Yokogawa’s new TDLSTM8000 houses all of the
industry’s leading features in one robust device.
The platform design is for in situ measurements
which negate the need for sample extraction and
conditioning.
The non-contacting sensor allows for a variety of
process types including corrosive, abrasive and
condensing.
The rst generation platform has been proven in many
others for the measurements of O2, CO, CH4, NH3,
H2O and many more NIR absorbing gases.
This second generation platform has improved
reliability and ease of installation and maintenance
while still meeting or exceeding designed application
demands.
TDLS8000 with YH8000 HMI Unit
n Features
• SIL2, TruePeakTM combined with smart laser
technology
- Measurement integrates the area of the absorbance
and gets a true, interference-free analysis under
changing pressure, temperature and background
- Laser module is replaceable on site without any
calibration or adjustment
- Internal reference cell in the laser module ensures
peak locking during trace measurement
- Laser and Detector modules are sealed to protect
them from dirty purge gas
- On board diagnostics and low TCO(*1) (no moving
parts, high MTTF(*2) for components)
- IEC61508 SIL designed & approved, SIL 2 capability
for single analyzer use, SIL 3 capability for dual
analyzer use
• Intuitive touchscreen HMI
- Large HMI provides easy operation and control of
up to 4 analyzers at the same time·A standard mini
display at both sides enables easy optical alignment
will vary by application
*1: Total Cost of Ownership
*2: Mean Time To Failure
• 10 language display options
YH8000 oers easy touch screen operation and
simple menu structure in 10 languages. Menus of
display, execution and setting are displayed in a
selected language.
Typical gases measured include:
• Oxygen in process and combustion applications.
Process temperatures can be as high as 1,500ºC,
and process pressures can be as high as 1 MPa abs.
Measurement span is typically between 1% and 25%
oxygen.
• Carbon monoxide in process and combustion
applications. Process temperatures can be as high as
1,500ºC. Two versions are available, high sensitivity
with ppm detection limits, and standard sensitivity for
higher ppm and percent level CO measurement
Other applications and gas measurements are possible
with the TDLS8000. Please ll out the Application
Data Sheet at the end of this document and send to
Yokogawa.
TDLS, TruePeak are trademarks or registered trademarks of Yokogawa Electric Corporation.
All other company and product names mentioned in this document are trademarks or registered trademarks of their respective companies.
Please select appropriate equipment in accordance with the laws and regulations of the relevant country/region, when it is used in a location where explosive atmospheres may be present.
Yokogawa Electric Corporation
2-9-32, Nakacho, Musashino-shi, Tokyo, 180-8750 Japan
Measurement object:
O2, CO, CO or CH4, CO2, CO + CO2,
H2O, NH3, H2S, HCl concentration in
combustion exhaust gas and process gas
If other gas measurements are required,
consult with Yokogawa
Measurement system:
Tunable diode laser spectroscopy
Light source; Near-infrared tunable diode laser
Measured components and ranges:
Measured componentMin. rangeMax. range
O
2
CO (ppm)0-200 ppm0-10,000 ppm
CO or CH4 (*3)
NH
3
H2O (ppm) in non HC (*1)0-30 ppm0-30,000 ppm
H2O (ppm) in HC (*2)0-30 ppm0-30,000 ppm
CO (%)0-20%0-50%
CO (%) + CO2 (%)0-30%0-100%
H2S0-5%0-100%
CO2 (%) High Range0-1%0-5%
CO2 (%) Extend. Range0-30%0-50%
H2O (%)0-10%0-100%
HCl0-50 ppm0-5,000 ppm
*1: Non hydrocarbon background.
*2: Hydrocarbon background.
*3: Please consult with Yokogawa if CO or CH4
ingredient coexists.
CO0-200 ppm0-10,000 ppm
CH
4
Please consult with Yokogawa if the measuring range
for your sample gas is outside of the above ranges
Optical path length:
Optical distance between the laser unit
and the sensor control unit
Standard; 0.5 to 6 m (Application dependent)
Max; 30 m ( With optional Large Aperture
Optics (LAO))
Note: LAO unit can be selected only with analyzers for
If your optical path length is under 0.5 m or over
25 m (Zone 1/Div.1/Flameproof “d” with LAO)
O2, CO(ppm) and CO+CH
30 m, please consult with Yokogawa.
Safety, EMC, and RoHS conformity standards:
Safety conformity standards:
CE EN61010-1, EN61010-2-030
UL UL61010-1, UL 61010-2-030
CSA CAN/CSA-C22.2 No.61010-1, CAN/
CSA-C22.2 No.61010-2-030
GB GB30439 Part 1
Installation altitude: 2000 m or less
Installation category:
I (Anticipated transient overvoltage 330V)
Measuring category: O (Other)
Pollution degree: 2, Indoor/Outdoor use
Note: Installation category, called overvoltage category,
species impulse withstand voltage. Pollution
degree indicates the degree of existence of solid,
liquid, gas or other inclusions which may reduce
dielectric strength.
0-1%0-25%
0-5%
0-30 ppm0-5,000 ppm
4.
EMC conformity standards:
CE EN55011 Class A Group 1
EN61326-1 Class A Table 2 (For use in
industrial location), EN61326-2-3
RCM EN55011 Class A Group 1
KC KN11 Class A Group 1, KN61000-6-2
(Korea Electromagnetic Conformity)
RoHS conformity standards: EN50581
Information of the WEEE Directive
This product is purposely designed to be used in a
large scale xed installations only and, therefore,
is out of scope of the WEEE Directive. The WEEE
Directive does not apply.
The WEEE Directive is only valid in the EU.
Laser classication: CAN/CSA-E60825-1-15,
CE EN 60825-1:2014, FDA 21CFR part
1040.10, GB7247.1-2012, Class 1 laser
product
SIL Certication: The TDLS8000 expect digital output
(2 points), digital input (2 points), valve
control output (2 points), and digital
communications (HART, Modbus/TCP) are
certied in compliance with the following
standard.
IEC 61508:Functional safety of Electrical/
electronic/programmable electronic
related systems; SIL 2 capability for single
analyzer use, SIL 3 capability for dual
analyzer use.
Display:
128 x 64 dots LCD; On Sensor Control Unit
Status LEDs; 3 on Sensor Control Unit (Green:
Power, Orange: DO, Red: Fault)
4 digit 7-segment LEDs: On Laser Unit
Display items:
LCD on Sensor Control Unit; Gas concentration,
Transmission, Process gas temperature
(AI), Process gas pressure (AI), System
status, Alarm information, System
information (Product serial no., Laser
module serial no., Output signal, IP
address, HART address, Optical path
length, Analyzer internal temperature)
7-segment LEDs on Laser Unit; Transmission
Analog output: 2 points, 4 to 20 mA DC (Isolated from
the power supply and ground, Max. load
resistance 550 Ω)
Output types; Gas concentration, Transmission,
Process gas temperature, Process
gas pressure
Output range; 3.0 to 21.6 mA DC
Digital communications:
HART; On analog output signal 1 (AO-1)
Load resistance; 250 to 550 Ω (Include cable resistance)
Ethernet; RJ-45 connector in Sensor Control Unit
Protocol; Modbus/TCP
Communication speed; 100 Mbps
Digital output: 2 points, contact rating 24V DC, 1A
DO;
Function: Activate during Warning / Calibration
/ Validation / Warm up / Maintenance
conditions
Contact Specication: Relay contact output
(Isolated from the power supply and
ground), C-contact (NC/NO/COM)
(Isolated from the power supply and
ground), A-contact (NC/COM)
Valve control output: 2 points
Function; Activate calibration or validation solenoid
valves for zero, span or validation gas.
Output signal; 24V DC, 500 mA Max. per terminal
Alarm:
Warning;
Gas concentration low, Gas concentration
high, Transmission low, Process pressure
low, Process pressure high, Process
temperature low, Process temperature
high, Validation required, Validation
failure, Zero calibration error, Span
calibration error, Non process alarm,
External alarm
, Detector signal high,
Absorption too high
Fault;
Laser module temperature low, Laser
module temperature high, Laser
temperature low, Laser temperature high,
Peak center out of range, Reference peak
height low, Transmission lost, Reference
transmission low, Reference peak height
high, Laser unit failure, Laser module error,
File access error, E2PROM access error
Digital input: 2 points
Function; External Alarm/Calibration start/
Validation start/Stream switch (Valve
control)
Contact specication; Zero voltage contact input
(Isolated from the power supply and
ground)
Input signal; Open signal: 100 kΩ or more, Close
signal: 200 Ω or less
Analog input: 2 points
Signal type; 4 to 20 mA DC (Isolated from
the power supply and Ground), with
selectable powered/unpowered function
Input signal range; 2.4 to 21.6 mA DC
Input types; Process gas temperature, Process
gas pressure
Transmitter power supply;
15 V DC or higher (at 20 mA DC)
26 V DC or less (at 0 mA DC)
Note: This voltage is generated between the AI terminals
of TDLS8000. When calculating the minimum
operating voltage for transmitters, consider to allow
margins for voltage drop in external wiring.
Self-diagnostics:
Laser Unit temperature, Sensor Control
Unit temperature, Laser temperature,
Detector signal level, Memory read/write
function, Peak locking condition
Calibration:
Calibration method; Zero/Span calibration
Calibration mode; Manual, Auto (Time initiate,
Remote initiate (DI/Modbus)), Semi-Auto
(YH8000/HART)
Validation:
Validation method; Up to 2 points
Validation mode; Manual, Auto (Time initiated,
Remote initiate (DI/Modbus)), Semi-Auto
(YH8000/HART)
Note: Validation check is not available when Large
Aperture Optics “-LA” of the Optic Accessory
is specied or H20 ppm measurement “-H1” of
the Gas Parameter is specied. As well, when
gas concentration is unstable, please consult
Yokogawa.
Power supply: 24V DC +/-10%
If your power supply is 100 to 240 V AC,
Universal Power Supply, M1276WW (sold
separately), is required
Power consumption:
Max. 20W; TDLS8000 only
Max. 60W;
TDLS8000 with YH8000 and 2 solenoid valves
Protection degree: IP66, Type 4X
Material: Case; Aluminum alloy
Wetted materials:
316 SS, BK-7 glass, Teon encapsulated
FKM (O-ring for alignment ange), Silicone
(O-ring for LAO)
Paint color: Mint green (RAL 190 30 15 or equivalent)
Weight:
Sensor Control Unit; Approx. 8 kg
Laser Unit; Approx. 8 kg
Large Aperture Optics; Approx. 14 kg
ANSI Class 150-2-RF (Eq.) Alignment Flange;
Approx. 5 kg/pc
ANSI Class 150-3-RF (Eq.) Alignment Flange;
Approx. 7 kg/pc
ANSI Class 150-4-RF (Eq.) Alignment Flange;
Approx. 9 kg/pc
DIN PN16-DN50-A (Eq.) Alignment Flange;
Approx. 5 kg/pc
DIN PN16-DN80-A (Eq.) Alignment Flange;
Approx. 6 kg/pc
JIS 10K-50-FF (Eq.) Alignment Flange;
Approx. 5 kg/pc
JIS 10K-80-FF (Eq.) Alignment Flange;
Approx. 6 kg/pc
Flow Cell Alignment Flange; Approx. 5 kg/pc
Cable gland for Japan Ex “-J1”; (/JA1) Approx. 320 g/pc,
(/JB3, /JB4) Approx. 450 g/pc
Cable gland for Japan Ex “-J2”;
(/JC1, /JD1) Approx. 150 g/pc,
(/JE3, /JE4) Approx. 200 g/pc
Process gas condition:
Process gas temperature; Max. 1,500ºC,
Application dependent
Process gas pressure;
abs.,
Max.1 MPa abs., Min. 90 kPa
Application dependent
Max. 15 kPa G with LAO unit
Note:
When using TDLS8000 as CE marking compliance
product, it has following limitation.
General purpose model (-G1, -G2):
The upper limit of the measurement gas
ATEX model (-S1, -S2):
The upper limit of the measurement gas
An unstable gas in this context is a gas liable to
transform itself spontaneously, producing a sudden
pressure increase.
Such transformation as an example can result
from a relatively small variation of an operating
parameter (e.g. pressure, temperature, presence
of catalyzing material) in a conned volume.
This includes gases that are classied as
chemically unstable gases according to CLP
Regulation (EC) No 1272/2008 as amended.
pressure is 50kPa in gauge pressure.
Consult with Yokogawa Europe B.V. in the
case of witnessing high pressure in Europe.
Dust in process gas; 20 g/m3 or less
(Dust loading levels are dependent
upon the application, OPL and other
installation factors)
Warm-up time: 5 min.
Installation condition:
Ambient operating temperature; -20 to 55ºC
Storage temperature; -30 to 70ºC
Humidity; 0 to 95%RH at 40ºC (Non-condensing)
Mounting ange type; ASME B16.5, DIN, JIS
Cable entries;
Sensor Control Unit:
1/2NPT or M20x1.5mm,one hole
3/4NPT or M25x1.5mm, three holes
Laser Unit: 3/4 NPT or M25x1.5mm, one hole
Purge gas connections;
1/4NPT or Rc1/4
If other gas connections are required,
please consult with Yokogawa.
Purge gas;
Theoretically, instrument air could be used as
a purge gas for all of the below applications
except for oxygen or H2O measurement.
Choosing between using nitrogen or
instrument air or purge gas will ultimately
depend upon further application details and
the desired precision of the measurement. All
gasses should be clean and dry.
Recommended purge gasses:
O2 analyzer: N2 (99.99% or greater, application
dependent)
H2O ppm analyzer: N2 (99.99% or greater with
< 20 ppm H2O for feed to the optional
dryer package)
CO, CO or CH4, CO2, CO + CO2, NH3, H2S, HCl
analyzer: N2 (99.99% or greater,
application dependent) or Instrument air
Purge gas ow rates;
Optic:
Application dependent (typ. 2 to 20L/min)
2 to 20L/min and 50 to 70mL/min
(Zone 1/Div.1/Flameproof “d”)
* Not more than 10kPa at the inlet for
Zone 1/Div.1/Flameproof “d” and Zone
2/Div.2/Type of protection “n”
Process window: Application dependent
(typ. 5 to 30L/min)
Hazardousareaclassications:
Division 1, Zone 1: Explosionproof
TDLS8000-D1 (FM Approval for US)
Division system:
Type of protection:
Explosionproof for Class I, Division 1,
Groups A, B, C, D, T5
Dust-Ignitionproof for Class II/III,
Division 1, Groups E, F, G, T5
Enclosure rating: Type4X
Applicable standards:
FM Class 3600: 2018
FM Class 3615: 2018
FM Class 3616: 2011
FM Class 3810: 2018
ANSI/NEMA250: 2013
Zone system:
Type of protection:
Class I, Zone 1, AEx db [op is T6 Ga]
Division system:
Type of protection:
Nonincendive for Class I, Division 2,
Groups A, B, C, D, T5
Dust-Ignitionproof for Class II/III,
Division 1, Groups E, F, G, T5
Enclosure rating: Type 4X
Applicable standards:
FM Class 3600: 2018
FM Class 3611: 2018
FM Class 3616: 2011
FM Class 3810: 2018
ANSI/NEMA250: 2013
Zone system:
Type of protection:
Class I, Zone 2, AEx nA nC [op is T6
Enclosure rating:
IP66 (In accordance with EN 60529)
Applicable standards:
EN IEC 60079-0:2018,
Class II/III, Division 1, Groups E, F, G, T5
CAN/CSA-C22.2 No.61010-2-030:2012
II 3(1) G Ex nA nC [op is T6 Ga] IIC T5 Gc
II 2(1) D Ex tb [op is T85˚C Da] IIIC
T100˚C Db
EN 60079-15: 2010,
EN 60079-28: 2015,
EN 60079-31: 2014
TDLS8000-E2 (IECEx)
Type of protection:
Ex nA nC [op is T6 Ga] IIC T5 Gc
Ex tb [op is T85˚C Da] IIIC T100˚C Db
Enclosure rating:
IP66 (In accordance with IEC 60529)
Applicable standards:
TDLS8000-K2 (Korea Ex)
Type of protection: Ex nA nC IIC T5
Ex tD A21 T100 ºC
Enclosure rating:
IP66 (In accordance with IEC 60529)
Applicable standards:
TDLS8000-N2 (NEPSI)
Type of protection:
Ex nA nC [op is T6 Ga] IIC T5 Gc
Ex tD A21 IP66 T100ºC
Enclosure rating:
IP66 (In accordance with GB 4208)
Applicable standards:
GB 3836.1-2010, GB 3836.8-2014,
TDLS8000-Q2, -R2 (EAC)
Type of protection:
2Ex nA nC [op is T6 Ga] IIC T5 Gc X
Enclosure rating:
Applicable standards:
GOST R IEC 60079-0-2011
TDLS8000-J2 (Japan Ex)
Type of protection:
Applicable standards:
JNIOSH-TR-46-8:2015
JNIOSH-TR-46-9:2015
Enclosure rating:
IP66 (In accordance with IEC 60529)
Measurement conditions: Gas temperature; 25 ºC, Gas
Data Update Cycle:
Standard; Approx. 2 seconds (Response
If less than 2 seconds response is
Zero Drift: Typically <0.1% of the minimum range
Inuences on the Measurement - Application
dependent
A. Temperature: The temperature of the measured
gas should be taken into account by the analyzer
so that the reading can be corrected on a real
time basis. The eect is specic to each dierent
measurement gas.
a. If the gas temperature is constant at the
desired measurement condition, then a xed
gas temperature may be programmed into the
analyzer. This xed value can be used in real
time by the analyzer to provide a temperaturecompensated reading.
b. If the gas temperature is relatively equal to the
ambient temperature, then an integral sensor
value may be utilized by the analyzer. This
active ambient value is used real time by the
analyzer to provide a temperature compensated
reading.
+/- 1% reading or +/- 0.01
%O2, whichever is greater
+/- 2% reading or +/- 1 ppm
CO, whichever is greater
+/- 2% reading or +/- 1 ppm
CO
CO, whichever is greater
+/- 4% reading or +/- 0.02%
CH
4
CH4, whichever is greater
+/- 2% reading or +/- 1 ppm
NH3, whichever is greater
+/- 2% reading or +/- 0.1 ppm
H2O, whichever is greater
H2O, whichever is greater
+/- 1% reading or +/- 0.01%
CO, whichever is greater
+/- 1% reading or +/- 0.1%
CO
CO, whichever is greater
+/- 1% reading or +/- 0.1%
CO
2
CO2, whichever is greater
+/- 1% reading or +/- 0.005%
H2S, whichever is greater
+/- 1% reading or +/- 0.005%
CO2, whichever is greater
+/- 1% reading or +/- 0.02%
CO2, whichever is greater
+/- 1% reading or +/- 0.004%
H2O, whichever is greater
+/- 1% reading or +/- 2.5 ppm
HCl, whichever is greater
pressure; 0.1 MPa, Optical path
length; 1 m
+/- 1% F.S.
+/- 1% F.S.
+/- 2% F.S.
+/- 4% F.S.
+/- 2% F.S.
+/- 1% F.S.
+/- 1% F.S
+/- 1% F.S.
+/- 1% F.S.
+/- 1% F.S.
+/- 1% F.S.
+/- 1% F.S.
+/- 1% F.S.
+/- 1% F.S.
+/- 2% F.S.
time may increase for non-standard
applications)
required, please consult with Yokogawa
over 24 months
c. If the gas temperature is variable, then an
external sensor value may be utilized by
the analyzer. This active input value can be
used in real time by the analyzer to provide a
temperature compensated reading.
B. Pressure: The pressure of the measured gas must
be taken into account by the analyzer so that the
reading can be corrected on a real time basis. The
eect is specic to each dierent measurement
gas.
a. If the gas pressure is constant at the desired
measurement condition, then a xed gas
pressure may be programmed to the analyzer.
This xed value can be used in real time by the
analyzer to provide a pressure compensated
reading.
b. If the gas pressure is variable, then an external
sensor value may be utilized by the analyzer.
This active input value can be used in real
time by the analyzer to provide a pressure
compensated reading.
● YH8000HMIUnit
The YH8000 is an HMI designed specically for the
TDLS8000 series. The YH8000 features an easy-touse touchscreen 7.5 inch color LCD which can be
used to display maintenance information, display alarm
statuses and records, and set all parameters of the
TDLS8000.
The YH8000 can be installed directly on the TDLS8000
series or installed remotely.
An Ethernet connection is used to connect the YH8000
to up to four TDLS8000 series simultaneously via a
hub.
Display: Touchscreen 7.5 inch TFT color LCD
panel, 640 x 480 (VGA)
Communication: Ethernet; RJ-45 connector
Communication speed; 100 Mbps
Case: Aluminum alloy
Paint color:
Protection degree of enclosure: IP65, Type 4X
Window: Polycarbonate
Weight: Approx. 4 kg
Cable gland for Japan Ex; (/JA1, /JA2) Approx. 320 g/pc
Mounting: Analyzer mount (Front, left-side, right-side)
Cable Entries: 1/2NPT or M20x1.5 mm, two holes
Installation conditions:
Ambient operating temperature; -20 to 55ºC
Storage temperature: -30 to 70ºC
Humidity: 10 to 90%RH at 40ºC (Non-condensing)
Power Supply: 24V DC +/-10%
Power consumption: Max.12 W
Safety, EMC, and RoHS conformity standards:
Safety conformitystandards:
CE EN61010-1
UL UL61010-1
CSA CAN/CSA-C22.2 No.61010-1
GB GB30439 Part 1
Installation Altitude: 2000 m or less
Installation category: I
Pollution degree: 2, Indoor/Outdoor use
Mint green (RAL 190 30 15 or equivalent)
with tilt function, Pipe mount, or Panel
mount (Stainless steel)