressor and electric heat elements.

Control Board

• Ten-year parts warranty on the gas-fired heat exchangers.

FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE

343615-YTG-D-0708

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

PRODUCT NOMENCLATURE . . . . . . . . . . . . . . . . . 3

FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

FACTORY-INSTALLED OPTIONS . . . . . . . . . . . . . . 6

FIELD-INSTALLED ACCESSORIES . . . . . . . . . . . . 7

GUIDE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . 32

LIST OF FIGURES

Fig. # Pg. #

1 UNIT CUTAWAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

2 TYPICAL FIELD POWER & CONTROL WIRING . . . .25

3 UNIT DIMENSIONS (3 - 5 TON COOLING ONLY/

ELECTRIC HEAT) FRONT VIEW . . . . . . . . . . . . . . . . 26

4 UNIT DIMENSIONS (3 - 5 TON COOLING/GAS HEAT)

FRONT VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

5 UNIT WITH ECONOMIZER RAINHOOD . . . . . . . . . . .27

6 UNIT WITH FIXED OUTDOOR AIR/MOTORIZED

DAMPER RAINHOOD . . . . . . . . . . . . . . . . . . . . . . . . .27

7 UNIT DIMENSIONS (REAR VIEW) . . . . . . . . . . . . . . .28

8 DISCONNECT/BLOWER ACCESS LOCATION . . . . . 28

9 TYPICAL APPLICATIONS . . . . . . . . . . . . . . . . . . . . . .29

10 FOUR AND SIX POINT LOADING . . . . . . . . . . . . . . . .30

11 ROOF CURB DIMENSIONS . . . . . . . . . . . . . . . . . . . .31

LIST OF TABLES

Tbl. # Pg. #

1 CAPACITY RATINGS - (ARI 210/240) . . . . . . . . . . . . . . 8

2 GAS HEAT RATINGS . . . . . . . . . . . . . . . . . . . . . . . . . .8

3 2 STAGE GAS HEAT RATINGS . . . . . . . . . . . . . . . . . .8

4 DY036 INDOOR SOUND POWER LEVELS

(HORIZONTAL DUCTED INLET) . . . . . . . . . . . . . . . . . .9

5 DY036 INDOOR SOUND POWER LEVELS

(HORIZONTAL DUCTED DISCHARGE) . . . . . . . . . . . .9

6 DY036 INDOOR SOUND POWER LEVELS (VERTICAL

DUCTED INLET) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

7 DY036 INDOOR SOUND POWER LEVELS (VERTICAL

DUCTED DISCHARGE) . . . . . . . . . . . . . . . . . . . . . . . .10

Tbl. # 8 DY048 INDOOR SOUND POWER LEVELS

(HORIZONTAL DUCTED INLET) . . . . . . . . . . . . . . . . 11

9 DY048 INDOOR SOUND POWER LEVELS

(HORIZONTAL DUCTED DISCHARGE) . . . . . . . . . . . 11

10 DY048 INDOOR SOUND POWER LEVELS (VERTICAL

DUCTED INLET) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

11 DY048 INDOOR SOUND POWER LEVELS (VERTICAL

DUCTED DISCHARGE) . . . . . . . . . . . . . . . . . . . . . . . 12

12 DY060 INDOOR SOUND POWER LEVELS

(HORIZONTAL DUCTED INLET) . . . . . . . . . . . . . . . . 13

13 DY060 INDOOR SOUND POWER LEVELS

(HORIZONTAL DUCTED DISCHARGE) . . . . . . . . . . . 13

14 DY060 INDOOR SOUND POWER LEVELS (VERTICAL

DUCTED INLET) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

15 DY060 INDOOR SOUND POWER LEVELS (VERTICAL

DUCTED DISCHARGE) . . . . . . . . . . . . . . . . . . . . . . . 14

16 DY036 COOLING CAPACITIES (3 TON) . . . . . . . . . . 15

17 DY048 COOLING CAPACITIES (4 TON) 1 . . . . . . . . . . 6

18 DY060 COOLING CAPACITIES (5 TON) . . . . . . . . . . 17

19 SUPPLY AIR BLOWER PERFORMANCE (DY036,

048, & 060 DIRECT DRIVE) SIDE DUCT

APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

20 SUPPLY AIR BLOWER PERFORMANCE (DY036,

048, & 060 DIRECT DRIVE) BOTTOM DUCT

APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

21 STATIC RESISTANCES . . . . . . . . . . . . . . . . . . . . . . . 19

22 ELECTRIC HEAT CFM LIMITATIONS . . . . . . . . . . . . 19

23 ELECTRICAL DATA - DY036, 048 & 060 DIRECT DRIVE

W/O POWERED CONVENIENCE OUTLET . . . . . . . . 20

24 ELECTRICAL DATA - DY036, 048 & 060 DIRECT DRIVE

W/ POWERED CONVENIENCE OUTLET . . . . . . . . . 22

25 DY PHYSICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . 24

26 ELECTRIC HEAT CORRECTION FACTORS . . . . . . . 24

27 VOLTAGE LIMITATIONS . . . . . . . . . . . . . . . . . . . . . . 24

28 UTILITIES ENTRY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

29 MINIMUM CLEARANCES . . . . . . . . . . . . . . . . . . . . . . 28

30 DY 4 AND 6 POINT LOADS WEIGHT

DISTRIBUTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

31 CENTER OF GRAVITY . . . . . . . . . . . . . . . . . . . . . . . . 30

32 OPERATING WEIGHTS (LBS.) . . . . . . . . . . . . . . . . . . 31

Pg. #

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PRODUCT NOMENCLATURE

3-5 Ton Sunline Magnum™ Model Number Nomenclature

D Y 048 N04 A 2 A AA 2 0 1 2 4 A

343615-YTG-D-0708

Product Category

D = A/C, Single Pkg., R-22

Product Identifier

Y = 14.0 SEER

Nominal Cooling Capacity

036 = 3.0 Ton 048 = 4.0 Ton 060 = 5.0 Ton

Heat Type and Nominal Heat Capacity

C00 = Cooling Only. Suitable for Field

Installed Electric Heat

Gas Heat Options

N04 = 40 MBH Output Aluminized Steel, 1 Stage (036) N06 = 60 MBH Output Aluminized Steel, 1 Stage (048) N08 = 80 MBH Output Aluminized Steel, 1 Stage

(036, 060)

N10 = 100 MBH Output Aluminized Steel, 1 Stage

(048, 060)

D06 = 60 MBH Output Aluminized Steel, 2 Stage

(036, 048, 060)

D10 = 100 MBH Output Aluminized Steel, 2 Stage

(036*, 048, 060) S04 = 40 MBH Output Stainless Steel, 1 Stage (036) S06 = 60 MBH Output Stainless Steel, 1 Stage (048) S08 = 80 MBH Output Stainless Steel, 1 Stage

(036, 060)

S10 = 100 MBH Output Stainless Steel, 1 Stage

(048, 060) T06 = 60 MBH Output Stainless Steel, 2 Stage

(036, 048, 060)

T10 = 100 MBH Output Stainless Steel, 2 Stage

(036*, 048, 060)

Electric Heat Options

E05 = 5 KW E07 = 7 KW E10 = 10 KW E15 = 15 KW E20 = 20 KW E30 = 30 KW

*(D, T)10 = 92 MBH Output on 036 Models

Airflow

A = Direct Drive B = Direct Drive/Single Input Economizer D = Direct Drive/Motorized Damper

1 = 208/230-1-60 2 = 208/230-3-60 4 = 460-3-60 5 = 575-3-60

Voltage

Product Style

A = Style A

These four digits will not be assigned until a quote is requested, or an order placed.

SS Drain Pan

CPC Controller, DFS, APS

Johnson Controller UNT 1126 (N2 protocol), DFS, APS

Honeywell Controller, DFS, APS

Novar Controller, DFS, APS

Simplicity IntelliComfort Controller

Simplicity IntelliComfort Controller w/ModLinc

York Commercial Comfort System (YCCS) Rtu Controller

2" Pleated filters

BAS Ready Economizer (2-10 V.D.C. Actuator without a Controller)

Any Combination of Additional Options that Don’t Have an Option Code Pre-assigned

Product Generation

2 = Second Generation

Standard Cabinet

AA = None AB = Phase Monitor AC = Coil Guard AD = Dirty Filter Switch AE = Phase Monitor & Coil Guard AF = Phase Monitor & Dirty Filter Switch AG = Coil Guard & Dirty Filter Switch AH = Phase Monitor, Coil Guard & Dirty Filter Switch AS = Bottom Drain Connection RC = Coil Guard & American Flag TA = Technicoat Condenser Coil TJ = Technicoat Evaporator Coil TS = Technicoat Evaporator and Condenser Coil

ZZ = If desired option combination is not listed above, ZZ will be assigned and configuration options will be

located in digits 15-18.

Installation Options

A = No Options Installed B = Option 1 C = Option 2 D = Options 1 & 2 E = Option 3 F = Option 4 G = Options 1 & 3 H = Options 1 & 4 J = Options 1, 2 & 3 K = Options 1, 2, & 4 L = Options 1,3 & 4 M = Options 1, 2, 3, & 4 N = Options 2 & 3 P = Options 2 & 4 Q = Options 2, 3, & 4 R = Options 3 & 4 S = Option 5 T = Options 1 & 5 U = Options 1, 3, & 5 V = Options 1, 4, & 5 W = Options 1, 3, 4, & 5 X = Options 3 & 5 Y = Options 4 & 5 Z = Options 3, 4 & 5

Configuration Options (not required for all units)

Additional Options

Hinged Filter Door & Toolless Access Cabinet

BA = Hinged Filter Door & Toolless Access Panels BB = Phase Monitor, Hinged Filter Door & Toolless

Access Panels

BC = Coil Guard, Hinged Filter Door & Toolless

Access Panels

BD = Dirty Filter Switch, Hinged Filter Door &

Toolless Access Panels

BE = Phase Monitor & Coil Guard, Hinged Filter

Door & Toolless Access Panels

BF = Phase Monitor & Dirty Filter Switch, Hinged

Filter Door & Toolless Access Panels

BG = Coil Guard & Dirty Filter Switch, Hinged Filter

Door & Toolless Access Panels

BH = Phase Monitor, Coil Guard & Dirty Filter Switch,

Hinged Filter Door & Toolless Access Panels

Options

1 = Disconnect 2 = Non-Pwr'd Conv. Outlet 3 = Smoke Detector S.A. 4 = Smoke Detector R.A. 5 = Pwr'd Conv. Outlet

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343615-YTG-D-0708

FEATURES

All models are available with a wide variety of factorymounted options such as stainless steel heat exchangers, electric heaters, phase monitor, convenience outlet, dirty filter switch, disconnect switch, smoke detectors, and coil guard to make them suitable for almost every application.

All units are self-contained and assembled on full perimeter base rails with forklift holes on three sides and holes for overhead rigging. Every unit is completely piped, wired, charged and tested at the factory to simplify the field installation and to provide years of dependable operation.

All models (including those with an economizer) are suitable for either bottom or horizontal duct connections. For bottom duct, remove the sheet metal panels from the supply and return air openings through the base of the unit. For horizontal duct, remove the supply and return air panels on the rear of the unit.

All models are available with these “factory mounted” outdoor air damper options:

• Single enthalpy economizer

• Motorized outdoor air damper Supply air blowers are equipped with a 5 speed direct drive

motor that can be adjusted to meet the exact requirements of the job.

All compressors are equipped with internal pressure relief. Every refrigerant circuit includes a liquid line filter-drier, a high pressure switch and a suction line with a freezestat and low pressure/loss of charge switch to protect all system components.

• Simplicity standardized a number of features previously available only as options or by utilizing additional controls.

• Low Ambient - An integrated low-ambient control

• Anti-Short Cycle Protection - To aid compressor

• Fan Delays - Fan on and fan off delays are fully pro-

• Safety Monitoring - The control board monitors the

Controls - Simplicity® control boards have

allows all units to operate in the cooling mode down to 0ºF outdoor ambient without additional assistance. Optionally , the control board can be programmed to lockout the compressors when the outdoor air temperature is low or when free cooling is available.

life, an anti-short cycle delay is incorporated into the standard controls. Compressor reliability is further ensured by programmable minimum run times. For testing, the anti short cycle delay can be temporarily overridden with the push of a button.

grammable and are independent of one another. All units are programmed with default values based upon their configuration of cooling and heat.

high and low-pressure switches, the freezestats, the

gas valve, if applicable, and the temperature limit switch on gas heat units. The unit control board will alarm on ignition failures, compressor lockouts and repeated limit switch trips.

• Nuisance Trip Protection- To prevent nuisance trouble calls, the control board uses a “three strikes, you’re out” philosophy. The high and low-pressure switches and the freezestats must trip three times within two hours before the unit control board will lock out the compressor.

• On Board Diagnostics - Each alarm will energize a trouble light on the thermostat, if so equipped, and flash an alarm code on the control board LED. Each high and low-pressure switch alarm as well as each freezestat alarm has its own flash code. The control board saves the five most recent alarms in memory, and these alarms can be reviewed at any time. Alarms and programmed values are retained through the loss of power.

All units have long lasting powder paint cabinets with 1 000 hour salt spray test approval under ASTM-B117 procedures.

All models are CSA listed.

• Warranty - All models include a one-year limited parts warranty on the complete unit. Compressors and electric heater elements carry a five-year warranty. Gas heat exchangers carry a 10-year parts warranty.

• Gas Heat Operation - All single phase models with gas heat have minimum annual fuel utilization efficiency (AFUE) of 80%. All three phase models with gas heat have minimum steady state efficiency of 80%. Each section includes a durable heat exchanger with aluminized steel or optional stainless steel tubes, a redundant gas valve, spark ignition, power venting, an ignition module for 100% shut-off and all of the safety controls required to meet the latest ANSI standards.

The gas supply piping can be routed into the heating compartment through a hole in the base pan of the unit or through a knockout in the piping panel on the front of the unit.

• Electric Heat Operation - All electric heat models are wired for a single power source and include a bank of nickel chromium elements mounted at the discharge of the supply air blower to provide a high velocity and uniform distribution of air across the heating elements. Every element is fully protected against excessive temperature by thermal limit switches.

The power supply wiring can be routed into the control box through a threaded pipe connection (field supplied) in the base pan of the unit or through a knockout in the wiring panel on the side of the unit.

• BAS Controls - York’s Sunline™ series units of fer factory mounted BAS controls such as Simplicity

INTELLI-Comfort™, Novar, Honeywell , Johnson, York Commercial Comfort System (YCCS) and CPC.

4 Johnson Controls Unitary Products

Gas/Electric

Knockout for side power entry

economizer

Economizer

hood

Slide-in

Smoke

detector

3/4" PVC female condensate drain

HACR

breaker

GFCI

convenience outlet

Knockout for side control entry

Direct drive

blower

20 Gauge aluminized

steel tubular heat exchanger

Simplicity® Lite™

control board

Electric heat

accessory location

Knockout for side

gas supply entry

Power ventor motor with

post purge cycle

Full perimeter baserails

with forklift slots and

lifting holes

343615-YTG-D-0708

High efficiency

compressor

Copper tube/ aluminum fin

condensing coil

Electric/Electric and Heat Pump

Economizer

hood

Slide-in

economizer

Smoke

detector

3/4" PVC female condensate drain

convenience outlet

Knockout

for side

power entry

GFCI

HACR

breaker

Knockout for side control entry

Direct drive

blower

Simplicity® Lite™

control board

Electric Heat

accessory location

Full perimeter baserails

with forklift slots and

lifting holes

High efficiency

compressor

Copper tube/ aluminum fin

condensing coil

FIGURE 1 - UNIT CUTAWAY

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343615-YTG-D-0708

FACTORY-INSTALLED OPTIONS

• SINGLE INPUT ELECTRONIC ENTHALPY ECONOMIZERS - Includes a slide-in / plug-in damper assembly

with fully modulating spring-return motor actuator capable of introducing up to 100% outdoor air with nominal 1% leakage type dampers.

The enthalpy system contains one sensor that monitors the outdoor air and determines when the air is cool enough and dry enough to provide free cooling.

The rainhood is painted to match the basic unit and must be field-assembled before installing.

• MOTORIZED OUTDOOR AIR INTAKE DAMPER - Includes a slide-in / plug-in damper assembly with a 2position, spring return motor actuator which opens to a pre-set position whenever the supply air blower is operating and will drive fully closed when the blower unit shuts down.

The rain hood is painted to match the basic unit and must be field assembled before installing.

• PHENOLIC COATED EVAPORATOR AND CON- DENSER COILS - Special coating process that utilizes

T echnicoat 10-1 immersion of the complete coil for maximum protection.

• ELECTRIC HEATERS - Wired for single point power supply. These nickel chromium heater elements are provided with limit and automatic reset capability to prevent operation at excessive temperatures.

• FILTER OPTIONS - Standard units are shipped with 1” throw-away filters installed. 2” pleated filters are offered as a factory installed option.

• CONVENIENCE OUTLET - This 110 volt outlet can be “powered” by the unit with a stepdown transformer or the unit may be ordered with a “non-powered” convenience outlet that can be wired in the field.

processes. Coating is applied by total

using CO2 sensors. It uses an inside CO2 sensor to perform Demand Ventilation. It can also use an Outside CO2 sensor to perform Differential Demand Ventilation. It uses a Patented Comfort Ventilation algorithm to provide comfortable ventilation air temperature. The patented economizer-loading algorithm will protect the equipment when harsh operating conditions exist. Humidity in the occupied space or return duct can be monitored and controlled via humidity sensors and the on-board connection for hot gas re-heat system. It uses the INTELLI-Start™ algorithm to maximize energy savings by recovering the building from the Unoccupied Setpoints to the Occupied Setpoints just in time for the Occupied Time Period to begin. The Simplicity

INTELLI-Comfort™ balances space temperature, ventilation air temperature, CO2 and humidity for ultimate comfort.

• Simplicity® INTELLI-Comfort™ with MOD LINK CONTROL - The York® Simplicity® INTELLI-Comfort™ with Mod Link control is factory installed. It includes all the features of the INTELLI-Comfort™ control with an additional control to translate communications from MODBUS to the BACnet MSTP protocol.

• Novar® BAS CONTROL - The Novar® ETC-3 building automation system controller is factory installed. Includes supply air sensor, return air sensor, dirty filter indicator switch, and air proving switch.

• JOHNSON CONTROLS BAS CONTROL - The Johnson Control YK-UNT-1126 building automation system controller is factory installed. Includes supply air sensor, return air sensor, dirty filter indicator switch, and air proving switch.

• CPC BAS CONTROL - The Computer Process Controls Model 810-3060 ARTC Advanced Rooftop building automation system controller is factory installed. Includes supply air sensor, return air sensor, dirty filter indicator switch and air proving switch.

• DISCONNECT SWITCH - For gas heat units and cooling units with electric heat, a HACR breaker sized to the unit is provided. For cooling only units, a switch sized to the largest electric heat available for the particular unit is provided. Factory installed option only.

• BAS - Building Automation System Controls

Simplicity Simplicity

INTELLI-Comfort™ CONTROL - The Y ork®

INTELLI-Comfort™ control is factory installed. It includes a supply air sensor, a return air sensor, and an outside air sensor. There are provisions for a field installed dirty filter indicator switch, an air-proving switch, an Outside Air Humidity sensor, a Return Air Humidity sensor, an Inside IAQ sensor, and an Outside Air IAQ sensor. Construction mode operation, 365-day real time clock with 7 day programming plus holiday scheduling is built-in. Two different modes of demand

• HONEYWELL BAS CONTROL - The Honeywell W7750C building automation system controller is factory installed. Includes air supply sensor, return air sensor, dirty filter indicator switch, and air proving switch.

• YORK COMMERCIAL COMFORT SYSTEM (YCCS) Provides rooftop system integration for YCCS single zone and change-over bypass systems.

• SMOKE DETECTORS - (supply air & return air) The smoke detectors stop operation of the unit by interrupting power to the control board if smoke is detected within the air compartment.

• COIL GUARD - Customers can purchase a coil guard kit to protect the condenser coil from damage. This is not a hail guard kit.

ventilation are achieved through the INTELLI-Comfort™

6 Johnson Controls Unitary Products

Factory installed Smoke Detectors in the Return Air, may be subjected to freezing temperatures during "off" times due to Out Side Air infiltration. These Smoke Detectors have an operational limit of 32°F to 131°F. Smoke Detectors installed in areas that could be out side those limitations will have to be moved to prevent having false alarms.

• STAINLESS STEEL HEAT EXCHANGER - For applica- tions in corrosive environments, this option provides a full stainless steel heat exchanger assembly.

• STAINLESS STEEL DRAIN PAN - An optional rust- proof stainless steel drain pan is available to provide years of trouble-free operation in corrosive environments.

• BOTTOM DRAIN CONNECTION - An optional bottom drain connection is available for inside the curb connections for applications in cold environments to reduce freezing drain lines.

• PHASE MONITORS - Designed to prevent unit damage. The phase monitor will shut the unit down in an out-ofphase condition.

• DIRTY FILTER SWITCH - This kit includes a differential pressure switch that energizes the fault light on the unit thermostat, indicating that there is an abnormally high pressure drop across the filters. Factory installed option or field installed accessory.

• HINGED FILTER DOOR/“TOOLLESS” BLOWER AND ACCESS PANELS (not hinged) - This option allows for easy access and maintenance.

343615-YTG-D-0708

• MOTORIZED OUTDOOR AIR INTAKE DAMPER - Includes a slide-in / plug-in damper assembly with a 2position, spring return motor actuator which opens to some pre-set position whenever the supply air blower is operating and will drive fully closed when the blower unit shuts down.

The rain hood is painted to match the basic unit and must be field assembled before installing.

• ELECTRIC HEATERS wired for single point power sup- ply. These nickel chromium heater elements are provided with limit and automatic reset capability to prevent operation at excessive temperatures.

• ROOF CURBS - Eight and fourteen-inch high roof curbs provide a water-tight seal between the unit and the finished roof. These full perimeter curbs meet the requirements of the National Roofing Contractors Association (NRCA) and are shipped knocked-down for field assembly.

Roof curbs are designed to fit inside the base rails of the unit and include both a wood nailing strip and duct hanger supports.

• HIGH ALTITUDE NATURAL GAS - Burner orifices and pilot orifices are provided for proper furnace operation at altitudes up to 6,000 feet.

• PROPANE - Burner orifices, pilot orifices and gas valve parts are provided to convert a natural gas furnace to propane.

• HIGH ALTITUDE PROPANE - Burner orifices and pilot orifices are provided for proper furnace operation at altitudes up to 6,000 feet. This accessory supplements the basic propane conversion kit.

• LOW NOX KIT - Required to reduce the emission of nitrogen oxides below 40 nano grams per joule.

NOTE:Knobs are shipped inside the unit to prevent ship-

ping damage. These must be field installed for tool-less operation.

FIELD-INSTALLED ACCESSORIES

• SINGLE INPUT ELECTRONIC ENTHALPY ECONOMIZERS - Includes a slide-in / plug-in damper assembly

with fully modulating spring-return motor actuator capable of introducing up to 100% outdoor air with nominal 1% leakage type dampers.

The enthalpy system contains one sensor that monitors the outdoor air and determines when the air is cool enough and dry enough to provide free cooling.

The rainhood is painted to match the basic unit and must be field-assembled before installing.

Johnson Controls Unitary Products 7

• POWER EXHAUST - Our single input economizer options are available with power exhaust. Whenever the outdoor air intake dampers are opened for free cooling, the exhaust fan will be energized to prevent the conditioned space from being over-pressurized during economizer operation.

The power exhaust option can only be used on bottom duct configurations.

• BAROMETRIC RELIEF DAMPER - This damper accessory can be used to relieve internal building air pressure on units with an economizer without power exhaust. This accessory includes a rain hood, a bird screen and a fully assembled damper. With bottom duct connections, the damper should be mounted over the opening in the return air panel. With horizontal ductwork, the accessory should be mounted on the return air duct.

343615-YTG-D-0708

• ENTHALPY ACCESSORY CONTROL KIT - This kit contains the required components to convert a single enthalpy economizer to dual enthalpy.

• BURGLAR BARS - Mount in the supply and return openings to prevent entry into the duct work.

• FLUE EXHAUST EXTENSION KIT - In locations with wind or weather conditions which may interfere with proper exhausting of furnace combustion products, this kit can be installed to prevent the flue exhaust from entering nearby fresh air intakes.

CFM

SOUND RATING

(Db)

TABLE 1: CAPACITY RATINGS - (ARI 210/240)

MODEL MBH

DY036 DY048

DY060

35.6 12 14 1200 84

46.0 12 14 1600 83

59.0 11.6 14 1750 81

EER

1. 80/67°F Indoor and 95°F outdoor.

2. EER = Energy Efficiency Ratio at full load - the cooling

capacity in Btu’s per hour (Btuh) divided by the power input in watts, expressed in Btuh per watt (Btuh/watt).

3. SEER = Seasonal Energy Efficiency Ratio.

4. Rated in accordance with ARI 270 Standard.

5. Models are 3Ø only.

SEER

• CO

SENSOR - Senses CO2 levels and automatically

overrides the economizer when levels rise above the present limits.

• COIL GUARD - Customers can purchase a coil guard kit to protect the condenser coil from damage. This is not a hail guard kit.

• HAIL GUARD - Hail Guard kit is available to prevent unit from hail damage. This is a sloped hood that fits above the coil.

• GAS PIPING KIT - This kit supplies all necessary fittings and shut off valve.

TABLE 2: GAS HEAT RATINGS

MODEL

DY036N04 DY036N08

DY048N06 DY048N10

DY060N08 DY060N10

1. All units are single-stage heating.

MBH

INPUT

100

125 100

125

MBH

OUTPUT

40 80

100

AFUE

(%)

80.9

80.5

80.9

80.3

80.5

80.3

TEMP

RISE ºF

15 - 45 45 - 75

25 - 70 45 - 75

25 - 55 30 - 75

TABLE 3: 2 STAGE GAS HEAT RATINGS

MODEL

DY036D06 DY036D10 DY048D06 DY048D10 DY060D06 DY060D10

1. Models are 3 Ø only.

MBH INPUT MBH OUTPUT STEADY STATE EFFICIENCY RISE

STAGE 2ND STAGE 1ST STAGE 2ND STAGE 1ST STAGE 2ND STAGE MIN. MAX.

45 75 35.8 60.8 79.4 81.1 35 70 790 69 115 55.2 92 80.0 80.2 55 90 950 45 75 35.7 60.8 79.4 81.1 25 70 790 75 125 60.4 100.6 80.5 80.5 45 75 1230 45 75 35.8 60.8 79.4 81.1 20 55 1010 75 125 60.4 100.6 80.5 80.5 35 75 1230

MINIMUM HEATING

AIRFLOW (CFM)

8 Johnson Controls Unitary Products

TABLE 4: DY036 INDOOR SOUND POWER LEVELS (HORIZONTAL DUCTED INLET)

343615-YTG-D-0708

UNIT DESCRIPTION / MODEL CONFIGURATION

Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP

Octave Center Freq.

ID Blower Only (dB)

630 631 879 885

0.2 0.3 0.2 0.7

1116 928 1979 1020

0.41 0.37 0.76 0.53

Cooling

Operation

(dB)

ID Blower

Only (dB)

DY036 / 3 Ton

Horizontal Ducted Inlet

Cooling

Operation

(dB)

ID Blower

Only (dB)

Cooling

Operation

(dB)

ID Blower

Only (dB)

63 80 82 80 82 78 83 81 85 125 767776 77 82838182 250 565956 60 60615860 500 505049 50 54545152

1000 404339 42 49 5044 45 2000 414240 42 49 4943 44 4000 41 41 41 41

49 49 41 41

8000 45 45 45 45 47 47 45 45

1. Tested in accordance with ARI Standard 260. Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Equipment .

2. Cooling Operation – ID blower, compressor and outdoor fan operating.

3. Test Duct Dimension: 12 in. wide x 18 in. high x 8 ft. long (0.30m x 0.46m x 2.44m).

4. Test duct termination is flush with reverberation room wall.

5. Duct end (sound reflection) correction: (11, 6, 3, 1, 0, 0, 0, 0) dB at (63, 125, 250, 500, 1k, 4k, 8k) Hz.

TABLE 5: DY036 INDOOR SOUND POWER LEVELS (HORIZONTAL DUCTED DISCHARGE)

UNIT DESCRIPTION / MODEL CONFIGURATION

Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP

Octave Center Freq.

ID Blower Only (dB)

630 631 879 885

0.2 0.3 0.2 0.7

1116 928 1979 1020

0.41 0.37 0.76 0.53

Cooling

Operation

(dB)

ID Blower

Only (dB)

DY036 / 3 Ton

Horizontal Ducted Discharge

Cooling

Operation

(dB)

ID Blower

Only (dB)

Operation

Cooling

(dB)

ID Blower

Only (dB)

63 80 84 80 83 85 87 84 87

125 747774 76 80828083 250 586158 61 68686365

500 485147 50 58585354 1000 414539 43 55 5549 50 2000 394137 39 53 5346 47 4000 414138 38 55 5549 49 8000 454544 44 52 5347 47

1. Tested in accordance with ARI Standard 260. Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Equipment .

2. Cooling Operation – ID blower, compressor and outdoor fan operating.

3. Test Duct Dimension: 12 in. wide x 18 in. high x 8 ft. long (0.30m x 0.46m x 2.44m).

4. Test duct termination is flush with reverberation room wall.

5. Duct end (sound reflection) correction: (11, 6, 3, 1, 0, 0, 0, 0) dB at (63, 125, 250, 500, 1k, 4k, 8k) Hz.

Cooling

Operation

(dB)

Cooling

Operation

(dB)

Johnson Controls Unitary Products 9

343615-YTG-D-0708

TABLE 6: DY036 INDOOR SOUND POWER LEVELS (VERTICAL DUCTED INLET)

UNIT DESCRIPTION / MODEL CONFIGURATION

Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP

Octave Center Freq.

ID Blower Only (dB)

632 632 881 883

0.2 0.3 0.2 0.7

1069 870 1903 917

0.36 0.33 0.71 0.49

Cooling

Operation

(dB)

ID Blower

Only (dB)

DY036 / 3 Ton

Vertical Ducted Inlet

Cooling

Operation

(dB)

ID Blower

Only (dB)

Cooling

Operation

(dB)

ID Blower

Only (dB)

63 78 82 78 82 80 85 80 84 125 70 75 70 74 71 80 71 79 250 55 60 55 60 59 61 58 62 500 47 50 47 50 52 53 49 52

1000 4043394350514546 2000 3740373945464143 4000 3637363745464040 8000 4444444445474444

1. Tested in accordance with ARI Standard 260. Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Equipment .

2. Cooling Operation – ID blower, compressor and outdoor fan operating.

3. Test Duct Dimension: 12 in. wide x 18 in. high x 8 ft. long (0.30m x 0.46m x 2.44m).

4. Test duct termination is flush with reverberation room wall.

5. Duct end (sound reflection) correction: (11, 6, 3, 1, 0, 0, 0, 0) dB at (63, 125, 250, 500, 1k, 4k, 8k) Hz.

Cooling

Operation

(dB)

TABLE 7: DY036 INDOOR SOUND POWER LEVELS (VERTICAL DUCTED DISCHARGE)

UNIT DESCRIPTION / MODEL CONFIGURATION

Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP

Octave Center Freq.

ID Blower Only (dB)

632 632 881 883

0.2 0.3 0.2 0.7

1069 870 1903 917

0.36 0.33 0.71 0.49

Cooling

Operation

(dB)

ID Blower

Only (dB)

DY036 / 3 Ton

Vertical Ducted Discharge

Cooling

Operation

(dB)

ID Blower

Only (dB)

Cooling

Operation

(dB)

ID Blower

Only (dB)

63 80 83 80 83 83 86 82 85 125 787977 78 80837982 250 556054 59 63635862 500 485146 50 58595253

1000 414439 43 54 5548 49 2000 374035 38 50 5042 44 4000 383936 37 52 5344 44 8000 444544 44 49 5045 45

1. Tested in accordance with ARI Standard 260. Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Equipment .

2. Cooling Operation – ID blower, compressor and outdoor fan operating.

3. Test Duct Dimension: 12 in. wide x 18 in. high x 8 ft. long (0.30m x 0.46m x 2.44m).

4. Test duct termination is flush with reverberation room wall.

5. Duct end (sound reflection) correction: (11, 6, 3, 1, 0, 0, 0, 0) dB at (63, 125, 250, 500, 1k, 4k, 8k) Hz.

Cooling

Operation

(dB)

10 Johnson Controls Unitary Products

TABLE 8: DY048 INDOOR SOUND POWER LEVELS (HORIZONTAL DUCTED INLET)

UNIT DESCRIPTION / MODEL CONFIGURATION

Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP

Octave Center Freq.

ID Blower Only (dB)

766 769 1077 1087

0.2 0.5 0.4 1.0

1484 993 2270 1406

0.67 0.54

Cooling

Operation

(dB)

ID Blower

Only (dB)

DY048 / 4 Ton

Horizontal Ducted Inlet

1.24 0.90

Cooling

Operation

(dB)

ID Blower

Only (dB)

Cooling

Operation

(dB)

ID Blower

Only (dB)

63 74 97 74 95 77 90 77 90 125 70 86 69 86 73 78 72 77 250 53 58 52 57 60 61 58 61 500 49 55 47 54 54 56 51 53

1000 4242383950554545 2000 4044384348514546 4000 3844364148524345 8000 4243424445484445

1. Tested in accordance with ARI Standard 260. Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Equipment .

2. Cooling Operation – ID blower, compressor and outdoor fan operating.

3. Test Duct Dimension: 12 in. wide x 18 in. high x 8 ft. long (0.30m x 0.46m x 2.44m).

4. Test duct termination is flush with reverberation room wall.

5. Duct end (sound reflection) correction: (11, 6, 3, 1, 0, 0, 0, 0) dB at (63, 125, 250, 500, 1k, 4k, 8k) Hz.

343615-YTG-D-0708

Cooling

Operation

(dB)

TABLE 9: DY048 INDOOR SOUND POWER LEVELS (HORIZONTAL DUCTED DISCHARGE)

UNIT DESCRIPTION / MODEL CONFIGURATION

Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP

Octave Center Freq.

ID Blower Only (dB)

Horizontal Ducted Discharge

766 769 1077 1087

0.2 0.5 0.4 1.0

1484 993 2270 1406

0.67 0.54 1.24 0.90

Cooling

Operation

(dB)

ID Blower

Only (dB)

DY048 / 4 Ton

Cooling

Operation

(dB)

ID Blower

Only (dB)

Cooling

Operation

(dB)

ID Blower

Only (dB)

63 77 97 75 95 84 91 82 91 125 72 86 69 85 81 83 78 80 250 60 62 57 59 71 71 66 67 500 53 56 49 54 60 61 55 56

1000 4747424358595252 2000 4546404354555050 4000 4647404257585252 8000 4747454554544849

1. Tested in accordance with ARI Standard 260. Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Equipment .

2. Cooling Operation – ID blower, compressor and outdoor fan operating.

3. Test Duct Dimension: 12 in. wide x 18 in. high x 8 ft. long (0.30m x 0.46m x 2.44m).

4. Test duct termination is flush with reverberation room wall.

5. Duct end (sound reflection) correction: (11, 6, 3, 1, 0, 0, 0, 0) dB at (63, 125, 250, 500, 1k, 4k, 8k) Hz.

Cooling

Operation

(dB)

Johnson Controls Unitary Products 11

343615-YTG-D-0708

TABLE 10: DY048 INDOOR SOUND POWER LEVELS (VERTICAL DUCTED INLET)

UNIT DESCRIPTION / MODEL CONFIGURATION

Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP

Octave Center Freq.

ID Blower Only (dB)

791 794 1084 1095

0.2 0.5 0.2 1.0

1408 1000 2336 1275

0.54 0.42 1.12 0.73

Cooling

Operation

(dB)

ID Blower

Only (dB)

DY048 / 4 Ton

Vertical Ducted Inlet

Cooling

Operation

(dB)

ID Blower

Only (dB)

Cooling

Operation

(dB)

ID Blower

Only (dB)

63 76 95 77 93 80 91 79 91 125 688467 82 76847380 250 545752 56 63615759 500 485346 53 54575053

1000 43 44 40 41 52 52 47 47 2000 404338 42 49 5144 46 4000 384336 40 49 5443 45 8000 434343 43 45 4744 44

1. Tested in accordance with ARI Standard 260. Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Equipment .

2. Cooling Operation – ID blower, compressor and outdoor fan operating.

3. Test Duct Dimension: 12 in. wide x 18 in. high x 8 ft. long (0.30m x 0.46m x 2.44m).

4. Test duct termination is flush with reverberation room wall.

5. Duct end (sound reflection) correction: (11, 6, 3, 1, 0, 0, 0, 0) dB at (63, 125, 250, 500, 1k, 4k, 8k) Hz.

Cooling

Operation

(dB)

TABLE 11: DY048 INDOOR SOUND POWER LEVELS (VERTICAL DUCTED DISCHARGE)

UNIT DESCRIPTION / MODEL CONFIGURATION

Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP

Octave Center Freq.

ID Blower

Only (dB)

791 794 1084 1095

0.2 0.5 0.2 1.0

1408 1000 2336 1275

0.54 0.42 1.12 0.73

Cooling

Operation

(dB)

ID Blower

Only (dB)

DY048 / 4 Ton

Vertical Ducted Discharge

Cooling

Operation

(dB)

ID Blower

Only (dB)

Cooling

Operation

(dB)

ID Blower

Only (dB)

63 78 95 77 93 85 92 82 91 125 738472 82 84877882 250 56 58 53 56 68 68 60 61 500 5154485361625455

1000 46 46 43 44 57 57 50 50 2000 4244384253544648 4000 4345394155574950 8000 4444434352524647

1. Tested in accordance with ARI Standard 260. Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Equipment .

2. Cooling Operation – ID blower, compressor and outdoor fan operating.

3. Test Duct Dimension: 12 in. wide x 18 in. high x 8 ft. long (0.30m x 0.46m x 2.44m).

4. Test duct termination is flush with reverberation room wall.

5. Duct end (sound reflection) correction: (11, 6, 3, 1, 0, 0, 0, 0) dB at (63, 125, 250, 500, 1k, 4k, 8k) Hz.

Cooling

Operation

(dB)

12 Johnson Controls Unitary Products

TABLE 12: DY060 INDOOR SOUND POWER LEVELS (HORIZONTAL DUCTED INLET)

343615-YTG-D-0708

UNIT DESCRIPTION / MODEL CONFIGURATION

Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP

Octave Center Freq.

ID Blower Only (dB)

0 845 1166 1188

2 0.6 0.3 1.3

169

5 1100 2618 1323

7 0.50

0.6

Cooling

Operation

(dB)

ID Blower

Only (dB)

DY060 / 5 Ton

Horizontal Ducted Inlet

1.51 0.80

Cooling

Operation

(dB)

ID Blower

Only (dB)

Cooling

Operation

(dB)

ID Blower

Only (dB)

63 77 84 77 84 81 85 79 84

57171727374757172

05758555666666061

05353515160605555

100

0 50 50 45 46 60 60 53 53

200

0 49 49 43 44 58 58 50 50

400

04949424359594747 0 49 49 48 48 54 54 47 47

800

1. Tested in accordance with ARI Standard 260. Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Equipment .

2. Cooling Operation – ID blower, compressor and outdoor fan operating.

3. Test Duct Dimension: 12 in. wide x 18 in. high x 8 ft. long (0.30m x 0.46m x 2.44m).

4. Test duct termination is flush with reverberation room wall.

5. Duct end (sound reflection) correction: (11, 6, 3, 1, 0, 0, 0, 0) dB at (63, 125, 250, 500, 1k, 4k, 8k) Hz.

TABLE 13: DY060 INDOOR SOUND POWER LEVELS (HORIZONTAL DUCTED DISCHARGE)

UNIT DESCRIPTION / MODEL CONFIGURATION

Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP

Octave Center Freq.

1695

0.67

ID Blower Only (dB)

840 845 1166 1188

0.2

Cooling

Operation

(dB)

ID Blower

Only (dB)

DY060 / 5 Ton

Horizontal Ducted Discharge

0.6

1100

0.50

Cooling

Operation

(dB)

ID Blower

Only (dB)

0.3

2618

1.51

Operation

Cooling

(dB)

ID Blower

Only (dB)

63 82 87 79 88 88 89 82 87 125 75 76 72 74 82 83 78 78 250 69 69 66 66 79 79 73 73 500 64 64 60 60 72 72 66 66

1000 59 60 55 56 68 68 61 61 2000 55 55 50 50 65 65 57 57 4000 58 58 52 52 68 68 60 60 8000 55 55 49 49 66 67 56 56

1. Tested in accordance with ARI Standard 260. Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Eq uipment .

2. Cooling Operation – ID blower, compressor and outdoor fan operating.

3. Test Duct Dimension: 12 in. wide x 18 in. high x 8 ft. long (0.30m x 0.46m x 2.44m).

4. Test duct termination is flush with reverberation room wall.

5. Duct end (sound reflection) correction: (11, 6, 3, 1, 0, 0, 0, 0) dB at (63, 125, 250, 500, 1k, 4k, 8k) Hz.

Cooling

Operation

1.3

1323

0.80

Cooling

Operation

(dB)

Johnson Controls Unitary Products 13

343615-YTG-D-0708

TABLE 14: DY060 INDOOR SOUND POWER LEVELS (VERTICAL DUCTED INLET)

UNIT DESCRIPTION / MODEL CONFIGURATION

Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP

Octave Center Freq.

1525 1019 2624 1256

0.61 0.44 1.43 0.83

ID Blower Only (dB)

834 840 1171 1194

0.2 0.6 0.2 1.3

Cooling

Operation

(dB)

ID Blower

Only (dB)

DY060 / 5 Ton

Vertical Ducted Inlet

Cooling

Operation

(dB)

ID Blower

Only (dB)

Cooling

Operation

(dB)

ID Blower

Only (dB)

63 77 86 79 88 81 86 83 87 125 69 70 70 72 71 73 72 72 250 56 63 56 58 64 72 63 69 500 50 52 48 49 57 59 53 56

1000 48 51 44 45 57 58 49 52 2000 43 47 39 41 54 57 47 50 4000 47 49 40 41 55 61 47 52 8000 46 47 44 45 51 57 47 49

1. Tested in accordance with ARI Standard 260. Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Eq uipment .

2. Cooling Operation – ID blower, compressor and outdoor fan operating.

3. Test Duct Dimension: 12 in. wide x 18 in. high x 8 ft. long (0.30m x 0.46m x 2.44m).

4. Test duct termination is flush with reverberation room wall.

5. Duct end (sound reflection) correction: (11, 6, 3, 1, 0, 0, 0, 0) dB at (63, 125, 250, 500, 1k, 4k, 8k) Hz.

Cooling

Operation

(dB)

TABLE 15: DY060 INDOOR SOUND POWER LEVELS (VERTICAL DUCTED DISCHARGE)

UNIT DESCRIPTION / MODEL CONFIGURATION

Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP

Octave Center Freq.

1525 1019 2624 1256

0.61 0.44 1.43 0.83

ID Blower Only (dB)

834 840 1171 1194

0.2 0.6 0.2 1.3

Cooling

Operation

(dB)

ID Blower

Only (dB)

DY060 / 5 Ton

Vertical Ducted Discharge

Cooling

Operation

(dB)

ID Blower

Only (dB)

Operation

Cooling

(dB)

ID Blower

Only (dB)

63 83 88 82 88 91 91 85 88 125 78 78 75 76 85 85 79 79 250 66 67 62 62 77 78 70 72 500 59 60 54 54 70 70 61 61

1000 57 58 51 51 68 68 57 58 2000 51 52 45 45 62 63 52 53 4000 54 54 47 47 65 66 55 56 8000 52 52 46 47 65 66 52 53

1. Tested in accordance with ARI Standard 260. Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Eq uipment .

2. Cooling Operation – ID blower, compressor and outdoor fan operating.

3. Test Duct Dimension: 12 in. wide x 18 in. high x 8 ft. long (0.30m x 0.46m x 2.44m).

4. Test duct termination is flush with reverberation room wall.

5. Duct end (sound reflection) correction: (11, 6, 3, 1, 0, 0, 0, 0) dB at (63, 125, 250, 500, 1k, 4k, 8k) Hz.

Cooling

Operation

(dB)

14 Johnson Controls Unitary Products

343615-YTG-D-0708

TABLE 16: DY036 COOLING CAPACITIES (3 TON)

Air on Evap-

orator Coil

CFM

(°F)

Total

Cap.

(MBH)

Total

Input (kW)

86 83 80 77 74 71 68 86 83 80 77 74 71 68

75°F 85°F

Sensible Capacity (MBH)

Return Dry Bulb (°F)

72 44 2.3 24 21 19 16 14 - - 41 2.5 23 20 18 15 12 - 67 42 2.3 30 28 25 23 20 18 15 38 2.5 29 26 24 21 18 16 13

900

62 40 2.3 40 35 33 30 28 25 23 35 2.5 35 32 30 27 25 22 20 57 39 2.3 39 37 35 32 30 27 25 35 2.5 35 34 31 28 26 23 21 72 44 2.2 26 23 20 17 14 - - 42 2.5 25 22 19 16 13 - 67 42 2.3 33 30 27 24 21 18 15 39 2.5 31 28 25 22 19 16 13

1050

62 40 2.3 40 38 35 32 29 26 23 35 2.5 35 34 32 29 26 23 20 57 39 2.3 39 38 37 34 31 28 25 35 2.5 35 35 33 30 27 24 21 72 44 2.2 28 25 21 18 14 - - 43 2.5 27 24 20 17 13 - 67 43 2.3 35 32 28 25 21 18 14 40 2.5 34 31 27 24 20 17 13

1200

62 40 2.3 40 40 37 33 30 26 23 36 2.5 36 36 34 31 27 24 20 57 39 2.3 39 39 39 36 32 29 25 36 2.5 36 36 36 32 29 25 22 72 45 2.2 30 26 22 18 14 - - 43 2.5 29 25 21 17 13 - 67 43 2.3 37 33 29 25 21 18 14 40 2.5 36 32 28 24 20 16 12

1350

62 41 2.3 41 41 39 35 31 27 23 37 2.5 37 37 36 32 28 24 20 57 40 2.3 40 40 40 36 32 28 24 36 2.5 36 36 36 32 28 24 20 72 46 2.3 32 27 23 18 14 - - 44 2.5 31 27 22 18 13 - 67 44 2.3 40 35 31 26 22 17 13 41 2.5 39 34 30 25 21 16 12

1500

62 42 2.3 42 42 42 37 33 28 24 37 2.5 37 37 37 33 28 24 19 57 41 2.3 41 41 41 36 32 27 23 37 2.5 37 37 37 32 28 23 19

95°F 105°F

72 38 2.7 21 19 16 14 11 - - 35 3.0 20 17 15 12 10 - 67 35 2.7 27 24 22 19 17 14 12 31 2.9 25 23 20 18 15 12 10

900

62 30 2.7 30 29 27 24 22 19 17 27 3.0 27 26 24 21 19 16 14 57 30 2.7 30 30 27 25 22 19 17 27 3.0 27 27 25 22 20 17 15 72 39 2.7 24 21 18 15 12 - - 36 3.0 22 19 16 13 10 - 67 36 2.7 30 27 24 21 18 15 12 32 2.9 28 25 22 19 16 13 10

1050

62 31 2.7 31 31 30 26 23 20 17 28 2.9 28 28 26 23 20 17 14 57 31 2.7 31 31 30 27 24 21 18 28 2.9 28 28 27 24 21 18 15 72 41 2.7 26 23 19 16 12 - - 37 2.9 25 21 18 14 11 - 67 37 2.7 33 30 26 23 19 16 12 33 2.8 31 28 24 21 17 14 10

1200

62 32 2.7 32 32 32 29 25 22 18 29 2.9 29 29 29 25 22 18 15 57 32 2.7 32 32 32 29 25 22 18 29 2.9 29 29 30 26 23 19 16 72 41 2.7 28 24 20 16 12 - - 37 3.0 27 23 19 15 11 - 67 37 2.7 35 31 27 23 19 15 11 33 2.9 32 29 25 21 17 13 9

1350

62 32 2.7 32 32 32 28 24 20 16 29 2.9 29 29 29 25 21 17 13 57 33 2.7 33 33 33 29 25 21 17 29 2.9 29 29 30 26 22 18 14 72 42 2.7 30 26 21 17 12 - - 37 3.1 28 24 20 15 11 - 67 38 2.7 38 33 29 24 20 15 11 33 2.9 33 31 27 22 18 13 9

1500

62 33 2.7 33 33 33 28 24 19 15 29 3.0 29 29 29 24 20 15 11 57 33 2.7 33 33 33 29 24 20 15 29 3.0 29 29 29 25 20 16 11

115°F 125°F

72 32 3.3 18 16 13 11 8 - - 28 3.7 17 14 12 9 7 - 67 27 3.1232118161311 8 24 3.32219171411 9 6

900

62 24 3.2 24 23 21 18 16 13 11 21 3.5 21 20 18 15 13 10 8 57 25 3.2 25 25 23 20 17 15 12 22 3.5 22 22 20 18 15 13 10 72 32 3.3 21 18 15 12 9 - - 29 3.5 19 16 13 10 7 - 67 28 3.0262320171411 8 24 3.22422181512 9 6

1050

62 25 3.1 25 24 23 20 17 14 11 21 3.4 21 21 20 17 14 11 8 57 25 3.1 25 25 25 22 19 16 13 22 3.4 22 22 22 19 16 13 10 72 33 3.2 23 20 16 13 9 - - 29 3.4 21 18 14 11 7 - 67 29 3.0292622191512 8 25 3.1252420171310 6

1200

62 25 3.1 25 25 25 22 18 15 11 22 3.3 22 22 22 18 15 11 8 57 26 3.1 26 26 27 24 20 17 13 22 3.3 22 22 22 21 18 14 11 72 33 3.3 25 21 17 13 9 - - 29 3.6 23 19 15 11 7 - 67 29 3.1292723191511 8 24 3.2242421171310 6

1350

62 25 3.2252525211713 9 21 3.42121211713 9 5 57 26 3.2 26 26 26 22 18 14 10 22 3.4 22 22 22 19 15 11 7 72 33 3.4 27 22 18 13 9 - - 28 3.8 25 20 16 11 7 - 67 28 3.2282825201611 7 24 3.42424231814 9 5

1500

62 25 3.3252525201611 7 21 3.62121211612 7 3 57 25 3.3252525211612 8 22 3.62222221713 8 4

1. The capacities are gross ratings. For net capacity, deduct indoor blower motor, MBH=3.415 x kW. Refer to the appropriate Blower Perfor-

mance table for the kW of the supply air blo w er motor.

2. These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor.

Temperature of Air on Condenser Coil

Total

Cap.

(MBH)

Total

Input

(kW)

Sensible Capacity (MBH)

Return Dry Bulb (°F)

Johnson Controls Unitary Products 15

343615-YTG-D-0708

TABLE 17: DY048 COOLING CAPACITIES (4 TON)

Air on Evap-

orator Coil

CFM

(°F)

Total

Cap.

(MBH)

Total

Input

(kW)

86 83 80 77 74 71 68 86 83 80 77 74 71 68

75°F 85°F

Sensible Capacity (MBH)

Return Dry Bulb (°F)

72 58 2.8 32 28 25 22 18 - - 54 3.1 30 27 23 20 17 - 67 57 2.8 43 39 36 32 29 26 22 51 3.1 40 36 33 29 26 23 19

1200

62 53 2.8 53 47 44 40 37 33 30 47 3.0 47 44 41 37 34 30 27 57 51 2.8 51 51 49 45 42 38 35 46 3.0 46 46 43 39 36 32 29 72 58 2.8 34 30 26 22 18 - - 55 3.1 33 29 25 21 17 - 67 56 2.8 45 41 37 33 29 25 21 52 3.1 43 39 35 31 27 23 19

1400

62 53 2.8 53 50 46 41 37 33 29 48 3.0 48 46 43 39 35 31 27 57 51 2.8 51 51 51 47 43 39 34 46 3.0 46 46 45 41 37 33 29 72 57 2.8 36 32 27 22 18 - - 55 3.1 36 31 26 22 17 - 67 56 2.8 48 43 39 34 29 25 20 52 3.1 46 42 37 32 28 23 18

1600

62 53 2.8 53 53 47 43 38 33 29 48 3.1 48 48 46 41 36 32 27 57 51 2.8 51 51 53 48 43 39 34 47 3.0 47 47 48 43 39 34 29 72 57 2.8 39 33 28 23 17 - - 55 3.1 38 33 28 22 17 - 67 56 2.8 52 46 40 35 30 24 19 52 3.1 49 44 39 34 28 23 18

1800

62 53 2.8 53 53 50 45 39 34 29 48 3.1 48 48 47 41 36 31 25 57 51 2.8 51 51 52 46 41 36 30 47 3.1 47 47 47 42 37 31 26 72 57 2.8 41 35 29 23 17 - - 55 3.1 41 35 29 23 17 - 67 55 2.8 55 48 42 36 30 24 18 52 3.1 52 47 41 35 29 23 17

2000

62 52 2.8 52 52 52 46 40 34 28 48 3.1 48 48 48 42 36 30 24 57 50 2.8 50 50 50 44 38 32 26 46 3.1 46 46 46 40 34 28 23

95°F 105°F

72 50 3.3 29 25 22 18 15 - - 45 3.7 27 23 20 16 13 - 67 45 3.4 37 33 30 27 23 20 16 39 3.7 34 31 27 24 21 17 14

1200

62 41 3.3 41 41 37 34 31 27 24 36 3.6 36 36 33 29 26 22 19 57 40 3.3 40 40 37 33 30 26 23 35 3.6 35 35 32 29 25 22 19 72 52 3.4 32 28 24 20 16 - - 47 3.7 30 26 22 18 14 - 67 47 3.4 41 37 33 29 25 20 16 41 3.7 38 34 30 26 22 18 14

1400

62 42 3.3 42 42 41 37 33 29 24 37 3.6 37 37 36 32 28 24 20 57 42 3.3 42 42 40 36 32 28 24 37 3.6 37 37 35 31 27 23 19 72 54 3.4 35 30 26 21 16 - - 49 3.7 33 28 24 19 14 - 67 49 3.4 45 40 35 31 26 21 17 43 3.7 41 37 33 28 24 19 14

1600

62 44 3.3 44 44 44 39 35 30 25 39 3.6 39 39 39 34 30 25 20 57 43 3.3 43 43 43 39 34 29 25 39 3.6 39 39 39 34 29 25 20 72 53 3.4 38 33 27 22 17 - - 49 3.7 36 31 25 20 15 - 67 48 3.4 46 43 38 32 27 22 16 43 3.7 42 39 35 30 24 19 14

1800

62 44 3.3 44 44 44 38 33 28 22 39 3.6 39 39 39 33 28 23 17 57 43 3.3 43 43 43 38 32 27 22 38 3.7 38 38 38 33 27 22 17 72 53 3.4 41 35 29 23 17 - - 48 3.7 39 33 27 21 15 - 67 48 3.4 48 46 40 34 28 22 16 42 3.7 42 41 37 31 25 19 14

2000

62 43 3.3 43 43 43 37 31 25 19 38 3.7 38 38 38 32 26 20 14 57 42 3.3 42 42 42 37 31 25 19 38 3.7 38 38 38 32 26 20 14

115°F 125°F

72 40 4.0 25 21 18 14 11 - - 35 4.3 23 19 16 13 9 - 67 34 3.93228252118151128 4.2282622191512 9

1200

62 31 3.9 31 31 28 25 21 18 14 26 4.2 26 26 23 20 16 13 10 57 30 3.93030282421171425 4.2252523201613 9 72 42 4.0 28 24 20 16 12 - - 38 4.3 26 22 18 14 10 - 67 36 4.03532282420161130 4.3302925211713 9

1400

62 32 3.9 32 32 31 27 23 19 15 28 4.2 28 28 26 22 18 14 10 57 32 3.9 32 32 31 27 23 19 15 27 4.3 27 27 26 22 18 14 10 72 45 4.0 31 27 22 17 13 - - 40 4.3 29 25 20 15 11 - 67 38 4.03835302621161232 4.3323228231914 9

1600

62 34 3.9 34 34 34 30 25 20 16 29 4.2 29 29 29 25 20 15 11 57 34 4.0 34 34 34 29 25 20 15 29 4.3 29 29 29 24 20 15 10 72 44 4.0 34 29 24 18 13 - - 39 4.4 32 27 22 16 11 - 67 37 4.03736332722171131 4.3313130252014 9

1800

62 34 4.03434342823181229 4.3292929231813 8 57 33 4.03333332823171229 4.3292929231813 7 72 43 4.1 37 31 25 19 13 - - 39 4.4 35 29 23 17 11 - 67 36 4.03636352923171131 4.3313131272115 9

2000

62 33 4.0333333272115 9 28 4.3282828221610 4 57 33 4.0333333272115 9 28 4.3282828221610 4

1. The capacities are gross ratings. For net capacity, deduct indoor blower motor, MBH=3.415 x kW. Refer to the appropriate Blower Performance table for the kW of the supply air blower motor.

These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor.

Temperature of Air on Condenser Coil

Total

Cap.

(MBH)

Total

Input

(kW)

Sensible Capacity (MBH)

Return Dry Bulb (°F)

16 Johnson Controls Unitary Products

343615-YTG-D-0708

TABLE 18: DY060 COOLING CAPACITIES (5 TON)

Air on Evap-

orator Coil

CFM

(°F)

Total

Cap.

(MBH)

Total

Input (kW)

86 83 80 77 74 71 68 86 83 80 77 74 71 68

75°F 85°F

Sensible Capacity (MBH)

Return Dry Bulb (°F)

72 73.9 3.7 39.9 35.6 31.3 27.0 22.8 - - 69.2 4.3 38.6 34.3 30.1 25.8 21.5 - 67 67.1 3.7 50.5 46.3 42.0 37.7 33.4 29.2 24.9 63.1 4.2 48.9 44.6 40.4 36.1 31.8 27.5 23.2

1500

62 60.7 3.6 60.7 55.2 50.9 46.7 42.4 38.1 33.8 57.6 4.1 57.6 53.6 49.4 45.1 40.8 36.5 32.3 57 57.7 3.7 57.7 57.7 54.1 49.8 45.5 41.3 37.0 55.4 4.2 55.4 55.4 51.6 47.4 43.1 38.8 34.5 72 76.2 3.7 44.3 39.2 34.1 29.1 24.0 - - 71.3 4.3 42.9 37.8 32.7 27.7 22.6 - 67 69.2 3.7 55.9 50.9 45.8 40.8 35.7 30.6 25.6 65.0 4.2 54.1 49.0 44.0 38.9 33.9 28.8 23.8

1750

62 62.7 3.7 62.7 59.9 55.6 50.5 45.4 40.4 35.3 59.4 4.1 59.4 57.4 53.8 48.7 43.7 38.6 33.6 57 59.6 3.7 59.6 59.6 59.0 53.9 48.9 43.8 38.8 57.0 4.2 57.0 57.0 56.3 51.2 46.2 41.1 36.1 72 78.6 3.7 48.7 42.8 37.0 31.2 25.3 - - 73.4 4.3 47.1 41.3 35.4 29.6 23.8 - 67 71.4 3.7 61.3 55.5 49.6 43.8 38.0 32.1 26.3 66.9 4.2 59.2 53.4 47.6 41.8 35.9 30.1 24.3

2000

62 64.6 3.7 64.6 64.6 60.2 54.3 48.5 42.7 36.9 61.1 4.2 61.1 61.1 58.2 52.4 46.6 40.7 34.9 57 61.4 3.7 61.4 61.4 63.9 58.1 52.2 46.4 40.6 58.7 4.2 58.7 58.7 60.9 55.1 49.2 43.4 37.6 72 79.1 3.7 52.5 45.8 39.2 32.5 25.9 - - 73.8 4.3 50.9 44.2 37.6 30.9 24.3 - 67 71.9 3.7 66.8 59.2 52.6 45.9 39.3 32.6 26.0 67.3 4.2 63.5 57.1 50.5 43.8 37.2 30.5 23.9

2250

62 65.0 3.7 65.0 65.0 62.8 56.2 49.5 42.9 36.3 61.4 4.2 61.4 61.4 60.0 53.4 46.7 40.1 33.4 57 61.8 3.7 61.8 61.8 63.1 56.4 49.8 43.1 36.5 59.0 4.2 59.0 59.0 60.1 53.5 46.8 40.2 33.6 72 79.6 3.8 56.3 48.8 41.4 33.9 26.5 - - 74.2 4.3 54.6 47.2 39.7 32.3 24.8 - 67 72.3 3.7 72.3 62.9 55.5 48.0 40.6 33.1 25.7 67.7 4.3 67.7 60.8 53.3 45.9 38.4 31.0 23.5

2500

62 65.5 3.7 65.5 65.5 65.5 58.0 50.6 43.1 35.7 61.8 4.2 61.8 61.8 61.8 54.3 46.9 39.4 32.0 57 62.2 3.7 62.2 62.2 62.2 54.8 47.3 39.9 32.4 59.3 4.2 59.3 59.3 59.3 51.9 44.4 37.0 29.5

95°F 105°F

72 64.6 4.8 37.4 33.1 28.8 24.5 20.2 - - 61.3 5.4 35.6 31.3 27.0 22.8 18.5 - 67 59.2 4.7 47.3 43.0 38.7 34.4 30.2 25.9 21.6 55.7 5.3 45.6 41.3 37.0 32.7 28.4 24.2 19.9

1500

62 54.6 4.6 54.6 52.1 47.8 43.5 39.3 35.0 30.7 51.5 5.3 51.5 50.0 45.8 41.5 37.2 32.9 28.6 57 53.0 4.7 53.0 53.0 49.2 44.9 40.7 36.4 32.1 50.4 5.3 50.4 50.4 46.5 42.2 38.0 33.7 29.4 72 66.4 4.8 41.5 36.4 31.3 26.3 21.2 - - 62.7 5.4 39.5 34.4 29.4 24.3 19.3 - 67 60.8 4.7 52.2 47.2 42.1 37.1 32.0 27.0 21.9 57.0 5.3 50.3 45.3 40.2 35.2 30.1 25.1 20.0

1750

62 56.1 4.6 56.1 54.8 52.0 47.0 41.9 36.9 31.8 52.7 5.3 52.7 52.0 49.7 44.7 39.6 34.6 29.5 57 54.5 4.7 54.5 54.5 53.6 48.5 43.4 38.4 33.3 51.6 5.3 51.6 51.6 50.6 45.5 40.5 35.4 30.4 72 68.2 4.8 45.6 39.7 33.9 28.1 22.2 - - 64.1 5.4 43.4 37.6 31.7 25.9 20.1 - 67 62.5 4.7 57.2 51.4 45.5 39.7 33.9 28.1 22.2 58.3 5.3 55.1 49.3 43.4 37.6 31.8 25.9 20.1

2000

62 57.6 4.7 57.6 57.6 56.3 50.4 44.6 38.8 32.9 53.9 5.3 53.9 53.9 53.7 47.9 42.1 36.2 30.4 57 55.9 4.7 55.9 55.9 57.9 52.1 46.2 40.4 34.6 52.8 5.3 52.8 52.8 54.6 48.8 43.0 37.1 31.3 72 68.5 4.8 49.3 42.6 36.0 29.3 22.7 - - 64.2 5.4 47.1 40.5 33.9 27.2 20.6 - 67 62.8 4.8 60.1 55.0 48.4 41.7 35.1 28.4 21.8 58.4 5.4 56.8 52.8 46.3 39.7 33.1 26.4 19.8

2250

62 57.8 4.7 57.8 57.8 57.2 50.5 43.9 37.2 30.6 54.0 5.3 54.0 54.0 53.9 47.3 40.6 34.0 27.3 57 56.2 4.7 56.2 56.2 57.2 50.5 43.9 37.2 30.6 52.8 5.3 52.8 52.8 53.8 47.1 40.5 33.9 27.2 72 68.8 4.9 53.0 45.5 38.1 30.6 23.2 - - 64.3 5.5 50.9 43.4 36.0 28.5 21.1 - 67 63.0 4.8 63.0 58.6 51.2 43.7 36.3 28.8 21.4 58.5 5.4 58.5 56.3 49.2 41.8 34.3 26.9 19.4

2500

62 58.1 4.7 58.1 58.1 58.1 50.6 43.2 35.7 28.3 54.1 5.3 54.1 54.1 54.1 46.6 39.2 31.7 24.3 57 56.4 4.8 56.4 56.4 56.4 49.0 41.5 34.1 26.6 52.9 5.4 52.9 52.9 52.9 45.5 38.0 30.6 23.1

115°F 125°F

72 57.9 6.0 33.8 29.5 25.3 21.0 16.7 - - 54.6 6.7 32.0 27.8 23.5 19.2 14.9 - 67 52.2 6.0 43.8 39.6 35.3 31.0 26.7 22.5 18.2 48.7 6.6 42.1 37.8 33.6 29.3 25.0 20.7 16.5

1500

62 48.5 5.9 48.5 48.0 43.7 39.4 35.1 30.9 26.6 45.4 6.6 45.4 45.4 41.6 37.3 33.1 28.8 24.5 57 47.8 5.9 47.8 47.8 43.8 39.6 35.3 31.0 26.7 45.2 6.6 45.2 45.2 41.1 36.9 32.6 28.3 24.0 72 59.0 6.0 37.5 32.5 27.4 22.4 17.3 - - 55.3 6.7 35.6 30.5 25.5 20.4 15.4 - 67 53.1 6.0 48.4 43.4 38.3 33.3 28.2 23.1 18.1 49.3 6.6 46.5 41.5 36.4 31.3 26.3 21.2 16.2

1750

62 49.3 5.9 49.3 49.1 47.4 42.4 37.3 32.3 27.2 46.0 6.5 46.0 46.0 45.1 40.1 35.0 30.0 24.9 57 48.7 5.9 48.7 48.7 47.6 42.5 37.5 32.4 27.4 45.8 6.6 45.8 45.8 44.6 39.6 34.5 29.4 24.4 72 60.0 6.0 41.3 35.4 29.6 23.8 17.9 - - 55.9 6.6 39.1 33.3 27.4 21.6 15.8 - 67 54.1 5.9 53.0 47.2 41.3 35.5 29.7 23.8 18.0 49.9 6.5 49.9 45.1 39.2 33.4 27.6 21.7 15.9

2000

62 50.2 5.9 50.2 50.2 51.2 45.3 39.5 33.7 27.9 46.5 6.5 46.5 46.5 46.5 42.8 37.0 31.1 25.3 57 49.6 5.9 49.6 49.6 51.4 45.5 39.7 33.9 28.0 46.4 6.5 46.4 46.4 46.4 42.2 36.4 30.6 24.7 72 59.9 6.1 45.0 38.4 31.7 25.1 18.5 - - 55.7 6.7 42.9 36.3 29.6 23.0 16.3 - 67 54.0 6.0 53.5 50.6 44.3 37.7 31.0 24.4 17.8 49.7 6.6 49.7 48.3 42.3 35.7 29.0 22.4 15.7

2250

62 50.2 5.9 50.2 50.2 50.6 44.0 37.3 30.7 24.1 46.3 6.6 46.3 46.3 46.3 40.7 34.1 27.4 20.8 57 49.5 6.0 49.5 49.5 50.4 43.7 37.1 30.5 23.8 46.1 6.6 46.1 46.1 46.1 40.4 33.7 27.1 20.4 72 59.9 6.1 48.8 41.3 33.9 26.4 19.0 - - 55.4 6.7 46.7 39.2 31.8 24.3 16.9 - 67 53.9 6.0 53.9 53.9 47.3 39.9 32.4 25.0 17.5 49.4 6.6 49.4 49.4 45.4 37.9 30.5 23.0 15.6

2500

62 50.1 6.0 50.1 50.1 50.1 42.6 35.2 27.7 20.3 46.1 6.6 46.1 46.1 46.1 38.6 31.2 23.7 16.3 57 49.4 6.0 49.4 49.4 49.4 42.0 34.5 27.1 19.6 45.9 6.6 45.9 45.9 45.9 38.5 31.0 23.6 16.1

1. The capacities are gross ratings. For net capacity, deduct indoor blower motor, MBH=3.415 x kW. Refer to the appropriate Blow er Performance table for the kW of the supply air blo w er motor.

2. These rati ngs include the condenser fan motors ( total 1 kW) and the compressor motors but not the supply air blower motor.

Temperature of Air on Condenser Coil

Total

Cap.

(MBH)

Total

Input

(kW)

Sensible Capacity (MBH)

Return Dry Bulb (°F)

Johnson Controls Unitary Products 17

343615-YTG-D-0708

TABLE 19: SUPPLY AIR BLOWER PERFORMANCE (DY036, 048, & 060 DIRECT DRIVE) SIDE DUCT APPLICATION

AVAILABLE EXTERNAL STATIC PRESSURE - IWG

0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

UNIT

TONNAGE

MOTOR

SPEED

CFM

HI 1582 320 1538 335 1496 349 1458 363 1418 376 1381 390 1338 403 1298 417 1255 430

CFM

WATTS

CFM

WATTS

CFM

WATTS

CFM

WATTS

CFM

WATTS

MED/HI 1488 263 1440 276 1396 290 1354 303 1309 316 1263 329 1214 343 1158 358 1085 374

MED 1339 208 1292 221 1247 234 1201 246 1152 258 1102 272 1036 288 967 303 924 313

MED/LOW 1233 171 1184 183 1135 195 1082 207 1026 220 957 235 895 248 - - - -

LOW 1081 130 997 134 935 145 863 158 - - - - - - - - - -

HI 2056 636 2017 696 1978 714 1942 734 1906 749 1864 764 1815 769 1728 743 1582 685

MED/HI 1866 539 1832 557 1795 571 1754 585 1722 602 1679 619 1636 638 1582 653 1508 639

MED 1680 408 1641 426 1594 438 1558 455 1517 472 1469 490 1415 505 1370 521 1337 536

MED/LOW 1582 362 1541 380 1495 391 1465 406 1426 423 1377 440 1326 455 1292 469 1247 485

LOW 1300 223 1258 237 1202 247 - - - - - - - - - - - -

HI 2256 883 2258 931 2247 950 2223 964 2182 979 2125 971 2044 940 1958 898 1864 854

MED/HI 2145 771 2127 784 2119 808 2089 826 2051 844 2014 859 1965 861 1896 843 1801 806

MED 2020 637 1999 656 1985 675 1947 696 1910 715 1876 730 1832 740 1793 756 1725 748

MED/LOW 1757 413 1713 432 1677 451 1639 468 1597 479 1559 497 1521 513 1472 523 - -

LOW 1570 327 1536 339 1499 356 - - - - - - - - - - - -

1. Factory set on medium speed tap.

2. Includes allowances for a wet evaporator coil, 1” filters, and the heat exchangers. Refer to STATIC RESISTANCES Table for resistance values.

3. Side Duct application (230 Volts)

CFM

WATTS

CFM

WATTS

CFM

WATTS

T ABLE 20: SUPPLY AIR BLOWER PERFORMANCE (DY036, 048, & 060 DIRECT DRIVE) BOTTOM DUCT APPLICATION

WATTS

CFM

WATTS

CFM

WATTS

CFM

AVAILABLE EXTERNAL STATIC PRESSURE - IWG

0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

UNIT

TONNAGE

MOTOR

SPEED

CFM

HI 1527 320 1485 335 1445 349 1408 363 1370 376 1334 390 1292 403 1254 417 1213 430

WATTS

CFM

WATTS

CFM

WATTS

CFM

WATTS

CFM

WATTS

CFM

MED/HI 1437 263 1391 276 1349 290 1308 303 1265 316 1221 329 1174 343 1120 358 1049 374

MED 1293 208 1248 221 1205 234 1161 246 1114 258 1065 272 1002 288 935 303 894 313

MED/LOW 1191 171 1144 183 1097 195 1046 207 992 220 926 235 866 248 - - - -

LOW 1045 130 964 134 904 145 - - - - - - - - - - - -

HI 1985 636 1947 696 1909 714 1875 734 1840 749 1800 764 1752 769 1668 743 1528 685

MED/HI 1802 539 1768 557 1733 571 1694 585 1662 602 1621 619 1580 638 1528 653 1456 639

MED 1622 408 1585 426 1539 438 1505 455 1465 472 1419 490 1367 505 1324 521 1291 536

MED/LOW 1528 362 1489 380 1444 391 1415 406 1377 423 1330 440 1281 455 1248 469 1205 485

LOW 1256 223 1216 237 1161 247 - - - - - - - - - - - -

HI 2177 883 2179 931 2169 950 2145 964 2106 979 2051 971 1973 940 1890 898 1800 854

MED/HI 2071 771 2053 784 2045 808 2016 826 1980 844 1944 859 1897 861 1830 843 1739 806

MED 1950 637 1929 656 1916 675 1880 696 1844 715 1811 730 1768 740 1731 756 1665 748

MED/LOW 1697 413 1654 432 1619 451 1583 468 1542 479 1506 497 1469 513 - - - -

LOW 1516 327 1484 339 1448 356 - - - - - - - - - - - -

1. Factory set on medium speed tap.

2. Includes allowances for a wet evaporator coil, 1” filters, and the heat exchangers. Refer to STATIC RESISTANCES Table for resistance values.

3. Bottom Duct application (230 Volts)

WATTS

18 Johnson Controls Unitary Products

343615-YTG-D-0708

TABLE 21: STATIC RESISTANCES

RESISTANCE, IWG

DESCRIPTION

ECONOMIZER

ELECTRIC HEATERS

COOLING ONLY

1. Deduct these resistance values from the available external static pressure shown in SUPPLY AIR BLOWER PERFORMANCE Tables.

2. Add these resistance values to the available static resistance values on SUPPLY AIR BLOWER PERFORMANCE Tables.

3. The pressure through the economizer is greater for 100% outdoor air than for 100% return air. If the resistance of the return air duct system is less than

0.25 IWG, the unit will deliver less CFM during full economizer operation.

1,3

7-15KW0.040.050.060.070.080.100.120.140.160.190.22

20-30KW 0.06 0.07 0.08 0.09 0.11 0.13 0.15 0.17 0.20 0.23 0.26

1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000

0.07 0.08 0.09 0.11 0.13 0.15 0.17 0.20 0.23 0.26 0.30

0.08 0.10 0.12 0.14 0.16 0.18 0.20 0.23 0.26 0.29 0.32

CFM

TABLE 22: ELECTRIC HEAT CFM LIMITATIONS

Size

(Tons)

Voltage

5 7 10 15 20 30

208/230-1-60 900 900 900 900 900 208/230-3-60 900 900 900 900 900 -

460-3-60 - 900 900 900 900 -

600-3-60 - - 900 900 900 208/230-1-60 1200 1200 1200 1200 1200 208/230-3-60 1200 1200 1200 1200 1200 -

460-3-60 - 1200 1200 1200 1200 -

600-3-60 - - 1200 1200 1200 208/230-3-60 1500 1500 1500 1500 1500 1500

460-3-60 - 1500 1500 1500 1500 1500

600-3-60 - - 1500 1500 1500 1500

Minimum Supply Air (CFM)

Heater kW

Johnson Controls Unitary Products 19

343615-YTG-D-0708

TABLE 23: ELECTRICAL DATA - DY036, 048 & 060 DIRECT DRIVE W/O POWERED CONVENIENCE OUTLET

Size

(Tons)

OD Fan

Motors

(each)

Volt

Compressors

(each)

RLA LRA MCC FLA FLA FLA Model kW Stages Amps

Supply Blower

Motor

Pwr

Conv

Outlet

Electric Heat Option

MCA

(Amps)

Max

Fuse

Breaker

Size

(Amps)

None - - - 22.4 30

E05 4.0 1 19.2 31.5 35

208-1-60 11.3 68.0 17.5 2.3 6.0 0.0

E07 5.6 1 26.9 41.2 45 E10 8.0 1 38.5 55.6 60 E15 11.9 2 57.2 79.0 80 E20 15.9 2 76.4 103.1 110

None - - - 22.4 30

E05 5.3 1 23.0 35.1 40

230-1-60 11.3 68.0 17.5 2.3 6.0 0.0

E07 7.5 1 32.6 46.6 50 E10 10.6 1 46.1 62.7 70 E15 15.9 2 69.1 90.3 100 E20 21.2 2 92.2 117.9 125

None - - - 18.7 25

E05 4.0 1 11.1 21.4 25

208-3-60 8.3 68.0 13.0 2.3 6.0 0.0

036

(3.0)

E07 5.6 1 15.5 26.9 30 E10 8.0 1 22.2 35.3 40 E15 11.9 2 33.0 48.8 50 E20 15.9 2 44.1 62.7 70

None - - - 18.7 25

E05 5.3 1 13.3 23.4 25

230-3-60 8.3 68.0 13.0 2.3 6.0 0.0

E07 7.5 1 18.8 30.1 35 E10 10.6 1 26.6 39.4 40 E15 15.9 2 39.9 55.3 60 E20 21.2 2 53.2 71.2 80

None - - - 10.7 15

E07 6.8 1 8.5 14.0 15

460-3-60 5.1 34.0 8.0 1.3 6.0 0.0

E10 10.1 1 12.7 18.9 20 E15 13.6 2 17.1 24.2 25 E20 19.5 2 24.5 33.1 35

None - - - 7.4 15

575-3-60 3.2 26.0 5.0 1.3 6.0 0.0

E10 10.6 1 10.6 15.7 15 E15 15.9 1 16.0 22.1 25 E20 21.2 2 21.3 28.5 30

None - - - 29.1 35

E05 4.0 1 19.2 33.5 40

208-1-60 15.4 86.0 24.0 2.3 7.6 0.0

E07 5.6 1 26.9 43.2 45 E10 8.0 1 38.5 57.6 60 E15 11.9 2 57.2 81.0 90 E20 15.9 2 76.4 105.1 110

None - - - 29.1 35

E05 5.3 1 23.0 37.1 40

230-1-60 15.4 86.0 24.0 2.3 7.6 0.0

E07 7.5 1 32.6 48.6 50 E10 10.6 1 46.1 64.7 70 E15 15.9 2 69.1 92.3 100 E20 21.2 2 92.2 119.9 125

None - - - 24.3 30

E05 4.0 1 11.1 24.3 30

208-3-60 11.5 84.0 18.0 2.3 7.6 0.0

048

(4.0)

E07 5.6 1 15.5 28.9 35 E10 8.0 1 22.2 37.3 40 E15 11.9 2 33.0 50.8 60 E20 15.9 2 44.1 64.7 70

None - - - 24.3 30

E05 5.3 1 13.3 25.4 35

230-3-60 11.5 84.0 18.0 2.3 7.6 0.0

E07 7.5 1 18.8 32.1 35 E10 10.6 1 26.6 41.4 45 E15 15.9 2 39.9 57.3 60 E20 21.2 2 53.2 73.2 80

None - - - 12.4 15

E07 6.8 1 8.5 15.0 15

460-3-60 5.8 42.0 9.0 1.3 7.6 0.0

E10 10.1 1 12.7 19.9 20 E15 13.6 2 17.1 25.2 25 E20 19.5 2 24.5 34.1 35

None - - - 10.5 15

575-3-60 5.1 34.0 8.0 1.3 7.6 0.0

E10 10.6 1 10.6 16.5 20 E15 15.9 1 16.0 22.9 25 E20 21.2 2 21.3 29.3 30

20 Johnson Controls Unitary Products

343615-YTG-D-0708

TABLE 23: ELECTRICAL DATA - DY036, 048 & 060 DIRECT DRIVE W/O POWERED CONVENIENCE OUTLET (CONT)

Size

(Tons)

(5.0)

Volt

208-3-60 17.3 123.0 27.0 2.3 7.6 0.0

230-3-60 17.3 123.0 27.0 2.3 7.6 0.0

060

460-3-60 9.6 70.0 15.0 1.3 7.6 0.0

575-3-60 7.4 53.0 11.5 1.3 7.6 0.0

Compressors

(each)

RLA LRA MCC FLA FLA FLA Model kW Stages Amps

OD Fan

Motors

(each)

1. Minimum Circuit Ampacity.

2. Dual Element, Time Delay Type.

3. HACR type per NEC.

Supply Blower

Motor

Pwr

Conv

Outlet

Electric Heat Option

None - - - 31.5 35

E05 4.0 1 11.1 31.5 35 E07 5.6 1 15.5 31.5 35 E10 8.0 1 22.2 37.3 40 E15 11.9 2 33.0 50.8 60 E20 15.9 2 44.1 64.7 70 E30 22.2 2 61.6 86.5 90

None - - - 31.5 35

E05 5.3 1 13.3 31.5 35 E07 7.5 1 18.8 32.1 35 E10 10.6 1 26.6 41.4 45 E15 15.9 2 39.9 57.3 60 E20 21.2 2 53.2 73.2 80 E30 29.6 2 74.3 98.5 100

None - - - 17.1 20

E07 6.8 1 8.5 17.1 20 E10 10.1 1 12.7 19.9 20 E15 13.6 2 17.1 25.2 25 E20 19.5 2 24.5 34.1 35 E30 28.8 2 36.1 48.1 50

None - - - 13.3 15

E10 10.6 1 10.6 16.5 20 E15 15.9 1 16.0 22.9 25 E20 21.2 2 21.3 29.3 30 E30 30.4 2 30.5 40.4 40

MCA

(Amps)

Max

Fuse

Breaker

Size

(Amps)

Johnson Controls Unitary Products 21

343615-YTG-D-0708

TABLE 24: ELECTRICAL DATA - DY036, 048 & 060 DIRECT DRIVE W/ POWERED CONVENIENCE OUTLET

Size

(Tons)

OD Fan

Motors

(each)

Volt

Compressors

(each)

RLA LRA MCC FLA FLA FLA Model kW Stages Amps

Supply Blower

Motor

Pwr

Conv

Outlet

Electric Heat Option

MCA

(Amps)

Max

Fuse

Breaker

Size

(Amps)

None - - - 32.4 40

E05 4.0 1 19.2 44.0 45

208-1-60 11.3 68.0 17.5 2.3 6.0 10.0

E07 5.6 1 26.9 53.7 60 E10 8.0 1 38.5 68.1 70 E15 11.9 2 57.2 91.5 100 E20 15.9 2 76.4 115.6 125

None - - - 32.4 40

E05 5.3 1 23.0 47.6 50

230-1-60 11.3 68.0 17.5 2.3 6.0 10.0

E07 7.5 1 32.6 59.1 60 E10 10.6 1 46.1 75.2 80 E15 15.9 2 69.1 102.8 110 E20 21.2 2 92.2 130.4 150

None - - - 29.1 35

E05 4.0 1 11.1 33.9 35

208-3-60 8.3 68.0 13.0 2.3 6.0 10.0

036

(3.0)

E07 5.6 1 15.5 39.4 40 E10 8.0 1 22.2 47.8 50 E15 11.9 2 33.0 61.3 70 E20 15.9 2 44.1 75.2 80

None - - - 29.1 35

E05 5.3 1 13.3 35.9 40

230-3-60 8.3 68.0 13.0 2.3 6.0 10.0

E07 7.5 1 18.8 42.6 45 E10 10.6 1 26.6 51.9 60 E15 15.9 2 39.9 67.8 70 E20 21.2 2 53.2 83.7 90

None - - - 15.7 20

E07 6.8 1 8.5 20.2 20

460-3-60 5.1 34.0 8.0 1.3 6.0 5.0

E10 10.1 1 12.7 25.2 25 E15 13.6 2 17.1 30.4 30 E20 19.5 2 24.5 39.3 40

None - - - 11.6 15

575-3-60 3.2 26.0 5.0 1.3 6.0 4.0

E10 10.6 1 10.6 20.7 20 E15 15.9 1 16.0 27.1 30 E20 21.2 2 21.3 33.5 35

None - - - 39.1 50

E05 4.0 1 19.2 46.0 50

208-1-60 15.4 86.0 24.0 2.3 7.6 10.0

E07 5.6 1 26.9 55.7 60 E10 8.0 1 38.5 70.1 80 E15 11.9 2 57.2 93.5 100 E20 15.9 2 76.4 117.6 125

None - - - 39.1 50

E05 5.3 1 23.0 49.6 50

230-1-60 15.4 86.0 24.0 2.3 7.6 10.0

E07 7.5 1 32.6 61.1 70 E10 10.6 1 46.1 77.2 80 E15 15.9 2 69.1 104.8 110 E20 21.2 2 92.2 132.4 150

None - - - 34.3 45

E05 4.0 1 11.1 35.9 45

208-3-60 11.5 84.0 18.0 2.3 7.6 10.0

048

(4.0)

E07 5.6 1 15.5 41.4 45 E10 8.0 1 22.2 49.8 50 E15 11.9 2 33.0 63.3 70 E20 15.9 2 44.1 77.2 80

None - - - 34.3 45

E05 5.3 1 13.3 37.9 45

230-3-60 11.5 84.0 18.0 2.3 7.6 10.0

E07 7.5 1 18.8 44.6 45 E10 10.6 1 26.6 53.9 60 E15 15.9 2 39.9 69.8 70 E20 21.2 2 53.2 85.7 90

None - - - 17.4 20

E07 6.8 1 8.5 21.2 20

460-3-60 5.8 42.0 9.0 1.3 7.6 5.0

E10 10.1 1 12.7 26.2 25 E15 13.6 2 17.1 31.4 30 E20 19.5 2 24.5 40.3 40

None - - - 14.5 15

575-3-60 5.1 34.0 8.0 1.3 7.6 4.0

E10 10.6 1 10.6 21.5 20 E15 15.9 1 16.0 27.9 30 E20 21.2 2 21.3 34.3 35

22 Johnson Controls Unitary Products

343615-YTG-D-0708

TABLE 24: ELECTRICAL DATA - DY036, 048 & 060 DIRECT DRIVE W/ POWERED CONVENIENCE OUTLET (CONT )

Size

(Tons)

(5.0)

Volt

208-3-60 17.3 123.0 27.0 2.3 7.6 10.0

230-3-60 17.3 123.0 27.0 2.3 7.6 10.0

060

460-3-60 9.6 70.0 15.0 1.3 7.6 5.0

575-3-60 7.4 53.0 11.5 1.3 7.6 4.0

Compressors

(each)

RLA LRA MCC FLA FLA FLA Model kW Stages Amps

OD Fan

Motors

(each)

1. Minimum Circuit Ampacity.

2. Dual Element, Time Delay Type.

3. HACR type per NEC.

Supply Blower

Motor

Pwr

Conv

Outlet

Electric Heat Option

None - - - 41.5 45

E05 4.0 1 11.1 41.5 45 E07 5.6 1 15.5 41.5 45 E10 8.0 1 22.2 49.8 50 E15 11.9 2 33.0 63.3 70 E20 15.9 2 44.1 77.2 80 E30 22.2 2 61.6 99.0 100

None - - - 41.5 45

E05 5.3 1 13.3 41.5 45 E07 7.5 1 18.8 44.6 45 E10 10.6 1 26.6 53.9 60 E15 15.9 2 39.9 69.8 70 E20 21.2 2 53.2 85.7 90 E30 29.6 2 74.3 111.0 125

None - - - 22.1 25

E07 6.8 1 8.5 22.1 25 E10 10.1 1 12.7 26.2 25 E15 13.6 2 17.1 31.4 30 E20 19.5 2 24.5 40.3 40 E30 28.8 2 36.1 54.3 60

None - - - 17.3 20

E10 10.6 1 10.6 21.5 20 E15 15.9 1 16.0 27.9 30 E20 21.2 2 21.3 34.3 35 E30 30.4 2 30.5 45.4 45

MCA

(Amps)

Max

Fuse

Breaker

Size

(Amps)

Johnson Controls Unitary Products 23

343615-YTG-D-0708

TABLE 25: DY PHYSICAL DATA

EVAPORATOR

BLOWER

EVAPORATOR

COIL

CONDENSER

FANS

CONDENSER

COILS

COMPRESSOR

AIR

FILTERS

CHARGE

MODELS

Centrifugal Blower (Dia. x Wd. in.) 12 X 10 12 X 10 12 X 10

Fan Motor HP (Direct Drive) 3/4 1 1

Rows Deep 3 4 4

Fins Per Inch 13 13 13

Face Area (Ft.2) 5.1 5.1 5.1

Propeller Dia. (in.) 24 24 24

Fan Motor HP 1/2 1/2 1/2

Nom. CFM 4200 4200 4200

Rows Deep 2 2 2

Fins Per Inch 18 18 18

Face Area (Ft.2) 17.117.117.1

Quantity 1 1 1

Type Recip. Recip. Scroll Quantity Per Unit (15” X 20” X 1” or 2“) 2 2 2 Quantity Per Unit (14” X 25” X 1” or 2“) 1 1 1

Total Face Area (Ft.2) 6.3 6.3 6.3

Refrigerant 22 (lbs./oz.) 9/4 9/8 11/8

036 048 060

TABLE 26: ELECTRIC HEAT CORRECTION FACTORS

NOMINAL VOLTAGE VOLTAGE

208 240 480 600

208 1.00 230 0.92 460 0.92 575 0.92

kW CAP. MULTI-

PLIER

TABLE 27: VOLTAGE LIMITATIONS

POWER SUPPLY

208/230-1-60 208/230-3-60

460-3-60 575-3-60

MIN. MAX.

187 252 187 252

432 504 540 630

VOLTAGE

1. Utilization Range “A” in accordance with ARI Standard

110.

24 Johnson Controls Unitary Products

TYPICAL POWER WIRING

REFER TO THE ELECTRICAL DATA TABLES TO SIZE THE DISCONNECT SWITCH, OVERCURRENT PROTECTION AND WIRING.

TYPICAL CONTROL WIRING

343615-YTG-D-0708

COOLING ONLY (24 VOLT THERMOSTAT)

THERMOSTAT

TERMINALS

24 VOLT THERMOSTAT 2TH07701024. TO CONTROL THE ECONOMIZER ON SECOND STAGE COOLING, USE THE THERMOSTAT 2TH0401224.

UNIT TERMINAL

STRIP TB1

24 VOLT

TRANSFORMER

COOLING / HEATING (ELECTRONIC THERMOSTAT)

MULTI STAGE

UNIT TERMINAL

STRIP TB1

NOT USED

TO REMOTE SENSOR 2TH040702224 IF USED

OCC

24 VOLT

TRANSFORMER

THERMOSTAT

TERMINALS

ADD

JUMPER

LED 1

LED 2

COM

ADD

JUMPER

ELECTRONIC PROGRAMMABLE THERMOSTAT 2ET04700224 (INCLUDES SUBBASE).

SECOND STAGE COOLING IS NOT REQUIRED ON UNITS LESS ECONOMIZER.

SECOND STAGE HEATING IS ONLY REQUIRED ON UNITS WITH A TWO STAGE

ELECTRIC HEATER OR 2 STAGE GAS HEAT.

REMOVE JUMPER J2 FROM TERMINALS 4 AND 9 ON JUMPER PLUG CONNECTOR P6 ON UNITS WITH ECONOMIZER. TERMINALS A1 AND A2 PROVIDE A RELAY OUT-PUT TO CLOSE THE OUTDOOR ECONOMIZER DAMPERS WHEN THE THERMOSTAT SWITCHES TO THE SET-BACK POSITION.

FIGURE 2 - TYPICAL FIELD POWER & CONTROL WIRING

COOLING / HEATING (24 VOLT THERMOSTAT)

THERMOSTAT

TERMINALS

ADD

JUMPER

24 VOLT THERMOSTAT 2ET07701024. TO CONTROL THE ECONOMIZER ON THE SECOND STAGE COOLING OR TO HAVE AN ELECTRIC HEAT ACCESSORY WITH TWO STAGES OF HEAT, USE THERMOSTAT 2TH0471024.

UNIT TERMINAL

STRIP TB1

24 VOLT

TRANSFORMER

COOLING / HEATING (ELECTRONIC THERMOSTAT)

SINGLE STAGE

UNIT TERMINAL

STRIP TB1

24 VOLT

TRANSFORMER

THERMOSTAT

TERMINALS

ADD

JUMPER

ELECTRONIC PROGRAMMABLE THERMOSTAT 2ET07701024 (INCLUDES SUBBASE). TO CONTROL THE ECONOMIZER ON SECOND STAGE COOLING, USE THERMOSTAT 2TH04700224.

Johnson Controls Unitary Products 25

343615-YTG-D-0708

FIGURE 3 - UNIT DIMENSIONS (3 - 5 TON COOLING ONLY/ELECTRIC HEAT) FRONT VIEW

FIGURE 4 - UNIT DIMENSIONS (3 - 5 TON COOLING/GAS HEAT) FRONT VIEW

26 Johnson Controls Unitary Products

FIGURE 5 - UNIT WITH ECONOMIZER RAINHOOD

343615-YTG-D-0708

DETAIL “A”

FIGURE 6 - UNIT WITH FIXED OUTDOOR AIR/MOTORIZED DAMPER RAINHOOD

DETAIL “B”

Johnson Controls Unitary Products 27

343615-YTG-D-0708

FIGURE 7 - UNIT DIMENSIONS (REAR VIEW)

Filter Access

Blower Motor Access

Dot Plugs

Field- Supplied Disconnect Switch Location

Mountin g Bracket for Disconnect Switch (Field Supplied)

A,B Wiring Entry (See Detail “B”)

Disconnect Switch Location and Motor Access Panel for Unit with “Belt-Drive” Option

Control Box Access

FIGURE 8 - DISCONNECT/BLOWER ACCESS LOCATION

TABLE 28: UTILITIES ENTRY

HOLE OPENING SIZE (DIA.) USED FOR

B C

7/8” KO

2” KO

Control Wiring

Power Wiring

1-5/8” KO Gas Piping (Front) 1-1/2” KO

Gas Piping (Bottom)

1. Opening in the bottom to the unit can be located by the side in the insulation.

2. Do not remove the 2” knockout ring.

Side

Bottom

Side

Bottom

TABLE 29: MINIMUM CLEARANCES

LOCATION

Front

Rear

Left Side (Filter Access)

Right Side (Cond. Coil)

Below Unit Above Unit

1. Units may be installed on combustible floors made from wood or class A, B, or C roof covering material.

2. Units must be installed outdoors. Overhanging structures or shrubs should not obstruct condenser air discharge outlet.

CLEARANCE

24” (Cooling/Electric Heat)

32” (Gas Heat)

12” (Less Economizer)

36” (With Economizer or Fixed

Air/Motorized Damper) 24” (Less Economizer)

36” (With Economizer)

72” (For

Condenser Air Discharge)

24”

0”

28 Johnson Controls Unitary Products

343615-YTG-D-0708

FIGURE 9 - TYPICAL APPLICATIONS

Johnson Controls Unitary Products 29

343615-YTG-D-0708

447/

BACK OF UNIT

821/

APPROXIMATE CENTER OF GRAVITY

FRONT OF UNIT

CONDENSER COIL

END OF UNIT

FIGURE 10 -FOUR AND SIX POINT LOADING

TABLE 30: DY 4 AND 6 POINT LOADS WEIGHT DISTRIBUTION

UNIT TOTAL

DY036 Cooling/ Electric 575 DY036N04 615 DY036D06 625 DY036N08 635 DY036D10 645 DY048 Cooling/ Electric 585 DY048(D,N)06 635 DY048(D,N)10 655 DY060 Cooling/ Electric 590 DY060D06 640 DY060N08 650 DY060(D,N)10 660

4-Point Loading (lb) 6-Point Loading (lb)

ABCDABCDEF

132 125 155 164 89 85 82 102 106 110 141 133 166 175 95 91 88 110 114 118 143 135 168 178 96 93 89 111 115 120 145 138 171 181 98 94 91 113 117 122 148 140 174 184 99 96 92 115 119 124 134 127 158 167 90 87 84 104 108 112 145 138 171 181 98 94 91 113 117 122 150 142 177 187 101 97 94 117 121 125 135 128 159 168 91 88 84 105 109 113 147 139 173 182 99 95 92 114 118 123 149 141 175 185 100 97 93 116 120 125 151 143 178 188 102 98 95 118 122 126

447/

APPROXIMATE CENTER OF GRAVITY

FRONT OF UNIT

BACK OF UNIT

821/

CONDENSER COIL

END OF UNIT

TABLE 31: CENTER OF GRAVITY

DIMENSION 3 - 5 TON

X 40” Y 20”

30 Johnson Controls Unitary Products

TABLE 32: OPERATING WEIGHTS (LBS.)

MODEL SIZE 3 TON 4 TON 5 TON

BASIC

UNIT

OPTIONS

ACCY.

(Gas/Electric)

Electric Heater

Barometric Relief / Fixed Air Damper 10

343615-YTG-D-0708

DY (Cooling Only) 575 585 590

N04 615 - N06 - 635 -

Economizer 50

Motorized Damper 26

Roof Curb 92

N08 635 - 650 N10 - 655 660 D06 625 635 640 D10 645 655 660

5 - 7 kW 18 10 - 15 kW 23 20 - 30 kW 28

FIGURE 11 -ROOF CURB DIMENSIONS

Johnson Controls Unitary Products 31

343615-YTG-D-0708

GUIDE SPECIFICATIONS

GENERAL

Units shall be manufactured by Johnson Controls Unitary Products in an ISO 9001 certified facility.

York's Sunline Magnum™ units are convertible single package units. Although the units are primarily designed for curb mounting on a roof, they can also be slab-mounted at ground level or set on steel beams above a finished roof. Cooling only, cooling with gas heat and cooling with electric heat models are available with a wide variety of factory-mounted options and field-installed accessories to make them suitable for almost every application. All units are self-contained and assembled on full perimeter base rails with holes in the four corners for overhead rigging. Every unit is completely piped, wired, charged and tested at the factory to simplify the field installation and to provide years of dependable operation. All models (including those with an economizer) are suitable for either bottom or horizontal duct connections. Models with power exhaust are suitable for bottom duct connections only. For bottom duct, remove the sheet metal panels from the supply and return air openings through the base of the unit. For horizontal duct, remove the supply and return air panels on the rear of the unit.

All non-Scroll compressors include crankcase heaters and all compressors have internal pressure relief. Every refrigerant circuit includes a liquid line filter-drier, a discharge line high pressure switch and a suction line with a freezestat and low pressure/loss of charge switch.The unit control circuit includes a 75 VA transformer, a 24-volt circuit bre aker and a relay board with a compressor lockout circuit, a terminal strip for thermostat wiring, plus an additional set of pin connectors to simplify the interface of additional field controls. All models are CSA listed. All models include a 1-year limited warranty on the complete unit. Compressors and electric heater elements carry a 5-year warranty. Aluminized steel and St ainless steel tubular heat exchangers carry a 10-year warranty.

DESCRIPTION

Units shall be factory-assembled, single packaged, Electric Cooling/Gas Heat, Electric Cooling/Optional Electric Heat and designed for outdoor mounted installation.

The 3 ton, 4 ton and 5 ton units shall have minimum SEER rating of 14. They shall have built-in field convertible duct connections for down discharge supply/return or horizontal discharge supply/return, and be available with factory installed options or field installed accessories. The units shall be factory wired, piped, charged with R-22 refrigerant and factory tested prior to shipment. All unit wiring shall be both numbered and color coded. All units the cooling performance shall be rated in accordance with DOE and ARI test procedures. Units shall be CSA listed, classified to ANSI Z21.47, UL 1995/CSA No. 236 standards.

UNIT CABINET

Unit cabinet shall be constructed of galvanized steel, with exterior surfaces coated with a non-chalking, powdered paint finish, certified at 1000 hours salt spray test per ASTMB117 standards. Indoor blower section shall be insulated with a minimum 1/2” thick insulation, coated on the airside. Aluminum foil faced insulation shall be used in the furnace compartment and be fastened with ridged fasteners to prevent insulation from entering the air stream. Cabinet panels shall be “large” size, easily removable for servicing and maintenance. Full perimeter base rails shall be provided to assure reliable transit of equipment, overhead rigging and proper sealing on roof curb applications. Disposable 1" filters shall be furnished and be accessible through a removable access door, sealed airtight. Units filter track shall be designed to accommodate either 1" or 2" filters. Fan performance measuring ports shall be provided on the outside of the cabinet to allow accurate air measurements of evaporator fan performance without removing panels or creating air by-pass of the coils. Condensate pan shall be internally sloped and conform to ASHRAE 62-89 self-draining standards. Condensate connection shall be a minimum of 3/4” I.D. female and be a ridged mount connection.

INDOOR (EVAPORATOR) FAN ASSEMBLY

The indoor fan shall be a factory installed direct drive. Job site selected (B.H.P.) brake horsepower shall not exceed the motors nameplate horsepower rating, plus the service factor. Units shall be designed not to operate above service factor. Fan wheel shall be double-inlet type with forward-curved blades, dynamically balanced to operate smoothly throughout the entire range of operation. Airflow design shall be constant air volume. Bearings shall be sealed and permanently lubricated for longer life and no maintenance.

OUTDOOR (CONDENSER) FAN ASSEMBLY

The outdoor fan shall be of the direct-driven propeller type, discharge air vertically, have aluminum blades riveted to a corrosion resistant steel spider bracket and shall be dynamically balanced for smooth operation. The outdoor fan motor shall be totally enclosed with permanently lubricated bearings, internally protected against overload conditions and staged independently.

REFRIGERANT COMPONENTS

Compressor:

a. Shall be internally protected with internal high-pres-

sure relief and over temperature protection.

b. Shall have internal spring isolation and sound muf-

fling to minimize vibration and noise, and be externally isolated on a dedicated, independent mounting.

32 Johnson Controls Unitary Products

343615-YTG-D-0708

Coils:

a. Evaporator and condenser coils shall have alumi-

num plate fins mechanically bonded to seamless internally enhanced copper tubes with all joints brazed. Special Phenolic coating shall be available as a factory option.

b. Evaporator and Condenser coils shall be of the

direct expansion, draw-thru, design.

Refrigerant Circuit and Refrigerant Safety Components shall include:

a. Independent fixed-orifice or thermally operated

expansion devices.

b. Filter drier/strainer to eliminate any moisture or for-

eign matter.

c. Accessible service gage connections on both suc-

tion and liquid lines to charge, evacuate, and measure refrigerant pressure during any necessary servicing or troubleshooting, without losing charge.

d. The refrigeration system shall provide at least 15°F

of sub-cooling at design conditions.

UNIT CONTROLS

a. Unit shall be complete with self-contained low-volt-

age control circuit protected by a resetable circuit breaker on the 24-volt transformer side.

b. Unit shall incorporate a lockout circuit which pro-

vides reset capability at the space thermostat or base unit, should any of the following standard

safety devices trip and shut off compressor. c. Loss-of-charge/Low-pressure switch. d. High-pressure switch. e. Freeze-protection thermostat, evaporator coil. f. Unit shall incorporate “AUTO RESET” compressor

over temperature, over current protection. g. Unit shall operate with conventional thermostat

designs and have a low voltage terminal strip for

easy hook-up. h. Unit control board shall have on-board diagnostics

and fault code display. i. Standard controls shall include anti-short cycle and

low voltage protection, and permit cooling operation

down to 0°F. j. Control board shall monitor each refrigerant safety

switch independently. k. Control board shall retain last 5 fault codes in non

volatile memory which will not be lost in the event of

a power loss.

GAS HEATING SECTION (SINGLE OR 2 STAGE)

Shall be designed with induced draft combustion with post purge logic, energy saving direct spark ignition, and redun-

dant main gas valve. Venter wheel shall be constructed of stainless steel for corrosion resistance. The heat exchanger shall be of the tubular type, constructed of T1-40 aluminized steel for corrosion resistance and allowing minimum mixed air entering temperature of 25°F. Burners shall be of the inshot type, constructed of aluminum coated steel and contain air mixture adjustments. All gas piping shall enter the unit cabinet at a single location through either the side or curb without any field modifications. Integrated control boards shall provide timed control of evaporator fan functioning and burner ignition. Heating section shall be provided with the following minimum protection:

a. Primary and auxiliary high-temperature limit switches. b. Induced draft motor speed sensor. c. Flame roll out switch. d. Flame proving controls. e. If any of the above safety devices trip, a LED (light-

emitting diode) indicator shall flash a diagnostic code that indicates which safety switch has tripped.

ELECTRIC HEATING SECTION

An electric heating section, with nickel chromium elements, shall be provided in a range of 5 thru 30 KW, offering two stages of capacity - 16 KW and above on 208/230 volt heaters and 20 KW and above on 460 and 57 5 volt h eat ers. The heating section shall have a primary limit control(s) and automatic reset to prevent the heating element system from operating at an excessive temperature. The heating section assembly shall slide out of the unit for easy maintenance and service. Units with Electric Heating shall be wi red for a single point power supply with branch circuit fusing (where required).

UNIT OPERATING CHARACTERISTICS

a. Unit shall be capable of starting and running at 125°F

outdoor temperature, exceeding maximum load criteria of ARI Standard 210/240. The compressor, with standard controls, shall be capable of operation down to 0°F outdoor temperature. Unit shall be provided with fan time delay to prevent cold air delivery before heat exchanger warms up (Gas heat only).

ELECTRICAL REQUIREMENTS

All unit power wiring shall enter unit cabinet at a single factory provided location and be capable of side or bottom entry, to minimize roof penetrations and avoid unit field modifications. Separate side and bottom openings shall be provided for the control wiring.

STANDARD LIMITED WARRANTIES

• Compressor 5 Y ears

• Heat Exchanger 10 Years

• Electric Heat Element 5 Years

• Other Parts 1 Year

Johnson Controls Unitary Products 33

343615-YTG-D-0708

OPTIONAL OUTDOOR AIR (Shall be made available by either/or):

• ELECTRONIC ENTHALPY AUTOMATIC ECONO- MIZER- Outdoor and return air dampers that are interlocked and positioned by a fully-modulating, spring return damper actuator. The maximum leakage rate for the outdoor air intake dampers shall not exceed 2% when dampers are fully closed and operating against a pressure differential of 0.5 IWG. A unit-mounted potentiometer shall be provided to adjust the outdoor and return air damper assembly to take in CFM of outdoor air to meet the minimum ventilation requirement of the conditioned space during normal operation. During economizer operation, a mixed-air temperature control shall modulate the outdoor and return air damper assembly to prevent the supply air temperature from dropping below 55°F. Changeover from compressor to economizer operation shall be provided by an integral electronic enthalpy control that feeds input into the basic module. The outdoor intake opening shall be covered with a rain hood that matches the exterior of the unit. Water eliminator/filters shall be provided. Simultaneous economizer/compressor operation is also possible. Dampers shall fully close on power loss.

• MOTORIZED OUTDOOR AIR DAMPERS - Outdoor air dampers are positioned by a 2-position, spring-return damper actuator. The maximum leakage rate for the outdoor air intake dampers shall not exceed 2% when dampers are fully closed and operating against a pressure differential of 0.5 IWG. A unit-mounted potentiometer shall be provided to adjust the outdoor damper assembly to take in the design CFM of outdoor air to meet the ventilation requirements of the conditioned space during normal operation. Whenever the indoor fan motor is energized, the dampers open up to one of two pre-selected positions - regardless of the outdoor air enthalpy. Dampers return to the fully closed position when the indoor fan motor is de-energized. Dampers shall fully close on power loss.

OTHER PRE-ENGINEERED ACCESSORIES AVAILABLE

• ROOF CURB - 14"and 8” high, full perimeter curb with wood nailer (shipped knocked-down).

• BAROMETRIC RELIEF DAMPER - Contains a rain hood, air inlet screen, exhaust damper and mounting hardware. Used to relieve internal air pressure through the unit.

• PROPANE CONVERSION KIT - Contains new orifices and gas valve parts to convert from natural to L.P. gas. One per unit required.

• HIGH ALTITUDE - NATURAL GAS - Contains orifices required for applications between 2000 and 6000 feet altitude.

• HIGH ALTITUDE - PROPANE GAS - Contains orifices required for applications between 2000 and 6000 feet altitude. Must be used with propane conversion kit.

• LOW NOX - Required to reduce the emission of nitrogen oxides below 40 nanograms per joule.

• GAS PIPING - Contains 1/2” pipe nipples, fittings and gas cock (including panel assess gaskets) required for bottom gas supply connection with external shut off.

• POWER EXHAUST OPTION - To work in conjunction with economizers.

• ELECTRIC HEATERS

• ECO N OMIZER/MOTORIZED DAMPER RAIN HOOD Contains all hood panels and the hardware for assembling.

• M ANUAL OUTDOOR AIR DAMPER

• COIL GUARD KIT - Guard for cooling coil.

• HAIL GUARD

• FLUE EXHAUST EXTEN SION

OTHER FACTORY INSTALLED OPTIONS

• POWER EXHAUST OPTION - To work in conjunction with economizers.

• STAINLESS STEEL HEAT EXCHANGER

• STAINLESS STEEL DRAIN PAN

• BOTTOM DRAIN CONNECTION

• TECHNICOAT PHENOLIC COATED CONDENSER AND EVAPORATOR COIL

• ELECTRONIC SINGLE ENTHALPY ECONOMIZER

• DIRTY FILTER SWITCH

• PHASE MONITOR

• COIL GUARD

• POWERED GFI CONVENIENCE OUTLET

• NON-POWERED GFI CONVENIENCE OUTLET

• BAS CONTROLS (Simplicity

INTELLI-Comfort™, CPC, JOHNSON, HONEYWELL, NOVAR, YORK COMMERCIAL COMFORT SYSTEM (YCCS))

• BAS READY ECONOMIZER (2-10 V.D.C. ACTUATOR WITHOUT A CONTROLLER)

• HINGED FILTER DOOR ACCESS AND TOOLESS ACCESS PANELS

• 2" PLEATED FILTERS

• DISCONNECT SWITCH

• SUPPLY AIR SMOKE DETECTOR

• RETURN AIR SMOKE DETECTOR

34 Johnson Controls Unitary Products

343615-YTG-D-0708

Johnson Controls Unitary Products 35

Johnson Controls Unitary Products

5005 York Drive

Norman, OK 73069

York DY036 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

DESCRIPTION

WARRANTY

TABLE OF CONTENTS

PRODUCT NOMENCLATURE

FEATURES

FACTORY-INSTALLED OPTIONS

FIELD-INSTALLED ACCESSORIES

TABLE 1: CAPACITY RATINGS - (ARI 210/240)

GUIDE SPECIFICATIONS

GENERAL

DESCRIPTION

UNIT CABINET

INDOOR (EVAPORATOR) FAN ASSEMBLY

OUTDOOR (CONDENSER) FAN ASSEMBLY

REFRIGERANT COMPONENTS

UNIT CONTROLS

GAS HEATING SECTION (SINGLE OR 2 STAGE)

ELECTRIC HEATING SECTION

UNIT OPERATING CHARACTERISTICS

ELECTRICAL REQUIREMENTS

STANDARD LIMITED WARRANTIES

OTHER PRE-ENGINEERED ACCESSORIES AVAILABLE

OTHER FACTORY INSTALLED OPTIONS