Yokogawa YFGW410 User Manual

User’s Manual

YFGW410 Field Wireless Management Station

IM 01W02D01-01EN

2nd Edition

Blank Page

YFGW410 Field Wireless Management Station

IM 01W02D01-01EN 2nd Edition

Introduction ..............................................................................................................i

Safety Precautions ..................................................................................................ii

Documentation Conventions ................................................................................iii

Information of User’s Manual Revision ...............................................................iv

Toc-1

Part A Outline of Field Wireless System Conguration

A1. Minimum System Conguration ...........................................................A1-1

A2. Minimum System Conguration with Redundant Field Wireless

Network ...................................................................................................A2-1

A3. YFGW410 in Redundant Conguration ...............................................A3-1

A4. YFGW410 in High-Level Redundancy Conguration .........................A4-1

IM 01W02D01-01EN

Part B YFGW410 Product Description

B1. Introduction .............................................................................................B1-1

B2. YFGW410 Function Outline ...................................................................B2-1

B2.1 System Manager ............................................................................................ B2-1

B2.2 Security Manager ........................................................................................... B2-1

B2.3 Gateway .......................................................................................................... B2-1

B2.4 Wireless Network Conguration and Management Functions and

Others .............................................................................................................. B2-2

B3. Structure and Parts of YFGW410 ..........................................................B3-1

B3.1 Front View ....................................................................................................... B3-1

B3.2 Top View .......................................................................................................... B3-1

B3.3 Side and Rear Views ...................................................................................... B3-2

B3.4 RS-485 Conguration Switches ................................................................... B3-2

B3.5 Outline of Component Functions ................................................................. B3-3

B3.6 Reset Switch ................................................................................................... B3-3

B3.7 Shutdown Switch ........................................................................................... B3-3

Toc-2

B4. Checking the Product ............................................................................B4-1

IM 01W02D01-01EN

Part C Installation

C1. Installation Environment .......................................................................C1-1

C2. Power Supply and Grounding ..............................................................C2-1

C2.1 Power Supply ................................................................................................. C2-1

C2.2 Grounding ....................................................................................................... C2-2

C3. Mounting .................................................................................................C3-1

C3.1 Mounting Direction ........................................................................................ C3-1

C3.2 Mounting to DIN Rails .................................................................................... C3-2

C3.3 Installation of the YFGW410 ......................................................................... C3-3

C4. Wiring .......................................................................................................C4-1

C4.1 Terminals and Communication Ports Connection ..................................... C4-1

C4.2 Power Supply Cable Connection ................................................................. C4-2

C4.3 Grounding ....................................................................................................... C4-6

C4.4 Communication Cable Connection .............................................................. C4-8

C5. Explosion-Proof Wiring .........................................................................C5-1

Toc-3

IM 01W02D01-01EN

Part D System Construction

D1. Engineering Procedures........................................................................D1-1

D2. Tools to be Used for the Engineering ...................................................D2-1

D2.1 Overview of the Tools .................................................................................... D2-1

D2.2 Using the Field Wireless Management Console ........................................ D2-2

D2.2.1 System Requirements .................................................................... D2-3

D2.2.2 Launching the Tool .......................................................................... D2-3

D3. Constructing a Field Wireless System .................................................D3-1

D3.1 Setting Operation Items ............................................................................... D3-1

D3.2 Detail of Conguration ................................................................................. D3-2

D3.2.1 YFGW410 Settings ........................................................................ D3-2

D3.2.2 Operation Mode ........................................................................... D3-14

D3.2.3 Hopping Patterns ......................................................................... D3-14

D3.2.4 Field Wireless Networks .............................................................. D3-19

D3.2.5 Graphic Editor .............................................................................. D3-34

D3.2.6 Alert Settings ................................................................................ D3-46

D3.2.7 Sampling Data .............................................................................. D3-47

D3.2.8 Modbus Settings ........................................................................... D3-58

D3.2.9 Resource ...................................................................................... D3-65

D3.2.10 Downloading Wireless Network Settings ...................................... D3-66

D3.2.11 Other Setting Operations ............................................................. D3-69

Toc-4

D4. Starting up the Field Wireless System .................................................D4-1

D4.1 Procedure for System Start-up ..................................................................... D4-1

D4.2 Wireless Network Management ................................................................... D4-2

D4.2.1 Monitor Functions ........................................................................... D4-2

D4.2.2 The Monitor Start up Window ......................................................... D4-4

D4.2.3 Graphic Viewer ............................................................................... D4-6

D4.2.4 Topology Viewer ............................................................................ D4-21

D4.2.5 Backbone Device List ................................................................... D4-22

D4.2.6 Field Device List ............................................................................ D4-24

D4.2.7 Log Viewer .................................................................................... D4-26

D4.2.8 Functions Called from the Menu Bar ............................................ D4-29

IM 01W02D01-01EN

Part E Operation and Maintenance

E1. Routine Maintenance .............................................................................E1-1

E1.1 Routine Maintenance ......................................................................................E1-1

E1.1.1 Operation Status of Wireless System ..............................................E1-1

E1.1.2 YFGW410 Maintenance ..................................................................E1-1

E1.2 Handling a Device in the Abnormal Status ..................................................E1-2

E1.3 Handling a Device in the Warning Status .....................................................E1-2

E2. Adding and Replacing a Device ............................................................E2-1

E2.1 Field Wireless Device .....................................................................................E2-1

E2.2 Field Wireless Access Point (YFGW510) ......................................................E2-2

E2.3 Field Wireless Management Station (YFGW410).........................................E2-2

E3. YFGW410 Maintenance in Hazardous Area .........................................E3-1

E4. Parts with Dened Life Spans ...............................................................E4-1

Toc-5

IM 01W02D01-01EN

Part F Troubleshooting

F1. Field Wireless System ...........................................................................F1-1

F2. YFGW410 .................................................................................................F2-1

F2.1 Status Information ..........................................................................................F2-1

F2.2 Status Indicators and Actions .......................................................................F2-2

Toc-6

IM 01W02D01-01EN

Part G Specications

G1. YFGW410 ................................................................................................ G1-1

G1.1 Standard Specication .................................................................................. G1-1

G1.2 Model and Sufx Codes ................................................................................ G1-3

G1.3 External Dimensions .....................................................................................G1-4

G2. Field Wireless Network ......................................................................... G2-1

G2.1 Field Wireless Network Specication .......................................................... G2-1

G2.2 Network Form (Topology) ............................................................................. G2-2

G2.2.1 Star Topology .................................................................................. G2-2

G2.2.2 Mesh Topology ................................................................................G2-2

G2.3 Precautions on Conguring a Wireless Network .......................................G2-3

G2.3.1 Route Specication ......................................................................... G2-3

G2.3.2 Redundancy of Wireless Route ...................................................... G2-3

G2.3.3 Support of Large-Scale Wireless System .......................................G2-3

G2.3.4 Hopping Pattern ..............................................................................G2-3

G2.3.5 Number of Hops .............................................................................. G2-4

G2.3.6 Communication between Devices .................................................. G2-4

G2.4 Duocast (ISA100.11a Standard) ....................................................................G2-4

G2.5 Standard Battery Life ..................................................................................... G2-5

G2.6 Restrictions .................................................................................................... G2-5

G2.6.1 Restrictions on Number of Connectable Devices by Network

Resources .......................................................................................G2-5

G2.6.2 Maximum Number of Host Systems ...............................................G2-6

G2.6.3 Duocast and Auto I/O Device .......................................................... G2-6

G2.7 Recommended Device List ........................................................................... G2-7

Toc-7

G3. Glossary of Terms and Abbreviations ................................................ G3-1

IM 01W02D01-01EN

Introduction

This document describes the YFGW410 Field Wireless Management Station (hereafter simply refered to as YFGW410), which is a core component of the eld wireless system that based on ISA100.11a, the wireless communication standard for industrial automation specied by the International Society of Automation (ISA).

Functions of the YFGW410 are explained in the outline of the eld wireless system, and in the installation, conguration, startup and operations of the eld wireless network.

The operation of Field Wireless Management Console, which is built in to the YFGW410 and used as a tool for setup and management of a eld wireless network through YFGW410, is also explained in this document.

IM 01W02D01-01EN

Safety Precautions

IMPORTANT

Be sure to read the safety precautions for this product described in “Read Me First (IM 01W02D01-11EN)”.

n Transportation of products containing lithium batteries:

This product contains lithium batteries. Primary lithium batteries are subject to transportation regulations by the U.S. Department of Transportation, and are also covered by the International Air Transport Association (IATA), the International Civil Aviation Organization (ICAO), and the European Ground Transportation of Dangerous Goods (ARD). It is the responsibility of the shipper to ensure compliance with these or any other local requirements. Consult current regulations and requirements regarding lithium batteries before shipping.

n How to dispose of batteries:

The following is an explanation about the new EU Battery Directive (DIRECTIVE 2006/66/EC). This directive is only valid in the EU.

Batteries are included in this product. Batteries in this product cannot be removed by yourself. Dispose of them together with this product.

If you dispose of this product within the EU, contact your local Yokogawa Europe B.V. ofce.

Do not dispose of them as domestic household waste.

Battery type: lithium thionyl chloride primary battery

CAUTION

The symbol (see above) means they shall be sorted out and collected as ordained in ANNEX II in DIRECTIVE 2006/66/EC.

IM 01W02D01-01EN

Documentation Conventions

n Typographical Convention

The following typographical conventions are used throughout the manuals:

l Conventions commonly used throughout manuals

Character string to be entered

The characters to be entered are shown in one-byte characters as follows:

Example:

FIC100.SV=50.0

“” mark

Indicates a space between character strings to be entered.

Example:

AL  PIC010  -SC

Character string enclosed in curly brackets ({ })

Indicates an optional characters that can be omitted.

Example:

iii

PR  TAG {. Sheet name}

l Conventions used to show key or button operations:

Characters enclosed in square brackets ([ ])

Characters enclosed in square brackets show the names of buttons used during the explanation of the software operation.

Example:

To execute the command, click [OK].

Characters enclosed in angle brackets (< >)

Characters enclosed in angle brackets show the title of the screen during the explanation of the software operation.

Characters enclosed in corner brackets ([ ])

Characters enclosed in corner brackets show a tab or an item of the screen during the explanation of the software operation.

n Symbols used in the manual

The symbol used in the manual are described in “Read Me First” (IM 01W02D01-11EN).

n Drawing Conventions

Some drawings may be partially emphasized, simplied, or omitted, for the convenience of description.

Some screen images depicted in the manual may have different display positions or character types (e.g., the upper/lower case). Also note that some of the images contained in this manual are display examples.

IM 01W02D01-01EN

Information of User’s Manual Revision

Material Name : YFGW410 Field Wireless Management Station Material Number : IM 01W02D01-01EN

Edition Date Page Revised Item

1st August 2012 - New Issue

2nd February 2013 -

Part A

B3-2, C4-8

D3-15

D4-29, D4-31

G1-1, G1-3 G2-1, G2-2

G2-5

G2-6 G3-1

Revise descriptions about a number of connectable devices, and typography. Change a number of connectable devices. Add description about RS-485. Revised descriptions about HoppingPattern. Add description about a radio prohibit function. Change communication services and its capability. Change a number of connectable devices, and add list of communication services. Add description about a number of connectable output devices. Add description about a capablity for the host system. Add Glossary

IM 01W02D01-01EN

<A1. Minimum System Conguration>

Part A Outline of Field Wireless System

Conguration

The YFGW410, the YFGW510 Field Wireless Access Point (hereafter simply refered to as YFGW510), the YFGW610 Field Wireless Media Converter (hereafter simply refered to as YFGW610) and eld wireless devices are used to build an industrial wireless network that based on to ISA100.11a, the wireless communication standard for industrial automation specied by the International Society of Automation (ISA).

This part describes the typical conguration of eld wireless system that can be established using these devices.

A1. Minimum System Conguration

Host system

A1-1

Field Wireless

Management Station

(YFGW410)

Field Wireless

Management Console

Field Wireless

Access Point

Field wireless network

(ISA100.11a)

Field wireless device

Figure A1-1 Minimum system conguration example (The eld wireless backbone using metal network)

(YFGW510)

FA0101.ai

This is the minimum conguration to monitor and record the process data of eld wireless devices.

This system consists of eld wireless devices, the YFGW510, YFGW410, and data monitoring and recording devices (DAQSTATION, STARDOM and others) or the host system (DCS, SCADA and others) supporting the Modbus/TCP communication.

The eld wireless subnet (the eld wireless network consisting of the YFGW510 and eld wireless devices) can be connected up to 100 eld wireless devices. In this conguration, up to 100 eld wireless devices can be connected.

IM 01W02D01-01EN

<A1. Minimum System Conguration>

Up to 20 eld wireless subnets can be connected to the YFGW410.

Any of the three types of eld wireless backbone can be selected for between YFGW410 and YFGW510.

• The metal network composed of the YFGW510 (100BASE-TX model), shown in Figure A1-1

• The optical ber network shown in Figure A1-2, composed of the YFGW610 connected to the YFGW410, uses the YFGW510 (100BASE-FX model) for signal transmission via optical ber cables.

• The wireless LAN network shown in Figure A1-3, composed of other manufactures’ wireless LAN access point (connected to the YFGW410) for wireless LAN communication with the YFGW510 (wireless LAN client model).

The Field Wireless Management Console, which is the program built in to the YFGW410, is used for conguration and management of a eld wireless network. This program can be started and operated by the PC connected via the eld network interface or via the maintenance interface of the YFGW410.

Certain parameters need to be set on the following devices to congure and start the wireless network. For the relevant procedure, see the Provisioning and Conguration section.

• YFGW410 The device parameters, wireless network conguration, commu-

nication with host system, and others

A1-2

• YFGW510 The device parameters

Wireless LAN parameters if the wireless LAN client model is selected

• Field wireless devices Provisioning and sensor parameters, and others

Once the eld wireless network has started, the eld wireless device parameters can be set and those devices can be managed from the Plant Resource Manager (PRM) connected to the host network. If the security policy for the host system is acceptable, the FieldMate can be used for parameter setup and maintenance. The FieldMate is connected to the YFGW410 via the maintenance interface.

IMPORTANT

When CENTUM VP is running, set and adjust the parameters of the eld wireless device from PRM.

When CENTUM VP is not running, or when a non-Yokogawa host system is connected, the parameters can be set and adjusted using FieldMate.

IM 01W02D01-01EN

<A1. Minimum System Conguration>

Host system

Field Wireless

Management Station

(YFGW410)

Field Wireless

Management Console

Field Wireless

Media Converter

(YFGW610)

A1-3

Optical network

Field wireless network

(ISA100.11a)

Field wireless device

Field Wireless

Access Point

(YFGW510)

FA0102.ai

Figure A1-2 Minimum system conguration example (The eld wireless backbone using optical network)

In this conguration, YFGW610 and YFGW510 are connected through optical network cables. The YFGW610 needs to be installed near YFGW410 for media conversion between optical network and metal network.This is a useful method if the distance is too far from YFGW410 to YFGW510. Also in order to eliminate the inuence of electromagnetic noise due to lightning and keep transmission distance.

IM 01W02D01-01EN

<A1. Minimum System Conguration>

Host system

Field Wireless

Management Station

(YFGW410)

Subnet A Subnet B

Wireless LAN access point

(other manufactures)

Wireless LAN access point

(other manufactures)

Wireless LANWireless LAN

Field Wireless

Management Console

A1-4

Field wireless

network

(ISA100.11a)

Field Wireless

Access Point

(YFGW510)

Field wireless

network

(ISA100.11a)

Field wireless deviceField wireless device

Field Wireless

Access Point

(YFGW510)

FA0103.ai

Figure A1-3 Minimum system conguration example (The eld wireless backbone using wireless LAN

network)

In this conguration example, the wireless LAN access point (other manufactures) is installed on the eld wireless backbone, and each YFGW510 is connected to the eld wireless backbone via the wireless LAN. If YFGW510 are connected via the wireless LAN, a single YFGW510 can be connected to a single eld wireless subnet. Using YFGW510 wireless LAN redundancy model and two wireless LAN access points, the wireless LAN communication can be made redundant.

Similar to the other eld wireless backbone network, up to 20 eld wireless subnets can be connected to the YFGW410. Up to 100 eld wireless devices can be connected in each eld wireless subnet, and up to 500 eld wireless devices can be connected to the YFGW410.

For the recommended wireless LAN access points, see Section G2.7 Recommended Device List.

IM 01W02D01-01EN

<A2. Minimum system conguration with redundant eld wireless network>

A2-1

A2. Minimum System Conguration with

Redundant Field Wireless Network

Host system

Field Wireless

Management Station

(YFGW410)

Field Wireless

Management Console

Subnet A

Field Wireless

Access Point

(YFGW510)

Field wireless

network

(ISA100.11a)

Field wireless device

Field Wireless

Access Point

(YFGW510)

FA0201.ai

Figure A2-1 Minimum system conguration with redundant eld wireless network

This is redundant eld wireless network conguration. Two YFGW510 are installed in the eld wireless network, and the eld wireless devices communicate with the both YFGW510 (Duocast). The communication path from the eld wireless devices to the YFGW410 is made redundant.

This system redundancy can prevent various types of interference in the eld wireless network environment and can maintain the high quality connection.

Up to 100 eld wireless devices can be connected to a single eld wireless subnet.

IM 01W02D01-01EN

<A3. YFGW410 in Redundant Conguration>

A3. YFGW410 in Redundant

Conguration

A3-1

HIS HIS/ENG PRM

Control network (Ethernet)

Subnet A

Field Wireless

Access Point

(YFGW510)

Field wireless

network

(ISA100.11a)

L2SWL2SW

Cable for Redundancy

FCS ALE111×2

Field Wireless

Management Station

(YFGW410)

Field Wireless

Access Point

(YFGW510)

"Field wireless management PC

- Field Wireless Management Console"

L3SW

NTP server

Ethernet

Field wireless device

FA0301.ai

Figure A3-1 Redundant system conguration of YFGW410

In this example, the both of YFGW410 and YFGW510 are made redundant system. In using the Duocast, the eld wireless devices are made fully redundant and a highly reliable system.

Two YFGW410 virtually operate as a single machine, and the backbone devices and host system devices access to this virtual machine.

When one of YFGW410 is out of service by failure, another YFGW410 continue operation. One failure does not affect a eld wireless system.

Up to 100 eld wireless devices can be connected to a single eld wireless subnet even in the redundant conguration. Up to 500 eld wireless devices can be connected to YFGW410.

The host system is DCS, SCADA system, or the device management application.

IMPORTANT

When CENTUM VP is running, set and adjust the parameters of the eld wireless device from PRM. When CENTUM VP is not running, or when a non-Yokogawa host system is connected, the parameters can be set and adjusted using FieldMate.

IM 01W02D01-01EN

<A3. YFGW410 in Redundant Conguration>

IMPORTANT

When CENTUM VP is used with YFGW410 in redundant conguration, CENTUM VP R5.02.00 or higher is required. For details, see the Communication with Subsystems Using FIO user’s manual (IM 33K03L20-50E).

A3-2

IM 01W02D01-01EN

<A4. YFGW410 in High-Level Redundancy Conguration>

A4-1

A4. YFGW410 in High-Level Redundancy

Conguration

HIS HIS/ENG PRM

Control network (Ethernet)

FCS ALE111×2

L2SW L2SW

Cable for Redundancy

L2SW (IEEE 1588) L2SW (IEEE 1588)

L2SW (IEEE 1588) L2SW (IEEE 1588) L2SW (IEEE 1588) L2SW (IEEE 1588)

Subnet A

Field Wireless

Access Point

(YFGW510)

Field Wireless

Access Point

Management Station

(YFGW510)

Field Wireless

(YFGW410)

Subnet B

Field Wireless

Access Point

(YFGW510)

"Field wireless management PC

- Field Wireless Management Console"

L3SW

NTP server

Ethernet

Field Wireless

Access Point

(YFGW510)

Field wireless network

(ISA100.11a)

Field wireless device

Field wireless network

(ISA100.11a)

Field wireless device

Figure A4-1 High-Level redundancy system conguration of YFGW410

In this conguration, the system consists of redundant YFGW410 and redundant Modbus/TCP client of the host system. Yokogawa’s Modbus/TCP client can be made redundant using the FCS (Field Control Station) of CENTUM VP. For details, see the CENTUM VP User’s Manual (IM 33K03L20-50E for R5, or IM 33M01A30-40E for R4).

The YFGW410 in redundant conguration operates as a single virtual machine for the Modbus/ TCP clients. Although the YFGW410 has the L2SW functions, the eld wireless backbone network can be expanded by adding another L2SW between the eld wireless backbone devices. The L2SW needs to be used which supports the IEEE 1588 v2 precision time protocol and the RSTP or another loop detect functions. If a L2SW is used that is not supporting the IEEE 1588 v2 protocol and RSTP function, its operation is not guaranteed. Enable the IEEE 1588 v2 precision time protocol of L2SW, and operate the switch in E2E 2-step TC mode. Also, enable the RSTP or another loop detect function.

FA0401.ai

IM 01W02D01-01EN

<A4. YFGW410 in High-Level Redundancy Conguration>

In the redundant YFGW410, need to connect the system to the YFGW510 using following method:

• Direct connection between YFGW410 and YFGW510 (shown in Figure A3-1)

• A single L2SW is installed for each backbone device. The L2SW have to connect as a loop. (shown in Figure A4-1).

For the recommended L2SWs whose operations have been proven on the eld wireless backbone system, see Section G2.7 Recommended Device List. If a non-recommended L2SW is used, its operation is not guaranteed even when the above functional requirements are satised.

IMPORTANT

When connecting the L2SW between YFGW410 and YFGW510, requirements for operation to the backbone network are the following.

- Use IEEE1588 v2 compliant product to L2SW.

- Enable Rapid Spanning Tree Protocol (RSTP) or another loop detection function.

A4-2

IMPORTANT

When CENTUM VP is running, set and adjust the parameters of the eld wireless device from PRM.

When CENTUM VP is not running, or when a non-Yokogawa host system is connected, the parameters can be set and adjusted using FieldMate.

IMPORTANT

IM 01W02D01-01EN

<B1. Introduction>

Part B YFGW410 Product Description

B1. Introduction

This chapter outlines the functions and hardware conguration of the YFGW410.

YFGW410 is a core device in the eld wireless network, and it is used for conguration and management of a eld wireless network and for data transfer to the host system. A single YFGW410 is always required for the eld wireless network, and two YFGW410s are required for redundacy system.

The YFGW410 can be mounted on the DIN rails, and it is usually mounted on the panel or wall in the cabinet.

B1-1

IM 01W02D01-01EN

<B2. YFGW410 Function Outline>

B2. YFGW410 Function Outline

The following outlines the YFGW410 functions.

YFGW410 has the System Manager, Security Manager, and Gateway functions. Also, this device has the switching hub functions to connect the host system, PC to operate Field Wireless Management Console and other applications.

B2.1 System Manager

The System Manager controls the wireless communication of eld wireless devices, congures the eld wireless backbone devices, and provides the database function.

The management function of the eld wireless device establishes a communication path to each eld wireless device, monitors the Join or Leave status of each eld wireless device, and noties the Field Wireless Management Console with an abnormality. Also, this function determines the communication availability in conjunction with the Security Manager.

The management function of the eld wireless backbone device is used to initialize the IP address, network address and others of the YFGW410 and YFGW510.

The database function of the eld wireless network is used to manage the network information data contained in the YFGW410 and to control the data synchronization during redundant YFGW410 system conguration.

B2-1

B2.2 Security Manager

The Security Manager has the functions for eld wireless device authentication and for encryption key management.

The Security Manager allows eld wireless devices to join to the network with the Join key, Session key and others. This manager is used to create, update, and delete an authentication/encryption key during communication.

B2.3 Gateway

The YFGW410 bridges between the eld wireless network and the host system.

During Modbus communication, the eld wireless device data is transmitted to the host system. The Read Input Register, Read Holding Register, and Write Holding Register functions are supported. Before transmitting data to the host system, it is necessary to map the transmission process value, device status, alert information and other data to registers.

In the ISA100.11a protocol communication, the information about eld wireless network state and device state of this network is transmitted when requested by the host system. Also, the gateway relays a request and its response between the host system and eld wireless devices.

The Gateway can cache the diagnosis data acquired through communication with the eld wireless device in the YFGW410’s internal memory. The efcient communication to wireless eld devices can use a wireless band exibly and improve the response to the host system.

IMPORTANT

When access to the Modbus registers that are not mapped in YFGW410, a non-zero data may be contained.

IM 01W02D01-01EN

<B2. YFGW410 Function Outline>

IMPORTANT

Writing to the Holding Register of Modbus by CENTUM VP requires R5.02.00 or higher. For details, see the Communication with Subsystems Using FIO user’s manual (IM 33K03L20-50E).

B2.4 Wireless Network Conguration and

Management Functions and Others

The YFGW410 has the software tools for conguration and management of eld wireless network on the Web page of this device. Connect to YFGW410 via Internet Explorer (IE) that are installed on the eld wireless management PC.

B2-2

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<B3. Structure and Parts of YFGW410>

B3. Structure and Parts of YFGW410

B3.1 Front View

B3-1

RS-485 connector

Status indicator LED

Reset switch

Shutdown switch

Maintenance interface

Serial port

Field network interface 1

Field network interface 2

Field network interface 3

Figure B3-1 YFGW410 front view

Power supply connector

Synchronization connector

Field wireless backbone interface 1

Field wireless backbone interface 2

Field wireless backbone interface 3

Field wireless backbone interface 4

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B3.2 Top View

Figure B3-2 YFGW410 top view

RS-485 connector

Ground terminal

Power supply connector

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<B3. Structure and Parts of YFGW410>

B3.3 Side and Rear Views

Name plate DIN rail mounting bracket

B3-2

Right side Rear

Figure B3-3 YFGW410 side and rear views

B3.4 RS-485 Conguration Switches

Switch number RS-485 configuration switches

SW602

SW604

SW603

SW605

Left side

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Top cover

Circuit board

Figure B3-4 RS-485 Conguration Switches

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<B3. Structure and Parts of YFGW410>

B3.5 Outline of Component Functions

Table B3-1 Outline of the YFGW410 component functions

Name Function Reference

RS-485 connector Connects to the host system that uses Modbus/RTU communi-

RS-485 conguration switches

Status indicator LED A combination of three RDY, SYN, and ACTIVE LEDs indicates

Reset switch Resets the YFGW410. B3.6 Shutdown switch Shuts down the YFGW410. B3.7 Maintenance interface Connects the Field Wireless Management Console for setup and

Serial port Used for YFGW410 maintenance only. (Do not use this port dur-

Field network interface 1 to 3 Connects to the host system that uses the Modbus/TCP, ISA100.

Power supply connector Supplies electric power to the YFGW410. C4.2 Synchronization connector Connects two YFGW410 devices to each other for synchronous

Field wireless backbone interface 1 to 4

DIN rail mounting bracket Secures the YFGW410 onto DIN rails using brackets. C3.3

cation. Congures connection type to the host system (4-wire / 2-wire) C4.4

the YFGW410 operation status.

maintenance of a eld wireless network. The PC, that has the FieldMate for setup and management of eld wireless devices via wireless network, can also be connected (if used for the system without CENTUM VP).

ing normal network conguration and operation.)

11a or other protocol communication.

communication in the redundancy conguration. Plug the terminating connector into it if the system is not redundant.

Connects YFGW510, YFGW610, and the wireless LAN access point to congure the eld wireless backbone.

B3-3

C4.4

F2.2

C4.4

C4.1

C4.4

B3.6 Reset Switch

Resets YFGW410. Hold the Reset switch for more than six seconds, the database in the YFGW410 is initialized. If the database is initialized, the entire setup information of the device is cleared. Always make a backup copy of the database before starting its initialization.

IMPORTANT

When initializing the database, don’t power off until RDY LED becomes green. Otherwise initialization will be failed and YFGW410 may not work correctly.

B3.7 Shutdown Switch

Shuts down YFGW410. Hold the Shutdown switch more than six seconds. Once shut down the YFGW410, start it again by turning the power supply OFF rst, and then turn it ON again.

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<B4. Checking the Delivered Products>

B4. Checking the Product

When you receive the product, please check the contents.

Check that the product specications match your order, that all parts are included, and that there is no damage, stains, or other problems.

RS-485 connector

Power supply connector

B4-1

DVD-ROM

YFGW410

Read Me First

Terminator or Cable for Redundancy

Figure B4-1 Checkout of delivered products

● Read Me First (IM01W02D01-11EN Read Me First) When specied manual language as an English.

● DVD-ROM (F9194TA) When specied Software Media as DVD-ROM.

● Terminator or Cable for Redundancy It depends on selection of Sync Connector Termination. If With Terminator is specied, Terminator is included. Otherwise Cable for Redundancy is included.

● Power supply connector and RS-485 connector These are included as standard.

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<C1. Installation Environment>

Part C Installation

This part describes the installation of the YFGW410.

Follow the steps below to use of the product.

1. YFGW410 installation

2. Power, ground, and signal cable connection

C1. Installation Environment

The system must be installed in an appropriate environment to ensure stable system operation.

The following denes the detailed specications of the YFGW410 installation environment.

Table C1-1 Installation environment specications

Item Specications Applicable

Ambient temperature

Ambient humidity

Temperature gradient

Protection class IP20 IEC529 Vibration resistance 0.15 mm P-P (5 to 58 Hz)

Impact resistance 15 G, 11 ms (no conductive, and 3-direction half sine

Altitude Up to 3000 meters (due to restricted ambient tem-

Noise level Electric eld 3 V/m or less (80 MHz to 1 GHz)

Grounding Class D grounding Cooling Natural cooling Mounting Mounted on DIN rails. Power

supply

Power consumption 10 W

Operating -40 to 65°C (at altitude below 2000 meters)

-40 to 55°C (at altitude between 2000 and 3000 meters)

Transport or storage

Operating 5 to 95% relative (without condensing) Transport or stor-

age Operating Within +/-10°C per hour JEIDA 29 Class B Transport or stor-

age

Electrostatic discharge

Voltage range 10.8 to 26.4 VDC Rated voltage 24 VDC Allowable ripple Less than 1% p-p

-40 to 85°C

5 to 95% relative (without condensing)

Within +/-20°C per hour

1 G (58 to 150 Hz)

waves)

perature)

4 kV or less (contact discharge), 8 kV or less (aerial discharge)

IEC68-2-6

IEC68-2-27

C1-1

standards

CAUTION

When ambient temperature is beyond 50 °C, a temperature of the surface is very high. Please be careful not to touch with bare hands.

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+ 172 hidden pages

Yokogawa YFGW410 User Manual

CONTENTS

Introduction

Safety Precautions

Documentation Conventions

Information of User’s Manual Revision

Part B YFGW410 Product Description

B1. Introduction

B2. YFGW410 Function Outline

B2.1 System Manager

B2.2 Security Manager

B2.3 Gateway

B3. Structure and Parts of YFGW410

B3.1 Front View

B3.2 Top View

B3.3 Side and Rear Views

B3.5 Outline of Component Functions

B3.6 Reset Switch

B3.7 Shutdown Switch

B4. Checking the Product

Part C Installation

C1. Installation Environment