YOKOGAWA TB400G User Manual

User ’s Manual
Model TB400G Surface Scattering Light Turbidity Meter
[Style: S3]
IM 12E04A02-02E
IM 12E04A02-02E
9th Edition

INTRODUCTION

n Structure of this Manual
This manual describes the specications, installation, operation, maintenance, and
troubleshooting for the TB400G Surface Scattering Light Turbidity Meter. To use this instrument
correctly, read this manual thoroughly.
n SpecicationCheck
When the instrument arrives, unpack the package with care and check that the instrument has not been damaged during transportation. Please check that the product received meet the specied specications by conrming the model code indicated on the nameplate. For details of the model code, refer to Section 2.3.
n Before Measurement
The TB400G turbidimeter is preset with defaults prior factory shipment. Before measurement, verify that these factory default settings meet the operating conditions and if necessary, recongure parameters. For checking the default settings and recording changed parameters,
use an Operation Parameter Setting List at the end of this manual.
n Signal Words
Throughout this user’s manual, you will nd several different types of symbols are used to identify
different sections of text. This section describes these icons.
CAUTION
This symbol gives information essential for understanding the operations and functions.
NOTE
This symbol indicates information that complements the present topic.
n Symbol of unit “liter”
In this manual, the unit “liter” is described using the symbol of “L”, not “ l ”. On the real Turbidity Meter, the unit “liter” of the display unit is described as “ l ”. So, the real display unit of turbidity is “mg/l”, not “mg/L”.
n TrademarkNotices
• All company and product names mentioned in this user’s manual are trademarks or registered trademarks of their respective companies.
• We do not use TM or ® mark to indicate those trademarks or registered trademarks in this
user’s manual.
Media No. IM 12E04A02-02E 9th Edition : Mar. 2018 (YK)
All Rights Reserved Copyright © 2006, Yokogawa Electric Corporation
IM 12E04A02-02E
9th Edition : Mar. 16, 2018-00

SAFETY PRECAUTIONS

n Safety,Protection,andModicationoftheProduct
• In order to protect the system controlled by the product and the product itself and ensure
safe operation, observe the safety precautions described in this user’s manual. We assume no liability for safety if users fail to observe these instructions when operating the product.
• If this instrument is used in a manner not specied in this user’s manual, the protection
provided by this instrument may be impaired.
• If any protection or safety circuit is required for the system controlled by the product or for
the product itself, prepare it separately.
• Be sure to use the spare parts approved by Yokogawa Electric Corporation (hereafter simply referred to as YOKOGAWA) when replacing parts or consumables.
• Modication of the product is strictly prohibited.
• The following symbols are used in the product and user’s manual to indicate that there are
precautions for safety:
n Notes on Handling User’s Manuals
• Please hand over the user’s manuals to your end users so that they can keep the user’s
manuals on hand for convenient reference.
• Please read the information thoroughly before using the product.
• The purpose of these user’s manuals is not to warrant that the product is well suited to any
particular purpose but rather to describe the functional details of the product.
• No part of the user’s manuals may be transferred or reproduced without prior written
consent from YOKOGAWA.
• YOKOGAWA reserves the right to make improvements in the user’s manuals and product at any time, without notice or obligation.
• If you have any questions, or you nd mistakes or omissions in the user’s manuals, please
contact our sales representative or your local distributor.
ii
n Warning and Disclaimer
The product is provided on an “as is” basis. YOKOGAWA shall have neither liability nor responsibility to any person or entity with respect to any direct or indirect loss or damage arising
from using the product or any defect of the product that YOKOGAWA can not predict in advance.
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
Model TB400G Surface Scattering Light Turbidity Meter [Style: S3]
IM 12E04A02-02E 9th Edition
CONTENTS
INTRODUCTION .......................................................................................................i
SAFETY PRECAUTIONS ........................................................................................ii
1. OVERVIEW ................................................................................................ 1-1
1.1 SystemConguration ......................................................................................1-2
1.1.1 TB400G-
1.1.2 TB400G-
cleaning or automatic zero calibration) .............................................. 1-2
1.1.3 TB400G-
automatic zero calibration) ................................................................. 1-2
1.1.4 TB400G-
1.2 Operating Principle ........................................................................................... 1-3
¨-NN, -KC (without sampling system) ........................ 1-2
¨-A1 (with sampling system, without automatic
¨-A2 (with automatic cleaning and without
¨-A3 (with automatic cleaning and zero calibration) .. 1-3
iii
2. SPECIFICATIONS ..................................................................................... 2-1
2.1 StandardSpecications ................................................................................... 2-1
2.2 Characteristics .................................................................................................. 2-4
2.3 ModelandSufxCodes ................................................................................... 2-5
2.4 Accessories ....................................................................................................... 2-5
2.5 ExternalDimensions ........................................................................................2-6
2.5.1 TB400G-
2.5.2 TB400G-
2.5.3 TB400G-
2.5.4 TB400G-
2.5.5 TB400G-
2.5.6 TB400G-
2.5.7 TB400G-
2.5.18 TB400G-
2.5.9 TB400G-
2.5.10 TB400G-
2.5.11 TB400G-
2.5.12 TB400G-
2.5.13 TB400G-
2.6 Piping System Diagrams ................................................................................ 2-33
2.6.1 TB400G-
2.6.2 TB400G-
2.6.3 TB400G-
¨-NN, -KC ................................................................... 2-7
¨-A1 ............................................................................ 2-9
¨-A2 .......................................................................... 2-11
¨-A3 .......................................................................... 2-13
¨-A1/PHU5 ............................................................... 2-15
¨-A2/PHU5 ............................................................... 2-17
¨-A3/PHU5 ............................................................... 2-19
¨-A1/PHN5 ............................................................... 2-21
¨-A2/PHN5 ............................................................... 2-23
¨-A3/PHN5 ............................................................... 2-25
¨-A1/FC .................................................................... 2-27
¨-A2/FC .................................................................... 2-29
¨-A3/FC .................................................................... 2-31
¨-A1 .......................................................................... 2-33
¨-A2 .......................................................................... 2-33
¨-A3 .......................................................................... 2-34
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
2.6.4 TB400G-¨-¨-A1/PHU5, /PHN5 .................................................. 2-34
2.6.5 TB400G-
2.6.6 TB400G-
2.6.7 TB400G-
2.6.8 TB400G-
2.6.9 TB400G-
2.7 Internal Wiring Diagram ................................................................................. 2-38
¨-A2/PHU5, /PHN5 .................................................. 2-35
¨-A3/PHU5, /PHN5 .................................................. 2-35
¨-A1/FC .................................................................... 2-36
¨-A2/FC .................................................................... 2-36
¨-A3/FC .................................................................... 2-37
3. INSTALLATION, PIPING, AND WIRING ................................................... 3-1
3.1 Installation ......................................................................................................... 3-1
3.1.1 Unpacking .......................................................................................... 3-1
3.1.2 Installation Location ...........................................................................3-1
3.1.3 Installation .......................................................................................... 3-2
3.2 Piping ................................................................................................................. 3-3
3.2.1 TB400G-
3.2.2 TB400G-
3.3 ExternalWiring .................................................................................................. 3-5
3.3.1 Power and Grounding Wiring.............................................................3-7
3.3.2 Analog Output Wiring ......................................................................... 3-7
3.3.3 Digital Output Wiring .......................................................................... 3-8
3.3.4 Contact Input and Contact Output (Range Output) Wiring ................ 3-9
3.3.5 Contact Output Wiring......................................................................3-10
3.3.6 With Arrester (/ARS) ........................................................................ 3-11
¨-NN, -KC (without sampling system) ........................ 3-3
¨-A1, -A2, and -A3 (with sampling system) ................ 3-4
iv
4. OPERATION .............................................................................................. 4-1
4.1 Preparation for Operation ................................................................................ 4-1
4.1.1 Checking Piping and Wiring Conditions ............................................ 4-1
4.1.2 Supplying Power ................................................................................ 4-1
4.1.3 Supplying Zero Water ........................................................................4-1
4.1.4 Adjustment for Leveling Detector.......................................................4-2
4.1.5 Supplying Cleaning Water ................................................................. 4-2
4.1.6 Setting Output Range ........................................................................ 4-3
4.1.7 Running-in .......................................................................................... 4-3
4.1.8 Zero and Span Calibrations ............................................................... 4-3
4.1.9 Supplying Sample and Adjusting Flowrate ........................................ 4-4
4.2 Operation ........................................................................................................... 4-4
4.2.1 Starting Measurement ....................................................................... 4-4
4.2.2 Automatic Cleaning Operation ........................................................... 4-5
4.2.3 Automatic Zero-calibration Operation ................................................ 4-9
5. FUNCTIONS .............................................................................................. 5-1
5.1 Functions Related to Failure Detection .......................................................... 5-1
5.2 Functions Related to Analog Output .............................................................. 5-4
5.2.1 Output Range Selection ..................................................................... 5-4
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
5.2.2 Other Functions Related to Output .................................................... 5-5
5.3 Manual Cleaning and Calibration Functions ................................................. 5-6
5.4 Functions Related to Display .......................................................................... 5-8
5.5 Functions Related to Contact Output ............................................................. 5-9
5.6 Other Functions ................................................................................................ 5-9
5.6.1 Overview of the Spike Detection Function ......................................... 5-9
5.6.2 Settings of Spike Detection Function ............................................... 5-10
6. PROCEDURES FOR CONVERTER OPERATION .................................. 6-1
6.1 Components of Control Panel and Their Functions and Actions ............... 6-1
6.2 Operation Modes and Functions ..................................................................... 6-3
6.2.1 Functions in <MEAS.> Mode ............................................................. 6-4
6.2.2 Functions in <MAINT.> Mode ............................................................ 6-5
6.2.3 Functions in <PROGRAM1> Mode ...................................................6-6
6.2.4 Functions in <PROGRAM2> Mode ...................................................6-7
6.3 Key Operation .................................................................................................... 6-8
6.3.1 Mode Switching ..................................................................................6-8
6.3.2 Function Switching ............................................................................. 6-8
6.3.3 Numerical Input .................................................................................. 6-8
6.3.4 Opening/Closing Valves ..................................................................... 6-9
6.4 Operation in <Meas.> Mode ............................................................................. 6-9
6.5 Operation in <MAINT.> Mode ......................................................................... 6-11
6.6 Operation in <PROGRAM1> Mode ................................................................ 6-20
6.7 Operation in <PROGRAM2> Mode ................................................................ 6-35
6.8 Valve Operation ............................................................................................... 6-37
v
7. MAINTENANCE ......................................................................................... 7-1
7.1 Inspection and Maintenance Intervals ........................................................... 7-1
7.2 Washing with Cleaning Water ..........................................................................7-1
7.3 Cleaning of Measuring Cell .............................................................................. 7-2
7.4 CleaningofHeadTank...................................................................................... 7-3
7.5 Lamp Replacement ........................................................................................... 7-4
7.6 Zero Calibration ................................................................................................. 7-6
7.6.1 Zero Calibration with "Zero Water" .................................................... 7-6
7.6.2 Zero Calibration by Turning Off Light Source ....................................7-7
7.7 Span Calibration ............................................................................................... 7-8
7.7.1 Span Calibration Using Calibration Plate .......................................... 7-8
7.7.2 Span Calibration Using Standard Solution ........................................ 7-9
7.8 Cleaning of Lenses ......................................................................................... 7-10
7.9 Replacement of Filter (for "zero water") ....................................................... 7-11
7.10 Replacement of Fuses .................................................................................... 7-12
7.11 Cleaning of Piping ........................................................................................... 7-13
7.12 CheckingFlowrate(WaterLevel) .................................................................. 7-14
7.13 Operation If Water Supply is Suspended ..................................................... 7-14
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
7.14 Operation During Power Failure and at Power Recovery .......................... 7-15
7.15 Zero and Span Standards .............................................................................. 7-16
7.15.1 Zero Turbidity Standard ................................................................... 7-16
7.15.2 Span Standards ............................................................................... 7-16
7.16 Replacement of Silicone Tube ....................................................................... 7-17
8. TROUBLESHOOTING .............................................................................. 8-1
8.1 Events in Which FAIL Lamp Is Lit ...................................................................8-1
8.2 Events in Which FAIL Lamp Is Not Lit ............................................................8-5
9. SPARE PARTS .......................................................................................... 9-1
vi
Customer Maintenance Parts List ........................................
CMPL 12E04A02-03E
Revision Information ...............................................................................................i
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<1. OVERVIEW>

1. OVERVIEW

The applications of turbidimeters, which have been used for operation or control of ltration plants, are expanding into turbidity detection in chemical processes and in measurement of suspended solid particulates in various types of industrial wastewater.
Model TB400G Surface Scattering Light Turbidity Meter is a process turbidimeter employing the
principle of measuring surface-scattered light. This instrument has the following features.
High performance, high reliability
Self-diagnostic functions (such as detection of a disconnected lamp, automatic converter
checking functions, and upper and lower limit alarms).
Choice of functionality (such as automatic cleaning, range-free function, automatic zero
calibration, etc).
Easy maintenance through small, light-weight, and accessible design.
No window surfaces to become contaminated.
• Bubble rejection signal processing.
1-1
Figure1.1 ExternalViewoftheTB400GSurfaceScatteringLightTurbidityMeter(withautomatic
cleaning and automatic zero calibration)
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<1. OVERVIEW>
1.1 SystemConguration
The TB400G Surface Scattering Light Turbidity Meter comprises a detector, converter and sampling system (which supplies process sample water, zero-calibration water (“zero water”), and cleaning water). This instrument is classied into three types depending on the specications for the sampling system. However, if specied in advance, the detector and converter may be
delivered separately.
Here, four types of the instrument, including the delivery of detector and converter separately, will be described. Details on the detector and converter are described in Section 1.2, “Operating Principle”.

1.1.1 TB400G-¨-¨-NN, -KC (without sampling system)

The detector and converter are available separately and can be assembled into any sampling system.
The owrate condition for sample is 1.5 to 2 L/min. If the owrate exceeds this range, satisfy the owrate condition by providing a head tank (constant-level chamber) or the like.
For measurements of low turbidity (less than 200 mg/L), prepare a sampling system which can supply the zero water (tap water ltered with a zero-turbidity lter).
1.1.2 TB400G-¨-¨-A1 (with sampling system, without
1-2
automatic cleaning or automatic zero calibration)
This is a system which combines the detector and converter with a sampling system to manually supply process sample, zero water, and cleaning water (see subsection 2.6.1).
The measuring water ows into a header tank (constant-level chamber), serving also as a bubble separation tank, after passing the ball valve located after the tap water inlet port.
Debubbled sample in this tank ow into the measuring cell in the detector at a constant owrate, and drains through the drain outlet after overowing at the measuring cell.
The cleaning water passes the ball valve located after the tap water inlet port and ows into the measuring cell in the detector from the cell side. The cleaning water then starts swirling and removes dirt on the measuring cell wall. The dirt, together with the opening the ball valve mounted under the header tank.
During zero check, the zero water is ltered by passing through a zeroturbidity lter from the tap water inlet. This zero water ows into the measuring cell in the detector via the head tank through
a tube separate from that for the sample and drains through the drain outlet.

1.1.3 TB400G-¨-¨-A2 (with automatic cleaning and without automatic zero calibration)

This is a system which comprises the TB400G---A1 model with the automatic cleaning function added (see subsection 2.6.2).
The sampling system of this system incorporates a solenoid valve at the cleaning water tube and an electric motor-operated valve under the header tank. These provisions automatically clean the
measuring cell under the detector in a sequence preset in the converter.
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<1. OVERVIEW>

1.1.4 TB400G-¨-¨-A3 (with automatic cleaning and zero calibration)

This is a system which comprises the TB400G---A1 model with the automatic cleaning and automatic zero calibration functions added (see subsection 2.6.3).
The sampling system of this system incorporates solenoid valves at the cleaning water tubing and zero calibration tubing and electric motor-operated valves under the header tank and at the measuring-water tubing. These provisions automatically clean the measuring cell in the detector
and perform zero calibration in a sequence preset in the converter.

1.2 Operating Principle

The operating principle of the Surface Scattering Light Turbidity Meter employs a method of
measuring the amount of the light scattering that takes place close to the surface of the water
sample. The measuring system comprises a detector and a converter. This section describes the
meter conguration and operating principle.
The detector is comprises a measuring cell and a detecting section. Sample that ows into the measuring cell from the bottom of the cell overows at the top of the cell.
Meanwhile, a tungsten lamp closed inside the detector emits light onto the surface of the sample through a system of lenses. This light is separated into scattered, reected, and transmitted light on the water’s surface. The transmitted light and reected light are absorbed in a dark area equivalent to a black body.
1-3
This scattered-light intensity (L) is proportional to the turbidity as shown here:
L = K Q • S
Where K: a constant relative to turbidity, S: turbidity,
Q: amount of light from the lamp.
The scattered light is detected by a turbidity element (a silicon photodiode). It is focused onto
the element with a lens inside the detecting section. This gives the scattered light signal to the
converter.
In addition, a reference element is incorporated in the detecting section to hold the amount a light (Q) from the lamp constant, and it also provides a light-detection signal to the converter.
The measuring circuit of the converter is sealed in a housing of aluminum alloy together with the operating panel and a terminal block for external wiring. This measuring circuit amplies and calculates the input from the turbidity element in the detector and outputs a signal (1 to 5 V DC or 4 to 20 mA DC) corresponding to the measuring range.
The converter also calculates the reference element input from the detector to control the lamp voltage so that the amount of light from the lamp is constant.
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<1. OVERVIEW>
1-4
AD
Amplifier
Lamp
Lamp
power supply
Lens
Turbidity element
Scattered light
Amplifier
Reference element
Lenses
Figure 1.2 Operating Principle
CPU
Display
Analog output
Reflected light
Transmitted
light
Drain
Converter
Detector
Measuring cell
Measuring water
F0102.ai
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<2. SPECIFICATIONS>

2. SPECIFICATIONS

2.1 StandardSpecications
Measurement: Turbidity of tap water, river water, and water used in general processes
Measurement method: Surface scattering-light measurement
Measuring Range: 0-2 to 0-2000 mg/L Display: 4-digit LED display (resolution; 0.01 mg/L, maximum display value; 2200
mg/L)
Display Unit: “mg/L (default)” or “
Note: “FTU” unit, a turbidity unit when formazin standard is used, is also available. Since the instrument uses kaolin standard,
reference sensitivity calibration using formazin standard is required for the FTU display.
In this manual, the unit “liter” is described as “L”.Real display unit is “mg/l”.The unit “
Output Range: 3 range switching Remote or local (default) range switching, selectable Auto or manual (default) range, selectable For auto range, changeover point is user congurable. 3 ranges are user congurable. The span should be 20% or more of the
upper range limit or 2 mg/L (default), whichever is greater.
Analog Output Signal: 4 to 20 mA DC (maximum load resistance: 550 Ω) or 1 to 5 V DC (output
resistance: 100 Ω or less) Digital Output Signal: Conforms to RS-232C Communication Specications:
Data format: ASCII Data length: 8 bits
Baud rate: 1200 bps Parity: None Start bit: 1 bit Stop bit: 2 bits
Transmission method: Mono-directional (transmission only), asynchronous system
Communication Data:
Measured turbidity values: Converter's display data (turbidity indicated value) are transmitted.
Data consists of 6 characters including signs and decimal points.
Example 1: #0050.0 Example 2: #001.00
Example 3: #-00.50
Example 4: #_O.L_ _
Note: A space code is transmitted by “_”
High/low alarm signal: Transmitted continuously when high/low limit is detected. #ALARMCRLF Range output signal: Transmitted once when range is changed over.
Range 1: #RANGE1 Range 2: #RANGE2
Range 3: #RANGE3 Auto cleaning/calibration signal: Transmitted once when auto cleaning or calibration starts
and ends. Note that this is not transmitted when cleaning or calibration is manually performed in <MAINT.> mode.
Start: #CLEANING_START
End: #CLEANING_END Maintenance/measurement signal: Transmitted once when mode is switched.
Maintenance: #MAINTENANCE
Measurement: #MEASURE
”, selectable
CRL
F
CRL
F
CRL
F
CRL
F
CRL
F
CRL
F
CRL
F
CRL
CRL
F
CRL
F
F
CRL
” means degree.
F
2-1
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<2. SPECIFICATIONS>
Failure signal: Transmitted continuously when failure occurs. Transmitted in
succession when multiple failures occur.
#ERR** Example 1: #ERR11 Example 2: #ERR11_ERR18
Note: A space code is transmitted by “_”
CRL
, error numbers (11, 12, 13, 14, 15, 18, 25, 26) in **.
F
CRL
F
CRL
F
Data Update Interval: Approx. 1 second
Cable Length: 10 m max. Contact Output: Maintenance output (during maintenance)
Fail output (when an error is detected)
Range output (corresponding to the output range selected) (shared COM)
High/low limit alarm (default) or auto calibration/cleaning output,
selectable.
Type of contact output Power off
Maintenance Closed Open Closed
Fail Open Closed Open High/low alarm Closed Closed Open Auto zero calibration/cleaning Closed Open Closed
*1: Contact status (open/closed) when power is turned on is user congurable.
Not in Action In Action
Power on *1
Contact Rating:
Maximum switching voltage: 250 V AC or 220 V DC (resistive load) Maximum carrying current: 2 A AC or 2 A DC (resistive load) Maximum switching capacity: 120 VA or 60 W (resistive load)
Contact Input: Remote range switching (shared COM)
On input resistance: 200 Ω or less Off input resistance: 100 kΩ or more
Converter
2-2
R1
R2
R3
Remote Range Switching Diagram
S1
S2
S3
Switch
S1: Output range 1
S2: Output range 2
S3: Output range 3
F0200.ai
Converter's Functions:
Display Function:
Data: LED display – turbidity, lamp voltage, turbidity element detecting
current, reference element detecting current, analog output in %, analog output in mA, zero point error and slope.
Operation status: Lamp – <MEAS.>, <MAINT>, <PROGRAM 1> and <PROGRAM 2>
modes.
Indicator – output signal, HOLD, CAL, WASH, FAIL
Instrument status: Indicator – lamp and each solenoid valve. Maintenance Functions (<MAINT.> mode): Zero calibration, shift calibration, span calibration, sensitivity correction
calibration, manual start of auto cleaning, manual start of auto zero calibration, error code indication, error reset and calibration of lamp
control reference value.
Setting Functions:
<PROGRAM.1> mode: Setting of output range, average coefcient, output value in
failure condition, bi-linear output, high alarm, low alarm and spike
detection function.
<PROGRAM.2> mode: Setting of auto cleaning time and auto zero calibration time, and
selection of enabling/disabling failure detection functions.
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<2. SPECIFICATIONS>
Automatic Cleaning Function: Water jet cleaning. Cleaning time and interval are user
congurable. (When auto cleaning is specied)
Automatic Zero Calibration Function: Zero point calibration using zero water (When auto
cleaning/zero calibration is specied)
Error Detection Function: Turbidity overrange, lamp disconnection, lamp voltage failure, AD
circuit failure, memory failure and CPU failure.
Check Function: Converter operation check
Manual Calibration:
Zero calibration: Using zero water or light source off zero (selectable)
Span calibration: Using calibration plate
Other Functions Breakpoint line-segment (bi-linear) output, upper and lower limits alarms
Material:
Detector: Modied black PPE (wetted part)
Piping: Hard PVC, polyethylene resin, and polypropylene resin (all for
wetted parts)
Stanchion: Carbon steel or stainless steel
Converter: Aluminum alloy casting
Finish and Color:
Converter: Baked polyurethane resin nish
Color; Munsell 0.6GY3.1/2.0 and Munsell 2.5Y8.4/1.2
Stanchion: Baked polyurethane resin nish
Color; Munsell 0.6GY3.1/2.0
Ambient Temperature: -5 to 50°C (sample and tap water freeze in winter may need protection
against freezing)
Ambient Humidity: 5 to 95%RH (non-condensing) Storage Temperature: -30 to 70°C Installation Location: Indoors (For outdoor installation, a protection against rain is required
separately)
Installation: Detector and converter: Pipe- or rack- mounted
With sampling system: Anchor bolt mounting Piping Connection:
With sampling system: Drain: VP40
Others: VP16
Without sampling system: 25 mm ID hose joint
Cable Inlet: 5 cable glands (bottom of the converter)
Applicable wire: 6 to 12 mm, 9 to 11 mm when with arrester option
Wiring: Power, analog output, digital output, contact output, contact input
and ground (using the ground terminal inside the converter or the ground terminal on the outside of the case)
Power Supply: 100/110 V AC, 50/60 Hz, or 200/220 V AC, 50/60 Hz Noise lter assembly: (only for TB400G-□-□-KC)
Ambient temperature: -10 to 50°C (no dew condensation allowed)
Storage temperature: -25 to 70°C
Construction: JIS C 0920 Watertight (IP53)
Power Consumption:
Detector and converter: 50 VA or less, respectively
With sampling system: 200 VA or less (in full specications, excluding combination
instruments)
Weight: Detector: Approx. 3 kg Converter: Approx. 9 kg With sampling system: Approx. 50 kg (in full specications, excluding
combination instruments)
Dimensions: Detector: 245 (W) x 250 (H) x 200 (D) mm Converter: 260 (W) x 340 (H) x 150 (D) mm With stanchion: 530 (W) x 1450 (H) x 550 (D) mm
2-3
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<2. SPECIFICATIONS>
Water Sample:
With sampling system:
Flow rate: 2 to 10 L/min
Pressure: 20 to 500 kPa
Temperature: 0 to 50°C (Ambient temperature should not exceed 30°C)
Without sampling system:
Flow rate: 1.5 to 2 L/min
Temperature: 0 to 50°C (Ambient temperature should not exceed 30°C)
Zero Water and Cleaning Water (Tap Water): (With Sampling System)
Turbidity: 2 mg/L or less
Temperature: 0 to 50°C (Ambient temperature should not exceed 30°C)
Pressure: 100 to 500 kPa
Flow rate: Zero water: 2 to 10 L/min
Cleaning water: 3 to 6 L/min
Consumption: Zero water: Approx. 380 L/day (at a ow rate of 2 L/min)
Cleaning water: Approx. 90 L/min (at a ow rate of 3 L/min)
(when auto cleaning/zero calibration is enabled and time setting is
factory default)

2.2 Characteristics

2-4
Linearity (when using kaolin standard):
Upper range limit of 1000 mg/L (degrees) or less; ±2% of upper range limit
Upper range limit of 2000 mg/L (degrees) or less; ±5% of upper range limit
Linearity (when using polystyrene latex standard):
Upper range limit of 100 mg/L or less; ±2% of upper range limit
Repeatability:
Standard solution; 2% of upper range limit
Supply voltage effects: ± 1% of upper range limit / within ± 10% of rated voltage Ambient temperature effects: ± 1% of upper range limit / 10°C (when using calibration plate)
Response Time: 2 minutes or less
(90% response, with sampling system, ow rate of 3 L/min)
Warm-up Time: Approx. 30 minutes
Regulatory Compliance (for TB400G-□-□-KC)
Korea Electromagnetic Conformity Standard Class A
A급 기기 (업무용 방송통신기자재)  이 기기는 업무용(A급) 전자파적합기기로서 판매자 또는 사용자는 이 점을 주의하시기 바라며, 가정외의 지역에서 사용하는 것을 목적으로 합니다.
한국 전자파적합성 기준
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<2. SPECIFICATIONS>
2.3 ModelandSufxCodes
Piping
Option Code
................
................
................
................
................
................
................
................
................
................
................
/P /R /B /S /L /SCT /PHN5 /PHU5 /TT3 /FC /ARS /PSL
Description
Surface Scattering Light Turbidity Meter
4 to 20 mA DC 1 to 5 V DC
100 V AC, 50/60 Hz 110 V AC, 50/60 Hz 200 V AC, 50/60 Hz 220 V AC, 50/60 Hz
Without sampling system, automatic cleaning, or automatic zero calibration *1 With sampling system, but without automatic cleaning or automatic zero calibration With sampling system and automatic cleaning, but without automatic zero calibration With sampling system, automatic cleaning, and automatic zero calibration For Korea. Without sampling system. (without cleaning,without auto.zero calibration) *8
Mounting bracket: For pipe mounting *2 Mounting bracket: For rack mounting *2 Tie-in with rear piping *3 Stainless steel stanchion *3 Bubble retardant for low range *3 *4
Stainless steel tag plate
With PH450G pH meter (without ultrasonic cleaning) *3 *5 With PH450G pH meter (with ultrasonic cleaning) *3 *5 With 500 mL KCl reserve tank for pH sensor *5 With non-reagent type free available chlorine analyzer *3 *5
With arrester *6 Calibration using polystyrene latex *7
Model SufxCode
TB400G Output -4
Power supply
Device conguration and
Application
Optional
specication
.................................... ................
-5
-1
-3
-6
-7
-NN
-A1
-A2
-A3
-KC
Mounting bracket
Stanchion material
Bubble treatment
Combination analyzer
PSL calibration
Tag plate
Arrester
2-5
[Style: S3]
*1: A de-foaming tank (head tank) is to be provided. It is to be installed to adjust the sample ow to the detector at 1.5 to 2 L/min. *2: These options are available for the specication of “without sampling system” (sufx code: -NN, -KC). *3: These options are available for the specication of “with sampling system” (sufx code: -A1, -A2 or -A3). *4: When measuring range is low (200 mg/L or less) and if air bubbles are likely to be formed on the sample, this option is to be specied. When measuring range is high (more than 200 mg/L), this option is not to be specied. Because air bubbles in high ranges don’t disturb
the measurement, and because clogging or reduction of ow rate may occur at the removal port of air bubbles on the ow line. *5: A pH meter with necessary units, or non-reagent type free available chlorine analyzer should be purchased separately. Both of a pH meter and non-reagent type free available chlorine analyzer can not be installed together on the TB400G. Available model & sufx codes are as follows; Non-reagent type free available chlorine analyzer (refer to the GS 12F5A1-E) FC400G-□-□*A/ST (for /FC) * The power supply of FC400G is to be suitable for the power supply of TB400G. pH meter (refer to the GS 12B07B02-E, GS 12J05C02-00E and GS 12B07C05-01E) pH sensor PH8EFP-03-TN-TT1-N-G*A (for /PHN5 or /PHU5, without /TT3) PH8EFP-03-TN-TT3-N-G*A (for /PHN5 or /PHU5, and /TT3) pH holder PH8HF-PP-JPT-T-NN-NN*A (without cleaning) (for /PHN5) PH8HF-PP-JPT-T-S3-C1*A (with ultrasonic cleaning) (for /PHU5) pH converter PH450G-A-J (for /PHN5 or /PHU5) Ultrasonic oscillator PUS400G-NN-NN-□-J * The power supply of PUS400G is to be suitable for the power supply of TB400G. *6: This option is not available for the options of /PHN5, /PHU5 or /FC. *7: Polystyrene latex solution of which concentration is 2 degrees is used as a standard solution to calibrate the TB400G. Without this option, the standard TB400G is calibrated with a Kaolin solution. *8: No additional specications other than “/P”,”/R” and “/SCT” can be chosen.

2.4 Accessories

Standard calibration plate 1 Housed in the converter Silicone cloth 1 Lamp 1 As a spare
Fuse 4 each 1 A and 3 A (as spares) Pipe mounting bracket (optional) 1 set When specifying option code "/P" Rack mounting bracket (optional) 1 set When specifying option code "/R" Soft PVC tube, 1 m 2 For detector piping (for without sampling system) Clamp 2 For detector piping (for without sampling system)
Item Quantity Remarks
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<2. SPECIFICATIONS>
2.5 ExternalDimensions
Dimensions, piping and internal wiring diagram for the TB400G are shown on following pages. For gure numbers to be referred corresponding each models and codes are shown in the Table
2.1. Table 2.1 uses following signs. FC: free available chlorine analyzer, pH: pH meter, US: ultrasonic oscillator, ARS: arrester, Yes: installed, No: not installed, Op: optionally installed
Table2.1 Indexofdimensions,pipingandinternalwiringdiagram
Model and codes (option) FC pH US ARS Dimensions Piping Wiring *1
2-6
TB400G-¨-¨-NN
TB400G-¨-¨-KC
TB400G-¨-¨-A1(/ARS) (Bottom Piping)
TB400G-¨-¨-A1(/ARS)/B (Rear Piping)
TB400G-¨-¨-A2(/ARS) (Bottom Piping)
TB400G-¨-¨-A2(/ARS)/B (Rear Piping)
TB400G-¨-¨-A3(/ARS) (Bottom Piping)
TB400G-¨-¨-A3(/ARS)/B (Rear Piping)
TB400G-¨-¨-A1/PHU5 (Bottom Piping)
TB400G-¨-¨-A1/PHU5/B (Rear Piping)
TB400G-¨-¨-A2/PHU5 (Bottom Piping)
TB400G-¨-¨-A2/PHU5/B (Rear Piping)
TB400G-¨-¨-A3/PHU5 (Bottom Piping)
TB400G-¨-¨-A3/PHU5/B (Rear Piping)
TB400G-¨-¨-A1/PHN5 (Bottom Piping)
TB400G-¨-¨-A1/PHN5/B (Rear Piping)
TB400G-¨-¨-A2/PHN5 (Bottom Piping)
TB400G-¨-¨-A2/PHN5/B (Rear Piping)
TB400G-¨-¨-A3/PHN5 (Bottom Piping)
TB400G-¨-¨-A3/PHN5/B (Rear Piping)
TB400G-¨-¨-A1/FC (Bottom Piping)
TB400G-¨-¨-A1/FC/B (Rear Piping)
TB400G-¨-¨-A2/FC (Bottom Piping)
TB400G-¨-¨-A2/FC/B (Rear Piping)
TB400G-¨-¨-A3/FC (Bottom Piping)
TB400G-¨-¨-A3/FC/B (Rear Piping)
No No No No Fig. 2.1.1
No No No No Fig. 2.1.2
No No Op Fig. 2.2.1
No
No No No Op Fig. 2.2.2
No No No Op Fig. 2.3.1
No No No Op Fig. 2.3.2
No No Op Fig. 2.4.1
No
No No No Op Fig. 2.4.2
No Ye s Yes No Fig. 2.5.1
Yes
No
No Ye s Yes No Fig. 2.6.1
No Ye s Yes No Fig. 2.6.2
No Ye s Yes No Fig. 2.7.1
No
No Ye s No No Fig. 2.8.1
No Ye s No No Fig. 2.8.2
No
No Ye s No No Fig. 2.9.2
No Ye s No No Fig. 2.10.1
No Ye s No No Fig. 2.10.2
Yes No No No Fig. 2.12.1
Yes
Yes No
Yes No No No Fig. 2.12.2
Yes No No No Fig. 2.13.1
Yes No No No Fig. 2.13.2
Yes
Yes
No
Yes No
Yes No
No No
No
No
No Fig. 2.12.1
No
Fig. 2.5.2
Fig. 2.7.2
Fig. 2.9.1
Fig. 2.11.2
Fig. 2.14
Fig. 2.21
Fig. 2.22
Fig. 2.23
Fig. 2.24
Fig. 2.25
Fig. 2.23
Fig. 2.24
Fig. 2.25
Fig. 2.26
Fig. 2.27
Fig. 2.28
Fig. 2.33
Fig. 2.31
Fig. 2.30
Fig. 2.32
*1: First of all see Figure 2.29 and Table 2.2, then refer to described Figure in this table also.
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<2. SPECIFICATIONS>

2.5.1 TB400G-¨-¨-NN, -KC

2-7
Converter
2B pipe (Ø60.5)
Pipe mounting bracket
(Option code: /P)
Cable inlet
(Ø6 to Ø12 o.d. waterproof plug)
Rack mounting bracket
(Option code: /R)
150
20256
340
150
33
260
238
158126.5
4-Ø6 holes
Unit: mm
Detector
)(
30
310
Sample water output
Ø25 i.d. hose joint
Dedicated cable
2B pipe (Ø60.5)
Pipe mounting bracket
(Option code: /P)
Rack mounting bracket
(Option code: /R)
25
48
150
170
Figure 2.1.1 TB400G-¨-¨-NNExternalDimensions
245
208
190170
145
250
Sample water input Ø25 i.d. hose joint
105 120
3-Ø6 holes
F0201.ai
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<2. SPECIFICATIONS>
The converter and the detector are the same as gure 2.1.1.
• Noise lter assembly
275
203
10 92
4-M5 screws
Mounting bracket for noise filter assembly
30
10
17
75
160
70
2-8
Unit: mm
4-ø5.5 holes
External power cable inlet
(cable OD of Ø6 to Ø12)
2-M5 screws
Dedicated power cable outlet
Dedicated power cable for noise filter assembly
36
Black L1
White L2
152
Weight of noise filter assembly: Approx. 2 kg
Green G
Approx. 80 Approx. 80
Panel mounting bracket for noise filter assembly (Option code: /P)
Weight: Approx. 0.7 kg
200
70
75 8
35
3515
70
100
5- Ø6.5 holes
Ø6.5 x 13 hole
2- Ø5.5 holes
2-Ø9 holes
M8 nut ×2
4-Ø10 holes
(10)
50
30
Cable length : Approx. 0.7 m
4-M5 screw
(92) 54
20
10
Weight of power cable: Approx. 0.2 kg
2-inch pipe (vertical mounting OD Ø60.5)
110 130
Weight: Approx. 0.7 kg
U-bolt
4-ø6.5 holes
L1 Black
L2 White G Green
In the case of optional cord /P, the standard mounting bracket for noise lter assembly is not attached.
Figure 2.1.2 TB400G-¨-¨-KCExternalDimensions
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<2. SPECIFICATIONS>

2.5.2 TB400G-¨-¨-A1

530
Manually operated valve V2
4-ø15 Holes for anchor bolts
Maintenance space
2-9
Unit: mm
Approx. 200Approx. 200
Maintenance space
Detector
Manually operated valve V4
Manually operated valve V3
20
Converter
Head tank
Manually operated valve V1
490
*1
1450
(100)
350100
)(20
Terminal box *2
*1
1475
Manually operated valve V5
Sample water inlet VP16 pipe
400
Approx.
Cabinet
Front
600
Maintenance
500
space
Approx.
Drainage port VP40 pipe
Tap water inlet VP16 pipe
Zero-turbidity reference filter
550
70
*1: Option code /L specified for bubble retardant. *2: Option code /ARS specified for with arrester.
530
385
Figure 2.2.1 TB400G-¨-¨-A1(BottomPiping)ExternalDimensions
250
150
150150
Weight:Approx.50kg
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<2. SPECIFICATIONS>
530
Manually operated valve V2
4-ø15 Holes for anchor bolts
Maintenance space
2-10
Unit: mm
Approx. 200Approx. 200
Maintenance space
Detector
Manually operated valve V4
Manually operated valve V3
20
Converter
Head tank
Manually operated valve V1
490
*1
1450
(100)
350
100
)(20
Terminal box *2
*1
1475
Sample water inlet VP16 pipe
Manually operated valve V5
400
Approx.
Cabinet
Front
600
Maintenance
500
space
Approx.
Drainage port VP40 pipe
Tap water inlet VP16 pipe
Zero-turbidity reference filter
80
93
550
70
*1: Option code /L specified for bubble retardant. *2: Option code /ARS specified for with arrester.
50
530
385
Figure 2.2.2 TB400G-¨-¨-A1/B(RearPiping)ExternalDimensions
150150
Weight:Approx.50kg
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<2. SPECIFICATIONS>

2.5.3 TB400G-¨-¨-A2

530
Manually operated valve V2
4-ø15 Holes for anchor bolts
Maintenance space
2-11
Unit: mm
Approx. 200Approx. 200
Maintenance space
Detector
Manually operated valve V4
Manually operated valve V3
20
Converter
Head tank
Manually operated valve V1
490
1450
*1
(100)
350
100
)(20
Terminal box *2
*1
1475
Sample water inlet VP16 pipe
Pinch valve SV1
400
Approx.
Cabinet
Front
600
Maintenance
500
space
Approx.
Solenoid valve SV2
Drainage port VP40 pipe
Tap water inlet VP16 pipe
Zero-turbidity reference filter
550
70385
*1: Option code /L specified for bubble retardant. *2: Option code /ARS specified for with arrester.
530
Figure 2.3.1 TB400G-¨-¨-A2(BottomPiping)ExternalDimensions
250
150
150150
Weight:Approx.50kg
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<2. SPECIFICATIONS>
530
Manually operated valve V2
4-ø15 Holes for anchor bolts
Maintenance space
2-12
Unit: mm
Approx. 200Approx. 200
Maintenance space
Detector
Manually operated valve V4
Manually operated valve V3
20
Converter
Head tank
Manually operated valve V1
490
*1
1450
(100)
350
100
)(20
Terminal box *2
*1
1475
Sample water inlet VP16 pipe
Pinch valve SV1
400
Approx.
Cabinet
Front
600
Maintenance
500
space
Approx.
Solenoid valve SV2
Drainage port VP40 pipe
Tap water inlet VP16 pipe
Zero-turbidity reference filter
93
550
70385
*1: Option code /L specified for bubble retardant.
50
*2: Option code /ARS specified for with arrester.
530
Figure 2.3.2 TB400G-¨-¨-A2/B(RearPiping)ExternalDimensions
80
150150
Weight:Approx.50kg
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<2. SPECIFICATIONS>

2.5.4 TB400G-¨-¨-A3

530
Manually operated valve V2
4-ø15 Holes for anchor bolts
Maintenance space
2-13
Unit: mm
Approx. 200Approx. 200
Maintenance space
Detector
Manually operated valve V4
Manually operated valve V3
20
Converter
Head tank
Manually operated valve V1
490
1450
*1
(100)
350
100
)(20
Terminal box *2
*1
Pinch valve SV1
1475
Sample water inlet VP16 pipe
Solenoid valve SV3
400
Approx.
Cabinet
Front
600
Maintenance
500
space
Approx.
Solenoid valve SV4
Solenoid valve SV2
Drainage port VP40 pipe
Tap water inlet VP16 pipe
Zero-turbidity reference filter
550
70
*1: Option code /L specified for bubble retardant. *2: Option code /ARS specified for with arrester.
530
385
Figure 2.4.1 TB400G-¨-¨-A3(BottomPiping)ExternalDimensions
250
150
150150
Weight:Approx.50kg
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<2. SPECIFICATIONS>
530
Manually operated valve V2
4-ø15 Holes for anchor bolts
Maintenance space
2-14
Unit: mm
Approx. 200Approx. 200
Maintenance space
Detector
Manually operated valve V4
Manually operated valve V3
20
Converter
Head tank
Manually operated valve V1
490
*1
1450
(100)
350
100
)(20
Terminal box *2
*1
Pinch valve SV1
1475
Solenoid valve SV3
Sample water inlet VP16 pipe
400
Approx.
Cabinet
Front
600
Maintenance
500
space
Approx.
Solenoid valve SV4
Solenoid valve SV2
Drainage port VP40 pipe
Tap water inlet VP16 pipe
Zero-turbidity reference filter
80
93
550
70
*1: Option code /L specified for bubble retardant. *2: Option code /ARS specified for with arrester.
50
530
385
Figure 2.4.2 TB400G-¨-¨-A3/B(RearPiping)ExternalDimensions
150150
Weight:Approx.50kg
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<2. SPECIFICATIONS>

2.5.5 TB400G-¨-¨-A1/PHU5

530
Manually operated valve V2
4-ø15 Holes for anchor bolts
Maintenance space
2-15
Unit: mm
Approx. 200Approx. 200
Maintenance space
Terminal box
Turbidity detector
pH sensor
Flow-through type holder
Manually operated valve V4
Zero-turbidity reference filter
Manually operated valve V3
Turbidity converter
pH converter
Head tank
1450
Manually operated valve V1
(100)
350
100
490 (20)20
KCl tank
*1
Option code /TT3
Approx. 1487
Ultrasonic oscillator
*1
Manually operated valve V5
Sample water inlet VP16 pipe
Manually operated valve V6
400
Approx.
Cabinet
Front
600
Maintenance
500
space
Approx.
Drainage port VP40 pipe
Tap water inlet VP16 pipe
173.5
530
587
70385
550
*1: Option code /L specified for bubble retardant.
Figure 2.5.1 TB400G-¨-¨-A1/PHU5(BottomPiping)ExternalDimensions
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
250
150
150150
Weight:Approx.60kg
<2. SPECIFICATIONS>
530
Manually operated valve V2
4-ø15 Holes for anchor bolts
Maintenance space
2-16
Unit: mm
Approx. 200Approx. 200
Maintenance space
Terminal box
Turbidity detector
pH sensor
Flow-through type holder
Manually operated valve V4
Zero-turbidity reference filter
Manually operated valve V3
Turbidity converter
pH converter
Head tank
1450
Manually operated valve V1
(100)
350
100
490 (20)20
KCl tank
*1
Option code /TT3
Approx. 1487
Ultrasonic oscillator
*1
Manually operated valve V5
Sample water inlet VP16 pipe
Manually operated valve V6
400
Approx.
Cabinet
Front
600
Maintenance
500
space
Approx.
Drainage port VP40 pipe
Tap water inlet VP16 pipe
80
93
550
70385
50
*1: Option code /L specified for bubble retardant.
530
587
Figure 2.5.2 TB400G-¨-¨-A1/PHU5/B(RearPiping)ExternalDimensions
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
150150
Weight:Approx.60kg
<2. SPECIFICATIONS>

2.5.6 TB400G-¨-¨-A2/PHU5

530
Manually operated valve V2
4-ø15 Holes for anchor bolts
Maintenance space
2-17
Unit: mm
Approx. 200Approx. 200
Maintenance space
Terminal box
Turbidity detector
pH sensor
Flow-through type holder
Manually operated valve V4
Zero-turbidity reference filter
Manually operated valve V3
Turbidity converter
pH converter
Head tank
Manually operated valve V1
490 (20)20
1450
*1
(100)
350
100
KCl tank
Option code /TT3
Approx. 1487
Ultrasonic oscillator
*1
Pinch valve SV1
Manually operated valve V6
Sample water inlet VP16 pipe
400
Approx.
Cabinet
Front
600
Maintenance
500
space
Approx.
Solenoid valve SV2
Drainage port VP40 pipe
Tap water inlet VP16 pipe
173.5
530
587
385
70
550
*1: Option code /L specified for bubble retardant.
Figure 2.6.1 TB400G-¨-¨-A2/PHU5(BottomPiping)ExternalDimensions
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
250
150
150150
Weight:Approx.60kg
<2. SPECIFICATIONS>
530
Manually operated valve V2
4-ø15 Holes for anchor bolts
Maintenance space
2-18
Unit: mm
Approx. 200Approx. 200
Maintenance space
Terminal box
Turbidity detector
pH sensor
Flow-through type holder
Manually operated valve V4
Zero-turbidity reference filter
Manually operated valve V3
Turbidity converter
pH converter
Head tank
Manually operated valve V1
490 (20)20
1450
*1
(100)
350
100
KCl tank
Option code /TT3
Approx. 1487
Ultrasonic oscillator
*1
Pinch valve SV1
Manually operated valve V6
Sample water inlet VP16 pipe
400
Approx.
Cabinet
Front
600
Maintenance
500
space
Approx.
Solenoid valve SV2
Drainage port VP40 pipe
Tap water inlet VP16 pipe
80
93
550
70
50
*1: Option code /L specified for bubble retardant.
530
587
385
Figure 2.6.2 TB400G-¨-¨-A2/PHU5/B(RearPiping)ExternalDimensions
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
150150
Weight:Approx.60kg
<2. SPECIFICATIONS>

2.5.7 TB400G-¨-¨-A3/PHU5

530
Manually operated valve V2
4-ø15 Holes for anchor bolts
Maintenance space
2-19
Unit: mm
Approx. 200Approx. 200
Maintenance space
Terminal box
Turbidity detector
pH sensor
Flow-through type holder
Manually operated valve V4
Zero-turbidity reference filter
Manually operated valve V3
Turbidity converter
pH converter
Head tank
Manually operated valve V1
490 (20)20
1450
*1
(100)
350
100
KCl tank
Option code /TT3
Approx. 1487
Ultrasonic oscillator
*1
Pinch valve SV1
Solenoid valve SV3
Manually operated valve V6
Sample water inlet VP16 pipe
400
Approx.
Cabinet
Front
600
Maintenance
500
space
Approx.
Solenoid valve SV4
Solenoid valve SV2
Drainage port VP40 pipe
Tap water inlet VP16 pipe
173.5
530
385
587
70
550
*1: Option code /L specified for bubble retardant.
Figure 2.7.1 TB400G-¨-¨-A3/PHU5(BottomPiping)ExternalDimensions
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
250
150
150150
Weight:Approx.60kg
<2. SPECIFICATIONS>
530
Manually operated valve V2
4-ø15 Holes for anchor bolts
Maintenance space
2-20
Unit: mm
Approx. 200Approx. 200
Maintenance space
Terminal box
Turbidity detector
pH sensor
Flow-through type holder
Manually operated valve V4
Zero-turbidity reference filter
Manually operated valve V3
Turbidity converter
20
pH converter
Head tank
Manually operated valve V1
490
1450
*1
(100)
350100
)(20
KCl tank
Option code /TT3
Approx. 1487
Ultrasonic oscillator
*1
Pinch valve SV1
Solenoid valve SV3
Manually operated valve V6
Sample water inlet VP16 pipe
400
Approx.
Cabinet
Front
600
Maintenance
500
space
Approx.
Solenoid valve SV4
Solenoid valve SV2
Drainage port VP40 pipe
Tap water inlet VP16 pipe
80
93
550
70
*1: Option code /L specified for bubble retardant.
50
530
587
385
Figure 2.7.2 TB400G-¨-¨-A3/PHU5/B(RearPiping)ExternalDimensions
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
150150
Weight:Approx.60kg
<2. SPECIFICATIONS>

2.5.18 TB400G-¨-¨-A1/PHN5

530
400
Approx.
Manually operated valve V2
4-ø15 Holes for anchor bolts
)(100
Maintenance space
2-21
Unit: mm
Approx. 200Approx. 200
Maintenance space
Terminal box
Turbidity detector
pH sensor
Flow-through type holder
Manually operated valve V4
Zero-turbidity reference filter
Manually operated valve V3
Turbidity converter
20
pH converter
Manually operated valve V1
Head tank
490
1450
*1
350
100
)(20
KCl tank
Option code /TT3
Approx. 1487
*1
Manually operated valve V5
Manually operated valve V6
Sample water inlet VP16 pipe
Cabinet
Front
600
Maintenance
500
space
Approx.
Drainage port VP40 pipe
Tap water inlet VP16 pipe
173.5
530
587
385
70
550
*1: Option code /L specified for bubble retardant.
Figure 2.8.1 TB400G-¨-¨-A1/PHN5(BottomPiping)ExternalDimensions
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
250
150
150150
Weight:Approx.56kg
<2. SPECIFICATIONS>
530
400
Approx.
Manually operated valve V2
4-ø15 Holes for anchor bolts
)(100
Maintenance space
2-22
Unit: mm
Approx. 200Approx. 200
Maintenance space
Terminal box
Turbidity detector
pH sensor
Flow-through type holder
Manually operated valve V4
Zero-turbidity reference filter
Manually operated valve V3
Turbidity converter
20
pH converter
Manually operated valve V1
Head tank
490
1450
*1
350
100
)(20
KCl tank
Option code /TT3
Approx. 1487
*1
Manually operated valve V5
Manually operated valve V6
Sample water inlet VP16 pipe
Cabinet
Front
600
Maintenance
500
space
Approx.
Drainage port VP40 pipe
Tap water inlet VP16 pipe
80
93
550
70
*1: Option code /L specified for bubble retardant.
50
530
587
385
Figure 2.8.2 TB400G-¨-¨-A1/PHN5/B(RearPiping)ExternalDimensions
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
150150
Weight:Approx.56kg
<2. SPECIFICATIONS>

2.5.9 TB400G-¨-¨-A2/PHN5

530
400
Approx.
Manually operated valve V2
4-ø15 Holes for anchor bolts
Maintenance space
2-23
Unit: mm
Approx. 200Approx. 200
Maintenance space
Terminal box
Turbidity detector
pH sensor
Flow-through type holder
Manually operated valve V4
Zero-turbidity reference filter
Manually operated valve V3
Turbidity converter
pH converter
Head tank
Manually operated valve V1
490
1450
*1
350 )(100100
)(2020
KCl tank
Option code /TT3
Approx. 1487
*1
Pinch valve SV1
Manually operated valve V6
Sample water inlet VP16 pipe
Cabinet
Front
600
Maintenance
500
space
Approx.
Solenoid valve SV2
Drainage port VP40 pipe
Tap water inlet VP16 pipe
173.5
530
587
385
70
550
*1: Option code /L specified for bubble retardant.
Figure 2.9.1 TB400G-¨-¨-A2/PHN5(BottomPiping)ExternalDimensions
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
250
150
150150
Weight:Approx.56kg
<2. SPECIFICATIONS>
530
400
Approx.
Manually operated valve V2
4-ø15 Holes for anchor bolts
Maintenance space
2-24
Unit: mm
Approx. 200Approx. 200
Maintenance space
Terminal box
Turbidity detector
pH sensor
Flow-through type holder
Manually operated valve V4
Zero-turbidity reference filter
Manually operated valve V3
Turbidity converter
pH converter
Head tank
Manually operated valve V1
490
1450
*1
350 )(100100
)(2020
KCl tank
Option code /TT3
Approx. 1487
*1
Pinch valve SV1
Manually operated valve V6
Sample water inlet VP16 pipe
Cabinet
Front
600
Maintenance
500
space
Approx.
Solenoid valve SV2
Drainage port VP40 pipe
Tap water inlet VP16 pipe
80
93
550
70
*1: Option code /L specified for bubble retardant.
50
530
587
385
Figure 2.9.2 TB400G-¨-¨-A2/PHN5/B(RearPiping)ExternalDimensions
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
150150
Weight:Approx.56kg
<2. SPECIFICATIONS>

2.5.10 TB400G-¨-¨-A3/PHN5

530
400
Approx.
Manually operated valve V2
4-ø15 Holes for anchor bolts
)(100
Maintenance space
2-25
Unit: mm
Approx. 200Approx. 200
Maintenance space
Terminal box
Turbidity detector
pH sensor
Flow-through type holder
Manually operated valve V4
Zero-turbidity reference filter
Manually operated valve V3
Turbidity converter
20
pH converter
Head tank
Manually operated valve V1
490
1450
*1
350
100
)(20
KCl tank
Option code /TT3
Approx. 1487
*1
Pinch valve SV1
Solenoid valve SV3
Manually operated valve V6
Sample water inlet VP16 pipe
Cabinet
Front
600
Maintenance
500
space
Approx.
Solenoid valve SV4
Solenoid valve SV2
Drainage port VP40 pipe
Tap water inlet VP16 pipe
173.5
530
385
587
70
550
*1: Option code /L specified for bubble retardant.
Figure 2.10.1 TB400G-¨-¨-A3/PHN5(BottomPiping)ExternalDimensions
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
250
150
150150
Weight:Approx.56kg
<2. SPECIFICATIONS>
530
400
Approx.
Manually operated valve V2
4-ø15 Holes for anchor bolts
)(100
Maintenance space
2-26
Unit: mm
Approx. 200Approx. 200
Maintenance space
Terminal box
Turbidity detector
pH sensor
Flow-through type holder
Manually operated valve V4
Zero-turbidity reference filter
Manually operated valve V3
Turbidity converter
20
pH converter
Head tank
Manually operated valve V1
490
1450
*1
350
100
)(20
KCl tank
Option code /TT3
Approx. 1487
*1
Pinch valve SV1
Solenoid valve SV3
Manually operated valve V6
Sample water inlet VP16 pipe
Cabinet
Front
600
Maintenance
500
space
Approx.
Solenoid valve SV4
Solenoid valve SV2
Drainage port VP40 pipe
Tap water inlet VP16 pipe
80
93
550
70
*1: Option code /L specified for bubble retardant.
50
530
587
385
Figure 2.10.2 TB400G-¨-¨-A3/PHN5/B(RearPiping)ExternalDimensions
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
150150
Weight:Approx.56kg
<2. SPECIFICATIONS>

2.5.11 TB400G-¨-¨-A1/FC

530
Manually operated valve V2
4-ø15 Holes for anchor bolts
Maintenance space
2-27
Unit: mm
Approx. 200Approx. 200
Maintenance space
Terminal box
Turbidity detector
FC400G (detector)
Manually operated valve V4
Manually operated valve V7
Manually operated valve V3
Turbidity converter
20
FC400G(converter)
Head tank
Manually operated valve V1
490 (20)
*1
1450
(100)
350
100
*1
Manually operated valve V5
Manually operated valve V6
Sample water inlet VP16 pipe
400
Approx.
Cabinet
Front
600
Maintenance
500
space
Approx.
Drainage port VP40 pipe
Tap water inlet VP16 pipe
Zero-turbidity reference filter
173.5
530
587
70385
550
*1: Option code /L specified for bubble retardant.
Figure 2.11.1 TB400G-¨-¨-A1/FC(BottomPiping)ExternalDimensions
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
250
150
150150
Weight:Approx.56kg
<2. SPECIFICATIONS>
530
Manually operated valve V2
4-ø15 Holes for anchor bolts
Maintenance space
2-28
Unit: mm
Approx. 200Approx. 200
Maintenance space
Terminal box
Turbidity detector
FC400G (detector)
Manually operated valve V4
Manually operated valve V7
Manually operated valve V3
Turbidity converter
20
FC400G(converter)
Head tank
Manually operated valve V1
490 (20)
*1
1450
(100)
350
100
*1
Manually operated valve V5
Manually operated valve V6
Sample water inlet VP16 pipe
400
Approx.
Cabinet
Front
600
Maintenance
500
space
Approx.
Drainage port VP40 pipe
Tap water inlet VP16 pipe
Zero-turbidity reference filter
80
93
550
70385
*1: Option code /L specified for bubble retardant.
50
530
587
Figure 2.11.2 TB400G-¨-¨-A1/FC/B(RearPiping)ExternalDimensions
150150
Weight:Approx.56kg
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<2. SPECIFICATIONS>

2.5.12 TB400G-¨-¨-A2/FC

530
Manually operated valve V2
4-ø15 Holes for anchor bolts
Maintenance space
2-29
Unit: mm
Approx. 200Approx. 200
Maintenance space
Terminal box
Turbidity detector
FC400G (detector)
Manually operated valve V4
Manually operated valve V7
Manually operated valve V3
Turbidity converter
20
FC400G(converter)
Head tank
1450
Manually operated valve V1
490
*1
(20)
(100)
350
100
*1
Pinch valve SV1
Manually operated valve V6
Sample water inlet VP16 pipe
400
Approx.
Cabinet
Front
600
Maintenance
500
space
Approx.
Solenoid valve SV2
Drainage port VP40 pipe
Tap water inlet VP16 pipe
Zero-turbidity reference filter
173.5
530
587
385
70
550
*1: Option code /L specified for bubble retardant.
Figure 2.12.1 TB400G-¨-¨-A2/FC(BottomPiping)ExternalDimensions
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
150
150
Weight:Approx.56kg
150
250
<2. SPECIFICATIONS>
530
Manually operated valve V2
4-ø15 Holes for anchor bolts
Maintenance space
2-30
Unit: mm
Approx. 200Approx. 200
Maintenance space
Terminal box
Turbidity detector
FC400G (detector)
Manually operated valve V4
Manually operated valve V7
Manually operated valve V3
Turbidity converter
20
FC400G(converter)
Head tank
1450
Manually operated valve V1
490
*1
(20)
(100)
350
100
*1
Pinch valve SV1
Manually operated valve V6
Sample water inlet VP16 pipe
400
Approx.
Cabinet
Front
600
Maintenance
500
space
Approx.
Solenoid valve SV2
Drainage port VP40 pipe
Tap water inlet VP16 pipe
Zero-turbidity reference filter
93
80
530
587
385
550
70
*1: Option code /L specified for bubble retardant.
50
Figure 2.12.2 TB400G-¨-¨-A2/FC/B(RearPiping)ExternalDimensions
150
150
Weight:Approx.56kg
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<2. SPECIFICATIONS>

2.5.13 TB400G-¨-¨-A3/FC

530
Manually operated valve V2
4-ø15 Holes for anchor bolts
Maintenance space
2-31
Unit: mm
Approx. 200Approx. 200
Maintenance space
Terminal box
Turbidity detector
FC400G (detector)
Manually operated valve V4
Manually operated valve V7
Manually operated valve V3
Turbidity converter
20
FC400G(converter)
Head tank
Manually operated valve V1
490 (20)
*1
1450
(100)
350
100
*1
Pinch valve SV1
Solenoid valve SV3
Manually operated valve V6
Sample water inlet VP16 pipe
400
Approx.
Cabinet
Front
600
Maintenance
500
space
Approx.
Solenoid valve SV4
Solenoid valve SV2
Drainage port VP40 pipe
Tap water inlet VP16 pipe
Zero-turbidity reference filter
173.5
530
587
550
70385
*1: Option code /L specified for bubble retardant.
Figure 2.13.1 TB400G-¨-¨-A3/FC(BottomPiping)ExternalDimensions
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
250
150
150150
Weight:Approx.56kg
<2. SPECIFICATIONS>
530
Manually operated valve V2
4-ø15 Holes for anchor bolts
Maintenance space
2-32
Unit: mm
Approx. 200Approx. 200
Maintenance space
Terminal box
Turbidity detector
FC400G (detector)
Manually operated valve V4
Manually operated valve V7
Manually operated valve V3
Turbidity converter
20
FC400G(converter)
Head tank
Manually operated valve V1
490 (20)
*1
1450
(100)
350100
*1
Pinch valve SV1
Solenoid valve SV3
Manually operated valve V6
Sample water inlet VP16 pipe
400
Approx.
Cabinet
Front
600
Maintenance
500
space
Approx.
Solenoid valve SV4
Solenoid valve SV2
Drainage port VP40 pipe
Tap water inlet VP16 pipe
Zero-turbidity reference filter
93
80
530
587
550
70385
*1: Option code /L specified for bubble retardant.
50
Figure 2.13.2 TB400G-¨-¨-A3/FC/B(RearPiping)ExternalDimensions
150150
Weight:Approx.56kg
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<2. SPECIFICATIONS>

2.6 Piping System Diagrams

2.6.1 TB400G-¨-¨-A1

2-33
Water sample (VP16)
Manually operated valve V1
Tap water (VP16) *2
Manually
operated
valve V2
Zero-turbidity reference filter
Manually
operated valve V4
Head tank
Manually
operated
valve V5
Manually
operated
valve V3
Detector
Drain (VP40)
*1: Option Code /L (For bubble retardant) *2: Reverse flow of tap water should be prevented using with a check valve on the supply line of tap water.
Figure 2.14 TB400G-¨-¨-A1 Piping Diagram
*1
PVC tray
F0214.ai

2.6.2 TB400G-¨-¨-A2

Water sample (VP16)
Manually operated valve V1
Tap water (VP16) *2
Manually
operated
valve V2
Zero-turbidity reference filter
Manually operated
valve V4
Drain (VP40)
*1: Option Code /L (For bubble retardant) *2: Reverse flow of tap water should be prevented using with a check valve on the supply line of tap water.
Figure 2.15 TB400G-¨-¨-A2 Piping Diagram
Manually
operated
valve V3
Head tank
Pinch valve
SV1
Detector
*1
Solenoid valve
SV2
PVC tray
F0215.ai
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<2. SPECIFICATIONS>

2.6.3 TB400G-¨-¨-A3

2-34
Water sample (VP16)
Tap water (VP16) *2
Motor-operated
valve SV3
Manually operated valve V1
Manually
operated
valve V2
Zero-turbidity reference filter
Manually operated
valve V4
Manually
operated
valve V3
Head tank
M
Pinch valve
SV1
Solenoid valve
SV4
Detector
Drain (VP40)
*1: Option Code /L (For bubble retardant) *2: Reverse flow of tap water should be prevented using with a check valve on the supply line of tap water.
Figure 2.16 TB400G-¨-¨-A3 Piping Diagram
*1
Solenoid valve
SV2
PVC tray
F0216.ai

2.6.4 TB400G-¨-¨-A1/PHU5, /PHN5

Head tank
Water sample (VP16)
Manually
operated
Tap water (VP16) *2
operated valve
valve V1
Manually
operated
valve V6
Manually
operated
valve V2
Zero-turbidity reference filter
Manually
pH sensor
V4
Manually
operated
valve V3
Manually
operated
valve V5
Drain (VP40)
*1: Option Code /L (For bubble retardant) *2: Reverse flow of tap water should be prevented using with a check valve on the supply line of tap water.
Figure 2.17 TB400G-¨-¨-A1/PHU5, /PHN5 Piping Diagram
Detector
*1
PVC tray
F0217.ai
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<2. SPECIFICATIONS>

2.6.5 TB400G-¨-¨-A2/PHU5, /PHN5

2-35
Head tank
Detector
Water sample (VP16)
Tap water (VP16) *2
Manually
operated
valve V1
Manually
operated
valve V6
Manually
operated
valve V2
Zero-turbidity reference filter
Manually operated
valve V4
pH sensor
Manually
valve V3
Pinch valve
SV1
operated
Drain (VP40)
*1: Option Code /L (For bubble retardant) *2: Reverse flow of tap water should be prevented using with a check valve on the supply line of tap water.
Figure 2.18 TB400G-¨-¨-A2/PHU5, /PHN5 Piping Diagram
*1
Solenoid valve
SV2
PVC tray
F0218.ai

2.6.6 TB400G-¨-¨-A3/PHU5, /PHN5

Water sample (VP16)
Tap water (VP16) *2
Drain (VP40)
Motor-operated
valve SV3
Manually
operated
valve V1
Manually
operated
valve V6
Manually
operated
valve V2
Zero-turbidity reference filter
Manually operated
valve V4
pH sensor
Manually
valve V3
operated
M
Pinch valve
Solenoid valve
Head tank
SV1
SV4
Detector
*1
Solenoid valve
SV2
PVC tray
*1: Option Code /L (For bubble retardant) *2: Reverse flow of tap water should be prevented using with a check valve on the supply line of tap water.
Figure 2.19 TB400G-¨-¨-A3/PHU5, /PHN5 Piping Diagram
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
F0219.ai
<2. SPECIFICATIONS>

2.6.7 TB400G-¨-¨-A1/FC

2-36
Free available chlorine
analyzer detector
Needle valve
Head tank
Turbidity detector
V7
Water sample (VP16)
Tap water (VP16) *2
operated valve V4
Manually
operated
valve V1
Manually
operated
valve V6
Manually
operated
valve V2
Zero-turbidity reference filter
Manually
Manually
operated
valve V5
Manually
operated
valve V3
Drain (VP40)
*1: Option Code /L (For bubble retardant) *2: Reverse flow of tap water should be prevented using with a check valve on the supply line of tap water.
Figure 2.20 TB400G-¨-¨-A1/FC Piping Diagram
*1
PVC tray
F0220.ai

2.6.8 TB400G-¨-¨-A2/FC

Free available chlorine
analyzer detector
Needle valve
V7
Water sample (VP16)
Tap water (VP16) *2
Drain (VP40)
*1: Option Code /L (For bubble retardant) *2: Reverse flow of tap water should be prevented using with a check valve on the supply line of tap water.
Manually
operated
valve V1
Manually
operated
valve V6
Manually
operated
valve V2
Zero-turbidity reference filter
Manually operated
valve V4
Manually
operated
valve V3
Head tank
Pinch valve
SV1
Turbidity
detector
*1
Solenoid valve
SV2
PVC tray
F0221.ai
Figure 2.21 TB400G-¨-¨-A2/FC Piping Diagram
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<2. SPECIFICATIONS>

2.6.9 TB400G-¨-¨-A3/FC

2-37
Free available chlorine
analyzer detector
Needle valve
Head tank
Turbidity
detector
V7
Motor-
M
Water sample (VP16)
Tap water (VP16) *2
Manually
operated
valve V1
Manually
operated
valve V6
Manually
operated
valve V2
Zero-turbidity reference filter
valve V4
Manually
operated
valve V3
operated
valve SV3
Pinch valve
SV1
Solenoid valve
SV4
Drain (VP40)
*1: Option Code /L (For bubble retardant) *2: Reverse flow of tap water should be prevented using with a check valve on the supply line of tap water.
Figure 2.22 TB400G-¨-¨-A3/FC Piping Diagram
*1
Solenoid valve
SV2
PVC trayManually operated
F0222.ai
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<2. SPECIFICATIONS>

2.7 Internal Wiring Diagram

Figure 2.23 shows the internal wiring diagram of the turbidimeter with a sampling system. For external wiring, see Section 3.3.
If the detector and the converter are to be delivered as separate units, a dedicated cable is
shipped connected to the detector.
2-38
Detector Dedicated cable Converter Valves
S1 Turbidity element
Reference element
Lamp
*1 : Valve connections vary with the specifications as shown Table 2.2. F0223.ai
S2
V
V
AG
P1
P2
+
-
S1
S2
+
V
-
V
AG
P1
P2
G L1 L2
V1
V2
V3
V4
V5
V6
V7
V8
V9
V10
0
S
C
1
2
1
2
Figure 2.23 Internal Wiring Diagram
Table2.2 SpecicationsandConnections
Sufxcode
Specicationswith/withoutsamplingsystem,automaticcleaning
and zero calibration
Valves to be
connected
-NN, -KC W/o sampling system, automatic cleaning, or automatic zero calibration No valve connection
-A1 W/ sampling system, but w/o automatic cleaning or automatic zero
No valve connection
calibration
-A2 W/ sampling system and automatic cleaning but w/o automatic zero
SV1, SV2
calibration
-A3 W/ sampling system, automatic cleaning, and automatic zero calibration SV1, SV2, SV3, SV4
*1
SV1
SV3
SV2
SV4
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<2. SPECIFICATIONS>
l -A3
2-39
Detector
S1 S2 V+
V-
AG
P1 P2
Dedicated cable
Pinch valve
*4
*5
*4
*5
SV1
Solenoid valve
SV3
Solenoid valve
SV2
Solenoid valve
SV4
O S C
Converter
S1 S2 V+
V-
AG
P1 P2
V1 V2 V3
V4 V5 V6
V7 V8
V9
V10
G L1 L2
M1 M2
F1 F2
C1 C2
R1 R2 R3
A1 A2 A3 A4
TD RD
DG
G
+
G
Mainatenance contact output
Fail contact output
Upper and lower limit alarms or automatic calibration/cleaning contact output
Remote range switching input *2
COM Output range 1 Output range 2
Range contact output *3
Output range 3
Digital output signal (RS-232C)
-
Analog output signal (4 to 20 mA DC or 1 to 5 V DC)
*1
Noise filter assembly *6
*1 Power supply
*1: Ground terminal on the outside of the converter case with a grounding resistance of 100 Ω or less. Ground the power cord instead only if the above grounding is not feasible. (Note) Do not use two-point grounding. *2: Remote range switching method
R1 to R2 R1 to R3
Output
Contact
Output range 1 OFF OFF
Output range 2 ON OFF
Output range 3 OFF ON
Resistance (ON): 200 Ω or less (OFF): 100 k or more
*3: Output range switching method
A1 to A2 A1 to A3 A1 to A4
Output
Contact
Output range 1 Close Open Open
Output range 2 Open Close Open
Output range 3 Open Open Close
*4: In the case of with automatic cleaning (-A2, -A3) *5: In the case of with automatic zero calibration (-A3) *6: Only for Korea (-KC)
Figure 2.24 Internal Wiring Diagram for -A3
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<2. SPECIFICATIONS>
l /PHU5, /PHN5
PH450G pH converter
Power
supply
*1
Terminal box
1 2 3 4 5 6 7 8
Detector
S1 S2 V+
V-
AG
P1 P2
Input/output
signal *7
Dedicated cable
*4
Solenoid valve
*5
Solenoid valve
*4
Solenoid valve
*5
(/PHU5, /PHN5)
1L
2N
21
CONTACT
22
S1S3
S4
(FAIL SAFE)
61(+) 62(-)
63
Pinch valve
SV1
SV3
SV2
SV4
IMPLOW
mA1
(SHIELD)
O S C
1 2
1 2
(S)16
(GE)15
(SE)14
(RE)13
(T2)12 (T1)11
Jumper
S1 S2 V+
V-
AG
P1 P2
V1 V2 V3
V4 V5 V6
V7 V8
V9
V10
Sensor cable (Wired by the customer)
*8
Converter
M1 M2
F1 F2
C1 C2 R1
R2 R3
A1 A2
A3 A4
TD RD DG
G
-
G L1
+
L2
G
pH sensor (PH8EFP) (Installed by the customer)
pH holder (PH8HF)
Ultrasonic oscillator
(PUS400G) *6
U1 U2
S L1 L2
Mainatenance contact output
Fail contact output
Upper and lower limit alarms or automatic calibration/cleaning contact output
Remote range switching input *2
COM Output range 1 Output range 2 Output range 3
Digital output signal (RS-232C)
Analog output signal (4 to 20 mA DC or 1 to 5 V DC)
Range contact output *3
2-40
*1: Ground the power cord (8) with a grounding resistance of 100 Ω or less. *2: Remote range switching method
R1 to R2 R1 to R3
Output
Output range 1 OFF OFF
Output range 2 ON OFF
Output range 3 OFF ON
*3: Output range switching method
A1 to A2 A1 to A3 A1 to A4
Output
Output range 1 Close Open Open
Output range 2 Open Close Open
Output range 3 Open Open Close
*4: In the case of with automatic cleaning (-A2, -A3) *5: In the case of with automatic zero calibration (-A3) *6: In the case of with ultrasonic cleaning (/PHU5) *7: Refer to the User's Manual of the PH450G for details of input/output signals. *8: Refer to the User's Manual of the PH450G for details of jumper setting.
Contact
Contact
Figure 2.25 Internal Wiring Diagram for /PHU5, /PHN5
Resistance (ON): 200 Ω or less (OFF): 100 k or more
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<2. SPECIFICATIONS>
l /FC
2-41
Power
supply
*1
Terminal box
1 2 3 4 5 6 7 8
Detector
S1 S2 V+
AG
P1 P2
Free available chlorine
analyzer converter
Free available chlorine
analyzer detector (FC400G)
(FC400G)
Dedicated cable
Output signal
*6
M1 M2
T1
L1
T2
L2
RE
ME
F1
F2
G C1 C2
+
T1 T2 RE
ME
G C1 C2
-
Dedicated cable
V-
Pinch valve
*4
*5
*4
*5
SV1
Solenoid valve
SV3
Solenoid valve
SV2
Solenoid valve
SV4
O S C
1 2
1 2
Converter
S1 S2 V+
V-
AG
P1 P2
V1 V2 V3
V4 V5 V6
V7 V8
V9
V10
G L1 L2
M1 M2
F1 F2
C1
C2
R1 R2 R3
A1 A2
A3
A4
TD RD DG
Mainatenance contact output
Fail contact output
Upper and lower limit alarms or automatic calibration/cleaning contact output
Remote range switching input *2
COM Output range 1 Output range 2
Range contact output *3
Output range 3
Digital output signal (RS-232C)
G
-
+
G
Analog output signal (4 to 20 mA DC or 1 to 5 V DC)
*1: Ground the power cord (8) with a grounding resistance of 100 Ω or less. *2: Remote range switching method
R1 to R2 R1 to R3
Output
Contact
Output range 1 OFF OFF
Output range 2 ON OFF
Output range 3 OFF ON
*3: Output range switching method
A1 to A2 A1 to A3 A1 to A4
Output
Contact
Output range 1 Close Open Open
Output range 2 Open Close Open
Output range 3 Open Open Close
*4: In the case of with automatic cleaning (-A2, -A3) *5: In the case of with automatic zero calibration (-A3) *6: Refer to the User's Manual of the FC400G for details of input/output signals.
Figure 2.26 Internal Wiring Diagram for /FC
Resistance (ON): 200 Ω or less (OFF): 100 k or more
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<2. SPECIFICATIONS>
l /ARS
2-42
Detector
S1 S2 V+ V-
AG
P1 P2
Terminal box
AR2
AR2
CB1
G
AR1
Dedicated cable
Pinch valve
*4
*5
*4
*5
SV1
Solenoid valve
SV3
Solenoid valve
SV2
Solenoid valve
SV4
­+
S
-
+
G
L2
L1
G L2 L1
G L2 L1
Converter
S1 S2 V+
V-
AG
P1 P2
V1 V2 V3
O
S C
V4 V5 V6
V7 V8
V9
V10
G L1 L2
*1
M1
M2
F1 F2
C1 C2
R1 R2 R3
A1 A2 A3 A4
TD RD
DG
G
G
Mainatenance contact output
Fail contact output
Upper and lower limit alarms or automatic calibration/cleaning contact output
Remote range switching input *2
COM Output range 1 Output range 2
Range contact output *3
Output range 3
Digital output signal (RS-232C)
-
+
Analog output signal (4 to 20 mA DC or 1 to 5 V DC)
AR1, AR2: Arrester CB1: Circuit breaker
*1
Power supply
Output signal
*1: Ground terminal on the outside of the converter case with a grounding resistance of 100 Ω or less. Ground the power cord instead only if the above grounding is not feasible. (Note) Do not use two-point grounding. *2: Remote range switching method
R1 to R2 R1 to R3 Output
Contact
Output range 1 OFF OFF
Output range 2 ON OFF
Output range 3 OFF ON
Resistance (ON): 200 Ω or less (OFF): 100 k or more
*3: Output range switching method
A1 to A2 A1 to A3 A1 to A4
Output
Contact
Output range 1 Close Open Open
Output range 2 Open Close Open
Output range 3 Open Open Close
*4: In the case of with automatic cleaning (-A2, -A3) *5: In the case of with automatic zero calibration (-A3)
Figure 2.27 Internal Wiring Diagram for /ARS
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<3. INSTALLATION, PIPING, AND WIRING>

3. INSTALLATION, PIPING, AND WIRING

3.1 Installation

3.1.1 Unpacking

The Surface Scattering Light Turbidity Meter is shipped only after being packed so as not to be damaged during transportation. When the turbidimeter is delivered, unpack the meter carefully. If the turbidimeter with a sampling system is delivered, unpack them near the location where they
are to be installed.

3.1.2 Installation Location

The Surface Scattering Light Turbidity Meter should be installed in a location where:
(1) rainwater cannot get inside, such as in a building or a cabinet,
(2) there is little vibration,
(3) corrosive gases are not present,
(4) there is low humidity,
3-1
(5) temperature changes are kept to a minimum and the temperature is maintained between -5
to 50 °C,
(6) there is enough clearance for maintenance and maintenance work can be easily done,
(7) drainage can be provided.
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<3. INSTALLATION, PIPING, AND WIRING>

3.1.3 Installation

Installation of the Surface Scattering Light Turbidity Meter differs depending on whether the sampling system is provided or not. If the sampling system is provided, secure the entire system with anchor bolts (M12 (12 mm) bolts) to a well-drained “concrete base”. If the sampling system is not provided, mount the detector and converter onto pipes (2-inch pipe) or racks with the special mounting bracket. (See Model Code Option Specication.)
In the case of TB400G---KC (for Korea), a noise lter assembly is attached. Please refer to a gure of external dimensions for the attachment means of the noise lter assembly.
3-2
50 mm dia. pipe
Pipe mounting bracket
Figure 3.1 Pipe Mounting
Converter
Detector
50 mm dia. pipe
Converter
Pipe mounting bracket
F0301.ai
Unit: mm
238
M5 mounting screws (4 places)
M5 mounting screws (3 places)
Figure3.2 RackMounting
Rack mounting bracket
Detector
Rack mounting bracket
Mounting dimensions
190
Mounting dimensions
126.5
4-M5
105
3-M5
F0302.ai
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<3. INSTALLATION, PIPING, AND WIRING>

3.2 Piping

3.2.1 TB400G-¨-¨-NN, -KC (without sampling system)

(1) Measuring water piping
For a sample ow of 1.5 to 2 L/min, the sample can be introduced directly into the detector. Connect the attached ø33 mm X ø25 mm black soft PVC pipe to the Sample inlet. However, if the sample ow exceeds the range of 1.5 to 2 L/min, satisfy the ow condition by providing, for example, a head tank (constant level tank) also used for bubble removal. In this case, also use an ø33 mm X ø25 mm black soft PVC pipe for the piping connection between the head tank and
the detector.
(2) Drain piping
Connect an ø33 mm X ø25 mm black soft PVC pipe to the drain outlet of the detector. In doing this, carefully run the piping so that a trip does not form in the pipe. If water is trapped in the drain piping, the detector may be harmed by becoming ooded.
3-3
(3) Cleaning water piping
The cleaning water inlet of the detector is sealed with a blind plug.
Note: If a low turbidity (less than 200 mg/L) is to be measured, prepare a sampling system which allows a supply of zero water (tap
water ltered with a zero-turbidity lter).
Sample outlet
Hose joint for Ø25 mm hose
Figure 3.3 Detector Piping Connections
Cleaning water inlet
Sample inlet
Hose joint for Ø25 mm hose
F0303.ai
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<3. INSTALLATION, PIPING, AND WIRING>

3.2.2 TB400G-¨-¨-A1, -A2, and -A3 (with sampling system)

(1) Sample-water piping
This is piping to supply sample to the detector. The pressure and ow rate for the Sample are 20 to 500 kPa and 2 to 10 L/min, respectively. Piping connections are designed for a rigid PVC pipe of nominal size VP16 (ø22 mm). Do the piping using any anges or unions conforming to the pipe
diameter.
(2) Tap-water piping
This is piping to supply cleaning water and zero water to the detector. Supply water having a turbidity of 2 mg/L or less, such as tap water. The pressure of the water to be used is 100 to 500 kPa. Piping connections are designed for a rigid PVC pipe of nominal size VP16 (ø22 mm). Do the piping using any ttings conforming to the pipe diameter similar to the piping for sample.
Note: Please consider to install a check valve so that cleaning water does not ow backward in the tap water side.
(3) Drain piping
This is piping for draining the sample and tap water supplied to the detector to a drain or the like. The piping connection is designed for a rigid PVC pipe of nominal size VP40.
3-4
Connect such a pipe of nominal size VP40 (VU40) or more and do the piping so that debris does
not remain or get trapped or get trapped in the pipe.
Sample inlet
VP16 pipe
Drain outlet
VP40 pipe
Tap water inlet
VP16 pipe
F0304.ai
Figure 3.4 Piping Connections for Turbidimeter with Sampling System
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<3. INSTALLATION, PIPING, AND WIRING>
3.3 ExternalWiring
There are the following categories for wiring to the turbidimeter.
Figure 3.5 shows the external wiring diagram. When the arrester (option code /ARS) is specied, refer to Figure 3.10.
(1) Wiring for power supply and grounding
(2) Analog output wiring
(3) Digital output wiring
(4) Contact input (remote range selection) wiring and contact output (range output) wiring (if
necessary)
(5) Contact output (maintenance, failure, upper and lower limit alarms, or automatic zero
calibration/cleaning output) wiring (if necessary)
3-5
Turbidity converter
R1
Remote range selection contact input
Range contact output
Digital output (RS-232C)
R2
R3
A1
A2
A3
A4
TD
RD
DG
G
Ground
REMOTE RANGE
ANSWER BACK
DIGITAL OUTPUT
POWER
G
L1
To power supply
Figure3.5 ExternalWiringDiagram
G
ANALOG OUTPUT
MAINT
FAIL
AUX
+
M1
M2
F1
F2
C1
C2
L2
Dedicated power cable *1
Noise filter assembly *1
Receiving instrument
Analog output wiring
+
Maintenance contact output
Failure contact output
Upper and lower limit alarm or automatic cleaning and zero-calibration contact output
*1: Only for TB400G---KC
G
To power supply
F0305.ai
For the wiring of each combined equipment, refer to relevant user’s manuals.
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<3. INSTALLATION, PIPING, AND WIRING>
Wiring terminal brock
External wiring cable glands
(5 places)
F0306.ai
Figure3.6 ConverterExternalWiringTerminalBlockandCableConnections
Where as the converter has 5 cable inlet ports. As a rule, use one cable for each port.
Note: Be sure to insert cable gland with blind plugs into the unused cable connections.
3-6
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<3. INSTALLATION, PIPING, AND WIRING>

3.3.1 Power and Grounding Wiring

[Power Wiring]
This is the wiring to supply power, conforming to the frequency and voltage specications, to the converter. Connect converter terminals L1 and L2 to the power supply.
Use a two-conductor cable having a nished of ø6 to ø12 mm (/ARS : The occasion with the arrester ø9 to ø11 mm) for the power wiring.
The cable end-treatment procedure for the end to be connected to the converter is described in
the following:
(1) Strip off about 80 mm of the cable insulation covering from the end.
(2) Attach clamp terminal lugs tted to M4 (4 mm) screws to the tips of the conductors.
In the case of TB400G---KC (for Korea), please wire a noise lter assembly by all means.
[Grounding Wiring]
Do the grounding wiring using the grounding terminal at the bottom of the converter case. As the grounding terminal is for an M5 (5 mm) screw, connect a grounding conductor whose end is end-treated (obtaining sufcient continuity) and do the grounding (JIS class D, grounding
resistance of 100 ohms or less).
3-7
Note: If grounding cannot be done using the ground terminal of the converter case, connect the grounding conductor to terminal G (M4 (4 mm) screw) within the converter and ground the conductor on the power supply side. In this case, use 3-conductor or 2-conductor shielded cables for the power and grounding wiring. Do not use two-point grounding.

3.3.2 Analog Output Wiring

This is the wiring for transmitting a 1 to 5 V DC or 4 to 20 mA DC output signal corresponding to the output range to a receiving instrument such as a recorder. For Wiring, use a 2-conductor shielded cable of nished ø6 to ø12 mm (/ARS : The occasion with the arrester ø9 to ø11 mm).
The cable end-treatment procedure and connection procedure on the connecting side to the
converter are shown below.
(1) Strip off about 40 mm of the insulation covering and shield from the cable end and solder a
leadwire to the root of the exposed shield. Protect the soldered part with wound a insulation
tape.
(2) Make the soldered leadwire length almost the same as other conductor lengths and attach
crimp terminal lugs conforming to as M4 (4 mm) screw to the tips of each conductor and this leadwire.
(3) Connect the cable to the converter terminals + and -. Connect the plus pole conductor to
the OUTPUT “+” terminal and the minus pole conductor to the OUTPUT “-” terminal. Also, connect the leadwire of the shield to terminal G. (Do not ground the shield on the receiving
side.)
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<3. INSTALLATION, PIPING, AND WIRING>

3.3.3 Digital Output Wiring

This is the wiring for outputting turbidity signals and generated failure details as digital signals (through RS-232C). For details of specications and transmission, see Section 2.1, “Standard Specications”.
For wiring, use a 3-conductor shield cable of nished ø6 to ø12 mm. Limit the cable length up 10 m.
The cable end-treatment procedure and connection procedure on the connecting side to the
converter are shown below.
(1) Strip off about 40 mm of the insulation covering and shield from the cable end and solder a
leadwire to the root of the exposed shield. Protect the soldered part with wound insulation
tape.
(2) Make the soldered leadwire length almost the same as other conductor lengths and attach
crimp terminal lugs conforming to an M4 (4 mm) screw to the tips of each conductor and this leadwire.
(3) Connect the cable to the converter terminals (TD, RD, DG, and G). Connect the conductors
as shown in Figure 3.7 (Do not ground the shield on the receiving side).
3-8
Converter
TD
RD
DG
Shield
G
TM1
Figure 3.7 Digital Output Wiring Connection
Receiving equipment
TD
RD
DG
G
F0307.ai
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<3. INSTALLATION, PIPING, AND WIRING>
3-9

3.3.4 Contact Input and Contact Output (Range Output) Wiring

As output ranges, three types of ranges can be set, and output can be obtained by freely switching these ranges. The output range selection is “remote”, “local” or “auto” mode.
This wiring is applied if the range is changed in “remote” mode (see Section 6.6 (12)) or the range
contact output is used.
Use a 2-conductor cable of nished
ø
6 to ø12 mm for the wiring. However, use a 3-conductor
cable when remote range selection only is used and a 4-conductor cable when only range
contact output is used.
The on and off contact statues are identied with the resistance value conditions shown in Table
3.1. In doing wiring, conrm that a contact meeting these conditions is used.
Table3.1 On/offIdenticationofContactInputforSwitching“Remote”Range
Onstatusidentication Offstatusidentication
Resistance value (contact) 200Ω or less 100 kΩ or more
The cable end-treatment procedure and connection procedure on the converter connection side
are shown below.
(1) Strip off about 40 mm of the cable insulation covering from the end and attach suitable
terminal lugs tted to M4 (4 mm) screws to the tip of each conductor.
(2) Connect the cable conductors to “remote” range selection terminals R1, R2, and R3 and
range contact output terminals A1, A2, A3 and S4.
“Remote” range switching on/off contact input is performed between terminals R1 and R2, and between terminals R1 and R3 (See gure 3.8). The relationship between the on/off contact input and the output range is as shown in Table 3.2.
R1
R2
R3
Figure 3.8 Remote Range Switching Contact Input
Table 3.2 Contact Input and Output Range
R1-R2 R1-R3 Output range
OFF OFF RANGE 1
ON OFF RANGE 2
OFF ON RANGE 3
F0308.ai
The range contacts can be output as in Figure 3.9.
A1
A2
A3
A4
Figure 3.9 Range Contact Output
COM
RANGE 1
RANGE 2
RANGE 3
F0309.ai
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<3. INSTALLATION, PIPING, AND WIRING>

3.3.5 Contact Output Wiring

The converter outputs contact signals for failure, maintenance, and upper and lower limit alarm or automatic cleaning/in calibration. Use a nished 4-, or 6-conductor cable depending on the number of contact outputs used). The contact rating for contact output relays is as shown in Table 3.3. For the instrument to be connected, select that which satises the conditions in Table 3.3.
Table 3.3 Contact Rating for Contact Output Relay
DC relay AC relay
Maximum permissible contact voltage 220 V 250 V
Maximum permissible contact current 2 A 2 A
Maximum permissible contact power 60 W 125 VA
Connect each conductor of the cable to terminals F1, F2, M1, M2, C1, and C2 respectively. Before connection, end-treat the cable conductors. Strip off the cable insulation covering by about 40 mm and attach crimp terminal lugs conforming to M4 (4 mm) screws to each conductor.
Table 3.4 shows the operation of each contact output.
Table 3.4 Contact Output Operation
Contact Operation
M1, M2 Closed (setting upon shipment from the factory) for maintenance
(other than the <MEAS.> mode. *2
F1, F2 Open when a failure occurs (setting upon shipment from the factory). *2
C1, C2 *1 Open when the upper or lower alarm is generated (at shipment from the factory). *2
or Closed during automatic calibration or automatic cleaning. *2
*1: Contacts C1 and C2 can be used in two ways: for upper and lower limit alarms and for automatic cleaning and calibration. These
can be selected with FUNCTION "E" in the <PROGRAM1> mode. When shipped from the factory, this is set for the upper and lower alarms.
*2: Either open or closed can be selected when the contact operates. Set them with FUNCTIONs "C" to "F" in the <PROGRAM2>
mode.
ø
6 to ø12 mm cable for this wiring (select a 2-,
3-10
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<3. INSTALLATION, PIPING, AND WIRING>

3.3.6 With Arrester (/ARS)

A power supply and signal wire in relay wires in terminal box (refer to gure 3.10).
Cables use 9 to 11 mm.
3-11
Detector
S1 S2 V+
V-
AG
P1 P2
Terminal box
AR2
AR2
CB1
G
AR1
Dedicated cable
Pinch valve
*4
*5
*4
*5
SV1
Solenoid valve
SV3
Solenoid valve
SV2
Solenoid valve
SV4
­+
S
­+
G
L2
L1
G L2 L1
G L2 L1
Converter
S1 S2 V+
V-
AG
P1 P2
V1 V2 V3
O
S C
V4 V5 V6
V7 V8
V9
V10
G L1 L2
*1
M1 M2
F1 F2
C1 C2
R1 R2 R3
A1 A2 A3 A4
TD RD
DG
G
+
G
Mainatenance contact output
Fail contact output
Upper and lower limit alarms or automatic calibration/cleaning contact output
Remote range switching input *2
COM Output range 1 Output range 2
Range contact output *3
Output range 3
Digital output signal (RS-232C)
­Analog output signal
(4 to 20 mA DC or 1 to 5 V DC)
AR1, AR2: Arrester CB1: Circuit breaker
*1
Power supply
Output signal
*1: Ground terminal on the outside of the converter case with a grounding resistance of 100 Ω or less. Ground the power cord instead only if the above grounding is not feasible. (Note) Do not use two-point grounding. *2: Remote range switching method
R1 to R2 R1 to R3
Output
Contact
Output range 1 OFF OFF
Output range 2 ON OFF
Output range 3 OFF ON
Resistance (ON): 200 Ω or less (OFF): 100 k or more
*3: Output range switching method
A1 to A2 A1 to A3 A1 to A4
Output
Contact
Output range 1 Close Open Open
Output range 2 Open Close Open
Output range 3 Open Open Close
*4: In the case of with automatic cleaning (-A2, -A3) *5: In the case of with automatic zero calibration (-A3)
Figure3.10ExternalWiringDiagramfor/ARS
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
Blank Page
<4. OPERATION>

4. OPERATION

4.1 Preparation for Operation

For preparation, proceed with the work in turn according to the items in subsections 4.1.1 to
4.1.9.
Since the types and number of values vary with the specications for sampling, automatic cleaning, and automatic zero calibration (Sufx code: -NN, -KC, -A1, -A2, and -A3), see the piping diagrams in Section 2.6. For meaning of the codes, see Section 2.3.
NOTE
When the detector is opened for preparation, take extreme care not to get the lenses in the detector (in two places) dirty.
If they get dirty, clean the lenses (see Section 7.8).
4.1.1 CheckingPipingandWiringConditions
Examine that the piping and wiring have been done properly.
4-1

4.1.2 Supplying Power

First conrm that the power supply is of the voltage and frequency that meet the specications. Also, check that the cap of the fuse holder in the converter is securely tightened.
Turn on the power switch in the converter. Then, press the [MODE] key on the converter to go to the <MAINT.> mode.

4.1.3 Supplying Zero Water

If the turbidity to be measured is higher than 200 mg/L, remove the lter element and use tap water directly as zero water.
(1) Supply tap water of the predetermined specications (see Section 2.1) to the tap water inlet.
(2) Close all the values except V2 and SV4 (for the Sufx code: -A3).
Note: Use the value operating keys of the converter to operate SV1, SV2, SV3, and SV4.
(3) Vent the air by loosening the knob of the air vent on the top of the lter until tap water spills
over. After air venting is completed, tighten the knob securely.
(4) Loosen screw A at the lower part of the detector (see Figure 4.1) to open the detector.
(5) Gradually open V3 and conrm that the water surface becomes as smooth as a mirror nish
as shown in Figure 4.2 (b).
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
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4.1.4 Adjustment for Leveling Detector

There are ripples on the measuring surface.
Measuring cell
(a) Measurement is impossible.
4-2
B
Measuring cell
Screw A
F040102.ai
Sample outlet
The measuring surface is as smooth as a mirror finish.
(b) Measurement is possible
Figure 4.1 Lower Part of Detector Figure 4.2 Water Level of Detector
(1) For the turbidimeter with a sampling system, as the detector level has been adjusted
before shipment from the factory, normally it is not necessary to be adjusted for horizontal adjustment (adjustment for owrate of Sec. 4.1.9 is necessary). If the sampling system is not provided, or level adjustment is needed even with the sampling system provided, place
a level at the drain outlet of the measuring cell and adjust the level so that the detector is
level in two orthogonal directions with the B screws (in four places) shown in Figure 4.1 (see Figure 4.3).If a level is not available, visual adjustment may be acceptable. In this case, make the adjustment so that water spills out uniformly from the drain outlet of the measuring
cell.
Measuring cell
Adjustment screw
Lock nut
First loosen the lock nut and then turn the adjustment screw. When adjustment is completed, lock the screw by tightening the lock nut.
Figure 4.3 Level-Adjustment Screw

4.1.5 Supplying Cleaning Water

Conrm that the owrate of the cleaning water is adequate when “zero water” is owing.
(1) Open cleaning water valve SV2 using the [SV2] key of the converter.
Note 1: There is no SV2 valve for models with Sufx code -NN, -KC, or -A1.
(2) Open valve V4 and conrm that the water is not splashing.
(3) Close valve SV2.
(4) Close the detector.
Note 2: For Sufx code -A1, close V4 and open it subsequently to clean the cell.
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4.1.6 Setting Output Range

Set the analog output range selection (local/remote) and the range. (When shipped from the factory, this is set to local range selection and to RANGE1 (0 to 2 mg/L).)
For output range setting, see Section 5.2.

4.1.7 Running-in

Carry out running-in for an hour or more while allowing “zero water” to ow.

4.1.8 Zero and Span Calibrations

After the indication is stable, zero calibration and span calibration is made in use of zero water
and calibration plate respectively.
First, carry out zero calibration.
(1) Set FUNCTION “1” in the <MAINT.> mode. --> “Turbidity value” is displayed.
(2) Wait for the indication to stabilize, and then press [ENT] --> [>] --> [ENT] keys in this order to
carry out zero calibration.
Next, carry out span calibration.
(1) Set FUNCTION “D.” In the <PROGRAM1> mode and conrm that “on” is displayed. “on”
means the calibration using the calibration plate (“on” is set when shipped from the factory).
4-3
(2) Set FUNCTION “4” in the <MAINT.> mode. --> “Turbidity valve” is displayed.
(3) Set to the drain status.
• Close V2 and open V5 (for Sufx code: -A1).
• Close V2 and open SV1 (for Sufx code: -A2).
• Close SV3, SV4 and open SV1 (for Sufx code: -A3).
(4) Loosen screw A at the lower part of the detector to open the detector (see Figure 4.1).
(5) Set the attached calibration plate as shown in Figure 4.4 (the calibration plate is housed in
the converter).
(6) Close the detector and tighten screw A.
(7) Wait for the indication to stabilize and press [ENT] --> [>] --> [ENT] to calibrate.
(8) Open the detector and remove the calibration plate and then tighten screw A.
Press the calibration plate to the edge of the measuring cell.
Calibration plate
Screw A
Measuring cell
Figure 4.4 Calibration Plate Setting
Sample outlet
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<4. OPERATION>

4.1.9 Supplying Sample and Adjusting Flowrate

(1) Press the converter [mode] key to got the <MEAS.> mode.
(2) Place the hand-operated valve in a measuring status (see Section 4.2, Table 4.1).
Note 1: Valves SV1 to SV4 are automatically brought to the measuring status when the <MEAS.> mode is selected.
(3) Supply the specied ow (2 to 10 L/min) of sample.
Note 2: For the model with the specications for no sampling system and no automatic cleaning or zero calibration (Sufx code: -NN,
-KC), set the owrate of the Sample at 1.5 to 2 L/min.

4.2 Operation

This section describes measurement in the <MEAS.> mode, the on/off operation of each valve in automatic cleaning and automatic zero calibration, and the settings related to operation.

4.2.1 Starting Measurement

When the [MODE] key in the converter is pressed to move to the <MEAS.> mode, the internal timer starts and analog output hold (set when shipped form the factory) is reset according to the predetermined specications.
The maintenance contact outputs (M1 and M2) also open (set when shipped from the factory)
and the mode information is output only once to the digital output (see the contact output
operation in Subsection 3.3.5 and digital communication specications in Section 2.1).
4-4
Table 4.1 shows valve status in the <MEAS.> mode. Valves SV1 to SV4 automatically operate according to the predetermined specications. The statuses shows in Table 4.1 are those when
no automatic cleaning or automatic zero calibration operates.
Table 4.1 Value Statuses When Measurement Is Carried Out
Sufxcodes V1 V2 V3 V4 V5 SV1 SV2 SV3 SV4
-A1 Open Closed Closed Closed Closed
-A2 Open Open Closed Open Closed Closed
-A3 Open Open Open Open Closed Closed Open Closed
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<4. OPERATION>

4.2.2 Automatic Cleaning Operation

When automatic cleaning is specied (Sufx code: -A2 or -A3), the detector is automatically cleaned in the <MEAS.> mode. With measuring water (or zero water) owing, dirty substances on the measuring cell wall and the measuring surface edge are washed out by jets of cleaning water (tap water) from two outlets on the side of the measuring cell in the detector. After cleaning, dirt on the measuring cell, header tank, and in the piping between the header tank and the detector is washed out by opening the drain outlet of the header tank.
The above cleaning operation is repeated a predetermined number of times.
The information of start or end is output when automatic cleaning is started or ended.
In addition, there are two types depending on the specications for automatic cleaning.
Withoutautomaticzerocalibration(Sufxcode:-A2)
Withautomaticzerocalibration(Sufxcode:-A3)
The explanation for each types are followed.
a. WithoutAutomaticZeroCalibration(Sufxcode:-A2)
Automatic cleaning can be started in the following two ways:
• Startup with the internal timer
4-5
• Startup with FUNCTION “6” in the <MAINT.> mode (see Section 6.5).
Note: Startup with the internal timer can be selected for execution (on)/stop (off) using FUNCTION “A.” in the <PROGRAM1> mode. It
has been set to execute (on) when shipped from the factory.
The internal timer operation is shown below. The automatic-cleaning operation is repeated at every preset time of the cleaning period (A) (Figure 4.5).
Measurement start *1
Cleaning Cleaning Cleaning Cleaning Cleaning Cleaning
A
*1: Measurement start is defined to be the point specified in the following: Other mode <MEAS.> mode Power off Power on (<MEAS.> mode)
Figure 4.5 Cleaning Period
A
A A A A
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Figure 4.6 shows the automatic-cleaning operation time chart and Table 4.2 the list of settings for
automatic cleaning.
<Valve used>
SV1: Drain valve
SV2: Cleaning water valve
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<4. OPERATION>
<Time chart> Example: N (number of cleaning repetitions) = 4
Measurement
SV1 (Drain)
Power on
OFF
start
Cleaning cycle
Cleaning time 1
N*2 = ON
Drain time 1
Water fill time 1
ON
1 2 3 4
Recovery time
4-6
SV2 (Cleaning)
Output holding *1
OFF
HOLD HOLD ON
OFF
*1 During cleaning, the output is always in the hold state. The display is also set to be held using FUNCTION "8." in the <PROGRAM1> mode. Contact outputs C1 and C2 can be used as contacts for the period during cleaning and calibration. This is set using FUNCTION "E." in the <PROGRAM1> mode. *2: N; Number of cleaning repeats *3: One automatic cleaning cycle = N (cleaning + draining + water filling) + relaxation
One cleaning cycle*3
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Figure4.6 Automatic-cleaningOperationTimeChart(Sufxcode:-A2)
Table 4.2 Cleaning Operation Setpoints
Item
Setting
range
Factory
setting
Unit
Setting mode
Mode FUNCTION
Cleaning period 0.1 to 24.0 2.0 Hours PROGRAM 2 1
Cleaning time 1 10 to 120 30 Sec PROGRAM 2 4
Draining time 1 10 to 120 10 Sec PROGRAM 2 6
Water lling time 1 10 to 120 100 Sec PROGRAM 2 8
Relaxation time 30 to 600 150 Sec PROGRAM 2 A
Number of cleaning repetitions 1 to 20 5 times PROGRAM 2 3
See Section 6.7 for the setting procedures for each setpoint.
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<4. OPERATION>
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b. WithAutomaticZeroCalibration(Sufxcode:-A3)
Automatic cleaning can be start in the following two ways.
• Startup with the internal timer.
• Startup with FUNCTION “6” in the <MAINT.> mode (see Section 6.5).
Note: Startup with the internal timer can be selected for execution (on)/stop (off) using FUNCTION “A” in the <PROGRAM1> mode. It
has been to execution (on) when shipped from the factory.
The internal timer operation is shown in Figure 4.7.
As shown in the gure, the automatic cleaning operation is repeated at every set time of the cleaning period (A) and automatic zero calibration is implemented once in every 3 repetitions (for cleaning calibration ratio B = 3).
Measurement start *1
Cleaning Cleaning Calibrattion Cleaning Cleaning Calibrattion
4-7
A
B=1 2 3 1 2
*1: Measurement start is defined to be the point specified in the following: Other mode <MEAS.> mode Power off Power on (<MEAS.> mode)
Figure4.7 Cleaning(calibration)period(Example:forcleaningcalibrationratio=3)
A
A A A A
3
However, if startup of the automatic zero calibration with the internal timer is stopped, the cleaning operation becomes the same as in Figure 4.5 because the automatic zero calibration
operation is eliminated.
Figure 4.8 shows the automatic-cleaning operation time chart and Table 4.3 the settings.
<Valve used>
SV1: Drain valve
SV2: Cleaning-water valve
SV3: Measuring-water valve
SV4: “Zero-water” valve
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<4. OPERATION>
<Time chart> Example: N (number of cleaning repetitions) = 4
Cleaning start
4-8
Drain time 2
Water fill time 2
Cleaning time 2
ON
SV1 (Draining)
SV2 (Cleaning)
SV3 (Water sample)
SV4 (Zero water)
Output holding *1
*1: During cleaning, the output is always in the hold state. The display is also set to be held using FUNCTION "8." in the <PROGRAM1> mode. Contact outputs C1 and C2 can be used as contacts for the period during cleaning and calibration. This is set using FUNCTION "E." in the <PROGRAM1> mode. *2: N; Number of cleaning repetitions *3: One automatic cleaning cycle = N (draining + filling + cleaning) + (draining + filling + recovery)
OFF
N*2 = 1 2 3 4
ON
OFF
ON
OFF
ON
OFF
One cleaning cycle*3
HOLD ON
OFF
Water fill time 2
F0408.ai
Figure4.8 Automatic-cleaningOperationTimeCheat(Sufxcode:-A3)
Recovery time
Table 4.3 Setpoints for Automatic Cleaning and Automatic Zero Calibration
Item
Setting
range
Factory
setting
Unit
Setting mode
Mode FUNCTION
Cleaning period 0.1 to 24.0 2.0 Hours PROGRAM 2 1
Cleaning calibration ratio 1 to 10 1 times PROGRAM 2 2
Cleaning time 2 10 to 120 30 Sec PROGRAM 2 5
Draining time 2 10 to 120 10 Sec PROGRAM 2 7
Water lling time 2 10 to 120 100 Sec PROGRAM 2 9
Relaxation time 30 to 600 150 Sec PROGRAM 2 A
Number of cleaning repetitions 1 to 20 5 times PROGRAM 2 3
For the setting procedures for each setpoint, see Section 6.7.
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<4. OPERATION>

4.2.3 Automatic Zero-calibration Operation

If the specications including automatic zero calibration (Sufx code: -A3) are used, zero
calibration is automatically performed. The automatic zero-calibration computation is
implemented by passing zero water and at a stabilized indication after performing the same
cleaning operation as automatic cleaning in subsection 4.2.2 b.
In addition, at the start and end of automatic zero calibration, all starting and completing digital information is output (see digital communication specications in Section 2.1).
Automatic zero calibration can be started in the following two ways.
• Startup with the internal timer (see Figure 4.7).
• Startup with FUNCTION “7” in the <MAINT.> mode (see Section 6.5).
Note: Startup with the internal timer can be selected for execution (on)/stop (off) using FUNCTION “B.” in the <PROGRAM1> mode. It
has been set to execution (on) when shipped from the factory.
Figure 4.9 shows the automatic zero-calibration operation time chart.
For the setting, see Table 4.3.
<Valve used>
SV1: Drain valve
SV2: Cleaning-water valve
SV3: Measuring-water valve
4-9
SV4: “Zero-water” valve
<Time chart> Example: N (number of cleaning repetitions) = 4
Calibration start
Drain time 2
Water fill time 2
Cleaning time 2
SV1 (Drain)
SV2 (Cleaning)
SV3 (Water sample)
SV4 (Zero water)
Output holding *1
*1: During cleaning, the output is always in the hold state. The display is also set to be held using FUNCTION "8." in the <PROGRAM1> mode. Contact outputs C1 and C2 can be used as contacts for the period during cleaning and calibration. This is set using FUNCTION "E." in the <PROGRAM1> mode. *2: N: Number of cleaning repetitions *3: One automatic cleaning cycle = N (draining + filling + cleaning) + 2 (draining + filling + relaxation)
OFF
N*2= 1 2 3 4
OFF
ON
OFF
OFF
ON
OFF
ON
One calibration cycle*3
HOLD ON
Recovery time
Water fill time 2
ON
Figure 4.9 Automatic Zero-calibration Time Chart
Drain time 2
Calculation for
zero calibration
Water fill time 2
ON
F0409.ai
Recovery time
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<4. OPERATION>
NOTE
When Option Code, /PHN¨, /PHU¨ or /FC is specied, a pH sensor for the pH meter and ceramic beads for the non-reagent type free available chlorine detector will be shipped in separate packages. Be sure to install them properly while referring to the relevant user's
manuals. Improper installation may result in malfunction or failure.
This instrument starts with the supply of water sample to each equipment. Refer to Section 2.6, “Piping System Diagrams,” operate the relevant valves, and set the ow rate of the equipment as follows.
(1) pHow-throughholder:3to11L/min
(2) Non-reagent type free available chlorine detector: 0.1 to 2.5 L/min
For the operation of each combined equipment, refer to the relevant user's manuals.
4-10
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<5. FUNCTIONS>

5. FUNCTIONS

This chapter describes the functions of the converter. For each function, the relevant topics are listed. For the setting procedures, see Chapter 6, the operation procedure for each FUNCTION in
each mode.

5.1 Functions Related to Failure Detection

Table 5.1 shows the failure detection functions.
5-1
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<5. FUNCTIONS>
Table 5.1 Failure Detection Function
Detected item Details
1 Turbidity
overrange
2 Lamp
disconnection
3 Lamp voltage
failure
4 AD circuit
failure
5 Memory
comparison failure
6 RAM failure Detected if the result of a comparison of specied
7 EEPROM
failure
8 Reference
signal voltage failure
9 Zerocalibration
range exceeded
10 Span
calibration range exceed
11 Zero-shift
calibration range exceed
12 Calibration
plate failure
13 Lamp life *1 Detected of the lamp voltage reaches the upper
14 Failure in
automatic zero calibration *2
15 High and low
alarm *3
16 CPU failure CPU failure. Normally this does not occur. All modes Only the "FAIL" lamp is lit and no
• In the "FAIL lamp" column, ○ means the lamp lights and × the lamp goes out.
• The items for detected failures for which both the mode and function are described can be selected for execution/stop of detection (see
Section 6.7).
• Errors detected other than in calibration are automatically reset at the time when the cause of failure is removed.
This is detected if the measurement signal from the detector is out of the permissible range is approx.
+0.5 V to -2.45 V across S1 and AG terminals in the
converter. This is detected if the lamp goes off and the reference
signal drops to approximately -0.5 V or less.
This is detected if the lamp voltage is out of the permissible range. The permissible range is
approximately 3 V to 6 V across terminals P1 and P2
in the converter.
(1) Detected if analog-to-digital conversion is not
completed in the predetermined time.
(2) If the converted data are out of the permissible
range, this is detected if the input is swiched to a
simulated input and the converted data are again out of range.
Data such as setpoints are stored in two places in the
EEPROM. This is detected if the results of regular comparisons of such data do not agree.
data in writing and reading immediately after turning on power does not agree. If detected, subsequent
operations cannot be accepted.
Immediately after turning on power, the data stored in two places in the EEPROM are compared. If they do not agree, this item is detected if the result of the comparison of specied data in writing and reading does not agree. If detected, subsequent operations
cannot be accepted. If the reference signal from the detector is out of
the permissible range, this item is detected. The permissible range is approximately +0.5 V to -2.45 V
across terminals S2 and AG.
Detected when the input value in zero calibration is out of the permissible range. The permissible range is ±10 mV. Detected if the input value in span calibration is out of the permissible range. For span calibration (standard solution reference), the permissible range is 50 to 400%. For span calibration (sensitivity correction), the
permissible range is 0.25 to 400.
For details, see section 5.3 *3. Detected if the zero-correction coefcient in zeroshift
calibration is out of the permissible range.
The permissible range is ±9 mg/L. Detected if the input value in span calibration is out of the permissible range. The permissible range is ±50%
of the calibration plate setpoint.
control limit. The upper limit is approx. 4.8 V *4
across terminals P1 and P2.
Detected if the zero input value in automatic zero
calibration is out of the permissible range. The
permissible range is ±10 mV.
Detected if the turbidity signal exceeds the upper or lower limit setpoint. When shipped from the factory, these are set at -10 (lower) and 2200 (upper) mg/L.
Generation
mode
MEAS. Err11
MEAS. Err12
MEAS. Err13
All modes Err14
All modes Err15
When
power is
turned on
When
power is
turned on
MEAS. Err18
When calibration is carried out When calibration is carried out
When calibration is carried out When calibration is carried out MEAS. Err25
MEAS. Err26
MEAS. "MEAS."
Error
No.
Err16
Err17
Err21 X
Err22 X
Err23 X
Err24 X
ashes.
operations are accepted.
FAIL
lamp
GRAM 2
GRAM 2
GRAM 2
GRAM 2
GRAM 2
GRAM 2
GRAM 2
GRAM 2
X PRO-
GRAM 2
Detection on/
off setting
Mode
PRO-
PRO-
PRO-
PRO-
PRO-
PRO-
PRO-
PRO-
5-2
FUNC-
TION
1.
2.
3.
4.
5.
6.
7.
8.
9.
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<5. FUNCTIONS>
• If the "FAIL" lamp is lit, error numbers can be conrmed with FUNCTION "A" in the <MAINT.> mode, while the error can be reset with FUNCTION "B" in the <MAINT.> mode.
• If the "FAIL" lamp is lit, analog output mode selection (non-hold, hold, or preset) is possible with FUNCTION "5" in the <PROGRAM1> mode.
• If the"FAIL" lamp is lit, FAIL contact output is also obtained.
• If an Err11 to 15, Err18, Err25, or Err26 failure is detected, error numbers are output by virtue of digital output (see Section 2.1, digital communication specications).
• If Err16 or Err17 is detected, other operations cannot be accepted with the error number displayed.
*1: The TB400G controls the lamp voltage so that a constant light quantity is obtained. If the amount of lamp light diminishes, the lamp
voltage increases.
Thus, the lamp voltage may be an index for the life of the lamp. *2: Err26 is detected only if the specications are for automatic zero-calibration (Sufx code: -A3). *3: 15 high and low alarm setpoints can be set using FUNCTION "8" and "9" in the <PROGRAM1> mode. *4: If the program version number is 1.08, the upper limit is set to 4.1 V. (The version number can be conrmed in FUNCTION "E" in
<MAINT.> mode. Refer to Subsection 6.5 (13)).
5-3
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<5. FUNCTIONS>

5.2 Functions Related to Analog Output

5.2.1 Output Range Selection

The output range can be set up in three ways: auto range, remote range, and local range.
The relationship between these is as shown in Figure 5.1. Table 5.2 shows the setting modes and
function numbers related to the output range selection.
Operation
5-4
Auto-range
Note: The turbidimeter is shipped with the output range set to 1 for the local range.
Execution
Stop
Remote range
Execution
Stop
Auto-range
Remote range
Local range
F0501.ai
Figure 5.1 Output Range Selection
Table 5.2 Function Related to Output Range Selection
Detected item Details Mode FUNCTION
1 Output range 1
The upper and lower limits for analog output 1 are set.
PROGRAM 1
1.
setting
2 Output range 2
The upper and lower limits for analog output 2 are set.
PROGRAM 1
2
setting
3 Output range 3
The upper and lower limits for analog output 3 are set.
PROGRAM 1
3
setting
4 Auto-range
selection
5 Remote range
selection
The function that automatically switches the output ranges (1, 2, and 3) depending on the turbidity value.
The function that switches the output ranges (1, 2, and 3) by contact inputs (R1, R2, and R3) (when function 4) is
PROGRAM 1
PROGRAM 1
1.
2.
"oFF").
6 Local range
selection
The function that switches the output ranges (1, 2, and 3) using converter key operations (when function 4) and 5)
PROGRAM 1
3.
are "oFF").
7 Auto-range
switching point
The auto-range switching point is arbitrarily set when auto-
range is used.
PROGRAM 1
7
setting
• Corresponding to switching of the output range, the range contact outputs (A1, A2, A3, A4) are switched and the RNG1, RNG2, or RNG3 lamp is lit.
(1) Output range 1: Range contact outputs A1 and A2 are closed; RNG1 lamp is lit. (2) Output range 2: Range contact outputs A1 and A3 are closed; RNG2 lamp is lit. (3) Output range 3: Range contact outputs A1 and A4 are closed; RNG3 lamp is lit.
• When the output range is switched, digital range information is output only once (see Section 2.1, "Digital Communication Specications").
• When the turbidimeter is used with auto-range, the output should be set as shown below.
(1) Set the Low side of the setting to 0 (display is "L00.00"). (2) Set the High side of the setting so that range 1 <= range 2 <= range 3 holds. (3) If two ranges are required, set range 2 = range 3. (4) If one range is required, set range 1 = range 2 = range 3.
• Range switching timing in auto-range should be taken as follows: (1) The timing of switching from a low range to a higher range is a point where the measured value just becomes larger than the
auto-range switching point of the lower range.
(2) The timing of switching from a higher range to a lower range is a point where the measured value just becomes smaller than
-10% of the auto-range switching point in the lower range (10% is provided for range switching hysteresis).
Note: Auto-range switching should be set in item 7. When the turbidimeter is shipped from the factory, this is set to 80% of the range.
• In auto-range, the output ranges are switched for contact inputs (R1, R2, and R3).
(1) No contact input: Output range 1
(2) Contact input (R1, R2) = Closed: Output range 2 (3) Contact inputs (R1, R3) = Closed: Output range 3
IM 12E04A02-02E 9th Edition : Mar. 16, 2018-00
<5. FUNCTIONS>

5.2.2 Other Functions Related to Output

Table 5.3 shows other functions related to analog output and the operation modes and function
numbers for setting.
Table 5.3 Other Functions Related to Output
Detected item Details Mode FUNCTION
1 Bi-linear output Setting of break points when an analog signal is output
with line-segment approximation.
2 Output hold during
maintenance
3 Output mode when
a failure is detected
4 Holding an output of
4 mA or less
5 Setting of output
value if a failure is
When maintained (other than the <MEAS.> mode), the
function to hold the analog output.
Analog output mode (non-hold, hold, or preset) selection when the "FAIL" lamp is lit.
If a turbidity value becomes smaller than the output
range lower limit, the output is held at 4 mA (1 V).
If "preset" is selected in function 3), the value set here
is output.
detected.
(1) Bi-linear Output
The point where a setpoint (%) of the output range span (mg/L) corresponds to 59% of the output signal (4 to 20 mA or 1 to 5 V) span is the break point. The setting range is 0 to 100%. Figure 5.2 shows an example of a setting.
PROGRAM 1 6
PROGRAM 1 4.
PROGRAM 1 5.
PROGRAM 1 6.
PROGRAM 1 5
5-5
20
Break point
Output signal
mA
12
4
0 1 4
2
3
Output range (mg/L, (deg.))
40 % setting
Example of setting Output range: 0 to 5 mg/L (deg.) Output: 4 to 20 mA Break point setting: 40 % (2 mg/L (deg.))
5
F0502.ai
Figure5.2 ExampleofBi-linearOutput
If the output range setpoint is determined to be 50%, the output is linear. Also, if set at 0% or 100%, the output is as shown in Figure 5.3 respectively.
Output signal
mA
20
12
Output signal
mA
20
12
4
Lower limit
Output range (mg/L, (deg.))
In the case of setting 0 %
Upper limit
4
Lower limit
Output range (mg/L, (deg.))
In the case of setting 100 %
Figure5.3 OutputWhentheBreakPointIsSetat0%and100%oftheOutputRange
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Upper limit
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<5. FUNCTIONS>

5.3 Manual Cleaning and Calibration Functions

Table 5.4 shows a list of manual cleaning and calibration functions. For operation and setting procedures, see the procedures for each mode and the functions in Chapter 6.
Table 5.4 Manual Cleaning and Calibration Functions
Function Description
1
Zero calibration (zero
Zero-point calibration using zero water
water)
2
Zero calibration (lamp OFF) *1
Zero-point calibration with the lamp turned off When the measurement is over 200 mg/L turbidity, zero calibration
can be made at Lamp off.
3
Zero-shift calibration *3
A function to make the zero point agree with the desired
value.
4
Span calibration
(calibration plate/
standard solution)
Span calibration using the calibration plate and standard solution. the calibration plate and standard solution should be selected according to function.
5
Span calibration
(sensitivity correction) *3
6
Manual start of
A function to make the point at the upper end of the span agree with the desired value
Cleaning operation can be started in the <MAINT.> mode.
automatic cleaning *2
7
Manual start of
Calibration operation can be started in the <MAINT.> mode.
automatic calibration *2
8
Reference sensitivity calibration
Reference span calibration carries out with standard
solution upon shipment from the factory. This sensitivity becomes the reference of the slope display and slope failure assessment.
Normally, this is not used except upon shipment from the
factory.
9
Lamp control reference value
The converter lamp voltage is xed at 3.6 V and the
reference signal voltage at the time is stored as the reference. The lamp voltage is controlled by this reference value.
10
Setting of calibration plate turbidity value
11
Setting of zero correction factor
12
Setting of sensitivity correction factor
13
Selection of calibration
plate/standard solution
The calibration plate turbidity value is set (marked at the
rear of the calibration plate).
The zero correction factor obtained in item (3) can be
displayed and changed.
The sensitivity correction factor obtained in item (5) can be displayed and changed.
Which span reference is used, either the calibration plate or the standard solution, for span calibration in item (4), is
selected.
*1: The difference in the zero point between the procedures using "zero water" and the lamp being off is approximately 1 mg/L. *2: For the automatic cleaning operation in the <MEAS.> mode, see subsection 4.2.2. For the automatic calibration operation in the <MEAS.> mode, see subsection 4.2.3. *3: Normal zero and span calibration is carries out using items (1) or (2) and (4) of Table 5.4 taking the standard solution as the
reference (equation 5.1). However, if the indications are to agree with the arbitrary values using a solution other than the standard solution as the reference, calibration with items (3) and (5) of Table 5.4 is carried out. In this case, the zero correction factor and
sensitivity correction standard solution (see equation 5.2).
T1 = S (V - A) Eq. 5.1 T2 = K (T1 + B) Eq. 5.2
where,
T1: Turbidity value using standard solution as the reference
S: Span calibration coefcient (referencing to standard solution) This is calculated when calibrating item (4) in Table 5.4, and the ration of the span calibration coefcient (S0)
calculated by reference sensitivity calibration in item (8) in Table 5.4 (normally implemented upon shipment from
the factory) to this coefcient, S0/S, is displayed as the slope in item (8). The permissible range for item (4) in Table 5.4 is 50% <= S0/S <= 400%. A: Zero-calibration coefcient (refered to standard solution)
This is calculated in calibration for items (1) and (2) in Table 5.4 and the turbidity-converted value of this
coefcient (S x A) is displayed as a zero-point error because of item (7) in Table 5.5.
-10 mV <= A <= 10 mV is the permissible range of items (1) and (2) in Table 5.4.
Mode FUNCTION
MAINT.
MAINT.
MAINT.
MAINT.
MAINT.
MAINT.
MAINT.
MAINT.
MAINT.
PROGRAM 1
PROGRAM 1
PROGRAM 1
PROGRAM 1
5-6
1
2
3
4
5
6
7
8
C
A
B
C
D.
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V: Measuring signal, a voltage signal from the detector
T2: Turbidity value after correction K: Sensitivity correction factor
This is calculated in the calibration of item (5) in Table 5.4, and can be displayed and changed using item (12) in
Table 5.4.
The permissible range in items (5) and (12) in Table 5.4 is 0.25 <= K <= 4.00. B: Zero-correction coefcient This is calculated in item (3) in Table 5.4 and can be displayed and changed using item (11) in Table 5.4.
-9 mg/L <= B <= 9 mg/L is the permissible range for items (3) and (11) in Table 5.4.
Note 1: Turbidity in the <MEAS.> mode is displayed in T2 (turbidity after correction). However, when the turbidimeter is shipped from
the factory, the zero and sensitivity correction factors are 0.0 mg/L and 1, respectively. Thus, T1 = T2.
Note 2: For zero and span calibration of (1), (2), (4), and (8) referencing the standard solution, T1 (turbidity before correction) is
always displayed as turbidity.
5-7
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<5. FUNCTIONS>

5.4 Functions Related to Display

In the <MEAS.> mode, each item in Table 5.5 can be selectivity displayed. In addition, Table 5.6 shows the functions related to turbidity display.
Table 5.5 Functions Related to Display
5-8
Function Description Mode
1 Turbidity display *1 Turbidity is displayed. MEAS. 1
2 Lamp voltage display The lamp voltage in the converter is displayed. *1 MEAS. 2
3 Measured signal
current display
4 Reference signal
voltage display
5 Analog output %
display
6 Analog output mA
display
7 Zero error display The measured signal in zero calibration does not
8 Slope display Sensitivity at the latest span calibration to the sensitivity
*1: Owing to item 3 in Table 5.6, the unit indication can be changed.
Table 5.6 Functions Related to Turbidity Display
Function Description Mode
1 Negative turbidity
display hold *1
2 Display hold
automatic cleaning or zero calibration
3 Selection of turbidity
unit indication
*1: Even if this function is on, a negative value is displayed in other than the <MEAS.> mode.
The measured value by the receiving element that measures scattered light is displayed in the current value.
The signal of the receiving element that controls the lamp light quantity is displayed in the voltage value.
The analog output is displayed after being converted
into % FS.
The analog output is displayed after being converted into 4 to 20 mA.
become 0 mV exactly. This error (mV) is displayed after
being converted to turbidity.
at reference sensitivity calibration is displayed in %.
If the value of the turbidity is negative, the turbidity is xed at 0.00 mg/L.
The display in the automatic cleaning or zero calibration
is xed.
The unit of turbidity indication (mg/L, degree, and FTU)
can be selected.
MEAS. 3
MEAS. 4
MEAS. 5
MEAS. 6
MEAS. 7
MEAS. 8
PROGRAM 1
PROGRAM 1
PROGRAM 1
FUNCTION
FUNCTION
C.
7.
8.
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<5. FUNCTIONS>

5.5 Functions Related to Contact Output

An on or off operation can be selected for every contact output.
The output AUX (C1, C2) is used for either upper and lower limit alarm output or automatic
cleaning and calibration output.
Table 5.7 Functions Related to Contact Output
Function Description Contact Mode FUNCTION
Selection of maintenance contact output open or close
Selection of FAIL contact output
open or close
Selection of upper and lower
limit alarm output open or close
Selection of automatic cleaning or zero calibration output open or close
Selection of C1 and C2 outputs Selection of upper and lower limit
Open or closed (factory setting) M1, M2
Open (factory setting) or closed F1, F2
Open (factory setting) or closed C1, C2
Open or closed (factory setting) C1, C2
alarm output or automatic cleaning or calibration output
C1, C2
PROGRAM 2
PROGRAM 2
PROGRAM 2
PROGRAM 2
PROGRAM 2
5-9
C
D
E
F
E.

5.6 Other Functions

Table 5.8 shows other functions.
Table 5.8 Other Functions
Function Description Mode FUNCTION
Converter check It can be conrmed that the converter operates normally.
Setting of turbidity signal average factor
5.6.1 OverviewoftheSpikeDetectionFunction
If air bubbles occur or dust is present on the sample surface of the detector's measuring cell at
which the light is scattered, the reading, in general, rises rapidly. The uctuation is dependent on
the size of air bubbles or dust and their behavior on the sample surface.
A head tank is supplied when the TB400G with a sampling system is specied. It is for removing air bubbles and thus for preventing them from reaching the detector. In rare cases, however, air bubbles occur and grow in the pipe between the head tank and the detector, and rise to the surface of the measuring cell, resulting in reading uctuation.
The converter has a signal averaging function with a user-congurable averaging factor.
Small changes in readings due to air bubbles or dust can be compensated for, to some degree, by increasing the averaging factor. However, it is not practical to set the averaging factor too high
because it can cause a delay in the response of the turbidity signal.
Setting of the average factor of turbidity indication analog output
MAINT.
PROGRAM 1
9
4
The spike detection function is the one of detecting and suppressing a rapid change due to air bubbles or dust, preventing it from affecting the reading and output. (Note that this function is available in models with ROM number K9410SE with version 1.04 or later).
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<5. FUNCTIONS>
How It Functions
To suppress a rapid change due to air bubbles or dust, the TB400G:
• Checks a turbidity signal before averaging;
• Calculates the difference between the current signal and the previous signal;
• Compares the difference with the Detection Level;
• If it is less than the Detection Level, proceeds to averaging and gives the turbidity reading;
• If it is greater than the Detection Level, holds the output for a specied Hold Time period;
• During that period, suspends the Detection Level check;
• After the Hold Time has elapsed, averages signals without the Detection Level check for a specied Sampling Time period and gives turbidity readings; and,
• After the Sampling Time has elapsed, performs the Detection Level check again.
Instructions for Use
The spike detection function is effective in processes where turbidity changes are relatively small under normal conditions, but it may not be suitable for processes where rapid changes occur often. Even if rapid changes do not usually occur, this function may be activated and may cause a delay in the response of the reading or output if stepwise turbidity changes occur occasionally. Therefore, before using this function process conditions should be carefully considered, and in order to use it properly, determine optimum setpoints for the operating conditions while changing
them little by little.
5-10
When using the function, pay attention to the following.
• Adjust the Detection Level according to the degree of reading change due to air bubbles or dust.
• If an excessively long Hold Time is set, the turbidimeter may not be able to detect a change
in reading that may have occurred and should have been recognized as a real change.
• If the function is responsible for the delay in the response of the turbidity reading, try setting the Sampling Time longer without changing the Hold Time.
• When an abnormal turbidity reading is suspected, turn off the function once and wait for a while and see. The function may have prevented the turbidimeter from giving readings
properly.
5.6.2 SettingsofSpikeDetectionFunction
To enable the function, set necessary parameters in <PROGRAM1> mode following the procedure below.
• Turn ON the function (FUNCTION “F.”)
• Set the Detection Level (FUNCTION “D”)
• Set the Hold Time (FUNCTION “E”)
• Set the Sampling Time (FUNCTION “F”)
a.DetectionLevel(%)
The Detection Level is a value used to determine whether a reading is a spike due to air bubbles or dust or not. It is dened as a percentage of the upper limit of the analog output range currently
selected. The percentage setpoint is converted to the corresponding turbidity signal in the computer. (The ratio of the sensitivity correction factor is also calculated automatically).
For the Detection Level check, a pre-averaging turbidity value is used. To determine the
Detection Level, it may be needed to know the degree of uctuation in pre-averaging turbidity signals. Set the averaging factor to 1 in FUNCTION “4” in <PROGRAM1> mode to allow the turbidimeter to give turbidity readings directly without averaging.
Check readings to know the degree of uctuation. Generally, the Detection Level is set to a value greater than the uctuation.
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<5. FUNCTIONS>
b. Hold Time
When a signal exceeds the Detection Level, the readings and output signals are held for a specied Hold Time. The Hold Time should be long enough for air bubbles and dust to move away from the sample surface. Normally, air bubbles and dust will run off the sample surface or disappear within a short time (in a few seconds). In practice, rst set the Hold Time to a shorter time, and then increase it if the function does not work satisfactorily.
c. Sampling Time
After the Hold Time has elapsed, the turbidimeter gives readings without any processing for a specied Sampling Time to verify that no uctuation occurs in turbidity readings.
The time count begins after the Hold Time. It is unlikely that air bubbles or dust occur consecutively. Therefore, the Sampling Time may not need to be too short. If the Sampling Time is set too short, the response is delayed when a sudden change in turbidity actually occurs. First set the Sampling Time slightly longer. If something is wrong with the behavior of the function, shorten the time. For the procedure for settings in <PROGRAM1> mode, refer to Section 6.6.
Instructions for Use
Be careful when using the function as the following restrictions apply.
The function works only in <MEAS.> mode. As soon as the mode is changed, the Hold or Sampling timer is reset and the function stops working.
The function does not work during automatic zero calibration or automatic cleaning.
If automatic zero calibration or automatic cleaning begins when the function is active (i.e.,
during a Hold Time or Sampling Time period), the function immediately stops running and
the timer is reset.
During a Hold Time period, both turbidity readings (including communication data) and analog outputs are held.
• The function does not run for approximately 5 seconds right after the turbidimeter is turned on.
If the turbidimeter is turned off then on again while the function is running, the timer is reset.
Since the reference clock runs at a period of approximately 1.07 seconds, the actual time
are slightly greater than their setpoints, respectively. For example, if the time is set to 10 seconds, the actual time will be: 10 x 1.07 = approximately 11 seconds.
5-11
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<6. PROCEDURES FOR CONVERTER OPERATION>

6. PROCEDURES FOR CONVERTER OPERATION

The converter incorporates a microprocessor and has automatic cleaning, automatic zerocalibration, and self-diagnostic functions as well as turbidity measuring functions.
The operator may use the control panel to enable display of various date, manual operation of solenoid valves, etc., or entry of operation parameters.
This chapter describes key operation procedures, details of indications on the display, etc.
6.1 Components of Control Panel and Their
Functions and Actions
Access to all function in obtained through keys on the control panel. The panel includes display areas for data, modes, function codes, etc. in which measured values and operating statuses are
displayed.
Figure 6.1 and Table 6.1 show the control panel components and their functions.
6-1
(5) <FAIL> indication
(3) Mode indication area
(8) Status indication area
(9) Mode key
(11) Data set keys
Figure 6.1 Control Panel
(6) Operation indication area 1
FAIL
MEAS. MAINT PROGRAM 1 PROGRAM 2
MODE
(1) Data display
(7) Operation indication area 2
LAMP AMG1 AMG2 AMG3 SV1 SV2 SV3 SV4
mg/l FTU nA mA V %
FUNC
HOLD CAL WASH
DATA SET
<>
>
MANUAL OPERATION
SV 1
SV 2 SV 3 SV 4
(12) Valve operation keys
FUNCENT
(4) Unit indication area
(2) Function code display area
(10) Function key
F0601.ai
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<6. PROCEDURES FOR CONVERTER OPERATION>
Table 6.1 Operation Keys/Display Indications and Functions
6-2
No. in
Fig. 6.1
(1) Data display (in red LED) Displays measured values, set data, messages, etc.
(2) Function code area (in red) Displays the function code selected.
(3) Mode indication area (active mode
is indicated by the green lamp)
(4) Unit indication area (green LED of
active unit is lit)
(5) <FAIL> indication (in red:
characters in relief)
(6) Operation indication area 1 (green
LED of active operation is lit)
(7) Operation indication area 2 (green
LED of active operation is lit)
(8) Status indication area (green LED
of active status is lit)
(9) Mode key Used when selecting an operation mode.
(10) Function key Used when selecting the function code.
(11) Data set keys Used when changing data settings or implementing calibration.
(12) Valve operation keys Used when turning solenoid valves on or off. Every time a key is
Name Function
Indicates the operation mode. The lamp relevant to the current operation mode is lit.
Indicates the unit of the data. The unit of the data item currently displayed in the data display.
Turns on when the processor fails or other failures are detected.
Turns on or off in response to the lamp turning on or off or the selected range of the analog output.
Turns on or off in response to the solenoid valve being on or off.
Lights up, goes out, or ashes corresponding to the "output hold", "calibration" and "cleaning" statuses.
pressed, the solenoid valve relevant to the key is turned on or off.
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<6. PROCEDURES FOR CONVERTER OPERATION>

6.2 Operation Modes and Functions

Operation of the turbidimeter is divided principally into three operation modes (modes are
classied into four types).
(1) Measurement mode (<MEAS.> mode) (subsections 6.2.1)
(2) Maintenance mode (<MAINT.> mode) (subsections 6.2.2)
(3) Setting modes
Data setting/operation setting mode (<PROGRAM1> mode) (subsections 6.2.3)
Automatic cleaning and zero-calibration setting/failure detection function selection mode
(<PROGRAM2> mode) (subsections 6.2.4)
Display or setting items for data and command items, such as for calibration, are determined by functions in each mode. Accordingly, various operations require designation of a mode and a
function code.
Table 6.2 outlines the modes and the function codes in each mode. For details on function codes,
see subsections 6.2.1 to 6.2.4.
Table 6.2 Outline of Modes and Function Codes
6-3
Mode
MEAS. to
MAINT. to
PROGRAM.1
PROGRAM.2
Function code
(FUNCTION)
Description
1
1
to
1
to
1.
to
1
to
1.
This is the mode for steady operation in which turbidity is measured. If
8
execution of automatic cleaning and zero calibration is selected, a sequence operation is carried out. (Sufx code: A2 or A3)
This is the mode for performing maintenance in which calibration can be done (implemented items are selected using the [FUNC] key). The data set
F
key and valve operation keys can be operated.
Data can be set such as output range setting. (The setting items are selected using the [FUNC] key). The data set key and valve operation keys can be
F
operated.
Operating functions such as range switching (automatic, remote/local) and execution/stopping of automatic cleaning can be selected (setting items are
F.
selected using the [FUNC] key). The data set key and valve setting keys can
be operated.
The cleaning and calibration sequence time can be set (setting items are
selected using the [FUNC] key). The data set key and valve operation keys
F
can be operated.
Execution/stopping of failure detection can be selected (setting items are selected using the [FUNC] key). The data set key and valve operation keys
9.
can be operated.
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<6. PROCEDURES FOR CONVERTER OPERATION>

6.2.1 Functions in <MEAS.> Mode

Table 6.3 gives details on the functions in the <MEAS.> mode.
Table 6.3 Function in <MEAS.> Mode
F Indication Display range
1 Turbidity -10.00 to 2200 150.0 mg/L Degree/FTU is also
2 Lamp voltage -0.100 to 6.000 3.600 V 3 Turbidity element
detection current
4 Reference element
detection current 5 Analog output in % -10.0 to 110.0 50.0 % 6 Analog output in mA 2.40 to 21.60 12.00 mA 7 Zero-point error -30.00 to 30.00 0.02 0.00 mg/L Degree/FTU is also
8 Slope -50.0 to 400.0 150.0 100.0 % 9
(Not to be selected)
|
F.
*1, *2: These are indicated by reversing the sign (+ or -) for the voltage values obtained by placing the AG terminal of the detector to the
negative side (-).
*3: "FTU" unit, a turbidity unit when formazin standard is used, is also available. Since the instrument uses kaolin standard,
reference sensitivity calibration using formazin standard is required for the FTU display.
Note 1: The values in the column for the initial value are those shown when the memory storing the data is initialized.
These are partially different from the values set upon shipment from the factory.
-99.99 to 5600 *1 1000 nA
-0.2000 to 2.4000 *2 1.6000 V
Exampleof
indication
Initial (default)
value
Unit Remarks
6-4
possible. *3
possible. *3
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6.2.2 Functions in <MAINT.> Mode

Table 6.4 gives details on the functions in the <MAINT.> mode.
Table 6.4 Function in <MAINT.> Mode
F Operation
1 Zero calibration (zero water) -10 to 10 mV Measured
2 Zero calibration (lamp is off) -10 to 10 mV Measured
3 Zero-shift calibration (zero-point
correction) 4 Span calibration (standard
solution or calibration plate) 5 Span calibration (sensitivity
correction)
6 Manual start of automatic
cleaning
7 Manual start of automatic
calibration
8 Reference sensitivity calibration
*1 9 Converter check operation C.CHEC
A Error code indication E.CHEC
B Error reset CL_Er C Calibration of lamp control
reference value
D — E Version number indication Example: 1.08
F Password setting for changing
the adjustment mode
1.
(Not to be selected)
|
F.
*1: Set the sensitivity after the reference sensitivity performed upon shipment from the factory to 100% and check the slope in
normal span calibration taking value as a reference.
Note 1: The values in the columnfor the initial value are those shown when the memory storing the data is initialized.
These are partially different from the values set upon shipment from the factory.
Note 2: If a function code which is not used is selected, "_ _ _ _ _" is displayed.
Permissible
calibration range
-9 to 9 mg/L (deg.) Measured
50 to 400% Measured
0.25 to 4 Measured
JEt Effective for the model with
A_CAL Effective for the model with
Measured
0.2000 to 2.3000 V L_CAL The lamp voltage is set at 3.6 V
Initial
indication
turbidity value
turbidity value
turbidity value
turbidity value
turbidity value
turbidity value
_ _ _00
Remarks
Uses zero water.
Automatic turning off of light source
Zero-shift calibration (zero correction)
Selection of calibration plate/
standard solution Sensitivity correction for the
standard solution (calibration plate) reference
automatic cleaning (Sufx code:
-A2 or -A3)
automatic zero calibration (Sufx code: -A3)
Criteria for slope failure
Checked by switching to dummy input.
Display --> 50.0 mg/L (deg.)
Output --> 12 mA
and the reference signal is stored as the reference value.
6-5
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6.2.3 Functions in <PROGRAM1> Mode

Table 6.5 gives details on the functions in the <PROGRAM1> mode.
Table 6.5 Functions in <PROGRAM1> Mode
F Operation
Setting range/
selection
1 Output range 1 setting 0.00 to 2000
mg/L (deg.)
2 Output range 2 setting 0.00 to 2000
mg/L (deg.)
3 Output range 3 setting 0.00 to 2000
mg/L (deg.)
4 Average coefcient setting (time constant
1 to 255 00030 The 30 to 90% response time is
setting) 5 Setting of output value in a failed condition -10 to 110% 00000 6 Output setting of line-segment approximation 0 to 100% 00050 7 Auto-range changeover point setting 70 to 100% 00080 8 High alarm setting -010.0 to 2200.0
mg/L (deg.)
9 Low alarm setting -010.0 to 2200.0
mg/L (deg.)
A Setting of turbidity value by calibration plate 0000.0 to 2000.0
mg/L (deg.)
B Setting of zero-correction factor -9.000 to 09.000
mg/L (deg.)
C Setting of sensitivity correction factor 0.2500 to 4.0000 1.0000
D
E
F
1. Auto-range selection *1 ON/OFF OFF ON: Execution
2. Remote range selection *1 ON/OFF OFF ON: Execution
3. Local range selection *1 _ _ 1/_ _ 2/_ _ 3 _ _ 1 1: Output range 1
4. Output hold setting in the <MAINT.>,
ON/OFF ON ON: Hold
<PROGRAM 1>, or <PROGRAM 2> mode
5. Output mode setting in failure occurrence _ _ 1/_ _ 2/_ _ 3 _ _ 1 1: No-hold
6. Setting to output hold for 4 mA or less ON/OFF OFF ON: Execution
7. Setting to hold negative turbidity display ON/OFF OFF ON: Execution
8. Setting to display hold in automatic cleaning
ON/OFF OFF ON: Execution
or automatic calibration
9. Basic code (sampling specications) setting _ _ 1/_ _ 2/_ _ 3 _ _ 3 1: -NN, -KC, -A1
A. Automatic cleaning function execution/stop ON/OFF ON ON: Execution
B. Automatic calibration function execution/stop ON/OFF ON ON: Execution
C. Selection of unit to indicate _ _ 1/_ _ 2/_ _ 3 _ _ 1 1: mg/L
D. Selection of calibration plate/standard
ON/OFF ON ON: Calibration plate
solution
E. Selection of AUX cotact output ON/OFF ON ON: Upper and lower limit alarm
F. Selecting execution/stop of spike detection
ON/OFF OFF ON: Execution
function
*1: The priority of these items are as follows (see subsection 5.2.1): Auto-range > Remote range > Local range *2: "FTU" unit, a turbidity unit when formazin standard is used, is also available. Since the instrument uses kaolin standard, reference
sensitivity calibration using formazin standard is required for the FTU display.
Note 1: The values in the initial value column are those given when the memory storing the data is initialized. These may be partially
different from the values set upon shipment from the factory.
Note 2: If an unused function code which is selected, "_ _ _ _ _" is displayed. Note 3: If a value out of the set range is entered, "not" is displayed. Pressing the [>] key restores this indication to the data display.
Initial
indication
Remarks
L00.00
H02.00
L00.00
H020.0
L00.00
H0200
about 22 seconds.
2200.0
-010.0
0090.0 This varies with the calibration plates.
00.000
OFF: Stop
OFF: Stop
2: Output range 2
3: Output range 3
OFF: No-hold
2: Hold 3: Preset
OFF: Stop
OFF: Stop
OFF: Stop
2: -A2
3: -A3
OFF: Stop
OFF: Stop
2: Degree 3: FTU *2
OFF: Standard solution
OFF: In automatic cleaning or
automatic calibration
OFF: Stop
6-6
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6.2.4 Functions in <PROGRAM2> Mode

Table 6.6 gives details on the functions in the <PROGRAM2> mode.
Table 6.6 Functions in <PROGRAM2> Mode
F Operation
1 Setting of time range for automatic cleaning 0.1 to 24.0 hours 0002.0
2 Setting of cleaning calibration ratio 1 to 20 times 00001
3 Setting of number of cleaning 1 to 20 times 00005
4 Setting of cleaning time 1 *1 10 to 120 seconds 00030
5 Setting of cleaning time 2 *2 10 to 120 seconds 00030
6 Setting of drain time 1 *1 10 to 120 seconds 00010
7 Setting of drain time 2 *2 10 to 120 seconds 00010
8 Setting of lling time 1 *1 10 to 120 seconds 00100
9 Setting of lling time 2 *2 10 to 120 seconds 00100
A Setting of relaxation time 30 to 600 seconds 00150
B
C Setting of maintenance contact output
operation
D Setting of FAIL contact output operation _ _ 1/_ _ 2 _ _ 1/Open 1: Open in operation
E Setting of high and low alarm contact output
operation
F Setting of operation of contact output during
automatic cleaning and zero-calibration
1. Selection of execution/stopping of turbidity rangeover detection function
2. Selection of execution/stopping of disconnected-lamp detection function
3. Selection of execution/stopping of lamp failure
detection function
4. Selection of execution/stopping of A/D circuit failure detection function
5. Selection of execution/stopping of failure- inmemory-comparison detection function
6. Selection of execution/stopping of reference voltage failure detection function
7. Selection of execution/stopping of end-of- lamp-life detection function
8. Selection of execution/stopping of automatic calibration failure detection function
9. Selection of execution/stopping of high and
low alarm detection function
A. B.
C.
D.
E.
F.
*1: Effective with Sufx code "-A2" (with automatic cleaning) *2: Effective with Sufx code "-A3" (with automatic cleaning and calibration) Note 1: The values in the initial value column are those given when the memory storing the data is initialized. These may be partially
different from the values set upon shipment from the factory.
Note 2: If an unused function code which is selected, "_ _ _ _ _" is displayed. Note 3: If a value out of the set range is entered, "not" is displayed. Pressing the [>] key restores this indication to the data display.
Setting range/
selection
_ _ 1/_ _ 2 _ _ 2/Closed 1: Open in operation
_ _ 1/_ _ 2 _ _ 1/Open 1: Open in operation
_ _ 1/_ _ 2 _ _ 2/Closed 1: Open in operation
ON/OFF ON ON: Execution
ON/OFF ON ON: Execution
ON/OFF ON ON: Execution
ON/OFF ON ON: Execution
ON/OFF ON ON: Execution
ON/OFF ON ON: Execution
ON/OFF ON ON: Execution
ON/OFF ON ON: Execution
ON/OFF ON ON: Execution
Initial
indication
2: Closed in operation
2: Closed in operation
2: Closed in operation
2: Closed in operation
OFF: Stop
OFF: Stop
OFF: Stop
OFF: Stop
OFF: Stop
OFF: Stop
OFF: Stop
OFF: Stop
OFF: Stop
6-7
Remarks
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F0602.ai

6.3 Key Operation

6.3.1 Mode Switching

The current operation mode is indicated by the lit mode indicator lamp.
The operation modes are switched in turn as shown in Figure 6.2 every time [MODE] key is pressed. However, if a function code other than "1" is selected in each mode, that made is not changed by the rst key operation but the function code only returns to "1".
6-8
<MEAS.>
Figure 6.2 Mode Switching by [MODE] Key Operation
<MAINT.>

6.3.2 Function Switching

Pressing the [FUNC] key switches the function codes. The switched function code is displayed in the function code display area. In addition, the function code contents are different in each mode
(see Section 6.2). The selectable number of the function codes also changes.
Figure 6.3 shows the switching sequence of function codes by the [FUNC] key operation.
· · ·
1 2
For <MEAS.>
For <MAINT.>
For <PROGRAM.1> or <PROGRAM.2>
Note: If the [MODE] key is pressed with the function code set to a code other than "1", the function code returns to "1".
Figure 6.3 Function Code Switching by [FUNC] Key Operation
8
· · ·
9
<PROGRAM.1>
F 9. A.1. F.
· · ·
<PROGRAM.2>
· · ·
F0603.ai

6.3.3 Numerical Input

Numerical input is made with the data set keys. Operation of the data set keys becomes effective in the modes other than the <MEAS.> mode. The data set keys include the following four keys.
(a)[>]Key(Digitselectionkey):
This is used select the digits of a value of displayed data in the data display that are to be
changed. Digits are selected in such a manner that a digit to be changed moves one place to the right from the most signicant digit on the left every time this key is pressed and returns to the left
end from the right end.
When the display is on or off in each mode, pressing the [>] key indicates them alternately. Also, when the display comprises _ _1, _ _2, and _ _3, pressing the [>] key indicates one of them in
this order.
(b) [^] Key (Numeral-up Key):
Every time this key is pressed, the numeric value of the selected digit increases in turn; when it reaches 9, it returns to 0. In the most signicant digit, a "-" (minus sign) is inserted next to 9. However, if the displayed data do not include negative values, the negative sign is not inserted.
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(c)[v]Key(Numeral-downkey):
Every time this key is pressed, the numeric value in the selected digit decreases in turn; when it reaches 0, it returns to 9. In the most signicant digit, a "-" (minus sign) is inserted next to 0. However, if the displayed data do not include negative values, the negative sign is not inserted.
(d)[ENT]Key(Entrykey):
This key is used to enter displayed data. When data are entered, the entire displayed data ash
only once.

6.3.4 Opening/Closing Valves

The opening or closing of a solenoid valve is performed with the valve operation key in the maintenance mode. When a solenoid valve operates, the relevant lamp is lit.
Regardless of a solenoid valve's open/close status in the maintenance mode, if the mode is changed to the <MEAS.> mode, e.g., for the specication "with automatic cleaning and automatic calibration", the predetermined sequential operation is performed and the solenoid valves
automatically open or close.
Table 6.7 shows the use of solenoid valves based on the sampling specications (Sufx code).
Table6.7 SamplingSpecications(SufxCode)andUseofSolenoidValves
6-9
Sufxcode SV1 SV2 SV3 SV4
-NN, -KC X X X X
-A1 X X X X
-A2
-A3
X: Used : Not used Note: SV1 is a pinch valve, SV3 is a motor-operated valves and SV2 and SV4 are solenoid valves.
○ ○
X X

6.4 Operation in <Meas.> Mode

Each data item in Table 6.3 is displayed by [FUNC] key operation. In this section, the functions are described in the following order.
(1) Turbidity
(2) Lamp voltage
(3) Turbidity element detection current
(4) Reference element
(5) Analog output in %
(6) Analog output in mA
(7) Zero-point error
(8) Slope
(1) Turbidity (FUNCTION "1")
Turbidity is displayed in the range of -10.00 to 2200 mg/L.
The unit that is displayed can be selected from "mg/L", "degree", or "FTU" in the <PROGRAM1> mode and with FUNCTION "C.".
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(2) Lamp voltage indication (FUNCTION "2")
The output voltage of the converter to the lamp (across terminals P1 and P2) is displayed.
(3) Turbidity element detection current (FUNCTION "3")
The signal detected by the turbidity detecting light-receiving element in the detector is displayed as the current value (converted value).
(4) Reference element detection voltage (FUNCTION "4")
The signal detected by the light-receiving element for the amount of light from the lamp is displayed as the voltage.
(5) Analogoutputin%(FUNCTION"5")
The current output signal is displayed in a % of the selected output range span.
(Example) In the case of output range: 0 to 2 mg/L, and
Turbidity indication: 1.20 mg/L
6-10
% Indication = × 100 = 60.0 %
The analog output is sent out in the range of -10 to 110% of the output range span.
1.20
2 – 0
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(6) Analog output in mA (FUNCTION "6")
The current analog output value is displayed in a value converted to mA. The value is directly
displayed for a 4 to 20 mA output, but for a 1 to 5 V output, it is displayed by converting it into a 4
to 20 mA output.
(7) Zero-point error (FUNCTION "7")
The measuring voltage signal for zero water or with the light source turned off at zero calibration
is displayed in a value converted to turbidity. If the measuring signal at zero calibration exceeds
the range of -10 to 10 mV, "Err21" is displayed.
(8) Slope (FUNCTION "8")
When the sensitivity at the reference sensitivity calibration is taken as 100%, this indication displays the ratio as a percentage of the sensitivity obtained at usual span calibration to 100%. If the sensitivity exceeds the range of 50 to 400% at span calibration, "Err22" is displayed.
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6.5 Operation in <MAINT.> Mode

This section describes key operations by specifying the functions in the <MAINT.> mode and describes the operations in the following order.
(1) Zero calibration (with zero water)
(2) Zero calibration (with lamp turned off)
(3) Zero-shift calibration (Zero-point correction)
(4) Span calibration (with standard solution or calibration plate)
(5) Span calibration (sensitivity correction)
(6) Manual start of automatic cleaning
(7) Manual start of automatic calibration
(8) Reference sensitivity calibration
(9) Converter check operation
(10) Error code display
(11) Error resetting
(12) Reference lamp control value calibration
(13) Version number display
6-11
(14) Password entry to switch to the adjustment mode
(1) Zero Calibration (with "zero water") [FUNCTION "1"]
The zero-calibration operation using "zero water". For the value operating procedures, see
Section 7.6.
The following is a description of the key operations.
(Example of display)
(1) Select FUNCTION "1" in the <MAINT.> mode. => 000.04 mg/L
(2) Press the [ENT] key after the display becomes => The "CAL" lamp begins to ash.
stable.
(3) Press the [>] key. => 000.00 mg/L is displayed.
(4) Press the [ENT] key to terminate calibration. => 000.00 mg/L
The entire display ashes once and the "CAL" lamp goes out.
In addition, at operation 4, the measured signal at the zero point is checked and if the permissible range (-10 to 10 mV) is exceeded, Err21 (zero calibration overrange) is displayed (see Section
5.3 *3). In this case, the "FAIL" lamp is not lit and a FAIL contact is not output.
An error message can be reset by pressing the [ENT] key and the display returns to the turbidity
indication. Wait until the display becomes stable and then begin from step 2 again.
At any stage of zero-calibration operation, pressing the [MODE] key or [FUNC] key allows switching to another mode or function. Calibration computation is not performed unless the
operation of 4 is carried out.
Note: At this calibration, the turbidity not multiplied by the correction factor from the zero-shift calibration (zero correction) in (3) or span
calibration (sensitivity correction) in (5) is displayed.
(2) Zero Calibration (with lamp turned off) (FUNCTION "2")
The zero-calibration operation is done by automatically turning off the lamp. Only in a measured
turbidity exceeding 200 mg/L, can zero calibration be performed simply in the following operations. A turbidity reading with the lamp turned off reads a value 1 mg/L smaller than a reading using "zero water".
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(Example of display)
(1) Select FUNCTION "2" in the <MAINT.> mode. => 002.00 mg/L At this time, the lamp is still lit.
(2) Press the [ENT] key. => 000.50 mg/L
The lamp goes out and the displayed value The CAL lamp ashes. becomes smaller.
(3) Wait one minute or more and after the display => 000.00 mg/L is displayed. becomes stable, and press the [>] key.
(4) Press the [ENT] key to calibrate. => 000.00 mg/L The entire display ashes once and
then the CAL lamp goes out.
In addition, at operation 4, the zero-calibration range is checked and the permissible range (-10 to 10 mV) is exceeded, Err21 (zero-calibration overrange) is displayed (see Section 5.3 *3). In this case, the "FAIL" lamp is not lit and a FAIL contact is not output.
The error message can be reset by pressing the [ENT] key and the display returns to the turbidity
indication. Wait until the display becomes stable and then begin from step 2 again.
In any stage of zero-calibration operation, pressing the [MODE] key or [FUNC] key allows switching to another mode or function. Calibration computation is not performed unless operation of 4 is carried out. Also, since the lamp voltage returns to the control voltage when the turbidimeter resets from the function for calibration with the lamp turned off, a little time is
necessary until the turbidity reading becomes stable. When the mode is to be changed to the
<MEAS.> mode, change the mode after waiting for ve minutes or more.
Note: At this calibration, the turbidity not multiplied by the correction factor from the zero-shift calibration (zero correction) in (3) or span
calibration (sensitivity correction) in (5) is displayed.
6-12
(3) Zero-shift Calibration (FUNCTION "3")
At any turbidity value, this is an operation to zero-shift a turbidity reading within the permissible range (±9 mg/L).
For details on the function, see Section 5.3 (*3). The zero-correction factor obtained in this calibration can be displayed and directly changed in FUNCTION "B" in the <PROGRAM1>
mode.
The operation procedures are as follows.
(Example of display)
(1) Select FUNCTION "3" in the <MAINT.> mode. => 000.13 mg/L
(2) Wait until the display becomes stable, and => 000.13 mg/L then press the [ENT] key. The CAL lamp ashes.
(3) Press the [>] key. => 00000. mg/L The display is now ready for
determination of the decimal point position.
(4) Press the [>] key to determine the position => 000.00 mg/L
of decimal point.
Every time the key is pressed, the decimal point moves to the right and when the least signicant digit is reached, the decimal point
then moves to the second digit from the left.
(5) Press the [ENT] key. => 000.00 mg/L The second digit from the left ashes and waits for the turbidity setting.
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(6) Select a digit with the [>] key and set the => 000.22 mg/L turbidity value using the [^] or [v] key.
Every time [>] key is pressed, the ashing digit moves to the right and when the least signicant digit is reached, it moves to the
second digit from the left.
(7) Press the [ENT] key to terminate calibration. => 000.22 mg/L The entire display ashes once and
the CAL lamp goes out.
In addition, if the turbidity value set in operation 7 exceeds the permissible setting range (0 to 2200 mg/L), "not" is displayed. As this setpoint is out of range, reset the error message by pressing the [>] key and continue the operation from step 2.
Also, check the zero-correction factor; if it exceeds the permissible range (±9 mg/L), "Err23" is displayed. In this case, the "FAIL" lamp is not lit and a FAIL contact is not output. Reset the error message by pressing the [ENT] key and continue operations from step 2.
At any stage of zero-shift calibration operation, pressing the [MODE] key or [FUNC] key allows switching to another mode or function. Calibration computation is not performed unless operation
7 is carried out.
(4) Span Calibration (by standard solution or calibration plate)
(FUNCTION "4")
6-13
This is the operation for normal span calibration (by the calibration plate or standard solution). For details on value operation and others, see Sections 7.6 and 7.7. Select whether the calibration plate or standard solution is used in span calibration in FUNCTION "D" in the <PROGRAM1>
mode.
The following is the key operation procedure.
(a) Span calibration with calibration plate
(Example of display)
(1) Select FUNCTION "4" in the <MAINT.> mode. => 0090.5 mg/L
(2) Wait until the display becomes stable, and => 0090.5 mg/L then press the [ENT] key. The CAL lamp ashes.
(3) Press the [>] key. => 0090.0 mg/L
The preset turbidity value of the calibration plate is displayed.
(4) Press the [ENT] key to terminate calibration. => 0090.0 mg/L The display ashes once and the CAL
lamp goes out.
In operation 4 check the difference between the current turbidity value and the calibration plate turbidity value. If it exceeds the permissible range (±50% of the preset calibration plate turbidity value), "Err24" is displayed. In this case, the "FAIL" lamp is not lit and a FAIL contact is not output. Reset the error message by pressing the [ENT] key, check that the calibration plate is set in place
and continue operation from step 2.
Also, check the ratio of the current sensitivity (slope) to the reference sensitivity. If the exceeds the permissible range (50 to 400%), "Err22" is displayed (see Section 5.3 *3).
The error message is reset by pressing the [ENT] key. Perform operation from step 2 again.
At any stage of zero-shift calibration operation, pressing the [MODE] key or [FUNC] key allows switching to another mode or function. Calibration computation is not performed unless operation
4 is carried out.
Note: At this calibration, the turbidity not multiplied by the correction factor from the zero-shift calibration (zero correction) in (3) or span
calibration (sensitivity correction) in (5) is displayed.
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