Yokogawa YPP7000 Operating Manual

YPP7000 Temperature Input Meter
Instruction Manual
J, K, T, E, R, S, B, N, C Thermocouples
1° or 0.1° Resolution
Averages up to 10 RTD Sensors
Automatic Cold Junction Compensation
NEMA 4X, IP65 Front
Universal 85-265 VAC, or 12/24 VDC Input Power Models
Large Dual-Line 6-Character Display, 0.60" & 0.46"
Programmable Displays & Function Keys
Sunlight Readable Display Models
2 or 4 Relays + Isolated 4-20 mA Output Options
External 4-Relay & Digital I/O Expansion Modules
USB, RS-232, RS-485 Serial Communication Options
Modbus
Free
and Programming
®
RTU Protocol Standard
PROPLUS Software for Operation, Monitoring,
2 Dart Road • Newnan, Georgia 30265 770-253-7000 • 800-888-6400 Fax: 770-251-2088 • www.yokogawa-usa.com
Model YPP7000 Temperature Input Meter Instruction Manual
Disclaimer
The information contained in this document is subject to change without notice. Yokogawa Corporation of America makes no representations or warranties with respect to the contents hereof and specifically disclaims any implied warranties of merchantability or fitness for a particular purpose.
!
CAUTION: Read complete
instructions prior to instal­lation and operation of the meter.
WARNING: Risk of electric shock or personal injury.
Warning!
This product is not recommended for life support applications or applications where malfunctioning could result in personal injury or property loss. Anyone using this product for such applications does so at his/her own risk. Yokogawa Corporation of America shall not be held liable for damages resulting from such improper use.
Limited Warranty
Yokogawa Corporation of America warrants this product against defects in material or workmanship for the specified period under “Specifications” from the date of shipment from the factory. Yokogawa’s liability under this limited warranty shall not exceed the purchase value, repair, or replacement of the defective unit.
Registered Trademarks
All trademarks mentioned in this document are the property of their respective owners.
© 2011 Yokogawa Corporation of America. All rights reserved.
www.yokogawa-usa.com
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Model YPP7000 Temperature Input Meter Instruction Manual
Table of Contents
INTRODUCTION ------------------------------------------------------------ 6 ORDERING INFORMATION --------------------------------------------- 7 SPECIFICATIONS ---------------------------------------------------------- 8
General ------------------------------------------------------------------------------- 8 Temperature Input ---------------------------------------------------------------- 9 Relays ------------------------------------------------------------------------------ 10 Isolated 4-20 mA Transmitter Output ------------------------------------ 11 Modbus® RTU Serial Communications ---------------------------------- 12 YPPA1044 Digital Input & Output Expansion Module -------------- 12
COMPLIANCE INFORMATION ---------------------------------------- 13
Safety ------------------------------------------------------------------------------- 13 Electromagnetic Compatibility --------------------------------------------- 13
SAFETY INFORMATION ------------------------------------------------ 14 INSTALLATION ------------------------------------------------------------ 15
Unpacking ------------------------------------------------------------------------- 15 Panel Mounting Instructions ------------------------------------------------ 15 Configuration for 12 or 24 VDC Power Option ------------------------ 16 Connections ---------------------------------------------------------------------- 17
Connectors Labeling --------------------------------------------------------- 18 Power Connections ---------------------------------------------------------- 18 Signal Connections ---------------------------------------------------------- 19 Connections for Averaging RTD Sensors ------------------------------ 21 Modbus RTU Serial Communications ----------------------------------- 22 Relay Connections ----------------------------------------------------------- 22 Switching Inductive Loads -------------------------------------------------- 23 4-20 mA Output Connections ---------------------------------------------- 24 Analog Output Transmitter Power Supply ------------------------------ 24 External Relays & Digital I/O Connections ----------------------------- 25 Interlock Relay Feature ----------------------------------------------------- 26
SETUP AND PROGRAMMING ---------------------------------------- 27
Front Panel Buttons and Status LED Indicators --------------------- 28 Display Functions & Messages -------------------------------------------- 29 Main Menu ------------------------------------------------------------------------ 32 Setting Numeric Values ------------------------------------------------------ 33 Reset Menu (reset) ------------------------------------------------------------ 33 Control Menu (Contrl) -------------------------------------------------------- 33 Setting Up the Meter (setup) ------------------------------------------------ 34
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Model YPP7000 Temperature Input Meter Instruction Manual
Setting the Input Signal (input) ------------------------------------------ 36 Selecting the Temperature Scale (F or C) ---------------------------- 36 Setting the Decimal Point (dEc pt) -------------------------------------- 36 Setting the Display Parameter & Intensity (dsplay) ----------------- 36 Display Setup Menu --------------------------------------------------------- 37 Character Set for Engineering Units Display (d unit) -------------- 38 Setting the Relay Operation (relay) ------------------------------------ 39 Setting the Relay Action ---------------------------------------------------- 41 Programming Set and Reset Points ------------------------------------- 42 Setting Fail-Safe Operation ------------------------------------------------ 42 Programming Time Delay -------------------------------------------------- 42 Relay Action for Loss of Input (Input Break) --------------------------- 42 PROPLUS Software ----------------------------------------------------------- 43
Relay and Alarm Operation Diagrams ----------------------------------- 44
High Alarm Operation (Set > Reset) ------------------------------------- 44 Low Alarm Operation (Set < Reset) -------------------------------------- 45 High Alarm with Fail-Safe Operation (Set > Reset) ------------------ 46 Low Alarm with Fail-Safe Operation (Set < Reset) ------------------- 47 Relay Alternation Control Operation ------------------------------------- 48 Relay Sampling Operation ------------------------------------------------- 49 Signal Loss or Input Break Relay Operation --------------------------- 50 Time Delay Operation ------------------------------------------------------- 51
Relay Operation Details ------------------------------------------------------ 52
Overview ------------------------------------------------------------------------ 52 Relays Auto Initialization ---------------------------------------------------- 52 Fail-Safe Operation ---------------------------------------------------------- 52 Front Panel LEDs ------------------------------------------------------------- 53 Latching and Non-Latching Relay Operation -------------------------- 53 Non-Latching Relay (Auto) ------------------------------------------------- 54 Non-Latching Relay (A-nman) --------------------------------------------- 54 Latching Relay (LatcH) ----------------------------------------------------- 54 Latching Relay (Lt-Clr) ---------------------------------------------------- 55 Acknowledging Relays ------------------------------------------------------ 55 Setting Up the Interlock Relay (Force On) Feature ------------------ 56
Scaling the 4-20 mA Analog Output (Aout) ---------------------------- 57 Setting Up the Password (pass) ------------------------------------------- 58
Protecting or Locking the Meter ------------------------------------------- 58 Making Changes to a Password Protected Meter -------------------- 59 Disabling Password Protection -------------------------------------------- 59
Advanced Features Menu ---------------------------------------------------- 60
Advanced Features Menu & Display Messages ---------------------- 61 Offset Adjust (Adjust) ------------------------------------------------------ 62
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Model YPP7000 Temperature Input Meter Instruction Manual
Recalibration of the Meter (t CAL) --------------------------------------- 63 Noise Filter (filter) -------------------------------------------------------- 65 Noise Filter Bypass (bypass) ---------------------------------------------- 65 Modbus RTU Serial Communications (serial) ---------------------- 66 Select Menu (SElect) ------------------------------------------------------- 67 Analog Output Programming (AoutPr) ---------------------------------- 68 Programmable Function Keys User Menu (user) -------------------- 69 Internal Temperature Calibration (ICAL) -------------------------------- 70 Meter Copy Function (Copy) ----------------------------------------------- 73
METER OPERATION ----------------------------------------------------- 75
Front Panel Buttons Operation -------------------------------------------- 75 Function Keys Operation ---------------------------------------------------- 75 Maximum/Minimum Readings ---------------------------------------------- 76
TROUBLESHOOTING ---------------------------------------------------- 77
Diagnostics Menu (diag) ----------------------------------------------------- 77
Determining Software Version -------------------------------------------- 77
Reset Meter to Factory Defaults ------------------------------------------- 78
Factory Defaults & User Settings ----------------------------------------- 79
Troubleshooting Tips --------------------------------------------------------- 82 DIMENSIONS --------------------------------------------------------------------- 83
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Model YPP7000 Temperature Input Meter Instruction Manual
Table of Figures
Figure 1. 1/8 DIN Panel Cutout Dimensions ..................................... 15
Figure 2. Panel Mounting Details ...................................................... 16
Figure 3. Jumper Configuration for 12/24 VDC Power .................... 16
Figure 4. Connector Labeling for Fully Loaded YPP7000 ............... 18
Figure 5. Power Connections ............................................................ 18
Figure 6. Thermocouple Input Connections .................................... 19
Figure 7. Three-Wire RTD Input Connections .................................. 20
Figure 8. Two-Wire RTD Input Connections ..................................... 20
Figure 9. Four-Wire RTD Input Connections .................................... 21
Figure 10. Average Temperature RTD Input Connections .............. 21
Figure 11. Relay Connections ........................................................... 22
Figure 12. AC and DC Loads Protection ........................................... 23
Figure 13. Low Voltage DC Loads Protection .................................. 23
Figure 14. 4-20 mA Output Connections .......................................... 24
Figure 15. Expansion Modules & DIN Rail Mounting Kit ................. 25
Figure 16. External Relays Module Connections ............................. 25
Figure 17. Digital I/O Module Connections ....................................... 26
Figure 18. Interlock Connections ...................................................... 26
Figure 19. Acknowledge Relays w/Function Key or Digital Input .. 55
Figure 20. Meter Copy Connection ................................................... 73
Figure 21. Meter Dimensions - Side View ......................................... 83
Figure 22. Meter Dimensions - Top View .......................................... 83
Figure 23: 1/8 DIN Panel Cutout Template ....................................... 86
INTRODUCTION
The PROPLUS YPP7000 meter boasts specifications and functionality that clearly makes it one of the most advanced temperature meters available. Its dual-line 6­character display, function keys, and optional expansion modules are only a few
of the features you will find on the PROPLUS.
A fully loaded YPP7000 meter has the following: four SPDT relays, 4-20 mA output, and one 24 VDC power supply to power the 4-20 mA output. The YPP7000 capa­bilities may be enhanced by adding the following external expansion modules: four SPST relays (creating an eight-relay temperature meter), two digital I/O modules with four inputs and four outputs each, and USB, RS-232 or RS-485 communica­tion adapters.
The eight relays can be used for alarm indication or temperature control applica­tions. The 4-20 mA isolated output, Modbus RTU serial communications, and digital I/O options make the YPP7000 an excellent addition to any system.
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Model YPP7000 Temperature Input Meter Instruction Manual
ORDERING INFORMATION
Standard Models
85-265 VAC Model
YPP7000-6R0 YPP7000-7R0 No options YPP7000-6R2 YPP7000-7R2 2 relays YPP7000-6R3 YPP7000-7R3 4-20 mA output YPP7000-6R4 YPP7000-7R4 4 relays YPP7000-6R5 YPP7000-7R5 2 relays & 4-20 mA output YPP7000-6R7 YPP7000-7R7 4 relays & 4-20 mA output
SunBright Display Models
85-265 VAC Model
YPP7000-6H0 YPP7000-7H0 No options YPP7000-6H2 YPP7000-7H2 2 relays YPP7000-6H3 YPP7000-7H3 4-20 mA output YPP7000-6H4 YPP7000-7H4 4 relays YPP7000-6H5 YPP7000-7H5 2 relays & 4-20 mA output YPP7000-6H7 YPP7000-7H7 4 relays & 4-20 mA output
Accessories
Model Description
YPPA1002 DIN rail mounting kit for two expansion modules YPPA1004 4 SPST (Form A) relays YPPA1044 4 digital inputs & 4 digital outputs (2 may be connected) YPPA1200 Meter copy cable YPPA1232 RS-232 serial adapter YPPA1485 RS-485 serial adapter YPPA7485-I RS-232 to RS-422/485 isolated converter YPPA7485-N RS-232 to RS-422/485 non-isolated converter YPPA8008 USB serial adapter YPPA8232-N USB to RS-232 non-isolated converter YPPA8485-I USB to RS-422/485 isolated converter YPPA8485-N USB to RS-422/485 non-isolated converter
YPPX6901 Suppressor (snubber): 0.01 µF/470 , 250 VAC
Enclosures
Model Description
YPPA2811 1 Meter Plastic NEMA 4X Enclosure YPPA2812 2 Meter Plastic NEMA 4X Enclosure
12/24 VDC Model
12/24 VDC Model
Options Installed
Options Installed
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Model YPP7000 Temperature Input Meter Instruction Manual
SPECIFICATIONS
Except where noted all specifications apply to operation at +25°C.
General
DISPLAY
RESOLUTION
DISPLAY INTENSITY
DISPLAY UPDATE RATE
OVERRANGE
UNDERRANGE
PROGRAMMING METHODS
NOISE FILTER Programmable from 2 to 199 (0 will disable filter)
FILTER BYPASS Programmable from 0.1 to 99.9% of calibrated span
RECALIBRATION All ranges are calibrated at the factory. Recalibration is
MAX/MIN DISPLAY
PASSWORD
NON-VOLATILE MEMORY
POWER OPTIONS
FUSE Required external fuse: UL Recognized, 5 A max, slow
NORMAL MODE REJECTION
ISOLATION 4 kV input/output-to-power line
Main display: 0.60" (15 mm) high red LEDs; second display: 0.46" (12 mm) high red LEDs. Both displays have six characters with leading zero blanking. Temperature value is four or five-digit F/C, based on configuration. 1 or 0.1 for all thermocouples and RTD inputs
Eight user selectable intensity levels
5/second (200 ms)
Display flashes
Display flashes
Four front panel buttons, digital inputs, PC and software, Modbus registers, or cloning using Copy function.
recommended at least every 12 months.
Max/min readings reached by the process are stored until reset by the user or until power to the meter is turned off.
Three programmable passwords restrict modification of programmed settings.
Pass 1: Allows use of function keys and digital inputs Pass 2: Allows use of function keys, digital inputs and editing set/reset points Pass 3: Restricts all programming, function keys, and digital inputs.
All programmed settings are stored in non-volatile memory for a minimum of ten years if power is lost.
85-265 VAC 50/60 Hz, 90-265 VDC, 20 W max or jumper selectable 12/24 VDC 10%, 15 W max
blow; up to 6 meters may share one 5 A fuse
Greater than 60 dB at 50/60 Hz
500 V input-to-output
99999
-9999
PROPLUS
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Model YPP7000 Temperature Input Meter Instruction Manual
OVERVOLTAGE CATEGORY
ENVIRONMENTAL Operating temperature range: -20 to 65°C
CONNECTIONS Removable screw terminal blocks accept 12 to 22 AWG
ENCLOSURE 1/8 DIN, high impact plastic, UL 94V-0, color: black
MOUNTING 1/8 DIN panel cutout required:
TIGHTENING TORQUE
OVERALL DIMENSIONS
WEIGHT 9.5 oz (269 g)
WARRANTY 3 years parts & labor
Installation Overvoltage Category II: Local level with smaller transient overvoltages than Installa­tion Overvoltage Category III.
Storage temperature range: -40 to 85°C Relative humidity: 0 to 90% non-condensing
wire, RJ45 for external relays, digital I/O, and serial com­munication adapters.
3.622" x 1.772" (92 mm x 45 mm) Two panel mounting bracket assemblies are provided.
Screw terminal connectors: 5 lb-in (0.56 Nm)
4.68" x 2.45" x 5.64" (119 mm x 62 mm x 143 mm) (W x H x D)
Temperature Input
INPUTS Thermocouple: J, K, T, E, R, S, B, N, C;
COLD JUNCTION REFERENCE
TEMPERATURE DRIFT
OFFSET ADJUSTMENT
INPUT IMPEDANCE
SENSOR BREAK DETECTION
RTD AVERAGING
RTD: 100 platinum (0.00385 & 0.00392 coefficients), 10 copper, 120 nickel, 1000 platinum (0.00385 &
0.00392 coefficients)
Automatic, fixed, no user calibration needed
2C maximum from 0 to 65C ambient temperature 4C maximum from -20 to 0C ambient temperature
User programmable offset adjust ±50.0 degrees. This pa­rameter allows the user to apply an offset value to the tem­perature being displayed.
Greater than 100 k
Open TC or RTD sensor indicated by display flashing oPEn, relays can be programmed to go “On”, “Off”, or to “Ignore” (Note: Ignore is detected as an upscale condition). Analog output goes to the programmed sensor break value.
Up to 10 RTDs connected in parallel can be averaged.
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Model YPP7000 Temperature Input Meter Instruction Manual
ACCURACY & RANGES
Type Range (°F) Accuracy Range (°C) Accuracy
J -200 to 2000 ±1.8°F -129 to 1093 ±1°C
K -200 to 2400 ±1.8°F -129 to 1316 ±1°C
T -200 to 752 ±1.8°F -129 to 400 ±1°C
E -200 to 1800 ±1.8°F -129 to 982 ±1°C
R -50 to 3000 ±3.6°F -46 to 1649 ±2°C
S -50 to 3000 ±3.6°F -46 to 1649 ±2°C
B 752 to 3300 ±3.6°F 400 to 1816 ±2°C
N -100 to 2300 ±3.6°F -73 to 1260 ±2°C
C 32 to 4100 ±3.6°F 0 to 2260 ±2°C
10
100
120
1000
-328 to 500 ±0.2°F -200 to 260 ±0.1°C
-328 to 1562 ±0.7°F -200 to 850 ±0.4°C
-110 to 500 ±0.2°F -79 to 260 ±0.1°C
-328 to 900 ±0.7°F -200 to 482 ±0.4°C
Relays
RATING 2 or 4 SPDT (Form C) internal and/or 4 SPST (Form A)
NOISE SUPPRESSION
DEADBAND 0-100% of span, user programmable
HIGH OR LOW ALARM
RELAY OPERATION
external; rated 3 A @ 30 VDC and 125/250 VAC resistive load; 1/14 HP ( 50 W) @ 125/250 VAC for inductive loads
Noise suppression is recommended for each relay contact switching inductive loads; see page 23 for details.
User may program any alarm for high or low trip point. Unused alarm LEDs and relays may be disabled (turn off).
Automatic (non-latching) Latching (requires manual acknowledge) Sampling (based on time) Relay alternation control (2 to 8 relays) Off (disable unused relays and enable Interlock feature) Manual on/off control mode
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Model YPP7000 Temperature Input Meter Instruction Manual
RELAY RESET User selectable via front panel buttons or digital inputs
TIME DELAY 0 to 999.9 seconds, on & off relay time delays
FAIL-SAFE OPERATION
AUTO INITIALIZATION
1. Automatic reset only (non-latching), when the input passes the reset point.
2. Automatic + manual reset at any time (non-latching)
3. Manual reset only, at any time (latching)
4. Manual reset only after alarm condition has cleared (L)
Note: Front panel button or digital input may be assigned to
acknowledge relays programmed for manual reset.
Programmable and independent for each relay
Programmable and independent for each relay.
Note: Relay coil is energized in non-alarm condition.
In case of power failure, relay will go to alarm state.
When power is applied to the meter, relays will reflect the state of the input to the meter.
Isolated 4-20 mA Transmitter Output
OUTPUT SOURCE
SCALING RANGE 1.000 to 23.000 mA for any display range
CALIBRATION Factory calibrated 0.0 to 2000.0 = 4-20 mA output
ANALOG OUT PROGRAMMING
ACCURACY ± 0.1% of span ± 0.004 mA
TEMPERATURE DRIFT
ISOLATED TRANSMITTER POWER SUPPLY
EXTERNAL LOOP POWER SUPPLY
OUTPUT LOOP RESISTANCE
35 VDC (external)
PV (temperature), max, min, set points 1-8, Modbus PV input, or manual control mode
23.000 mA maximum for all parameters:
Overrange, underrange, max, min, and break
0.4 µA/C max from 0 to 65C ambient,
0.8 µA/C max from -20 to 0C ambient
Note: Analog output drift is separate from input drift.
Terminals I+ & R: 24 VDC 5% @ 40 mA maximum; may be used to power the 4-20 mA output or other devices. Refer to Figure 4 on page 18 and Figure 14 on page 24.
35 VDC maximum
Power supply Minimum Maximum
24 VDC
11
10 700
100 1200
Model YPP7000 Temperature Input Meter Instruction Manual
Modbus
SLAVE ID 1 – 247 (Meter address)
BAUD RATE 300 – 19,200 bps
TRANSMIT TIME DELAY
DATA 8 bit (1 start bit, 1 or 2 stop bits)
PARITY Even, Odd, or None with 1 or 2 stop bits
BYTE-TO-BYTE TIMEOUT
TURN AROUND DELAY
Note: Refer to the PROPLUS Modbus Register Tables located at www.yokogawa-usa.com for details.
®
RTU Serial Communications
Programmable between 0 and 199 ms
0.01 to 2.54 sec
Less than 2 ms (fixed)
YPPA1044 Digital Input & Output Expansion Module
CHANNELS 4 digital inputs & 4 digital outputs per module
SYSTEM Up to 2 modules for a total of 8 inputs & 8 outputs
DIGITAL INPUT LOGIC HIGH
DIGITAL INPUT LOGIC LOW
DIGITAL OUTPUT LOGIC HIGH
DIGITAL OUTPUT LOGIC LOW
SOURCE CURRENT
SINK CURRENT
+5 V TERMINAL
3 to 5 VDC
0 to 1.25 VDC
3.1 to 3.3 VDC
0 to 0.4 VDC
10 mA maximum output current
1.5 mA minimum input current
To be used as pull-up for digital inputs only. Connect normally open contacts across +5 V & DI 1-4
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Model YPP7000 Temperature Input Meter Instruction Manual
COMPLIANCE INFORMATION
Safety
UL & c-UL LISTED USA & Canada
UL FILE NUMBER E348677
FRONT PANEL UL Type 4X, NEMA 4X, IP65; panel gasket provided
LOW VOLTAGE DIRECTIVE
Electromagnetic Compatibility
EMISSIONS
Radiated Emissions
AC Mains Conducted Emissions
IMMUNITY
RFI - Amplitude Modulated
Electrical Fast Transients
Electrostatic Discharge
RFI - Conducted AC Surge Surge Power-Frequency
Magnetic Field Voltage Dips
Voltage Interruptions
UL 508 Industrial Control Equipment
EN 61010-1:2001 Safety requirements for measurement, control, and laboratory use
EN 55022:2006/A1:2007 Class A ITE emissions requirements
Class A
Class A
EN 61326-1:2006 Measurement, control, and laboratory equipment
EN 61000-6-2:2005 EMC heavy industrial generic immunity standard
80 -1000 MHz 10 V/m 80% AM (1 kHz)
1.4 - 2.0 GHz 3 V/m 80% AM (1 kHz)
2.0 - 2.7 GHz 1 V/m 80% AM (1 kHz)
±2kV AC mains, ±1kV other
±4kV contact, ±8kV air
10V, 0.15-80 MHz, 1kHz 80% AM
±2kV Common, ±1kV Differential
1KV (CM)
3 A/m 70%V for 0.5 period
40%V for 5 & 50 periods 70%V for 25 periods
<5%V for 250 periods
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Model YPP7000 Temperature Input Meter Instruction Manual
Note:
Testing was conducted on YPP7000 meters installed through the covers of grounded metal enclosures with cable shields grounded at the point of entry representing installations designed to optimize EMC performance.
Declaration of Conformity available at www.yokogawa-usa.com
SAFETY INFORMATION
!
CAUTION: Read complete
instructions prior to instal­lation and operation of the meter.
WARNING! Hazardous voltages exist within enclosure. Installation and service should be performed only by trained service personnel.
14
WARNING: Risk of electric shock or personal injury.
Model YPP7000 Temperature Input Meter Instruction Manual
INSTALLATION
There is no need to remove the meter from its case to com­plete the installation, wiring, and setup.
Instructions are provided for setting up a 12/24 VDC powered meter to operate from 12 VDC power, see page 16.
Unpacking
Remove the meter from box. Inspect the packaging and con­tents for damage. Report damages, if any, to the carrier.
If any part is missing or the meter malfunctions, please contact your supplier or the factory for assistance.
Panel Mounting Instructions
Prepare a standard 1/8 DIN panel cutout – 3.622" x 1.772" (92 mm x
45 mm). Refer to Figure 1 below, for more details.
Clearance: allow at least 6.0" (152 mm) behind the panel for wiring.
Panel thickness: 0.04" - 0.25" (1.0 mm - 6.4 mm).
Recommended minimum panel thickness to maintain Type 4X rating: 0.06" (1.5 mm) steel panel, 0.16" (4.1 mm) plastic panel.
Remove the two mounting brackets provided with the meter (back-off the two
screws so that there is ¼" (6.4 mm) or less through the bracket. Slide the bracket toward the front of the case and remove).
Insert meter into the panel cutout.
Install mounting brackets and tighten the screws against the panel. To
achieve a proper seal, tighten the mounting bracket screws evenly until me­ter is snug to the panel along its short side. DO NOT OVER TIGHTEN, as the rear of the panel may be damaged.
Note: See
Figure 23 on page 86 for 1/8 DIN Panel Cutout Template
A
3.622" (92mm)
1.772"
B
(45mm)
Square Corners to 0.060"
(1.5mm) Max Radius
Panel Cutout to DIN 43700
Refer to page 83 for mounting dimensions
Tolerances: A: +0.032 (+0.8mm)
-0.000 (-0.0mm) B: +0.024 (+0.6mm)
-0.000 (-0.0mm)
Figure 1. 1/8 DIN Panel Cutout Dimensions
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Model YPP7000 Temperature Input Meter Instruction Manual
Gasket
Mounting
Bracket
Panel
Mounting
Screw
Removable Connectors
Figure 2. Panel Mounting Details
Configuration for 12 or 24 VDC Power Option
Do not exceed voltage rating of the selected configuration.
Meters equipped with the 12/24 VDC power option are shipped from the factory ready to operate from 24 VDC.
To configure the meter for 12 VDC power:
1. Remove all the connectors.
2. Unscrew the back cover.
3. Slide the back cover about 1 inch.
4. Configure the J9 jumper, located behind the power con­nector, for 12 V as shown below.
J9 CONFIGURATION
+ _
MAIN BOARD
J9
12 V
24 V
Factory Default
M-LINK
24 VDC 12 VDC POWER
Figure 3. Jumper Configuration for 12/24 VDC Power
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Model YPP7000 Temperature Input Meter Instruction Manual
Connections
All connections are made to removable screw terminal connectors located at the rear of the meter.
Use copper wire with 60°C or 60/75°C insulation for all line voltage connections. Observe all safety
!
regulations. Electrical wiring should be performed in accordance with all applicable national, state, and local codes to prevent damage to the meter and ensure personnel safety.
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Model YPP7000 Temperature Input Meter Instruction Manual
Connectors Labeling
The connectors’ label, affixed to the meter, shows the location of all connectors available with requested configuration.
Do not connect any equipment other than Yokogawa’s expansion modules, cables, or meters to the RJ45
Warning!
M-LINK connector. Otherwise damage will occur to the equipment and the meter.
RELAY4 RELAY3
4365 21
COM NONO NC NC COM
RTD
TC
EXC T+ COM
123
DW2111
SIGNAL
RELAY2 RELAY1
COM NONO NC NC COM
RTD
100
TC
10
TYPE
RANGE
4365 21
123 45678
M-LINK
MA OUT
+
POWER
132
RI- I+
-
21
Figure 4. Connector Labeling for Fully Loaded YPP7000
Power Connections
Power connections are made to a two-terminal connector labeled POWER on Figure 4. The meter will operate regardless of DC polarity connection. The + and - symbols are only a suggested wiring convention.
POWER
-
+
AC or DC
POWER
Required External Fuse:
5 A max, 250 V Slow Blow
Figure 5. Power Connections
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Model YPP7000 Temperature Input Meter Instruction Manual
Signal Connections
Signal connections are made to a three-terminal connector labeled SIGNAL on Figure 4.
Thermocouple and RTD Connections
The following figures show examples for thermocouple and RTD con­nections.
The TYPE selector switch must be set to the proper position for the me­ter to accept the selected RTD or TC input.
The RANGE selector switch is used to select 100-ohm platinum or 10-ohm copper RTD. The 1000-ohm platinum RTD input uses the same setting as the 100-ohm RTD.
The input type is selected using the Setup menu. The selected thermocouple input must correspond to the thermocouple
sensor and wire type used.
SIGNAL
EXC T+ COM
123
RTD
100
TC
12 3 45678
10
TYPE
+
-
RANGE
M-LINK
TC
Figure 6. Thermocouple Input Connections
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Model YPP7000 Temperature Input Meter Instruction Manual
SIGNAL
EXC T+ COM
123
RTD
100
TC
12 3 45678
10
TYPE
RANGE
M-LINK
RTD
Sensor
Figure 7. Three-Wire RTD Input Connections
The meter accepts two, three, or four-wire RTDs. The three-wire RTD connection has built-in lead wire compensation.
SIGNAL
EXC T+ COM
123
RTD
TYPE
100
TC
RANGE
RTD
Sensor
Figure 8. Two-Wire RTD Input Connections
Lead wire compensation for two-wire RTDs can be applied using the Adjust menu. See the Advanced Features Menu on page 60.
12 3 45678
10
M-LINK
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Model YPP7000 Temperature Input Meter Instruction Manual
SIGNAL
EXC T+ COM
123
RTD
100
TC
12 3 45678
10
TYPE
RANGE
M-LINK
RTD
Sensor
NC
Figure 9. Four-Wire RTD Input Connections
The four-wire RTD connection is similar to the three-wire. One of the leads of a four-wire RTD is not connected, and may be clipped off.
The three-wire connection provides sufficient lead wire compensation to obtain accurate readings even with long leads.
Connections for Averaging RTD Sensors
To obtain the average temperature from 2 to 10 RTD sensors, connect all the sensors in parallel and select the number of sensors in the RTD Total (
rtdtot) menu. See the Advanced Features Menu on page 60.
SIGNAL
EXC T+ COM
123
RTD
TYPE
100
TC
RANGE
12 3 45678
10
M-LINK
RTD1
RTD2 RTD3
Figure 10. Average Temperature RTD Input Connections
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Model YPP7000 Temperature Input Meter Instruction Manual
Modbus RTU Serial Communications
Serial communications connection is made to an RJ45 connector labeled M-LINK on Figure 4. For interfacing to the PROPLUS use the
YPPA1232 for RS-232, the YPPA1485 for RS-485, or the YPPA8008 for USB. The same port is used for interfacing with all expansion modules (i.e. external relays, digital I/O).
Use the YPPA1200 meter copy cable for meter-to-meter interfacing for cloning purposes (i.e. copying settings from one meter to other meters).
Relay Connections
Relay connections are made to two six-terminal connectors labeled RELAY1 – RELAY4 on Figure 4. Each relay’s C terminal is common only to the normally open (NO) and normally closed (NC) contacts of the corresponding relay. The relays’ C terminals should not be confused with the COM (common) terminal of the INPUT SIGNAL connector.
RELAY4 RELAY3
4365 21
CNONO NC NC C
Figure 11. Relay Connections
RELAY2 RELAY1
4365 21
CNONO NC NC C
22
Model YPP7000 Temperature Input Meter Instruction Manual
Switching Inductive Loads
The use of suppressors (snubbers) is strongly recommended when switching inductive loads to prevent disrupting the microprocessor’s operation. The sup­pressors also prolong the life of the relay contacts. Suppression can be obtained with resistor-capacitor (RC) networks assembled by the user or purchased as complete assemblies. Refer to the following circuits for RC network assembly and installation:
C
C
R
R
Figure 12. AC and DC Loads Protection
Choose R and C as follows: R: 0.5 to 1 for each volt across the contacts
C: 0.5 to 1 µF for each amp through closed contacts
Notes:
1. Use capacitors rated for 250 VAC.
2. RC networks may affect load release time of solenoid loads. Check to con­firm proper operation.
3. Install the RC network at the meter's relay screw terminals. An RC network may also be installed across the load. Experiment for best results.
Use a diode with a reverse breakdown voltage two to three times the circuit vol­tage and forward current at least as large as the load current.
Figure 13. Low Voltage DC Loads Protection
Note: Relays are de-rated to 1/14th HP (50 watts) with an inductive load.
23
Model YPP7000 Temperature Input Meter Instruction Manual
4-20 mA Output Connections
Connections for the 4-20 mA transmitter output are made to the connec­tor terminals labeled MA OUT. The 4-20 mA output may be powered internally or from an external power supply.
24 V
24 V
RELAY1
321
MA OUT
+
4-20 mA Input
Remote Display,
Chart Recorder, Etc.
RI- I+
132
-
RELAY1
321
+
4-20 mA
Input Meter
-
MA OUT
-
+
12-35 VDC
Power Supply
RI- I+
132
Figure 14. 4-20 mA Output Connections
Analog Output Transmitter Power Supply
The internal 24 VDC power supply powering the analog output may be used to power other devices, if the analog output is not used. The I+ terminal is the +24 V and the R terminal is the return. This power supply is capable of sourcing up to 40 mA.
24
Model YPP7000 Temperature Input Meter Instruction Manual
External Relays & Digital I/O Connections
The relay and the digital I/O expansion modules YPPA1004 & YPPA1044 are connected to the meter using a CAT5 cable provided with each module. The two RJ45 connectors on the expansion modules are identical and interchangeable; they are used to connect additional modules to the system.
Note: The jumper located between the RJ45 connectors of the
YPPA1044 must be removed on the second digital I/O module in order for the system to recognize it as module #2.
Do not connect or disconnect the expansion modules with the power on!
Warning!
More detailed instructions are provided with each optional expansion module.
Figure 15. Expansion Modules & DIN Rail Mounting Kit
RLY5 RLY6 RLY7 RLY8
12
NO C NO C NO C NO C
Figure 16. External Relays Module Connections
345678
25
Model YPP7000 Temperature Input Meter Instruction Manual
123456
+5 I1 I2 I3 I4 O1
5 VDC GND
DI 1-4 DO 1-4
78
O2 O3
910
O4 G
Figure 17. Digital I/O Module Connections
Interlock Relay Feature
As the name implies, the interlock relay feature reassigns one, or more, alarm/control relays for use as interlock relay(s). Interlock contact(s) are wired to digital input(s) and trigger the interlock relay. This feature is enabled by configuring the relay, and relative digital input(s) (see page
56). In one example, dry interlock contacts are connected in series to
one digital input which will be used to force on (energize) the assigned interlock power relay when all interlock contacts are closed (safe). The interlock relay front panel LED flashes when locked out. The interlock relay would be wired in-series with the load (N/O contact). See below.
Figure 18. Interlock Connections
26
Model YPP7000 Temperature Input Meter Instruction Manual
SETUP AND PROGRAMMING
The meter is factory calibrated prior to shipment to read temperature in degrees Fahrenheit. The calibration equipment is certified to NIST standards.
Overview
There are two switches, located at the back of the meter, to set the input selection for TC or RTD and for 100-ohm platinum or 10-ohm copper. The 1000-ohm RTD input uses the same setting as the 100-ohm.
Setup and programming is done through the front panel buttons. After power and input signal connections have been completed and
verified, apply power to the meter.
27
Model YPP7000 Temperature Input Meter Instruction Manual
Front Panel Buttons and Status LED Indicators
Button Symbol
Description LED Status
Menu
1-8 Alarm 1-8 indicator
Right arrow/F1
1-8-M
Up arrow/F2
M
Enter/F3
1-4
Note: Alarms 5-8 are enabled when
relay expansion module is installed.
Press the Menu button to enter or exit the Programming Mode at
any time.
Press the Right arrow button to move to the next digit during digit or
decimal point programming.
Press or hold the Up arrow button to scroll through the menus,
decimal point or to increment the value of a digit.
Press the Enter button to access a menu or to accept a setting.  Press and hold the Menu button for three seconds to access the
advanced features of the meter.
Note: LEDs for relays in manual mode
flash with the “M” LED every 10 seconds.
28
Flashing: Relay in manual control mode
Manual control relays &/or analog output
Flashing: Relay inter­lock switch open
Model YPP7000 Temperature Input Meter Instruction Manual
Display Functions & Messages
The meter displays various functions and messages during setup, pro­gramming, and operation. The following table shows the main menu functions and messages in the order they appear in the menu.
Display Parameter Action/Setting Description
reset
Rst Hi
Rst Lo
Rst HL
Contrl
Auto
mAn
setup
input
tc
Rtd
A385
A392
F or C
Dec pt
dsplay
Reset
Reset high
Reset low
Reset high & low
Control
Automatic
Manual
Setup
Input
TC
RTD
A385
A392
F or C
Decimal point
Display
Press Enter to access the Reset menu
Press Enter to reset max display
Press Enter to reset min display
Press Enter to reset max & min displays
Enter Control menu
Press Enter to set meter for automatic operation
Press Enter to manually control relays or analog output operation
Enter Setup menu
Enter Input selection menu
Set meter for thermocouple input J, K, T, E, R, S, B, N, C
Set meter for RTD input 100Pt, 1000Pt, 10Cu, 120Ni
Set meter for 0.00385 curve
Set meter for 0.00392 curve
Press Enter to select degrees F or C
Set decimal point dddd, dddd.d, dddd
Enter the Display menu
°F, dddd.dF
big
Little
Big display
Little display
Press Enter to assign the Main display parameter (default: PV - temperature)
Press Enter to assign the small display parameter (default: engineering units)
29
Model YPP7000 Temperature Input Meter Instruction Manual
Display Parameter Action/Setting Description
d-Inty
RELaY
RLY 1
Act 1
Auto
A-nman
LatCH
Lt-CLr
Altern
Sanmpl
OFF
Set 1
RSt 1
RLY 2
FaiLSF
Display intensity
Relay
Relay 1
Action 1
Automatic
Auto-manual
Latching
Latching­cleared
Alternate
Sampling
Off
Set 1
Reset 1
Relay 2
Fail-safe
Set display intensity level from 1 to 8
Enter the Relay menu
Relay 1 setup
Set relay 1 action
Set relay for automatic reset
Set relay for automatic & manual reset any time
Set relay for latching operation
Set relay for latching operation with manual reset only after alarm condition has cleared
Set relay for alternation control
Set relay for sampling operation
Disable relay and front panel status LED (Select Off to enable Interlock feature)
Program set point 1
Program reset point 1
Relays 2-8 setup
Note: Relays 5-8 are shown only if expansion relay module is installed
Enter Fail-safe menu
FLS 1
on
FLS 2
DeLAY
DLY 1
On 1
Fail-safe 1
On
Fail-safe 2
Delay
Delay 1
On 1
Set relay 1 fail-safe operation
Enable fail-safe operation
Set relays 2-8 fail-safe operation
Enter relay Time Delay menu
Enter relay 1 time delay setup
Set relay 1 On time delay
30
Model YPP7000 Temperature Input Meter Instruction Manual
Display Parameter Action/Setting Description
OFF 1
DLY 2
break
ignore
Aout
Dis 1
Out 1
Dis 2
Out 2
pass
Pass 1
Pass 2
Pass 3
On
Off
Off 1
Delay 2
Break
Ignore
On
Off
Analog output
Display 1
Output 1
Display 2
Output 2
Password
Password 1
Password 2
Password 3
Set relay 1 Off time delay
Enter relays 2-8 time delay setup
Set relay condition if input break detected
Ignore input break condition (Processed as an upscale condition)
Relay goes to alarm condition when input break is detected
Relay goes to non-alarm condition when input break is detected
Enter the Analog output scaling menu
Program display 1 value
Program output 1 value (e.g. 4.000 mA)
Program display 2 value
Program output 2 value (e.g. 20.000 mA)
Enter the Password menu
Set or enter Password 1
Set or enter Password 2
Set or enter Password 3
unloc
locd
99999
-9999
Open
Unlocked
Locked
Flashing display
Open
Program password to lock meter
Enter password to unlock meter
Overrange condition Underrange condition
Open sensor indication
31
Model YPP7000 Temperature Input Meter Instruction Manual
Main Menu
The main menu consists of the most commonly used functions: Reset,
Control, Setup
Press Menu button to enter Programming Mode then press the Up
arrow button to scroll main menu.
, and Password.
Press Menu, at any time, to exit and return to Run Mode. Changes
made to settings prior to pressing Enter are not saved.
Changes to the settings are saved to memory only after pressing
Enter.
The display moves to the next menu every time a setting is ac-
cepted by pressing Enter.
32
Model YPP7000 Temperature Input Meter Instruction Manual
Setting Numeric Values
The numeric values are set using the Right and Up arrow buttons. Press Right arrow to select next digit and Up arrow to increment digit value.
The digit being changed is displayed brighter than the rest. Press the Enter button, at any time, to accept a setting or Menu button
to exit without saving changes.
00100.0
set 1
Select Next Digit Accept Setting
00100.0
set 1
Increment Digit
Value
00200.0
Set 1
Reset 1
Reset Menu (reset)
The Reset menu is used to reset the maximum or minimum reading (peak or valley) reached by the process; both may be reset at the same time by selecting “reset high & low” (rst HL).
Control Menu (Contrl)
The Control menu is used to control the 4-20 mA analog output and the relays manually, ignoring the input. Each relay and analog output can be programmed independently for manual control. Selecting automatic control sets all relays and analog output for automatic operation.
Contrl
auto
contrl
man
contrl
Once Manual mode is initiated on any relay or analog output, an LED labeled “M” is turned on. Every few seconds, all LEDs representing outputs that are in Manual mode, as well as the “M” LED flash. This process will continue as long as any output is in manual mode.
A out
man
1 6 .000
A out
rly 1
man
oFF
rly 1
rly 8
man
on
rly 8
33
Model YPP7000 Temperature Input Meter Instruction Manual
Setting Up the Meter (setup)
It is very important to read the following information, before proceeding to program the meter:
The meter is factory calibrated prior to shipment to read tem-
perature in degrees Fahrenheit. The calibration equipment is certified to NIST standards.
There is no need to calibrate the meter, simply select the input
type, °F or °C, and decimal point.
The
Setup menu is used to select:
1. Input type the meter will accept
2. Degrees F or C
3. Decimal point position and F or C indication
4. Display parameter and intensity
5. Relay operation
6. 4-20 mA analog output scaling
Press the Enter button to access any menu or press Up arrow button to scroll through choices. Press the Menu button to exit at any time.
34
Model YPP7000 Temperature Input Meter Instruction Manual
setup
input
setup
F or C
setup
dec pt
setup
Dsplay
setup
relay
setup
Aout
setup
tc
Input
F
F or C
dddd
dec pt
big
dsplay
rly 1-8
relay
dis 1
Aout
rtd
Input
C
F or C
dddd.d
dec pt
Little
dsplay
Failsf
relay
004.000
dis 1
Press Enter
to Accept
ddddoF
dec pt
d-Inty
dsplay
delay
relay
Out 1
Aout
dddd.dF
dec pt
35
Model YPP7000 Temperature Input Meter Instruction Manual
Setting the Input Signal (input)
Enter the Input menu to set up the meter to accept thermocouple (tc) or
rtd) inputs. The Type selector switch, located at the rear of the
RTD ( meter, must be set accordingly.
The thermocouple input is capable of accepting various types of ther­mocouples.
The RTD input is capable of accepting various types of RTD sensors. After selecting 100 Pt or 1000Pt, it is necessary to select either A385 (0.00385) or A392 (0.00392) coefficient.
Selecting the Temperature Scale (F or C)
The meter can display the temperature in degrees Fahrenheit or Cel­sius.
Setting the Decimal Point (dEc pt)
The temperature may be displayed with one decimal or with no decimal point. The temperature scale can also be displayed with the reading. The degree symbol is available only with no decimal point selected.
Pressing the Up arrow scrolls the decimal point and temperature format selections.
Setting the Display Parameter & Intensity (dsplay)
The main display (Big) can be programmed to display:
1. Process value
2. Relay set points
3. Max & min values
4. Modbus input
5. Display reading and units
The small display (
1. Process value
2. Relay set points
3. Max & min values
4. Engineering units or custom legends
5. Modbus input
6. Off (no display)
7. Display reading and units
Display Intensity: The meter has eight display intensity levels to give
the best performance under various lighting conditions. Select intensity 8 for outdoor applications.
Little) can be programmed to display:
36
Model YPP7000 Temperature Input Meter Instruction Manual
Display Setup Menu
Press the Up arrow to change selection Press Enter to accept setting Press Menu to exit programming
After setting up the input and display, press the Menu button to exit pro­gramming and skip the rest of the setup menu. Press the Menu button again and the Up arrow to reach the
Setup menu again and complete
the setup of the meter.
37
Model YPP7000 Temperature Input Meter Instruction Manual
Character Set for Engineering Units Display (d unit)
The small display can be programmed to show engineering units or custom legends using the following 7-segment character set:
Display Character Display Character
0 1 2
3 4 5 6 7 8 9 A b C c d e f g 9 H h I i j
*Degree symbol (special non-ASCII character used) The letters “m” and “w” use two 7-segment LEDs each; when selected the
characters to the right are shifted one position. See the flow chart 37 to access the display units menu. Press and hold up arrow to auto-scroll the characters in the display.
0
1
2 3 4 5 6 7 8 9 A b C c d E F
G
g
H
h
I i
J
k l
m
n O o p q r s t u v
uw
x y z
­/ [ ] =
!
K
L
m
n
O
o P q
r
S
t u V
w
X Y Z
-
/
]
[ =
Space
Degree
38
Model YPP7000 Temperature Input Meter Instruction Manual
Setting the Relay Operation (relay)
This menu is used to set up the operation of the relays.
CAUTION! During setup, the relays do not follow the input and they will
remain in the state found prior to entering the Relay menu.
1. Relay action a. Automatic reset only (non-latching) b. Automatic + manual reset at any time (non-latching) c. Latching (manual reset only) d. Latching with Clear (manual reset only after alarm condi-
tion has cleared) e. Relay alternation control (automatic reset only) f. Sampling (the relay is activated for a user-specified time) g. Off (relay disabled and Interlock feature enabled)
2. Set point
3. Reset point
4. Fail-safe operation a. On (enabled) b. Off (disabled)
5. Time delay a. On delay (0-999.9 seconds) b. Off delay (0-999.9 seconds)
6. Relay action for loss (break) of input (ignore, on, off)
39
Model YPP7000 Temperature Input Meter Instruction Manual
relay
setup
rly 1
relay
Act 1
rly 1
set 1
rly 1
rst 1
rly 1
Note: The setup of relays 2-8 follows the same pattern shown here for relay 1.
Failsf
relay
Fls 1
Failsf
on
Fls 1
off
Fls 1
delay
relay
dly 1
delay
on
dly 1
off
dly 1
break
relay
break1
break
ignore
break1
On
break1
Off
break1
40
Model YPP7000 Temperature Input Meter Instruction Manual
Setting the Relay Action
Operation of the relays is programmed in the Action menu. The relays may be set up for any of the following modes of operation:
1. Automatic reset (non-latching)
2. Automatic + manual reset at any time (non-latching)
3. Latching (manual reset only, at any time)
4. Latching with Clear (manual reset only after alarm condition has cleared)
5. Relay alternation control (automatic reset only)
6. Sampling (the relay is activated for a user-specified time)
7. Off (relay disabled and Interlock feature enabled)
The following graphic shows relay 1 action setup; relay 2-8 are set up in a similar fashion.
From
Relay 1
Menu
Act 1
rly 1
Auto
Act 1
A-mAn
Act 1
Latch
Act 1
41
Lt-Clr
Act 1
Altern
Act 1
Sampl
Act 1
OFF
Act 1
Model YPP7000 Temperature Input Meter Instruction Manual
Programming Set and Reset Points
High alarm indication: program set point above reset point. Low alarm indication: program set point below reset point. The deadband is determined by the difference between set and reset
points. Minimum deadband is one display count. If the set and reset points are programmed with the same value, the relay will reset one count below the set point.
Note: Changes are not saved until the reset point has been accepted.
set 1
rly 1
rst 1
rly 1
Program
Set Point
Program
Reset Point
Setting Fail-Safe Operation
In fail-safe mode of operation, the relay coil is energized when the process variable is within safe limits and the relay coil is de-energized when the alarm condition exists. The fail-safe operation is set indepen­dently for each relay. Select
on to enable or select off to disable fail-
safe operation.
Programming Time Delay
The On and Off time delays may be programmed for each relay be­tween 0 and 999.9 seconds. The relays will transfer only after the condi­tion has been maintained for the corresponding time delay.
The
On time delay is associated with the set point.
The
Off time delay is associated with the reset point.
Relay Action for Loss of Input (Input Break)
Each relay may be programmed to go to one of the following conditions when the meter detects the loss of the input signal:
1. Turn
2. Turn
3. Ignore (Processed as an upscale condition)
On (Go to alarm condition) Off (Go to non-alarm condition)
42
Model YPP7000 Temperature Input Meter Instruction Manual
PROPLUS Software
The meter can also be programmed using the PC-based PROPLUS software available for free download at www.yokogawa-usa.com. Data logging for one meter at the time is available with
software. More advanced data acquisition may be accomplished by using any Modbus RTU compliant software.
PROPLUS
In order to program the meter using a computer, the meter must be connected using a USB, RS-232, or RS-485 serial adapter, see ORDERING INFORMATION on page 7 for details.
43
Model YPP7000 Temperature Input Meter Instruction Manual
Relay and Alarm Operation Diagrams
The following graphs illustrate the operation of the relays, status LEDs, and ACK button.
High Alarm Operation (Set > Reset)
Input
Set
Reset
Relay
LED
energized
off
de-energized
on
Automatic (non-latching)
Relay
LED
ACK
pressed
Automatic or Manual (non-latching)
Relay
LED
ACK
pressed
Manual (latching)
Relay
LED
ACK
pressed
Manual only after passing below Reset (latching with clear)
For Manual reset mode, ACK can be pressed anytime to turn "off" relay. To detect a new alarm condition, the signal must go below the set point, and then go above it.
44
Model YPP7000 Temperature Input Meter Instruction Manual
Low Alarm Operation (Set < Reset)
Input
Reset
Set
Relay
LED
energized
on
de-energized
off
Automatic (non-latching)
Relay
LED
ACK
pressed
Automatic or Manual (non-latching)
Relay
LED
ACK
pressed
Manual (latching)
Relay
LED
ACK
pressed
Manual only after passing above Reset (latching with clear)
For Manual reset mode, ACK can be pressed anytime to turn "off" relay. For relay to turn back "on", signal must go above set point, and then go below it.
45
Model YPP7000 Temperature Input Meter Instruction Manual
High Alarm with Fail-Safe Operation (Set > Reset)
Input
Set
Reset
Relay
LED
energized
off
de-energized
on
Automatic (non-latching)
Relay
LED
ACK
pressed
Automatic or Manual (non-latching)
Relay
LED
ACK
pressed
Manual (latching)
Relay
LED
ACK
pressed
Manual only after passing below Reset (latching with clear)
Note: Relay coil is energized in non-alarm condition.
In case of power failure, relay will go to alarm state.
46
Model YPP7000 Temperature Input Meter Instruction Manual
Low Alarm with Fail-Safe Operation (Set < Reset)
Input
Reset
Set
Relay
LED
de-energized
on
energized
off
Automatic (non-latching)
Relay
LED
ACK
pressed
Automatic or Manual (non-latching)
Relay
LED
ACK
pressed
Manual (latching)
Relay
LED
ACK
pressed
Manual only after passing above Reset (latching with clear)
Note: Relay coil is energized in non-alarm condition.
In case of power failure, relay will go to alarm state.
47
Model YPP7000 Temperature Input Meter Instruction Manual
LEDs indicate the relay status
Relay Alternation Control Operation
Input
Input
de-energized energized
Pump 1
Relay1 &
Relay1 Set
Relay2 Set
Relay2 Reset
Pump 2
Relay1 Set
Relay2 Set
de-energized energized
Relay2 Reset
Relay1 Reset
Pump 1
48
Input
de-energized energized
Pump 1
Pump 2
Relay1 Set
Relay2 Set
Relay1 Reset
Relay2 Reset
Pump 2
Model YPP7000 Temperature Input Meter Instruction Manual
Relay Sampling Operation
Input
Set
Reset
Relay
LED
Sample
Tim e
Sample
Tim e
Sample
Tim e
When the signal crosses the set point, the relay trips and the sample time starts. After the sample time has elapsed, the relay resets. The cycle repeats every time the set point is crossed, going up for high alarms and going down for low alarms.
The sample time can be programmed between 0.1 and 5999.9 seconds.
49
Model YPP7000 Temperature Input Meter Instruction Manual
Signal Loss or Input Break Relay Operation
The following graph shows the input break relay operation for a high alarm relay.
Set
Reset
Relay
LED
Relay
LED
Relay
Input
de-energized energized
off on
Input Break = Ignore
INPUT BREAK
Input Break = Off
INPUT
BREAK
LED
Input Break = On
When the meter detects a break in the input, the relay will go to one of the following selected actions:
1. Turn
2. Turn
On (Go to alarm condition) Off (Go to non-alarm condition)
3. Ignore (Processed as an upscale condition)
50
Model YPP7000 Temperature Input Meter Instruction Manual
Time Delay Operation
The following graphs show the operation of the time delay function.
Input
Set
Reset
<Tdelay <Tdelay >=Tdelay
Relay
LED
*
On Time Delay
Input
Set
Reset
<Tdelay <Tdelay >=Tdelay
Relay
LED
*
Off Time Delay
When the signal crosses the set point, the
On time delay timer starts
and the relay trips when the time delay has elapsed. If the signal drops below the set point (high alarm) before the time delay has elapsed, the
On time delay timer resets and the relay does not change state. The
same principle applies to the
Off time delay.
* Note: If “
Automatic or Manual (
A-nmAn
)” reset mode is selected, the
LED follows the reset point and not the relay state when the relay is acknowledged.
51
Model YPP7000 Temperature Input Meter Instruction Manual
Relay Operation Details
Overview
The relay capabilities of the meter expand its usefulness beyond simple indication to provide users with alarm and control functions. These ca­pabilities include front panel alarm status LEDs as well as either 2 or 4 optional internal relays and/or 4 external relays expansion module. Typ­ical applications include high or low temperature alarms, control applica­tions such as simple on/off temperature control. There are four basic ways the relays can be used:
1. High or Low Alarms with Latching or Non-Latching Relays
2. Simple On/Off Control with 100% Adjustable Deadband
3. Sampling (Based on Time)
4. Relay Alternation Control
Relays Auto Initialization
When power is applied to the meter, the front panel LEDs and alarm relays will reflect the state of the input to the meter. The following table indicates how the alarm LEDs and relays will react on power-up based on the set and reset points:
Alarm # HI or LO
Alarm
1 HI 1000 500 499 Off 2 LO 700 900 499 On 3 LO 250 400 499 Off 4 HI 450 200 499 On
Set
Point
Reset
Point
Power-Up
Reading
Fail-Safe Operation
The following table indicates how the relays behave based on the fail­safe selection for each relay:
Fail-Safe Selection
Off Open Closed Closed Open Relays go to
On Closed Open Open Closed Relays go to
Note: NO = Normally Open, NC = Normally Closed. This refers to the
Non-Alarm State Alarm State Power Failure
NO NC NO NC
condition of the relay contacts when the power to the meter is off.
Relay &
LED
non-alarm state
alarm state
52
Model YPP7000 Temperature Input Meter Instruction Manual
Front Panel LEDs
The LEDs on the front panel provide status indication for the following:
LED Status LED Status
1 Alarm 1 5 Alarm 5 2 Alarm 2 6 Alarm 6 3 Alarm 3 7 Alarm 7 4 Alarm 4 8 Alarm 8
The meter is supplied with four alarm points that include front panel LEDs to indicate alarm conditions. This standard feature is particularly useful for alarm applications that require visual-only indication. The LEDs are controlled by the set and reset points programmed by the user. When the display reaches a set point for a high or low alarm, the corresponding alarm LED will turn on. When the display returns to the reset point the LED will go off. The front panel LEDs respond differently for latching and non-latching relays.
For non-latching relays, the LED is always off during normal condition and always on during alarm condition, regardless of the state of the relay (e.g. Relay acknowledged after alarm condition).
For latching relays, the alarm LEDs reflect the status of the relays, re­gardless of the alarm condition. The following tables illustrate how the alarm LEDs function in relation to the relays and the acknowledge but­ton (Default: F3 key assigned to ACK):
Latching and Non-Latching Relay Operation
The relays can be set up for latching (manual reset) or non-latching (automatic reset) operation.
Relay terminology for following tables Terminology Relay Condition
On Alarm (Tripped) Off Normal (Reset)
Ack Acknowledged
The On and Off terminology does not refer to the status of the relay’s coil, which depends on the fail-safe mode selected.
In latching relay mode, latched relays will reset (unlatch) when power is cycled.
Warning!
53
Model YPP7000 Temperature Input Meter Instruction Manual
Non-Latching Relay (Auto)
Automatic reset only
Condition LED Relay
Normal Off Off Alarm On On Ack (No effect) On On Normal Off Off
In this application, the meter is set up for automatic reset (non-latching relay). Acknowledging the alarm while it is still present has no effect on either the LED or the relay. When the alarm finally goes away, the relay automatically resets and the LED also goes off.
Non-Latching Relay (A-nman)
Automatic + manual reset at any time
Condition LED Relay
Normal Off Off Alarm On On Normal Off Off Next Alarm On On Ack On Off Normal Off Off
In this application, the meter is set up for automatic and manual reset at any time (non-latching relay). The LED and the relay automatically reset when the meter returns to the normal condition. The next time an alarm occurs, the operator acknowledges the alarm manually while the alarm condition still exists. This causes the relay to reset, but the LED stays on until the meter returns to the normal condi­tion.
Latching Relay (LatcH)
Manual reset any time
Condition LED Relay
Normal Off Off Alarm On On
Ack Off Off In this application, the meter is set up for manual reset at any time. Ac­knowledging the alarm even if the alarm condition is still present resets the relay and turns off the LED.
54
Model YPP7000 Temperature Input Meter Instruction Manual
Latching Relay (Lt-Clr)
Manual reset only after alarm condition has cleared
Condition LED Relay
Normal Off Off Alarm On On Ack (No effect) On On Normal On On
Ack Off Off In this application, the meter is set up for manual reset only after the signal passes the reset point (alarm condition has cleared). Acknowl­edging the alarm while it is still present has no effect on either the LED or the relay. When the alarm is acknowledged after it returns to the normal state, the LED and the relay go off. Notice that the LED remains on, even after the meter returns to the normal condition. This is be­cause, for latching relays, the alarm LED reflects the status of the relay, regardless of the alarm condition.
Acknowledging Relays
There are two ways to acknowledge relays programmed for manual reset: via the programmable front panel function keys F1-F3 (Default: F3 assigned to ACK) and remotely via a normally open pushbutton con­nected across one of the digital inputs and the +5 V terminals on the digital I/O modules (Default: DI-4 assigned to ACK). When the ACK button or the assigned digital input is closed, all relays programmed for manual reset are acknowledged.
Figure 19. Acknowledge Relays w/Function Key or Digital Input
55
Model YPP7000 Temperature Input Meter Instruction Manual
Setting Up the Interlock Relay (Force On) Feature
Relays 1-4 can be set up as interlock relays. To set up the relays for the interlock feature:
1. Access the
Setup – Relay – Action menu and set the action to off.
setup
relay
setup
rly 1
relay
Act 1
rly 1
Off
Act 1
2. In the Advanced features –
inputs to
Force On any of the internal relays (1-4).
user
F1
User menu program any of the digital
dI 1
user
user
F On 1
dI 1
3. Connect a switch or dry contact between the +5V terminal and the
corresponding digital input (dI-1 to dI-4) terminal.
SW2
SW1
123456
+5 I1 I2 I3 I4 O1
5 VDC GND
DI 1-4 DO 1-4
78
O2 O3
910
O4 G
Interlock Relay Operation
Relays 1 & 2 are energized when SW1 & SW2 switches are closed and the front panel LEDs are off. If the contact to the digital input is opened, the corresponding front panel LED flashes indicating this condition. The processes being controlled by the interlock relay stop and will re-start only after the interlock relay is activated by the digital inputs.
56
Model YPP7000 Temperature Input Meter Instruction Manual
Scaling the 4-20 mA Analog Output (Aout)
The 4-20 mA analog output can be scaled to provide a 4-20 mA signal for any display range selected.
No equipment is needed to scale the analog output; simply program the display values to the corresponding mA output signal.
The
Analog Output menu is used to program the 4-20 mA output based
on display values.
Aout
setup
dis 1
Aout
00000.0
dis 1
Out 1
Aout
04.000
Out 1
*
dis 2
Aout
02000.0
dis 2
Out 2
Aout
20.000
Out 2
*
*Note: During the analog output scaling, the display value is always
indicated with a decimal point regardless of the decimal point se­lection for the temperature display.
For instructions on how to program
numeric values see
Values
Setting Numeric
, page 33.
57
Model YPP7000 Temperature Input Meter Instruction Manual
Setting Up the Password (pass)
The Password menu is used for programming three levels of security to prevent unauthorized changes to the programmed parameter settings.
Pass 1: Allows use of function keys and digital inputs Pass 2: Allows use of function keys, digital inputs and editing set/reset points Pass 3: Restricts all programming, function keys, and digital inputs
Protecting or Locking the Meter
Enter the Password menu and program a six-digit password. For instructions on how to program numeric values see
Values
, page 33.
.
Setting Numeric
Pass 1
Pass
Pass 2
Pass
000000
Pass 1
100000
Pass 1
Locd
Pass 1
Run Mode
Pass 3
Pass
Record the password for future reference. If appropriate, it may be rec­orded in the space provided.
Model: Serial Number: Password 1: __ __ __ __ __ __ Password 2: __ __ __ __ __ __ Password 3: __ __ __ __ __ __
58
Model YPP7000 Temperature Input Meter Instruction Manual
Making Changes to a Password Protected Meter
If the meter is password protected, the meter will display the message
Locd (Locked) when the Menu button is pressed. Press the Enter button
while the message is being displayed and enter the correct password to gain access to the menu.
Note: After exiting the programming mode, the meter returns to its
password protected condition.
Disabling Password Protection
To disable the password protection, access the Password menu and enter the correct password twice, as shown below. The meter is now unprotected until a new password is entered.
Run Mode
75.6F
mA
Locd 000000
Locd
reset
If the correct six-digit password is entered, the meter displays the mes­sage
unLoc (unlocked) and the protection is disabled until a new pass-
word is programmed. If the password entered is incorrect, the meter displays the message
Locd (Locked) for about two seconds, and then it returns to Run Mode.
To try again, press Enter while the
The password may be disabled by entering a master password once. If you are authorized to make changes, enter the master password 508655 to unlock the meter.
Pass
Did you forget the password?
100000
Locd
Enter
Password
Locked message is displayed.
59
unLoc
Locd
unLoc
Pass 1
Model YPP7000 Temperature Input Meter Instruction Manual
Advanced Features Menu
To simplify the setup process, functions not needed for most applica­tions are located in the
Press and hold the Menu button for three seconds to access the ad­vanced features of the meter.
Advanced Features menu.
60
Model YPP7000 Temperature Input Meter Instruction Manual
Advanced Features Menu & Display Messages
The following table shows the functions and messages of the Advanced
Features
Display Parameter Action/Setting
Adjust
T cal
rtdtot
filtEr
bypASs
seriAl
SelEct
menu in the order they appear in the menu.
Set adjust value to offset temperature read­ing
Enter temperature calibration menu
Apply the low temperature input (e.g. 32°F)
Apply the high temperature input (e.g. 1000
Set the number of RTDs connected in pa­rallel to obtain average temperature
Set noise filter value
Set filter bypass value
Set serial communication parameters
Set slave ID or meter address
Select baud rate
Set transmit delay for serial communication
Select parity Even, Odd, or None with 1 or 2 stop bits
Set byte-to-byte timeout
Enter the Select menu
Program analog output parameters
Select source for the 4-20 mA output
Program mA output for display overrange
Program mA output for display underrange
Program maximum mA output allowed
Program minimum mA output allowed
Calibrate 4-20 mA output (internal refer­ence source used for scaling the output)
Enter mA output value read by milliamp meter with at least 0.001 mA resolution
61
T lo
T Hi
SlaveId
baud
Tr dLY
Parity
t-byt
AoutPr
Source
O-rang
u-rang
mAx
min
Calib
4 mA
Adjust
T Cal
T Low
T High
RTD Total
Filter
Bypass
Serial
Slave ID
Baud rate
Transmit delay
Parity
Time byte
Select
Analog output programming
Source
Overrange
Underrange
Maximum
Minimum
Calibrate
4 mA output
°F)
Model YPP7000 Temperature Input Meter Instruction Manual
Display Parameter Action/Setting
20 mA
user
F1
F2
F3
dI I
dO 1
ICal
mref
0nmv
100nmv
Copy
send
done
Diag
LED t
Info
20 mA output
User I/O
F1 function key
F2 function key
F3 function key
Digital input 1
Digital output 1
Internal temp calibration
Measured temp reference
0 mV
100 mV
Copy
Send
Done
Diagnostics
LED test
Information
Enter mA output value read by milliamp meter with at least 0.001 mA resolution
Assign function keys and digital I/O
Assign F1 function key
Assign F2 function key
Assign F3 function key
Assign digital input 1- 8, if expansion modules are connected
Assign digital output 1- 8, if expansion modules are connected
Enter internal temperature calibration (used for factory calibration only)
Enter the measured reference temperature in degrees Celsius (e.g. 25.0)
Apply 0.000 mV input Internal Calibration
Apply 100.000 mV input
Enter copy function
Send meter settings to another meter
Copy function completed
Display parameter settings
Test all LEDs
Display software and S/N information
Offset Adjust (Adjust)
This parameter allows the user to select an offset adjustment to the tem­perature being displayed. Offset adjustment values can be either positive or negative and can be any number within value is programmed through the
Adjust menu.
The offset adjustment feature can be useful to compensate for errors due to thermocouple junctions or excessive lead wire resistance in RTDs.
Note: The offset adjustment value is not reset to zero when the type of
temperature sensor is changed (i.e. TC type or RTD curve). Cel­sius/Fahrenheit conversion must be made manually by the user.
50.0. The offset adjustment
62
Model YPP7000 Temperature Input Meter Instruction Manual
Recalibration of the Meter (t CAL)
The Calibration (t CAL) menu is used to recalibrate the thermocouple and RTD inputs.
The meter is factory calibrated prior to shipment to read
temperature in degrees Fahrenheit. The calibration equipment is certified to NIST standards.
There is no need to calibrate the meter, simply select
the input type, °F or °C, and decimal point.
Check calibration of the meter at least every 12 months.
Allow at least 30 minutes warm-up time before performing recalibration procedure to ensure specified accuracy.
63
Model YPP7000 Temperature Input Meter Instruction Manual
Recommended Calibration Points
To recalibrate the meter, it is recommended to use the Fahrenheit scale; this will give a greater degree of accuracy to the calibration. The scale can be changed to the Celsius scale after calibration is completed. The meter will display temperature accurately in any scale. The following table shows the recommended low and high calibration points for all types.
Type of input Input 1
Type J
Type K
Type T
Type E
Type R
Type S
Type B
Type N
Type C
10 Cu RTD
100 Pt RTD (0.00385)
100 Pt RTD (0.00392)
120 Ni RTD
1000 Pt RTD (0.00385)
1000 Pt RTD (0.00392)
(Low)
32
32
32
32
32
32
32
32
500
32F
9.035
32F
100
32F
100
32F
120
32F
1000
32F
1000
Input 2 (High)
F 1184F 600F
F 1895F 960F
F 698F 360F
F 1652F 800F
F 3110F 1500F
F 3110F 1500F
F 3110F 1500F
F 1472F 700F
F 3650F 1800F
450F
18.032
1148F
320.12
1148F
324.49
410F
315.31
900F
2750.4
900F
2785.1
Check (Middle)
200
12.639
590
215.61
590
217.89
221
205.22
450
1876.5
450
1893.7
F
F
F
F
F
F
64
Model YPP7000 Temperature Input Meter Instruction Manual
Recalibration Procedure
1. Connect signal to the meter using the appropriate wire (e.g. type J
thermocouple wire to recalibrate type J input), see page 19.
2. Set up the meter to accept the selected input (e.g. type J T/C), see
page 36.
3. Set up the meter to display temperature in degrees Fahrenheit.
4. Apply signal corresponding to input 1 (32°F) and program the dis-
play to read 32.0.
5. Apply signal corresponding to input 2 (1184°F for type J) and pro-
gram the display accordingly.
6. After the meter accepts input 2, the display returns to reading
mode. This completes the recalibration procedure for the selected input.
Noise Filter (filter)
The noise filter is available for unusually noisy signals that cause an unstable process variable display. The noise filter averages the input signal over a certain period. The filter level determines the length of time over which the signal is averaged. The filter level can be set between 2 and 199. The higher the filter level, the longer the averaging time and so the longer it takes the display to settle to its final value. Setting the filter level to zero disables the filter function.
Noise Filter Bypass (bypass)
The noise filter bypass changes the behavior of the meter so that small variations in the signal are filtered out but large abrupt changes in the input signal are displayed immediately. The bypass value determines the minimum amount of signal change to be displayed immediately. All signal changes smaller than the bypass value are filtered or averaged by the meter. The noise filter bypass may be set between 0.1 and
99.9% of full scale.
65
Model YPP7000 Temperature Input Meter Instruction Manual
Modbus RTU Serial Communications (serial)
The meter is equipped with serial communications capability as a stan­dard feature using the Modbus RTU Serial Communication Protocol.
To communicate with a computer or other data terminal equipment, an RS-232 or RS-485 adapter option is required; see on page 7 for details.
Do not connect any equipment other than Yokogawa’s expansion modules, cables, or meters to the RJ45 M-LINK
Warning!
connector. Otherwise damage will occur to the equipment and the meter.
Note: More detailed instructions are provided with each optional serial
communications adapter.
Note: Refer to the PROPLUS
Modbus Register Tables located at
www.yokogawa-usa.com for details.
Ordering Information
serial tr dly
SlavId
Serial
baud
Serial
Serial
Parity
Serial
t-byt
Serial
When using more than one meter in a multi-drop mode, each meter must be have its own unique Slave ID or meter address. The ID or ad­dress may be programmed between 1 and 247. The transmit delay may be set between 0 and 199 ms. The parity can be set to even, odd, or none with 1 or 2 stop bits.
The YPP7000 can also be connected to another YPP7000 with a spe­cial YPPA1200 cable, allowing the user to copy all the settings from one meter to another, using the
Copy function.
66
Model YPP7000 Temperature Input Meter Instruction Manual
Select Menu (SElect)
The Select menu is used to program the analog output parameters. There are no other selections for this model.
select AoutPr
Select
Source
AoutPr
O-rang
AoutPr
Underrange
Break
Max
Min
67
Calib
AoutPr
Model YPP7000 Temperature Input Meter Instruction Manual
Analog Output Programming (AoutPr)
The Analog Output Programming menu is used to program the behavior of the 4-20 mA output. The following parameters and functions are pro­grammed in this menu:
1. Source: Source for generating the 4-20 mA output (e.g. PV -
temperature)
2. Overrange: Analog output value with display in overrange condition
3. Underrange: Analog output value with display in underrange condition
4. Break: Analog output value when input break is detected
5. Max: Maximum analog output value allowed regardless of input
6. Min: Minimum analog output value allowed regardless of input
7. Calibrate: Calibrate the internal 4-20 mA source reference used to
scale the 4-20 mA output
Analog Output Source
The source for generating the 4-20 mA output may be assigned to the process variable, maximum or minimum value reached by the process, one of the set points, or the Modbus input.
Source
AoutPr
Pv
Source
max
Source
min
Source
Set Points
1 - 8
mbus
Source
Analog Output Calibration
To perform the analog output calibration it is recommended to use a milliamp meter with a resolution of at least 0.1 µA to measure the output current. The values saved internally during this procedure are used for scaling the 4-20 mA output in the
Setup menu.
68
Model YPP7000 Temperature Input Meter Instruction Manual
Programmable Function Keys User Menu (user)
The User menu allows the user to assign the front panel function keys F1, F2, F3 and up to eight digital inputs to access most of the menus or to activate functions immediately (e.g. Reset max & min). Up to eight digital outputs can be assigned to a number of actions and functions executed by the meter (e.g. Alarms, relay acknowledgement, etc.).
user
dO 8
user
F1
user
dO 1
user
F2
user
dI 8
user
F3
user
dI 1
user
Function Keys & Digital I/O Available Settings
Display Description Display Description
AcH
Rst Hi
Rst Lo
Rst HL
relay
Set 1
Rly d
Rly E
O Hold
d Hold
Big Hi
Big Lo
Big HL
Acknowledge relays
Reset max
Reset min
Reset max & min
Relay menu
Set point 1 - 8
Disable all relays
Enable all relays
Relays & output hold
Display hold
Max on big display
Min on big display
Max/min big display
Lit Hi
Lit Lo
Lit HL
disabl
menu
Right
up
Enter
Alm 1
F On 1
F On 2
F On 3
F On 4
Max on little display
Min on little display
Max/min little display
Disable function key
Menu button
Right arrow button/F1
Up arrow button/F2
Enter button/F3
Alarm 1 – 8
Force relay 1 on
Force relay 2 on
Force relay 3 on
Force relay 4 on
69
Model YPP7000 Temperature Input Meter Instruction Manual
Internal Temperature Calibration (ICAL)
The meter is factory calibrated prior to shipment to read temperature in degrees Fahrenheit. The calibra­tion equipment is certified to NIST standards.
The Internal Calibration ( brate all the thermocouple and RTD ranges. This procedure should only be used by qualified personnel.
To recalibrate the meter for a specific input and range, refer to page 63 Recalibration of the Meter (
Notes:
1. If meter is in operation and it is intended to
2. Allow the meter to warm up for at least
3. Use the
The
Internal calibration menu is part of the Advanced Features menu
and is described in the following pages. This procedure should only be used by qualified personnel.
Note: Most users should not require the use of the Internal Calibration
procedure. The T CAL procedure should be used instead of the ICAL procedure.
ICAL) is a function used at the factory to cali-
t CAL).
accept only one input type (e.g. 100 Pt), recalibration of other inputs is not necessary.
30 minutes before performing the calibration procedure.
Recalibration of the Meter (t CAL)
procedure found on page 63.
70
Model YPP7000 Temperature Input Meter Instruction Manual
Thermocouple Input Internal Calibration (ICAL)
1. Set the Type selector switch in the TC position and using copper
wire connect a precision mV calibrator to the input.
2. In the
Setup menu select the input: TC – Type J.
3. Press and hold the Menu button for three seconds to access the
advanced features of the meter.
4. Press the Up
(
ICAL) and press Enter.
5. The meter displays either current calibration (
arrow button to scroll to the Internal calibration menu
mref). Press Enter
to start the calibration process.
6. Measure the room temperature in degrees Celsius using a reliable
reference, enter the room temperature (e.g. 25.0), and press Enter.
7. The meter displays
0mv, apply an input equal to 0.000 mV and
press Enter. The display flashes while accepting the 0 mV input; press Enter again when the display stops flashing.
8. The meter displays
100mv, apply an input equal to 100.000 mV
and press Enter. The display flashes while accepting the 100 mV input; press Enter again when the display stops flashing.
9. Apply 0 mV, the meter should read room temperature.
10. This completes the calibration of all the thermocouple ranges.
ICAL
mref 25.0
mref
0mv
250
100mv
250
71
The display
flashes while
sensing the
inputs
The display
flashes while
sensing the
inputs
Model YPP7000 Temperature Input Meter Instruction Manual
RTD Input Internal Calibration (ICAL)
1. Set the Type selector switch in the RTD position and the Range
switch in the 10 position. Using 3 wires connect a precision calibra­tor resistance output to the meter.
2. In the
3. Access the
Setup menu select the input: RTD – 100 Pt – A385.
Advanced Features menu and scroll to the ICAL menu
and press Enter.
4. The meter displays the message (
10 lo). Apply 9.035 ohm and
press Enter. The display flashes for a moment while the meter is accepting the low input signal for the 10-ohm RTD. After the display stops flashing, press Enter again.
5. The meter displays the message (
10 Hi). Apply 18.032 ohm and
press Enter. The display flashes for a moment while the meter is accepting the high input signal for the 10-ohm RTD. After the dis­play stops flashing, press Enter again.
6. The meter displays the message (
100 lo). Do NOT press Enter.
7. Move the Range selector switch to the 100 position. Apply 100 ohm
and press Enter. The display flashes for a moment while the meter is accepting the low input signal for the 100-ohm RTD.
8. The meter displays the message (
100 Hi). Apply 320.12 ohm and
press Enter. The display flashes for a moment while the meter is accepting the high input signal for the 100-ohm RTD.
9. At the end of the calibration process the meter should read 1148.0F
with the 320.12 ohm input applied.
10. This completes the calibration of all the RTD ranges.
ICAL
10 lo
ICAL
72
10 Hi
ICAL
100 Lo
ICAL
100 Hi
ICAL
The display
flashes while
sensing the
inputs
Model YPP7000 Temperature Input Meter Instruction Manual
Meter Copy Function (Copy)
The Copy function is used to copy (or clone) all the settings from one meter to other meters requiring exactly the same setup and program­ming (i.e. type of input, decimal point, filter, bypass, etc.).
Only the YPPA1200 meter copy cable must be used for meter-to-meter interfacing. The YPPA1200 is a special
Warning!
eight-conductor flat cable with two wires swapped. Using standard CAT5 or other cable will cause damage to
both meters.
YPPA1200 Meter Copy Cable
Figure 20. Meter Copy Connection
Copy Function Requirements
To successfully copy settings from one meter to another, both meters must have:
1. Same software version
2. Same baud rate setting
See Determining Software Version,
page 77 for instructions.
73
Model YPP7000 Temperature Input Meter Instruction Manual
Meter Copy or Cloning Instructions
Do not connect the two meters to
!
Caution!
1. Connect two meters using a YPPA1200 meter copy cable.
Warning!
Using standard CAT5 or other cable will cause damage to both meters. Use YPPA1200 meter copy cable only.
2. Do not connect the two meters to the same signal source.
3. Power up both meters. Leave Clone meter in Run Mode.
4. Enter the
vanced Features Menu
5. Scroll to the
Enter.
6. The meter displays the message
flashes while sending data. The message copying is completed.
Advanced Features menu of the Master meter; see Ad-
Copy function using the Up arrow button then press
the same signal source while cloning. Internal calibration may be affected.
on page 60.
Send. Press Enter, the display
done is displayed when
Copy
7. The Clone meter displays the message CPY rC while being pro-
grammed then the message meter initializes and returns to Run Mode using the same settings as the Master.
8. If meter to be cloned does not respond to the data being sent, refer
to
Copy Function Requirements above.
Send
Copy
Display flashes
while sending
data
done when copying is completed. The
74
done
Copy
Model YPP7000 Temperature Input Meter Instruction Manual
METER OPERATION
The meter is capable of accepting a variety of thermocouples and RTDs.
The dual-line display can be customized by the user to operate in such a way as to satisfy a specific application. Typically the main display is used for the process variable; while the second display is used engi­neering units, custom legend, or set point indication.
Additionally the meter can be set up to display the thermocouple or RTD input on the main display and the Modbus input on the second display. The relays and analog output can be programmed to operate from the Modbus PV input.
Front Panel Buttons Operation
Button Symbol
Description
Press to enter or exit Programming Mode, view settings, or exit max/min readings
Press to reset max/min readings or other pa­rameter/function assigned through the menu
Press to display max/min readings or other parameter/function assigned through the menu
User
User
Press to acknowledge relays or other parame­ters/function assigned through the
User menu
Function Keys Operation
During operation, the programmable function keys operate according to the way they have been programmed in the menu.
The table above shows the factory default settings for F1, F2, and F3.
75
Advanced Features – User
Model YPP7000 Temperature Input Meter Instruction Manual
Maximum/Minimum Readings
The max & min readings (peak & valley) reached by the process can be displayed either continuously or momentary:
1. Display briefly by assigning to the F1-F3 function keys or to the digital inputs in the
2. Display continuously by assigning either display to max/min through the
Any of the F1-F3 function keys (buttons) and the digital inputs can be programmed to reset the max & min readings. The meters are set at the factory to display the max reading by pressing the Up arrow/F2 button and to use the Right arrow/F1 button to access the
To display max reading using function key with factory defaults:
1. Press Up arrow/F2 button to display maximum reading since the last reset/power-up.
2. To reset max/min press Right arrow/F1 button to access the Reset menu. The max & min displays are reset to actual values.
3. Press Menu to exit max/min display reading.
To display max/min readings continuously:
Assign either display to Max (d Hi), Min (d Lo), or toggle between Max and Min (
d HL) every 10 seconds.
User menu.
Display menu.
Reset menu.
Dsplay
setup
big
dsplay
d Hi
big
Little
d Lo
76
dsplay
big
d HL
big
Model YPP7000 Temperature Input Meter Instruction Manual
TROUBLESHOOTING
The rugged design and the user-friendly interface of the meter should make it unusual for the installer or operator to refer to this section of the manual. However, due to the many features and functions of the meter, it’s possible that the setup of the meter does not agree with what an operator expects to see.
If the meter is not working as expected, refer to the and recommendations below.
Diagnostics Menu (diag)
The Diagnostics menu is located in the Advanced Features menu, to access
It provides an easy way to view the programmed parameter settings for troubleshooting purposes. Press the Enter and the Menu button to exit at any time.
For a description of the diagnostic messages,
Menu &
To determine the software version of a meter:
Diagnostics menu see Advanced Features Menu, page 60.
button to view the settings
Display Messages, page 61.
Determining Software Version
1. Go to the
2. Press Up arrow button and scroll to Information menu (
3. Press Enter to access the software number (
(
UER) information. Write down the information as it is displayed.
Continue pressing Enter until all the information is displayed.
4. The meter returns to Run Mode after displaying all the settings.
Diagnostics menu (diAG) and press Enter button.
Diagnostics menu
see Advanced Features
Info).
SFT) and version
77
Model YPP7000 Temperature Input Meter Instruction Manual
Reset Meter to Factory Defaults
When the parameters have been changed in a way that is difficult to determine what’s happening, it might be better to start the setup process from the factory defaults.
Instructions to load factory defaults:
1. Enter the Advanced Features menu. See Advanced Features
, page 60.
Menu
2. Press Up arrow to go to
3. Press and hold Right arrow for five seconds, press Enter when display flashes Note: If Enter is not pressed within three seconds, the display returns to the
4. The meter goes through an initialization sequence (similar as on power-up), and loads the factory default settings.
Diagnostics menu.
Diagnostics menu
reset.
Run Mode
145.6F
Stator
Press & hold Menu for
3 sec to access
Advanced features
reset diaG
Press & hold right
arrow for
3 sec to reset meter
78
146oF
temp
Model YPP7000 Temperature Input Meter Instruction Manual
Factory Defaults & User Settings
The following table shows the factory setting for most of the programm­able parameters on the meter. Next to the factory setting, the user may record the new setting for the particular application.
Model: ______________ S/N: _______________ Date: _________
Parameter Display Default Setting User Setting
Input type
Temp scale
Adjust
RTD total
Filter
Bypass
Decimal point
Display assignment
Big display (Main)
Little display (Small)
Display intensity
Relay 1 action
Relay 1 set point
Relay 1 reset point
Relay 2 action
Relay 2 set point
Relay 2 reset point
Relay 3 action
Relay 3 set point
Relay 3 reset point
Relay 4 action
Relay 4 set point
input
F or C
Adjust
rtdtot
filter
bypass
ddddoF
Dsplay
big
Little
d-Inty
Act 1
Set 1
RSt 1
Act 2
Set 2
RSt 2
Act 3
Set 3
RSt 3
Act 4
Set 4
Type J TC
°F
0.0
1
70
0.2
No decimal
PV: Temperature
Eng units: Temp
8
Automatic
100
50
Automatic
200
150
Automatic
300
250
Automatic
400
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Model YPP7000 Temperature Input Meter Instruction Manual
Parameter Display Default Setting User Setting
Relay 4 reset point
Fail-safe relay 1
Fail-safe relay 2
Fail-safe relay 3
Fail-safe relay 4
On delay relay 1
Off delay relay 1
On delay relay 2
Off delay relay 2
On delay relay 3
Off delay relay 3
On delay relay 4
Off delay relay 4
Input break relay 1
Input break relay 2
Input break relay 3
Input break relay 4
Display 1 analog out
Output 1 value
Display 2 analog out
Output 2 value
Source analog output
Overrange output
Underrange output
Input break output
Maximum output
RSt 4
Fls 1
Fls 2
Fls 3
Fls 4
On 1
Off 1
On 2
Off 2
On 3
Off 3
On 4
Off 4
ignore
ignore
ignore
ignore
Dis 1
Out 1
Dis 2
Out 2
Source
O-rang
u-rang
break
mAx
350
Off
Off
Off
Off
0.0 sec
0.0 sec
0.0 sec
0.0 sec
0.0 sec
0.0 sec
0.0 sec
0.0 sec
Ignore
Ignore
Ignore
Ignore
0.0
4.000 mA
2000.0
20.000 mA
Process Variable
21.000 mA
3.000 mA
1.000 mA
23.000 mA
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Model YPP7000 Temperature Input Meter Instruction Manual
Parameter Display Default Setting User Setting
Minimum output
Slave ID
Baud rate
Transmit delay
Parity
Byte-to-byte timeout
F1 function key
F2 function key
F3 function key
Digital input 1
Digital input 2
Digital input 3
Digital input 4
Digital output 1
Digital output 2
Digital output 3
Digital output 4
Password 1
Password 2
Password 3
min
SlavId
baud
Tr dly
Parity
t-byt
F1
F2
F3
dI 1
dI 2
dI 3
dI 4
dO 1
dO 2
dO 3
dO 4
Pass 1
Pass 2
Pass 3
0.000 mA
247
9600
10 ms
Even
010 (0.1 sec)
Reset max & min
Big display: Max (Hi)
Acknowledge relays
Menu
Right arrow
Up arrow
Enter
Alarm 1
Alarm 2
Alarm 3
Alarm 4
000000 (unlocked)
000000 (unlocked)
000000 (unlocked)
81
Model YPP7000 Temperature Input Meter Instruction Manual
Troubleshooting Tips
Symptom Check/Action
No display at all
Not able to change setup or pro­gramming,
Meter displays error message dur­ing calibration (
Meter displays
1.
2.
Display is unstable
Display response is too slow
Display reading is not accurate
Display does not respond to input changes, reading a fixed number
Display alternates between
1.
2.
Relay operation is reversed
Relay and status LED do not respond to signal
Flashing relay status LEDs
Meter not communicating with ap­plication programs
If the display locks up or the meter does not respond at all
Other symptoms not described above
Locd is displayed
Error)
99999
-9999
Hi and a number Lo and a number
Check power at power connector
Meter is password-protected, enter correct six-digit password to unlock
Check:
1. Signal connections
2. Type and range selector switches
3. Input selected in Check:
1. Input selected in
2. Corresponding signal at Signal connector
Check:
1. Input signal stability and value
2. Filter and bypass values (increase)
Check filter and bypass values
Check:
1. TC wire type
2. Input selection in
Check:
1. Display assignment, it might be displaying max, min, or set point.
Press Menu to exit max/min display readings.
Check:
1. Fail-safe in
2. Wiring of relay contacts
Check:
1. Relay action in
2. Set and reset points
Relays in manual control mode or relay interlock switches opened. Check:
1. Serial adapter and cable
2. Serial settings
3. Meter address and baud rate
Cycle the power to reboot the microprocessor.
Call Technical Support for assistance.
Setup menu
Setup menu
Setup menu
Setup menu
Setup menu
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Model YPP7000 Temperature Input Meter Instruction Manual
DIMENSIONS
Figure 21. Meter Dimensions - Side View
Figure 22. Meter Dimensions - Top View
83
Model YPP7000 Temperature Input Meter Instruction Manual
84
Model YPP7000 Temperature Input Meter Instruction Manual
85
Model YPP7000 Temperature Input Meter Instruction Manual
Figure 23: 1/8 DIN Panel Cutout Template
86
Model YPP7000 Temperature Input Meter Instruction Manual
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Model YPP7000 Temperature Input Meter Instruction Manual
NOTES
88
Model YPP7000 Temperature Input Meter Instruction Manual
LIM7000YK_A
SFT063 Ver 2.200 & up
11/11
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