York DR120 User Manual

Page 1
INSTALLATION MANUAL
CONTENTS
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . 5
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
REFERENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
RENEWAL PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
APPROVALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
NOMENCLATURE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
START-UP (COOLING) . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
START-UP (GAS HEAT) . . . . . . . . . . . . . . . . . . . . . . . . . . 56
TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
®
MagnaDRY™
SINGLE PACKAGE AIR CONDITIONERS AND
SINGLE PACKAGE GAS/ELECTRIC UNITS
See following pages for a comple te Table of Contents.
NOTES, CAUTIONS AND WARNINGS
The installer should pay particular attention to the words: NOTE, CAUTION, and WARNING. Notes are intended to clarify or make the installation easier. Cautions prevent equipment damage. Warnings are given to alert installer that personal injury and/or equipment damage may result if installation procedure is not handled properly.
are given to
DR090 and 120
DR150
Tested in accordance with:
CAUTION: READ ALL SAFETY GUIDES BEFORE YOU
BEGIN TO INSTALL YOUR UNIT.
SAVE THIS MANUAL
127878-YIM-B-0606
Page 2
TABLE OF CONTENTS
127878-YIM-B-0606
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . .5
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
REFERENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
RENEWAL PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
APPROVALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
INSTALLATION SAFETY INFORMATION . . . . . . . . . . . . . . 8
PRECEDING INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . 8
LIMITATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
RIGGING AND HANDLING. . . . . . . . . . . . . . . . . . . . . . . . . 12
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
DUCTWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
DUCT COVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
CONDENSATE DRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
COMPRESSORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
THERMOSTAT WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
POWER AND CONTROL WIRING . . . . . . . . . . . . . . . . . . . 19
POWER WIRING DETAIL. . . . . . . . . . . . . . . . . . . . . . . . . . 19
OPTIONAL ELECTRIC HEAT . . . . . . . . . . . . . . . . . . . . . . . 25
OPTIONAL GAS HEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
GAS PIPING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
GAS CONNECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
LP UNITS, TANKS AND PIPING . . . . . . . . . . . . . . . . . . . 27
VENT AND COMBUSTION AIR. . . . . . . . . . . . . . . . . . . . 28
OPTIONS/ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . 28
ELECTRIC HEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
MOTORIZED OUTDOOR DAMPER . . . . . . . . . . . . . . . . 28
ECONOMIZER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
POWER EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
RAIN HOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
ECONOMIZER AND POWER EXHAUST SET POINT AD-
JUSTMENTS AND INFORMATION. . . . . . . . . . . . . . . . . . 29
MINIMUM POSITION ADJUSTMENT . . . . . . . . . . . . . . . 29
ENTHALPY SET POINT ADJUSTMENT . . . . . . . . . . . . . 29
POWER EXHAUST DAMPER SET POINT (WITH OR
WITHOUT POWER EXHAUST) . . . . . . . . . . . . . . . . . . . 29
INDOOR AIR QUALITY AQ . . . . . . . . . . . . . . . . . . . . . . . 29
PHASING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
BLOWER ROTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
BELT TENSION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
AIR BALANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
CHECKING AIR QUANTITY . . . . . . . . . . . . . . . . . . . . . . . . 44
METHOD ONE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
METHOD TWO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
SUPPLY AIR DRIVE ADJUSTMENT . . . . . . . . . . . . . . . . . 45
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
SEQUENCE OF OPERATIONS OVERVIEW. . . . . . . . . . . 46
COOLING SEQUENCE OF OPERATION . . . . . . . . . . . . . 47
CONTINUOUS BLOWER . . . . . . . . . . . . . . . . . . . . . . . . 47
INTERMITTENT BLOWER . . . . . . . . . . . . . . . . . . . . . . . 47
NO OUTDOOR AIR OPTIONS . . . . . . . . . . . . . . . . . . . . 47
ECONOMIZER WITH SINGLE ENTHALPY SENSOR - . 47 ECONOMIZER WITH DUAL ENTHALPY SENSORS -. . 47
ECONOMIZER WITH POWER EXHAUST - . . . . . . . . . . 47
MOTORIZED OUTDOOR AIR DAMPERS - . . . . . . . . . . 47
COOLING OPERATION ERRORS . . . . . . . . . . . . . . . . . 48
HIGH-PRESSURE LIMIT SWITCH . . . . . . . . . . . . . . . . . 48
LOW-PRESSURE LIMIT SWITCH. . . . . . . . . . . . . . . . . . 48
FREEZESTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
LOW AMBIENT COOLING . . . . . . . . . . . . . . . . . . . . . . . 48
SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
COMPRESSOR PROTECTION . . . . . . . . . . . . . . . . . . . . . 49
FLASH CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
RESET. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
REHEAT MODE SEQUENCE OF OPERATION . . . . . . . . 49
“NORMAL” MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
"ALTERNATE” MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
ELECTRIC HEATING SEQUENCE OF OPERATIONS . . . 53
ELECTRIC HEAT OPERATION ERRORS . . . . . . . . . . . . . 53
TEMPERATURE LIMIT . . . . . . . . . . . . . . . . . . . . . . . . . . 53
SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
LIMIT SWITCH (LS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
FLASH CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
RESET. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
ELECTRIC HEAT ANTICIPATOR SETPOINT S . . . . . . . . . 53
GAS HEATING SEQUENCE OF OPERATIONS . . . . . . . . 54
IGNITION CONTROL BOARD . . . . . . . . . . . . . . . . . . . . . . 54
FIRST STAGE OF HEATING. . . . . . . . . . . . . . . . . . . . . . 54
SECOND STAGE OF HEATING . . . . . . . . . . . . . . . . . . . 54
RETRY OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
RECYCLE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . 54
GAS HEATING OPERATION ERRORS. . . . . . . . . . . . . . . 54
LOCK-OUT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
TEMPERATURE LIMIT . . . . . . . . . . . . . . . . . . . . . . . . . . 54
FLAME SENSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
GAS VALVE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
LIMIT SWITCH (LS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
AUXILIARY LIMIT SWITCH (ALS). . . . . . . . . . . . . . . . . . 55
PRESSURE SWITCH (PS) . . . . . . . . . . . . . . . . . . . . . . . 55
ROLLOUT SWITCH (ROS) . . . . . . . . . . . . . . . . . . . . . . . 55
INTERNAL MICROPROCESSOR FAILURE. . . . . . . . . . 55
FLASH CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
RESETS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
GAS HEAT ANTICIPATOR SETPOINTS . . . . . . . . . . . . . . 55
START-UP (COOLING). . . . . . . . . . . . . . . . . . . . . . . . . . . 56
PRESTART CHECK LIST. . . . . . . . . . . . . . . . . . . . . . . . . . 56
OPERATING INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . 56
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POST START CHECK LIST. . . . . . . . . . . . . . . . . . . . . . . . .56
START-UP (GAS HEAT) . . . . . . . . . . . . . . . . . . . . . . . . . . 56
PRE-START CHECK LIST. . . . . . . . . . . . . . . . . . . . . . . . . .56
OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . .56
LIGHTING THE MAIN BURNERS. . . . . . . . . . . . . . . . . . .56
POST START CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . .56
SHUT DOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
MANIFOLD GAS PRESSURE ADJUSTMENT . . . . . . . . . .57
LIST OF FIGURES
Fig. # Pg. #
1 UNIT SHIPPING BRACKET . . . . . . . . . . . . . . . . . . . . . . . . 8
2 CONDENSER COVERING . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 COMPRESSOR SECTION . . . . . . . . . . . . . . . . . . . . . . . . .8
4 PREDATOR MAGNADRY™ DR090 & 120
COMPONENT LOCATION . . . . . . . . . . . . . . . . . . . . . . . .10
5 PREDATOR MAGNADRY™ DR150
COMPONENT LOCATION . . . . . . . . . . . . . . . . . . . . . . . .11
6 DR090 & 120 UNITS 4 POINT LOAD . . . . . . . . . . . . . . . .12
7 DR150 UNIT 4 POINT LOAD. . . . . . . . . . . . . . . . . . . . . . .12
8 DR090 & 120 UNITS 6 POINT LOAD . . . . . . . . . . . . . . . .12
9 DR150 UNIT 6 POINT LOAD. . . . . . . . . . . . . . . . . . . . . . .13
10 UNIT CENTER OF GRAVITY
(DR090, 120) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
11 UNIT CENTER OF GRAVITY - DR150 . . . . . . . . . . . . . . .13
12 DR090 & 120 UNIT DIMENSIONS . . . . . . . . . . . . . . . . . .14
13 DR150 UNIT DIMENSIONS. . . . . . . . . . . . . . . . . . . . . . . .14
14 BOTTOM DUCT OPENINGS (FROM ABOVE). . . . . . . . . 15
15 DR090 & 120 REAR DUCT DIMENSIONS . . . . . . . . . . . . 16
16 DR150 REAR DUCT DIMENSIONS . . . . . . . . . . . . . . . . . 16
17 PREDATOR® ROOF CURB DIMENSIONS . . . . . . . . . . . 17
18 SUNLINE™ TO PREDATOR® TRANSITION
ROOF CURBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
19 SIDE PANELS WITH HOLE PLUGS. . . . . . . . . . . . . . . . . 18
20 RETURN DOWNFLOW PLENUM WITH PANEL . . . . . . . 18
21 DISCHARGE PANEL IN PLACE . . . . . . . . . . . . . . . . . . . . 18
CHECKING GAS INPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
NATURAL GAS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
ADJUSTMENT OF TEMPERATURE RISE . . . . . . . . . . . . . 59
BURNERS/ORIFICES INSPECTION/SERVICING . . . . . . . 59
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
PREDATOR® FLASH CODES . . . . . . . . . . . . . . . . . . . . . . 61
COOLING TROUBLESHOOTING GUIDE. . . . . . . . . . . . . . 66
GAS HEAT TROUBLESHOOTING GUIDE . . . . . . . . . . . . .69
Fig. # Pg. #
22 CONDENSATE DRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
23 TYPICAL LOW VOLTAGE FIELD WIRING . . . . . . . . . . . 20
24 FIELD WIRING DISCONNECT - COOLING UNIT
WITH/WITHOUT ELECTRIC HEAT . . . . . . . . . . . . . . . . . 21
25 FIELD WIRING DISCONNECT-COOLING UNIT
WITH GAS HEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
26 SIDE ENTRY GAS PIPING. . . . . . . . . . . . . . . . . . . . . . . . 26
27 BOTTOM ENTRY GAS PIPING . . . . . . . . . . . . . . . . . . . . 26
28 ENTHALPY SET POINT CHART . . . . . . . . . . . . . . . . . . . 30
29 HONEYWELL ECONOMIZER CONTROL W7212. . . . . . 30
30 BELT ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
31 DRY COIL DELTA P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
32 REHEAT CONTROL BOARD . . . . . . . . . . . . . . . . . . . . . . 50
33 DR090 AND DR120 REHEAT CONTROLS . . . . . . . . . . . 51
34 DR150 REHEAT CONTROLS . . . . . . . . . . . . . . . . . . . . . 52
35 TYPICAL FLAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
36 TYPICAL GAS VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
37 CHARGING CHART DR090 . . . . . . . . . . . . . . . . . . . . . . . 60
38 CHARGING CHART DR120 . . . . . . . . . . . . . . . . . . . . . . . 60
39 CHARGING CHART DR150 . . . . . . . . . . . . . . . . . . . . . . . 61
40 UNIT CONTROL BOARD . . . . . . . . . . . . . . . . . . . . . . . . . 62
41 BASIC TROUBLESHOOTING FLOWCHART . . . . . . . . . 64
42 POWER ON FLOW CHART . . . . . . . . . . . . . . . . . . . . . . . 64
43 TRIP FAILURE FLOW CHART. . . . . . . . . . . . . . . . . . . . . 65
LIST OF TABLES
Tbl. # Pg. #
1 UNIT VOLTAGE LIMITATIONS. . . . . . . . . . . . . . . . . . . . .11
2 UNIT TEMPERATURE LIMITATIONS. . . . . . . . . . . . . . . . 11
3 UNIT WEIGHTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
4 4 POINT LOAD WEIGHT. . . . . . . . . . . . . . . . . . . . . . . . . . 13
Unitary Products Group 3
Tbl. # Pg. #
5 6 POINT LOAD WEIGHT . . . . . . . . . . . . . . . . . . . . . . . . . 13
6 UNIT CLEARANCES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7 CONTROL WIRE SIZES. . . . . . . . . . . . . . . . . . . . . . . . . . 19
8 ELECTRICAL DATA - DR090 WITHOUT POWERED
CONVENIENCE OUTLET. . . . . . . . . . . . . . . . . . . . . . . . . 22
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Tbl. # Pg. #
9 ELECTRICAL DATA - DR090 WITH POWERED
CONVENIENCE OUTLET. . . . . . . . . . . . . . . . . . . . . . . . . 22
10 ELECTRICAL DATA - DR120 W/O PWRD
CONVENIENCE OUTLET. . . . . . . . . . . . . . . . . . . . . . . . . 23
11 ELECTRICAL DATA - DR120 W/PWRD
CONVENIENCE OUTLET. . . . . . . . . . . . . . . . . . . . . . . . . 23
12 ELECTRICAL DATA - DR150 W/O PWRD
CONVENIENCE OUTLET. . . . . . . . . . . . . . . . . . . . . . . . . 24
13 ELECTRICAL DATA - DR150 W/PWRD
CONVENIENCE OUTLET. . . . . . . . . . . . . . . . . . . . . . . . . 24
14 PHYSICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
15 MINIMUM SUPPLY AIR CFM . . . . . . . . . . . . . . . . . . . . . . 25
16 GAS APPLICATION DATA . . . . . . . . . . . . . . . . . . . . . . . . 26
17 GAS PIPE SIZING - CAPACITY OF PIPE . . . . . . . . . . . . 26
18 SUPPLY AIR LIMITATIONS . . . . . . . . . . . . . . . . . . . . . . . 31
19 BLOWER PERFORMANCE DR090 SIDE FLOW . . . . . . 32
20 BLOWER PERFORMANCE DR090 SIDE FLOW
ECONOMIZER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
21 BLOWER PERFORMANCE DR090 DOWN FLOW . . . . . 34
22 BLOWER PERFORMANCE DR090 DOWN FLOW
ECONOMIZER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
23 BLOWER PERFORMANCE DR120 SIDE FLOW . . . . . . 36
24 BLOWER PERFORMANCE DR120 SIDE FLOW
ECONOMIZER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Tbl. # Pg. #
25 BLOWER PERFORMANCE DR120 DOWN FLOW. . . . . 38
26 BLOWER PERFORMANCE DR120 DOWN FLOW
ECONOMIZER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
27 BLOWER PERFORMANCE DR150 SIDE FLOW . . . . . . 40
28 BLOWER PERFORMANCE DR150 SIDE FLOW
ECONOMIZER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
29 BLOWER PERFORMANCE DR150 DOWN FLOW. . . . . 42
30 BLOWER PERFORMANCE DR150 DOWN FLOW
ECONOMIZER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
31 INDOOR BLOWER SPECIFICATIONS . . . . . . . . . . . . . . 43
32 POWER EXHAUST SPECIFICATIONS. . . . . . . . . . . . . . 44
33 ADDITIONAL STATIC RESISTANCE . . . . . . . . . . . . . . . 46
34 MOTOR SHEAVE DATUM DIAMETERS. . . . . . . . . . . . . 46
35 ELECTRIC HEAT LIMIT SETTING . . . . . . . . . . . . . . . . . 53
36 ELECTRIC HEAT ANTICIPATOR SETPOINTS . . . . . . . 54
37 GAS HEAT LIMIT CONTROL SETTINGS . . . . . . . . . . . . 55
38 GAS HEAT ANTICIPATOR SETPOINTS. . . . . . . . . . . . . 56
39 GAS HEAT STAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
40 GAS RATE CUBIC FEET PER HOUR. . . . . . . . . . . . . . . 58
41 UNIT CONTROL BOARD FLASH CODES . . . . . . . . . . . 62
42 IGNITION CONTROL FLASH CODES. . . . . . . . . . . . . . . 63
43 REHEAT CONTROL BOARD FLASH CODES . . . . . . . . 63
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GENERAL
YORK® Predator MagnaDRY™ units are single package air conditioners with optional gas heating designed for outdoor installation on a rooftop or slab and for non-residential use. These units can be equipped with factory or field installed electric heaters for heating applications.
These units are completely assembled on rigid, permanently attached base rails. All piping, refrigerant charge, and electri­cal wiring is factory installed and tested. The units require electric power, gas supply (where applicable), and duct con­nections. The electric heaters have nickel-chrome elements and utilize single-point power connection.
SAFETY CONSIDERATIONS
If the information in this manual is not followed exactly, a fire or explosion may result causing prop­erty damage, personal injury or loss of life.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
a. Do not try to light any appliance. b. Do not touch any electrical switch; do not use
any phone in your building.
c. Immediately call your gas supplier from a neigh-
bor’s phone. Follow the gas supplier’s instruc­tions.
Should overheating occur, or the gas supply fail to shut off, shut off the manual gas valve to the furnace before shutting off the electrical supply.
Do not use this furnace if any part has been under water. Immediately call a qualified service technician to inspect the furnace and to replace any part of the control system and any gas control which has been under water.
Due to system pressure, moving parts, and electrical compo­nents, installation and servicing of air conditioning equipment can be hazardous. Only qualified, trained service personnel should install, repair, or service this equipment. Untrained personnel can perform basic maintenance functions of clean­ing coils and filters and replacing filters.
Observe all precautions in the literature, labels, and tags accompanying the equipment whenever working on air condi­tioning equipment. Be sure to follow all other applicable safety precautions and codes including ANSI Z223.1 or CSA­B149.1- latest edition.
Wear safety glasses and work gloves. Use quenching cloth and have a fire extinguisher available during brazing opera­tions.
d. If you cannot reach your gas supplier, call the fire
department.
Installation and service must be performed by a qualified installer, service agency or the gas sup­plier.
INSPECTION
As soon as a unit is received, it should be inspected for possi­ble damage during transit. If damage i s evident , the extent of the damage should be noted on the carrier’s freight bill. A separate request for inspection by the carrier’s agent should be made in writing.
This furnace is not to be used for temporary heating of buildings or structures under construction.
Before performing service or maintenance opera­tions on unit, turn off main power switch to unit. Elec­trical shock could cause personal injury. Improper installation, adjustment, alteration, service or main­tenance can cause injury or property damage. Refer to this manual. For assistance or additional informa­tion consult a qualified installer, service agency or the gas supplier.
Unitary Products Group 5
Page 6
127878-YIM-B-0606
REFERENCE
Additional information is available in the following reference forms:
• Technical Guide - DR090-150, 246721
• General Installation - DR090 - 150, 127878
• Pre-start & Post-start Check List
• Economizer Accessory ­Downflow Factory Installed Downflow Field Installed Horizontal Field Installed
• Motorized Outdoor Air Damper
• Manual Outdoor Air Damper (0-100%)
• Manual Outdoor Air Damper (0-35%)
• Gas Heat Propane Conversion Kit
• Gas Heat High Altitude Kit (Natural Gas)
• Gas Heat High Altitude Kit (Propane)
• –60°F Gas Heat Kit
APPROVALS
Design certified by CSA as follows:
1. For use as a cooling only unit, cooling unit with su pple­mental electric heat or a forced air furnace.
2. For outdoor installation only.
3. For installation on combustible material and may be installed directly on combustible flooring or, in the U.S., on wood flooring or Class A, Class B or Class C roof cov­ering materials.
4. For use with natural gas (convertible to LP with kit).
This product must be installed in strict compliance with the enclosed installation instructions and any applicable local, state, and national codes including, but not limited to, building, electrical, and mechanical codes.
• Electric Heater Accessory
RENEWAL PARTS
Contact your local York® parts distribution center for autho­rized replacement parts.
Incorrect installation may create a condition where the operation of the product could cause personal in jury or property damage.
The installer should pay particular attention to the words: NOTE, CAUTION, and WARNING. N OTES are intended to clarify or make the installation easier. CAUTIONS are given to prevent equipment damage. WARNINGS are given to alert installer that personal injury and/or equipment damage may result if installation procedure is not handled properly.
6 Unitary Products Group
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127878-YIM-B-0606
NOMENCLATURE
D R 090 N10 A 2 A AA 3 0 1 2 4 A
7.5-12.5 Ton York® Model Number Nomenclature
Product Category
D = A/C, Single Pkg., R-22
Product Identifier
R = REHEAT
Nominal Cooling Capacity
090 = 7.5 Ton 120 = 10.0 Ton 150 = 12.5 Ton
Heat Type and Nominal Heat Capacity
C00 = Cooling Only. No heat installed
Gas Heat Options
N10 = 100 MBH Output Aluminized Steel N15 = 150 MBH Output Aluminized Steel N20 = 200 MBH Output Aluminized Steel S10 = 100 MBH Output Stainless Steel S15 = 150 MBH Output Stainless Steel S20 = 200 MBH Output Stainless Steel
Electric Heat Options
E09 = 9 KW E18 = 18 KW E24 = 24 KW E36 = 36 KW E54 = 54 KW
Airflow
A = Std. Motor B = Std. Motor/Econo./Barometric Relief (Downflow
Only) C = Std. Motor/Econo./Power Exhaust (Downflow Only) D = Std. Motor/Motorized Damper (Downflow Only) E = Std. Motor/Horizontal Economizer (No Baro.) F = Std. Motor/Slab Econo./Power Exhaust
(Downflow Only) G = Std. Motor/Slab Econo./Barometric Relief
(Downflow Only) N = Hi Static Mtr. P = Hi Static Mtr./Econo./Barometric Relief
(Downflow Only) Q = Hi Static Mtr./Econo./Power Exhaust
(Downflow Only) R = Hi Static Mtr./Motorized Damper (Downflow Only) S = Hi Static Mtr./Horizontal Economizer (No Baro.) T = Hi Static Mtr./Slab Econo./Power Exhaust
(Downflow Only) U = Hi Static Mtr./Slab Econo./Barometric Relief
(Downflow only)
Voltage
2 = 208/230-3-60 4 = 460-3-60 5 = 575-3-60
Product Style
A = Style A B = Style B C = Style C
These four digits will not be assigned until a quote is requested, or an order placed.
SS Drain Pan
CPC Controller, DFS, APS
Johnson Controller, DFS, APS
Honeywell Controller, DFS, APS
Novar Controller, DFS, APS
Simplicity IntelliComfort Controller
Simplicity IntelliComfort Controller w/ModLinc
2" Pleated filters
BAS Ready Unit with Belimo Economizer
Shipping Bag
Any Combination of Additional Options that Don’t Have an Option Code Pre-assigned
Product Generation
3 = Third Generation 4 = Fourth Generation
AA = None AB = Phase Monitor AC = Coil Guard AD = Dirty Filter Switch AE = Phase Monitor & Coil Guard AF = Phase Monitor & Dirty Filter Switch AG = Coil Guard & Dirty Filter Switch AH = Phase Monitor, Coil Guard & Dirty Filter Switch
ZZ = If desired option combination is not listed above, ZZ will be assigned and configuration options will be
located in digits 15-18.
Installation Options
A = No Options Installed B=Option1 C=Option2 D = Options 1 & 2 E=Option3 F = Option 4 G = Options 1 & 3 H = Options 1 & 4 J=Options1,2&3 K = Options 1, 2, & 4 L = Options 1,3 & 4 M=Options1,2,3,&4 N = Options 2 & 3 P = Options 2 & 4 Q = Options 2, 3, & 4 R = Options 3 & 4 S=Option5 T = Options 1 & 5 U = Options 1, 3, & 5 V = Options 1, 4, & 5 W = Options 1, 3, 4, & 5 X = Options 3 & 5 Y = Options 4 & 5 Z = Options 3, 4 & 5
Configuration Options (not required for all units)
Additional Options
RC = Coil Guard, Shipping Bag & American Flag TA = Technicoat Condenser Coil TJ = Technicoat Evaporator Coil TS = Technicoat Evaporator & Condenser Coils
Options
1 = Disconnect 2 = Non-Pwr'd Conv. Outlet 3 = Smoke Detector S.A. 4 = Smoke Detector R.A. 5=Pwr'dConv.Outlet
Unitary Products Group 7
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127878-YIM-B-0606
INSTALLATION
INSTALLATION SAFETY INFORMATION
Read these instructions before continuing this appliance installation. This is an outdoor combination heating and cool­ing unit. The installer must assure that these instructions are made available to the consumer and with instructions to retain them for future reference.
1. Refer to the furnace rating plate for the approved type of gas for this furnace.
2. Install this furnace only in a location and position as specified on Page 11 of these instructions.
3. Never test for gas leaks with an open flame. Use com­mercially available soap solution made specifically for the detection of leaks when checking all connections, as specified on Pages 8, 27, 28 and 57 of these instruc­tions.
4. Always install furnace to operate within the furnace's intended temperature-rise range with the duct system and within the allowable external static pressure range, as specified on the unit name/rating plate, specified on Page 59 of these instructions.
5. This equipment is not to be used for tempora ry heating of buildings or structures under construction.
2. Turn each bracket toward the ground and the protective plywood covering will drop to the ground.
3. Remove the condenser coil external protective covering prior to operation.
4. Remove the toolless doorknobs and instruction packet prior to installation.
Condenser Coil External Protective Covering
Barometric Relief Hood in Shipping Loca­tion (if included)
FIGURE 2 - CONDENSER COVERING
FIRE OR EXPLOSION HAZARD Failure to follow the safety warning exactly could
result in serious injury, death or property damage. Never test for gas leaks with an open flame. use a
commercially available soap solution made specifi­cally for the detection of leaks to check a ll connec­tions. A fire or explosion may result causing property damage, personal injury or loss of life.
PRECEDING INSTALLATION
1. Remove the two screws holding the brackets in the front, rear and compressor side fork-lift slots.
Bracket Screws
Turn down
FIGURE 1 - UNIT SHIPPING BRACKET
Toolless Doorknobs
Installation Instruction Packet
FIGURE 3 - COMPRESSOR SECTION
8 Unitary Products Group
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127878-YIM-B-0606
3. Gas-Fired Central Furnace Standard, ANSI Z21.47a. ­Latest Edition
This product must be installed in strict compliance with the enclosed installation instructions and any applica­ble local, state and national codes including, but not limited to, building, electrical, and mechan ical codes.
The furnace and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing at pressures in excess of 1/2 PSIG.
Pressures greater than 1/2 PSIG will cause gas valve damage resulting in a hazardous condition. If it is sub­jected to a pressure greater than 1/2 PSIG, the gas valve must be replaced.
The furnace must be isolated from the gas supply pip­ing system by closing its individual manual shut-off valve during any pressure testing of the gas supply pip­ing system at test pressures equal to or less than 1/2 PSIG.
LIMITATIONS
These units must be installed in accordance with the follow­ing:
In U.S.A.
1. National Electrical Code, ANSI/NFPA No. 70 - Latest
2. National Fuel Gas Code, ANSI Z2 23.1 - Latest Edition
:
Edition
4. Local building codes, and
5. Local gas utility requirements
In Canada
:
1. Canadian Electrical Code, CSA C22.1
2. Installation Codes, CSA - B149.1.
3. Local plumbing and waste water codes, and
4. Other applicable local codes.
Refer to Tables 1 & 2 for unit application data. After installation, gas fired units must be adjusted to obtain a
temperature rise within the range specified on the unit rating plate.
If components are to be added to a unit to meet local codes, they are to be installed at the dealer’s and/or customer’s expense.
Size of unit for proposed installation should be based on heat loss/heat gain calculation made according to the metho ds of Air Conditioning Contractors of America (ACCA).
This furnace is not to be used for temporary heating of build­ings or structures under construction.
Unitary Products Group 9
Page 10
Simplicity”™ Control Board
Terminal Block for Hi-Voltage Connection
Second model nameplate inside hinged access panel
Dual stage cooling for maximum comfort
Compressor #2 Access (High-Eff Compressor w/ crankcase heater)
Base Rails w/ Forklift Slots (3 Sides) & Lifting Holes
Roof curbs in eight- and fourteen-inch heights. Roof curbs for transition­ing fromSunline footprint to the DM/DH/DR Series footprint are also avail­able (field-installed accessory)
w/ Screw Connector for T-stat Wiring and Network Connection
Tool-less door latch
Disconnect Location (Optional Disconnect Switch)
Side entry power and control wiring knockouts
Filter Access (2” Filters)
Slide-Out Drain Pan w/ Steel 3/4” NPT, Female Connection
Compressor #1 Access (High-Eff Compressor w/ crankcase heater)
127878-YIM-B-0606
Filter-Drier (Solid Core)
Condenser Section
Belt-Drive Blower Motor
Slide-out motor and blower assembly for ease of adjustment and service
Power Ventor Motor
Two-stage gas heat­ing to maintain warm, comfortable temperature
Intelligent control board for safe and efficient operation
FIGURE 4 - PREDATOR MagnaDRY™ DR090 & 120 COMPONENT LOCATION
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127878-YIM-B-0606
Second model
nameplate inside
hinged access panel
Dual stage cooling
for maximum
comfort
Compressor #2
access
(high-efficiency
compressor w/
crankcase heater)
Base rails w/
forklift slots
( three sides)
and lifting
holes
Roof curbs in eight-and
fourteen-inch heights.
Roof curbs for
transitioning from York
Sunline TM footprint to
the DM/DH/DJ Series
footprint are available
(field-installed accessory)
connectors for T-stat
Simplicity™ Control
board w/screw
wiring and Network
Connection
Tool-less door
latch
Side entry power
and control wiring
knockouts
Disconnect
location (optional
disconnect switch)
Slide-out drain pan
with brass ¾" NPT,
female connection
Compressor #1 access
(high-efficiency
compressor w/crankcase
heater)
Filter access
(2" throw-away)
Filter drier (solid core)
Condenser Section
Belt-drive blower
motor
Slide out motor
and blower
assembly for easy
adjustment and
service
Power ventor
motor
20-gauge
aluminized steel
tubular heat
exchanger for
long life
(stainless steel
option)
Two-stage gas heating to
maintain warm,
comfortable temperature
Intelligent control board for safe and efficient operation
FIGURE 5 - PREDATOR MagnaDRY™ DR150 COMPONENT LOCATION
TABLE 1: UNIT VOLTAGE LIMITATIONS
Power Rating
208/230-3-60 187 252
460-3-60 432 504 575-3-60 540 630
*.
Utilization range “A” in accordance with ARI Standard 110.
*
Minimum Maximum
TABLE 2: UNIT TEMPERATURE LIMITATIONS
Temperature Min. Max.
Wet Bulb Temperature (°F) of Air on
Evaporator Coil
Dry Bulb Temperature (°F) of Air on
Condenser Coil
*.
A low ambient accessory is available for operation down to -20°F.
Unitary Products Group 11
57 72
*
0
125
LOCATION
Use the following guidelines to select a suitable location for these units:
1. Unit is designed for outdoor installation only.
2. Condenser coils must have an unlimited supply of air. Where a choice of location is possible, position the unit on either north or east side of building.
3. Suitable for mounting on roof curb.
4. For ground level installation, use a level concrete slab with a minimum thickness of 4 inches. The length and width should be at least 6 inches greater than the unit base rails. Do not tie slab to the building foundation.
5. Roof structures must be able to support the weight of the unit and its options/accessories. Unit must be instal led on a solid, level roof curb or appropriate angle iron frame.
6. Maintain level tolerance to 1/2” across the entire width and length of unit.
Page 12
Excessive exposure of this furnace to contaminated
A
B
D
C
LEFT
FRONT
combustion air may result in equipment damage or personal injury. Typical contaminates include: per­manent wave solution, chlorinated waxes and clean­ers, chlorine based swimming pool chemicals, water softening chemicals, carbon tetrachloride, Halogen type refrigerants, cleaning solvents (e.g. perchloro­ethylene), printing inks, paint removers, varnishes, hydrochloric acid, cements and glues, antistatic fab­ric softeners for clothes dryers, masonry acid wash­ing materials.
RIGGING AND HANDLING
Exercise care when moving the unit. Do not remove any packaging until the unit is near the place of installation. Rig the unit by attaching chain or cable slings to the lifting holes provided in the base rails. Spreader bars, whose length exceeds the largest dimension across the unit, MUST be used across the top of the unit.
127878-YIM-B-0606
L E F T
A
D
F R O N T
CB
FIGURE 6 - DR090 & 120 UNITS 4 POINT LOAD
If a unit is to be installed on a roof curb other than a YORK roof curb, gasketing must be applied to all surfaces that come in contact with the unit under­side.
Before lifting, make sure the unit weight is distrib­uted equally on the rigging cables so it will lift evenly.
Units may be moved or lifted with a forklift. Slotted openings in the base rails are provided for this purpose.
LENGTH OF FORKS MUST BE A MINIMUM OF 60 INCHES.
All panels must be secured in place when the unit is lifted.
The condenser coils should be protected from rig­ging cable damage with plywood or other suitable material.
FIGURE 7 - DR150 UNIT 4 POINT LOAD
L E F T
A
B
C
F
F R O N T
D
E
FIGURE 8 - DR090 & 120 UNITS 6 POINT LOAD
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127878-YIM-B-0606
60"
25-½"
LEFT
FRONT
FRONT
LEFT
A
C
B
F
E
FIGURE 9 - DR150 UNIT 6 POINT LOAD
TABLE 3: UNIT WEIGHTS
Model
DR090 DR120 DR150
w/Econ.
w/ PE
w/Elec. Heat w/Gas Heat
*.
54 kW heater.
†.
8 Tube Heat Exchanger.
Shipping Weight
*
Operating Weight
(lb.)
1163 1148 1277 1262 1560 1545
85 84
150 148
49 49
110 110
TABLE 4: 4 POINT LOAD WEIGHT
Model
Location (lbs.)
ABCD
DR090 DR120 DR150
*.
Weights include largest gas heat option.
250 215 309 374 276 237 341 408 293 370 479 393
*
TABLE 5: 6 POINT LOAD WEIGHT
Model
Location (lbs.)
ABCDEF
DR090 DR120 DR150
*.
Weights include largest gas heat option.
171 154 139 201 225 258 188 170 154 220 248 282 191 217 253 329 286 260
(090) 23"
25-1/2"
LE FT
(090) 38"
47-1/2"
FR O N T
*
FIGURE 10 - UNIT CENTER OF GRAVITY
(DR090, 120)
FIGURE 11 - UNIT CENTER OF GRAVITY - DR150 CLEARANCES
All units require part icul ar clearances for proper operation and
D
*
(lb.)
service. Installer must make provisions for adequate combus­tion and ventilation air in accorda nce wi th sectio n 5.3 of Air f or Combustion and Ventilation of the National Fuel Gas Code, ANSI Z223.1 – Latest Edition (in U.S.A.), or Sections 7.2, 7.3, or 7.4 of Gas Installation Codes, CSA-B149.1 (in Canada) ­Latest Edition, and/or applicable provisions of the local build­ing codes. Refer to Table 6 for clearances required for com­bustible construction, servicing, and proper unit operation.
Do not permit overhanging structures or shrubs to obstruct condenser air discharge outlet, combustion air inlet or vent outlets.
Excessive exposure to contaminated combustion air will result in safety and performance related prob­lems. To maintain combustion air quality, the recom­mended source of combustion air is the outdoor air supply. The outdoor air supplied for combustion should be free from contaminants due to chemical exposure that may be present from the following sources.
• Commercial buildings
• Indoor pools
• Laundry rooms
• Hobby or craft rooms
• Chemical storage areas The following substances should be avoided to
maintain outdoor combustion air quality.
• Permanent wave solutions
• Chlorinated waxes and cleaners
• Chlorine based swimming pool cleaners
• Water softening chemicals
• De-icing salts or chemicals
• Carbon tetrachloride
• Halogen type refrigerants
• Cleaning solvents (such as perchloroethylene)
• Printing inks, paint removers, varnishes, etc.
• Hydrochloric acid
• Cements and glues
• Anti-static fabric softeners for clothes dryers
• Masonry acid washing materials
Unitary Products Group 13
Page 14
127878-YIM-B-0606
30-11/32
50-3/4
4-1/4
30-3/16
59
LEFT
24-3/16
Power
Ø 2-1/2
17-3/16
Entry
6-3/16
FIGURE 12 - DR090 & 120 UNIT DIMENSIONS
119-7/16
Control
Entry Ø 7/8
Power
Entry
Ø 2-1/2
Convenience
Power Outlet
Entry Ø 7/8
27
For Drain Dimensions See Detail C
89
FRONT
See Detail A
11-1/2
For Baserail Dimensions See Detail B
30-11/32
4-1/4
50-3/4
30-3/16
17-3/16
59
24-3/16
LEFT
FIGURE 13 - DR150 UNIT DIMENSIONS
Power
Entry
2-1/2
Control
Entry
7/8
6-3/16
For Gas Pipe Entry
see DETAIL A
Convenience
Outlet
Convenience Outlet Power
Entry 7/8
11-1/2
FRONT
27
89
For Drain Dimensions
see DETAIL C
For Baserail Dimensions
see
DETAIL B
14 Unitary Products Group
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127878-YIM-B-0606
DETAIL B
TABLE 6: UNIT CLEARANCES
*
Top
Front
Rear
*.
Units must be installed outdoors. Overhanging struc­ture or shrubs should not obstruct condenser air dis­charge outlet.
†.
The products of combustion must not be allowed to accumulate within a confined space and re-circulate.
‡.
To remove the slide-out drain pan, a rear clearance of sixty inches is required. If space is unavailable, the drain pan can be removed through the front by separat­ing the corner wall.
**.
Units may be installed on combustible floors made from wood or class A, B or C roof covering materials.
DETAIL A
5 - 1 / 4
NOTE: A one-inch clearance must be provided between
any combustible material and the supply ductwork for a distance of 3 feet from the unit .
72” 36” 36”
G a s P i p e I n l e t
1 7 - 1 3 / 1 6
V i e w o f W a l l A c r o s s f r o m C o i l
Right
Left
Bottom
12” 36”
**
B a s e P a n
0”
2 - 3 / 8
3 - 3 / 4
3 - 9 / 1 6
DETAIL C
5 - 3 / 8
NOTE: If the unit includes gas heating, locate the unit so
the flue exhaust is at least:
Three (3) feet above any forced air inlet located within 10 horizontal feet (excluding those integral to the unit).
Four (4) feet below, four (4) horizontal feet from, or one (1) foot above any door or gravity air inlet into the build­ing.
Four (4) feet from electric meters, gas meters, regula­tors, and relief equipment.
.
32-11/16
6-13/16
Supply
6-13/16
Return
16-3/8
18-1/16
19-5/8
18
Air
27-1/2
Condensate
21
FRONT
Bottom
Drain
63-1/2
21-3/16
LEFT
19-3/16
17-3/16
7-1/8
14-23/32
FIGURE 14 - BOTTOM DUCT OPENINGS (FROM ABOVE)
Air
24
Bottom Power, Control and Convenience Outlet
Wiring Entries
6-13/16
Bottom
Gas Supply Entry
12-5/16
Unitary Products Group 15
Page 16
127878-YIM-B-0606
18-1/4
5-5/32
Supply
Air
C
Dot Plugs
Return
Air
18-1/4
A
B
2-31/32
31-11/16
FIGURE 15 - DR090 & 120 REAR DUCT DIMENSIONS
18-1/4
5-5/32
Supply
Air
28-1/4
Dot
Plugs
Return
Air
2-31/32
31-11/16
18-1/4
28-1/4
18-1/16
FIGURE 16 - DR150 REAR DUCT DIMENSIONS
16 Unitary Products Group
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127878-YIM-B-0606
DUCTWORK
Ductwork should be designed and sized according to the methods in Manual D of the Air Conditioning Contractors of America (ACCA) or as recommended by any other recog­nized authority such as ASHRAE or SMACNA.
A closed return duct system should be used. This will not preclude use of economizers or outdoor fresh air intake. The supply and return air duct connections at the unit should be made with flexible joints to minimize noise.
The supply and return air duct systems should be designed for the CFM and static pressure requirements of the job. They should NOT be sized to match the dimensions of the duct connections on the unit.
Refer to Figure 14 for bottom air duct openings. Refer to Fig­ure 15 and 16 for rear air duct openings.
8 0 - 5 / 8
2 0
2 0
6
DUCT COVERS
Units are shipped with the side duct openings covered and a covering over the bottom of the unit. For bottom duct applica­tion, no duct cover changes are necessary. For side duct application, remove the side duct covers and install over the bottom duct openings. The panels removed from the side duct connections are designed to be reused by securing each panel to its respective downflow opening. But keep in mind that the supply panel is installed with the painted surface UP, facing the heat exchanger, while the return panel is installed with the painted surface DOWN, facing the downflow duct opening. The supply panel is secured with the bracket (already in place from the factory) and two screws. It’s a snug fit for the panel when sliding it between the heat exchanger and unit bottom, but there is room. The return panel is secured with four screws.
R I G H T
I N S U L A T E D D E C K U N D E R
C O N D E N S E R S E C T I O N
S U P P L Y
2 T Y P .
3 0
5 0 - 1 / 2
R E T U R N
FIGURE 17 - PREDATOR® ROOF CURB DIMENSIONS
2 T Y P
5 0 - 1 / 2
7 6 - 5 / 8
F R O N T
3 0 - 1 / 2
R E T U R N
9 4
8 o r 1 4
I N S U L A T E D D E C K U N D E R
C O M P R E S S O R S E C T I O N
F R O N T
2 3
4
S U P P L Y
5 9 - 1 / 4
6 4 - 1 / 4
8 0 - 5 / 8
1 0
R I G H T
2 6
FIGURE 18 - SUNLINE™ TO PREDATOR® TRANSITION ROOF CURBS
Unitary Products Group 17
Page 18
When fastening ductwork to side duct flanges on unit, insert screws through duct flanges only. DO NOT insert screws through casing. Outdoor duct­work must be insulated and water-proofed.
FIGURE 19 - SIDE PANELS WITH HOLE PLUGS
Note orientation. Panel is “insulation” side up.
127878-YIM-B-0606
CONDENSATE DRAIN
The side condensate drain is reversible and maybe re-ori­ented to the rear of the cabinet to facilitate condensate pip­ing. A condensate drain connection is available throug h the base pan for piping inside the roof curb. Trap the connection per Figure 22. The trap and drain lines should be p rotected from freezing.
Plumbing must conform to local codes. Use a sealing com­pound on male pipe threads. Install condensate drain line from the 3/4 inch NPT female connection on the unit to an open drain.
O P T I O N A L C O I L
G U A R D
3 " M i n i m u m
FIGURE 20 - RETURN DOWNFLOW PLENUM WITH
PANEL
FIGURE 22 - CONDENSATE DRAIN
COMPRESSORS
The compressors are mounted on elastomer insulators. The mounting bolts have been fully tightened for shipping.
Do not loosen the compressor mounting bolts.
FILTERS
Two-inch filters are supplied with each unit. One-inch filters may be used with no modification to the filter racks. Filters must always be installed ahead of evaporator coil and must be kept clean or replaced with same size and type. Dirty fil­ters reduce the capacity of the unit and result in frosted coils or safety shutdown. All units use four (4) 20”x25”x2” filters. The unit should not be operated without filters properly installed.
Make sure that panel latches are properly positioned on the unit to maintain an airtight seal.
FIGURE 21 - DISCHARGE PANEL IN PLACE
18 Unitary Products Group
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127878-YIM-B-0606
THERMOSTAT WIRING
The thermostat should be located on an inside wall approxi­mately 56 inch above the floor where it will not be subject to drafts, sun exposure or heat from electrical fixtures or appli­ances. Follow the manufacturer's instructions enclosed with thermostat for general installation procedure. Seven (7) color­coded, insulated wires should be used to connect the thermo­stat to the unit. Refer to Table 7 for control wire sizing and maximum length.
Avoid damage to internal components if drilling holes for disconnect mounting.
NOTE: Since not all local codes allow the mounting of a dis-
connect on the unit, please confirm compliance with local code before mounting a disconnect on the unit.
TABLE 7: CONTROL WIRE SIZES
Wire Size
18 AWG
*.
From the unit to the thermostat and back to the unit.
Maximum Length
150 Feet
*
POWER AND CONTROL WIRING
Field wiring to the unit, fuses, and disconnects must conform to provisions of National Electrical Code (NEC), ANSI/NFPA No. 70 – Latest Edition (in U.S.A.), current Canadian Electri­cal Code C221, and/or local ordinances. The unit must be electrically grounded in accordance with NEC and CEC as specified above and/or local codes.
Voltage tolerances which must be maintained at the com­pressor terminals during starting and running conditions are indicated on the unit Rating Plate and Table 1.
The internal wiring harnesses furnished with this un it are an integral part of the design certified unit. Field alteration to comply with electrical codes should not be required. If any of the wire supplied with the unit must be replaced, replacement wire must be of the type shown on the wiring diagram and the same minimum gauge as the replaced wire.
A disconnect must be utilized for these units. Factory installed disconnects are available. If installing a disconnect
(field supplied or York International refer to Figures 4 and 5 for the recommended mounting loca­tion.
®
supplied accessory),
Electrical line must be sized properly to carry the load. USE COPPER CONDUCTORS ONLY. Each unit must be wired with a separate branch circuit fed directly from the meter panel and properly fused.
Refer to Figure 23 for typical field wiring and to the app ropri­ate unit wiring diagram mounted inside control doors for con­trol circuit and power wiring information.
When connecting electrical power and control wiring to the unit, water-proof connectors must be used so that water or moisture cannot be drawn into the unit during normal operation. The above water-proofing conditions will also apply when installing a field sup­plied disconnect switch.
POWER WIRING DETAIL
Units are factory wired for the voltage shown on the unit nameplate. Refer to Electrical Data Tables 8 to 13 to size power wiring, fuses, and disconnect switch.
Power wiring is brought into the unit through the side of the unit or the basepan inside the curb.
Unitary Products Group 19
Page 20
127878-YIM-B-0606
THERMOSTAT
TERMINALS
1
RC
RH
Y1
Y2
W1
W2
G
C
X1
X3
X4
A1
A2
T
T
TO REMOTE SENSOR 2ET04701324 IF USED
1
Electronic programmable Thermostat 2ET0770010024
( includes subbase).
2
Terminals A1 and A2 provide a relay output to close the outdoor economizer dampers when the thermostat switches to the set-back position.
3
Dehumidistat closes on rise in humidity.
2
CONTROL BOARD
( RCB )
REHEAT
R
Y1
Y2
W1
W2
G
C
OCC
HUM
HUM
TERMINAL BLOCK
TYPICAL
THERMOSTAT
RC
RH
Y1
Y2
G
W1
W2
C
RH
1
2
3
4
DEHUMIDISTAT
3
R
Y1
Y2
G
W1
W2
OCC
C
( RCB )
REHEAT
CONTROL
BOARD
TERMINAL
BLOCK
RH
1
2
DEHUMIDISTAT
1
3
4
HUM
1
Dehumidistat closes on rise in humidity.
FIGURE 23 -TYPICAL LOW VOLTAGE FIELD WIRING
20 Unitary Products Group
Page 21
127878-YIM-B-0606
TERMINAL BLOCK TB1
FACTORY OR FIELD
GROUND
LUG
SUPPLIED DISCONNECT
THREE
PHASE
POWER
SUPPLY
FIGURE 24 - FIELD WIRING DISCONNECT - COOLING UNIT WITH/WITHOUT ELECTRIC HEAT
CONTACTOR 1M
T1
T2
T3
L1
GROUND
LUG
L3
L2
FACTORY OR FIELD
SUPPLIED DISCONNECT
FIGURE 25 - FIELD WIRING DISCONNECT-COOLING UNIT WITH GAS HEAT
THREE
PHASE
POWER
SUPPLY
Unitary Products Group 21
Page 22
TABLE 8: ELECTRICAL DATA - DR090 WITHOUT POWERED CONVENIENCE OUTLET
Voltage
Compressors
RLA LRA FLA 1.5 2 1.5 2 1.5 2 1.5 2 1.5 2
ea. ea. ea. HP HP HP HP HP HP HP HP HP HP
208
13.1 110.0 1.5 6.2 8.2 5.5 0.0
230
13.1 110.0 1.5 6.2 8.2 5.5 0.0
460
6.7 54.0 0.8 3.1 4.1 2.2 0.0
575
5.1 44.0 0.6 2.4 3.6 1.8 0.0
Maximum HACR breaker of the same AMP size is applicable.
*
OD Fan
Motors
Supply Blower
Motor FLA
Motor
Pwr
Pwr
Conv
Exh
Outlet
FLA FLA
Min. Circuit
Electric Heater
Model No.
None -- -- 38.7 40.7 44.2 46.2 50 50 50 50 2TP04520925 6.8 18.9 38.7 40.7 44.2 46.2 50 50 50 50 2TP04521825 13.5 37.5 54.6 57.1 61.5 64.0 60 60 70 70 2TP04522425 18 50.0 70.2 72.7 77.1 79.6 80 80 80 80
2TP04523625 25.5 70.8 96.2 98.7 103.1 105.6 100 100 110 110
None -- -- 38.7 40.7 44.2 46.2 50 50 50 50 2TP04520925 9 21.7 38.7 40.7 44.2 46.2 50 50 50 50 2TP04521825 18 43.3 61.9 64.4 68.8 71.3 70 70 70 80 2TP04522425 24 57.7 79.9 82.4 86.8 89.3 80 90 90 90
2TP04523625 34 81.8 110.0 112.5 116.9 119.4 110 125 125 125
None -- -- 19.8 20.8 22 23 25 25 25 25 2TP04520946 9 11.3 19.8 20.8 22 23 25 25 25 25 2TP04521846 18 22.6 30.9 32.2 33.7 34.9 35 35 35 35 2TP04522446 24 30.1 40 41.2 42.7 44 40 45 45 45
2TP04523646 34 42.7 55 56.2 57.7 59 60 60 60 60
None -- -- 15.1 16.3 16.9 18.1 20 20 20 20 2TP04520958 9 9.0 15.1 16.3 16.9 18.1 20 20 20 20 2TP04521858 18 18.1 24.7 26.2 26.9 28.4 25 30 30 30 2TP04522458 24 24.1 31.9 33.4 34.1 35.6 35 35 35 40
2TP04523658 34 34.1 43.9 45.4 46.1 47.6 45 50 50 50
ActualKWHeater
Amps
Ampacity
(Amps)
MCA
w/Power
Exhaust
(Amps)
127878-YIM-B-0606
Max
Size
Max Fuse Size
w/Power
Exhaust
(Amps)
Fuse*
(Amps)
TABLE 9: ELECTRICAL DATA - DR090 WITH POWERED CONVENIENCE OUTLET
Amps
Min. Circuit
Ampacity
(Amps)
w/Power
Exhaust
(Amps)
Voltage
Compressors
RLA LRA FLA 1.5 2 1.5 2 1.5 2 1.5 2 1.5 2
ea. ea. ea. HP HP HP HP HP HP HP HP HP HP
208
13.1 110.0 1.5 6.2 8.2 5.5 10.0
230
13.1 110.0 1.5 6.2 8.2 5.5 10.0
460
6.7 54.0 0.8
575
5.1 44.0
Maximum HACR breaker of the same AMP size is applicable.
*
OD Fan
Motors
Supply Blower
Motor FLA
3.1 4.1 2.2
0.6
2.4 3.6 1.8 4.0
Motor
Pwr
Pwr
Conv
Exh
Outlet
FLA FLA
5.0
Electric Heater
Model No.
None -- -- 48.7 50.7 54.2 56.2 60 60 60 60 2TP04520925 6.8 18.9 48.7 50.7 54.2 56.2 60 60 60 60 2TP04521825 13.5 37.5 67.1 69.6 74.0 76.5 70 70 80 80 2TP04522425 18 50.0 82.7 85.2 89.6 92.1 90 90 90 100
2TP04523625 25.5 70.8 108.7 111.2 115.6 118.1 110 125 125 125
None -- -- 48.7 50.7 54.2 56.2 60 60 60 60 2TP04520925 9 21.7 48.7 50.7 54.2 56.7 60 60 60 60 2TP04521825 18 43.3 74.4 76.9 81.3 83.8 80 80 90 90 2TP04522425 24 57.7 92.4 94.9 99.3 101.8 100 100 100 110
2TP04523625 34 81.8 122.5 125.0 129.4 131.9 125 125 150 150
None -- -- 24.8 25.8 27 28 30 30 30 30 2TP04520946 9 11.3 24.8 25.8 27 28 30 30 30 30 2TP04521846 18 22.6 37.2 38.4 39.9 41.2 40 40 40 45 2TP04522446 24 30.1 46.2 47.5 49 50.2 50 50 50 60
2TP04523646 34 42.7 61.2 62.5 64 65.2 70 70 70 70
None -- -- 19.1 20.3 20.9 22.1 20 25 25 25 2TP04520958 9 9.0 19.1 20.3 21.1 22.6 20 25 25 25 2TP04521858 18 18.1 29.7 31.2 31.9 33.4 30 35 35 35 2TP04522458 24 24.1 36.9 38.4 39.1 40.6 40 40 40 45
2TP04523658 34 34.1 48.9 50.4 51.1 52.6 50 60 60 60
ActualKWHeater
MCA
Max
Fuse*
Size
(Amps)
Max Fuse Size
w/Power Exhaust
(Amps)
22 Unitary Products Group
Page 23
127878-YIM-B-0606
A
ea. ea. ea. HP HP HP HP HP HP HP HP HP HP
None -- -- 51.2 53.9 56.7 59.4 60 60 70 70 2TP04521825 13.5 37.5 57.1 60.5 64.0 67.3 60 70 70 70 2TP04522425 18 50.0 72.7 76.1 79.6 83.0 80 80 80 90 2TP04523625 25.5 70.8 98.7 102.1 105.6 109.0 100 110 110 110
None -- -- 51.2 53.9 56.7 59.4 60 60 70 70 2TP04521825 18 43.3 64.4 67.8 71.3 74.6 70 70 80 80 2TP04522425 24 57.7 82.4 85.8 89.3 92.7 90 90 90 100 2TP04523625 34 81.8 112.5 115.9 119.4 122.7 125 125 125 125
None -- -- 26 27.2 28.2 29.4 30 35 35 35 2TP04521846 18 22.6 32.2 33.7 34.9 36.4 35 35 35 40 2TP04522446 24 30.1 41.2 42.7 44 45.5 45 45 45 50 2TP04523646 34 42.7 56.2 57.7 59 60.5 60 60 60 70
None -- -- 20.6 21.1 22.4 22.9 25 25 25 25 2TP04521858 18 18.1 26.2 26.8 28.4 29 30 30 30 30 2TP04522458 24 24.1 33.4 34 35.6 36.2 35 35 40 40 2TP04523658 34 34.1 45.4 46 47.6 48.3 50 50 50 50
*
Voltage
Compressors
OD Fan
Motors
Supply Blower
Motor FLA
Pwr Exh
Motor
Pwr
Conv
Outlet
Electric Heater
Model No.
KW
Heater
Amps
Min. Circuit
Ampacity
(Amps)
w/Power
Exhaust
(Amps)
Fuse*
Size
(Amps)
w/Power
Exhaust
(Amps)
FLA FLA
208
16.0 137.0 3.5 8.2 10.9 5.5 0.0
230
16.0 137.0 3.5 8.2 10.9 5.5 0.0
460
8.3 69.0 1.6 4.1 5.3 2.2 0.0
575
6.4 58.0 1.3 3.6 4.1 1.8 0.0
Maximum HACR breaker of the same AMP size is applicable.
A
ea. ea. ea. HP HP HP HP HP HP HP HP HP HP
None -- -- 61.2 63.9 66.7 69.4 70 70 80 80 2TP04521825 13.5 37.5 69.6 73.0 76.5 79.8 70 80 80 80 2TP04522425 18 50.0 85.2 88.6 92.1 95.5 90 90 100 100 2TP04523625 25.5 70.8 111.2 114.6 118.1 121.5 125 125 125 125
None -- -- 61.2 63.9 66.7 69.4 70 70 80 80 2TP04521825 18 43.3 76.9 80.3 83.8 87.1 80 90 90 90 2TP04522425 24 57.7 94.9 98.3 101.8 105.2 100 100 110 110 2TP04523625 34 81.8 125.0 128.4 131.9 135.2 125 150 150 150
None -- -- 31 32.2 33.2 34.4 35 40 40 40 2TP04521846 18 22.6 38.4 39.9 41.2 42.7 40 40 45 45 2TP04522446 24 30.1 47.5 49 50.2 51.7 50 50 60 60 2TP04523646 34 42.7 62.5 64 65.2 66.7 70 70 70 70
None -- -- 24.6 25.1 26.4 26.9 30 30 30 30 2TP04521858 18 18.1 31.2 31.8 33.4 34 35 35 35 35 2TP04522458 24 24.1 38.4 39 40.6 41.2 40 40 45 45 2TP04523658 34 34.1 50.4 51 52.6 53.3 60 60 60 60
*
Voltage
Compressors
OD Fan
Motors
Supply Blower
Motor FLA
Pwr Exh
Motor
Pwr
Conv
Outlet
Electric Heater
Model No.
KW
Heater
Amps
Min. Circuit
Ampacity
(Amps)
w/Power
Exhaust
(Amps)
Fuse*
Size
(Amps)
w/Power
Exhaust
(Amps)
FLA FLA
208
16.0 137.0 3.5 8.2 10.9 5.5 10.0
230
16.0 137.0 3.5 8.2 10.9 5.5 10.0
5.0
460
8.3 69.0 1.6
1.3
4.1 5.3 2.2
Maximum HACR breaker of the same AMP size is applicable.
3.6 4.1 1.8 4.0
575
6.4 58.0
TABLE 10: ELECTRICAL DATA - DR120 W/O PWRD CONVENIENCE OUTLET
Actual
MCA
Max
Max Fuse Size
RLALRAFL
23 2 3 2 3232 3
2TP04525425 40.6 112.7 151.1 154.5 158.0 161.4 175 175 175 175
2TP04525425 54 129.9 140.2 143.5 147.0 150.4 150 175 175 175
2TP04525446 54 67.8 70.1 71.6 72.8 74.3 80 80 80 80
2TP04525458 54 54.2 56.5 57.1 58.7 59.3 70 70 70 70
TABLE 11: ELECTRICAL DATA - DR120 W/PWRD CONVENIENCE OUTLET
Actual
RLALRAFL
23 2 3 2 3232 3
MCA
Max
Max Fuse Size
2TP04525425 40.6 112.7 163.6 167.0 170.5 173.9 175 175 175 175
2TP04525425 54 129.9 152.7 156.0 159.5 162.9 175 175 175 175
Unitary Products Group 23
2TP04525446 54 67.8 76.3 77.8 79.1 80.6 90 90 90 90
2TP04525458 54 54.2 61.5 62.1 63.7 64.3 70 70 70 70
Page 24
TABLE 12: ELECTRICAL DATA - DR150 W/O PWRD CONVENIENCE OUTLET
Amps
Min. Circuit
Ampacity
(Amps)
Voltage
Compressors
RLA LRA FLA 3 5 3 5 3 5 3 5 3 5
ea. ea. ea. HP HP HP HP HP HP HP HP HP HP
208
20.0 146.0 1.5 10.9 16.1 5.5 0.0
230
20.0 146.0 1.5 10.9 16.1 5.5 0.0
460
8.4 73.0 0.8 5.3 8.1 2.2 0.0
575
7.1 60.0 0.6 4.1 6.0 1.8 0.0
Maximum HACR breaker of the same AMP size is applicable.
*
OD Fan
Motors
Supply Blower
Motor FLA
Motor
Pwr
Pwr
Conv
Exh
Outlet
FLA FLA
Electric Heater
Model No.
None -- -- 61.9 67.1 67.4 72.6 80 80 80 90 2TP04521825 13.5 37.5 61.9 67.1 67.4 73.8 80 80 80 90 2TP04522425 18 50.0 76.1 82.6 83.0 89.5 80 90 90 90 2TP04523625 25.5 70.8 102.1 108.6 109.0 115.5 110 110 110 125
2TP04525425 40.6 112.7 154.5 161.0 161.4 167.9 175 175 175 175
None -- -- 61.9 67.1 67.4 72.6 80 80 80 90 2TP04521825 18 43.3 67.8 74.3 74.6 81.1 80 80 80 90 2TP04522425 24 57.7 85.8 92.3 92.7 99.2 90 100 100 100 2TP04523625 34 81.8 115.9 122.4 122.7 129.2 125 125 125 150
2TP04525425 54 129.9 143.5 150.0 150.4 156.9 175 175 175 175
None -- -- 27.4 30.2 29.6 32.4 35 35 35 40 2TP04521846 18 22.6 33.7 37.2 36.4 39.9 35 40 40 40 2TP04522446 24 30.1 42.7 46.2 45.5 49 45 50 50 50 2TP04523646 34 42.7 57.7 61.2 60.5 64 60 70 70 70
2TP04525446 54 67.8 71.6 75.1 74.3 77.8 80 90 80 90
None -- -- 22.5 24.4 24.3 26.2 25 30 30 30 2TP04521858 18 18.1 26.8 29.2 29 31.4 30 30 30 35 2TP04522458 24 24.1 34 36.4 36.2 38.6 35 40 40 40 2TP04523658 34 34.1 46 48.4 48.3 50.6 50 50 50 60
2TP04525458 54 54.2 57.1 59.5 59.3 61.7 70 70 70 70
ActualKWHeater
MCA
w/Power
Exhaust
(Amps)
127878-YIM-B-0606
Max Fuse Size
Max
Fuse*
Size
(Amps)
w/Power
Exhaust
(Amps)
TABLE 13: ELECTRICAL DATA - DR150 W/PWRD CONVENIENCE OUTLET
Amps
Min. Circuit
Ampacity
(Amps)
Voltage
Compressors
RLA LRA FLA 3 5 3 5 3 5 3 5 3 5
ea. ea. ea. HP HP HP HP HP HP HP HP HP HP
208
20.0 146.0 1.5 10.9 16.1 5.5 10.0
230
20.0 146.0 1.5 10.9 16.1 5.5 10.0
460
8.4 73.0 0.8
575
7.1 60.0
Maximum HACR breaker of the same AMP size is applicable.
*
OD Fan
Motors
Supply Blower
Motor FLA
5.3 8.1 2.2
0.6
4.1 6.0 1.8 4.0
Motor
Pwr
Pwr
Conv
Exh
Outlet
FLA FLA
5.0
Electric Heater
Model No.
None -- -- 71.9 77.1 77.4 82.6 90 90 90 100 2TP04521825 13.5 37.5 73.0 79.5 79.8 86.3 90 90 90 100 2TP04522425 18 50.0 88.6 95.1 95.5 102.0 90 100 100 110 2TP04523625 25.5 70.8 114.6 121.1 121.5 128.0 125 125 125 150
2TP04525425 40.6 112.7 167.0 173.5 173.9 180.4 175 175 175 200
None -- -- 71.9 77.1 77.4 82.6 90 90 90 100 2TP04521825 18 43.3 80.3 86.8 87.1 93.6 90 90 90 100 2TP04522425 24 57.7 98.3 104.8 105.2 111.7 100 110 110 125 2TP04523625 34 81.8 128.4 134.9 135.2 141.7 150 150 150 150
2TP04525425 54 129.9 156.0 162.5 162.9 169.4 175 175 175 175
None -- -- 32.4 35.2 34.6 37.4 40 40 40 45 2TP04521846 18 22.6 39.9 43.4 42.7 46.2 40 45 45 50 2TP04522446 24 30.1 49 52.5 51.7 55.2 50 60 60 60 2TP04523646 34 42.7 64 67.5 66.7 70.2 70 70 70 80
2TP04525446 54 67.8 77.8 81.3 80.6 84.1 90 90 90 90
None -- -- 26.5 28.4 28.3 30.2 30 35 35 35 2TP04521858 18 18.1 31.8 34.2 34 36.4 35 35 35 40 2TP04522458 24 24.1 39 41.4 41.2 43.6 40 45 45 45 2TP04523658 34 34.1 51 53.4 53.3 55.6 60 60 60 60
2TP04525458 54 54.2 62.1 64.5 64.3 66.7 70 70 70 70
ActualKWHeater
MCA
w/Power
Exhaust
(Amps)
Max
Fuse*
Size
(Amps)
Max Fuse Size
w/Power
Exhaust
(Amps)
24 Unitary Products Group
Page 25
127878-YIM-B-0606
TABLE 14: PHYSICAL DATA
Evaporator
Blower
Evaporator Coil
Reheat Coil
Condenser Fan
Condenser Coil
Refrigerant
Charge
Compressors
Air Filters
Component
90 120 150
Blower, Centrifugal (Dia. X Wd. In.) 15 x 15 15 x 15 15 x 15
Motor, Standard (HP) 1-1/2 2 3
Motor, Optional (HP) 2 3 5
Rows 3 4 4
Fins per Inch 15 15 15
Height (in.) 324040
Face Area (ft.2) 10.6 13.2 13.2
Rows 2 2 2
Fins per Inch 13 13 13
Height (in.) 283636
Face Area (ft.2) 7.8 10 10
Quantity 2 2 4
Propeller Dia. (in., each) 24 24 24
Motor (HP, each) 1/3 3/4 1/3
CFM, Nominal (each) 3400 4400 3500
Number of Coils 2 2 4
Rows (each) 1 2 2 Fins per Inch 20 20 15
Height (in., each) 44 44 36
Face Area (ft.2 each) 14.5 14.5 11.9
System 1 (lb./oz.) 8/0 12/12 22/8 System 2 (lb./oz.) 6/6 10/2 21/4
Quantity 2 2 2
Type Recip. Recip. Scroll
Size (Wd. X Ht. X Thickness in.) 25 x 20 x 2 25 x 20 x 2 25 x 20 x 2
Quantity 4 4 4
Models
OPTIONAL ELECTRIC HEAT
The factory-installed heaters are wired for single point power supply. Power supply need only be brought into the single point terminal block.
These CSA approved heaters are located within the central compartment of the unit with the heater elements extending in to the supply air chamber.
Fuses are supplied, where required, by the factory. Some kW sizes require fuses and others do not. refer to Table 15 for minimum CFM limitations and to Tables 8 through 13 for elec­trical data.
TABLE 15: MINIMUM SUPPL Y AIR CFM
Heater Unit
kW Voltage
9
18 2250 3000 3750 24 2250 3000 3750 36 2250 3000 3750 54 N/A 3000 3750
9
18 2250 3000 3750 24 2250 3000 3750 36 2250 3000 3750 54 N/A 3000 3750
9
18 2250 3000 3750 24 2250 3000 3750 36 2250 3000 3750 54 N/A 3000 3750
208/
230
480
600
090 120 150
Minimum Supply Air CFM
2250 N/A N/A
2250 N/A N/A
2250 N/A N/A
Unitary Products Group 25
Page 26
OPTIONAL GAS HEAT
These gas-fired heaters have aluminized-steel or optional stainless steel, tubular heat exchangers with spark ignition.
TABLE 16: GAS APPLICATION DATA
Unit Opt. Input (MBH) Output (MBH)
090
120
150
10 120 96 15-45 15 180 144 30-60 15 180 144 20-50 20 240 192 30-60 15 180 144 10-40 20 240 192 20-50
GAS PIPING
Proper sizing of gas piping depends on the cubic feet per hour of gas flow required, specific gravity of the gas and the length of run. "National Fuel Gas Code" Z223.1 (in U.S.A.) or the current Gas Installation Codes CSA-B149.1 (in Canada) should be followed in all cases unless supe rseded by local codes or gas utility requirements. Refer to the Pipe Sizing Table 17. The heating value of the gas may differ with locality. The value should be checked with the local gas utility.
NOTE: There may be a local gas utility requirement specify-
ing a minimum diameter for gas piping. All units require a one-inch pipe connection at the entrance fitting.
Temp Rise
(°F)
O P T I O N A L C O I L G U A R D S H O W N
127878-YIM-B-0606
OPTIONAL COIL GUARD SHOWN
FIGURE 27 - BOTTOM ENTRY GAS PIPING
TABLE 17: GAS PIPE SIZING - CAPACITY OF PIPE
Length of
Pipe (ft.)
10 20 30 40 50 60 70 80 90
100
NOTE: Maximum capacity of pipe in cubic feet of gas per
hour based upon a pressure drop of 0.3 inch W.C. and 0.6 specific gravity gas.
Nominal Iron Pipe Size
3/4 in. 1 in. 1-1/4 in.
278 520 1050 190 350 730 152 285 590 130 245 500
115 215 440
105 195 400
96 180 370 90 170 350 84 160 320 79 150 305
NOTE: There may be a local gas utility requirement specify-
ing a minimum diameter for gas piping. All units require a 3/4 inch pipe connection at the entrance fitting. Line should not be sized smaller than the
FIGURE 26 - SIDE ENTRY GAS PIPING
entrance fitting size.
26 Unitary Products Group
Page 27
127878-YIM-B-0606
GAS CONNECTION
The gas supply line can be routed within th e space and roof curb, exiting through the unit’s basepan. Refer to Figure 14 for the gas piping inlet location. Typical supply piping arrangements are shown in Figures 26 and 27. All pipe nip­ples, fittings, and the gas cock are field supplied or may be purchased in UPG accessory kit #1GP0404.
Gas piping recommendations
1. A drip leg and a ground joint un ion must be installed in the gas piping.
2. Where required by local codes, a manual shut-off valve must be installed outside of the unit.
3. Use wrought iron or steel pipe for all gas lines. Pipe dope should be applied sparingly to male threads only.
Natural gas may contain some propane. Propane is an excellent solvent and will quickly dissolve white lead and most standard commercial compounds. A special pipe dope must be used when assembling wrought iron or steel pipe. Shellac based com­pounds such as Gaskolac or Stalastic, and com­pounds such as Rectorseal #5, Clydes’s or John Crane may be used.
4. All piping should be cleaned of dirt and scale by ham­mering on the outside of the pipe and blowing out loose particles. Before initial start-up, be sure that all gas lines external to the unit have been purged of air.
:
FIRE OR EXPLOSION HAZARD Failure to follow the safety warning exactly could
result in serious injury, death or property damage. Never test for gas leaks with an open flame. use a
commercially available soap solution made specif­ically for the detection of leaks to check all con­nections. A fire or explosion may result causing property damage, personal injury or loss of life.
The furnace and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing at pressures in excess of 1/2 PSIG.
Pressures greater than 1/2 PSIG will cause gas valve damage resulting in a hazardous condition. If it is subjected to a pressure greater than 1/2 PSIG, the gas valve must be replaced.
The furnace must be isolated from the gas supply piping system by closing its individual manual shut­off valve during any pressure testing of the gas sup­ply piping system at test pressures equal to or less than 1/2 PSIG.
5. The gas supply should be a separate line and installed in accordance with all safety codes as prescribed under “Limitations”.
6. A 1/8-inch NPT plugged tapping, accessible for test gage connection, must be installed immediately upstream of the gas supply connection to the unit.
7. After the gas connections have been completed, open the main shut-off valve admitting normal gas pressure to the mains. Check all joints for leaks with soap solution or
other material suitable for the purpose. NEVER USE A FLAME.
Unitary Products Group 27
Threaded joints should be coated with a sealing compound that is resistant to the action of liquefied petroleum gases. Do not use Teflon tape.
LP UNITS, TANKS AND PIPING
All gas heat units are shipped from the factory equipped for natural gas use only. The unit may be converted in the field for use with LP gas with accessory kit model number 1NP0441.
All LP gas equipment must conform to the safety standards of the National Fire Protection Association.
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127878-YIM-B-0606
For satisfactory operation, LP gas pressure must be 10.5 inch W.C. at the unit under full load. Maintaining proper gas pressure depends on three main factors:
1. The vaporization rate which depends on the temperature of the liquid and the “wetted surface” area of the con­tainer(s).
2. The proper pressure regulation. (Two-stage regulation is recommended).
3. The pressure drop in the lines between regulators and between the second stage regulator and the appliance. Pipe size required will depend on the length of the pipe run and the total load of all appliances.
Complete information regarding tank sizing for vaporization, recommended regulator settings, and pipe sizing is available from most regulator manufacturers and LP gas suppliers.
LP gas is an excellent solvent and will quickly dissolve white lead and most standard commercial compounds. A special pipe dope must be used when assembling wrought iron or steel pipe for LP. Shellac base compounds such as Gaskolac or Stalastic, and compounds such as Rectorseal #5, Clyde’s, or John Crane may be used.
Check all connections for leaks when piping is completed using a soap solution. NEVER USE A FLAME.
OPTIONS/ACCESSORIES
ELECTRIC HEA T
Electric heaters are available as factory-installed options or field-installed accessories. Refer to electric heat instructions for installation. These heaters mount in the heat compartment with the heating elements extending into the supply air cham­ber. All electric heaters are fused and intended for use with single point power supply.
MOTORIZED OUTDOOR DAMPER
The Motorized Outdoor Damper can be a factory installed option or a field installed accessory. If factory installed, refer to the instructions included with the outdoor air hood to com­plete the assembly. Field installed Motorized Outdoor Damper accessories include complete instructions for instal­lation.
ECONOMIZER
The Economizer can be a factory installed option or a field installed accessory. If factory installed, refer to the instruc­tions included with the outdoor air hood to complete the assembly. Field installed Economizer accessories include complete instructions for installation.
There are two Economizer options:
FIRE OR EXPLOSION HAZARD
Failure to follow the safety warning exactly could result in serious injury, death or property damage.
Never test for gas leaks with an open flame. use a commercially available soap solution made specifi­cally for the detection of leaks to che ck all connec­tions. A fire or explosion may result causing property damage, personal injury or loss of life.
VENT AND COMBUSTION AIR
Venting slots in the heating compartment access panel remove the need for a combustion air hood. Th e gas heat flue exhaust is routed through factory installed exhaust piping with screen. If necessary, a flue exhaust extension may be installed at the point of installation.
1. Down Flow application with barome tric relief hood stan­dard.
2. Horizontal Flow application that requires the purchase of a barometric relief hood.
POWER EXHAUST
The Power Exhaust can be a factory installed option or a field installed accessory. If factory installed, refer to the instruc­tions included with the outdoor air hood to complete the assembly. Field installed Power Exhaust accessories include complete instructions for installation.
The Power Exhaust factory installed option is for Down Flow application only.
There are two field installed Power Exhaust accessories:
1. Down Flow application.
2. Horizontal Flow application that requires the purchase of a barometric relief hood.
28 Unitary Products Group
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127878-YIM-B-0606
RAIN HOOD
All of the hood components, including the filters, the gasket­ing and the hardware for assembling, are packaged and located between the condenser coil section and the main unit cabinet, if the unit has factory installed options. If field installed accessories are being installed all parts necessary for the installation comes in the accessory.
ECONOMIZER AND POWER EXHAUST SET POINT ADJUSTMENTS AND INFORMATION
Remove the top rear access panel from the unit. Locate the economizer control module, where the following adjustments will be made.
Extreme care must be exercised in turning all set point, maximum and minimum damper positioning adjustment screws to prevent twisting them off.
MINIMUM POSITION ADJUSTMENT
Check that the damper blades move smoothly without binding; carefully turn the Minimum Position Adjust screw (found on the damper control module) fully clock­wise and then set the thermostat indoor fan switch to the ON position and then OFF or energize and de-energize terminals “R” to “G”.
With the thermostat set to the indoor fan ON position or terminals “R” to “G” energized, turn the Minimum Posi­tion Adjusting screw (located on the damper control module) counterclockwise until the desired minimum damper position has been attained.
ENTHALPY SET POINT ADJUSTMENT
For a single enthalpy operation carefully turn the set point adjusting screw (found on the damper control mod­ule) to the "A", "B", "C" or "D" setting corresponding to the lettered curve of the Enthalpy Set Point Adjustment Figure 28.
For a dual enthalpy operation, carefully turn the set point adjusting screw fully clockwise past the "D" setting.
POWER EXHAUST DAMPER SET POINT (WITH OR WITH­OUT POWER EXHAUST)
With no power exhaust option, adjust the Exhaust Air Adjustment Screw fully clockwise. This will allow 2nd stage cooling to operate.
With power exhaust option, each building pressurization requirement will be different. The point at which the power exhaust comes on is determined by the econo­mizer damper position (Percent Open). The Exhaust Air Adjustment Screw should be set at the Percent Open of the economizer damper at which the power exhaust is needed. It can be set from 0 to 100% damper open.
INDOOR AIR QUALITY AQ
Indoor Air Quality (indoor sensor input): Terminal AQ accepts a +2 to +10 Vdc signal with respect to the (AQ1) terminal. When the signal is below it's set point, the actuator is allowed to modulate normally in accordance with the enthalpy and mixed air sensor inputs. When the AQ signal exceeds it's set point setting and there is no call for free cooling, the actuator is proportionately modulated from the 2 to 10 Vdc signal, with 2 Vdc corresponding to full closed and 10 Vdc corresponding to full open. When there is no call for free cooling, the damper position is limited by the IAQ Max damper position setting. When the signal exceeds it's set point (Demand Control Ven­tilation Set Point) setting and there is a call for free cooling, the actuator modulates from the minimum position to the full open position based on the highest call from eith er th e mi xed air sensor input or the AQ voltage input.
The enthalpy set point may now be set by selecting the desired set point shown in the Enthalpy Set Point Adjustment Figure 28. Adjust as follows:
Optional CO
Optional CO
Space Sensor Kit Part # 2AQ04700324
2
Sensor Kit Part # 2AQ04700424
2
Replace the top rear access panel on the unit.
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127878-YIM-B-0606
CONTROL
CURVE
A
B
C
D
CONTROL POINT
APPROX.
0
F (0C)
AT 50% RH
73 (23)
70 (21) 67 (19)
63 (17)
45 (7)
40 (4)
35 (2)
50
(10)
110
100
95
85
55
(13)
60
(16)
90
(29)
(32)
80
(27)
75
(24)
70
(21)
65
(18)
A
(35)
(38)
105
(41)
(43)
B
C
D
40
35 (2)
(4)45(7)
APPROXIMATE DRY BULB TEMPERATURE - 0F (0C)
FIGURE 28 - ENTHALPY SET POINT CHART
Exhaust Air
Adjustment
Screw
Exhaust Air LED
Damper Min.
Position
Screw
Indoor Air Quality
Max. Adjustment
Screw
Indoor Air Quality
LED
Indoor Air Quality
Min. Adjustment
Screw
Free Cooling LED
Economizer Enthalpy Set Point Adjustment
Screw
50
(10)55(13)
N1
P1
T1
AQ1 AQ
SO+ SO
SR
SR+
65
70
60
(21)
(16)
(18)
EXH
N
P
T
BC
Set
EXH
Min Pos
IAQ Max
IAQ
IAQ Min
Free
Cool
A
D
C
D
75
(24)80(27)
A
B
95
105
110
90
(32)
100
(41)
(38)
(35)
TR TR1
24
Vac
HOT
24
Vac
COM
(43)
85
(29)
+
1
3
EF EF1
2
5
4
FIGURE 29 - HONEYWELL ECONOMIZER CONTROL W7212
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127878-YIM-B-0606
PHASING
Predator MagnaDRY™ DR units are properly phased from the factory. If the unit does not start up, the electrical connec­tion to the unit may be misphased. If unit is equipped with a Phase Monitor check the phase monitor for a Red LED, indi­cating a misphase. Change the phasing of the Field line
connection at the Factory or Field Supplied Disconnect
to obtain a Green LED on the Phase Monitor. (Scroll com­pressors operate in only one direction. If the scroll is drawing low amperage, has similar suction and discharge pressures, or producing a high noise level, the scroll is misphased.)
A
C*
* NEVER LOOSEN
A
B
SPAN LENGTH
A
Scroll compressors require proper rotation to oper­ate correctly. Units are properly phased at the fac­tory. Do not change the internal wiring to make the blower condenser fans, or compressor rotate cor­rectly.
BLOWER ROTATION
Check for proper supply air blower rotation. If the blower is rotating backwards, the line voltage at the unit point of power connection is misphased (See ‘PHASING’).
TABLE 18: SUPPLY AIR LIMITATIONS
Unit Minimum Maximum
090 120 150
2250 3750 3000 5000 3750 6250
BELT TENSION
The tension on the belt should be adjusted as shown in Fig­ure 30.
DEFL. FORCE
FIGURE 30 - BELT ADJUSTMENT
Procedure for adjusting belt tension:
1. Loosen six nuts (top and bottom) A.
2. Adjust by turning (B).
3. Never loosen nuts (C).
4. Use belt tension checker to apply a perpendicular force to one belt at the midpoint of the span as shown. Deflection distance of 4mm (5/32”) is obtained.
To determine the deflection distance from normal position, use a straight edge from sheave to sheave as reference line. The recommended deflection force is as follows:
Tension new belts at the max. deflection force rec­ommended for the belt section. Check the belt ten­sion at least two times during the first 24 hours of operation. Any retensioning should fall between the min. and max. deflection force values.
5. After adjusting retighten nuts (A).
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127878-YIM-B-0606
TABLE 19: BLOWER PERFORMANCE DR090 SIDE FLOW
DR090 Standard Drive Assembly (Side Flow)
ESP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP
0.2 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- 3342 725 1038 1.11 3048 711 912 0.98
0.3 ---- ---- ---- ---- ---- ---- ---- ---- 3609 775 1283 1.38 3350 748 1125 1.21 3085 727 984 1.06 2791 713 858 0.92
0.4 3885 848 1585 1.70 3629 809 1395 1.50 3319 776 1222 1.31 3098 750 1064 1.14 2833 729 923 0.99 2539 714 797 0.86
0.5 3647 849 1517 1.63 3391 810 1328 1.42 3081 777 1155 1.24 2846 751 997 1.07 2580 730 856 0.92 2286 715 730 0.78
0.6 3439 850 1444 1.55 3182 811 1254 1.35 2872 779 1081 1.16 2586 752 923 0.99 2320 731 782 0.84 2026 717 656 0.70
0.7 3235 852 1363 1.46 2979 813 1174 1.26 2669 780 1000 1.07 2312 753 843 0.90 2047 733 701 0.75 ---- ---- ---- ----
0.8 3012 853 1276 1.37 2756 815 1087 1.17 2446 782 913 0.98 2019 755 756 0.81 ---- ---- ---- ---- ---- ---- ---- ----
0.9 2748 856 1182 1.27 2492 817 993 1.06 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---­1 2417 859 1081 1.16 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
0 Turns Open 1 Turn Open 2 Turns Open 3 Turns Open
DR090 Optional Drive Assembly (Side Flow)
ESP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP
0.3 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- 4437 866 1859 1.99 4062 825 1599 1.72
0.4 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- 4572 907 2074 2.23 4209 867 1783 1.91 3834 826 1522 1.63
0.5 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- 4356 909 1992 2.14 3993 869 1701 1.82 3618 827 1440 1.54
0.6 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- 4149 910 1905 2.04 3786 871 1613 1.73 3411 829 1353 1.45
0.7 ---- ---- ---- ---- ---- ---- ---- ---- 4286 951 2134 2.29 3945 913 1812 1.94 3582 873 1520 1.63 3207 831 1260 1.35
0.8 ---- ---- ---- ---- ---- ---- ---- ---- 4123 954 2036 2.18 3740 915 1713 1.84 3377 875 1422 1.53 3002 834 1161 1.25
0.9 ---- ---- ---- ---- ---- ---- ---- ---- 3962 957 1932 2.07 3529 918 1609 1.73 3166 878 1318 1.41 2791 837 1057 1.13
1 ---- ---- ---- ---- 4115 997 2176 2.33 3798 960 1822 1.96 3307 921 1500 1.61 2944 881 1208 1.30 ---- ---- ---- ----
1.1 ---- ---- ---- ---- 3945 1000 2061 2.21 3629 963 1707 1.83 3070 925 1384 1.49 2706 885 1093 1.17 ---- ---- ---- ----
1.2 ---- ---- ---- ---- 3766 1004 1940 2.08 3450 967 1587 1.70 2812 928 1264 1.36 ---- ---- ---- ---- ---- ---- ---- ----
1.3 3822 1043 2199 2.36 3573 1007 1814 1.95 3257 970 1460 1.57 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
1.4 3611 1047 2067 2.22 3362 1011 1682 1.80 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
0 Turns Open 1 Turn Open 2 Turns Open 3 Turns Open
4 Turns Open 5 Turns Open
4 Turns Open 5 Turns Open
DR090 Standard Drive Assembly (Side Flow)
4000
3750
3500
3250
3000
4 Turns
5 Turns
2 Turns
3 Turns
0 Turns
1 Turn
2750
2500
2250
Volumetric Flow Rate (cfm)
2000
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1
External Static Pressure (iwg)
DR 090 Optional Drive Assembly (Side Flow)
4750
4500
4250
4000
4 Turns
5 Turns
3 Turns
2 Turns
1 Turn
3750
3500
3250
Volumetric Flow Rate (cfm)
3000
2750
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5
External Static Pressure (iwg)
0 Turns
32 Unitary Products Group
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127878-YIM-B-0606
(100% Return Economizer)
2000
2250
2500
2750
3000
3250
3500
3750
4000
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1
External Static Pressure (iwg)
Volumetric Flow Rate (cfm)
0 Turns
1 Turn
2 Turns
4 Turns
5 Turns
3 Turns
(100% Return Economizer)
2750
3000
3250
3500
3750
4000
4250
4500
4750
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3
External Static Pressure (iwg)
Volumetric Flow Rate (cfm)
1 Turn
2 Turns
3 Turns
4 Turns
5 Turns
ESP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP
0.3 3886 846 1588 1.70 3655 807 1408 1.51 3388 774 1242 1.33 3252 747 1090 1.17 2979 726 952 1.02 2670 712 828 0.89
0.4 3709 847 1530 1.64 3478 808 1350 1.45 3211 775 1184 1.27 3027 748 1032 1.11 2754 727 894 0.96 2445 713 769 0.83
0.5 3517 848 1468 1.57 3286 809 1288 1.38 3019 776 1122 1.20 2782 749 970 1.04 2509 729 832 0.89 2199 714 707 0.76
0.6 3310 849 1401 1.50 3079 810 1221 1.31 2811 777 1055 1.13 2518 751 903 0.97 2245 730 765 0.82 1936 715 641 0.69
0.7 3088 851 1329 1.43 2857 812 1149 1.23 2590 779 983 1.05 2237 752 831 0.89 1964 731 693 0.74
0.8 2853 853 1250 1.34 2622 814 1070 1.15 2354 781 904 0.97 1940 754 752 0.81
0.9 2605 855 1164 1.25 2373 816 984 1.06 2106 783 818 0.88 1 2343 858 1070 1.15 2112 819 890 0.95
ESP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP
0.3 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- 4651 913 2124 2.28 4331 871 1846 1.98 3990 828 1595 1.71
0.4 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- 4434 912 2037 2.18 4114 871 1759 1.89 3772 828 1508 1.62
0.5 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- 4232 913 1948 2.09 3912 871 1670 1.79 3571 828 1419 1.52
0.6 ---- ---- ---- ---- ---- ---- ---- ---- 4319 954 2161 2.32 4040 914 1857 1.99 3720 873 1580 1.69 3379 829 1328 1.42
0.7 ---- ---- ---- ---- ---- ---- ---- ---- 4159 955 2068 2.22 3852 916 1764 1.89 3532 874 1486 1.59 3190 831 1235 1.32
0.8 ---- ---- ---- ---- ---- ---- ---- ---- 3996 958 1972 2.12 3660 918 1668 1.79 3340 876 1391 1.49 2999 833 1139 1.22
0.9 ---- ---- ---- ---- 4137 998 2202 2.36 3825 960 1873 2.01 3459 920 1569 1.68 3139 879 1291 1.39 2797 835 1040 1.12 1 ---- ---- ---- ---- 3949 1000 2100 2.25 3637 962 1770 1.90 3242 923 1466 1.57 2922 881 1189 1.28 ---- ---- ---- ----
1.1 ---- ---- ---- ---- 3738 1003 1993 2.14 3427 965 1663 1.78 3002 925 1360 1.46 ---- ---- ---- ---- ---- ---- ---- ----
1.2 ---- ---- ---- ---- 3498 1005 1882 2.02 3186 967 1553 1.67 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
DR090 Optional Drive Assembly (Side Flow) (100% Return Economizer)
DR090 Standard Drive Assembly (Side Flow) (100% Return Economizer)
0 Turns Open 1 Turn Open 2 Turns Open 3 Turns Open 4 Turns Open 5 Turns Open
4 Turns Open 5 Turns Open0 Turns Open 1 Turn Open 2 Turns Open 3 Turns Open
TABLE 20: BLOWER PERFORMANCE DR090 SIDE FLOW ECONOMIZER
DR 090 Standard Drive Assembly (Side Flow)
DR 090 Optional Drive Assembly (Side Flow)
Unitary Products Group 33
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127878-YIM-B-0606
TABLE 21: BLOWER PERFORMANCE DR090 DOWN FLOW
DR090 Standard Drive Assembly (Down Flow)
ESP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP
0.2 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- 3066 728 1044 1.12 2975 711 993 1.07
0.3 3619 853 1468 1.57 3328 814 1303 1.40 3071 781 1166 1.25 2922 752 1058 1.13 2788 729 978 1.05 2697 711 927 0.99
0.4 3385 854 1402 1.50 3094 815 1237 1.33 2837 782 1100 1.18 2681 753 992 1.06 2547 730 913 0.98 2455 712 862 0.92
0.5 3182 855 1334 1.43 2891 816 1169 1.25 2634 783 1032 1.11 2435 755 924 0.99 2301 732 845 0.91 ---- ---- ---- ----
0.6 2985 857 1261 1.35 2694 818 1096 1.18 2437 785 960 1.03 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
0.7 2764 859 1181 1.27 2473 820 1016 1.09 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
0.8 2494 861 1092 1.17 2203 822 927 0.99 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
0.9 2147 864 990 1.06 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
0 Turns Open 1 Turn Open 2 Turns Open 3 Turns Open 4 Turns Open 5 Turns Open
DR090 Optional Drive Assembly (Down Flow)
ESP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP
0.3 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- 3985 863 1656 1.8 3738 831 1488 1.6
0.4 ---- ---- ---- ---- ---- ---- ---- ---- 4230 936 1987 2.13 3986 898 1762 1.89 3737 864 1586 1.7 3490 832 1418 1.5
0.5 ---- ---- ---- ---- ---- ---- ---- ---- 4013 937 1893 2.03 3752 900 1681 1.80 3503 865 1505 1.6 3256 833 1337 1.4
0.6 ---- ---- ---- ---- 4086 978 2062 2.21 3803 938 1801 1.93 3532 901 1592 1.71 3283 866 1416 1.5 3035 834 1249 1.3
0.7 ---- ---- ---- ---- 3885 979 1973 2.12 3602 940 1712 1.84 3326 903 1502 1.61 3078 868 1326 1.4 2830 836 1158 1.2
0.8 3977 1023 2189 2.35 3692 981 1886 2.02 3410 942 1625 1.74 3136 905 1415 1.52 2887 870 1239 1.3 ---- ---- ---- ----
0.9 3794 1025 2102 2.26 3509 983 1799 1.93 3226 944 1538 1.65 2962 907 1335 1.43 ---- ---- ---- ---- ---- ---- ---- ---­1 3619 1027 2015 2.16 3335 985 1712 1.84 3052 946 1451 1.56 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
1.1 3455 1029 1926 2.07 3170 987 1623 1.74 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
1.2 3300 1031 1835 1.97 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
0 Turns Open 1 Turn Open 2 Turns Open 3 Turns Open 4 Turns Open 5 Turns Open
DR 090 Standard Drive Assembly (Down Flow)
3750
3500
3250
3000
2750
2500
2250
Volumetric Flow Rate (cfm)
2000
0 Turns
1 Turn
2 Turns
4 Turns
5 Turns
3 Turns
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Extern al Static Pressure (iwg)
DR 090 Optional Drive Assembly (Down Flow)
4500
4 Turns
5 Turns
2 Turns
3 Turns
1 Turn
0 Turns
External Static Pressure (iwg)
4250
4000
3750
3500
3250
3000
Volumetric Flow Rate (cfm)
2750
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3
34 Unitary Products Group
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127878-YIM-B-0606
0
2
TABLE 22: BLOWER PERFORMANCE DR090 DOWN FLOW ECONOMIZER
DR090 Optional Drive Assembly (Down Flow) (100% Return Economizer)
ESP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP
0.2 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- 2755 729 970 1.04 2557 712 890 0.95
0.3 3355 854 1393 1.49 3132 815 1249 1.34 2903 781 1120 1.20 2737 753 1008 1.08 2544 730 912 0.98 2347 713 831 0.89
0.4 3154 855 1324 1.42 2924 816 1181 1.27 2692 782 1053 1.13 2494 754 940 1.01 2296 732 843 0.90 ---- ---- ---- ----
0.5 2945 857 1247 1.34 2719 818 1106 1.19 2487 784 978 1.05 2204 756 866 0.93 ---- ---- ---- ---- ---- ---- ---- ----
0.6 2720 859 1166 1.25 2505 820 1027 1.10 2277 786 901 0.97 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
0.7 2486 861 1089 1.17 2288 822 954 1.02 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
0.8 2284 863 1029 1.10 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
ESP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP
0.3 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- 4096 898 1795 1.93 3825 863 1613 1.73 3523 832 1429 1.53
0.4 ---- ---- ---- ---- ---- ---- ---- ---- 4134 936 1945 2.09 3891 899 1731 1.86 3621 864 1548 1.66 3322 832 1361 1.46
0.5 ---- ---- ---- ---- 4192 977 2109 2.26 3946 937 1864 2.00 3690 900 1657 1.78 3421 865 1473 1.58 3125 834 1286 1.38
0.6 ---- ---- ---- ---- 4007 978 2028 2.18 3759 938 1782 1.91 3495 901 1577 1.69 3227 867 1392 1.49 2934 835 1205 1.29
0.7 ---- ---- ---- ---- 3823 980 1946 2.09 3574 940 1700 1.82 3306 903 1493 1.60 3040 868 1309 1.40 2750 837 1122 1.20
0.8 3872 1025 2139 2.30 3643 982 1863 2.00 3392 942 1617 1.73 3127 905 1410 1.51 2861 870 1227 1.32 ---- ---- ---- ----
0.9 3698 1027 2055 2.20 3466 984 1778 1.91 3214 944 1532 1.64 2957 907 1333 1.43 ---- ---- ---- ---- ---- ---- ---- ----
1.1 3368 1030 1876 2.01 3130 988 1601 1.72 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
1.2 3214 1032 1780 1.91 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
0 Turns Open 1 Turn Open 2 Turns Open 3 Turns Open 4 Turns Open 5 Turns Open
DR090 Optional Drive Assembly (Down Flow) (100% Return Economizer)
1 3530 1028 1967 2.11 3295 986 1691 1.81 3041 946 1445 1.55 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
0 Turns Open 1 Turn Open 2 Turns Open 3 Turns Open 4 Turns Open 5 Turns Open
DR 090 Standard Drive Assembly (Down Flow)
(100% Return Economizer)
3500
3250
3000
2750
2500
Volumetric Flow Rate (cfm)
2250
4 Turns
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9
0 Turns
2 Turns
3 Turns
5 Turns
External Static Pressure (iwg)
DR 090 Optional Drive Assembly (Down Flow)
(100% Return Economizer)
4500
4250
3
4000
3750
3500
3250
3000
Volumetric Flow Rate (cfm)
2750
Turns
5
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3
1 Turn
Turns
Turns
External Static Pressure (iwg)
Turns
Unitary Products Group 35
Page 36
127878-YIM-B-0606
TABLE 23: BLOWER PERFORMANCE DR120 SIDE FLOW
DR120 Standard Drive Assembly (Side Flow)
ESP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP
0.3 ---- ---- ---- ---- ---- ---- ---- ---- 4396 856 1837 1.97 4093 817 1600 1.72 3828 779 1401 1.50 3601 740 1240 1.33
0.4 ---- ---- ---- ---- 4507 896 2044 2.19 4167 857 1768 1.90 3864 818 1531 1.64 3599 780 1332 1.43 3372 741 1171 1.26
0.5 ---- ---- ---- ---- 4298 897 1969 2.11 3957 858 1693 1.82 3655 819 1456 1.56 3390 781 1257 1.35 3163 742 1096 1.18
0.6 4480 937 2201 2.36 4102 898 1888 2.03 3762 859 1612 1.73 3459 820 1375 1.48 3194 782 1176 1.26 2967 744 1015 1.09
0.7 4291 938 2115 2.27 3914 899 1801 1.93 3573 860 1526 1.64 3271 822 1289 1.38 3006 783 1090 1.17 ---- ---- ---- ----
0.8 4104 940 2023 2.17 3726 901 1709 1.83 3386 862 1434 1.54 3083 823 1197 1.28 2818 785 998 1.07 ---- ---- ---- ----
0.9 3910 941 1926 2.07 3533 902 1612 1.73 3192 863 1337 1.43 2890 825 1100 1.18 ---- ---- ---- ---- ---- ---- ---- ----
1 3705 943 1824 1.96 3327 904 1510 1.62 2987 865 1235 1.32 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
1.1 3482 945 1717 1.84 3104 906 1404 1.51 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
1.2 3233 948 1607 1.72 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
0 Turns Open 1 Turns Open 2 Turns Open 3 Turns Open 4 Turns Open 5 Turns Open
DR120 Optional Drive Assembly (Side Flow)
ESP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP
0.5 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- 4539 907 2170 2.33 4095 859 1825 1.96
0.6 ---- ---- ---- ---- ---- ---- ---- ---- 4976 997 2866 3.07 4747 953 2456 2.64 4299 907 2079 2.23 3856 860 1735 1.86
0.7 ---- ---- ---- ---- 5167 1041 3204 3.44 4820 998 2762 2.96 4522 954 2353 2.52 4074 908 1976 2.12 3630 860 1631 1.75
0.8 ---- ---- ---- ---- 5005 1042 3090 3.31 4658 1000 2648 2.84 4307 956 2239 2.40 3859 910 1862 2.00 3416 862 1517 1.63
0.9 ---- ---- ---- ---- 4840 1044 2969 3.18 4493 1002 2527 2.71 4100 958 2118 2.27 3652 912 1741 1.87 3209 864 1396 1.50
1 5029 1087 3317 3.56 4673 1046 2843 3.05 4325 1004 2402 2.58 3898 960 1992 2.14 3450 914 1615 1.73 3007 866 1271 1.36
1.1 4862 1089 3191 3.42 4506 1049 2717 2.91 4159 1006 2275 2.44 3697 962 1866 2.00 3249 916 1489 1.60 2805 869 1144 1.23
1.2 4697 1092 3066 3.29 4341 1051 2592 2.78 3993 1009 2151 2.31 3494 965 1741 1.87 3046 919 1364 1.46 ---- ---- ---- ----
1.3 4535 1094 2947 3.16 4179 1054 2473 2.65 3832 1011 2031 2.18 3285 967 1622 1.74 ---- ---- ---- ---- ---- ---- ---- ----
1.4 4379 1096 2835 3.04 4023 1056 2361 2.53 3676 1013 1919 2.06 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
1.5 4230 1098 2734 2.93 3874 1057 2260 2.42 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
1.6 4090 1099 2646 2.84 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
0 Turns Open 1 Turns Open 2 Turns Open 3 Turns Open 4 Turns Open 5 Turns Open
DR120 Standard Drive Assembly (Side Flow)
4750
4500
4250
4000
3750
3500
Volumetric Flow Rate (cfm)
3250
3000
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2
1 Turn
2 Turns
3 Turns
4 Turns
5 Turns
External Static Pressure (iwg)
0 Turns
DR120 Optional Drive Assembly (Side Flow)
5250
5000
4750
4500
4250
4000
3750
3500
Volumetric Flow Rate (cfm)
3250
3000
0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6
2 Turns
3 Turns
4 Turns
5 Turns
1 Turn
0 Turns
External Static Pressure (iwg)
36 Unitary Products Group
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127878-YIM-B-0606
TABLE 24: BLOWER PERFORMANCE DR120 SIDE FLOW ECONOMIZER
DR120 Standard Drive Assembly (Side Flow) (100% Return Economizer)
ESP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP
0.3 ---- ---- ---- ---- ---- ---- ---- ---- 4152 858 1764 1.89 3880 820 1530 1.64 3599 783 1341 1.44 3330 746 1137 1.22
0.4 ---- ---- ---- ---- 4214 899 1948 2.09 3944 859 1693 1.82 3686 821 1460 1.57 3404 784 1271 1.36 3136 747 1067 1.14
0.5 4309 939 2099 2.25 4026 900 1875 2.01 3756 860 1620 1.74 3502 822 1388 1.49 3221 785 1198 1.29 2952 748 995 1.07
0.6 4134 940 2024 2.17 3851 901 1800 1.93 3581 861 1545 1.66 3319 823 1314 1.41 3037 786 1125 1.21 ---- ---- ---- ----
0.7 3961 941 1944 2.09 3678 902 1720 1.85 3409 863 1465 1.57 3124 824 1239 1.33 ---- ---- ---- ---- ---- ---- ---- ----
0.8 3784 942 1859 1.99 3501 904 1636 1.75 3231 864 1381 1.48 2909 825 1163 1.25 ---- ---- ---- ---- ---- ---- ---- ----
0.9 3594 944 1769 1.90 3311 905 1545 1.66 3041 866 1290 1.38 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
1.0 3381 946 1670 1.79 3098 907 1447 1.55 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
1.1 3137 948 1564 1.68 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
0 Turns Open 1 Turns Open 2 Turns Open 3 Turns Open 4 Turns Open 5 Turns Open
DR120 Optional Drive Assembly (Side Flow) (100% Return Economizer)
ESP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP
0.4 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- 4390 904 2121 2.27 4026 856 1790 1.92
0.5 ---- ---- ---- ---- ---- ---- ---- ---- 4693 996 2736 2.94 4471 952 2320 2.49 4140 905 2012 2.16 3775 858 1681 1.80
0.6 ---- ---- ---- ---- 4863 1041 3044 3.27 4533 998 2622 2.81 4265 953 2226 2.39 3934 907 1918 2.06 3569 860 1587 1.70
0.7 ---- ---- ---- ---- 4714 1042 2939 3.15 4383 1000 2517 2.70 4090 955 2142 2.30 3758 909 1834 1.97 3394 861 1503 1.61
0.8 4876 1086 3219 3.45 4572 1044 2840 3.05 4242 1002 2419 2.59 3930 957 2062 2.21 3598 911 1754 1.88 3234 863 1423 1.53
0.9 4741 1088 3126 3.35 4437 1046 2748 2.95 4107 1004 2326 2.50 3770 959 1981 2.13 3439 913 1674 1.80 3075 865 1343 1.44
1.0 4612 1090 3037 3.26 4308 1049 2659 2.85 3978 1006 2237 2.40 3597 961 1895 2.03 3266 915 1587 1.70 2902 868 1256 1.35
1.1 4486 1092 2952 3.17 4182 1051 2574 2.76 3852 1008 2152 2.31 3396 963 1797 1.93 3065 917 1489 1.60 ---- ---- ---- ----
1.2 4363 1094 2868 3.08 4059 1053 2490 2.67 3729 1010 2068 2.22 3152 966 1682 1.80 2821 920 1375 1.47 ---- ---- ---- ----
1.3 4240 1096 2784 2.99 3936 1055 2406 2.58 3606 1012 1984 2.13 2850 968 1546 1.66 ---- ---- ---- ---- ---- ---- ---- ----
1.4 4116 1098 2700 2.90 3812 1057 2321 2.49 3482 1015 1900 2.04 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
1.5 3990 1101 2613 2.80 3686 1060 2234 2.40 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
1.6 3859 1103 2522 2.71 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
0 Turns Open 1 Turns Open
2 Turns Open 3 Turns Open 4 Turns Open 5 Turns Open
DR120 Standard Drive Assembly (Side Flow)
(100% Return Economizer)
4500
4250
2 Turns
4000
3750
3500
3250
3000
Volumetric Flow Rate (cfm)
2750
3 Turns
4 Turns
5 Turns
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1
0 Turns
1 Turn
External Static Pressure (iwg)
DR120 Optional Drive Assembly (Side Flow)
(100% Return Economizer)
5000
4750
4500
4 Turns
4250
4000
5 Turns
3750
3500
3250
Volumetric Flow Rate (cfm)
3000
2750
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6
1 Turn
2 Turns
3 Turns
External Static Pressure (iwg)
0 Turns
Unitary Products Group 37
Page 38
127878-YIM-B-0606
TABLE 25: BLOWER PERFORMANCE DR120 DOWN FLOW
DR120 Standard Drive Assembly (Down Flow)
ESP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP
0.2 4755 914 2162 2.32 4436 875 1964 2.11 4154 838 1739 1.87 3799 800 1476 1.58 3549 762 1296 1.39 3415 725 1168 1.25
0.3 4455 915 2034 2.18 4136 877 1836 1.97 3853 839 1611 1.73 3553 802 1372 1.47 3303 764 1192 1.28 3169 727 1064 1.14
0.4 4213 917 1935 2.08 3894 879 1737 1.86 3611 841 1512 1.62 3336 803 1286 1.38 3086 766 1107 1.19 2952 728 979 1.05
0.5 4006 918 1851 1.99 3687 880 1652 1.77 3405 842 1428 1.53 3123 805 1204 1.29 2872 767 1024 1.10 ---- ---- ---- ----
0.6 3811 920 1767 1.90 3492 882 1568 1.68 3209 844 1344 1.44 2885 806 1109 1.19 ---- ---- ---- ---- ---- ---- ---- ----
0.7 3603 922 1669 1.79 3284 884 1471 1.58 3002 846 1246 1.34 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
0.8 3359 924 1543 1.66 3040 886 1345 1.44 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
0.9 3056 926 1375 1.48 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
ESP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP
0.4 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- 4156 909 2226 2.39 3811 860 1669 1.79
0.5 ---- ---- ---- ---- ---- ---- ---- ---- 4635 1003 2569 2.76 4287 957 2367 2.54 3942 910 2132 2.29 3597 861 1575 1.69
0.6 ---- ---- ---- ---- 4773 1048 2865 3.07 4425 1004 2477 2.66 4078 959 2274 2.44 3732 911 2038 2.19 3388 862 1481 1.59
0.7 4919 1091 3182 3.41 4569 1049 2764 2.97 4221 1006 2376 2.55 3874 960 2180 2.34 3528 913 1944 2.09 3183 864 1387 1.49
0.8 4721 1092 3073 3.30 4371 1051 2655 2.85 4023 1007 2267 2.43 3676 962 2085 2.24 3330 915 1850 1.98 ---- ---- ---- ----
0.9 4530 1094 2958 3.17 4180 1052 2540 2.72 3832 1009 2152 2.31 3485 964 1990 2.14 ---- ---- ---- ---- ---- ---- ---- ----
1.1 4172 1099 2717 2.91 3822 1057 2299 2.47 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
1.2 4007 1101 2595 2.78 3658 1060 2178 2.34 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
1.3 3853 1104 2475 2.65 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
0 Turns Open 1 Turn Open 2 Turns Open 3 Turns Open 4 Turns Open 5 Turns Open
DR120 Optional Drive Assembly (Down Flow)
1 4347 1096 2839 3.05 3997 1055 2421 2.60 3649 1011 2033 2.18 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
0 Turns Open 1 Turn Open 2 Turns Open 3 Turns Open 4 Turns Open 5 Turns Open
DR 120 Standard Drive Assembly (Down Flow)
5000
4750
4500
4250
4000
3750
3500
3250
Volumetric Flow Rate (cfm)
3000
2750
0 Turns
1 Turn
2 Turns
3 Turns
4 Turns
5 Turns
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9
External Static Pressure (iwg)
DR 120 Optional Drive Assembly (Down Flow)
5000
4750
4500
4250
4000
3750
3500
Volumetric Flow Rate (cfm)
3250
3000
2 Turns
4 Turns
5 Turns
0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3
0 Turns
1 Turn
3 Turns
External Static Pressure (iwg)
38 Unitary Products Group
Page 39
127878-YIM-B-0606
TABLE 26: BLOWER PERFORMANCE DR120 DOWN FLOW ECONOMIZER
DR120 Standard Drive Assembly (Down Flow) (100% Return Economizer)
ESP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP
0.2 4461 915 2037 2.19 4050 878 1801 1.93 3721 840 1557 1.67 3433 802 1324 1.42 3214 765 1157 1.24 3148 727 1056 1.13
0.3 4216 917 1936 2.08 3820 879 1707 1.83 3499 842 1466 1.57 3219 804 1241 1.33 2999 766 1073 1.15 2930 728 970 1.04
0.4 3982 919 1840 1.97 3593 881 1613 1.73 3274 844 1372 1.47 2962 806 1140 1.22 2746 768 975 1.05 ---- ---- ---- ----
0.5 3730 921 1730 1.86 3337 883 1496 1.61 3013 846 1251 1.34 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
0.6 3404 924 1567 1.68 2988 886 1317 1.41 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
0.7 2902 928 1288 1.38 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
ESP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP
0.3 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- 4240 958 2346 2.52 3801 911 2069 2. 2 3315 863 1448 1.6
0.4 ---- ---- ---- ---- ---- ---- ---- ---- 4437 1004 2483 2.66 4048 959 2260 2.42 3611 912 1983 2.1 3128 864 1362 1.5
0.5 4893 1091 3168 3.40 4599 1049 2780 2.98 4258 1005 2395 2.57 3870 960 2178 2.34 3435 914 1901 2 ---- ---- ---- ----
0.6 4726 1092 3076 3.30 4431 1050 2689 2.88 4089 1007 2305 2.47 3702 962 2098 2.25 3270 915 1821 2 ---- ---- ---- ----
0.7 4567 1094 2981 3.20 4270 1052 2596 2.78 3929 1008 2211 2.37 3543 963 2020 2.17 ---- ---- ---- ---- ---- ---- ---- ----
0.8 4414 1095 2883 3.09 4115 1053 2499 2.68 3774 1010 2115 2.27 3389 965 1941 2.08 ---- ---- ---- ---- ---- ---- ---- ----
0.9 4264 1097 2782 2.98 3963 1055 2398 2.57 3621 1012 2014 2.16 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
1.1 3968 1102 2566 2.75 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
0 Turns Open 1 Turn Open 2 Turns Open 3 Turns Open 4 Turns Open 5 Turns Open
DR120 Optional Drive Assembly (Down Flow) (100% Return Economizer)
1 4116 1099 2676 2.87 3813 1057 2293 2.46 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
0 Turns Open 1 Turn Open 2 Turns Open 3 Turns Open 4 Turns Open 5 Turns Open
DR 120 Standard Drive Assembly (Down Flow)
(100% Return Economizer)
4500
0 Turns
4250
4000
3750
3500
3250
3000
Volumetric Flow Rate (cfm)
2750
1 Turn
2 Turns
3 Turns 4 Turns
5 Turns
0.1 0.2 0.3 0.4 0.5 0.6 0.7
External Static Pressure (iwg)
DR 120 Optional Drive Assembly (Down Flow)
(100% Return Economizer)
5000
4750
4500
4250
3 Turns
4000
4 Turns
3750
3500
3250
Volumetric Flow Rate (cfm)
3000
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1
0 Turns
1 Turn
2 Turns
5 Turns
External Static Pressure (iwg)
Unitary Products Group 39
Page 40
127878-YIM-B-0606
TABLE 27: BLOWER PERFORMANCE DR150 SIDE FLOW
ESP CFM RPM WATT BHP CF M RPM WATT BH P CF M RPM WATT BH P CFM RPM WATT BHP CFM R PM WATT BHP CFM RP M WATT BHP
0.5 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- 4539 907 2170 2.33 4095 859 1825 1.96
0.6 ---- ---- ---- ---- ---- ---- ---- ---- 4976 997 2866 3.07 4747 953 2456 2.64 4299 907 2079 2.23 3856 860 1735 1.86
0.7 ---- ---- ---- ---- 5167 1041 3204 3.44 4820 998 2762 2.96 4522 954 2353 2.52 4074 908 1976 2.12 3630 860 1631 1.75
0.8 ---- ---- ---- ---- 5005 1042 3090 3.31 4658 1000 2648 2.84 4307 956 2239 2.40 3859 910 1862 2.00 3416 862 1517 1.63
0.9 ---- ---- ---- ---- 4840 1044 2969 3.18 4493 1002 2527 2.71 4100 958 2118 2.27 3652 912 1741 1.87 3209 864 1396 1.50 1 5029 1087 3317 3.56 4673 1046 2843 3.05 4325 1004 2402 2.58 3898 960 1992 2.14 3450 914 1615 1.73 3007 866 1271 1.36
1.1 4862 1089 3191 3.42 4506 1049 2717 2.91 4159 1006 2275 2.44 3697 962 1866 2.00 3249 916 1489 1.60 2805 869 1144 1.23
1.2 4697 1092 3066 3.29 4341 1051 2592 2.78 3993 1009 2151 2.31 3494 965 1741 1.87 3046 919 1364 1.46 ---- ---- ---- ----
1.3 4535 1094 2947 3.16 4179 1054 2473 2.65 3832 1011 2031 2.18 3285 967 1622 1.74 ---- ---- ---- ---- ---- ---- ---- ----
1.4 4379 1096 2835 3.04 4023 1056 2361 2.53 3676 1013 1919 2.06 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
1.5 4230 1098 2734 2.93 3874 1057 2260 2.42 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
1.6 4090 1099 2646 2.84 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
0 Turns Open 1 Turn Open 2 Turns Open 3 Turns Open 4 Turns Open 5 Turns Open
DR150 Standard Drive Assembly (Side Flow)
ESP CFM RPM WATT BHP CF M RPM WATT BH P CF M RPM WATT BH P CFM RPM WATT BHP CFM R PM WATT BHP CFM RP M WATT BHP
0.5 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- 5211 1066 3048 3.56
0.6 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- 5285 1111 3356 3.91 5002 1066 2948 3.44
0.7 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- 5398 1155 3698 4.31 5099 1111 3259 3.80 4816 1067 2852 3.33
0.8 ---- ---- ---- ---- 5812 1239 4607 5.37 5500 1198 4070 4.75 5232 1156 3604 4.20 4932 1112 3165 3.69 4649 1067 2758 3.22
0.9 5987 1279 5039 5.88 5677 1239 4512 5.26 5366 1198 3974 4.64 5081 1156 3511 4.10 4782 1112 3073 3.59 4499 1067 2666 3.11 1 5865 1280 4944 5.77 5555 1240 4417 5.15 5244 1199 3880 4.53 4945 1157 3420 3.99 4646 1113 2981 3.48 4363 1068 2574 3.00
1.1 5753 1281 4848 5.66 5443 1241 4322 5.04 5131 1200 3784 4.41 4820 1157 3327 3.88 4521 1114 2889 3.37 4238 1069 2481 2.90
1.2 5646 1281 4751 5.54 5336 1242 4225 4.93 5025 1201 3687 4.30 4703 1158 3233 3.77 4403 1115 2795 3.26 4120 1070 2388 2.79
1.3 5542 1282 4651 5.43 5232 1243 4125 4.81 4921 1202 3587 4.18 4590 1159 3137 3.66 4291 1116 2699 3.15 4008 1071 2291 2.67
1.4 5438 1284 4548 5.31 5128 1244 4021 4.69 4816 1203 3483 4.06 4481 1160 3037 3.54 4181 1117 2599 3.03 3898 1072 2192 2.56
1.5 5329 1285 4439 5.18 5019 1245 3912 4.56 4707 1204 3375 3.94 4370 1162 2933 3.42 4071 1118 2495 2.91 3788 1073 2087 2.44
1.6 5212 1286 4325 5.05 4902 1246 3798 4.43 4591 1205 3260 3.80 4256 1163 2824 3.29 3957 1119 2385 2.78 ---- ---- ---- ----
1.7 5085 1288 4203 4.90 4775 1248 3677 4.29 4464 1207 3139 3.66 4136 1164 2707 3.16 ---- ---- ---- ---- ---- ---- ---- ----
1.8 4944 1289 4074 4.75 4633 1249 3548 4.14 4322 1208 3010 3.51 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
1.9 4784 1291 3937 4.59 4474 1251 3410 3.98 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---­2 4604 1293 3789 4.42 4294 1253 3262 3.81 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
2.1 4399 1294 3630 4.24 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
1 Turn Open 2 Turns Open 3 Turns Open 4 Turns Open 5 Turns Open 6 Turns Open
DR150 Standard Drive Assembly (Side Flow)
5250
5000
4750
4500
4250
4000
3750
3500
3250
Volumetric Flow Rate (cfm)
3000
0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6
2 Turns
3 Turns
4 Turns
5 Turns
1 Turn
External Static Pressure (iwg)
0 Turns
DR150 Optional Drive Assembly (Side Flow)
DR150 Optional Drive Assembly (Side Flow)
6250
6000
5750
5500
5 Turns
5250
5000
6 Turns
4750
4500
4250
Volumetric Flow Rate (cfm)
4000
3750
0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0
1 Turn
2 Turns
3 Turns4 Turns
External Static Pressure (iwg)
40 Unitary Products Group
Page 41
127878-YIM-B-0606
TABLE 28: BLOWER PERFORMANCE DR150 SIDE FLOW ECONOMIZER
DR150 Standard Drive Assembly (Side Flow) (100% Return Economizer)
ESP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RP M WATT BHP C FM RPM WATT BHP
0.4 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- 4390 904 2121 2.27 4026 856 1790 1.92
0.5 ---- ---- ---- ---- ---- ---- ---- ---- 4693 996 2736 2.94 4471 952 2320 2.49 4140 905 2012 2.16 3775 858 1681 1.80
0.6 ---- ---- ---- ---- 4863 1041 3044 3.27 4533 998 2622 2.81 4265 953 2226 2.39 3934 907 1918 2.06 3569 860 1587 1.70
0.7 ---- ---- ---- ---- 4714 1042 2939 3.15 4383 1000 2517 2.70 4090 955 2142 2.30 3758 909 1834 1.97 3394 861 1503 1.61
0.8 4876 1086 3219 3.45 4572 1044 2840 3.05 4242 1002 2419 2.59 3930 957 2062 2.21 3598 911 1754 1.88 3234 863 1423 1.53
0.9 4741 1088 3126 3.35 4437 1046 2748 2.95 4107 1004 2326 2.50 3770 959 1981 2.13 3439 913 1674 1.80 3075 865 1343 1.44
1.0 4612 1090 3037 3.26 4308 1049 2659 2.85 3978 1006 2237 2.40 3597 961 1895 2.03 3266 915 1587 1.70 2902 868 1256 1.35
1.1 4486 1092 2952 3.17 4182 1051 2574 2.76 3852 1008 2152 2.31 3396 963 1797 1.93 3065 917 1489 1.60 ---- ---- ---- ----
1.2 4363 1094 2868 3.08 4059 1053 2490 2.67 3729 1010 2068 2.22 3152 966 1682 1.80 2821 920 1375 1.47 ---- ---- ---- ----
1.3 4240 1096 2784 2.99 3936 1055 2406 2.58 3606 1012 1984 2.13 2850 968 1546 1.66 ---- ---- ---- ---- ---- ---- ---- ----
1.4 4116 1098 2700 2.90 3812 1057 2321 2.49 3482 1015 1900 2.04 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
1.5 3990 1101 2613 2.80 3686 1060 2234 2.40 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
1.6 3859 1103 2522 2.71 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
0 Turns Open 1 Turns Open 2 Turns Open 3 Turns Open 4 Turns Open 5 Turns Open
DR150 Optional Drive Assembly (Side Flow) (100% Return Economizer)
ESP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RP M WATT BHP C FM RPM WATT BHP
0.4 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- 5072 1112 3186 3.72 4790 1067 2831 3.30
0.5 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- 5226 1156 3511 4.10 4933 1112 3110 3.63 4651 1067 2755 3.21
0.6 ---- ---- ---- ---- ---- ---- ---- ---- 5191 1198 3880 4.53 5093 1156 3434 4.01 4800 1112 3033 3.54 4518 1067 2677 3.12
0.7 ---- ---- ---- ---- 5471 1240 4291 5.01 5151 1199 3801 4.43 4965 1156 3355 3.91 4672 1113 2954 3.45 4390 1068 2598 3.03
0.8 5743 1280 4746 5.54 5412 1240 4211 4.91 5092 1199 3720 4.34 4842 1157 3274 3.82 4549 1113 2873 3.35 4266 1068 2517 2.94
0.9 5666 1281 4664 5.44 5335 1241 4128 4.82 5015 1200 3637 4.24 4722 1158 3191 3.72 4428 1114 2790 3.26 4146 1069 2434 2.84
1.0 5574 1282 4578 5.34 5244 1242 4042 4.72 4923 1201 3552 4.14 4604 1159 3106 3.62 4311 1115 2705 3.16 4029 1070 2349 2.74
1.1 5470 1283 4491 5.24 5139 1243 3955 4.61 4819 1202 3464 4.04 4488 1160 3018 3.52 4195 1116 2617 3.05 3913 1071 2261 2.64
1.2 5355 1284 4400 5.13 5024 1244 3864 4.51 4704 1203 3373 3.94 4372 1161 2927 3.42 4079 1117 2527 2.95 3797 1072 2171 2.53
1.3 5232 1285 4306 5.02 4901 1245 3770 4.40 4581 1204 3279 3.83 4257 1162 2834 3.31 3964 1118 2433 2.84 ---- ---- ---- ----
1.4 5103 1286 4209 4.91 4773 1247 3673 4.29 4453 1206 3182 3.71 4140 1163 2737 3.19 3847 1120 2336 2.73 ---- ---- ---- ----
1.5 4971 1287 4109 4.79 4641 1248 3573 4.17 4321 1207 3082 3.60 4021 1165 2636 3.08 ---- ---- ---- ---- ---- ---- ---- ----
1.6 4838 1289 4004 4.67 4508 1249 3468 4.05 4188 1208 2978 3.47 3899 1166 2532 2.95 ---- ---- ---- ---- ---- ---- ---- ----
1.7 4707 1290 3896 4.55 4376 1250 3360 3.92 4056 1209 2869 3.35 3774 1167 2423 2.83 ---- ---- ---- ---- ---- ---- ---- ----
1.8 4579 1291 3783 4.41 4248 1252 3247 3.79 3928 1211 2756 3.22 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
1.9 4456 1292 3666 4.28 4126 1253 3130 3.65 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
2.0 4342 1293 3544 4.13 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
1 Turn Open 2 Turns Open 3 Turns Open 4 Turns Open 5 Turns Open 6 Turns Open
DR150 Standard Drive Assembly (Side Flow)
(100% Return Economizer)
5000
4750
4500
4250
4000
3750
3500
3250
Volumetric Flow Rate (cfm)
3000
0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3 1.4 1.5 1.6
2 Turns
4 Turns
5 Turns
1 Turn
3 Turns
External Static Pressure (iwg)
0 Turns
DR150 Optional Drive Assembly (Side Flow)
(100% Return Economizer)
6000
5750
5500
5250
5000
4750
4500
4250
Volumetric Flow Rate (cfm)
4000
3750
0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0
0 Turns
1 Turn
2 Turns3 Turns
4 Turns
5 Turns
External Static Pressure (iwg)
Unitary Products Group 41
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127878-YIM-B-0606
TABLE 29: BLOWER PERFORMANCE DR150 DOWN FLOW
DR150 Standard Drive Assembly (Down Flow)
ESP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP
0.4 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- 4156 909 2226 2.39 3811 860 1669 1.79
0.5 ---- ---- ---- ---- ---- ---- ---- ---- 4635 1003 2569 2.76 4287 957 2367 2.54 3942 910 2132 2.29 3597 861 1575 1.69
0.6 ---- ---- ---- ---- 4773 1048 2865 3.07 4425 1004 2477 2.66 4078 959 2274 2.44 3732 911 2038 2.19 3388 862 1481 1.59
0.7 4919 1091 3182 3.41 4569 1049 2764 2.97 4221 1006 2376 2.55 3874 960 2180 2.34 3528 913 1944 2.09 3183 864 1387 1.49
0.8 4721 1092 3073 3.30 4371 1051 2655 2.85 4023 1007 2267 2.43 3676 962 2085 2.24 3330 915 1850 1.98 ---- ---- ---- ----
0.9 4530 1094 2958 3.17 4180 1052 2540 2.72 3832 1009 2152 2.31 3485 964 1990 2.14 ---- ---- ---- ---- ---- ---- ---- ---­1 4347 1096 2839 3.05 3997 1055 2421 2.60 3649 1011 2033 2.18 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
1.1 4172 1099 2717 2.91 3822 1057 2299 2.47 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
1.2 4007 1101 2595 2.78 3658 1060 2178 2.34 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
1.3 3853 1104 2475 2.65 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
ESP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP
0.5 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- 4850 1115 2991 3.49 4589 1070 2656 3.10
0.6 ---- ---- ---- ---- 5406 1246 4041 4.71 5158 1203 3639 4.24 4906 1160 3259 3.80 4649 1116 2902 3.39 4387 1071 2567 3.00
0.7 5469 1287 4369 5.10 5226 1246 3944 4.60 4978 1204 3542 4.13 4726 1161 3162 3.69 4469 1117 2805 3.27 4207 1072 2471 2.88
0.8 5306 1288 4266 4.98 5063 1247 3841 4.48 4815 1205 3439 4.01 4562 1162 3059 3.57 4305 1117 2702 3.15 4044 1072 2368 2.76
0.9 5156 1288 4158 4.85 4912 1247 3733 4.36 4665 1205 3331 3.89 4412 1162 2952 3.44 4155 1118 2594 3.03 3894 1073 2260 2.64
1.1 4877 1290 3934 4.59 4634 1249 3509 4.09 4387 1207 3107 3.63 4134 1164 2728 3.18 3877 1119 2370 2.77 ---- ---- ---- ----
1.2 4741 1291 3821 4.46 4498 1250 3396 3.96 4250 1208 2994 3.49 3998 1165 2614 3.05 3741 1120 2257 2.63 ---- ---- ---- ----
1.3 4601 1292 3709 4.33 4358 1251 3284 3.83 4110 1209 2882 3.36 3858 1166 2502 2.92 ---- ---- ---- ---- ---- ---- ---- ----
1.4 4454 1295 3600 4.20 4211 1254 3175 3.70 3963 1211 2773 3.24 3710 1168 2393 2.79 ---- ---- ---- ---- ---- ---- ---- ----
1.5 4294 1297 3495 4.08 4051 1256 3070 3.58 3803 1214 2668 3.11 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
0 Turns Open 1 Turn Open 2 Turns Open 3 Turns Open 4 Turns Open 5 Turns Open
DR150 Optional Drive Assembly (Down Flow)
1 5014 1289 4047 4.72 4771 1248 3622 4.23 4523 1206 3220 3.76 4271 1163 2840 3.31 4014 1119 2483 2.90 3752 1073 2149 2.51
1 Turn Open 2 Turns Open 3 Turns Open 4 Turns Open
5 Turns Open 6 Turns Open
DR 150 Standard Drive Assembly (Down Flow)
5000
4750
4500
4250
4000
3750
3500
Volumetric Flow Rate (cfm)
3250
3000
2 Turns
4 Turns
5 Turns
0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3
0 Turns
1 Turn
3 Turns
External Static Pressure (iwg)
DR 150 Optional Drive Assembly (Down Flow)
5500
5250
5000
4750
4500
4250
Volumtric Flow Rate (cfm)
4000
3750
1 Turn
2 Turns
3 Turns
4 Turns
5 Turns
0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5
0 Turns
External Static Pressure (iwg)
42 Unitary Products Group
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127878-YIM-B-0606
ESP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP C FM RPM WATT BHP CFM RPM WATT BH P
0.3 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- 4240 958 2346 2.52 3801 911 2069 2.22 3315 863 1448 1.55
0.4 ---- ---- ---- ---- ---- ---- ---- ---- 4437 1004 2483 2.66 4048 959 2260 2.42 3611 912 1983 2.13 3128 864 1362 1.46
0.5 4893 1091 3168 3.40 4599 1049 2780 2.98 4258 1005 2395 2.57 3870 960 2178 2.34 3435 914 1901 2.04 ---- ---- ---- ----
0.6 4726 1092 3076 3.30 4431 1050 2689 2.88 4089 1007 2305 2.47 3702 962 2098 2.25 3270 915 1821 1.95 ---- ---- ---- ----
0.7 4567 1094 2981 3.20 4270 1052 2596 2.78 3929 1008 2211 2.37 3543 963 2020 2.17 ---- ---- ---- ---- ---- ---- ---- ----
0.8 4414 1095 2883 3.09 4115 1053 2499 2.68 3774 1010 2115 2.27 3389 965 1941 2.08 ---- ---- ---- ---- ---- ---- ---- ----
0.9 4264 1097 2782 2.98 3963 1055 2398 2.57 3621 1012 2014 2.16 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---­1 4116 1099 2676 2.87 3813 1057 2293 2.46 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
1.1 3968 1102 2566 2.75 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
ESP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP CFM RPM WATT BHP C FM RPM WATT BHP CFM RPM WATT BH P
0.4 5344 1288 4291 5.01 5247 1246 3957 4.62 5128 1204 3624 4.23 4982 1160 3295 3.84 4803 1115 2972 3.47 4589 1070 2656 3.1
0.5 5121 1289 4132 4.82 5007 1247 3803 4.44 4871 1205 3476 4.06 4710 1161 3153 3.68 4520 1117 2834 3.31 4297 1071 2521 2.94
0.6 4944 1289 3989 4.65 4823 1248 3664 4.27 4677 1205 3341 3.90 4507 1162 3021 3.52 4309 1117 2705 3.16 4083 1072 2393 2.79
0.7 4797 1290 3866 4.51 4673 1249 3542 4.13 4523 1206 3220 3.76 4348 1162 2902 3.39 4146 1118 2588 3.02 3917 1073 2277 2.66
0.8 4667 1292 3761 4.39 4545 1249 3435 4.01 4395 1207 3114 3.63 4218 1163 2797 3.26 4014 1119 2483 2.9 3783 1073 2173 2.54
0.9 4549 1293 3669 4.28 4432 1251 3342 3.90 4283 1207 3021 3.52 4105 1164 2704 3.15 3901 1119 2390 2.79 ---- ---- ---- ---­1 4438 1295 3588 4.19 4326 1252 3260 3.80 4180 1208 2937 3.43 4004 1165 2619 3.06 3800 1120 2306 2.69 ---- ---- ---- ----
1.1 4327 1297 3515 4.10 4223 1253 3183 3.71 4081 1210 2859 3.34 3907 1166 2541 2.96 3704 1121 2227 2.6 ---- ---- ---- ----
1.2 4211 1299 3446 4.02 4115 1255 3111 3.63 3979 1211 2785 3.25 3809 1167 2465 2.88 ---- ---- ---- ---- ---- ---- ---- ----
1.3 4082 1302 3377 3.94 3998 1257 3038 3.54 3869 1213 2710 3.16 3703 1168 2388 2.79 ---- ---- ---- ---- ---- ---- ---- ----
1.4 3932 1306 3308 3.86 3862 1260 2964 3.46 3742 1216 2632 3.07 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
DR150 Optional Drive Assembly (Down Flow) (100% Return Economizer)
1 Turn Open 2 Turns Open 3 Turns Open 4 Turns Open 5 Turns Open 6 Turns Open
DR150 Standard Drive Assembly (Down Flow) (100% Return Economizer)
0 Turns Open 1 Turn Open 2 Turns Open 3 Turns Open 4 Turns Open 5 Turns Open
DR 150 Standard Drive Assembly (Down Flow)
(100% Return Economizer)
3000
3250
3500
3750
4000
4250
4500
4750
5000
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2
External Static Pressure (iwg)
Volumetric Flow Rate (cfm)
DR 150 Optional Drive Assembly (Down Flow)
(100% Return Economizer)
3750
4000
4250
4500
4750
5000
5250
5500
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3 1.4 1.5
External Static Pressure (iwg)
Volumetric Flow Rate (cfm)
0 Turns
1 Turn
2 Turns
3 Turns
4 Turns
5 Turns
1 Turn
2 Turns
3 Turns
6 Turns
5 Turns
4 Turns
TABLE 30: BLOWER PERFORMANCE DR150 DOWN FLOW ECONOMIZER
TABLE 31: INDOOR BLOWER SPECIFICATIONS
MODEL
MOTOR MOTOR SHEAVE BLOWER SHEAVE
HP RPM Eff. SF Frame Datum Dia. (in.) Bore (in.) Model Datum Dia. (in.) Bore (in.) Model
DR090
DR120
DR150
Unitary Products Group 43
1-1/2 1725 80% 1.15 56 3.4 - 4.4 7/8 1VM50 9.0 1 AK94 A57
2 1725 80% 1.15 56 3.4 - 4.4 7/8 1VM50 7.5 1 AK79 A55 2 1725 80% 1.15 56 3.4 - 4.4 7/8 1VM50 8.5 1 AK89 A56 3 1725 80% 1.15 56 3.4 - 4.4 7/8 1VM50 7.0 1 AK74 A54 3 1725 80% 1.15 56 3.4 - 4.4 7/8 1VM50 7.0 1 AK74 A54 5 1725 87% 1.15 184T 4.3 - 5.3 1 1/8 1VP56 6.7 1 BK77 BX55
BELT
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127878-YIM-B-0606
TABLE 32: POWER EXHAUST SPECIFICATIONS
POWER EXHAUST
MODEL
2PE0473125 208/230 1
2PE0473158 575 1 1050 1.5 1.9 4
*.
Motors are multi-tapped and factory-wired for high speed.
VOLT PHASE
HP
0.75
MOTOR ELECTRICAL
*
RPM
1075
QTY LRA FLA MCA
24.9 5.0 6.3 10
1
N/A
2.2 2.8 5
FUSE
SIZE
CFM @
0.1 ESP
3,8002PE0473146 460 1
AIR BALANCE
Start the supply air blower motor. Adjust the resistances in both the supply and the return air duct systems to balance the air distribution throughout the conditioned space. The job specifications may require that this balancing be done by someone other than the equipment installer.
CHECKING AIR QUANTITY
METHOD ONE
1. Remove the dot plugs from the duct panel (for location of the dot plugs see Figures 15 and 16).
2. Insert eight-inches of 1/4 inch metal tubing into the air­flow on both sides of the indoor coil.
NOTE: The tubes must be inserted and held in a position
perpendicular to the air flow so that velocity pres­sure will not affect the static pressure readings.
3. Use an Inclined Manometer or Magnehelic to determine the pressure drop across a dry evaporator coil. Since the moisture on an evaporator coil can vary greatly, measur­ing the pressure drop across a wet coil under field condi­tions could be inaccurate. To assure a dry coil, the compressors should be de-activated while the test is being run.
NOTE: De-energize the compressors before t aking any test
measurements to assure a dry evaporator coil.
4. The CFM through the unit can be determined from the pressure drop indicated by the manometer by referring to Figure 31. In order to obtain an accurate measurement, be certain that the air filters are clean.
5. To adjust Measured CFM to Required CFM, see ’SUP­PLY AIR DRIVE ADJUSTMENT’.
6. After readings have been obtained, remove the tubes and replace the dot plugs.
METHOD TWO
1. Drill two 5/16 inch holes, one in the return air duct as close to the inlet of the unit as possible, and another in the supply air duct as close to the outlet of the unit as possible.
2. Using the whole drilled in step 1, insert eight inches of 1/4 inch metal tubing into the airflow of the return and supply air ducts of the unit.
NOTE: The tubes must be inserted and held in position per-
pendicular to the airflow so that velocity pressure will not affect the static pressure readings.
3. Use an Inclined Manometer or Magnehelic to determine the pressure drop across the unit. This is the External Static Pressure (ESP). In order to obtain an accurate measurement, be certain that the air filters are clean.
4. Determine the number of turns the variable motor sheave is open.
5. Select the correct blo wer performance table for the unit from Tables 19 - 30. Tables are presented for horizontal and downflow configuration.
6. Determine the unit Measured CFM from the Blower Per­formance Table, External Static Pressure and the num­ber of turns the variable motor sheave is open.
7. To adjust Measured CFM to Required CFM, see ’SUP­PL Y AIR DRIVE ADJUSTMENT’.
8. After reading has been obtained, remove the tubes and seal holes.
NOTE: With the addition of field installed accessories
repeat this procedure.
Failure to properly adjust the total system air quan­tity can result in extensive blower damage.
Failure to properly adjust the total system air quan­tity can result in extensive blower damage.
44 Unitary Products Group
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127878-YIM-B-0606
MagnaDRY™ Units
Indoor Coil Pressure Drop vs. Airflow
0.7
0.65
0.6
0.55
0.5
0.45
0.4
DR090
DR120 & DR150
0.35
0.3
0.25
Coil Pressure Drop (iwg)
0.2
2200 3200 4200 5200 6200
Volumetric Flow Rate (cfm)
100% Return Economizer No Economizer
FIGURE 31 - DRY COIL DELTA P
SUPPLY AIR DRIVE ADJUSTMENT
Before making any blower speed changes review the installation for any installation errors, leaks or undesirable systems effects that can result in loss of airflow.
Even small changes in blower speed can result in substantial changes in static pressure and BHP. BHP and AMP draw of the blower motor will increase by the cube of the blower speed. Static pressure will increase by the square of the blower speed. Only qualified personnel should make blower speed changes, strictly adhering to the fan laws.
At unit start-up, the measured CFM may be higher or lower than the required CFM. To achieve the required CFM, the speed of the drive may have adjusted by changing the datum diameter (DD) of the variable pitch motor sheave as described below:
EXAMPLE A 12.5 ton unit was selected to deliver 4,000 CFM with a 3
HP motor, but the unit is delivering 3,800 CFM. The variable pitch motor sheave is set at 2 turns open.
Use the equation to determine the required DD for the new motor sheave,
4,000 CFM
(
3,800 CFM
Use Table 34 to locate the DD nearest to 4.21 in. Close the sheave to 1 turn open.
New BHP = (Speed increase) = (Speed increase) = New BHP
• 4.0 in. = 4.21 in.
)
3
• BHP at 3,800 CFM
3
• Original BHP
Required CFM
(
Measured CFM
Use the following tables and the DD calculated per the above equation to adjust the motor variable pitch sheave.
Unitary Products Group 45
• Existing DD = New DD
)
New motor Amps = (Speed increase)
= (Speed increase) = New Amps
3
• Amps at 3,800 CFM
3
• Original Amps
Page 46
TABLE 33: ADDITIONAL STATIC RESISTANCE
127878-YIM-B-0606
CFM Gas Heat
2300 0.08 0.07 0.08 0.09 0.10 0.13 2500 0.09 0.08 0.09 0.10 0.11 0.14 2700 0.11 0.09 0.10 0.12 0.13 0.16 2900 0.12 0.10 0.11 0.13 0.14 0.18 3100 0.14 0.12 0.13 0.15 0.16 0.20 3300 0.16 0.13 0.14 0.17 0.18 0.22 3500 0.18 0.15 0.16 0.19 0.20 0.24 3700 0.20 0.17 0.18 0.21 0.22 0.26 3900 0.23 0.19 0.20 0.23 0.24 0.28 4100 0.25 0.21 0.22 0.25 0.26 0.31 4300 0.28 0.23 0.24 0.28 0.29 0.34 4500 0.30 0.25 0.26 0.30 0.31 0.37 4700 0.33 0.28 0.29 0.33 0.34 0.40 4900 0.36 0.30 0.31 0.35 0.37 0.43 5100 0.39 0.33 0.34 0.38 0.40 0.46 5300 0.42 0.35 0.37 0.41 0.43 0.49 5500 0.45 0.38 0.40 0.44 0.46 0.53 5700 0.48 0.41 0.43 0.47 0.49 0.56 5900 0.52 0.44 0.46 0.50 0.53 0.59 6100 0.56 0.47 0.49 0.53 0.56 0.62 6300 0.60 0.50 0.53 0.56 0.59 0.65
9 18243654
Electric Heat KW
TABLE 34: MOTOR SHEAVE DATUM DIAMETERS
1VM50x7/8
(1-1/2, 2 & 3 HP Motor)
Turns Open
0 4.4 1 5.3
1/2 4.3 1-1/2 5.2
1 4.2 2 5.1
1-1/2 4.1 2-1/2 5.0
2 4.0 3 4.9
2-1/2 3.9 3-1/2 4.8
3 3.8 4 4.7
3-1/2 3.7 4-1/2 4.6
4 3.6 5 4.5
4-1/2 3.5 5-1/2 4.4
5 3.4 6 4.3
Datum
Diameter
1VP56x1-1/8 (5 HP Motor)
Turns Open
Datum
Diameter
OPERATION
SEQUENCE OF OPERATIONS OVERVIEW
For the Predator MagnaDRY™ series of units, the thermostat makes a circuit between "R" and "Y1" for the first stage of cooling.
The call is passed to the Unit Control Board (UCB), which then determines whether the requested operation is available and, if so, which components to energize.
For gas heating, the UCB monitors the "W1" call but does not handle the operation of the gas furnace. An ignition control board controls the gas heater operation. For electric heat units, the UCB passes the call to the electric heater. In both cases, when the "W1" call is sensed, the indo or air blower is energized following a specified heating delay.
If at any time a call for both heating and cooling are present, the heating operation will be performed. If operating, the cool­ing system is halted as with a completion of a call for cooling. Heating always takes priority.
46 Unitary Products Group
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127878-YIM-B-0606
COOLING SEQUENCE OF OPERATION
CONTINUOUS BLOWER
By setting the room thermostat fan switch to "ON," the supply air blower will operate continuously.
INTERMITTENT BLOWER
With the room thermostat fan switch set to "AUTO" and the system switch set to either the "AUTO" or "HEAT" settings, the blower is energized whenever a cooling or heating opera­tion is requested. The blower is energized after any specified delay associated with the operation.
When energized, the indoor blower has a minimum run time of 30 seconds. Additionally, the indoor blower has a delay of 10 seconds between operations.
NO OUTDOOR AIR OPTIONS
When the thermostat calls for the first stage of cooling, the low-voltage control circuit from “R” to “Y1” and “G” is com­pleted. The UCB energizes the economizer (if installed and
free cooling is available) or the first available compressor and the condenser fans. For first stage cooling, compressor #1 is energized. If compressor #1 is unavailable, compressor #2 is energized. After completing the specified fan on delay for cooling, the UCB will energize the blower motor.
When the thermostat calls for the second stage of cooling, the low-voltage control circuit from “R” to “Y2” is completed. The control board energizes the first available compressor. If free cooling is being used for the first stage of cooling, com­pressor #1 is energized. If compressor #1 is active for first stage cooling or the first compressor is locked-out, compres­sor #2 is energized. In free-cooling mode, if the call for the second stage of cooling continues for 20 minutes, compres­sor #2 is energized, provided it has not been locked-out.
If there is an initial call f or bo th st ages of cooling, the UCB will delay energizing compressor #2 by 30 seconds in order to avoid a power rush.
Once the thermostat has been satisfied, it will de-energize Y1 and Y2. If the compressors have satisfied their minimum run times, the compressors and condenser fans are de-ener­gized. Otherwise, the unit operates each cooling system until the minimum run times for the compressors have been com­pleted. Upon the final compressor de-energizing, the blower is stopped following the elapse of the fan off delay for cooling.
ECONOMIZER WITH SINGLE ENTHALPY SENSOR -
When the room thermostat calls for "first-stage" cooling, the low voltage control circuit from "R" to "G" and "Y1" is com­pleted. The UCB energizes the blower motor (if the fan switch on the room thermostat is set in the "AUTO" position) and drives the economizer dampers from fully closed to their min­imum position. If the enthalpy of the outdoor air is below the set point of the enthalpy controller (previously determi ned), "Y1" energizes the economizer. The dampers will modulate to maintain a constant supply air temperature as monitored by the discharge air sensor. If the outdoor air enthalpy is above the set point, "Y1" energizes compressor #1.
When the thermostat calls for "second-stage" cooling, the low voltage control circuit from "R" to "Y2" is completed. The UCB energizes the first available compressor. If the enthalpy of the outdoor air is below the set point of the enthalpy controller (i.e. first stage has energized the economizer), "Y2" will ener­gize compressor #1. If the outdoor air is above the set point, "Y2" will energize compressor #2.
Once the thermostat has been satisfied, it will de-energize “Y1” and “Y2”. If the compressors have satisfied their mini­mum run times, the compressors and condenser fans are de-
*
energized. Otherwise, the unit operates each cooling system until the minimum run times for the compressors have been completed. Upon the final compressor de-energizing, the blower is stopped following the elapse of the fan off delay for cooling, and the economizer damper goes to the closed posi­tion. If the unit is in continues fan operation, the economizer damper goes to the minimum position.
ECONOMIZER WITH DUAL ENTHALPY SENSORS -
The operation with the dual enthalpy sensors is identical to the single sensor except that a second enthalpy sensor is mounted in the return air. This return air sensor allows the economizer to choose between outdoor air and return air, whichever has the lowest enthalpy value, to provide maxi­mum operating efficiency.
ECONOMIZER WITH POWER EXHAUST -
A unit equipped with an economizer (single or dual enthalpy) and a power exhaust operates as specified above with one addition. The power exhaust motor is energized 45 seconds after the actuator position exceeds the exhaust fan set point on the economizer control. When the power exhaust is oper­ating, the second stage of mechanical cooling will not oper­ate. As always, the "R" to "G" connection provides minimum position but does not provide power exhaust operation.
* To be available, a compressor must not be locked-out due to a high or low-pressure switch or freezestat trip and the
Anti-Short Cycle Delay (ASCD) must have elapsed.
MOTORIZED OUTDOOR AIR DAMPERS -
This system operation is the same as the units with no out­door air options with one exception. When the "R" to "G" cir­cuit is complete, the motorized damper drives open to a position set by the thumbwheel on the damper motor. When
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the "R" to "G" circuit is opened, the damper spring returns fully closed.
COOLING OPERATION ERRORS
Each cooling system is monitored for operation outside of the intended parameters. Errors are handled as described below. All system errors override minimum run times for compres­sors.
HIGH-PRESSURE LIMIT SWITCH
During cooling operation, if a high-pressure limit switch opens, the UCB will de-energize the associated compressor, initiate the ASCD (Anti-short cycle delay), and, if the other compressor is idle, stop the condenser fans. If the call for cooling is still present at the conclusion of the ASCD, the UCB will re-energize the halted compressor.
Should a high-pressure switch open three times within two hours of operation, the UCB will lock-out the associated com­pressor and flash a code (see Table 41). If the other com­pressor is inactive, the condenser fans will be de-energized.
LOW-PRESSURE LIMIT SWITCH
The low-pressure limit switch is not monitored during the ini­tial 30 seconds of a cooling system's operation. For the fol­lowing 30 seconds, the UCB will monitor the low-pressure switch to ensure it closes. If the low-pressure switch fails to close after the 30-second monitoring phase, the UCB will de­energize the associated compressor, initiate the ASCD, and, if the other compressor is idle, stop the condenser fans.
Should a freezestat open three times within two hours of operation, the UCB will lock-out the associated co mpressor and flash a code (Table 41). If the other compressor is inac­tive, the condenser fans will be de-energized.
LOW AMBIENT COOLING
To determine when to operate in low ambient mode, the UCB has a pair of terminals connected to a temperature-activated switch set at 45ºF. When the low ambient switch is closed and the thermostat is calling for cooling, the UCB will operate in the low ambient mode.
Low ambient mode operates the compressors in this manner: 10 minutes on, 5 minutes off. The indoor blower is operated throughout the cycle. The 5-minute off period is necessary to defrost the indoor coil.
Low ambient mode always begins with compressor opera­tion. Compressor minimum run time may extend the minutes of compressor operation. The defrost cycle will begin immedi­ately following the elapse of the minimum run time.
When operating in low ambient mode, the UCB will not lock­out the compressors due to a freezestat trip. However, a freezestat trip will de-energize the associated compressor. If the call for cooling is still present at the end of the ASCD and the freezestat has closed, the unit will resume operation.
SAFETY CONTROLS
The unit control board monitors the following i nputs for each cooling system:
Once the low-pressure switch has been proven (closed dur­ing the 30-second monitor period described above), the UCB will monitor the low-pressure limit switch for any openings. If the low-pressure switch opens for greater than 5 seconds, the UCB will de-energize the associated compressor, initiate the ASCD, and, if the other compressor is idle, stop the con­denser fans.
If the call for cooling is still present at the conclusion of the ASCD, the UCB will re-energize the halted compressor.
Should a low-pressure switch open three times within one hour of operation, the UCB will lock-out the associated com­pressor and flash a code (Table 41). If the other compressor is inactive, the condenser fans will be de-energized.
FREEZESTAT
During cooling operation, if a freezestat opens, the UCB will de-energize the associated compressor, initiate the ASCD, and, if the other compressor is idle, stop the condenser fans. If the call for cooling is still present at the conclusion of the ASCD, the UCB will re-energize the halted compressor.
1. A suction line freezestat to protect against low evapora­tor temperatures due to a low airflow or a low return air temperature, (opens at 26 ± 5 °F and resets at 38 ± 5°F).
2. A high-pressure switch to protect against excessive dis­charge pressures due to a blocked condenser coil or a condenser motor failure, (opens at 405 ± 10 psig or 440 ± 10 psig depending on unit model).
3. A low-pressure switch to protect against loss of refriger­ant charge, (opens at 22 ± 5 psig or 45 ± 5 psig).
The above pressure switches are hard-soldered to the unit. The refrigeration systems are independently monitored and controlled. On any fault, only the associated system will be affected by any safety/preventive action. The other refrigerant system will continue in operation unless it is affected by the fault as well.
The unit control board monitors the temperature limit switch of electric heat units and the temperature limit switch and the gas valve of gas furnace units.
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COMPRESSOR PROTECTION
In addition to the external pressure switches, the compres­sors also have inherent (internal) protection. If there is an abnormal temperature rise in a compressor, the protector will open to shut down the compressor. The UCB incorporates features to minimize compressor wear and damage. An Anti- Short Cycle Delay (ASCD) is utilized to prevent operation of a compressor too soon after its previous run. Additionally, a minimum run time is imposed any time a compressor is ener­gized.
The ASCD is initiated on unit start-up and on any compressor reset or lock-out.
FLASH CODES
The UCB will initiate a flash code associated with errors within the system. Refer to UNIT CONTROL BOARD FLASH CODES Table 41.
RESET
Remove the call for cooling, by raising thermostat setting higher than the conditioned space temperature. This resets any pressure or freezestat flash codes.
REHEAT MODE SEQUENCE OF OPERATION
The reheat control board allows the user to select two differ­ent modes of operation via a jumper connection on the board. (See Figure 3.) Each mode is described below. Refer to Fig­ures 3 - 5 when reading this section.
“NORMAL” MODE
When the reheat control board (RCB) detects a need for dehumidification (24VAC) at "HUM" via the field supplied dehumidistat connected to RHTB-1 and RHTB-2 and there is not a call for cooling, it energizes the hot gas relay (HGR), which energizes the 3-way valve (SOL 3), the condenser coil valve (SOL 2), and de-energizes the reheat coil bleed valve (SOL 1). (In the DR150, SOL 2 is only energized when the discharge pressure in circuit #1 rises above 235 psig and de­energizes SOL 2 after the discharge pressure falls below 175 psig. Both outdoor fans of circuit #1 in the DR150 also disen­gage to conserve energy.) The Y1 signal is passed to the unit control board (UCB), which engages circuit # 1, resulting in circuit #1 reheat mode operation.
When the room thermostat calls for first stage cooling, with or without a call for dehumidification, the RCB senses a signal through "Y1", de-energizing the HGR, which de-energizes SOL 3 and SOL 2 and energizes SOL 1, engaging circuit #1, resulting in circuit #1 cooling mode operation.
When the room thermostat calls for second stage cooling, the RCB senses a signal through "Y1" & "Y2" and engages circuit #1 and circuit #2 in cooling mode.
Indoor blower operation is initiated upon a call for first stage cooling, second stage cooling or dehumidification.
Anytime there is a call for 2 stages of cooling, the unit will not operate in the reheat mode, even if there is a call for dehu­midification at "HUM".
The unit will not operate in the reheat mode if there is any call for heating.
On units with economizers, the unit will not operate in the reheat mode if there is a call for cooling and the economizer is operating as first stage of cooling.
All safety devices function as previously described.
"ALTERNATE” MODE
When the RCB detects a need for dehumidification (24VAC) at "HUM" via the field supplied dehumidistat connected to RHTB-1 and RHTB-2, and there is not a call for cooling, it energizes the HGR, which energizes the SOL 3, SOL 2, and de-energizes SOL 1. (In the DR150, SOL 2 is only energized when the discharge pressure in circuit #1 rises above 235 psig and de-energizes SOL 2 after the discharge pressure falls below 175 psig. Both outdoor fans of circuit #1 in the DR150 also disengage to conserve energy.) The unit then operates with circuit #1 in reheat mode and circuit #2 in cool­ing mode.
When the room thermostat calls for first stage cooling while there is still a call for dehumidification, no operational change is made. The call for cooling is ignored and the unit continues to operate with circuit #1 in reheat mode and circuit #2 in cooling mode.
When the room thermostat calls for second stage cooling, the RCB senses a signal through "Y1" and "Y2" and de-ener­gizes the HGR, which de-energizes SOL 3 and SOL 2, and energizes SOL 1. Both circuits operate in the cooling mode.
Indoor blower operation is initiated upon a call for first stage cooling, second stage cooling or dehumidification.
Anytime there is a call for 2 stages of cooling, the unit will not operate in the reheat mode, even if there is still a call for dehumidification at "HUM".
The unit will not operate in the reheat mode if there is any call for heating.
All safety devices function as previously described.
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R
Y1
Y2
G
W1
W2
OCC
C
COM
P4
K1
K2
K4
K3
`
P6
P5
P3
HGRR
HGR
MODE
SELECTION
JUMPER
HUM
DEHUMIDISTAT
HARNESS
CONNECTION
FIGURE 32 - REHEAT CONTROL BOARD
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FIGURE 33 - DR090 AND DR120 REHEAT CONTROLS
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127878-YIM-B-0606
FIGURE 34 - DR150 REHEAT CONTROLS
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ELECTRIC HEATING SEQUENCE OF OPERATIONS
The following sequence describes the operation of the elec­tric heat section.
Two-stage heating:
a. Upon a call for first stage heat by the thermostat, the
heater relay (RA) will be energized. After completing the specified fan on delay for heating, the UCB will energize the blower motor. If the second stage of heat is required, heater relay (RB) will be energized. After completing the specified fan on delay for heat­ing, the UCB will energize the blower motor.
b. The thermostat will cycle the electric heat to satisfy
the heating requirements of the conditioned space.
ELECTRIC HEAT OPERATION ERRORS
TEMPERA T URE LIMIT
If the UCB senses zero volts from the high temperature limit, the indoor blower motor is immediately energized.
This limit is monitored regardless of unit operation status, i.e. the limit is monitored at all times.
If the temperature limit opens three times within one hour, it will lock-on the indoor blower motor and a flash code is initi­ated (See Table 41).
SAFETY CONTROLS
The UCB monitors the temperature limit switch of electric heat units.
The control circuit includes the following safety controls:
LIMIT SWITCH (LS)
This control is located inside the heater compartment and is set to open at the temperature indicated in the Electric Heat Limit Setting Table 35. It resets automatically. The limit switch operates when a high temperature condition, caused by inad­equate supply air flow occurs, thus shutting down the heater and energizing the blower.
TABLE 35: ELECTRIC HEAT LIMIT SETTING
UNIT VOLTAGE
090 090, 120, 150 18 150 090, 120, 150 24 150 090, 120, 150 34 150
120, 150 54 130
090 090, 120, 150 18 150 090, 120, 150 24 150 090, 120, 150 34 150
120, 150 54 130
090 090, 120, 150 18 150 090, 120, 150 24 150 090, 120, 150 34 150
120, 150 54 130
208/230
480
600
FLASH CODES
The UCB will initiate a flash code associated with errors within the system. Refer to UNIT CONTROL BOARD FLASH CODES Table 41.
RESET
Remove the call for heating by lowering the thermostat set­ting lower than the conditioned space temperature.This resets any flash codes.
HEATERkWLIMIT SWITCH
OPENS °F
9150
9150
9150
ELECTRIC HEA T ANTICIPATOR SETPOINTS
It is important that the anticipator setpoint be correct. Too high of a setting will result in longer heat cycles and a greater temperature swing in the conditioned space. Reducing the value below the correct setpoint will give shorter “ON” cycles and may result in the lowering of the temperature within the conditioned space. Refer to Table 36 for the required electric heat anticipator setting.
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TABLE 36: ELECTRIC HEAT ANTICIPATOR
SETPOINTS
SETTING, AMPS
W1 W2
0.13 0.1
GAS HEATING SEQUENCE OF OPERATIONS
When the thermostat calls for the first stage of heating, the low-voltage control circuit from “R” to “W1” is completed. A call for heat passes through the UCB to the Ignition Control Board (ICB). The UCB monitors the “W1” call and acts upon any call for heat by monitoring the Gas Valve (GV). Once voltage has been sensed at the GV, the UCB will initiate the fan on delay for heating, energizing the indoor blower the specified delay has elapsed.
When the thermostat has been satisfied, heating calls are ceased. The GV is immediately closed. The blower is de­energized after the fan off delay for heating has elapsed. The draft motor performs a 30-second post purge.
IGNITION CONTROL BOARD
FIRST STAGE OF HEATING
When the ICB receives a call for first stage of heating, “W1,” the draft motor is energized. Once the draft motor has been proven, a 30-second purge is initiated. At the end of the purge, the GV is opened, and the spark ignitor is energized for 10 seconds. The ICB then checks for the presence of flame. If flame is detected, the ICB enters a flame stabiliza­tion period. If flame was not detected, the GV closes, and a retry operation begins.
During the flame stabilization period, a loss of the fla me for 2 seconds will cause the GV to close and the retry operation to begin. After the flame stabilization period, a loss of flame for 3/4 second will cause the GV to close and the retry operation to begin.
At the conclusion of the flame stabilization period, the ICB will operate the gas heat in high fire for an add itiona l 60 seconds (for a total for 120 seconds of high fire operation). After this 60 seconds, the ICB will then use the call for the second stage of heat to control second stage operation of the GV.
When “W1” is satisfied, both valves are closed.
SECOND STAGE OF HEATING
When the ICB receives a call for the second stage of heating, “W2,” the ICB conducts a complete first stage ignition sequence. If this sequence is satisfied, the second main valve of the GV is opened.
When “W2” is satisfied, the second main valve is closed.
RETRY OPERATION
When a flame is lost or is not detected during an attempt to achieve ignition, a retry operation occurs. A 30-second purge is performed between ignition attempts.
If the unit fails after three ignition attempts, the furnace is locked-out for one hour. The furnace is monitored during this one-hour period for unsafe conditions.
RECYCLE OPERATION
When a flame is lost after the flame stabilization period, a recycle operation occurs. If the unit fails after five recycle attempts, the furnace is locked-out for one hour.
GAS HEATING OPERATION ERRORS
LOCK-OUT
A one-hour lockout occurs following three retries or five recy­cles. During the one-hour lockout, flame detection, limit con­ditions, and main valves are tested. Any improper results will cause the appropriate action to occur. Recycling the low volt­age power cancels the lock-out.
T EMPERATURE LIMIT
If the UCB senses zero volts from the high temperature limit, the indoor blower motor is immediately en ergized. When the UCB again senses 24 volts from the temperature limit, the draft motor will perform a 15-second post-purge and the indoor blower will be de-energized following the elapse of the fan off delay for heating.
This limit is monitored regardless of unit operation status, i.e. this limit is monitored at all times.
If the temperature limit opens three times within one hour, it will lock-on the indoor blower motor and flash code is initiated (See Table 41).
FLAME SENSE
Flame sensing occurs at all times. If “W1” is not present and a flame is sensed for 2 seconds, the draft motor is energized and the GV is kept off. The ICB halts any operation until a flame is not detected. Once the flame detection is lost, the ICB performs a post-purge. Normal operation is allowed con­currently with the purge (i.e. this purge can be considered the purge associated with a call for “W1”).
If “W1” is present, a flame is sensed, but the GV is not ener­gized, the draft motor is energized until the flame detection is lost. Normal operation is now allowed.
The flame detection circuitry continually tests itself. If the ICB finds the flame detection circuitry to be faulty, the ICB will not permit an ignition sequence and the draft motor is energized. If this failure should occur during an ignition cycle the failure is counted as a recycle.
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GAS VALVE
The UCB and ICB continuously monitor the GV. If the ICB senses voltage at the GV when not requested, the
ICB will energize the draft motor. The ICB will not operate the furnace until voltage is no longer sensed at the GV. The draft motor is stopped when voltage is not sensed at the GV.
Any time the UCB senses voltage at the GV without a call for heat for a continuous five-minute period, the UCB will lock-on the indoor blower and a flash code is initiated (Table 41). When voltage is no longer sensed at the GV , the UCB will de­energize the indoor blower following th e elapse of the fan off delay for heating.
If voltage has been sensed at the GV for at least 15 seconds during the fan on delay for heating and GV voltage or “W1” is lost, the indoor blower is forced on for the length of the fan off delay for heating.
During a call for heat, if the UCB does not sense voltage at the GV for a continuous five-minute period the UCB wil l ini­tiate a flash code (Table 41). The indoor blower mo tor will not be locked-on while there is no GV voltage.
SAFETY CONTROLS
The UCB monitors the temperature limit switch of gas heat units.
The control circuit includes the following safety controls:
TABLE 37: GAS HEAT LIMIT CONTROL SETTINGS
# of HX Tubes Main Limit Setting
4 215°F 6 195°F 8 160°F
*.
Rollout = 300°F, Auxiliary Limit = 200°F.
The ICB monitors the Pressure and Rollout switches of gas heat units.
The control circuit includes the following safety controls:
PRESSURE SWITCH (PS)
Once the draft motor has reached full speed and closes the pressure switch during a normal ignition sequence, if the pressure sw opens for 2 seconds, the GV will be de-ener­gized, the ignition cycle is aborted, and the ICB flashes the appropriate code. See Table 42 Ignition Control Flash Codes. The draft motor is energized until the pressure switch closes or “W1” is lost.
ROLLOUT SWITCH (ROS)
The rollout switch is wired in series with the pressure switch. As such, the ICB cannot distinguish the rollout switch opera­tion from that of the pressure switch.
Consequently, the control will only respond in the same man­ner as outlined above under “Pressure Switch”. An open roll­out will inhibit the gas valve from actuating.
*
LIMIT SWITCH (LS)
This control is located inside the gas heat compartment and is set to open at the temperature indicated in the Gas Heat Limit Control Settings Table 37. It resets automatically. The limit switch operates when a high temperature condition, caused by inadequate supply air flow occurs, thus shutting down the heater and energizing the blower.
AUXILIARY LIMIT SWITCH (ALS)
This control is located inside the supply air compartment and is set to open at the temperature indicated in the Gas Heat Limit Control Settings Table 37. It resets manually. The limit switch operates when a high temperature condition, caused by inadequate supply air flow occurs, thus shutting down the heater and energizing the blower.
The auxiliary limit switch is wired in series with the limit switch. As such, the UCB cannot distinguish the auxiliary limit and the gas heat limit switch operation except the auxiliary is manual reset. Consequently, the control will respond in the same manner as outlined above under “Limit Switch”.
INTERNAL MICROPROCESSOR FAILURE
If the ICB detects an internal failure, it will cease all outputs, ignore inputs, and display the proper flash code for control replacement. The ICB remains in this condition until replaced.
FLASH CODES
The UCB will initiate a flash code associated with errors within the system. Refer to UNIT CONTROL BOARD FLASH CODES Table 41.
RESETS
Remove the call for heating by lowering the thermostat set­ting lower than the conditioned space temperature. This resets any flash codes.
GAS HEA T ANTICIPATOR SETPOINTS
It is important that the anticipator setpoint be correct. Too high of a setting will result in longer heat cycles and a greater temperature swing in the conditioned space. Reducing the value below the correct setpoint will give shorter “ON cycles and may result in the lowering of the temperature within the conditioned space. Refer to Table 38 for the required gas heat anticipator setting.
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TABLE 38: GAS HEAT ANTICIPATOR SETPOINTS
SETTING, AMPS
W1 W2
0.65 0.1
H E A T E X C H A N G E R T U B E
G A S S U P P L Y
B U R N E R
P I P E
B U R N E R B R A C K E T
I G N I T O R
B U R N E R F L A M E
( B L U E O N L Y )
FIGURE 35 : TYPICAL FLAME
START-UP (COOLING)
PRESTART CHECK LIST
After installation has been completed:
2. Set the room thermostat setting to lower than the room temperature.
3. First stage compressors will energize after the built-in time delay (five minutes).
4. The second stage of the thermostat will energize second stage compressor if needed.
POST START CHECK LIST
1. Verify proper system pressures for both circuits.
2. Measure the temperature drop across the evaporator coil.
START-UP (GAS HEAT)
PRE-START CHECK LIST
Complete the following checks before starting the unit.
1. Check the type of gas being supplied. Be sure that it is the same as listed on the unit nameplate.
2. Make sure that the vent outlet and comb ustion air inlet are free of any debris or obstruction.
1. Check the electrical supply voltage being supplied. Be sure that it is the same as listed on the unit nameplate.
2. Set the room thermostat to the off position.
3. Turn unit electrical power on.
4. Set the room thermostat fan switch to on.
5. Check indoor blower rotation.
If blower rotation is in the wrong direction. Refer to
Phasing Section in general information section.
Check blower drive belt tension.
6. Check the unit supply air (CFM).
7. Measure evaporator fan motor's amp draw.
8. Set the room thermostat fan switch to off.
9. Turn unit electrical power off.
OPERATING INSTRUCTIONS
1. Turn unit electrical power on.
NOTE: Prior to each cooling season, the crankcase heaters
must be energized at least 10 hours before the sys­tem is put into operation.
OPERATING INSTRUCTIONS
This furnace is equipped with an automatic re-igniti on system. DO NOT attempt to manually light the pilot.
LIGHTING THE MAIN BURNERS
1. Turn “OFF” electric power to unit.
2. Turn room thermostat to lowest setting.
3. Turn gas valve counter-clockwise to “ON” position (see Figure 36).
4. Turn “ON” electric power to unit.
5. If thermostat set temperature is above room tempera­ture, the main burners will ignite. If a second stage of heat is called for, the main burners for second stage heat will ignite for the second stage heat.
POST START CHECKLIST
After the entire control circuit has been energized and the heating section is operating, make the following checks:
1. Check for gas leaks in the unit piping as well as the sup­ply piping.
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FIRE OR EXPLOSION HAZARD Failure to follow the safety warning exactly could
result in serious injury, death or property damage. Never test for gas leaks with an open flame. use a
commercially available soap solution made specifi­cally for the detection of leaks to check all connec­tions. A fire or explosion may result causing property damage, personal injury or loss of life.
4. Turn on power to the unit.
5. Set thermostat to call for second stage heat and start fur­nace.
6. If necessary, using a screwdriver, turn the
second stage adjustment screw (adjacent to the “HI” marking on the valve) clockwise to increase manifold pressure or coun­terclockwise to decrease manifold pressure. Be sure not to over-fire the unit on second stage.
7. After the high manifold pressure has been checked, adjust the thermostat to call for first stage heat.
2. Check for correct manifold gas pressures. (See ’CHECK­ING GAS INPUT’.)
3. Check the supply gas pressure. It must be within the lim­its shown on the rating nameplate. Supply pressure should be checked with all gas appliances in the building at full fire. At no time should the standby gas pressure exceed 10.5 in. or the operating pressure drop below 4.5 in for natural gas units. If gas pressure is outside these limits, contact the local gas utility or propane supplier for corrective action.
SHUT DOWN
1. Set the thermostat to the lowest temperature setting.
2. Turn “OFF” all electric power to unit.
3. Open gas heat access panel.
4. Turn gas valve clockwise to “OFF” position (See Figure
36).
MANIFOLD GAS PRESSURE ADJUSTMENT
This gas furnace has two heat stages. Therefore, the gas valve has two adjustment screws located under a plastic pro­tective cover. The second stage (100% input) adjustment screw is adjacent to the “HI” marking on the valve and the first stage (60% input) adjustment screw is located adjacent to the “LO” marking on the valve (See Figure 36).
Manifold pressure adjustment procedure. Adjust second stage (100% input) pressure first, then adjust
first stage (60% input) pressure.
1. Turn off all power to the unit.
2. Using the outlet pressure port on the gas valve, connect a manometer to monitor the manifold pressure.
3. Remove plastic cap covering HI and LO pressure adjust­ment screws.
8. If necessary, using a screwdriver, turn the first stage adjustment screw (adjacent to the “LO” marking on the valve) clockwise to increase manifold pressure or counterclockwise to decrease manifold pressure. Be sure not to under-fire the unit on first stage.
9. Once pressure has been checked, replace the plastic cap covering the HI and LO pressure adjustment screws.
NOTE: When using natural gas, the manifold pressure for
second stage (100% input) should be 3.5 IWG ±
0.3. The manifold pressure for first stage (60% input) when using natural gas should be 1.5 IWG ±
0.3.
TABLE 39: GAS HEAT STAGES
1st Stage
Input (60%
Btuh)
# of Burner Tubes
4 6 8
2nd Stage
Input (100%
Btuh)
120,000 72,000 180,000 108,000 240,000 144,000
CHECKING GAS INPUT
NATURAL GAS
This unit has two stages of gas heat. The first stage is 60% of the full fire input and is considered the minimum input for the furnace. The intended input for each furnace is shown in the table below. The following Table applies to units operatin g on 60 Hz power only.
To determine the rate of gas flow (Second Stage).
1. Turn off all other gas appliances connected to the gas meter.
2. Turn on the furnace and make sure the thermostat is calling for Second stage (100% input) heat.
3. Measure the time needed for one revolution of the hand on the smallest dial on the meter. A typical gas meter has a 1/2 or a 1 cubic foot test dial.
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4. Using the number of seconds it takes for one revolution of the dial, calculate the cubic feet of gas consumed per hour. (See example below).
5. If necessary, adjust the high pressure regulator as dis­cussed in the section “Manifold Gas Pressure Adjust­ment”. Be sure not to over-fire the furnace on Second stage. If in doubt, it is better to leave the Second stage of the furnace slightly under-fired. Repeat Steps 1-5.
To determine the rate of gas flow (First Stage)
1. Turn off all other gas appliances connected to the gas meter.
2. Turn on the furnace and make sure the thermostat is calling for first stage (60% input) heat.
3. Even when the thermostat is calling for first stage heat, the unit will light on second stage and will run on Second stage for 1 minute. Allow this one-minute time period to expire and be certain the unit is running on first stage.
4. Measure the time need ed for one revolution of the hand on the smallest dial on the meter. A typical gas meter has a 1/2 or a 1 cubic foot test dial.
5. Using the number of seconds it takes for one revolution of the dial, calculate the cubic feet of gas consumed per hour (See example).
6. If necessary, adjust the low pressure regulator as dis­cussed in the section “Manifold Gas Pressure Adjust­ment”. Be sure not to under-fire the furnace on first stage. If in doubt, it is better to leave the first stage of the furnace slightly over-fired (greater than 60% input). Repeat Steps 1-6.
TABLE 40: GAS RATE CUBIC FEET PER HOUR
Seconds
for One
Rev.
10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60
NOTE: To find the Btu input, multiply the number of cubic
feet of gas consumed per hour by the Btu content of the gas in your particular locality (contact your gas company for this information as it varies widely from area to area).
EXAMPLE: By actual measurement, it takes 19 seconds for the hand on
a 1 cubic foot dial to make a revolution with a 192,000 Btuh furnace running. To determine rotations per minute, divide 60 by 19 = 3.16. To calculate rotations per hour, multiply 3.16 60 = 189.6. Multiply 189.6 1 (0.5 if using a 1/2 cubic foot dial) = 189.6. Multiply 189.6 (the Btu rating of the gas). For this example, assume the gas has a Btu rating of 1050
3
. The result of 199,000 Btuh is within 5% of the
Btu/ft. 192,000 Btuh rating of the furnace.
Size of Test Dial
1/2 cu. ft. 1 cu. ft.
180 360 150 300 129 257
113 225
100 200
90 180 82 164 75 150 69 138 64 129 60 120 56 113 53 106 50 100 47 95 45 90 43 86 41 82 39 78 37 75 36 72 35 69 34 67 32 64 31 62 30 60
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ADJUSTMENT OF TEMPERATURE RISE
The temperature rise (the difference of temperature between the return air and the heated air from the furnace) must lie within the range shown on the CSA rating plate and the data in Table 16.
After the temperature rise has been determined, the CFM can be calculated as follows:
0.8
CFM Btu Input
-----------------------------
=
1.08 Δ°F()
After about 20 minutes of operation, determine the furnace temperature rise. Take readings of both the return air and the heated air in the ducts (about 6 feet from the furnace) where they will not be affected by radiant heat. Increase the blower CFM to decrease the temperature rise; decrease the blower CFM to increase the rise (See ’SUPPLY AIR DRIVE ADJUSTMENT’).
NOTE: Each gas heat exchanger size has a minimum
allowable CFM. Below this CFM, the limit will open.
BURNERS/ORIFICES INSPECTION/SERVICING
Before checking or changing burners, pilot or orifices, CLOSE MAIN MANUAL SHUT-OFF VALVE AND SHUT OFF ALL POWER TO THE UNIT.
To service burners, complete step 4.
4. Remove the heat shield on top of the manifold supports. Burners are now accessible for inspection and/or replacement.
NOTE: Reverse the above procedure to replace the assem-
blies.
Make sure that burners are level and seat at the rear of the gas orifice.
H I G H & L O W G A S A D J U S T M E N T
L O
H I
I N L E T
P R E S S U R E
T A P
M A T E - N - L O C K
C O N N E C T O R S
O N
O F F
O U T L E T
P R E S S U R E
T A P
1. Open the union fitting just upstream of the unit gas valve and downstream from the main manual shut-off valve in the gas supply line.
2. Remove the screws holding each end of the manifold to the manifold supports.
3. Disconnect wiring to the gas valves and spark igniter(s). Remove the manifold & gas valve assembly. Orifices can now be inspected and/or replaced.
M V
C
H I
FIGURE 36 : TYPICAL GAS VALVE
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350
Outdoor
Outdoor
85
Outdoor
75
Outdoor
330
310
290
270
250
127878-YIM-B-0606
DR090 Charging Chart
115°F Outdoor
105°F Outdoor
95°F Outdoor
230
Discharge Pressure (psig)
210
190
170
85°F Outdoor
60 65 70 75 80 85 90 95 100 105
FIGURE 37: CHARGING CHART DR090
350
330
310
290
105°F
270
250
230
°F
210
Discharge Pressure (psig)
190
170
75°F Outdoor
65°F Outdoor
Suction Pressure (psig)
DR120 CHARGING CHART
115°F
°F
°F
°F
150
60 65 70 75 80 85 90 95 100 105
Suction Pressure (psig)
FIGURE 38: CHARGING CHART DR120
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115
F Outdoor
330
310
290
270
250
230
°
210
Discharge Pressure (psig)
190
170
150
65 70 75 80 85 90 95
FIGURE 39: CHARGING CHART DR150
°F
°F Outdoor
°F Outdoor
DR150 CHARGING CHART
Outdoor
°F Outdoor
°F Outdoor
Suction Pressure (psig)
TROUBLESHOOTING
Troubleshooting of components may require open­ing the electrical control box with the power con­nected to the unit. Use extreme care when working with live circuits! Check the unit name­plate for the correct line voltage and set the voltme­ter to the correct range before making any connections with line terminals.
When not necessary, shut off all electric power to the unit prior to any of the following maintenance proce­dures so as to prevent personal injury.
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dan­gerous operation which could cause injury to person and/or damage unit components. Verify proper oper­ation after servicing.
PREDATOR® FLASH CODES
Various flash codes are utilized by the unit control board (UCB) to aid in troubleshooting. Flash codes are distinguished by the short on and off cycle used (approximately 200ms on and 200ms off). To show normal operation, the control board flashes a 1 second on, 1 second off "heartbeat" during normal operation. This is to verify that the UCB is functioning correctly. Do not confuse this with an error flash code. To prevent confusion, a 1-flash, flash code is not used.
Alarm condition codes are flashed on the UCB lower left Red LED, See Figure 40. While the alarm code is being flashed, it will also be shown by the other LEDs: lit continuously while the alarm is being flashed. The total of the continuously lit LEDs equates to the number of flashes, and is shown in the table. Pressing and releasing the LAST ERROR button on the UCB can check the alarm history. The UCB will cycle through the last five (5) alarms, most recent to oldest, separating each alarm flash code by approximately 2 seconds. In all cases, a flashing Green LED will be used to indicate non-alarm condition.
In some cases, it may be necessary to "zero" the ASCD for the compressors in order to perform troubleshooting. To reset all ASCDs for one cycle, press and release the UCB TEST/ RESET button once.
Flash codes that do and do not represent alarms are listed in Table 41.
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TABLE 41: UNIT CONTROL BOARD FLASH CODES
127878-YIM-B-0606
FLASH CODE DESCRIPTION
GREEN
LED
16
RED LED
8
RED LED
4
RED
LED
2
On Steady This is a Control Failure - - - - -
1 Flash Not Applicable - - - - -
2 Flashes
Control waiting ASCD
*
Flashing Off Off On Off
3 Flashes HPS1 Compressor Lockout Off Off Off On On 4 Flashes HPS2 Compressor Lockout Off Off On Off Off 5 Flashes LPS1 Compressor Lockout Off Off On Off On 6 Flashes LPS2 Compressor Lockout Off Off On On Off 7 Flashes FS1 Compressor Lockout Off Off On On On 8 Flashes FS2 Compressor Lockout Off On Off Off Off 9 Flashes Ignition Control Locked Out / Ignition Control Failure Off On Off Off On
10 Flashes
11 Flashes
Compressors Locked Out on Low Outdoor Air Temperature
1
Compressors locked out because the Economizer is using free
1
Cooling
Flashing On Off On Off Flashing On Off On On
12 Flashes Unit Locked Out due to Fan Overload Switch Failure Off On On Off Off 13 Flashes
Compressor Held Off due to Low Voltage
1
Flashing On On Off On
14 Flashes EEPROM Storage Failure Off On On On Off
OFF No Power or Control Failure Off Off Off Off Off
*.
Non-alarm condition.
RED LED
1
Check Alarm
History
Reset All ASCDs for One Cycle
Non Alarm
Condition Green
LED Flashing
Current Alarm
Flashed
Red LED
FIGURE 40 - UNIT CONTROL BOARD
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TABLE 42: IGNITION CONTROL FLASH CODES
FLASHES FAULT CONDITIONS CHECK
STEADY ON
HEARTBEAT
1
2
3
4
5
6
STEADY OFF
Control Failure Control Normal Operation Not Applicable Pressure Switch
Stuck Closed Pressure Switch Failed
To Close
Limit Switch Open
Flame Present With Gas Off First Stage Gas Valve Energized With W1 Off Second Stage Gas Valve Energized With First Stage Gas Valve Off
Ignition Lockout
No Power Or Control Failure
Pressure Switch
Venter Pressure Switch Vent Blocked
Main Limit AUX Limit
Gas Valve
Gas Flow Gas Pressure Gas Valve Flame Sensor
24VAC or Control
TABLE 43: REHEAT CONTROL BOARD FLASH
CODES
FLASH CODES DESCRIPTION
On Steady This is a Control Failure 1 Flash Not Applicable
2 Flashes
3 Flashes OFF No Power or Control Failure
Hot Gas Reheat is on with Y1 Output (No Call for Cooling)
Y1, Y2, and Hot Gas Reheat is on because of a call for Y1 and Humidistat. See alt operation
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Monitor
Monitored
Systems
Problem?
Trip/Failure
Turn off ID
Blower Motor
No No
Yes
Yes
No
Programming?
Yes
Program
Unit
Control
Board
No
Fan on
>30 secs?
Yes
Lossof Call
for ID Blower?
Call for
Heating?
Call for
Heat
Energize ID
Blower Motor
No
Fan off
>10 secs?
No
Call for
ID Blower?
No
Yes
Yes
Yes
Loss of
Call for
Heating?
Call for
Cooling?
No
Loss of Call for Cooling?
Yes
No
Yes
No
Yes
Heat Off
Call for 2nd
Stage
Cooling
No
First
Stage?
Yes
Call for 1st
Stage
Cooling
Cool Off
FIGURE 41 - BASIC TROUBLESHOOTING FLOWCHART
Power to
Unit
Call for
heat?
No
Initialize ASCD
Montior
Yes
Voltage @
Gas Valve?
No
Energize ID
Blower
Yes
FIGURE 42 - POWER ON FLOW CHART
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T r i p / F a i l u r e
L o s s o f
L S I n p u t
Y e s
E n e r g i z e b l o w e r : i n c r e a s e i n c i d e n t
v a l u e b y 1
N o N o N o N o
H P
S w i t c h
O p e n
1
Y e s Y e s Y e s
T u r n o f f
c o m p r e s s o r ;
i n i t i a t e A S C D ;
i n c r e a s e i n c i d e n t
v a l v e b y 1
L P
S w i t c h O p e n
2
> 5 S e c s
T u r n o f f
C o m p r e s s o r ,
i n i t i a t e A S C D ;
i n c r e a s e i n c i d e n t
v a l u e b y 1
N o
I n c i d e n t
v a l u e > = 3 ?
L S i n p u t
r e g a i n e d ?
N o
N o
I n c i d e n t
v a l u e > = 3
N o
I n c i d e n t
v a l u e > = 3
N o
Y e s Y e s Y e s Y e s Y e s
L o c k o n b l o w e r ;
f l a g a l a r m
L o a d F o f f D
L o c k - o u t
c o m p r e s s o r , f l a g
a l a r m
L o c k - o u t
c o m p r e s s o r , f l a g
a l a r m
M o n i t o r
L o s s o f
F O S i n p u t
> 5 S e c s ?
Y e s
T u r n o f f f a n
c o m p r e s s o r &
c o n d e n s e r f a n s ;
i n i t i a t e A S C D
N o N o N o
C a l l f o r
H e a t w / o u t G V
v o l t a g e ?
Y e s
N o
v o l t a g e > 5
m i n ?
F l a g A l a r m
Y e s
G V
v o l t a g e
w / o u t c a l l f o r
h e a t ?
F r e e z e s t a t
1
O p e n ?
T u r n o f f
c o m p r e s s o r ,
i n i t i a t e A S C D ;
i n c r e a s e i n c i d e n t
v a l u e b y 1
I n c i d e n t
v a l u e > = 3
L o c k - o u t
c o m p r e s s o r , t u r n
o f f I D b l o w e r , t u r n
o f f c o n d e n s e r
f a n s , f l a g a l a r m
G V v o l t a g e
Y e s
F l a g a l a r m , l o c k
o n I D b l o w e r
> 5 m i n ?
N o
N o
I n c i d e n t
v a l u e > = 3
F O S i n p u t
N o
r e g a i n e d ?
N o
Y e s Y e s Y e s
L o c k - o u t c o m p r e s s o r s , t u r n o f f I D b l o w e r , t u r n
o f f c o n d e n s e r
f a n s , f l a g a l a r m
I n c r e a s e i n c i d e n t
v a l u e b y 1
N o
F O S i n p u t > 1 5
m i n u t e s ?
F l a g a l a r m , t u r n o n
X l i n e
Y e s
b l o w e r , l o a d ' F a n
L o s s o f G V
V o l t a g e ?
N o
E n e r g i z e I D
O f f D e l a y ' f o r
h e a t i n g
M o n i t o r
1 T h e c o n t r o l b o a r d o n l y m o n i t o r s t h e i n p u t w h e n t h e c o m p r e s s o r r e a l l y i s e n e r g i z e d . 2 T h e l o w - p r e s s u r
a n d a d d i t i o n a l 3 0 s e c o n d s , t h e c o n l o n g e r h a n d l e s t h e l o w - p r e s s u r e s w i t c h d i f f e r e n t l y t h a n o t h e
e s w i t c h i s n o t m o n i t o r e d f o r t h e f i r s t 3 0 s e c o n d s o f c o m p r e s s o r a c t i v i t y . T h e c o n t r o l b o a r d t h e n m o n i t o r s t h e s w i t c h t o e n s u r e i t c l o s e s . I f t h e s w i t c h r e m a i n s o p e n
t r o l b o a r d t u r n s o f f t h e a s s o c i a t e d c o m p r e s s o r a n d i n i t i a t e s t h e A S C D . O n c e i t h a s c l o s e d d u r i n g t h e s t a r t u p p e r i o d , t h e c o n t r o l b o a r d n o
r i n p u t s .
FIGURE 43 - TRIP FAILURE FLOW CHART
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COOLING TROUBLESHOOTING GUIDE
On calls for cooling, if the compressors are operating but the supply air blower motor does not energize after a short delay (the room thermostat fan switch is in the “AUTO” position):
1. Turn the thermostat fan switch to the ON position. If the supply air blower motor does not energize, go to Step 3.
2. If the blower motor runs with the fan switch in the ON position but will not run after the first compressor has energized when the fan switch is in the AUTO position, check the room thermostat for contact between R and G in the AUTO position during calls for cooling.
3. If the supply air blower motor does not energize when the fan switch is set to ON, check that line voltage is being supplied to the contacts of the M3, contactor, and that the contactor is pulled in. Check for loose wiring between the contactor and the supply air blower motor.
4. If M3 is pulled in and voltage is supplied to M3, lightly touch the supply air blower motor housing. If it is hot, the motor may be off on internal protection. Cancel any thermostat calls and set the fan switch to AUTO. Wait for the internal overload to reset. Test again when cool.
5. If M3 is not pulled in, check for 24 volts at the M3 coil. If 24 volts are present at M3 but M3 is not pulled in, replace the contacto r.
6. Failing the above, if there is line voltage supplied at M3, M3 is pulled in, and the supply air blower motor still does not operate, replace the motor.
7. If 24 volts is not present at M3, check that 24 volts is present at the UCB supply air blower motor terminal, “FAN”. If 24 volts is present at the FAN, check for loose wiring between the UCB and M3.
8. If 24 volts is not present at the “FAN” terminal, check for 24 volts from the room thermostat. If 24 volts are not present from the room thermostat, check for the follow­ing:
a. Proper operation of the room thermostat (contact
between R and G with the fan switch in the ON posi­tion and in the AUTO position during operation calls).
b. Proper wiring between the ro om thermostat and the
UCB, and
c. Loose wiring from the room thermostat to the UCB
9. If 24 volts is present at the room thermostat but not at the UCB, check for proper wiring between the thermostat and the UCB, i.e. that the thermostat G terminal is con­nected to the G terminal of the UCB, and for loose wir­ing.
10. If the thermostat and UCB are properly wired, replace the UCB.
On calls for cooling, the supply air blower motor is operatin g but compressor #1 is not (the room thermostat fan switch is in the “AUTO” position):
1. If installed, check the position of the economizer blades. If the blades are open, the economizer is providing free cooling and the compressors will not immediately oper­ate. If both stages of cooling are requested simulta­neously and the economizer provides free cooling, following a short delay compressor #1 will be energized unless it is locked out. If compressor #1 is locked out, compressor #2 is energized. Compressor #2 is always energized in place of compressor #1 when compressor #1 is requested but locked out.
2. If no economizer is installed or the economizer is not opening to provide free cooling and compressor #1 does not energize on a call for cooling, check for line voltage at the compressor contactor, M1, and that the contactor is pulled in. Check for loose wiring between the contac­tor and the compressor.
3. If M1 is pulled in and voltage is supplied at M1, lightly touch the compressor housing. If it is hot, the compres­sor may be off on inherent protection. Cancel any calls for cooling and wait for the internal overload to reset. Test again when cool.
4. If M1 is not pulled in, check for 24 volts at the M1 coil. If 24 volts are present and M1 is not pulled in, replace the contactor.
5. Failing the above, if voltage is supplied at M1 , M1 is pulled in, and the compressor still does not operate, replace the compressor.
6. If 24 volts is not present at M1, check for 24 volts at the UCB terminal, C1. If 24 volts is present, check for loose wiring between C1 and the compressor contactor.
7. If 24 volts is not present at the C1 terminal, check for 24 volts from the room thermostat at the UCB Y1 terminal. If 24 volts is not present from the room thermostat, check for the following:
a. 24 volts at the thermostat Y1 terminal b. Proper wiring between the ro om thermostat and the
UCB, i.e. Y1 to Y1, Y2 to Y2, and
c. Loose wiring from the room thermostat to the UCB
8. If 24 volts is present at the UCB Y1 terminal, the com­pressor may be out due to an open high-pressure switch, low-pressure switch, or freezestat. Check for 24 volts at the HPS1, LPS1, and FS1 terminals of the UCB. If a switch has opened, there should be a voltage potential between the UCB terminals, e.g. if LPS1 has opened, there will be a 24-volt potential between the LPS1 termi­nals.
9. If 24 volts is present at the UCB Y1 terminal and none of the protection switches have opened, the UCB may have
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locked out the compressor for repeat trips. The UCB should be flashing an alarm code. If not, press and release the ALARMS button on the UCB. The UCB will flash the last five alarms on the LED. If the compressor is locked out, cancel any call for cooling. This will reset any compressor lock outs.
NOTE: While the above step will reset any lockouts, com-
pressor #1 may be held off for the ASCD. See the next step.
10. If 24 volts is present at the UCB Y1 terminal and none of the switches are open and the compressor is not locked out, the UCB may have the compressor in an ASCD. Check the LED for an indication of an ASCD cycle. The ASCD should time out within 5 minutes. Press and release the TEST button to reset all ASCDs.
11. If 24 volts is present at the UCB Y1 terminal and the compressor is not out due to a protective switch trip, repeat trip lock out, or ASCD, the economizer terminals of the UCB may be improperly wired. Check for 24 volts at the Y1 “OUT” terminal of the UCB. If 24 volts is present, trace the wiring from Y1 “OUT” for incorrect wir­ing. If 24 volts is not present at the Y1 “OUT” terminal, the UCB must be replaced.
12. For units without economizers: If 24 volts is present at the Y1 OUT terminal, check for 24 volts at the Y1 “ECON” terminal. If 24 volts is not present, check for loose wiring from the Y1 “OUT” terminal to the Mate-N­Lock plug, the jumper in the Mate-N-Lock plug, and in the wiring from the Mate-N-Lock plug to the Y1 “ECON” terminal.
13. For units with economizers: If 24 volts is present at the Y1 “OUT” terminal, check for 24 volts at the Y1 “ECON” terminal. If 24 volts is not present, check for loose wiring from the Y1 “OUT” terminal to the Mate-N-Lock plug, a poor connection between the UCB and economizer Mate-N-Lock plugs, loose wiring from the Mate-N-Lock plug to the economizer, back to the Mate-N-Lock plug, and from the Mate-N-Lock plug to the Y1 “ECON” termi­nal. If nothing is found, the economizer control may have faulted and is failing to return the 24-volt “call” to the Y1 “ECON” terminal even though the economizer is not pro­viding free cooling. T o test, disconnect the Mate-N-Locks and jumper between the WHITE and YELLOW wires of the UCB’s Mate-N-Lock plug. If compressor #1 ener­gizes, there is a fault in the economizer wiring or the economizer control.
14. The UCB can be programmed to lock ou t compressor operation during free cooling and in low ambient condi­tions. These options are not enabled by default. Local distributors can test the UCB for this programming.
For units with factory installed economizers, the UCB is programmed to lock out compressor operation when the LAS set point is reached.
For units without factory installed or with field installed economizers, the UCB allows compressor operation all the time. This programming can be checked or changed by the local distributor.
15. If none of the above corrected the error, test the integrity of the UCB. Disconnect the C1 terminal wire and jumper it to the Y1 terminal. DO NOT jump the Y1 to C1 termi­nals. If the compressor engages, the UCB has faulted.
16. If none of the above correct the error, replace the UCB.
On calls for the second stage of cooling, the supply air blower motor and compressor #1 are operating but compressor #2 is not (the room thermostat fan switch is in the “AUTO” posi­tion):
1. If installed, check the position of the economizer blades. If the blades are open, the economizer is providing free cooling. If the second stage of cooling is requested, fol­lowing a short delay, compressor #1 will be energized unless it is locked out. Typically, compressor #2 is ener­gized only during free cooling if the call for the second stage of cooling persists for 20 minutes.
2. Compressor #2 will not energize simultaneously with compressor #1 if a call for both stages of cooling is received. The UCB delays compressor #2 by 30 sec­onds to prevent a power surge. If after the delay com­pressor #2 does not energize on a second stage call for cooling, check for line voltage at the compressor contac­tor, M2, and that the contactor is pulled in. Check for loose wiring between the contactor and the compressor.
3. If M2 is pulled in and voltage is supplied at M2, lightly touch the compressor housing. If it is hot, the compres­sor may be off on inherent protection. Cancel any calls for cooling and wait for the internal overload to reset. Test again when cool.
4. If M2 is not pulled in, check for 24 volts at the M2 coil. If 24 volts is present and M2 is not pulled in, replace the contactor.
5. Failing the above, if voltage is supplied at M2, M2 is pulled in, and the compressor still does not operate, replace the compressor.
6. If 24 volts is not present at M2, check for 24 volts at the UCB terminal, C2. If 24 volts are present, check for loose wiring between C2 and the compressor contactor.
7. If 24 volts is not present at the C2 terminal, check for 24 volts from the room thermostat at the UCB Y2 terminal. If 24 volts is not present from the room thermostat, check for the following:
a. 24 volts at the thermostat Y2 terminal b. Proper wiring between the room thermostat and the
UCB, i.e. Y1 to Y1, Y2 to Y2, and
c. Loose wiring from the room thermostat to the UCB
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8. If 24 volts is present at the UCB Y2 terminal, the com­pressor may be out due to an open high-pressure switch, low-pressure switch, or freezestat. Check for 24 volts at the HPS2, LPS2, and FS2 terminals of the UCB. If a switch has opened, there should be a voltage potential between the UCB terminals, e.g. if LPS2 has opened, there will be 24 volts of potential between the LPS2 ter­minals.
9. If 24 volts is present at the UCB Y2 terminal and none of the protection switches have opened, the UCB may have locked out the compressor for repeat trips. The UCB should be flashing a code. If not, press and release the ALARMS button on the UCB. The UCB will flash the last five alarms on the LED. If the compressor is locked out,
remove any call for cooling at the thermostat or by dis­connecting the thermostat wiring at the Y2 UCB terminal. This will reset any compressor lock outs.
NOTE: While the above step will reset any lock outs, com-
pressor #1 will be held off for the ASCD, and com­pressor #2 may be held off for a portion of the ASCD. See the next step.
10. If 24 volts is present at the UCB Y2 terminal and none of the switches are open and the compressor is not locked out, the UCB may have the compressor in an ASCD. Check the LED for an indication of an ASCD cycle. The ASCD should time out within 5 minutes. Press and release the TEST button to reset all ASCDs.
1 1. The UCB can be programmed to lock out compressor
operation during free cooling and in low ambient condi­tions. These options are not enabled by default. Local distributors can test the UCB for this programming.
For units with factory installed economizers, the UCB is programmed to lock out compressor operation when the LAS set point is reached.
For units without factory installed or with field installed economizers, the UCB allows compressor operation all the time. This programming can be checked or changed by the local distributor.
12. If none of the above corrected the error, test the integrity of the UCB. Disconnect the C2 terminal wire and jumper it to the Y2 terminal. DO NOT jump the Y2 to C2 termi­nals. If the compressor engages, the UCB has faulted.
13. If none of the abo ve correct the error, replace the UCB.
On a call for cooling, the supply air blower motor and com­pressor #2 are operating but compressor #1 is not (the room thermostat fan switch is in the “AUTO” position):
1. Compressor #2 is energized in place of compressor #1 when compressor #1 is unavailable for cooling calls. Check the UCB for alarms indicating that compressor #1 is locked out. Press and release the ALARMS button if the LED is not flashing an alarm.
2. Check for line voltage at the compressor contactor, M1, and that the contactor is pulled in. Check for loose wiring between the contactor and the compressor.
3. If M1 is pulled in and voltage is supplied at M1, lightly touch the compressor housing. If it is hot, the compres­sor may be off on inherent protection. Cancel any calls for cooling and wait for the internal overload to reset. Test again when cool.
4. If M1 is not pulled in, check for 24 volts at the M1 coil. If 24 volts is present and M1 is not pulled in, replace the contactor.
5. Failing the above, if voltage is supplied at M1 , M1 is pulled in, and the compressor still does not operate, replace the compressor.
6. If 24 volts is not present at M1, check for 24 volts at the UCB terminal, C1. If 24 volts is present, check for loose wiring between C1 and the compressor contactor.
7. If 24 volts is not present at the C1 terminal, check for 24 volts from the room thermostat at the UCB Y1 terminal. If 24 volts are not present at the UCB Y1 terminal, the UCB may have faulted. Check for 24 volts at the Y1 ECON terminal. If 24 volts is not present at Y1 “ECON”, the UCB has faulted. The UCB should de-energize all compressors on a loss of call for the first stage of cool­ing, i.e. a loss if 24 volts at the Y1 terminal.
8. If 24 volts are present at the UCB Y1 terminal, the com­pressor may be out due to an open high-pressure switch, low-pressure switch, or freezestat. Check for 24 volts at the HPS1, LPS1, and FS1 terminals of the UCB. If a switch has opened, there should be a voltage potential between the UCB terminals, e.g. if LPS1 has opened, there will be a 24-volt potential between the LPS1 termi­nals.
9. If 24 volts is present at the UCB Y1 terminal and none of the protection switches have opened, the UCB may have locked out the compressor for repeat trips. The UCB should be flashing a code. If not, press and release the ALARMS button on the UCB. The UCB will flash the last five alarms on the LED. If the compressor is locked out, remove any call for cooling. This will reset any compres­sor lock outs.
NOTE: While the above step will reset any lock outs, com-
pressor #2 will be held off for the ASCD, and com­pressor #1 may be held off for a portion of the ASCD. See the next step.
10. If 24 volts is present at the UCB Y1 terminal and none of the switches are open and the compressor is not locked out, the UCB may have the compressor in an ASCD. Check the LED for an indication of an ASCD cycle. The ASCD should time out within 5 minutes. Press and release the TEST button to reset all ASCDs.
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11. If 24 volts is present at the UCB Y1 terminal and the compressor is not out due to a protective switch trip, repeat trip lock out, or ASCD, the economizer terminals of the UCB may be improperly wired. Check for 24 volts at the Y1 “OUT” terminal of the UCB. If 24 volts is present, trace the wiring from Y1 “OUT” for incorrect wir­ing. If 24 volts is not present at the Y1 “OUT” terminal, the UCB must be replaced.
12. For units without economizers: If 24 volts is present at the Y1 “OUT” terminal, check for 24 volts at the Y1 “ECON” terminal. If 24 volts is not present, check for loose wiring from the Y1 “OUT” terminal to the Mate-N­Lock plug, the jumper in the Mate-N-Lock plug, and in the wiring from the Mate-N-Lock plug to the Y1 “ECON” terminal.
For units with economizers:If 24 volts is present at the Y1 “OUT” terminal, check for 24 volts at the Y1 “ECON” terminal. If 24 volts is not present, check for loose wiring from the Y1 “OUT” terminal to the Mate-N-Lock plug, a poor connection between the UCB and economizer Mate-N-Lock plugs, loose wiring from the Mate-N-Lock plug to the economizer, back to the Mate-N-Lock plug, and from the Mate-N-Lock plug to the Y1 “ECON” terminal. The economizer control may have faulted and is not returning the 24 volts to the Y1 “ECON” terminal even though the economizer is not providing free cooling. To test the economizer control, disconnect the Mate-N-Locks and jumper between the WHITE and YELLOW wires of the UCB’s Mate-N-Lock plug.
13. The UCB can be programmed to lock ou t compressor operation during free cooling and in low ambient condi­tions. These options are not enabled by default. They can be checked by local distributors.
For units with factory installed economizers, the UCB is programmed to lock out compressor operation when the LAS set point is reached.
For units without factory installed or with field installed economizers, the UCB allows compressor operation all the time. This programming can be checked or changed by the local distributor.
14. If none of the above corrected the error, test the integrity of the UCB. Disconnect the C1 terminal wire and jumper it to the Y1 terminal. DO NOT jump the Y1 to C1 termi­nals. If the compressor engages, the UCB has faulted.
15. If none of the above correct the error, replace the UCB.
GAS HEAT TROUBLESHOOTING GUIDE
On calls for heating, the draft motor operates and the furnace lights but the supply air blower motor does not energize after a short delay (the room thermostat fan switch is in “AUTO” position).
The furnace may shut down on a high temperature condition during the procedure. If this occurs, the UCB energize the supply air blower motor until the high temperature limit has reset. Caution should be used at all times as the supply air blower may ener­gize regardless of the room thermostat fan switch position.
1. Place the thermostat fan switch in the “ON” position. If the supply air blower motor energizes, go to Step 9.
2. If the supply air blower motor does not energize when the fan switch is set to “ON,” check that line voltage is being supplied to the contacts of the M3 contactor, and that the contactor is pulled in. Check for loose wiring between the contactor and the supply air blower motor.
3. If M3 is pulled in and voltage is supplied at M3, lightly touch the supply air blower motor housing. If it is hot, the motor may be off on inherent protection. Cancel any thermostat calls and set the fan switch to “AUTO”, wait for the internal overload to reset. Test again when cool.
4. If M3 is not pulled in, check for 24 volts at the M3 coil. If 24 volts is present at M3 but M3 is not pulled in, replace the contactor.
5. Failing the above, if there is line voltage supplied at M3, M3 is pulled in, and the supply air blower motor still does not operate, replace the motor.
6. If 24 volts is not present at M3, check that 24 volts is present at the supply air blower motor terminal on the UCB. If 24 volts is present at the UCB terminal, check for loose wiring between the UCB and M3.
a. If 24 volts is not present at the UCB supply air
blower motor terminal, check for 24 volts from the room thermostat. If 24 volts is not present from the room thermostat, check for the following:
i.Proper operation of the room thermostat (contact
between R and G with the fan switch in the “ON” position and in the “AUTO” position during operation calls)
ii.Proper wiring between the room thermostat and
the UCB, and
iii.Loose wiring from the room thermostat to the UCB
7. If 24 volts is present at the room thermostat but not at the UCB, check for proper wiring between the thermostat and the UCB, i.e. that the thermostat G terminal is con­nected to the G terminal of the UCB, and for loose wir­ing.
8. If the thermostat and UCB are properly wired, replace the UCB.
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9. If the blower motor runs with the fan switch in the “ON” position but does not run shortly after the furnace has ignited when the fan switch is in the “AUTO” position, check the room thermostat for contact between R and G during “W1” calls.
On calls for heating, the supply air blower operates but the draft motor does not (the room thermostat fan switch is in the “AUTO” position).
1. The draft motor has inherent protection. If the motor shell is hot to the touch, wait for the internal overload to reset.
2. If the motor shell is cold with the room thermostat calling for heat, check for line voltage at the motor leads. If line voltage is present, replace the draft motor.
3. If line voltage is not present, check for line voltage on the ignition control at the “inducer” terminal draft motor relay (DMR or DMC) contacts in the main control box and check to see if the (DMR or DMC) is pulled in.
The draft motor runs but the furnace does not light and the spark ignitor does not spark.
1. Check for 24 volts at the spark ignitor from the ignition control board (ICB). Check the 24-volt wiring from the ICB to the spark ignitor. Check for 24 volts at the ICB spark ignitor terminal.
2. Check the ground wiring for the ICB and the gas valve is intact and making good electrical connection. Check the ceramic insulator on the spark ignitor for breaks or cracks. Replace the spark ignitor if damaged.
switch. If present, go to step 4. If 24 volts is not present, the either pressure or rollout switch is not closed. Or the draft motor is not sufficiently evacuating the heat exchanger tubes or the pressure switch has failed. Check the operation of the pressure switch. Check the line voltage to the unit; if line voltage is low, call the local power company. If the problem persists, the draft motor may need replacement.
4. If the furnace is hot, it may be out on a high temperature limit open; wait for limit reset.
5. If all are intact replace the ICB.
The draft motor runs and the spark ignitor sparks at the burner, but the burner does not ignite and a gas odor is not detected at the draft motor outlet.
1. Check to ensure gas is being supplied to the unit. Con­firm that the gas pressure to the unit is within the proper limits as described in the “POST START CHECKLIST”.
2. Check the voltage at the gas valve and at the gas valve terminals on the ICB. Check all wiring between the ICB and the gas valve. Check to make sure the ground con­nections are intact.
3. If 24 volts is present, remove the pilot burner and the ori­fice. The removal procedure is described in “BURNER/ORIFICE INSPECTION/SERVICING .” Inspect the orifice for obstruction. If it is clear, replace the gas valve.
Main burners light but exhibit erratic flame characteristics.
3. With the draft motor running, check for 24 volts at the pressure switch terminal on the ICB. If not present, check for 24 volts on the terminal from the pressure
1. Check the main burner orifices for ob struction and align­ment. The removal procedure is described in “BURNER/ORIFICE INSPECTION/SERVICING”. Clean
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Subject to change without notice. Printed in U.S.A. 127878-YIM-B-0606 Copyright © by Unitary Products Group 2006. All rights reserved. Supersedes: 127878-YIM-A-0405
Unitary 5005 Norman Products York OK Group Drive 73069
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