YORK’s Sunline Ultra package units are designed to handle applications ranging from residential to light commercial and any in between. The Sunline Ultra is a unit that
gives you the flexibility and choices you need in today’s
market.
FEATURING
•COOLING ONLY UNITS
•COOLING/GAS HEATING UNITS (NATURAL GAS
OR PROPANE)
•LOW PROFILE
•QUIET OPERATION
•COMMON FOOTPRINT
•OPTIONAL FACTORY INSTALLED ECONOMIZERS
•OPTIONAL SLIDE IN MOTORIZED DAMPERS
•OPTIONAL SLIDE IN ECONOMIZERS
•OPTIONAL ELECTRIC HEATERS
•OPTIONAL PROPANE CONVERSION KIT
•OPTIONAL HIGH ALTITUDE GAS OR PROPANE KIT
•OPTIONAL NOx KIT
•MODULAR ELECTRICAL CONNECTIONS FOR
EASY OF INSTALLATION
•FULL PERIMETER BASE RAILS
•TROUBLE FREE UTILITY CONNECTIONS
•1” OR 2” THROWAWAY FILTERS
•5 YEAR LIMITED WARRANTY ON COMPRESSOR
•10 YEAR LIMITED WARRANT ON GAS-FIRED HEAT
EXCHANGERS
•1 YEAR LIMITED WARRANTY ON ALL REPLACEMENT PARTS
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
YORK Sunline Ultra units are high efficiency, convertible, single package air conditioners with a common cabinet and a
common roof curb for the 3, 4 and 5 ton sizes. The units were
designed for residential, light commercial and commercial
applications. They can easily be installed on a roof curb, slab,
roof jack or frame.
All units are self-contained and assembled on rigid full perimeter base rails with fork lift slots on three sides and holes for
overhead rigging. Every unit is completely piped, wired,
charged and tested at the factory to provide for a quick and
easy field installation.
The units are available in cooling only, and cooling with gas
heat. Electric heaters are available as field--installed acces
sories.
Both bottom and side duct connections are available without
having to swap panels. The installer simply removes the duct
covers for the desired configuration. Economizers may be
used on either bottom and side duct applications with no
modifications required.
All models include a 5-year limited warranty on compressors,
a 10-year limited warranty on gas-fired heat exchangers and
a 1-year limited warranty on all replacement parts.
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FEATURES
COMMON FOOTPRINT/COMMON CABINET - All model
sizes and configurations share a common cabinet and a com
mon roof curb. The installer has the flexibility of setting one
curb and placing the proper tonnage unit on that curb after
the internal load has been determined. He can even decide
between gas or electric heat after the curb has been set.
HIGH EFFICIENCY - Units have a high cooling efficiency of
as high as 13.2 SEER and gas / electric models have a mini
mum AFUE of 80.3%. All efficiencies exceed legislated minimum levels and provide low operating costs.
CONVERTIBLE AIRFLOW DESIGN - Both the side and bottom duct openings are covered when they leave the factory. If
a side supply / side return is desired, you simply remove the
two side duct covers from the outside of the unit and discard
them. If a bottom supply / bottom return is desired, you simply
remove the two knockout panels from the base of the unit and
discard them. No panel cutting or swapping is required! Con
vertible airflow design allows maximum field flexibility and
minimum inventory.
FACTORY--INSTALLED OPTIONS - Economizers can be
installed at the factory. The economizers are shipped
installed and wired. Only the rain hood needs to be field
assembled and installed. Field labor dollars can be saved by
having the components arrive already installed.
FIELD--INSTALLED ACCESSORIES - Accessories were
designed for quick and easy installation. The motorized
damper and economizers simply slide in, and electrical con
nections are made by modular plugs. Electric heaters mount
easily, and knockouts are provided in the internal partitions to
connect the elements to the control box single point kit.
The motorized air damper includes a slid-in/plug-in damper
assembly with a rainhood and filters. The outdoor air damp
ers open when the indoor fan motor is energized. The
damper is capable of providing 0% through 100% of outdoor
return air opening.
The manual outdoor damper provides 0% through 35% or 0%
through 100% of return air opening (field adjustable).
Designed for duct mounted side or bottom supply/return
applications. Includes rain hood assembly and filter.
The 14" high roof curb is shipped knocked down. An insulated deck is not required because the bottom of the unit is
insulated.
Low ambient controls are available to provide stable unit
operation at outdoor temperatures down to 0F.
Propane, high altitude and low NOx kits are also available to
cover all gas heating applications.
WIDE RANGE OF INDOOR AIRFLOWS - All models operate
over a wide range of design conditions with the use of belt-drive blowers. The variable pitch pulley on the blower motor
can be adjusted to obtain the desired supply air CFM.
FULL PERIMETER BASE RAILS - The permanently attached
base rails provide a solid foundation for the entire unit and
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protect the unit during shipment. The rails provide fork lift
access from 3 sides, and rigging holes are also provided so
that an overhead crane can be used to place the units on a
roof.
SYSTEM PROTECTION - Internal overload protection is
standard on all compressors. Every unit has a liquid line filter-
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-drier, high and low pressure/loss of charge switches and a
suction line freezestat to protect all system components. All
units will provide cooling at ambient temperatures down to
45F.
UTILITY CONNECTIONS MADE EASY - Gas and electric
utility knockouts are provided in the unit base as well as the
side of the unit. A clearly identified location is provided to
mount a field supplied electrical disconnect switch. Utility
connections can be made quickly and with a minimum
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amount of field labor.
SIMPLE CONTROL CIRCUIT - A low voltage printed circuit
board contains a compressor lockout indicator light and a low
voltage terminal strip. An additional set of pin connectors is
also provided to simplify the field interface of external con
trols. Mate-n-lock plug connectors are used where line and
low voltage wires pass through internal bulkheads. This
allows for easier troubleshooting and component replacement. The electrical control box is not located in the compressor compartment so the access cover can be removed for
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Unitary Products Group3
036-21216-003-A-0204
troubleshooting without affecting the normal system operating pressures.
AIR FILTERS - Units are shipped with 1" throwaway filters.
The unit filter racks can accommodate 1" or 2" filters without
any modifications
FACTORY-INSTALLED OPTION
ECONOMIZERS: Units equipped with a factory-installed
economizer option have dampers that are positioned by a
spring return, fully modulating damper actuator and are capa
ble of introducing up to 100% outdoor air. As the outdoor air
intake dampers open, the return air dampers close. The
changeover from mechanical refrigeration to economizer
operation is determined by a single input electronic enthalpy
control or by a dual input electronic enthalpy control. Simulta
neous compressor and economizer operation is also possible.
The single enthalpy system contains a sensor that monitors
the outdoor air which automatically operates the damper
actuator allowing the dampers to open or close.
The dual enthalpy system contains a second sensor that
monitors both the temperature and the humidity of the return
air in addition to the outdoor air sensor described for a single
enthalpy system. The logic module compares the inputs from
both sensors and switches to economizer operation when
ever the outdoor air is cooler than the return air for maximum
efficiency of the economizer system.
The economizer is completely wired and installed at the factory. Only the outdoor air hood, including its filters, need be
assembled and installed in the field.
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FIELD-INSTALLED ACCESSORIES
SINGLE INPUT ELECTRONIC ENTHALPY ECONOMIZER Includes a slide-in / plug-in damper assembly with fully modu
lating spring return motor actuator capable of introducing up
to 100% outdoor air, one outdoor air electronic enthalpy sen
sor and a rain hood with filters. The rain hood is painted to
match the basic unit and must be field-assembled before
installation. Economizer dampers are 2% low leakage type.
DUAL INPUT ELECTRONIC ENTHALPY ECONOMIZER Includes the same damper system and rain hood with filters
as described for a single enthalpy economizer except this
accessory contains two enthalpy sensors. It uses a differen
tial enthalpy control that compares the outdoor air versus the
return air. The logic module then optimizes the economizer
operation for additional savings over the single input economizer.
MOTORIZED AIR DAMPER - Includes a slid-in/plug-in
damper assembly with a rainhood and filters. The outdoor air
dampers open when the indoor fan motor is energized. The
damper is capable of providing 0% through 100% of outdoor
return air opening.
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MANUAL OUTDOOR DAMPER - Provides 0% through 35%
or 0% through 100% of return air opening (field adjustable).
Designed for duct mounted side or bottom supply/return
applications. Includes rain hood assembly and filter.
ELECTRIC HEATERS - Include nickel chromium elements, a
terminal block, fuses (where required by UL), all the neces
sary connectors and hardware. All heaters utilize single point
power supply hookup. Capacities from 5 KW thru 30 KW
heating are available.
FUSE BLOCK KITS - These kits have a fuse box with a fuse
block and fuses. They're available for all 460-3-60 volt heat
ers and 208/230-3-60 volt heaters 7 KW and smaller.
OUTDOOR THERMOSTAT - A 24-volt thermostat providing
two stages of control for units equipped with electric heat
accessories.
ROOF CURB - This 14" high full perimeter roof curb is
shipped knocked down for field assembly and contains duct
supports that can easily be
shifted for the desired unit duct arrangement. No insulated
deck is required because the unit underside is insulated.
START ASSIST KIT - Provides increased starting torque for
single phase units in areas with low voltage conditions. It con
tains a 12.5 OHM PTCR temperature resistor with a support
clip and hardware for mounting.
LOW AMBIENT KIT - A head pressure controller maintains
stable system operation by reducing the speed of the con
denser fan motor when the outdoor temperature is between
45 and 0F. Condenser fan motors with ball bearings and
heavier windings are also available for these low ambient
applications.
ANTI-RECYCLE TIMER - A timer to prevent the unit compressor from short cycling. It assures a 5-minute off-time
between compressor cycles.
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PROPANE CONVERSION KIT - Converts a gas-fired heater
from natural gas to propane. It contains main burner orifices,
a pilot orifice and a regulator spring.
LOW NOx KIT (natural gas furnaces only) - Contains five
stainless steel expanded metal sheets for mounting into the
heat exchanger tubes to meet the California low nitrous oxide
emission requirements.
HIGH ALTITUDE CONVERSION (NATURAL AND PROPANE) - Provides orifices for proper furnace operation at altitudes up to 6000 feet. For propane applications, the propane
conversion kit will also be required.
GAS PIPING - This kit contains 1/2" pipe nipples, fittings and
gas cock (including panel access gaskets) required for bot
tom gas supply connection with external shut-off.
OUTDOOR COIL GUARD - Consists of grille-type sections
for installation over the outdoor coil to protect it from damage.
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4Unitary Products Group
036-21216-003-A-0204
S
WALL THERMOSTAT - The units are designed to operate
with 24-volt electronic and electro-mechanical thermostats.
2 0 G A U G E A L U M I N I Z E D
S T E E L T U B U L A R H E A T
X C H A N G E R
E
C T R I C A L D I S C O N N E C T
E L E
M O U N T I N G L O C A T I O N
( F i e l d I n s t a l l e d )
E C O N O M I Z E R H O O D
O U T D O O R A I R O P E N I N G
F O R S L I D E - I N / P L U G - I N
I N T N E R A L E C O N O M I Z E R
D E R E T U R N A I R
S I
D U C T O P E N I N G
B O T T O M R E T U R N A I R
D U C T O P E N I N G
L O W V O L T A G E R E L A Y B O A R D
A N D T E R M I N A L S T R I P
B E L T D R I V E
B L O W E R M O T O R
All units can operate with single stage heat / single stage cool
thermostats - with or without the economizer.
.
L O N G L A S T I N G
P O W D E R P A I N T F I N I S H
E L E C T R I C H E A T
A C C E S S O R Y
L O C A T I O N
( E l e c / E l e c U n i t s )
P O W E R V E N T E R M O T O R
W I T H P O S T P U R G E C Y C L E
C O P P E R T U B E /
A L U M I N U M F I N
C O N D E N S I N G C O I L
H I G H E F F I C I E N C Y
C O M P R E S S O R S
F U L L P E R I M E T E R B A S E
R A I L S W I T H F O R K L I F T
S L O T S A N D L I F T I N G H O L E
K N O C K O U T F O R S I D E
G A S S U P P L Y E N T R Y
3 / 4 " P V C F E M A L E
C O N D E N S A T E D R A I N
N O C K O U T S F O R
K
S I D E P O W E R A N D
C O N T R O L E N T R Y
T E R M I N A L B L O C K
( F o r S i n g l e P o i n t P o w e r
S u p p l y o n E l e c / E l e c U n i t s )
K N O C K O U T F O R B O T T O M
G A S S U P P L Y E N T R Y
K N O C K O U T F O R B O T T O M
P O W E R E N T
FIGURE 1 - SUNLINE ULTRA CUTAWAY (Model DHG gas heating)
TABLE 1: CAPACITY RATING - COOLING / ELECTRIC HEAT
Certified in accordance with the Unitary Small Equipment certification program, which is
based on ARI Standard 210/240.
2.
Heaters are available as accessories - all with single point power supply.
3.
Rated in accordance with ARI Standard 270.
4.
SEER = Seasonal Energy Efficiency Ration - the total cooling output in BTU’s during a normal annual usage period for cooling divided by the total electric power input in watt-hours
during the same period.
5.
EER = Energy Efficiency Ration - the cooling capacity in Btu’s per hour (Btuh) divided by
the power input in watts at any given set of rating conditions, expressed in BTUH per watt
(BTUH/watt).
Certified in accordance with the Unitary Small Equipment certification program, which is based on ARI Standard 210/240.
2.
Rated in accordance with ARI Standard 110, utilization range “A”.
3.
AFUE = Annual Fuel Utilization Efficiency - determined in accordance with DOE test procedure.
4.
S.S.E. = Steady State Efficiency. (Percent Output)
5.
S.E. = California Seasonal Efficiency - determined in accordance with test procedures as specified by the State of California
COOLING CAPACITY
80 / 67-95°F
MBH
SEER6EER
46.513.2011 .4087
57.012.2010.6086
1
SOUND
RATING
7
(dBels)
INPUT
2
(MBH)
755980.981.677.325-551/2
1007980.580.873.625-551/2
DOE
OUTPUT
(MBH)
Energy Commission. Furnaces are available with a low NOx accessory.
6.
SEER = Seasonal Energy Efficiency Ratio - the total cooling output in BTU’s during a normal annual usage period for cooling
divided by the total electric power input in watt-hours during the same period.
7.
EER = Energy Efficiency Ratio - the cooling capacity in Btu’s per hour (Btuh) divided by the power input in watts at any given set of
rating conditions, expressed in BTUH per watt (BTUH/watt).
These values have been accessed using a model of sound propagation from a point source into the hermispheric free field. The
ESPBLOWER
IWGSPEEDkW631252505001000200040008000
1
OCTAVE BAND CENTERLINE FREQUENCY (Hz)
SOUND POWER (dB 10
-12
Watts)
SWL
dB(A)
dBA values provided are to be used for reference only. Calculation of dBA values cover matters of system design and the fan
manufacturer has no way of knowing the details of each system. This constitutes an exception to any specification or guarantee
requiring a dBA value or sound data in any other form than sound power level ratings.
2.
At a distance of 10 feet from the blower.
TABLE 4: PHYSICAL DATA - BASIC UNIT
MODELS
EVAPORATOR
BLOWER
EVAPORATOR
COIL
CONDENSER
FAN
AIR
1
FILTERS
SYSTEM
CHARGE
COMPRESSORQUANTITY PER UNIT (Hermetic Type)1 / Recpt.1 / Recpt.1/Recpt.
1.
Filter racks are adapted for 1” or 2” thick filters.
CENTRIGUGAL BLOWER (Dia. x Wd. in.)
FAN MOTOR HP (BELT-DRIVE)
ROWS DEEP
FINS PER INCH
FACE AREA (Sq. Ft.)
PROPELLER DIA. (in.)
FAN MOTOR HP
NOM. CFM TOTAL
QUANITY PER UNIT (15” X 20” X 1”)
QUANTITY PER UNIT (14” X 25” X 1”)
TOTAL FACE AREA (square feet)
These capacities are gross ratings. For net capacity, determine the KW of the supply air blower motor from the Blower Performance Table, multiply
this value by 3.415 MBH / KW to determine the motor heat, and deduct this heat from the gross capacity of the unit
2.
These ratings include the compressor and the condenser fan motors but not the supply air blower motor. The total condenser fan motor power input
is 0.36kW. Refer to Tables 10 and 11 for the kW of the supply air blower motor.
3.
These capacities are gross ratings. For net capacity, determine the kW of the supply air blower from Tables 10 and 11, multiply this value by 3.415
MBH/kW to determine the motor heat, and deduct this heat from the gross capacity of the unit.
These capacities are gross ratings. For net capacity, determine the KW of the supply air blower motor from the Blower Performance
Table, multiply this value by 3.415 MBH / KW to determine the motor heat, and deduct this heat from the gross capacity of the unit
2.
These ratings include the compressor and the condenser fan motors but not the supply air blower motor. The total condenser fan motor
power input is 0.36kW. Refer to Tables 10 and 11 for the kW of the supply air blower motor.
3.
These capacities are gross ratings. For net capacity, determine the kW of the supply air blower from Tables 10 and 11, multiply this value
by 3.415 MBH/kW to determine the motor heat, and deduct this heat from the gross capacity of the unit.
Table, multiply this value by 3.415 MBH / KW to determine the motor heat, and deduct this heat from the gross capacity of the unit
2.
These ratings include the compressor and the condenser fan motors but not the supply air blower motor. The total condenser fan
motor power input is 0.36kW. Refer to Tables 10 and 11 for the kW of the supply air blower motor.
3.
These capacities are gross ratings. For net capacity, determine the kW of the supply air blower from Tables 10 and 11, multiply
this value by 3.415 MBH/kW to determine the motor heat, and deduct this heat from the gross capacity of the unit.
3
NOMINAL RATINGALL SENSIBLE CAPACITY
Unitary Products Group9
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