YORK’s Sunline Ultra package units are designed to handle applications ranging from residential to light commercial and any in between. The Sunline Ultra is a unit that
gives you the flexibility and choices you need in today’s
market.
FEATURING
•COOLING ONLY UNITS
•COOLING/GAS HEATING UNITS (NATURAL GAS
OR PROPANE)
•LOW PROFILE
•QUIET OPERATION
•COMMON FOOTPRINT
•OPTIONAL FACTORY INSTALLED ECONOMIZERS
•OPTIONAL SLIDE IN MOTORIZED DAMPERS
•OPTIONAL SLIDE IN ECONOMIZERS
•OPTIONAL ELECTRIC HEATERS
•OPTIONAL PROPANE CONVERSION KIT
•OPTIONAL HIGH ALTITUDE GAS OR PROPANE KIT
•OPTIONAL NOx KIT
•MODULAR ELECTRICAL CONNECTIONS FOR
EASY OF INSTALLATION
•FULL PERIMETER BASE RAILS
•TROUBLE FREE UTILITY CONNECTIONS
•1” OR 2” THROWAWAY FILTERS
•5 YEAR LIMITED WARRANTY ON COMPRESSOR
•10 YEAR LIMITED WARRANT ON GAS-FIRED HEAT
EXCHANGERS
•1 YEAR LIMITED WARRANTY ON ALL REPLACEMENT PARTS
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
YORK Sunline Ultra units are high efficiency, convertible, single package air conditioners with a common cabinet and a
common roof curb for the 3, 4 and 5 ton sizes. The units were
designed for residential, light commercial and commercial
applications. They can easily be installed on a roof curb, slab,
roof jack or frame.
All units are self-contained and assembled on rigid full perimeter base rails with fork lift slots on three sides and holes for
overhead rigging. Every unit is completely piped, wired,
charged and tested at the factory to provide for a quick and
easy field installation.
The units are available in cooling only, and cooling with gas
heat. Electric heaters are available as field--installed acces
sories.
Both bottom and side duct connections are available without
having to swap panels. The installer simply removes the duct
covers for the desired configuration. Economizers may be
used on either bottom and side duct applications with no
modifications required.
All models include a 5-year limited warranty on compressors,
a 10-year limited warranty on gas-fired heat exchangers and
a 1-year limited warranty on all replacement parts.
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FEATURES
COMMON FOOTPRINT/COMMON CABINET - All model
sizes and configurations share a common cabinet and a com
mon roof curb. The installer has the flexibility of setting one
curb and placing the proper tonnage unit on that curb after
the internal load has been determined. He can even decide
between gas or electric heat after the curb has been set.
HIGH EFFICIENCY - Units have a high cooling efficiency of
as high as 13.2 SEER and gas / electric models have a mini
mum AFUE of 80.3%. All efficiencies exceed legislated minimum levels and provide low operating costs.
CONVERTIBLE AIRFLOW DESIGN - Both the side and bottom duct openings are covered when they leave the factory. If
a side supply / side return is desired, you simply remove the
two side duct covers from the outside of the unit and discard
them. If a bottom supply / bottom return is desired, you simply
remove the two knockout panels from the base of the unit and
discard them. No panel cutting or swapping is required! Con
vertible airflow design allows maximum field flexibility and
minimum inventory.
FACTORY--INSTALLED OPTIONS - Economizers can be
installed at the factory. The economizers are shipped
installed and wired. Only the rain hood needs to be field
assembled and installed. Field labor dollars can be saved by
having the components arrive already installed.
FIELD--INSTALLED ACCESSORIES - Accessories were
designed for quick and easy installation. The motorized
damper and economizers simply slide in, and electrical con
nections are made by modular plugs. Electric heaters mount
easily, and knockouts are provided in the internal partitions to
connect the elements to the control box single point kit.
The motorized air damper includes a slid-in/plug-in damper
assembly with a rainhood and filters. The outdoor air damp
ers open when the indoor fan motor is energized. The
damper is capable of providing 0% through 100% of outdoor
return air opening.
The manual outdoor damper provides 0% through 35% or 0%
through 100% of return air opening (field adjustable).
Designed for duct mounted side or bottom supply/return
applications. Includes rain hood assembly and filter.
The 14" high roof curb is shipped knocked down. An insulated deck is not required because the bottom of the unit is
insulated.
Low ambient controls are available to provide stable unit
operation at outdoor temperatures down to 0F.
Propane, high altitude and low NOx kits are also available to
cover all gas heating applications.
WIDE RANGE OF INDOOR AIRFLOWS - All models operate
over a wide range of design conditions with the use of belt-drive blowers. The variable pitch pulley on the blower motor
can be adjusted to obtain the desired supply air CFM.
FULL PERIMETER BASE RAILS - The permanently attached
base rails provide a solid foundation for the entire unit and
-
protect the unit during shipment. The rails provide fork lift
access from 3 sides, and rigging holes are also provided so
that an overhead crane can be used to place the units on a
roof.
SYSTEM PROTECTION - Internal overload protection is
standard on all compressors. Every unit has a liquid line filter-
-
-drier, high and low pressure/loss of charge switches and a
suction line freezestat to protect all system components. All
units will provide cooling at ambient temperatures down to
45F.
UTILITY CONNECTIONS MADE EASY - Gas and electric
utility knockouts are provided in the unit base as well as the
side of the unit. A clearly identified location is provided to
mount a field supplied electrical disconnect switch. Utility
connections can be made quickly and with a minimum
-
amount of field labor.
SIMPLE CONTROL CIRCUIT - A low voltage printed circuit
board contains a compressor lockout indicator light and a low
voltage terminal strip. An additional set of pin connectors is
also provided to simplify the field interface of external con
trols. Mate-n-lock plug connectors are used where line and
low voltage wires pass through internal bulkheads. This
allows for easier troubleshooting and component replacement. The electrical control box is not located in the compressor compartment so the access cover can be removed for
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Unitary Products Group3
036-21216-003-A-0204
troubleshooting without affecting the normal system operating pressures.
AIR FILTERS - Units are shipped with 1" throwaway filters.
The unit filter racks can accommodate 1" or 2" filters without
any modifications
FACTORY-INSTALLED OPTION
ECONOMIZERS: Units equipped with a factory-installed
economizer option have dampers that are positioned by a
spring return, fully modulating damper actuator and are capa
ble of introducing up to 100% outdoor air. As the outdoor air
intake dampers open, the return air dampers close. The
changeover from mechanical refrigeration to economizer
operation is determined by a single input electronic enthalpy
control or by a dual input electronic enthalpy control. Simulta
neous compressor and economizer operation is also possible.
The single enthalpy system contains a sensor that monitors
the outdoor air which automatically operates the damper
actuator allowing the dampers to open or close.
The dual enthalpy system contains a second sensor that
monitors both the temperature and the humidity of the return
air in addition to the outdoor air sensor described for a single
enthalpy system. The logic module compares the inputs from
both sensors and switches to economizer operation when
ever the outdoor air is cooler than the return air for maximum
efficiency of the economizer system.
The economizer is completely wired and installed at the factory. Only the outdoor air hood, including its filters, need be
assembled and installed in the field.
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FIELD-INSTALLED ACCESSORIES
SINGLE INPUT ELECTRONIC ENTHALPY ECONOMIZER Includes a slide-in / plug-in damper assembly with fully modu
lating spring return motor actuator capable of introducing up
to 100% outdoor air, one outdoor air electronic enthalpy sen
sor and a rain hood with filters. The rain hood is painted to
match the basic unit and must be field-assembled before
installation. Economizer dampers are 2% low leakage type.
DUAL INPUT ELECTRONIC ENTHALPY ECONOMIZER Includes the same damper system and rain hood with filters
as described for a single enthalpy economizer except this
accessory contains two enthalpy sensors. It uses a differen
tial enthalpy control that compares the outdoor air versus the
return air. The logic module then optimizes the economizer
operation for additional savings over the single input economizer.
MOTORIZED AIR DAMPER - Includes a slid-in/plug-in
damper assembly with a rainhood and filters. The outdoor air
dampers open when the indoor fan motor is energized. The
damper is capable of providing 0% through 100% of outdoor
return air opening.
-
MANUAL OUTDOOR DAMPER - Provides 0% through 35%
or 0% through 100% of return air opening (field adjustable).
Designed for duct mounted side or bottom supply/return
applications. Includes rain hood assembly and filter.
ELECTRIC HEATERS - Include nickel chromium elements, a
terminal block, fuses (where required by UL), all the neces
sary connectors and hardware. All heaters utilize single point
power supply hookup. Capacities from 5 KW thru 30 KW
heating are available.
FUSE BLOCK KITS - These kits have a fuse box with a fuse
block and fuses. They're available for all 460-3-60 volt heat
ers and 208/230-3-60 volt heaters 7 KW and smaller.
OUTDOOR THERMOSTAT - A 24-volt thermostat providing
two stages of control for units equipped with electric heat
accessories.
ROOF CURB - This 14" high full perimeter roof curb is
shipped knocked down for field assembly and contains duct
supports that can easily be
shifted for the desired unit duct arrangement. No insulated
deck is required because the unit underside is insulated.
START ASSIST KIT - Provides increased starting torque for
single phase units in areas with low voltage conditions. It con
tains a 12.5 OHM PTCR temperature resistor with a support
clip and hardware for mounting.
LOW AMBIENT KIT - A head pressure controller maintains
stable system operation by reducing the speed of the con
denser fan motor when the outdoor temperature is between
45 and 0F. Condenser fan motors with ball bearings and
heavier windings are also available for these low ambient
applications.
ANTI-RECYCLE TIMER - A timer to prevent the unit compressor from short cycling. It assures a 5-minute off-time
between compressor cycles.
-
PROPANE CONVERSION KIT - Converts a gas-fired heater
from natural gas to propane. It contains main burner orifices,
a pilot orifice and a regulator spring.
LOW NOx KIT (natural gas furnaces only) - Contains five
stainless steel expanded metal sheets for mounting into the
heat exchanger tubes to meet the California low nitrous oxide
emission requirements.
HIGH ALTITUDE CONVERSION (NATURAL AND PROPANE) - Provides orifices for proper furnace operation at altitudes up to 6000 feet. For propane applications, the propane
conversion kit will also be required.
GAS PIPING - This kit contains 1/2" pipe nipples, fittings and
gas cock (including panel access gaskets) required for bot
tom gas supply connection with external shut-off.
OUTDOOR COIL GUARD - Consists of grille-type sections
for installation over the outdoor coil to protect it from damage.
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4Unitary Products Group
036-21216-003-A-0204
S
WALL THERMOSTAT - The units are designed to operate
with 24-volt electronic and electro-mechanical thermostats.
2 0 G A U G E A L U M I N I Z E D
S T E E L T U B U L A R H E A T
X C H A N G E R
E
C T R I C A L D I S C O N N E C T
E L E
M O U N T I N G L O C A T I O N
( F i e l d I n s t a l l e d )
E C O N O M I Z E R H O O D
O U T D O O R A I R O P E N I N G
F O R S L I D E - I N / P L U G - I N
I N T N E R A L E C O N O M I Z E R
D E R E T U R N A I R
S I
D U C T O P E N I N G
B O T T O M R E T U R N A I R
D U C T O P E N I N G
L O W V O L T A G E R E L A Y B O A R D
A N D T E R M I N A L S T R I P
B E L T D R I V E
B L O W E R M O T O R
All units can operate with single stage heat / single stage cool
thermostats - with or without the economizer.
.
L O N G L A S T I N G
P O W D E R P A I N T F I N I S H
E L E C T R I C H E A T
A C C E S S O R Y
L O C A T I O N
( E l e c / E l e c U n i t s )
P O W E R V E N T E R M O T O R
W I T H P O S T P U R G E C Y C L E
C O P P E R T U B E /
A L U M I N U M F I N
C O N D E N S I N G C O I L
H I G H E F F I C I E N C Y
C O M P R E S S O R S
F U L L P E R I M E T E R B A S E
R A I L S W I T H F O R K L I F T
S L O T S A N D L I F T I N G H O L E
K N O C K O U T F O R S I D E
G A S S U P P L Y E N T R Y
3 / 4 " P V C F E M A L E
C O N D E N S A T E D R A I N
N O C K O U T S F O R
K
S I D E P O W E R A N D
C O N T R O L E N T R Y
T E R M I N A L B L O C K
( F o r S i n g l e P o i n t P o w e r
S u p p l y o n E l e c / E l e c U n i t s )
K N O C K O U T F O R B O T T O M
G A S S U P P L Y E N T R Y
K N O C K O U T F O R B O T T O M
P O W E R E N T
FIGURE 1 - SUNLINE ULTRA CUTAWAY (Model DHG gas heating)
TABLE 1: CAPACITY RATING - COOLING / ELECTRIC HEAT
Certified in accordance with the Unitary Small Equipment certification program, which is
based on ARI Standard 210/240.
2.
Heaters are available as accessories - all with single point power supply.
3.
Rated in accordance with ARI Standard 270.
4.
SEER = Seasonal Energy Efficiency Ration - the total cooling output in BTU’s during a normal annual usage period for cooling divided by the total electric power input in watt-hours
during the same period.
5.
EER = Energy Efficiency Ration - the cooling capacity in Btu’s per hour (Btuh) divided by
the power input in watts at any given set of rating conditions, expressed in BTUH per watt
(BTUH/watt).
Certified in accordance with the Unitary Small Equipment certification program, which is based on ARI Standard 210/240.
2.
Rated in accordance with ARI Standard 110, utilization range “A”.
3.
AFUE = Annual Fuel Utilization Efficiency - determined in accordance with DOE test procedure.
4.
S.S.E. = Steady State Efficiency. (Percent Output)
5.
S.E. = California Seasonal Efficiency - determined in accordance with test procedures as specified by the State of California
COOLING CAPACITY
80 / 67-95°F
MBH
SEER6EER
46.513.2011 .4087
57.012.2010.6086
1
SOUND
RATING
7
(dBels)
INPUT
2
(MBH)
755980.981.677.325-551/2
1007980.580.873.625-551/2
DOE
OUTPUT
(MBH)
Energy Commission. Furnaces are available with a low NOx accessory.
6.
SEER = Seasonal Energy Efficiency Ratio - the total cooling output in BTU’s during a normal annual usage period for cooling
divided by the total electric power input in watt-hours during the same period.
7.
EER = Energy Efficiency Ratio - the cooling capacity in Btu’s per hour (Btuh) divided by the power input in watts at any given set of
rating conditions, expressed in BTUH per watt (BTUH/watt).
These values have been accessed using a model of sound propagation from a point source into the hermispheric free field. The
ESPBLOWER
IWGSPEEDkW631252505001000200040008000
1
OCTAVE BAND CENTERLINE FREQUENCY (Hz)
SOUND POWER (dB 10
-12
Watts)
SWL
dB(A)
dBA values provided are to be used for reference only. Calculation of dBA values cover matters of system design and the fan
manufacturer has no way of knowing the details of each system. This constitutes an exception to any specification or guarantee
requiring a dBA value or sound data in any other form than sound power level ratings.
2.
At a distance of 10 feet from the blower.
TABLE 4: PHYSICAL DATA - BASIC UNIT
MODELS
EVAPORATOR
BLOWER
EVAPORATOR
COIL
CONDENSER
FAN
AIR
1
FILTERS
SYSTEM
CHARGE
COMPRESSORQUANTITY PER UNIT (Hermetic Type)1 / Recpt.1 / Recpt.1/Recpt.
1.
Filter racks are adapted for 1” or 2” thick filters.
CENTRIGUGAL BLOWER (Dia. x Wd. in.)
FAN MOTOR HP (BELT-DRIVE)
ROWS DEEP
FINS PER INCH
FACE AREA (Sq. Ft.)
PROPELLER DIA. (in.)
FAN MOTOR HP
NOM. CFM TOTAL
QUANITY PER UNIT (15” X 20” X 1”)
QUANTITY PER UNIT (14” X 25” X 1”)
TOTAL FACE AREA (square feet)
These capacities are gross ratings. For net capacity, determine the KW of the supply air blower motor from the Blower Performance Table, multiply
this value by 3.415 MBH / KW to determine the motor heat, and deduct this heat from the gross capacity of the unit
2.
These ratings include the compressor and the condenser fan motors but not the supply air blower motor. The total condenser fan motor power input
is 0.36kW. Refer to Tables 10 and 11 for the kW of the supply air blower motor.
3.
These capacities are gross ratings. For net capacity, determine the kW of the supply air blower from Tables 10 and 11, multiply this value by 3.415
MBH/kW to determine the motor heat, and deduct this heat from the gross capacity of the unit.
These capacities are gross ratings. For net capacity, determine the KW of the supply air blower motor from the Blower Performance
Table, multiply this value by 3.415 MBH / KW to determine the motor heat, and deduct this heat from the gross capacity of the unit
2.
These ratings include the compressor and the condenser fan motors but not the supply air blower motor. The total condenser fan motor
power input is 0.36kW. Refer to Tables 10 and 11 for the kW of the supply air blower motor.
3.
These capacities are gross ratings. For net capacity, determine the kW of the supply air blower from Tables 10 and 11, multiply this value
by 3.415 MBH/kW to determine the motor heat, and deduct this heat from the gross capacity of the unit.
Table, multiply this value by 3.415 MBH / KW to determine the motor heat, and deduct this heat from the gross capacity of the unit
2.
These ratings include the compressor and the condenser fan motors but not the supply air blower motor. The total condenser fan
motor power input is 0.36kW. Refer to Tables 10 and 11 for the kW of the supply air blower motor.
3.
These capacities are gross ratings. For net capacity, determine the kW of the supply air blower from Tables 10 and 11, multiply
this value by 3.415 MBH/kW to determine the motor heat, and deduct this heat from the gross capacity of the unit.
Table, multiply this value by 3.415 MBH / KW to determine the motor heat, and deduct this heat from the gross capacity of the unit
2.
These ratings include the compressor and the condenser fan motors but not the supply air blower motor. The total condenser fan
motor power input is 0.36kW. Refer to Tables 10 and 11 for the kW of the supply air blower motor.
3.
These capacities are gross ratings. For net capacity, determine the kW of the supply air blower from Tables 10 and 11, multiply
this value by 3.415 MBH/kW to determine the motor heat, and deduct this heat from the gross capacity of the unit.
3
NOMINAL RATINGALL SENSIBLE CAPACITY
10Unitary Products Group
036-21216-003-A-0204
TABLE 9: SUPPLY AIR BLOWER PERFORMANCE -DHE/DHG036
Includes allowances for a wet evaporator coil, 1” filters, and the heat exchangers. Refer to Table 12 for resistance values on applications other than gas / electric units with side duct airflows.
Unitary Products Group11
036-21216-003-A-0204
TABLE 10: SUPPLY AIR BLOWER PERFORMANCE DHE/DHG0481 (4 TON GAS HEAT MODELS)
for fuse block accessories available for field installation.
4.
These electric heaters DO NOT include a fuse box. If a fuse box is required to meet a local code (e.g. Chicago), refer to Table 17
for fuse block accessories available for field installation.
ELECTRIC HEATERS
kWSTAGES
4.0111. 025.23535
5.6115.626.23535
5.3112.725.23535
7.5118.029.23535
6.818.214.12015
10.1112.119.12020
13.6116.424.32525
19.5223.533.23535
4.0111. 026.03535
5.6115.626.93535
5.3112.726.03535
7.5118.030.13535
6.818.214.01515
10.1112.118.92020
13.6116.424.22525
19.5223.533.13535
TOTAL
AMPS
TOTAL
UNIT
AMPACITY
AMPS
MAX.
FUSE
SIZE
AMPS
MAX.
SIZE
1
HACR
AMPS
2
TABLE 16: ELECTRIC HEAT CORRECTION
FACTORS (DHE048)
NOMINAL VOLTAGEVOLTAGE
2082081.00
2402300.92
4804600.92
6005750.92
kW CAP
MULTIPLIER
TABLE 17: FUSE BLOCK ACCESSORY
2FB04700425208/240 Volts
2FB04700546460 Volts
Unitary Products Group15
TABLE 18: ELECTRICAL DATA - COOLING/ELECTRIC HEAT DHE060
R V
Y C
G F
R
Y 1
B
Y 2
T H E R M O S T A T
1
T E R M I N A L S
U N I T T E R M I N A L
S T R I P T B 1
2 4 V O L T
T R A N S F O R M E R
C O O L I N G O N L Y ( 2 4 V O L T T H E R M O S T A T )
1 2 4 V O L T T H E R M O S T A T 2 T H 0 7 7 0 1 0 2 4 I F T H E U N I T H A S A N E C O N O M I Z E R ,
R E M O V E J U M P E R J 1 F R O M T E R M I N A L S 8 A N D 1
0 O N T H E R E L A Y B O A R D
T O P R E V E N T S I M U L T A N E O U S O P E R A T I O N O F T H E C O M P R E S S O R A N D
T H E E C O N O M I Z E R . I F Y O U W
A N T T O C O N T R O L T H E E C O N O M I Z E R O N A
S E C O N D S T A G E O F C O O L I N G
, U S E T H E T H E R M O S T A T 2 T H 0 4 7 0 1 2 2 4 .
Standard circuit breakers may be used in Canada and on applications over 60 amps where the heaters are separately fused.
3.
These electric heaters DO NOT include a fuse box. If a fuse box is required to meet a local code (e.g. Chicago), refer to Table 17
4
4
4
4
4
3.0
for fuse block accessories available for field installation.
ELECTRIC HEATERS
kWSTAGES
4.0111.026.04040
5.6115.626.94040
5.3112.726.04040
7.5118.030.14040
6.818.214.02020
10.1112.118.92020
13.6116.424.22525
19.5223.533.13535
28.8234.647.15050
TOTAL
AMPS
TOTAL
UNIT
AMPACITY
AMPS
036-21216-003-A-0204
MAX.
FUSE
SIZE
AMPS
MAX.
SIZE
1
HACR
2
AMPS
FIGURE 2 - FIELD POWER WIRING
16Unitary Products Group
FIGURE 3 - CONTROL WIRING COOLING ONLY
036-21216-003-A-0204
R C
R H
Y 1
Y 2
W 1
W 2
G
L E D 1
L E D 2
C O M
A 1
A 2
T
T
B
R
Y 1
Y 2
G
B
X
N
W 2
W 1
T H E R M O S T A T
1
T E R M I N A L S
U N I T T E R M I N A L
S T R I P T B 1
2 4 V O L T
T R A N S F O R M E R
T O R E M O T E S E N S O R
2 T H 0 4 0 7 0 2 2 2 4 I F U S E D
N O T
U S E D
A D D
J U M P E R
A D D
J U M P E R
4
4
3
2
1
E L E C T R O N I C P R O G R A M M A B L E T H E R M O S T A T 2 E T 0 4 7 0 0 2 2 4 ( I N C L U D E S S U B B A S E )
2
S E C O N D S T A G E C O O L I N G I S N O T R E Q U I R E D O N U N I T S L E S S E C O N O M I Z E R .
3
S E C O N D S T A G E H E A T I N G I S O N L Y R E Q U I R E D O N U N I T S W I T H A T W O S T A G E
E L E C T R I C H E A T E R .
4
R E M O V E J U M B E R J 2 F R O M T E R M I N A L S 4 A N D 9 O N J U M P E R P L U G C O N N E C T O R
P 6 O N U N I T S W I T H E C O N M I Z E R . T E R M I
N A L S A 1 A N D A 2 P R O V I D E A R E L A Y
O U T - P U T T O C L O S E T H E O U T D O O R E C O N O M I Z E R D A M P E R S W H E N T H E
T H E R M O S T A T
S W I T C H E S T O T H E S E T - B A C K P O S I T I O N .
C O O L I N G / H E A T I N G ( E L E C T R O N I C T H E R M O S T A T )
S I N G L E S T A G E
T H E R M O S T A T
T E R M I N A L S
A D D
J U M P E R
1
E L E C T R O N I C P R O G R A M M A B L E T H E R M O S T A T 2 E T 0 7 7 0 1 0 2 4 ( I N C L U D E S S U B B A S E ) .
I F T H I S U N I T H A S A N D E C O N O M I Z E R , R
1 0 O N T H E R E L A Y B O A R D T O P R E V E N T S I M U L T A N E O U S O P E R A T I O N O F T H E
C
O M P R E S S O R A N D T H E E C O N O M I Z E R . I F Y O U W A N T T O C O N T R O L T H E
E C O N O M I Z E R O N A S E C O N D S T A G E O F C O O L I N G , U S
1
U N I T T E R M I N A L
R H
R C
Y
W
G
S T R I P T B 1
R
Y 1
W 1
G
B
2 4 V O L T
T R A N S F O R M E R
E M O V E J U M P E R J 1 F R O M T E R M I N A L S 8 A N D
E T H E R M O S T A T 2 E T 0 4 7 0 0 2 2 4 .
FIGURE 4 - CONTROL WIRING SINGLE STAGE
C O O L I N G / H E A T I N G ( 2 4 V O L T T H E R M O S T A T )
T H E R M O S T A T
T E R M I N A L S
A D D
J U M P E R
1
R H
R C
U N I T T E R M I N A L
S T R I P T B 1
R
FIGURE 6 - CONTROL WIRING MULTI-STAGE
Y
W
G
1
2 4 V O L T T H E R M O S T A T 2 T H 0 7 7 0 1 0 2 4 . I F T H E U N I T H A S A N E C O N O M I Z E R ,
R E M O V E J U M P E R J 1 F R O M T E R M I N A L S 8 A N D
T O P R E V E N T S I M U L T A N E O U S O P E R A T I O N O F T H E C O M P R E S S O R A N D
T H E E C O N O M I Z E R . I F Y O U W
S E C O N D S T A G E O F C O O L I N G O R H A V E A N D E L E C T R I C H E A T A C C E S S O R Y
O S T A G E S O F H E A T , U S E T H E R M O S T A T 2 T H 0 4 7 1 0 2 4
W I T H T W
Y 1
Y 2
W 1
W 2
G
B
A N T T O C O N T R O L T H E R E C O N O M I Z E R O N A
2 4 V O L T
T R A N S F O R M E R
1 0 O N T H E R E L A Y B O A R D
FIGURE 5 - CONTROL WIRING COOLING/HEAT-
ING
Unitary Products Group17
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(
)
R E T U R N A I R
S U P P L Y A I R
O U T D O O R A I R
O U T D O O R A I R
E c o n o m i z e r
All dimensions are in inches. They are
subject to change without notice. Certified dimensions will be provided upon
request.
Knockouts in the bottom of the unit can be located by
the slice in the insulation
2.
DO NOT remove the 2” knockout ring.
KNOCKOUT
SIZE (DIA.)
1
7/8”
Control Wiring (Side or
Power Wiring (Side or
USED FOR
Bottom)
Bottom)
2
FIGURE 8 - ACCESS PANELS AND DISCONNECT
NOTE: Units and ductwork of DHE models are approved for
zero clearance to combustible materials when
equipped with electric heaters
18Unitary Products Group
036-21216-003-A-0204
(
)
R E T U R N A I R
S U P P L Y A I R
O U T D O O R A I R
O U T D O O R A I R
E c o n o m i z e r
All dimensions are in inches. They are
subject to change without notice. Certified dimensions will be provided upon
request.
FIGURE 9 - UNIT DIMENSIONS DHG UNIT
TABLE 20: CLEARANCES
FRONT
BACK
LEFT SIDE (Filter Access)
RIGHT SIDE (Cond. Coil)24”
BELOW UNIT
ABOVE UNIT
1.
1
2
Units may be installed on combustible floors made from
wood or class A, B, or C roof covering material.
2.
Units must be installed outdoors. Overhanging structures or shrubs should not obstruct condenser air discharge outlet.
DHE UNITS24”
DHG UNITS32”
12” (Less Economizer)
36” (With Economizer or
Fixed Air/Motorized
Damper)
24” (Less Economizer)
36” (With Economizer)
72” (For Condenser Air
Discharge)
NOTE: DHG modes must be provided a 1” clearance
between any combustible material and the supply
air ductwork for a distance of 2 feet from the unit.
The products of combustion must not be allowed to accumulate with a confined space and recirculate. Locate unit so that
the vent air outlet hood is at least.
•Three feet above any forced air inlet located within 10
0”
horizontal feet (excluding those integral to the unit).
•Four feet below, 4 horizontal feet from, or 1 foot above
any door or gravity air inlet into the building.
•Four feet from electric meters, gas meters, regulators
and relief equipment.
Unitary Products Group19
11-1/2
036-21216-003-A-0204
3
17-1/2
6-1/2
17-1/2
7-7/8
FIGURE 10 - REAR DIMENSIONS OF DHE AND DHG UNITS 3, 4 & 5 TON UNITS
Duct covers - units are shipped with all air duct openings covered.
For side duct applications:
•Remove and discard the supply and return air duct
covers.
•Connect ductwork to duct flanges on the rear of the unit.
2 7 - 1 / 2
For bottom duct applications:
•remove the side supply air duct cover to gain access to
the bottom supply air knockout panel.
•Remove and discard the bottom knockout panel.
•Replace the side duct cover.
•With filter section access panel removed from the unit,
remove and discard the bottom return air knockout
panel.
•Replace the filter Access panel.
1 - 5 / 8
11-1/2
4-5/8
2 7 - 1 / 2
1 9 - 3 / 4
1 9 - 1 / 2
4 4 - 7 / 8
FIGURE 11 - UNIT DIMENSIONS WITH ECONOMIZER RAINHOOD
20Unitary Products Group
036-21216-003-A-0204
2 7 - 1 / 2
R E A R V I E W
7 - 1 / 4
2 7 - 1 / 2
1 9 - 1 / 8
1 0 - 1 / 4
" A "
4 4 - 7 / 8
L . H . E N D V I E W
D I M E N S I O N " A "
F I X E D
O U T D O O R
1 2
A I R D A M P E R
M O T O R I Z E D
D A M P E R
1 6 - 1 / 2
FIGURE 12 - DETAIL “B” UNIT WITH FIXED OUTDOOR AIR/MOTORIZED DAMPER RAINHOOD
Single packaged outdoor mounted rooftop with built in field
convertible duct connections for vertical discharge/return air
or horizontal discharge/return air configuration. Cooling per
formance shall be rated in accordance with DOE and ARI test
procedures. Units shall be CSA Certified to ANSIZ21.47 stan
dards and UL 1995/CAN/CSA No. 236-M90 conditions.
EQUIPMENT
Factory-assembled, single-piece heating and cooling unit.
Unit shall be factory wired, piped, charged with R-22 refriger
ant and factory tested prior to shipment. Enclosed in each
unit shall be a factory test log sheet consisting of the unit
tested pressures, temperatures and amps, as tested prior to
shipment.
Unit Cabinet:
1.Unit cabinet shall be constructed of galvanized steel,
with exterior surfaces coated with a powered paint finish
certified at 750 hours salt spray test per ASTM-B117
standards.
2.Indoor blower section shall be insulated with a minimum
thick insulation, coated on the air side. Aluminum foil
faced insulation shall be used in the furnace compartment and be fastened with ridged fasteners to prevent
entering the air stream.
3.Cabinet panels shall be large size and easily removable
for servicing.
4.Perimeter base rails shall be provided to assure reliable
transit of equipment, rigging, and proper sealing to roof
on curb applications.
5.Disposable filters (1") shall be furnished and be accessible through a removable access door sealed air tight.
Units filter track shall be designed to accommodate both
1" and 2" filters.
6.Fan performance access ports shall be provided on cabinet to allow accurate air measurements of evaporator
fan performance without removing panels or creating air
by-pass of the coils.
7.Units vertical discharge duct configuration shall be
designed to fit between standard 24" O.C. beams without
modification to building structure, duct work and base
unit.
8.Condensate pan shall be internally sloped and confirm to
ASHARE 62-89 Standards. Condensate connection shall
be a minimum of and be a rigged mount connection
secured to the base unit.
-
Indoor (evaporator) fan assembly:
1.Fan shall be a belt driven assembly and include an
adjustable-pitch motor pulley. Job site selected (B.H.P.)
brake horse power shall not exceed the motors name
plate horse power rating plus the service factor. Units are
designed not to operate into service factor.
2.Fan wheel shall be double-inlet type with forward-curved
-
-
blades which are dynamically balanced.
3.Bearings shall be sealed, permanently lubricated for
longer life and no maintenance.
Outdoor (condenser) fan assembly:
1.Outdoor (condenser) fan shall be of the direct-driven propeller type and shall discharge air vertically upward.
2.Outdoor (condenser) fan motor shall be totally enclosed
with permanently lubricated bearings and internally pro
tected to overload conditions.
3.Outdoor (condenser) fan shall have aluminum blades riveted to corrosion resistant steel spiders and shall be
dynamically balanced.
Refrigerant components:
1.Compressor:
a.Fully hermetic type, internally protected with internal
high-pressure relief and over temperature protec
tion.
b.Factory mounted on internal spring mounted on
independent dedicated mounting isolation.
2.Coils:
a.Evaporator and condenser coils shall have alumi-
num plate fins mechanically bonded to seamless
internally-enhanced copper tubes with all joints
brazed. Special Phenolic coating available as a fac
tory option.
b.Evaporator coil shall be of the full face active
design.
3.Refrigerant Safety Components:
Refrigerant circuit components shall include:
a.Balance-port thermostatic expansion valve with
independent circuit feed system.
b.Filter drier/ strainer to eliminate any moisture or for-
eign matter.
c.Service gage connections on suction, discharge
lines to charge, evacuate, and contain refrigerant
during necessary servicing.
4.Unit Controls:
a.Unit shall be complete with self contained low-volt-
age control circuit protected by a fuse on the 24 volt
transformer side.
-
-
-
-
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036-21216-003-A-0204
b.Unit shall incorporate a lock-out circuit which pro-
vides reset capability at the space thermostat,
should any of the following standard safety devices
trip and shut off compressor:
The lockout protection shall be easily disconnected at
the control board, if necessary.
Heating Section:
1.Induced draft combustion with Post purge logic and
energy saving direct spark ignition, redundant main gas
valve with venter wheel constructed of stainless steel
material.
2.The heat exchanger shall be of the tubular type constructed of a minimum of 18 gage steel coated with a
nominal 1.2 mil aluminum-silicone alloy for corrosion
resistance. Warranty shall be of 10-years.
3.Burners shall be of the in-shot type constructed of aluminum coated steel and contain air mixture adjustments.
4.All gas piping shall enter the unit cabinet at a single location, and be capable of side or bottom entry without
major unit field modifications.
5.A Integrated control board shall provide timed control of
evaporator fan functioning and burner ignition. An LED
(light-emitting diode) shall provide diagnostic information.
6.Heating section shall be provided with the following minimum protection:
a.High-temperature limit switch.
b.Induced draft motor speed sensor.
c.Flame roll out switch (automatic reset).
d.Flame proving controls.
Operating Characteristics:
1.Unit shall be capable of starting and running at 125 F
ambient outdoor temperature, exceeding maximum load
criteria of ARI Standard 210/240.
2.Compressor with standard controls shall be capable of
operation down to 45 F ambient outdoor temperature.
Accessory low ambient kit operated to 0 F.
3.Unit provided with fan time delay to prevent cold air
delivery before heat exchanger warms up. (Gas heat
only)
Electrical Requirements:
All unit power wiring shall enter unit cabinet at a single factory-pre drilled location and be capable of side or bottom
entry without major unit field modifications
Unitary Products Group25
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Unitary Products Group27
Subject to change without notice. Printed in U.S.A.036-21216-003-A-0204