Yokogawa YFGW410 User Manual

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User’s Manual

YFGW410 Field Wireless Management Station

IM 01W02D01-01EN

2nd Edition

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YFGW410 Field Wireless Management Station

IM 01W02D01-01EN 2nd Edition

Introduction ..............................................................................................................i

Safety Precautions ..................................................................................................ii

Documentation Conventions ................................................................................iii

Information of User’s Manual Revision ...............................................................iv

Toc-1

Part A Outline of Field Wireless System Conguration

A1. Minimum System Conguration ...........................................................A1-1

A2. Minimum System Conguration with Redundant Field Wireless

Network ...................................................................................................A2-1

A3. YFGW410 in Redundant Conguration ...............................................A3-1

A4. YFGW410 in High-Level Redundancy Conguration .........................A4-1

IM 01W02D01-01EN

Part B YFGW410 Product Description

B1. Introduction .............................................................................................B1-1

B2. YFGW410 Function Outline ...................................................................B2-1

B2.1 System Manager ............................................................................................ B2-1

B2.2 Security Manager ........................................................................................... B2-1

B2.3 Gateway .......................................................................................................... B2-1

B2.4 Wireless Network Conguration and Management Functions and

Others .............................................................................................................. B2-2

B3. Structure and Parts of YFGW410 ..........................................................B3-1

B3.1 Front View ....................................................................................................... B3-1

B3.2 Top View .......................................................................................................... B3-1

B3.3 Side and Rear Views ...................................................................................... B3-2

B3.4 RS-485 Conguration Switches ................................................................... B3-2

B3.5 Outline of Component Functions ................................................................. B3-3

B3.6 Reset Switch ................................................................................................... B3-3

B3.7 Shutdown Switch ........................................................................................... B3-3

Toc-2

B4. Checking the Product ............................................................................B4-1

IM 01W02D01-01EN

Part C Installation

C1. Installation Environment .......................................................................C1-1

C2. Power Supply and Grounding ..............................................................C2-1

C2.1 Power Supply ................................................................................................. C2-1

C2.2 Grounding ....................................................................................................... C2-2

C3. Mounting .................................................................................................C3-1

C3.1 Mounting Direction ........................................................................................ C3-1

C3.2 Mounting to DIN Rails .................................................................................... C3-2

C3.3 Installation of the YFGW410 ......................................................................... C3-3

C4. Wiring .......................................................................................................C4-1

C4.1 Terminals and Communication Ports Connection ..................................... C4-1

C4.2 Power Supply Cable Connection ................................................................. C4-2

C4.3 Grounding ....................................................................................................... C4-6

C4.4 Communication Cable Connection .............................................................. C4-8

C5. Explosion-Proof Wiring .........................................................................C5-1

Toc-3

IM 01W02D01-01EN

Part D System Construction

D1. Engineering Procedures........................................................................D1-1

D2. Tools to be Used for the Engineering ...................................................D2-1

D2.1 Overview of the Tools .................................................................................... D2-1

D2.2 Using the Field Wireless Management Console ........................................ D2-2

D2.2.1 System Requirements .................................................................... D2-3

D2.2.2 Launching the Tool .......................................................................... D2-3

D3. Constructing a Field Wireless System .................................................D3-1

D3.1 Setting Operation Items ............................................................................... D3-1

D3.2 Detail of Conguration ................................................................................. D3-2

D3.2.1 YFGW410 Settings ........................................................................ D3-2

D3.2.2 Operation Mode ........................................................................... D3-14

D3.2.3 Hopping Patterns ......................................................................... D3-14

D3.2.4 Field Wireless Networks .............................................................. D3-19

D3.2.5 Graphic Editor .............................................................................. D3-34

D3.2.6 Alert Settings ................................................................................ D3-46

D3.2.7 Sampling Data .............................................................................. D3-47

D3.2.8 Modbus Settings ........................................................................... D3-58

D3.2.9 Resource ...................................................................................... D3-65

D3.2.10 Downloading Wireless Network Settings ...................................... D3-66

D3.2.11 Other Setting Operations ............................................................. D3-69

Toc-4

D4. Starting up the Field Wireless System .................................................D4-1

D4.1 Procedure for System Start-up ..................................................................... D4-1

D4.2 Wireless Network Management ................................................................... D4-2

D4.2.1 Monitor Functions ........................................................................... D4-2

D4.2.2 The Monitor Start up Window ......................................................... D4-4

D4.2.3 Graphic Viewer ............................................................................... D4-6

D4.2.4 Topology Viewer ............................................................................ D4-21

D4.2.5 Backbone Device List ................................................................... D4-22

D4.2.6 Field Device List ............................................................................ D4-24

D4.2.7 Log Viewer .................................................................................... D4-26

D4.2.8 Functions Called from the Menu Bar ............................................ D4-29

IM 01W02D01-01EN

Part E Operation and Maintenance

E1. Routine Maintenance .............................................................................E1-1

E1.1 Routine Maintenance ......................................................................................E1-1

E1.1.1 Operation Status of Wireless System ..............................................E1-1

E1.1.2 YFGW410 Maintenance ..................................................................E1-1

E1.2 Handling a Device in the Abnormal Status ..................................................E1-2

E1.3 Handling a Device in the Warning Status .....................................................E1-2

E2. Adding and Replacing a Device ............................................................E2-1

E2.1 Field Wireless Device .....................................................................................E2-1

E2.2 Field Wireless Access Point (YFGW510) ......................................................E2-2

E2.3 Field Wireless Management Station (YFGW410).........................................E2-2

E3. YFGW410 Maintenance in Hazardous Area .........................................E3-1

E4. Parts with Dened Life Spans ...............................................................E4-1

Toc-5

IM 01W02D01-01EN

Part F Troubleshooting

F1. Field Wireless System ...........................................................................F1-1

F2. YFGW410 .................................................................................................F2-1

F2.1 Status Information ..........................................................................................F2-1

F2.2 Status Indicators and Actions .......................................................................F2-2

Toc-6

IM 01W02D01-01EN

Part G Specications

G1. YFGW410 ................................................................................................ G1-1

G1.1 Standard Specication .................................................................................. G1-1

G1.2 Model and Sufx Codes ................................................................................ G1-3

G1.3 External Dimensions .....................................................................................G1-4

G2. Field Wireless Network ......................................................................... G2-1

G2.1 Field Wireless Network Specication .......................................................... G2-1

G2.2 Network Form (Topology) ............................................................................. G2-2

G2.2.1 Star Topology .................................................................................. G2-2

G2.2.2 Mesh Topology ................................................................................G2-2

G2.3 Precautions on Conguring a Wireless Network .......................................G2-3

G2.3.1 Route Specication ......................................................................... G2-3

G2.3.2 Redundancy of Wireless Route ...................................................... G2-3

G2.3.3 Support of Large-Scale Wireless System .......................................G2-3

G2.3.4 Hopping Pattern ..............................................................................G2-3

G2.3.5 Number of Hops .............................................................................. G2-4

G2.3.6 Communication between Devices .................................................. G2-4

G2.4 Duocast (ISA100.11a Standard) ....................................................................G2-4

G2.5 Standard Battery Life ..................................................................................... G2-5

G2.6 Restrictions .................................................................................................... G2-5

G2.6.1 Restrictions on Number of Connectable Devices by Network

Resources .......................................................................................G2-5

G2.6.2 Maximum Number of Host Systems ...............................................G2-6

G2.6.3 Duocast and Auto I/O Device .......................................................... G2-6

G2.7 Recommended Device List ........................................................................... G2-7

Toc-7

G3. Glossary of Terms and Abbreviations ................................................ G3-1

IM 01W02D01-01EN

Introduction

This document describes the YFGW410 Field Wireless Management Station (hereafter simply refered to as YFGW410), which is a core component of the eld wireless system that based on ISA100.11a, the wireless communication standard for industrial automation specied by the International Society of Automation (ISA).

Functions of the YFGW410 are explained in the outline of the eld wireless system, and in the installation, conguration, startup and operations of the eld wireless network.

The operation of Field Wireless Management Console, which is built in to the YFGW410 and used as a tool for setup and management of a eld wireless network through YFGW410, is also explained in this document.

IM 01W02D01-01EN

Safety Precautions

IMPORTANT

Be sure to read the safety precautions for this product described in “Read Me First (IM 01W02D01-11EN)”.

n Transportation of products containing lithium batteries:

This product contains lithium batteries. Primary lithium batteries are subject to transportation regulations by the U.S. Department of Transportation, and are also covered by the International Air Transport Association (IATA), the International Civil Aviation Organization (ICAO), and the European Ground Transportation of Dangerous Goods (ARD). It is the responsibility of the shipper to ensure compliance with these or any other local requirements. Consult current regulations and requirements regarding lithium batteries before shipping.

n How to dispose of batteries:

The following is an explanation about the new EU Battery Directive (DIRECTIVE 2006/66/EC). This directive is only valid in the EU.

Batteries are included in this product. Batteries in this product cannot be removed by yourself. Dispose of them together with this product.

If you dispose of this product within the EU, contact your local Yokogawa Europe B.V. ofce.

Do not dispose of them as domestic household waste.

Battery type: lithium thionyl chloride primary battery

CAUTION

The symbol (see above) means they shall be sorted out and collected as ordained in ANNEX II in DIRECTIVE 2006/66/EC.

IM 01W02D01-01EN

Documentation Conventions

n Typographical Convention

The following typographical conventions are used throughout the manuals:

l Conventions commonly used throughout manuals

Character string to be entered

The characters to be entered are shown in one-byte characters as follows:

Example:

FIC100.SV=50.0

“” mark

Indicates a space between character strings to be entered.

Example:

AL  PIC010  -SC

Character string enclosed in curly brackets ({ })

Indicates an optional characters that can be omitted.

Example:

iii

PR  TAG {. Sheet name}

l Conventions used to show key or button operations:

Characters enclosed in square brackets ([ ])

Characters enclosed in square brackets show the names of buttons used during the explanation of the software operation.

Example:

To execute the command, click [OK].

Characters enclosed in angle brackets (< >)

Characters enclosed in angle brackets show the title of the screen during the explanation of the software operation.

Characters enclosed in corner brackets ([ ])

Characters enclosed in corner brackets show a tab or an item of the screen during the explanation of the software operation.

n Symbols used in the manual

The symbol used in the manual are described in “Read Me First” (IM 01W02D01-11EN).

n Drawing Conventions

Some drawings may be partially emphasized, simplied, or omitted, for the convenience of description.

Some screen images depicted in the manual may have different display positions or character types (e.g., the upper/lower case). Also note that some of the images contained in this manual are display examples.

IM 01W02D01-01EN

Information of User’s Manual Revision

Material Name : YFGW410 Field Wireless Management Station Material Number : IM 01W02D01-01EN

Edition Date Page Revised Item

1st August 2012 - New Issue

2nd February 2013 -

Part A

B3-2, C4-8

D3-15

D4-29, D4-31

G1-1, G1-3 G2-1, G2-2

G2-5

G2-6 G3-1

Revise descriptions about a number of connectable devices, and typography. Change a number of connectable devices. Add description about RS-485. Revised descriptions about HoppingPattern. Add description about a radio prohibit function. Change communication services and its capability. Change a number of connectable devices, and add list of communication services. Add description about a number of connectable output devices. Add description about a capablity for the host system. Add Glossary

IM 01W02D01-01EN

<A1. Minimum System Conguration>

Part A Outline of Field Wireless System

Conguration

The YFGW410, the YFGW510 Field Wireless Access Point (hereafter simply refered to as YFGW510), the YFGW610 Field Wireless Media Converter (hereafter simply refered to as YFGW610) and eld wireless devices are used to build an industrial wireless network that based on to ISA100.11a, the wireless communication standard for industrial automation specied by the International Society of Automation (ISA).

This part describes the typical conguration of eld wireless system that can be established using these devices.

A1. Minimum System Conguration

Host system

A1-1

Field Wireless

Management Station

(YFGW410)

Field Wireless

Management Console

Field Wireless

Access Point

Field wireless network

(ISA100.11a)

Field wireless device

Figure A1-1 Minimum system conguration example (The eld wireless backbone using metal network)

(YFGW510)

FA0101.ai

This is the minimum conguration to monitor and record the process data of eld wireless devices.

This system consists of eld wireless devices, the YFGW510, YFGW410, and data monitoring and recording devices (DAQSTATION, STARDOM and others) or the host system (DCS, SCADA and others) supporting the Modbus/TCP communication.

The eld wireless subnet (the eld wireless network consisting of the YFGW510 and eld wireless devices) can be connected up to 100 eld wireless devices. In this conguration, up to 100 eld wireless devices can be connected.

IM 01W02D01-01EN

<A1. Minimum System Conguration>

Up to 20 eld wireless subnets can be connected to the YFGW410.

Any of the three types of eld wireless backbone can be selected for between YFGW410 and YFGW510.

• The metal network composed of the YFGW510 (100BASE-TX model), shown in Figure A1-1

• The optical ber network shown in Figure A1-2, composed of the YFGW610 connected to the YFGW410, uses the YFGW510 (100BASE-FX model) for signal transmission via optical ber cables.

• The wireless LAN network shown in Figure A1-3, composed of other manufactures’ wireless LAN access point (connected to the YFGW410) for wireless LAN communication with the YFGW510 (wireless LAN client model).

The Field Wireless Management Console, which is the program built in to the YFGW410, is used for conguration and management of a eld wireless network. This program can be started and operated by the PC connected via the eld network interface or via the maintenance interface of the YFGW410.

Certain parameters need to be set on the following devices to congure and start the wireless network. For the relevant procedure, see the Provisioning and Conguration section.

• YFGW410 The device parameters, wireless network conguration, commu-

nication with host system, and others

A1-2

• YFGW510 The device parameters

Wireless LAN parameters if the wireless LAN client model is selected

• Field wireless devices Provisioning and sensor parameters, and others

Once the eld wireless network has started, the eld wireless device parameters can be set and those devices can be managed from the Plant Resource Manager (PRM) connected to the host network. If the security policy for the host system is acceptable, the FieldMate can be used for parameter setup and maintenance. The FieldMate is connected to the YFGW410 via the maintenance interface.

IMPORTANT

When CENTUM VP is running, set and adjust the parameters of the eld wireless device from PRM.

When CENTUM VP is not running, or when a non-Yokogawa host system is connected, the parameters can be set and adjusted using FieldMate.

IM 01W02D01-01EN

<A1. Minimum System Conguration>

Host system

Field Wireless

Management Station

(YFGW410)

Field Wireless

Management Console

Field Wireless

Media Converter

(YFGW610)

A1-3

Optical network

Field wireless network

(ISA100.11a)

Field wireless device

Field Wireless

Access Point

(YFGW510)

FA0102.ai

Figure A1-2 Minimum system conguration example (The eld wireless backbone using optical network)

In this conguration, YFGW610 and YFGW510 are connected through optical network cables. The YFGW610 needs to be installed near YFGW410 for media conversion between optical network and metal network.This is a useful method if the distance is too far from YFGW410 to YFGW510. Also in order to eliminate the inuence of electromagnetic noise due to lightning and keep transmission distance.

IM 01W02D01-01EN

<A1. Minimum System Conguration>

Host system

Field Wireless

Management Station

(YFGW410)

Subnet A Subnet B

Wireless LAN access point

(other manufactures)

Wireless LAN access point

(other manufactures)

Wireless LANWireless LAN

Field Wireless

Management Console

A1-4

Field wireless

network

(ISA100.11a)

Field Wireless

Access Point

(YFGW510)

Field wireless

network

(ISA100.11a)

Field wireless deviceField wireless device

Field Wireless

Access Point

(YFGW510)

FA0103.ai

Figure A1-3 Minimum system conguration example (The eld wireless backbone using wireless LAN

network)

In this conguration example, the wireless LAN access point (other manufactures) is installed on the eld wireless backbone, and each YFGW510 is connected to the eld wireless backbone via the wireless LAN. If YFGW510 are connected via the wireless LAN, a single YFGW510 can be connected to a single eld wireless subnet. Using YFGW510 wireless LAN redundancy model and two wireless LAN access points, the wireless LAN communication can be made redundant.

Similar to the other eld wireless backbone network, up to 20 eld wireless subnets can be connected to the YFGW410. Up to 100 eld wireless devices can be connected in each eld wireless subnet, and up to 500 eld wireless devices can be connected to the YFGW410.

For the recommended wireless LAN access points, see Section G2.7 Recommended Device List.

IM 01W02D01-01EN

<A2. Minimum system conguration with redundant eld wireless network>

A2-1

A2. Minimum System Conguration with

Redundant Field Wireless Network

Host system

Field Wireless

Management Station

(YFGW410)

Field Wireless

Management Console

Subnet A

Field Wireless

Access Point

(YFGW510)

Field wireless

network

(ISA100.11a)

Field wireless device

Field Wireless

Access Point

(YFGW510)

FA0201.ai

Figure A2-1 Minimum system conguration with redundant eld wireless network

This is redundant eld wireless network conguration. Two YFGW510 are installed in the eld wireless network, and the eld wireless devices communicate with the both YFGW510 (Duocast). The communication path from the eld wireless devices to the YFGW410 is made redundant.

This system redundancy can prevent various types of interference in the eld wireless network environment and can maintain the high quality connection.

Up to 100 eld wireless devices can be connected to a single eld wireless subnet.

IM 01W02D01-01EN

<A3. YFGW410 in Redundant Conguration>

A3. YFGW410 in Redundant

Conguration

A3-1

HIS HIS/ENG PRM

Control network (Ethernet)

Subnet A

Field Wireless

Access Point

(YFGW510)

Field wireless

network

(ISA100.11a)

L2SWL2SW

Cable for Redundancy

FCS ALE111×2

Field Wireless

Management Station

(YFGW410)

Field Wireless

Access Point

(YFGW510)

"Field wireless management PC

- Field Wireless Management Console"

L3SW

NTP server

Ethernet

Field wireless device

FA0301.ai

Figure A3-1 Redundant system conguration of YFGW410

In this example, the both of YFGW410 and YFGW510 are made redundant system. In using the Duocast, the eld wireless devices are made fully redundant and a highly reliable system.

Two YFGW410 virtually operate as a single machine, and the backbone devices and host system devices access to this virtual machine.

When one of YFGW410 is out of service by failure, another YFGW410 continue operation. One failure does not affect a eld wireless system.

Up to 100 eld wireless devices can be connected to a single eld wireless subnet even in the redundant conguration. Up to 500 eld wireless devices can be connected to YFGW410.

The host system is DCS, SCADA system, or the device management application.

IMPORTANT

When CENTUM VP is running, set and adjust the parameters of the eld wireless device from PRM. When CENTUM VP is not running, or when a non-Yokogawa host system is connected, the parameters can be set and adjusted using FieldMate.

IM 01W02D01-01EN

<A3. YFGW410 in Redundant Conguration>

IMPORTANT

When CENTUM VP is used with YFGW410 in redundant conguration, CENTUM VP R5.02.00 or higher is required. For details, see the Communication with Subsystems Using FIO user’s manual (IM 33K03L20-50E).

A3-2

IM 01W02D01-01EN

<A4. YFGW410 in High-Level Redundancy Conguration>

A4-1

A4. YFGW410 in High-Level Redundancy

Conguration

HIS HIS/ENG PRM

Control network (Ethernet)

FCS ALE111×2

L2SW L2SW

Cable for Redundancy

L2SW (IEEE 1588) L2SW (IEEE 1588)

L2SW (IEEE 1588) L2SW (IEEE 1588) L2SW (IEEE 1588) L2SW (IEEE 1588)

Subnet A

Field Wireless

Access Point

(YFGW510)

Field Wireless

Access Point

Management Station

(YFGW510)

Field Wireless

(YFGW410)

Subnet B

Field Wireless

Access Point

(YFGW510)

"Field wireless management PC

- Field Wireless Management Console"

L3SW

NTP server

Ethernet

Field Wireless

Access Point

(YFGW510)

Field wireless network

(ISA100.11a)

Field wireless device

Field wireless network

(ISA100.11a)

Field wireless device

Figure A4-1 High-Level redundancy system conguration of YFGW410

In this conguration, the system consists of redundant YFGW410 and redundant Modbus/TCP client of the host system. Yokogawa’s Modbus/TCP client can be made redundant using the FCS (Field Control Station) of CENTUM VP. For details, see the CENTUM VP User’s Manual (IM 33K03L20-50E for R5, or IM 33M01A30-40E for R4).

The YFGW410 in redundant conguration operates as a single virtual machine for the Modbus/ TCP clients. Although the YFGW410 has the L2SW functions, the eld wireless backbone network can be expanded by adding another L2SW between the eld wireless backbone devices. The L2SW needs to be used which supports the IEEE 1588 v2 precision time protocol and the RSTP or another loop detect functions. If a L2SW is used that is not supporting the IEEE 1588 v2 protocol and RSTP function, its operation is not guaranteed. Enable the IEEE 1588 v2 precision time protocol of L2SW, and operate the switch in E2E 2-step TC mode. Also, enable the RSTP or another loop detect function.

FA0401.ai

IM 01W02D01-01EN

<A4. YFGW410 in High-Level Redundancy Conguration>

In the redundant YFGW410, need to connect the system to the YFGW510 using following method:

• Direct connection between YFGW410 and YFGW510 (shown in Figure A3-1)

• A single L2SW is installed for each backbone device. The L2SW have to connect as a loop. (shown in Figure A4-1).

For the recommended L2SWs whose operations have been proven on the eld wireless backbone system, see Section G2.7 Recommended Device List. If a non-recommended L2SW is used, its operation is not guaranteed even when the above functional requirements are satised.

IMPORTANT

When connecting the L2SW between YFGW410 and YFGW510, requirements for operation to the backbone network are the following.

- Use IEEE1588 v2 compliant product to L2SW.

- Enable Rapid Spanning Tree Protocol (RSTP) or another loop detection function.

A4-2

IMPORTANT

When CENTUM VP is running, set and adjust the parameters of the eld wireless device from PRM.

When CENTUM VP is not running, or when a non-Yokogawa host system is connected, the parameters can be set and adjusted using FieldMate.

IMPORTANT

IM 01W02D01-01EN

<B1. Introduction>

Part B YFGW410 Product Description

B1. Introduction

This chapter outlines the functions and hardware conguration of the YFGW410.

YFGW410 is a core device in the eld wireless network, and it is used for conguration and management of a eld wireless network and for data transfer to the host system. A single YFGW410 is always required for the eld wireless network, and two YFGW410s are required for redundacy system.

The YFGW410 can be mounted on the DIN rails, and it is usually mounted on the panel or wall in the cabinet.

B1-1

IM 01W02D01-01EN

<B2. YFGW410 Function Outline>

B2. YFGW410 Function Outline

The following outlines the YFGW410 functions.

YFGW410 has the System Manager, Security Manager, and Gateway functions. Also, this device has the switching hub functions to connect the host system, PC to operate Field Wireless Management Console and other applications.

B2.1 System Manager

The System Manager controls the wireless communication of eld wireless devices, congures the eld wireless backbone devices, and provides the database function.

The management function of the eld wireless device establishes a communication path to each eld wireless device, monitors the Join or Leave status of each eld wireless device, and noties the Field Wireless Management Console with an abnormality. Also, this function determines the communication availability in conjunction with the Security Manager.

The management function of the eld wireless backbone device is used to initialize the IP address, network address and others of the YFGW410 and YFGW510.

The database function of the eld wireless network is used to manage the network information data contained in the YFGW410 and to control the data synchronization during redundant YFGW410 system conguration.

B2-1

B2.2 Security Manager

The Security Manager has the functions for eld wireless device authentication and for encryption key management.

The Security Manager allows eld wireless devices to join to the network with the Join key, Session key and others. This manager is used to create, update, and delete an authentication/encryption key during communication.

B2.3 Gateway

The YFGW410 bridges between the eld wireless network and the host system.

During Modbus communication, the eld wireless device data is transmitted to the host system. The Read Input Register, Read Holding Register, and Write Holding Register functions are supported. Before transmitting data to the host system, it is necessary to map the transmission process value, device status, alert information and other data to registers.

In the ISA100.11a protocol communication, the information about eld wireless network state and device state of this network is transmitted when requested by the host system. Also, the gateway relays a request and its response between the host system and eld wireless devices.

The Gateway can cache the diagnosis data acquired through communication with the eld wireless device in the YFGW410’s internal memory. The efcient communication to wireless eld devices can use a wireless band exibly and improve the response to the host system.

IMPORTANT

When access to the Modbus registers that are not mapped in YFGW410, a non-zero data may be contained.

IM 01W02D01-01EN

<B2. YFGW410 Function Outline>

IMPORTANT

Writing to the Holding Register of Modbus by CENTUM VP requires R5.02.00 or higher. For details, see the Communication with Subsystems Using FIO user’s manual (IM 33K03L20-50E).

B2.4 Wireless Network Conguration and

Management Functions and Others

The YFGW410 has the software tools for conguration and management of eld wireless network on the Web page of this device. Connect to YFGW410 via Internet Explorer (IE) that are installed on the eld wireless management PC.

B2-2

IM 01W02D01-01EN

<B3. Structure and Parts of YFGW410>

B3. Structure and Parts of YFGW410

B3.1 Front View

B3-1

RS-485 connector

Status indicator LED

Reset switch

Shutdown switch

Maintenance interface

Serial port

Field network interface 1

Field network interface 2

Field network interface 3

Figure B3-1 YFGW410 front view

Power supply connector

Synchronization connector

Field wireless backbone interface 1

Field wireless backbone interface 2

Field wireless backbone interface 3

Field wireless backbone interface 4

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B3.2 Top View

Figure B3-2 YFGW410 top view

RS-485 connector

Ground terminal

Power supply connector

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<B3. Structure and Parts of YFGW410>

B3.3 Side and Rear Views

Name plate DIN rail mounting bracket

B3-2

Right side Rear

Figure B3-3 YFGW410 side and rear views

B3.4 RS-485 Conguration Switches

Switch number RS-485 configuration switches

SW602

SW604

SW603

SW605

Left side

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Top cover

Circuit board

Figure B3-4 RS-485 Conguration Switches

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<B3. Structure and Parts of YFGW410>

B3.5 Outline of Component Functions

Table B3-1 Outline of the YFGW410 component functions

Name Function Reference

RS-485 connector Connects to the host system that uses Modbus/RTU communi-

RS-485 conguration switches

Status indicator LED A combination of three RDY, SYN, and ACTIVE LEDs indicates

Reset switch Resets the YFGW410. B3.6 Shutdown switch Shuts down the YFGW410. B3.7 Maintenance interface Connects the Field Wireless Management Console for setup and

Serial port Used for YFGW410 maintenance only. (Do not use this port dur-

Field network interface 1 to 3 Connects to the host system that uses the Modbus/TCP, ISA100.

Power supply connector Supplies electric power to the YFGW410. C4.2 Synchronization connector Connects two YFGW410 devices to each other for synchronous

Field wireless backbone interface 1 to 4

DIN rail mounting bracket Secures the YFGW410 onto DIN rails using brackets. C3.3

cation. Congures connection type to the host system (4-wire / 2-wire) C4.4

the YFGW410 operation status.

maintenance of a eld wireless network. The PC, that has the FieldMate for setup and management of eld wireless devices via wireless network, can also be connected (if used for the system without CENTUM VP).

ing normal network conguration and operation.)

11a or other protocol communication.

communication in the redundancy conguration. Plug the terminating connector into it if the system is not redundant.

Connects YFGW510, YFGW610, and the wireless LAN access point to congure the eld wireless backbone.

B3-3

C4.4

F2.2

C4.4

C4.1

C4.4

B3.6 Reset Switch

Resets YFGW410. Hold the Reset switch for more than six seconds, the database in the YFGW410 is initialized. If the database is initialized, the entire setup information of the device is cleared. Always make a backup copy of the database before starting its initialization.

IMPORTANT

When initializing the database, don’t power off until RDY LED becomes green. Otherwise initialization will be failed and YFGW410 may not work correctly.

B3.7 Shutdown Switch

Shuts down YFGW410. Hold the Shutdown switch more than six seconds. Once shut down the YFGW410, start it again by turning the power supply OFF rst, and then turn it ON again.

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<B4. Checking the Delivered Products>

B4. Checking the Product

When you receive the product, please check the contents.

Check that the product specications match your order, that all parts are included, and that there is no damage, stains, or other problems.

RS-485 connector

Power supply connector

B4-1

DVD-ROM

YFGW410

Read Me First

Terminator or Cable for Redundancy

Figure B4-1 Checkout of delivered products

● Read Me First (IM01W02D01-11EN Read Me First) When specied manual language as an English.

● DVD-ROM (F9194TA) When specied Software Media as DVD-ROM.

● Terminator or Cable for Redundancy It depends on selection of Sync Connector Termination. If With Terminator is specied, Terminator is included. Otherwise Cable for Redundancy is included.

● Power supply connector and RS-485 connector These are included as standard.

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<C1. Installation Environment>

Part C Installation

This part describes the installation of the YFGW410.

Follow the steps below to use of the product.

1. YFGW410 installation

2. Power, ground, and signal cable connection

C1. Installation Environment

The system must be installed in an appropriate environment to ensure stable system operation.

The following denes the detailed specications of the YFGW410 installation environment.

Table C1-1 Installation environment specications

Item Specications Applicable

Ambient temperature

Ambient humidity

Temperature gradient

Protection class IP20 IEC529 Vibration resistance 0.15 mm P-P (5 to 58 Hz)

Impact resistance 15 G, 11 ms (no conductive, and 3-direction half sine

Altitude Up to 3000 meters (due to restricted ambient tem-

Noise level Electric eld 3 V/m or less (80 MHz to 1 GHz)

Grounding Class D grounding Cooling Natural cooling Mounting Mounted on DIN rails. Power

supply

Power consumption 10 W

Operating -40 to 65°C (at altitude below 2000 meters)

-40 to 55°C (at altitude between 2000 and 3000 meters)

Transport or storage

Operating 5 to 95% relative (without condensing) Transport or stor-

age Operating Within +/-10°C per hour JEIDA 29 Class B Transport or stor-

age

Electrostatic discharge

Voltage range 10.8 to 26.4 VDC Rated voltage 24 VDC Allowable ripple Less than 1% p-p

-40 to 85°C

5 to 95% relative (without condensing)

Within +/-20°C per hour

1 G (58 to 150 Hz)

waves)

perature)

4 kV or less (contact discharge), 8 kV or less (aerial discharge)

IEC68-2-6

IEC68-2-27

C1-1

standards

CAUTION

When ambient temperature is beyond 50 °C, a temperature of the surface is very high. Please be careful not to touch with bare hands.

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<C1. Installation Environment>

IMPORTANT

• The temperature specication during operation indicates the criterion of the temperature at the air intake of the bottom portion of modules. Do not block ventilation holes, as it may hinder the air-cooling capabilities of the body. When installing YFGW410 in a cabinet, note that the temperature specication is not in respect to the ambient temperature of the cabinet. Provide cooling fans in the cabinet if needed.

• Avoid exposing YFGW410 to direct sunlight.

• Prevent condensation under any circumstance.

• The dust level of the room should not exceed 0.3 mg/m

. Under any circumstance, avoid

iron akes, carbon particles, or any other type of dust that are conductive.

• Avoid existence of corrosive gases such as hydrogen sulde, sulfurous acid gas, chlorine, and ammonia.

• YFGW410 should not share a ground wire with other devices.

n YFGW410 Vibration Criteria

C1-2

Ensure that if the frequency of vibration at the installation location is 58 Hz or less, the total amplitude is maintained less than 0.15 mm. If the vibration frequency is greater than 58 Hz, nd a location that will meet the following condition:

Acceleration (m/s

) = 2π2 x A x F2 x 10-3 < 9.8 (=1 G)

A: Total amplitude (mm)

F: Frequency (Hz)

The range of allowable total amplitudes is shown below.

0.2

0.15

0.1

Allowable range

0.05

Total amplitude

10 30 50 70 90 110 130 150Hz

Vibration frequency

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Figure C1-1 Allowable Vibration Range

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<C1. Installation Environment>

n Radio Device Noise to YFGW410

The following shows general requirements when using a radio device such as transceivers;

however, as a general rule, close the cabinet door when using a radio device:

• Transceivers that have 3 W of output power or less should be at least 1 m away. Transceivers that have 10 W of output power or less should be at least 2 m away.

• Radio devices that have 1 W of output power or less including cellular phones and cordless phones should be at least 1 m away.

• The eld wireless device radio output is about 10 mW. There is no impact for YFGW410, but keep to 1m than the same way as the 1 W output radio device.

C1-3

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<C2. Power Supply and Grounding>

C2. Power Supply and Grounding

An appropriate power supply is necessary for the stable operation of YFGW410.

C2.1 Power Supply

Connect the power source to the spring terminal block located on the top of YFGW410.

SEE

For power supply and current consumption of the YFGW410, also see GS 01W02D01-01EN

ALSO

n Inrush current

When starting up, inrush current may run into the device. As shown in the table below, this current is, even though short-lived, signicantly larger (10 times or more) than the steady state current. Make sure that the power supply and protector can endure the inrush current.

Table C2-1 Inrush current specications

Item Specications Remarks

Inrush current 30 A, 2 ms or less At 26.4 VDC

C2-1

SEE

For wiring of the YFGW410 power supply, see Section C4.2 Power Supply Cable Connection.

ALSO

WARNING

• Conguration data may be corrupted if a power failure occurs during download to YFGW410, YFGW510 and eld wireless devices. Conguration data is not corrupted even if a power failure occurs at the time of the usual operation.

• When power failure is detected, the system may take a certain amount of time to recover to the normal operation status.

• Please supply the power from the permanent power supply to avoid.

IMPORTANT

- YFGW410 does not have a power switch. Provide a breaker or switch for the external power line to turn ON/OFF the device.

- The overcurrent protection circuit of the power supply, it is recommended to use the automatic-recover type with the reverse L-shaped.

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<C2. Power Supply and Grounding>

C2.2 Grounding

Appropriate grounding is necessary for the stable operation of YFGW410. Class D grounding (the third class grounding) with the ground resistance of 100 ohms or less is necessary. To connect the ground cable to YFGW410 directly, use the frame ground (FG) terminal on the top side of the mainbody.

SEE

For grounding of the YFGW410, see Section C4.3 Grounding.

ALSO

C2-2

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<C3. Mounting>

C3. Mounting

YFGW410 can be mounted on the DIN rails, and it is usually mounted on the panel or wall in the cabinet.

No other type of mounting is allowed.

C3.1 Mounting Direction

YFGW410 is designed to be cooled by natural air. Install an YFGW410 so that the ventilation air ows upward from its bottom to top as shown below. Mount in the correct direction.

Air flow

C3-1

Air flow

Down

Figure C3-1 YFGW410 mounting direction

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IMPORTANT

• Be sure to turn off the power before installing or removing YFGW410.

• Do not install the body blocking the ventilation holes on the top and bottom.

• At the top side, to prevent the cooling air current from being blocked, be sure to place the body at least 150 mm away from other devices. This space is also used as a work area for the power supply cable connection.

• At the bottom side, to prevent the cooling air current from being blocked, be sure to place the body at least 100 mm away from other devices.

• At the side panel, to prevent the cooling air current from being blocked, be sure to place the body at least 50 mm away from other devices. This space is also used as a work area for the power supply cable connection.

• Do not expose to direct sunlight.

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<C3. Mounting>

C3.2 Mounting to DIN Rails

First, install the DIN rails on the panel or the cabinet wall. Secure the DIN rails by tightening the appropriate number of screws. Be careful that the rails do not get bent or deformed due to the weight of the YFGW410 or cable tension.

To securely ground YFGW410, insert an insulation bushing between the DIN rails and mounting panel and tighten the screws. Insulate the DIN rails from the metal surface of the mounting panel.

Insulation bushing

DIN rail

Insulation bushing

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Figure C3-2 Use of insulation bushing

C3-2

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<C3. Mounting>

C3.3 Installation of the YFGW410

1. Loosen the screws at both sides of the DIN rail mounting bracket (located on the rear panel of the YFGW410), by rotating these screws in the reverse direction from the “Lock” position. The screws do not drop even when fully loosened.

2. As shown in Figure C3-3, hook the top edge of the DIN rail mounting bracket onto the top of the DIN rail, and return the YFGW410 back to the horizontal position. Then, hook the bottom edge of the mounting bracket onto the bottom of the DIN rail.

3. Tighten the screws at both ends of the DIN rail mounting bracket, by rotating them toward the “Lock” position. Tighten screws securely to ensure there is no clearance between the bracket and the DIN rails.

4. Remove the YFGW410 by following the procedure described above in reverse.

After you have tightened the screws, loosen them by three turns.

C3-3

Figure C3-3 Mounting of the YFGW410 on DIN rails

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<C3. Mounting>

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Figure C3-4 Mounting example

C3-4

Figure C3-5 Mounting example (in redundant conguration)

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<C4. Wiring>

C4. Wiring

This chapter explains the power, grounding, and communication cable connection to the YFGW410.

C4.1 Terminals and Communication Ports

Connection

The YFGW410 has spring terminals to connect the power supply cable and serial communication cables. Use the screw to connect the ground terminal with a ring-type crimp to the frame ground.

Use the RJ-45 connectors for Ethernet, and connect the metal network cables to the eld wireless backbone device interface, eld network interface, and maintenance interface.

Plug the cable for redundancy or the terminator to the synchonization connector.

The customer does not need to connect any cable to the serial port.

C4-1

RS-485 connector

Maintenance interface

Field network interface

Power supply connector

Synchronization connector

Field wireless

backbone interface

Figure C4-1 Terminals and Communication Ports View

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<C4. Wiring>

C4.2 Power Supply Cable Connection

The YFGW410 has a 4-pin power supply connector (with a spring terminal; Phoenix Contact’s FKC 2.5/4-STF) and the socket on the mainbody. The spring terminal base is secured by two screws at both ends. To separate the terminal from the socket, loosening these screws.

There is enough space for cabling at the top and side panels of the YFGW410, leave the spring terminals on the mainbody (as shown in Figure C4-2) and connect the positive and negative power lines as indicated.

If there is insufcient space, separate the spring terminals from the socket, route the cables, and secure the mainbody.

IMPORTANT

Be careful to connect the power supply cable with correct polarity. Because the YFGW410 does not have a power switch, add a power switch or a circuit breaker to the external power line.

C4-2

Figure C4-2 Power supply cable connection procedure

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<C4. Wiring>

To disconnect the power supply cable from the spring terminal, push down the orange areas around the cable inlet and pull out the power supply cable from the socket.

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C4-3

Figure C4-3 Disconnecting the power supply cable

l Applicable cables

Insulated cables for industrial equipment such as;

• 600 V polyvinyl chloride insulated wires (IV); JIS C3307

• Polyvinyl chloride insulated wires for electrical apparatus (KIV); JIS C3316

• 600 V grade heat-resistant polyvinyl chloride insulated wires (HIV); JIS C3317

• Heatproof vinyl insulated wires VW-1 (UL1015/UL1007)

• Control cables (vinyl insulated vinyl sheath cable) (CVV); JIS C3401

l Wire Size

Without sleeve: 0.2 mm2 to 2.5 mm2 (AWG24 to 14)

With sleeve: 0.2 mm

to 2.5 mm2 (AWG24 to 14)

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<C4. Wiring>

l Wiring to spring terminals:1 (without sleeve)

- When using a solid conductor, strip the insulated cover and connect it.

Cable

Strip the solid conductor by 10 mm.

- When using a stranded conductor, strip the insulated cover and twist and connect it.

Core

Length of exposed wire

Strip the stranded conductor for 10 mm.

Never solder the stranded conductor when connecting cables.

Be careful not to cause the loosely stranded conductor to come in contact with adjacent

terminals or others. Insert the cable leads into the terminal block securely.

l Wiring to spring terminals:2 (with sleeve)

The sleeve can prevent cable leads from untwist when you connect the cable. Select a sleeve to match the cable size. If the length of cable leads does not match the length of sleeve (I cable to the correct length. Strip the cable for a length so that the core wire slightly extends from the metal tube of the sleeve. If this causes the length of the metal tube of the sleeve to be slightly shorter than the stripping length, this is no problem.

C4-4

FC0404.ai

), strip the

The wiring cables and applicable sleeves are listed in the table below.

Use the same manufacturer for sleeves and tools.

Example of tool: Phoenix Contact’s CRIMPFOX 6

For details on sleeves and crimp tools, contact to Phoenix Contact Inc.

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<C4. Wiring>

Table C4-1 List of power cables

Cable Dimensions (mm)

Section

area

(mm

)

AWG

Strip

length

(mm)

0.25 24 10 10.5 6.0 0.8 0.15 2.0 0.25 AI 0.25-6 BU

0.34 22 10 10.5 6.0 0.8 0.15 2.0 0.25 AI 0.34-6 TQ

10 12.5 8.0 0.8 0.15 2.0 0.25 AI 0.34-8 TQ

0.5 20 10 12.0 6.0 1.1 0.15 2.5 0.25 AI 0.5-6 WH

10 14.0 8.0 1.1 0.15 2.5 0.25 AI 0.5-8 WH 10 16.0 10.0 1.1 0.15 2.5 0.25 AI 0.5-10 WH

0.75 20 10 12.0 6.0 1.3 0.15 2.8 0.25 AI 0.75-6 GY

10 14.0 8.0 1.3 0.15 2.8 0.25 AI 0.75-8 GY 10 16.0 10.0 1.3 0.15 2.8 0.25 AI 0.75-10 GY

1.0 18 10 12.0 6.0 1.5 0.15 3.0 0.3 AI 1-6 RD

10 14.0 8.0 1.5 0.15 3.0 0.3 AI 1-8 RD

10 16.0 10.0 1.5 0.15 3.0 0.3 AI 1-10 RD

1.5 16 10 12.0 6.0 1.8 0.15 3.4 0.3 AI 1.5-6 BK

10 14.0 8.0 1.8 0.15 3.4 0.3 AI 1.5-8 BK 10 18.0 10.0 1.8 0.15 3.4 0.3 AI 1.5-10 BK

2.5 14 10 14.0 8.0 2.3 0.15 4.2 0.3 AI 2.5-8 BU

10 16.0 10.0 2.3 0.15 4.2 0.3 AI 2.5-10 BU

C4-5

Phoenix

Contact's type

IMPORTANT

• Use the same manufacturer for sleeves and tools.

• Use sleeve tools that match the wire thickness.

• Insert the wire to be connected completely into the pressure clamp terminal and attach it securely.

• Secure the cable to cable clamps, etc. so that the weight of the cable applied to the terminal is minimized.

• Strip the cable for a length so that the core wire slightly extends from the metal tube of the sleeve. If this causes the length of the metal tube of the sleeve to be slightly shorter than the stripping length, this is no problem.

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<C4. Wiring>

C4.3 Grounding

Appropriate grounding is necessary for the stable operation of YFGW410. The YFGW410 has two ground terminals: the frame ground (FG) terminal secured by the M4 screw at the side of power supply connector (on the top side of the mainbody), and the ground terminal at the power supply spring terminal.

Connect the ground cable from the frame ground (FG) terminal to the ground. Connect the cable shield or others to the power supply spring terminal.The internal wiring of YFGW410 mainbody is connected as shown in the following  gure.

C4-6

Ground terminal

Power supply

connector

YFGW410 Housing

SG RX RX + TX TX +

RS-485

connector

FC0406.ai

Figure C4-4 Internal connection of the ground terminal

To ensure stable grounding, insulate the panel or DIN rails with YFGW410 from the metal surface of external cabinet, rack and others by using insulation bushings or others. Then, connect the cable from YFGW410 to the ground. Class D grounding (the third class grounding) with the ground resistance of 100 ohms or less is necessary. To connect the ground cable to YFGW410 directly, use the frame ground (FG) terminal on the top side of the mainbody. YFGW410 should not share a ground wire with other devices.

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<C4. Wiring>

C4-7

Figure C4-5 Ground terminal connection procedure

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<C4. Wiring>

l Applicable cables

Insulated cables for industrial equipment such as;

• 600V polyvinyl chloride insulated wires (IV); JIS C3307

• Polyvinyl chloride insulated wires for electrical apparatus (KIV); JIS C3316

• 600V grade heat-resistant polyvinyl chloride insulated wires (HIV); JIS C3317

• Heatproof vinyl insulated wires VW-1 (UL1015/UL1007)

l Wire Size

Core: AWG14 to 13 (2 mm2 to 2.6 mm2)

l Termination

Use a ring tongue terminal for M4 terminals: with an insulation sleeve

C4.4 Communication Cable Connection

C4-8

n Field wireless backbone device

Connect the 100BASE-TX compliance cable, terminated with an RJ-45 connector, to the eld wireless backbone device interface on the front panel of the YFGW410.

Figure C4-6 Connection to eld wireless backbone

n Field network

Connect the 100BASE-TX compliance cable, terminated with an RJ-45 connector, to the eld network interface on the front panel of the YFGW410.

Generally, connect the host system which transmits data using the ISA100.11a protocol to the F1 port of YFGW410. Connect the host system which transmits data using the Modbus/TCP protocol to the F2 or F3 port.

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n RS-485

YFGW410 supports to communicate with the host system, which supports Modbus/RTU communication, via the RS-485 connector on top of the main body. 4-wire and 2-wire types are provided for connection with the host system. Selecting connection type is set by RS-485 conguration switches. YFGW410 supports only 1 to 1 connection.

RS-485 connector is a 6-pin connector with a spring terminal (Phoenix Contact FKC 2.5/6-STF). For details of wiring, see C4.2 Power Supply Cable Connection. Regarding RS-485 communi-

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<C4. Wiring>

cation cables, use shielded twisted pair cables (cables for RS-422/RS-485 communication are recommended).

IMPORTANT

All RS-485 conguration switches are set to OFF by default. When connecting cables to the RS485 connector, set RS-485 conguration switches to t actual connection before power on.

l Connection in 4-wrie Type

YFGW410 Host System

TX+

TX-

TX+

TX-

C4-9

RX+

RX-

R1: Termination resistance of 120 Ω (comes with YFGW410) R2: According to the instruction on the external equipment

Figure C4-7 Connection and Conguration in 4-wire Type

l Connection in 2-wire Type

YFGW410 Host System

TX+

TX-

RX+

RX-

TX+

TX-

RX+

RX-

RX+

RX-

RS-485 Configuration Switches

SW602 SW603SW604 SW605

OFF OFF OFF ON

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RS-485 Configuration Switches

SW602 SW603SW604 SW605

R1: Termination resistance of 120 Ω (comes with YFGW410) R2: According to the instruction on the external equipment

Figure C4-8 Connection and Conguration in 2-wire Type

l Modbus/RTU

Following table shows Modbus/RTU communication parameter of YFGW410. The host system should be congured in accordance with following parameters.

ON OFF ON ON

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<C4. Wiring>

Table C4-2 Modbus/RTU Communication Parameters of YFGW410

Item Description Note

Serial Communication Boat rate: 38.4kbps

Parity: Even Stop bit: 1 bit

Modbus/RTU Modbus Slave

Modbus/RTU Address: 1

Fixed values

Congure the host system as Modbus Master. Modbus/RTU address of the host system should be except 1.

IMPORTANT

Modbus/RTU supports to access up to 125 words at once. However, part of information may not be accessed through Modbus/RTU, because number of accessible words depended on a Modbus/RTU client. For details, see users’ manual of the host system.

n Maintenance interface

C4-10

Connect the 100BASE-TX compliance cable, terminated with an RJ-45 connector, to the maintenance interface (M1) on the front panel of the YFGW410. Connect the Field Wireless Management Console to this port for conguration of a eld wireless network and the YFGW410.

IMPORTANT

When CENTUM VP is running, set and adjust the parameters of the eld wireless device from PRM.

When CENTUM VP is not running, or when a non-Yokogawa host system is connected, the parameters can be set and adjusted using FieldMate.

n Synchronization connector

In order to build redundancy YFGW410, connect an attached cable for redundancy to the synchronization connector in the front of YFGW410. When using single YFGW410, connect the terminator to the synchronization connector. If nothing has connected with a synchronization connector, YFGW410 does not operate.

IMPORTANT

• The cable for redundancy has the D-sub 15-pin connector at both ends. Secure the cable connector to the synchronization connector using screws. When cables other than an attached cable for redundancy are connected, these operation is not guaranteed.

• If nothing has connected with a synchronization connector, YFGW410 does not operate.

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<C5. Explosion-Proof Wiring>

C5. Explosion-Proof Wiring

- Application pending -

(Left blank intentionally)

C5-1

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<D1. Engineering Procedures>

Part D System Construction

This part describes the ow and work content of the engineering in order to construct a Field Wireless System.

D1. Engineering Procedures

Shippment

D1-1

Engineering of host system

System

(CENTUM VP, FAST/TOOLS,

engineer

DAQSTATION, and so on)

Backup file

Startup engineer or

wireless engineer

Modbus

registers file

Startup engineer or

wireless engineer

Startup engineer or

wireless engineer

Person in

charge of devices

Startup engineer or

wireless engineer

User or

startup engineer

Start-up

Engineering of field wireless network

(Configurator and YFGW410)

Configuration data

download to YFGW410

(Configurator)

Engineering of YFGW510

(Field wireless access point setup tool)

YFGW410 YFGW510 YFGW610 installation

Check and adjust wireless connection

Save the communication quality data

(Monitor)

Backup configuration data

(Configurator)

(Monitor)

Provisioning file

Field wireless device

(FieldMate)

Set device parameters

(FieldMate PRM)

Field wireless device installation

Set and adjust device parameters

(FieldMate PRM)

Loop check

Person in charge of devices

User or startup engineer

Operation

Operators

Device management

Maintenance staff

FD0101.ai

Figure D1-1 Engineering Flow for Wireless System Construction

The explanations in this document are based on the assumption that all engineering in the network construction is executed after the delivery of the components for the Field Wireless System to the customer. When Yokogawa Electric Corporation receives an order that includes the engineering, the procedure may differ from the ow shown in Figure D1-1.

As shown in Figure D1-1, in order to construct a Field Wireless System that has been specically designed according to a customer’s request, the following types of engineering are necessary:

(1) Provisioning and setting of the eld wireless device

(2) Construction of the Field Wireless System

(3) Engineering of the host system

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<D1. Engineering Procedures>

n (1): Provisioning and Setting of the Field Wireless Device

Provisioning is conguration of the required information into a eld wireless device in order to integrate it with the eld wireless network. This task is necessary in order to prevent third parties from making improper connections to the eld wireless network through methods such as tampering or spoong. Devices on which provisioning has not been carried out or onto which the incorrect information is congured cannot be integrated with the eld wireless network.

As shown in Figure D1-1, the following tasks are necessary before installing a eld wireless device.

• Provisioning Using FieldMate, the information that the eld wireless device requires in order to be integrated with the eld wireless network is congured via infrared data communication. This task must be executed before the device is installed. Using the Provisioning Device tool on FieldMate, provisioning is executed for the eld wireless device via infrared data communication.

• Setting and Adjustment of parameters In the case of eld wireless devices manufactured by Yokogawa Electric Corporation, the person in charge of devices can make settings and adjust the parameters via infrared data communication before installing the device, by using FieldMate. This task can also be performed via a eld wireless network after the device is installed.

When performing these tasks before installing the device, use FieldMate R2.03.00 or later versions. For a eld wireless system, use applicable version of FieldMate and Device Files checked by the website (http://www.eld-wireless.com/) For details, see Part I ISA100.11a Device Conguration in the FieldMate User’s Manual (IM 01R01A01-01E).

D1-2

n (2): Construction of the Field Wireless System

This task comprises the construction of a eld wireless network by the wireless system engineer (including the start-up engineer) based on the detailed design information of the eld wireless network by setting the YFGW410, the YFGW510 Field Wireless Access Point, and the eld wireless device.

The task includes constructing the network for the Field Wireless System, downloading information to the YFGW410, setting the YFGW510, verifying the startup and running status of the eld wireless network, and, if necessary, correcting the network conguration, and setting and adjusting the parameters of the eld wireless device via the eld wireless network. The task of network construction includes enabling or disabling redundancy in the YFGW410, registering and setting the functions of the eld wireless device, setting up the communication paths, and dening process data in the Modbus registers.

For the detailed procedures, see Sub-section D3.2.8 “Setting Modbus” in this document.

The tasks of downloading information to the YFGW410 and verifying the startup and running status of the eld wireless network are assumed to be performed by the wireless system engineer (including the start-up engineer) after the device has been delivered to the user’s plant site and installed.

The task of setting and adjusting the device parameters is supposed to be performed by the person in charge of the devices.

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n (3): Engineering of the Host System

This task is the engineering of the host (control/monitoring) system by the system engineer.

The task targets system applications for which process data can be read/written using Modbus, as well as applications for which the process values and parameters of the eld wireless device can be read/written using the ISA100.11a protocol.

Some examples of target applications are shown below.

Modbus/TCP STARDOM, FA-M3R, DAQWORX, DAQSTATION, DAQMASTER,

CENTUM VP, FAST/TOOLS, other companies’ implementations of DCS/ SCADA

Modbus/RTU DAQMASTER and other companies’ implementations of DCS/SCADA

ISA100.11a PRM, FieldMate

OPC Applications that correspond to OPC servers (CENTUM VP, FAST/

TOOLS, etc.)

For details, see the User’s Manual for the relevant host system.

IMPORTANT

When CENTUM VP R4 is used, R4.02.30 or higher is required. For details, see Reference Subsystem Communication (Using FIO) (IM 33M01A30-40E).

D1-3

When CENTUM VP R5 is used, R5.02.00 or higher is required.

If CENTUM VP is used with YFGW410 in redundant conguration or writing output values to eld wireless devices, CENTUM VP R5 is required. For details, see the Communication with Subsystem Using FIO user’s manual (IM 33K03L20-50E).

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D2-1

D2. Tools to be Used for the Engineering

In Figure D1-1 Engineering Flow for Wireless System Construction, the tools described in this User’s Manual are shown in parentheses alongside the tasks.

This chapter describes the following tools included in Figure D1-1.

• Congurator

• Monitor

• Field wireless access point setup tool

• FieldMate

• PRM (Plant Resource Manager)

D2.1 Overview of the Tools

n Congurator

This tool is included in the Field Wireless Management Console that is built into the YFGW410. It is used for constructing the eld wireless network.

It creates the conguration information for the wireless network conguration that is managed by the YFGW410 based on the detailed design information of the wireless network. It also creates conguration data based on the provisioning information of the eld wireless device, which contain information such as the devices to be integrated into the network, the roles of those devices, the function settings for the data renewal cycles, etc., data allocations for the Modbus registers, and other information.

These pieces of information are downloaded to the YFGW410 and the eld wireless device.

Congurator is launched from the Field Wireless Management Console on the YFGW410 via an instance of Internet Explorer on a PC that is connected to maintenance interface or eld network interface.

n Monitor

This tool is included with the Field Wireless Management Console that is built into the YFGW410. It is used for monitoring the running status of Field Wireless System constructed .

Monitor displays the Packet Error Rate (PER), the Received Signal Strength Indicator (RSSI), and the eld wireless network conguration gures for each wireless communication path, as well as displaying information about the eld wireless device such as the battery life.

It is used for determining the communication stability when the Field Wireless System is started and for monitoring daily status during operation.

Monitor is launched from the Field Wireless Management Console on the YFGW410 via an instance of Internet Explorer on a PC that is connected to maintenance interface or eld network interface.

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n Field wireless access point setup tool

The eld wireless access point setup tool makes the settings that YFGW510 requires in order to be integrated with the eld wireless network (device tag and password).

This tool is a Windows PC application that is provided with YFGW510.

In the case of the wireless LAN option, it is also used to set parameters related to wireless LAN (SSID, network key, etc.).

For details of operation, see the YFGW510 User’s Manual (IM01W02E01-01JA).

n FieldMate

This is a separately provided application for setting the parameters of the eld device.

In the Field Wireless System, the eld wireless device is provisioned and congured via infrared data communication. Prepare the infrared adapter specied in the FieldMate User’s Manual (IM 01R01A01-01E).

If the host system for YFGW410 is not CENTUM VP manufactured by Yokogawa and there is no PRM (mentioned later in this document), you can set the parameters by connecting a PC on which FieldMate is installed to maintenance interface of YFGW410.

For details of operation, see the FieldMate User’s Manual (IM 01R01A01-01E).

D2-2

n PRM (Plant Resource Manager)

This is a separately provided application for monitoring the status of the eld device, and setting and managing the parameters. It is used to create FDT projects on the FDT framework. Monitoring, conguration, and control are provided via a connection to the eld wireless device using DTM.

The PC on which PRM is installed is connected to eld network interface of YFGW410.

For details of operation, see the Plant Resource Manager Reference (IM 33Y05Q10-11E).

D2.2 Using the Field Wireless Management

Console

The Field Wireless Management Console that is built into YFGW410 contains two tools: Congurator and Monitor.

The basic usage rights for the tool are as follows:

l Field Wireless Management Console: 1 license

l Congurator: 1 client

l Monitor: 3 clients

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D2.2.1 System Requirements

l PC environment

Item Recommended system requirements

CPU Intel Core 2 Duo 2.66 GHz or equivalent, or higher

RAM 2 GB or more

HDD 40 GB or larger (at least 15 GB of free space)

Communication interface Ethernet-compatible network ports

Display Color: True Color (24 bits or more) recommended

Resolution: 1280 x 800 recommended

D2-3

l PC software system requirements

OS Type

Windows 7 Professional Service Pack 1 32/64 bit

Windows Vista Business Edition Service Pack 2 32 bit

Windows Server 2008 Enterprise Service Pack 2 32 bit

Windows Server 2008 R2 Enterprise 32/64 bit

*1: Japanese or English versions are supported. *2: Microsoft .NET Framework 3.5 Service Pack 1 must be installed. *3: The 64 bit OS is compatible when using WOW64 (Windows 32-bit on Windows 64-bit).

*1*2*3

l Internet Explorer (IE) compatibility requirements

The tool works with the IE version bundled with each OS.

Target OS IE version

Windows 7 Professional SP1 (32/64 bit) IE 8.0

Windows Vista Business Edition SP2 (32 bit) IE 7.0

Windows Server 2008 Enterprise SP2 (32 bit) IE 7.0

Windows Server 2008 R2 Enterprise (32/64 bit) IE 8.0

D2.2.2 Launching the Tool

l Connecting and launching YFGW410

When YFGW410 is factory default, before power on, connecting the power, synchronization connector and eld network interface 1 is required. In addition, for a redundant conguration, two YFGW410s should be connected each other with Cable for Redundancy.

The host system should be connected to eld network interface 1, and the PC which executes the Field Wireless Management Console should be directly connected to maintenance interface.

If there is no host system, connect the PC which executes the Field Wireless Management Console to eld wireless interface 1.

For details, see Part A Outline of Field Wireless System Conguration and C4 Wiring.

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IMPORTANT

When launching YFGW410, if nothing is connected to eld network interface 1, or if the connected device is not running, YFGW410 may detect an error and may not launch properly.

IMPORTANT

The network should be congured that the PC which executes the Field Wireless Management Console can access to YFGW410 through a eld network interface, during an operational state.

l PC settings

• When connecting the PC to the maintenance interface The maintenance interface’s IP address at the time of shipment from the factory is

192.168.200.101. If the IP address of the PC is set as 192.168.200.xxx (xxx being a number between 1 and 254, excluding between 101 and 106 and the addresses of other devices connected to the same network segment), communication with YFGW410 becomes possible.

D2-4

• When connecting the PC to eld network interface 1 The IP address of the F1 port at the time of shipment from the factory is 192.168.0.101. If the IP address of the PC is set as 192.168.0.xxx (xxx being a number between 1 and 254, excluding between 101 and 103 and the addresses of other devices connected to the same network segment), communication with YFGW410 becomes possible.

Because the Field Wireless Management Console is launched after it is downloaded to the PC from YFGW410, there is no need to install it on the PC.

IMPORTANT

The Field Wireless Management Console cannot be launched via a proxy server. In Internet Explorer, open the [Tools] menu, click [Internet Options], select the [Connections] tab, click [LAN settings], and deselect the checkbox next to [Use a proxy server for your LAN].

l Launching the Field Wireless Management Console

After checking YFGW410 to conrm that the RDY LED, which shows the running status, is lit green, launch Internet Explorer on the PC. To connect, enter the following URL in the address bar on Internet Explorer.

http://(IP address of the communication port on YFGW410 to which the PC is connected):8080

http://192.168.0.101:8080

When the connection is successfully made, the window shown in Figure D2-1 is displayed.

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D2-5

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Figure D2-1 Field Wireless Management Console launch window

This window has two buttons: [Congurator] and [Monitor].

• [Congurator] For constructing the eld wireless network

• [Monitor] For monitoring the running status of the eld wireless network

IMPORTANT

The Field Wireless Management Console becomes usable about one minute after the RDY LED, which shows the running status of YFGW410, turns green. Depending on the status of the RDY LED, access to the Field Wireless Management Console may not be possible. For the status of the LED that shows the running status, see Section F2.2 Status Indicators and Actions.

l Logging in

When the [Congurator] or [Monitor] button is clicked, a window is displayed to indicate that the application is running.

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IMPORTANT

It may be necessary to change the security settings of Internet Explorer. To change the security level, follow the instructions on the window that is displayed.

The following security alerts may appear on the window. When this window is displayed, click the

[Run] button.

D2-6

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When the application is successfully launched, the window shown in Figure D2-2 is displayed.

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Figure D2-2 Login window

Item Description Maximum number of

characters

User Name Login user name Up to 16 single byte

characters

Password Login password Up to 16 single-byte

alphanumeric characters, including special characters (e.g. !,$,#,%)

*1 Has administrator rights

Initial setting

Admin

!admin

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Three types of user authority are provided, with the following functions available for each type of user.

User authority type Description

Administrator Authority for all operations: monitoring, setting, and control

Power User Permission for monitoring, exporting data les, changing the redundancy

status, and restarting the device

Regular User Permission only for monitoring

The following table shows the operations that are permitted or otherwise for each type of user authority

D2-7

Operation

User authority

Launching Congurator

Launching Monitor

Administrator Power User Regular User Reference



  

If a user has logged in as an Administrator or Power User on another PC, any new users can only log in as Regular Users.

For Monitor, the operable functions depend on the type of user authority. The following operable functions are available.

Function

User authority

Change passwords (relevant ID)

Read device parameters

Restart device

Change active / standby status of YFGW410

Export monitoring data

Download rmware

User account manager

Administrator Power User Regular User Reference

  

 



D3.2.11

D4.2.3

D4.2.3 D4.2.8

D4.2.3

D4.2.8

D3.2.11

IMPORTANT

If Congurator and Monitor are launched at the same time, operations must not be run on them simultaneously due to the following operation conicts. Start a new operation only after the currently running one is completed.

• Downloading the eld wireless network settings (Congurator)

• Downloading rmware (Monitor)

• Reading device parameters (Monitor)

• Restarting device (Monitor)

• Changing active / standby status of YFGW410 (Monitor)

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IMPORTANT

When access control is enabled for the Field Wireless Management Console, the following error is displayed in a dialog if an attempt is made to launch Congurator or Monitor from an unpermitted IP Address:“Communication Error: Failed to send or receive data.”

For details of access control, see Sub-section D3.2.1 YFGW410 Settings.

l Launching Congurator

In the Field Wireless Management Console launch window, click the [Congurator] button to go to the Login window, and then enter a User Name and Password. After you have successfully logged in, the following window is displayed.

D2-8

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Figure D2-3 Congurator initial window

The operations of this window onwards are described in Chapter D3. Constructing a Field Wireless System, alongside the engineering details.

l Closing Congurator

To close Congurator, click the [x] button in the top right corner of the window, as shown in Figure D2-3. You can also close Congurator by clicking the [File] menu in the top left of the window and selecting [Exit], as shown in Figure D2-3. For details of operation, see Sub-section D3.2.11 Other Setting Operations.

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l Launching Monitor

In the Field Wireless Management Console launch window, click the [Monitor] button to go to the Login window, then enter a User Name and Password. After you have successfully logged in, the following window is displayed. For the types of user authority and operable functions for each type, see “Logging in” for details.

D2-9

Figure D2-4 Monitor launch window

When Monitor starts, information managed by YFGW410 is automatically refreshed every minute.

IMPORTANT

If YFGW410 is unable to acquire the information when the window is updated due to causes such as a communication error, the following error is displayed in a dialog: “Communication Error: Failed to send or receive data”. In such case, check the following items:

• The RDY LED on YFGW410 is green.

• YFGW410 is connected to the PC.

• The IP address of the PC is permitted in access control. For information on access control, see Sub-section D3.2.1 YFGW410 Settings.

The operations of this window onwards are described in Chapter D4. Starting up the Field Wireless System, alongside the engineering details.

l Closing Monitor

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To close Monitor, click the [x] button in the top right corner of the window, as shown in Figure D2-

4. You can also close Monitor by clicking the [File] menu in the top left of the window and selecting [Exit], as shown in Figure D2-4. For details, see Sub-section D4.2.8 Functions Called from the Menu Bar.

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D3. Constructing a Field Wireless

System

This chapter describes the procedure to construct a Field Wireless System.

Before starting, nish provisioning all eld wireless devices that will join the eld wireless network and prepare a provisioning information le. For details about the provisioning procedure, see the FieldMate User‘s Manual (IM 01R01A01-01E).

D3.1 Setting Operation Items

To construct a wireless network, use the Field Wireless Management Console to start the Congurator and congure the following settings.

Tree pane item names Operation overview

n YFGW410 Settings

• Interfaces Set the IP addresses of the Field Wireless Backbone Network and mainte-

• Access Control Lists Register connections to the Access Control List of the ports of the YFGW410

• Time Source Select the time synchronization method of the system

n Operation Mode

n Hopping Patterns

n Field Wireless Networks

• Network ID 100 Dene the information of the eld wireless subnet (when Network ID is 100),

n Graphic Editor

n Alert Settings

n Sampling Settings

n Modbus Settings

n Resource

Set the device tag of the YFGW410 and the Layer2 switch of the Field Wireless Backbone Network during YFGW410 redundant operation

nance interface, and set use of eld networks and their IP Addresses

Select the operation mode of the wireless network

Set the transmission channels used by the eld wireless subnet

Dene the Network ID, hopping patterns, and their descriptions for the eld wireless subnet

Congure the display of the wireless device arrangement visually as a oor plan

Set the tolerances to determine parameters warnings related to the wireless conditions displayed by the Monitor of the Field Wireless Management Console

Set the parameters related to the update time, such as process values

Select the method of mapping to the Modbus register, such as process values, and mapping to the Input registers and Holding registers

Display the usage rate of the wireless band of each eld wireless subnet

D3-1

After conguring the settings for the eld wireless network, download the settings to the YFGW410, YFGW510, and eld wireless devices.

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D3.2 Detail of Conguration

This section describes the setting operation items and the procedure to congure a eld wireless network using the Congurator of the Field Wireless Management Console.

D3.2.1 YFGW410 Settings

n Device tag and redundancy setting

In the initial window of the Congurator (Figure D2-3), set the YFGW410 Device Tag and whether to use the Layer2 switch with the Field Wireless Backbone Network (between the YFGW410 and YFGW510) when YFGW410 is set to redundant operation.

The character input restrictions for device tags and the factory default setting are shown below. When editing a device tag, obey these restrictions.

Item Description Input character restrictions Default setting

Device Tag Device Tag Up to 16 characters of following types: half-

byte uppercase alphanumeric characters, hyphens, and underscores

The [Enable Redundancy] check box indicates redundancy of the YFGW410. It determines and displays single or redundant operation based on the connection status of the cable for redundancy or terminator connected to the Synchronization connector of the YFGW410.

D3-2

YFGW410

Item Description Status of YFGW410 Check box

Enable Redundancy

YFGW410 operation mode setting

Single operation Check box cleared

Redundant operation Check box selected

In addition, the [Use external Layer2 switch for Field Wireless Backbone Interface] check box indicates the use of the Layer2 switch. The default setting is displayed according to the YFGW410 redundancy settings. When the Layer2 switch is used with the Field Wireless Backbone Network, always select the check box while observing the important points listed in Chapter A4.YFGW410 in High-Level Redundancy Conguration.

Settings for the [Use external Layer2 switch for Field Wireless Backbone Interface] check box

Check box

Status of YFGW410

Single operation Check box cleared Check box cleared (cannot be changed)

Redundant operation Check box selected Check box selected Check box cleared

Initial value

Layer2 switch present

Actual conguration

No Layer2 switch present

(direct connection)

IMPORTANT

When the setting information of this window is edited, all backbone devices must be restarted when the setting information is downloaded.

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n Network Interface (when set for single operation)

When [Interfaces] is selected in the menu tree of the Congurator, the following four tabs are displayed in the main window: [Field Wireless Backbone], [Field Network 1], [Field Network 2], and [Field Network 3].

IMPORTANT

When the setting information of these tabs is edited, all backbone devices must be restarted when the setting information is downloaded.

l Field Wireless Backbone

When the YFGW410 is set for single operation and the [Field Wireless Backbone] tab is selected, the tab shown in Figure D3-1 appears in the main window.

D3-3

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Figure D3-1 Field Wireless Backbone Setting Tab (for Single Operation)

At this tab, set the allocation method for the IP address and set the IP address and subnet mask settings of the Field Wireless Backbone Network in the YFGW410.

With the default setting, the [Enable Automatic Backbone IP Address allocation] check box is selected and the default settings shown below are automatically allocated.

To manually enter the [IP Address] and [Subnet Mask] settings, clear the [Enable Automatic Backbone IP Address allocation] check box.

Item Description Default setting

IP Address IP address of Field Wireless Backbone Network 192.168.200.101

Subnet Mask Subnet mask of Field Wireless Backbone Network 255.255.255.0

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IMPORTANT

The following addresses are used internally by the YFGW410: the IP addresses shown in the chart above + 1. It is necessary to set IP Address settings such that there is no overlap with other devices.

l Field Network1

When the YFGW410 is set for single operation and the [Field Network1] tab is selected, the tab shown in Figure D3-2 appears in the main window.

D3-4

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Figure D3-2 Field Network1 Setting Tab (for Single Operation)

The IP address, subnet mask, default gateway address of Field Network1 are congured here.

The addresses of Field Network1 must always be set.

The [Default Gateway Address] species the IP address of the connection port for routers when they are connected and connecting to systems on different network segment (Plant Resource Manager(PRM), etc.) When a router is not used, we recommend setting the same address as the IP address.

Default settings are shown below. Make changes as necessary.

Item Description Default setting

IP Address IP Address of Field Network1 192.168.0.101

Subnet Mask Subnet mask of Field Network1 255.255.255.0

Default Gateway Address

Default gateway address of Field Network1 192.168.0.1

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IMPORTANT

Always connect the host system to Field Network1.

l Field Network2/3

When you are using only one network when connecting the YFGW410 to the host system, always connect to Field Network1.

When you must separate the network of the host system, use Field Network2, Field Network3, or both. To do so, in addition to the setting items for Field Network1, a setting to enable the relevant interface is added to the settings for Field Network2 and Field Network3.

This will be explained using Field Network2 as an example.

When the YFGW410 is set for single operation and the [Field Network2] tab is selected, the tab shown in Figure D3-3 appears in the main window.

D3-5

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Figure D3-3 Field Network2 Setting Tab (for Single Operation)

At this tab, congure the [Enable F2 Port], [IP Address] and [Subnet Mask] settings.

When the [Enable F2 Port] check box is selected, the [IP Address] and [Subnet Mask] items can be congured.

Default settings are shown below. Make changes as necessary.

Item Description Default setting

Enable F2 Port Enable Field Network2

IP Address IP address of Field Network2 192.168.1.101

Subnet Mask Subnet mask of Field Network2 255.255.255.0

Check box cleared (disabled)

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When the YFGW410 is set for single operation and the [Field Network3] tab is selected, a window similar to Figure D3-3 appears.

The settings are the same as those for Field Network2. Congure the settings as necessary. Default settings are shown below.

Item Description Default setting

Enable F3 Port Enable Field Network3

IP Address IP address of Field Network3 192.168.2.101

Subnet Mask Subnet mask of Field Network3 255.255.255.0

Check box cleared (disabled)

n Network interface (when set for redundant operation)

IMPORTANT

When the setting information of these tabs is edited, all backbone devices must be restarted when the setting information is downloaded.

D3-6

l Field Wireless Backbone

When the YFGW410 is set for redundant operation and the [Field Wireless Backbone] tab is selected, the tab shown in Figure D3-4 appears in the main window.

Figure D3-4 Field Wireless Backbone Setting Tab (for Redundant Operation)

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At this tab, select the acquisition method for the IP address of the Field Wireless Backbone Network in the YFGW410 and set the IP address and subnet mask settings.

With the default settings, the [Enable Automatic Backbone IP Address allocation] check box is selected and the default settings shown below are automatically allocated.

To manually enter the [IP Address] and [Subnet Mask] settings, clear the [Enable Automatic Backbone IP Address allocation] check box.

Item Description Default setting

Virtual IP Address

UNIT1 IP Address

UNIT2 IP Address

Subnet Mask Subnet mask of the Field Wireless Backbone Network 255.255.255.0

Virtual IP address of the Field Wireless Backbone Network used to access from the Field Wireless Access Point

The IP Address of the Field Wireless Backbone Network of the YFGW410 connected to the UNIT1 connector of the cable for redundancy.

The IP Address of the Field Wireless Backbone Network of the YFGW410 connected to the UNIT2 connector of the cable for redundancy.

192.168.200.101

192.168.200.103

192.168.200.105

IMPORTANT

D3-7

The following addresses are used internally by the YFGW410: UNIT1 IP Address +1 and UNIT2 IP Address +1. It is necessary to set IP Address settings such that there is no overlap with other devices.

l Field Network1

When the YFGW410 is set for redundant operation and the [Field Network1] tab is selected, the tab shown in Figure D3-5 appears at the main page.

Figure D3-5 Field Network1 Setting Tab (for Redundant Operation)

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The IP address, subnet mask, default gateway address of Field Network1 are congured here.

The [Default Gateway Address] species the IP address for routers when they are connected and connecting to systems on different network segment (Plant Resource Manager(PRM), etc.) When a router is not used, we recommend setting the same address as the [Virtual IP Address].

Default settings are shown below. Make changes as necessary.

Item Description Default setting

Virtual IP Address

UNIT1 IP Address

UNIT2 IP Address

Subnet Mask Subnet mask of Field Network1 255.255.255.0

Default Gateway Address

Virtual IP address of Field Network 1 connecting from the host system

The IP Address of Field Network1 of the YFGW410 connected to the UNIT1 connector of the cable for redundancy.

The IP Address of Field Network1 of the YFGW410 connected to the UNIT2 connector of the cable for redundancy.

Default gateway address of Field Network1 192.168.0.1

192.168.0.101

192.168.0.102

192.168.0.103

IMPORTANT

Always connect the host system to Field Network1.

D3-8

l Field Network2/3

When the YFGW410 is set for redundant operation and the [Field Network2] tab is selected, the tab shown in Figure D3-6 appears at the main page.

Figure D3-6 Field Network2 Setting Tab (for Redundant Operation)

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At this tab, congure the [Enable F2 Port], [IP Address] and [Subnet Mask] settings.

When the [Enable F2 Port] check box is selected, the [IP Address] and [Subnet Mask] items can be congured.

Default settings are shown below. Make changes as necessary.

Item Description Default setting

Enable F2 Port Enable Field Network2

Virtual IP Address

UNIT1 IP Address

UNIT2 IP Address

Subnet Mask Subnet mask of Field Network2 255.255.255.0

Virtual IP address of Field Network 2 connecting from the host system

The IP Address of Field Network2 of the YFGW410 connected to the UNIT1 connector of the cable for redundancy.

The IP Address of Field Network2 of the YFGW410 connected to the UNIT2 connector of the cable for redundancy.

Check box cleared (disabled)

192.168.1.101

192.168.1.102 (Used internally)

192.168.1.103 (Used internally)

When the YFGW410 is set for redundant operation and the [Field Network3] tab is selected, a window similar to Figure D3-6 appears.

The settings are the same as those for Field Network2. Congure the settings as necessary. Default settings are shown below.

Item Description Default setting

Enable F3 Port Enable Field Network3

Virtual IP Address

UNIT1 IP Address

UNIT2 IP Address

Subnet Mask Subnet mask of Field Network3 255.255.255.0

Virtual IP address of Field Network 3 connecting from the host system

The IP Address of Field Network3 of the YFGW410 connected to the UNIT1 connector of the cable for redundancy.

The IP Address of Field Network3 of the YFGW410 connected to the UNIT2 connector of the cable for redundancy.

Check box cleared (disabled)

192.168.2.101

192.168.2.102 (Used internally)

192.168.2.103 (Used internally)

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n Access Control Lists

When [Access Control Lists] is clicked in the menu tree of the Congurator, the tab shown in Figure D3-7 opens in the main window.

D3-10

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Figure D3-7 Access Control List Tab

In the access control list, IP address and subnet mask information of host systems (PCs running applications, recording instruments, DCS I/O cards, etc.) that are permitted to access the YFGW410 can be registered and restrictions can be set for access to the YFGW410 by unregistered host systems or PCs.

In the [Field Wireless Management Console] section, register the information of PCs running the Field Wireless Management Console. In the [PRM,FieldMate,OPC Server] section, register host systems that transmit using the ISA100.11a protocol. In the [Modbus client] section, register host systems transmitting using the Modbus/TCP protocol.

Each section has 2 settings: the [Enable Access Control] check box to enable access control, and the [Access List] to register the addresses.

The access control list of Congurator will be explained as an example.

With the default settings, the [Enable Access Control] check box is cleared. When the check box is selected, the access control list function is enabled and the [Add], [Edit], and [Delete] buttons are available.

The access control list displays the information of registered hosts and other networks.

Button name Function

Add Add new items. The window shown in Figure D3-8 appears.

Edit Edit the selected items. The window shown in Figure D3-8 appears.

Delete Delete the selected items.

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When the [Add] button is clicked, the window shown in Figure D3-8 appears.

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Figure D3-8 Access Control List Registration Window

Two settings are available for the access control list setting: [IP Address] to congure the IP address, and [Network] to congure an individual network. In the window, select the button of the desired setting. The default setting is [IP Address].

D3-11

When [IP Address] is selected, enter the IP address in the [IP Address] eld.

When [Network] is selected, enter the network address in the [Network Address] eld and enter the subnet mask in the [Subnet Mask] eld.

The default setting for all items is [0.0.0.0].

Button name Operation

When there are no errors in the entered information, it is added to the access list in the

Cancel

window shown in Figure D3-7. If there is an input error, the location of the problem is indicated by an error icon and the content of the error is displayed to correct the problem. See Figure D3-9.

No registration information is added and the window returns to the tab displayed in Figure D3-7.

Figure D3-9 Error Display Window

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When the [Edit] button is clicked, the information of the device selected in the access control list is displayed in the window shown in Figure D3-8. Make the necessary changes or corrections.

Button name Operation

If there are no errors in the information entered, the information in the access control list

Cancel

is changed. If there is an input error, the location of the problem is indicated by an error icon and the content of the error is displayed to correct the problem, as shown in Figure D3-9.

The registration information is not changed and the window returns to the tab displayed in Figure D3-7.

When a setting to be deleted is selected in the access control list and the [Delete] button is clicked, the dialog shown in Figure D3-10 appears.

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Figure D3-10 Deletion Conrmation Dialog

D3-12

Button name Operation

OK The registration selected in the access control list is deleted.

Cancel

n Time Source

Setting the time source that YFGW410 uses. Time Source is the time standard to notify the host system from the Field Wireless Management Console and YFGW410.

To synchronize the time of the YFGW410 and host system, acquire the time from a network time protocol (NTP) server that the host system uses. By synchronizing the time with the host system, you can handle data with time stamps.

Even if an NTP server is not used, the Field Wireless Network operates normally based on the time maintained by the YFGW410.

When [Time Source] is selected in the menu tree of the Congurator, the tab shown in Figure D311 appears in the main window.

The registration information is not changed and the window returns to the tab displayed in Figure D3-7.

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Figure D3-11 Time Source Selection Tab

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The default setting for the time source is [Don’t Use Time Server]. To connect to an NTP server and synchronize time, select [Use general purpose NTP server for message timestamp]. When this option is selected, the IP address of the time server of the selected item can be entered manually. The default setting is the following address. IP Address: 192.168.0.200

IMPORTANT

When the setting information of this tab is edited, YFGW410 must be restarted when the setting information is downloaded.

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D3.2.2 Operation Mode

The Field Wireless System supports one operation mode (Expert Mode) only.

When [Operation Mode] is selected in the menu tree in the left pane of the Congurator, the tab shown in Figure D3-12 appears in the main window.

D3-14

Figure D3-12 Operation Mode Tab

At this tab, [Expert Mode] is selected. No operations can be performed at this tab.

D3.2.3 Hopping Patterns

Field Wireless System uses the frequencies of 16 channels in the range of 2.4000 to 2.4835 GHz as prescribed by IEEE802.15.4.

In order to coexist with other types of wireless systems using the same 2.4 GHz band, eld wireless devices change wireless channels according to a prescribed order while transmitting.

This wireless channel order is called a hopping pattern.

When a Field Wireless System is comprised of several eld wireless subnet and the wireless frequencies overlap, changing the hopping pattern and preventing interference in the transmissions of eld wireless subnets provides stable transmission.

When [Hopping Patterns] is selected in the menu tree in the left pane of the Congurator, the tab shown in Figure D3-13 appears in the main window.

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Figure D3-13 Hopping Pattern Setting Tab

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At the bottom of the main window, select the wireless channels to be used to automatically generate a hopping pattern. At the top of the main window, congure the [Channels for advertisements] setting.

Channels for advertisements are wireless channels to add the new wireless devices to the eld wireless network.

Generally, the default channels do not need to be changed.

n Channels for advertisements

Set the channels for advertising transmission. The default setting is [Use default channels (14,16,19,22) for advertisements]. In most cases, use the default setting.

If it is necessary to change to other transmission channels, select [Use designated channels for advertisements], and then select the channels in the drop-down boxes below. Before making changes, consult our service or sales representative.

n Hopping Patterns

l Hopping Patterns per Subnet

Select how many Hopping Patterns are used in one eld wireless subnet.

If many eld wireless subnets are used and each subnet is a simple network, select 1. If a few eld wireless subnets are used and each subnet is a complex network, select 4.

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Conguration Hopping Patterns Field wireless subnets Note

1 Max. 8 Max. 20 default

4 Max. 2 Max. 5 *1, *2

*1 If selecting 1 Hopping Pattern, more than 10 Enable Channels are required. *2 If selecting 4 Hopping Patterns, more than 15 Enable Channels are required, and all Enable Channels should be same for each

Hopping Pattern.

IMPORTANT

When the setting.information of this tab is edited, YFGW410 must be restarted when the setting information is downloaded.

l Hopping Pattern Table Items

Pattern: Hopping pattern name

Enable: Select the check box to enable the respective pattern

Enable channels: Select the check boxes to enable the wireless channels used by the respec-

tive pattern

D3-16

Optimization: Select when optimization recalculation is required due to editing at this tab.

When the [Optimization] button below the chart is clicked and the optimization calculation is successful, these check boxes are cleared.

IMPORTANT

When an [Optimization] check box is selected, you cannot move away from this tab. Click the [Optimization] button to run the optimization calculation.

When the check boxes of wireless channels under [Enable channels] in the “All” pattern row are changed, the status of the wireless channel check boxes for A to H are changed in the same manner.

When the [i] button to the right of [Enable channels] is clicked, the image shown in Figure D3-14 appears. The image shows the relation of wireless LAN channels and frequencies with the highest possibility of interference with ISA100.11a eld wireless.

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Figure D3-14 Field wireless channels and wireless LAN channels window

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Usable wireless channels are regulated by national radio standards. With eld wireless, 16 channels between 11 and 26 can be used. However, the default setting is FCC (US), which removes channel 26 because it cannot be used. The 15 channels between channel 11 and 25 that are permitted in most countries are selected. If there is a wireless channel that is not used because of additional national channel restrictions or the effects of interference with wireless LAN and other wireless transmissions cannot be tolerated, clear the check box of that channel.

After the hopping pattern settings have been congured and the [Optimization] button is clicked, a message appears asking the user to conrm that the frequencies used comply with local wireless standards.

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Figure D3-15 Frequency Use Conrmation Dialog

When the [OK] button is clicked, optimization calculation is performed for the hopping pattern. When the [Cancel] button is clicked, the window returns to the Hopping Pattern tab.

When the optimization calculation for the hopping pattern is complete, the window shown in Figure D3-16 appears.

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Figure D3-16 Optimization Calculation Result Window

This window shows the results of optimization for each pattern and indicates whether all patterns were optimized successfully.

Button name Operation

Cancel

This button appears when all patterns were successfully optimized. When this button is clicked, the window switches from the Optimized results window to the Hopping Pattern tab, and the [Optimization] check boxes are cleared.

When this button is clicked, the window switches from the Optimized results window to the Hopping Pattern tab.

D3-18

IMPORTANT

When optimization has been completed and the patterns has been changed, a request to restart eld wireless subnets using the changed hopping patterns is issued when setting information is downloaded.

IMPORTANT

When an [Optimization] check box is selected, you cannot move away from this tab. Click the [Optimization] button to run the optimization calculation.

When optimization calculation was not successful, change the Hopping Pattern settings as follows.

• Decrease the types of hopping patterns.

• Select more [Enable channels] check boxes.

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D3.2.4 Field Wireless Networks

When [Field Wireless Networks] is selected in the menu tree of the Congurator, the tab shown in Figure D3-17 appears in the main window.

D3-19

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Figure D3-17 Field Wireless Network Setting Tab

At this tab, congure the settings of the eld wireless subnets connected under the YFGW410.

The default setting is to register a eld wireless subnet with a Network ID of 100. When the network ID of the eld wireless subnet is registered here, Network ID:100 (when the default setting is used) appears under [Field Wireless Networks] in the menu tree of the window.

Button name Function

Add When this button is clicked, the window shown in Figure D3-18 appears.

Delete

When a Network ID to be deleted is selected and this button is clicked, the dialog shown in Figure D3-19 appears.

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• Add a eld wireless subnet

When the [Add] button is clicked, the window shown in Figure D3-18 appears.

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Figure D3-18 Add Field Wireless Subnet Window

When the [Network ID] eld is entered and the [OK] button is clicked, it is added to the list in the main window and under [Field Wireless Networks] in the menu tree.

The Network ID setting range is a decimal number between 2 and 65535.

• Delete a eld wireless subnet

When the [Delete] button in the main window is clicked, the dialog shown in Figure D3-19

appears.

D3-20

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Figure D3-19 Warning Dialog

When the [OK] button in the dialog shown in Figure D3-19 is clicked, the respective network

ID and all data related to this subnet are deleted.

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n Field Wiress Subnet Settings (Network ID:100)

When [Network ID:100] (when the default Network ID setting) is selected under [Field Wireless Networks] in the menu tree of the Congurator, the [Network Information], [Backbone Routers], and [Field Devices] tabs appear in the main window.

l Field Wiress Subnet Information (Network Information)

When the [Network Information] tab is selected, the tab shown in Figure D3-20 appears.

D3-21

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Figure D3-20 Network Information Tab

At this tab, select the hopping pattern for the Field Wireless Subnet and congure the network.

Item Description Default setting

Network ID

Description Lists a description of the network. Blank

Hopping Pattern

Enable Channels

The ID of the eld wireless subnet congured is automatically displayed.

Select the hopping pattern appropriate for the respective eld wireless subnet from the drop-down box. The drop-down box displays the names of optimized selectable hopping patterns.

When a hopping pattern is selected, the wireless channels specied for this pattern are automatically displayed.

Automatic setting

Blank

IMPORTANT

When the hopping pattern is selected or changed, a request to restart the respective eld wireless subnet is issued when the setting information is downloaded.

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l Backbone Routers

When the [Backbone Routers] tab is selected, the tab displayed in Figure D3-21 appears.

D3-22

Figure D3-21 Backbone Router Tab (Initial Condition)

At this tab, register Field Wireless Access Point that comprise the eld wireless subnet.

Button functions

Button name Function

Add Add YFGW510. The window shown in Figure D3-22 appears.

Edit

Delete Delete selected YFGW510.

Edit registered information of selected YFGW510. The window shown in Figure D3-22 appears.

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 When the [Add] button is clicked, the window shown in Figure D3-22 appears.

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Figure D3-22 Backbone Router Settings Window

D3-23

Item Description Default setting

Network ID Automatically displays the ID of the eld wireless subnet. Automatic setting

Device Tag

Model

Duocast ID

IP Address

Use Factory Default Password

Password

Enter the Device Tag congured by the eld wireless access point setup tool. To change from an automatically allocated device tag, enter the information manually.

Select the model type of the Field Wireless Access Point. Currently, the only setting is YFGW510.

When the Field Wireless Access Point is set for redundancy, and the eld wireless device is connected by Duocast, select the same ID as the pairing Field Wireless Access Point. The following selections can be made: blank, A to H When the Duocast function is not used, leave this setting blank. When the Duocast ID has already been congured to a Field Wireless Access Point, the setting is displayed in the following format: Duocast ID:device tag. (Ex. A:BBR001). When the Duocast ID has already been congured to 2 Field Wireless Access Point, the setting is displayed in the following format: [Duocast ID]: Reserved. (Ex. A:Reserved)

Enter the IP address of the Field Wireless Access Point. When automatic allocation of the IP address was selected using the setting at the [Field Wireless Backbone] window after selecting [YFGW410 Settings] and [Interfaces], the displayed IP address cannot be changed.

Congure whether to use the factory default password. It must be the same as that set by the eld wireless access point setup tool. When this check box is selected, the default setting is used. The factory default for the Field Wireless Access Point setting is to have the check box selected.

When the factory default password is not used, enter the password manually. It must be the same as that set by the eld wireless access point setup tool. The following characters can be used: half-byte numbers and half-byte alphabetic characters from A to F (uppercase an lowercase characters are distinguished).

Allocated in ascending order from BBR001

YFGW510

Blank

Automatically allocated in ascending order from

192.168.200.111

Check box selected

Blank

Duocast is a method for a eld wireless device to transmit the same data to a paired Field Wireless Access Point to make the transmission path of a eld wireless network including a Field Wireless Access Point redundant. When setting the path of the eld wireless device, always set the Field Wireless Access Point with the same Duocast ID as the 2 paths.

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After the settings and changes are complete and the [OK] button is clicked, the information of the Backbone Router Settings window is added to the setting chart of the main window. When the [Cancel] button is clicked, the information at the Backbone Router Settings window is discarded.

 When the row of the device at the backbone routers tab is selected and the [Edit] button is

clicked, the registration information of the selected device appears on the window shown in Figure D3-23.

When the settings and changes are complete and the [OK] button is clicked, the information of the relevant Field Wireless Access Point is changed and the changes are reected in the setting list chart of the main window. When the [Cancel] button is clicked, the changes are discarded and the setting information of the registered Field Wireless Access Point is not changed.

 When the row of the device at the backbone routers tab is selected and the [Delete] button

is clicked, Figure D3-23 appears.

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Figure D3-23 Deletion Conrmation dialog

D3-24

When the [OK] button is clicked, the all path information related to this device is deleted. When the [Cancel] button is clicked, no information is deleted and returns to the main window.

IMPORTANT

When a Field Wireless Access Point is added, changed, or deleted, a request to restart the relevant Field Wireless Access Point is issued when the setting information is downloaded.

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In the example shown in Figure D3-24, 2 YFGW510s in the Network ID:100 eld wireless subnet have a Duocast setting and are registered to use the default password.

D3-25

Figure D3-24 Backbone Routers Registration Example

l Field Devices

When the [Field Devices] tab is selected, the tab shown in Figure D3-25 appears. In the default status, the chart does not contain any registered items.

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Figure D3-25 Field Devices Tab (Initial Condition)

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At this tab, register eld wireless devices to be allocated under the eld wireless backbone.

When registering a eld wireless device, perform device provisioning in advance as described in Chapter D1. Engineering Procedures and create a provisioning le. By importing this le, eld wireless devices can be added and registered with the device registration list.

Field wireless devices are registered as IO devices. When it is necessary to set device roles and other functions from the setup plan, change the settings.

The types of eld wireless devices are as follows.

i. Field wireless device that only supports the routing function (parameter displayed as

“Router”)

ii. Field wireless device that only supports the IO function (parameter displayed as “IO” or

“IO(Auto)”)

iii. Field wireless device that supports both the routing and IO functions and is able to run either

one or both roles at the same time

IMPORTANT

A eld wireless device that supports only the routing function is not available at the moment. Accordingly, when using the routing function, it is necessary to use a eld wireless device in the category of iii. Yokogawa’s EJX, YTA510 and YTMX580 are eld wireless devices in the category of iii. In some cases, third-party eld wireless devices cannot be used as a routing device.

D3-26

Devices that have IO, IO+Router, or Router roles are manually congured to connect host devices according to a wireless device allocation plan. The host type roles to which devices of each role can connect are IO+Router, Router, and Backbone Router (BBR).

In addition, devices with an IO(Auto) role are automatically set to the optimal connection destination at this time by the YFGW410 when joining the wireless network. Even in such cases, devices with a routing function (devices with a IO+Router or Router role) must have a host device manually selected and hopping limited to three times.

Congure the necessary settings to determine the network path.

Button functions

Button name Function

Add

Edit

Delete

Import Provisioning le

When the eld wireless device provisioning le is used for device registration using the procedure in this manual, this button is not used.

When a eld wireless device that requires additional or changed functions settings is selected and this button is clicked, the window shown in Figure D3-32 appears. Perform the necessary changes at this window. When the row of the selected device is double clicked, the same window appears.

When a registered eld wireless device is selected and this button is clicked, the registration is deleted.

Proceeds to the procedure to import the provisioning le created from the advance provisioning of devices as described in Chapter D1. Engineering Procedures to register eld wireless devices.

Field wireless devices are registered using the [Import Provisioning le], [Edit], and [Delete] buttons.

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 Registering from a provisioning  le

When the [Import Provisioning File] button is clicked, the window shown in Figure D3-26 appears.

D3-27

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Figure D3-26 Open Provisionng File Window

In this window, select the provisioning  le (the  le extension is .ypif) that includes the information of  eld wireless devices to be registered to import it.

For  le names, half-byte alphanumeric characters and non-alphabetic characters are recommended.

When a  le is selected and the [OK] button is clicked, the window shown in Figure D3-27 appears.

In this example, the  le contains the information of 8 newly registered  eld wireless devices. Information is displayed in the [Newer Devices] column and the check boxes of all devices are selected.

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D3-28

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Figure D3-27 Import Provisioning File Window

When the [OK] button is clicked, the information is added to the device registration list as shown in Figure D3-28. When the [Cancel] button is clicked, new devices are not registered and the conrmation window is closed.

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Figure D3-28 Field Devices Tab after Adding 8 New Devices

After the provisioning le has been imported, an <Import Result> appears that indicates that 8 new devices were successfully added. Click the [OK] button to close this dialog.

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If the eld wireless devices tab already contains information of registered devices when the provisioning le information is imported, a window shown in Figure D3-29 appears instead of Figure D3-27.

D3-29

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Figure D3-29 Import Provisioning File Window

The [Older Devices] column of the import provisioning le window displays the device tag that have already been registered to the eld devices tab included in the provisioning le. Not all device check boxes are selected. Check boxes of devices to be updated by the provisioning information are selected. In this example, the window indicates that all 8 devices included in the provision le are already registered and the check box of YTA-4 is selected.

When the [OK] button is clicked, the registration information of devices with selected check boxes is updated. When the [Cancel] button is clicked, the information is not updated and the import provisioning le is closed.

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Figure D3-30 Import Result Dialog

D3-30

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After the information has been imported to the device registration list, the dialog shown in Figure D3-30 appears. Click the [OK] button to close this window. This window indicates that 1 eld wireless device was updated in this example.

Figure D3-31 shows the results of importing the information of 8 eld wireless devices from the provisioning le to the wireless device registration list.

Figure D3-31 Field Devices Tab after Registering from Provisioning File

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Device registration list items

Item Description Default setting

Device Tag Device tag of the eld wireless device EUI-64 64-bit Extended Unique Identier

Join Key

Device Role Role of the eld wireless device IO (Auto)

Primary Router

Secondary Router

*1. In addition to the parameters above, Provisioner Name and Provisioning Time are also imported from the provisioning le.

Encryption key when adding a eld wireless device to the network

The routing device in the primary path is set by the device tag

The routing device in the secondary path is set by the device tag

Read from the provisioning le (*1)

Blank

The blank items in the device registration list and details of added setting items are described in the following “Editing device information”.

 Editing device information

The tab shown in Figure D3-32 appears when one of the following two actions is performed at the device registration list of the main window: the row of the device information to be added or edited is selected and the [Edit] button is clicked or the relevant row is double clicked.

D3-31

Figure D3-32 Field Device Settings Window

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Item Description Default setting

Network ID Automatically display the ID of the eld wireless subnet. Automatic setting

Device Tag

EUI-64 64-bit Extended Unique Identier. Acquired during provisioning.

Join Key

Device Role

Provisioner Name

Provisioning Time

Properties

Primary Router

Secondary Router

Not Online

Device Group

Alert Enable alerts from the eld wireless device (check box selected).

Group ID

Primary Router

Device Group

Secondary Router

Display the device tag of the eld wireless device Set during provisioning.

Transmission encryption key when joining a wireless network Automatically generated during provisioning.

Role of the eld wireless device Select from (1) IO, (2) IO+Router, (3) Router, and 4. IO(Auto)

Display the name of the Provisioner.

Display the time of provisioning.

The primary host device to connect to the device itself. Select from the candidate devices displayed in the drop-down box. When a YFGW510 is congured with a Duocast setting, the DuocastID is displayed in parentheses at the end of the device tag. Example) BBR001(A)

The secondary host device to connect to the device itself. Select from the candidate devices displayed in the drop-down box. The display when a YFGW510 is congured with a Duocast setting is the same as that of Primary Router.

Select whether to prevent the relevant device from joining (check box selected)

Group IO Devices that are planned to connect to the same host device (check box selected). When this check box is selected, the Device Group section on the right is available.

When the device is set to be included in a Device Group, select the group ID number from the drop-down box.

When the device is set to be included in a Device Group, select the primary host device to connect to from the drop-down box. When another device is set with the same group ID, the host device is automatically entered.

When the device is set to be included in a Device Group, select the secondary host device to connect to from the drop-down box. When another device is set with the same group ID, the host device is automatically entered.

D3-32

Automatically imported

Automatically imported (displayed using asterisks)

IO(Auto)

Automatically imported

Blank

Check box cleared (Join)

Check box cleared (Don’t include in group)

Check box selected (Send alerts)

Blank

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When the settings and changes are complete and the [OK] button is clicked, the information of the eld device settings window is added to the setting list of the main window. When the [Cancel] button is clicked, the information of the setting window is discarded.

• Field Wireless Device Duocast Settings

When a eld wireless device is congured with a Duocast setting, always set both paths of

the eld wireless device to a Field Wireless Access Point with the same DuocastID. If the Duocast IDs do not match, it does not operate.

Example) Correct Duocast setting

Primary Router: BBR001(A)

Secondary Router: BBR002(A)

Example) Incorrect Duocast setting

a) The Duocast IDs of both paths do not match

Primary Router: BBR001(A)

Secondary Router: BBR002(B)

b) A Duocast ID is not set for one of the paths

Primary Router: BBR001(A)

D3-33

Secondary Router: BBR002

A eld wireless device with an IO(Auto) role cannot connect to a Field Wireless Access Point congured with a Duocast setting. When using a eld wireless device with an IO(Auto) role, always connect to a Field Wireless Access Point with a blank DuocastID eld (there are no parentheses at the end of the device tag name)

IMPORTANT

Check the important points listed in G2. Field Wireless Networks before conguring the settings.

IMPORTANT

When the following setting information is changed, a request to restart eld wireless devices is issued when settings are downloaded.

Device Tag,EUI-64,Join Key,Provisioning Time,Provisioner Name,Device Role, Not online

Take sufcient care when changing settings after starting operation.

 Deleting registered devices

When the row of the device to be deleted is selected in the Field wireless device registration list of the main window and the [Delete] button is clicked, the relevant device is deleted from the list.

IMPORTANT

Be aware that when a routing device is deleted or a routing function is cleared, the transmission of eld wireless devices downstream may be unstable.

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D3.2.5 Graphic Editor

The graphic edit function allows you to position wireless devices on a map or oor plan of the installation area so that you can visually conrm transmission paths. You can also observe the connections status of YFGW510 and eld wireless devices set in the image using the Monitor of the Field Wireless Management Console.

When [Graphic Editor] is selected in the menu tree of the Congurator, the tab shown in Figure D3-33 appears in the main window.

D3-34

Figure D3-33 Graphic Editor Tab

Button name Function

Add Set the information of the area information to be newly registered. Edit Edit the information settings of the area information. Delete Delete a registered area information and its information.

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 Adding area information

When the [Add] button is clicked, the window shown in Figure D3-34 appears.

D3-35

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Figure D3-34 Area Settings Window

Item Description Default setting

Area Name

Network ID

Background Image

Description Enter description of the relevant area. Blank

Set an area name. The default setting can be changed.

Select this setting from the drop-down box, which displays wireless networks set at the <Field Wireless Networks>.

Set a background image. Set an image such as a map or oor plan of the installation area.

Allocated in ascending order from Area001

The smallest ID of the network IDs registered with the eld wireless network

Blank

When the [OK] button is clicked, the settings are reected in the graphic registration list of the main window. When the [Cancel] button is clicked, the setting information is discarded.

Multiple areas can be used for the same Field Wireless Subnet. In addition, the same device icons can be allocated to other areas. For details about device icons, see “Area settings” in this sub-section.

IMPORTANT

Background images must satisfy the following conditions to be imported. Image size: 1000 x 450 pixels or less File size: 1 MB or less File format: jpeg, jpg, png

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 Editing area information

When the row of information to be updated is double clicked or the row is selected in the list and the [Edit] button is clicked, the shown in Figure D3-34 appears. Make the necessary corrections or revisions.

When the [OK] button is clicked, the changes are reected in the registration list. When the [Cancel] button is clicked, the changes are discarded.

 Deleting area information

When the row of information to be deleted is selected in the graphic registration list and the [Delete] button is clicked, all information of the relevant area is deleted.

n Area settings (Area001(2005))

When graphics are registered with the list shown in the Figure D3-33, the specied area name is displayed in the menu tree under [Graphic Editor]. The name is displayed using the following format: “Area name (Network ID)”.

When an area name (in this example, Area001(2005)) in the menu tree is clicked, the tab shown in Figure D3-35 appears.

D3-36

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Figure D3-35 Registered Area Setting Window

The picture of the map or oor plan registered in the area settings window is displayed on a main window.

On this window, allocate YFGW510 and eld wireless devices to their positions in the installation plan.

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Six types of icons are displayed at the bottom of the main window.

Icons and operations scope

Icon Name Operation scope

YFGW410 Indicates a YFGW410. It cannot be allocated in the backgroud image area.

Backbone Router

Routing Device

IO Device

Device Group

A Comment Add a comment to the backgroud image area.

Indicates a Field Wireless Access Point with a backbone router role. Allocate registered devices on the backgroud image area.

Indicates devices with Router or IO+Router roles. Allocate registered devices on the backgroud image area.

Indicates devices with IO or IO(Auto) roles only. Allocate registered devices on the backgroud image area.

Indicates groups of IO devices with the same connection device on the host side. Allocate registered groups on the backgroud image area.

 Allocating Backbone Routers (BBR)

To allocate a backbone router, drag and drop the backbone router icon at the bottom of the main window to the allocation position on the background image area. The shown in Figure D3-36 appears. Select the device tag of the device to be allocated.

D3-37

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Figure D3-36 Select Device Tag Window

Item Description Default setting

Network ID

Device Tag

Automatically displays the network ID set for the area displayed.

The device tags of backbone devices registered with the relevant network ID are displayed in the drop-down box. Select the device tag of the wireless device to be allocated at the position.

Automatically displayed

Displays registered unallocated devices in ascending order

When the [OK] button is clicked, the icon of the device and the device tag appear in the specied position, as shown in Figure D3-37. When the [Cancel] button is clicked, the settings are discarded and nothing is added to the backgroud image area.

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Figure D3-37 Backbone Router Allocation

D3-38

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 Allocating Routing Devices

A routing device is a eld wireless device with a Router or IO+Router role.

Drag and drop the routing device icon at the bottom of the main window to the installation position on the background image area. The shown in Figure D3-38 appears.

Figure D3-38 Select Device Tag Window

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Item Description Default setting

Network ID

Device Tag

Automatically displays the network ID set for the area displayed.

The device tags of eld wireless devices with routing function registered with the relevant network ID are displayed in the drop-down box. Select the device tag of the device to be allocated at the position.

Automatically displayed

Displays registered unallocated devices in ascending order

When the device tag of a device to be registered is selected and the [OK] button is clicked, the device icon and device tag appear in the specied location. A window appears to edit the wireless transmission paths and the device information congured when the wireless device was registered, as shown in Figure D3-39. When the [Cancel] button is clicked, the settings are discarded and nothing is added to the backgroud image area.

D3-39

Figure D3-39 Routing Device Allocation

When no changes to the device registration information are required, click the [OK] button. The wireless device is added in the condition displayed on the backgroud image area.

If the information must be changed, edit the settings and click the [OK] button to update the information. If the transmission path settings are changed, the display of these paths is changed and added to the backgroud image area. When the [Cancel] button is clicked, the settings are discarded and no wireless devices are added to the backgroud image area.

 Allocating IO Devices

IO devices are eld wireless devices with an IO or IO(Auto) role.

IO devices are added to the device installation position on the backgroud image area using the same procedure as that for routing devices. See “Allocating Routing Devices” for details.

The paths of eld wireless devices with IO(Auto) roles are determined after they join a eld wireless network. So, the Congurator does not display their paths.

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Yokogawa YFGW410 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

CONTENTS

Introduction

Safety Precautions

Documentation Conventions

Information of User’s Manual Revision

Part B YFGW410 Product Description

B1. Introduction

B2. YFGW410 Function Outline

B2.1 System Manager

B2.2 Security Manager

B2.3 Gateway

B3. Structure and Parts of YFGW410

B3.1 Front View

B3.2 Top View

B3.3 Side and Rear Views

B3.5 Outline of Component Functions

B3.6 Reset Switch

B3.7 Shutdown Switch

B4. Checking the Product

Part C Installation

C1. Installation Environment

C2. Power Supply and Grounding

C2.1 Power Supply

C2.2 Grounding

C3. Mounting

C3.1 Mounting Direction

C3.2 Mounting to DIN Rails

C3.3 Installation of the YFGW410

C4. Wiring

C4.2 Power Supply Cable Connection

C4.3 Grounding

C4.4 Communication Cable Connection

C5. Explosion-Proof Wiring

Part D System Construction

D1. Engineering Procedures

D2. Tools to be Used for the Engineering

D2.1 Overview of the Tools

D2.2.1 System Requirements

D2.2.2 Launching the Tool

D3.1 Setting Operation Items

D3.2.1 YFGW410 Settings

D3.2.2 Operation Mode

D3.2.3 Hopping Patterns

D3.2.4 Field Wireless Networks

D3.2.5 Graphic Editor