Yokogawa Sdbt User Manual

User’s Manual
Model SDBT (Style R) Distributor
IM 01B04T01-02E
IM 01B04T01-02E
12th Edition
Blank Page
Model SDBT (Style R) Distributor
IM 01B04T01-02E 12th Edition
CONTENTS
1. INTRODUCTION ........................................................................................... 1-1
1.1 Inspection ............................................................................................................... 1-2
1.2 Documentation Conventions ................................................................................. 1-3
1.3 Notice ...................................................................................................................... 1-3
2. GEN ERA L ..................................................................................................... 2-1
2.1 Standard Specifications......................................................................................... 2-1
2.2 Model and Suffix Codes ......................................................................................... 2-2
2.3 Accessory ............................................................................................................... 2-2
3. INS TALLATION............................................................................................. 3-1
3.1 External Wiring ....................................................................................................... 3-1
3.2 Applicable Cables................................................................................................... 3-2
4. PRINCIPLES OF OPERA TION...................................................................... 4-1
4.1 Loop Isolation T ype (for SDBT-11 Type) ................................................................ 4-1
4.2 Filed Isolation T ype (for SDBT-21 Type) ................................................................ 4-2
5. SETTING ....................................................................................................... 5-1
5.1 Names of Components........................................................................................... 5-1
5.2 Setting Jumper (for SDBT -21 Type) ....................................................................... 5-2
5.2.1 Check of Setting Jumper and Its Position................................................. 5-2
5.3 Setting of Parameters (for SDBT-21 Type) ............................................................ 5-3
5.3.1 Configuration of Parameters.................................................................... 5-3
5.3.2 Description of Parameters ....................................................................... 5-4
5.4 Parameter List (for SDBT-21 Type) ........................................................................ 5-5
6. MAINTENANCE ............................................................................................ 6-1
6.1 T est Equipment....................................................................................................... 6-1
6.2 Adjustment (for SDBT-21 Type) ............................................................................. 6-1
6.3 Replacement of Fuse.............................................................................................. 6-3
6.4 Replacement of Capacitor...................................................................................... 6-3
7. TROUBLESHOOTING .................................................................................. 7-1
7.1 Troubleshooting Flowchart.................................................................................... 7-1
7.2 Action in Fault Condition ....................................................................................... 7-2
7.3 Replacement of Parts ............................................................................................. 7-2
7.3.1 Replacement Procedure.......................................................................... 7-2
7.3.2 Replacement of Power Supply Unit ......................................................... 7-3
7.3.3 Replacement of Main Board .................................................................... 7-3
IM 01B04T01-02E 12th Edition : 2004.05.01-00All Rights Reserved, Copyright© 2001, Y okogawa Electric Corporation
Appendix / TB Power Supply T erminal Connections for Rack-mounted Instru-
ments (Option) ...................................................................................App.-1
Appendix-1 GENERAL ........................................................................................... App.-1
Appendix-2 APPLICABLE INSTRUMENTS............................................................ App.-1
Appendix-3 EXTERNAL VIEW AND NAMES OF COMPONENTS ......................... App.-1
Appendix-4 POWER SUPPL Y AND GROUND WIRING ......................................... App.-2
Customer Maintenance Parts List.......................................CMPL 01B04T01-02E
CMPL 01B04F02-1 1E
IM 01B04T01-02E 12th Edition : 2004.05.01-00All Rights Reserved, Copyright© 2001, Y okogawa Electric Corporation
<T oc> < 1. INTRODUCTION >

1. INTRODUCTION

This manual describes the functions and operations of the SDBT Distributor .
Intended Readers
This manual is intended for personnel in charge:
Installation and wiring
Instrumentation and setup of the function
Operation and monitoring of the controller
Maintenance of equipment
Related Documents
The following documents all relate to the SDBT Distributor . Read them as necessary. The codes enclosed in parentheses are the document numbers.
Rack-Mounted Instruments (IM 1B4F2-01E) Describes mounting and wiring for the YS80 rack-mounted instruments.
Model JHT200 Handy Terminal (IM JF81-02E) Describes operation of JHT200.
1-1
YEWSERIES 80 Installation Manual (TI 1B4A9-01E) Describes the installation conditions of YS80 instruments.
IM 01B04T01-02E 12th Edition : 2004.05.01-00All Rights Reserved, Copyright© 2001, Y okogawa Electric Corporation
<T oc> < 1. INTRODUCTION >

1.1 Inspection

The SDBT distributor is shipped only after stringent inspection at the factory . V isu­ally inspect the product upon delivery to make sure it is not damaged in any way . Store the box and inner packing material of the package in a safe place - they may be needed if there is a problem with the product and it needs to be sent back for repair .
Check of Model and Suffix Codes
The model and suffix codes are indicated on the Name plate attached to the front cover of the instrument. Crosscheck this information with the model and suffix codes of Section 2.2 to ensure that the product is as specified in the order .
DISTRIBUTOR
MODEL SUFFIX
SDBT
-110*R
1-2
SUPPLY INPUT
80–138V AC 47–63Hz /20–130V DC
4 - 20mA DC
NO.
Made in Japan
Yokogawa Electric Corporation
Figure 1-1 Name plate for Loop Isolation T ype
Confirmation of the Package Contents
Check the package contents against the list below . If anything is missing or damaged, immediately contact the sales office from which you purchased the product or your nearest Y okogawa representative.
SDBT Distributor.................................................................................................1
Fuse (Parts No. : S9510VK)................................................................................1
Instruction Manual (This manual)........................................................................1
F0101.EPS
IM 01B04T01-02E 12th Edition : 2004.05.01-00All Rights Reserved, Copyright© 2001, Y okogawa Electric Corporation
<T oc> < 1. INTRODUCTION >

1.2 Documentation Conventions

This manual uses the following notational conventions.
Symbols
The following symbols are used in this manual.
WARNING
Indicates that operating the hardware or software in a particular manner may damage it or result in a system failure.
NOTE
Draws attention to information that is essential for understanding the operation and/or features of the product.
TIP
Gives additional information to complement the present topic and/or describe terms spe­cific to this document.
1-3
Gives reference locations for further information on the topic.
Description of Displays
Some of the representations of product displays shown in this manual may be exaggerated , simplified, or partially omitted for reasons of convenience when explaining them.

1.3 Notice

This Instruction Manual
This manual should be passed on to the end user . Keep at least one extra copy of the
manual in a safe place.
Read this manual carefully to gain a thorough understanding of how to operate this product before you start using it.
This manual is intended to describe the functions of this product. Yokogawa Electric Corporation (hereinafter simply referred to as Yokogawa) does not guarantee that these functions are suited to the particular purpose of the user .
Under absolutely no circumstances may the contents of this manual, in part or in whole, be transcribed or copied without permission.
See Also
The contents of this manual are subject to change without prior notice.
Every effort has been made to ensure accuracy in the preparation of this manual.
Should any errors or omissions come to your attention however , please contact your nearest Yokogawa representative or our sales office.
IM 01B04T01-02E 12th Edition : 2004.05.01-00All Rights Reserved, Copyright© 2001, Y okogawa Electric Corporation
<T oc> < 1. INTRODUCTION >
Protection, Safety, and Prohibition against Unauthorized Modification
In order to protect the product and the system controlled by it against damage and
ensure its safe use, make certain that all of the instructions and precautions relating to safety contained in this document are strictly adhered to. Yokogawa does not guarantee safety if products are not handled according to these instructions.
The following safety symbols are used on the product and in this manual.
CAUTION
If this symbol is indicated on the product, the operator should refer to the explanation given in the instruction manual in order to avoid personal injury or death to either themselves or other personnel, and/or damage to the instrument. The manual describes that the operator should exercise special care to avoid shock or other dangers that may result in injury or loss of life.
Protective ground terminal:
This symbol indicates that the terminal must be connected to ground prior to operating the equipment.
1-4
Function ground terminal:
This symbol indicates that the terminal must be connected to ground prior to operating the equipment.
AC voltage:
This symbol indicates that AC voltage is present.
DC voltage:
This symbol indicates that DC voltage is present.
Do not turn off the power of the product during adjustment.
Be sure to confirm the parameters referring to ‘‘5.4 Parameter List’ ’ before installing the
product in a system or plant. After confirming them, install the product in a system or plant and turn on the power.
If protection/safety circuits are to be used for the product or the system controlled by it, they should be externally installed on the product.
When you replace the parts or consumables of the product, only use those specified by Yokogawa.
Do not modify the product.
Force Majeure
Yokogawa does not make any warranties regarding the product except those
mentioned in the WARRANTY that is provided separately.
Yokogawa assumes no liability to any party for any loss or damage, direct or indirect, caused by the use or any unpredictable defect of the product.
IM 01B04T01-02E 12th Edition : 2004.05.01-00All Rights Reserved, Copyright© 2001, Y okogawa Electric Corporation
<T oc> < 2. GENERAL >

2. GENERAL

The SDBT distributor is designed to supply operating power to two-wire type transmitter and convert 4 to 20 mA DC current signals from this transmitter into output signals.
The SDBT distributor has Loop isolation type (SDBT -11 type) and Filed isolation type (SDBT-21 type). The SDBT -11 prepares two 1 to 5 V DC output signals, and SDBT-21 prepares one 4 to 20 mA DC output signal in addition to two 1 to 5 V DC output signals. The SDBT-11 and SDBT-21 have built-in current limiters allowing normal operation even when a short-circuit occurs on the transmitter side.
2-1
Figure 2-1 External View

2.1 Standard Specifications

Item Description Trasmitter Used Operates on nominal 24 V DC, outputs 4 to 20 mA DC signal, 2-wire transmitter. Number of Unit 1 Number of Output 2 points for SDBT-11, and 3 points for SDBT-21 Output Signal 1 to 5 V DC and 4 to 20 mA DC (for SDBT-21 only) Load Resistance 1 to 5 V DC output load resistance: at least 2k
4 to 20 mA DC output load resistance: up to 750 Lead wire resistance Calculate from the following equation. between transmitters
Low cut Characteristic Output is proportional to input when input is below 1 % Isolation type (1) Loop isolation type Not isolated between input and output
(2) Filed isolation type Isolated between input and output
Accuracy ± 0.2 % of span (± 0.5 % of span for version with square root characteristic) Transmitter Supply 25.0 to 25.5 V DC Power Supply AC or DC (No change to instrument) 100 V version DC: 20 to130 V(polarity reversible)
Power Consumption SDBT-11 type: 24 V DC 60 mA, 100 V AC 5.4 VA, 220 V AC 8.4 VA
SDBT-21 type:24 V DC 115 mA, 100 V AC 9.5 VA, 220 V AC 12.4 VA Ambient Temperature 0 to 50°C Ambient Humidity 5 to 90% R.H. (non-condensing) Mounting Indoor, rack mounting Weight 1.7 kg
Lead wire Resistance(Ω) =
Note*: Minimum supply voltage – Maximum no-load voltage drop E : Voltage drop when safety barrier is connected
T
E : Maximum voltage drop of transmitter
B
Isolated between input/output and power supply
Isolated between input/output and power supply
F0201.EPS
( 20* – E – E ) V
TB
0.02 A
AC: 80 to138 V, 47 to 63 Hz
220 V version DC: 120 to 340 V(polarity reversible)
AC: 138 to 264 V, 47 to 63 Hz
T0201.EPS
IM 01B04T01-02E 12th Edition : 2004.05.01-00All Rights Reserved, Copyright© 2001, Y okogawa Electric Corporation
<T oc> < 2. GENERAL >

2.2 Model and Suffix Codes

Model Suffix Codes Description SDBT Distributor Isolation and -11 Loop isolation type, 1 point Number of Input -21 Field isolation type, 1 point Square Root Function 0 Not provided 1 Provided (for SDBT-21) Style Code *R Style R Option /A2ER 220 V power supply /NHR Without case /TB Power supply terminal /FBP Power supply fuse bypass /WSW With spring washers /LOCK With special lock

2.3 Accessory

Fuse 1 A: 1
2-2
NOTE
The fuse (S9510VK) is the dedicated fuse. Do not use it for other products.
IM 01B04T01-02E 12th Edition : 2004.05.01-00All Rights Reserved, Copyright© 2001, Y okogawa Electric Corporation
<T oc> < 3. INST ALLA TION >

3. INST ALLA TION

For details of the installation procedure and wiring precautions, refer to the technical information YEWSERIES 80 Installation Manual (TI 1B4A9-01E) or the instruction manual Installation of Rack-Mounted Instruments (IM 1B4F2-01E).

3.1 External Wiring

(a) T o prepare cables for connection to each terminal, install crimp-on solderless lugs for
4 mm screw on the end of each cable. (b) Draw the internal unit out from the rack case. (c) Connect the cables to the correct terminals referring to Table 3-1. (d) Replace the internal unit into the rack case after completing the wiring. (e) Always replace the terminal cover after completing the wiring.
NOTE
3-1
The terminal cover cannot be replaced if the internal unit is not installed in the rack case. The terminal cover should be securely replaced because it has the function of locking the internal unit.
Table 3-1 Terminal Wiring
Terminal
Description
JK
HDB
ACF
531
642
78
F0301.EPS
Figure 3-1 T erminal Layout
Designation
1 + 2 – 3 4 5 6 7 COM (Note1) 8
Terminal
Description
Designation A +
B – C + D – F + H – J K
Note1: When safety barrier is connected. Note2: For SDBT-21 type only. When not used, terminals remain opened.
Transmitter (Input)
Output 1 (1 to 5 V DC)
Output 3 (4 to 20 mA DC) Note2
Output 2 (1 to 5 V DC)
IM 01B04T01-02E 12th Edition : 2004.05.01-00All Rights Reserved, Copyright© 2001, Y okogawa Electric Corporation
<T oc> < 3. INST ALLA TION >

3.2 Applicable Cables

(1) Signal circuit wiring
Cross-sectional area of the cable conductor: 0.5 to 0.75 mm
Examples of applicable cables: Single core PVC insulated flexible cable (VSF)
stranded wires (JIS C 3306); heat-resistant vinyl­ insulated cable (UL style 1007)
Solderless lugs: All cable ends must be furnished with crimp-on solderless lugs for 4 mm screw .
(2) Power supply wiring
Cross-sectional area of the cable conductor: 1.25 to 2.00 mm
Examples of applicable cables: 600 V PVC insulated cable (1 V) stranded wires (JIS
C 3307);PVC insulated cable for electrical apparatus (KIV) stranded wires (JIS C 3316)
Solderless lugs: All cable ends must be furnished with crimp-on solderless lugs for 4 mm screw . The cable used should fulfill the amperage requirement of each instrument, and should also be small in voltage drop.
2
2
3-2
IM 01B04T01-02E 12th Edition : 2004.05.01-00All Rights Reserved, Copyright© 2001, Y okogawa Electric Corporation
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