Model:F3LR02-0N
Model name:Fiber-optic F A-bus T ype 2 Module
The document number and document model code for this manual are indicated below:
Document number:IM 34M6H45-01E
Document model code: DOCIM
Please refer to the document number in all communications; also refer to the document
number or document model code when purchasing additional manuals.
(1)This manual should be passed on to the end user.
(2)Before using the module, read this manual completely to get a thorough understand-
ing of the module.
(3)This manual explains the functions contained in this product, but does not warrant that
those will suit the particular purpose of the user.
(4)Under absolutely no circumstances may the contents of this manual be transcribed or
copied, in part or in whole, without permission.
(5)The contents of this manual are subject to change without prior notice.
(6)Every effort has been made to ensure accuracy in the preparation of this manual.
However, should any errors or omissions come to the attention of the user , please
contact the nearest Y okogawa Electric representative or sales office.
ii
IM 34M6H45-01E1st Edition : Feb.28,1999-00
<Toc> <Ind> <Rev><Preface>
■ Safety Precautions when Using/Maintaining the Product
The following safety symbols are used on the product as well as in this manual.
CAUTION
This symbol indicates that the operator must follow the instructions laid out in this
manual in order to avoid the risk of personnel injuries or fatalities or damage to the
instrument. The manual describes what special care the operator must exercise to
prevent electrical shock or other dangers that may result in injury or the loss of life.
Protective ground terminal
Before using the instrument, be sure to ground this terminal.
Function ground terminal
Before using the instrument, be sure to ground this terminal.
iii
Indicates alternating current.
Indicates direct current.
(1) The following symbols are used only in the instruction manual.
WARNING
Indicates that the operator must refer to the instructions in this manual in order to
prevent the instrument (hardware) or software from being damaged, or a system
failure from occurring.
CAUTION
Draws attention to information essential for understanding the operation and functions.
TIP
Gives information that complements the present topic.
SEE ALSO
Identifies a source to which to refer.
(2)For the protection and safe use of the product and the system controlled by it, be sure
to follow the instructions and precautions on safety stated in this manual whenever
handling the product. Take special note that if you handle the product in a manner
other than prescribed in these instructions, safety cannot be guaranteed.
(3)If separate protection and/or safety circuits for this product or the system which is
controlled by this product are to be installed, ensure that such circuits are installed
external to the product.
(4)If component parts or consumables are to be replaced, be sure to use parts specified
by the company .
IM 34M6H45-01E1st Edition : Feb.28,1999-00
<Toc> <Ind> <Rev><Preface>
(5)Do not attempt to make modifications or additions internal to the product.
■ Force Majeure
(1)Y okogawa Electric Corporation (hereinafter referred to as Yokogawa Electric) makes
no warranties regarding the product except those stated in the WARRANTY that is
provided separately .
(2)Y okogawa Electric assumes no liability to any party for any loss or damage, direct or
indirect, caused by the user or any unpredictable defect of the product.
■ Software Supplied by the Company
(1)Y okogawa Electric makes no other warranties expressed or implied except as pro-
vided in its warranty clause for software supplied by the company .
(2)Use the relevant software with one specified computer only . Y ou must purchase
another copy of the software for use with each additional computer.
(3)Copying the software for any purpose other than backup is strictly prohibited.
(4)Store the floppy disks (originals) of this software in a safe place.
iv
(5)Reverse engineering, such as decompiling of the software, is strictly prohibited.
(6)No portion of the software supplied by Y okogawa Electric may be transferred, ex-
changed, or sublet or leased for use by any third party without prior permission by
Y okogawa Electric.
IM 34M6H45-01E1st Edition : Feb.28,1999-00
<Toc> <Ind> <Rev><Preface>
■ General Requirements for Using FA-M3 Controllers
● Avoid installing FA-M3 controllers in the following locations:
•Where the instrument will be exposed to direct sunlight, or where the operating tem-
perature is outside the range 08 to 558C.
•Where the relative humidity is outside the range 10 to 90%, or where sudden tempera-
ture changes may occur and cause condensation.
•Where corrosive or inflammable gases are present.
•Where the instrument will be exposed to direct mechanical vibration or shock.
● Securely tighten screws:
•Securely tighten module mounting screws and terminal screws to avoid problems
such as faulty operation.
● Securely fasten connectors of interconnecting cables:
•Securely fasten connectors of interconnecting cables, and check them thoroughly
before turning on the power.
v
● Interlock with emergency-stop circuitry using external relays:
•Equipment incorporating the F A-M3 controllers must be furnished with emergency-
stop circuitry that uses external relays. This circuitry should be set up to interlock
correctly with controller status (stop/run).
● Ground FA-M3 controllers to an independent Japanese Industrial Standard
(JIS) Class 3 Ground:
•Avoid grounding the FG terminal of the F A-M3 controller to the same ground as highvoltage power lines. Ground the terminal to an independent JIS Class 3 ground
(ground resistance up to 100 Ω).
● Observe countermeasures against noise:
•When assigning inputs/outputs, the user should avoid locating AC-supplied I/O modules in the vicinity of the CPU module.
● Keep spare parts on hand:
•Stock up on maintenance parts, including spare modules, in advance.
● Discharge static electricity before operating the system:
•Because static charge can accumulate in dry conditions, first touch grounded metal to
discharge any static electricity before touching the system.
● Never use solvents such as paint thinner for cleaning:
•Gently clean the surfaces of the F A-M3 controllers with a piece of soft cloth soaked in
water or a neutral detergent.
•Do not use solvents such as paint thinner for cleaning, as they may cause deformation, discoloration, or malfunctioning.
IM 34M6H45-01E1st Edition : Feb.28,1999-00
<Toc> <Ind> <Rev><Preface>
● Avoid storing the FA-M3 controllers in places with high temperature or
humidity:
•Since the CPU module has a built-in battery , avoid storing it in places with high temperature or humidity.
•Since the service life of the battery is drastically reduced by exposure to high temperatures, so take special care (storage temperature can be from -208 to 758C).
● Always turn off the power before installing or removing modules:
•Turn of f power to the power supply module when installing or removing modules,
otherwise damage may result.
● When installing ROM packs and changing switch settings:
•In some modules you can remove the right-side cover and install ROM packs or
change switch settings. While doing this, do not touch any components on the printedcircuit board, otherwise components may be damaged and modules fail.
vi
IM 34M6H45-01E1st Edition : Feb.28,1999-00
<Toc> <Ind> <Rev><Preface>
◆Introduction
■ Overview of the Manual
The FA-M3 V ersatile Range Multi-controller builds on a new concept developed by
Y okogawa, a company specializing in measurement, control, and information processing.
The manual for Fiber-optic FA-bus Module and Fiber-optic F A-bus T ype 2 Module describes
their specifications as well as how to exchange data.
These modules are used to control I/O subunits installed approximately 100 to 500 meters
apart. Because fiber optic cables are used in communications lines, they will provide noise
immunity and can allow high-speed communications.
■ This manual consists of:
(1) Fiber-optic FA-bus Module
(2) Fiber-optic FA-bus Type 2 Module
vii
■ Other Instruction Manuals
Consult the following FA-M3 manuals as necessary when using this module:
•Sequence CPU Instruction Manual – Functions (IM 34M6P12-02E)
•Sequence CPU Instruction Manual – Instructions (IM 34M6P12-03E)
•Sequence CPU (Model F3FP36 Sequence CPU Module) (IM 34M6P22-01E)
•Personal Computer Link Command Module (IM 34M6P41-01E)
•Ladder Diagram Support Program M3 Instruction Manual (IM 34M6Q13-01E)
■ Trademarks
The product and company names used in this manual are the trademarks or registered
trademarks of their respective companies.
IM 34M6H45-01E1st Edition : Feb.28,1999-00
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<Int> <Ind> <Rev>
F A-M3
Fiber-optic F A-bus Module and
Fiber-optic F A-bus Type 2 Module
The Model F3LR01-0N Fiber-optic FA-bus Modules (hereinafter referred to as modules)
are interface modules to configure the distributed control system through a fiber-optic FA
bus. This bus connects F A-M3 main units and sub-units. Using this bus, users can configure an efficient remote I/O system.
If the above modules are installed on the FA-M3 main units and sub-units, and connected
with each other with fiber optic cables, modules on the subunits will be handled at the same
level as in the main units.
A1.1Features
1
Features of remote I/O systems
(1)Users do not need to worry about I/O refresh time in ladder programming.
(2)Subunits can include contact input/output modules and other special modules such as
RS-232-C communications modules, excepting FA link modules and Ethernet modules.
(3)If subunits are configured with an FA-bus module, users can access those units in the
same way as the modules in the main units are accessed.
*
configured with the modules are:
A1-1
(4)Because of its optical communications, the system will not be influenced by noise.
(5)Maximum extended cable length is 200 meters.
1:I/O implies “Input” and “Output,” — stated as “contact input/output.” Remote I/Os are located far away from the CPU
*
module, but can be handled in the same way as for contact input/output modules close to a CPU module.
IM 34M6H45-01E1st Edition : Feb.28,1999-00
<Toc> <Ind><A1. Overview >
A1.2Application Examples
If a remote I/O system is configured, some problems could occur, which include configuration (environment) setting, uses of specific remote I/O instructions, and I/O refresh time, or
the like.
Whereas if a remote I/O system is configured with a fiber-optic FA-bus module, the above
problems will not occur. The system configuration example is shown below.
Example of conveyer control:
Assembly and processingInspection
Control panel
Test equipment
Bar-code reader
NC machine
A1-2
Conveyer control panel
FA-M3 main unit
Figure A1.1System Configuration Example
RS-232-C
communication
interface
Fiber-optic FA bus
Fiber-optic FA bus
FA-M3 subunitsFA-M3 subunits
Fiber-optic FA bus
GP-IB
interface
RS-232-C
communication
interface
Fiber-optic FA-bus module
FA0101.EPS
IM 34M6H45-01E
1st Edition : Feb.28,1999-00
<Toc> <Ind><A2. Specifications >
A2 .Specifications
A2.1Function Specifications
■ General Specifications
Table A2.1General Specifications
A2-1
Items
Current consumption220 mA max. (5 V DC)
External dimensions28.9 (W) × 100 (H) × 83.2 (D) mm
Weight0.1 kg
Note: For other specifications, see applicable specifications for the FA-M3.
■ Communications Specifications
Table A2.2Communications Specifications
Transmission speed10 Mbps
Transmission mediaTwo-conductor optical fiber (hard plastic clad quartz fiber H-PCF)
Transmission distanceMax. total extension: 200 m
Max. interunit extension: 200 m
Transmission configurationStar configuration
Maximum number of subunits7
connected
RAS functions• I/O contact shutdown due to a transmission channel error
• Error location reporting via a transmission channel
Specifications
F3LR01-0N
TA0201.EPS
SpecificationsItem
TA0202.EPS
A2.2 Operating Environment
No specific operating environmental limitations are required.
Logging of a transmission line error to an error log can be made either in the F3SP21,
F3SP25 or F3SP35 Module in Version 8 or later, or in the Ladder Diagram Support Program (M3) in Version 1.08 or later .
IM 34M6H45-01E1st Edition : Feb.28,1999-00
<Toc> <Ind><A2. Specifications >
A2.3Components and Their Functions
■ Front View
Indicators
RDY: Lit when the internal circuit is operating normally.
ERR: Lit when the module fails to detect an input signal from the port.
SUB UNIT
3
2
4
NO.
1
5
0
6
9
7
8
Unit No. Switch (SUB UNIT No.)
Set unit numbers 0 to 7:
0:Main unit number
1 to 7:Sub-unit numbers
7 to 9:Inhibited
A2-2
■ Right Side View
Figure A2.1Locations of Components
Optical fiber port
FA0201-1.EPS
This figure shows where
the cover is removed.
Functions Set Switches
(4-pole DIP switch block)
Switch No.ONOFFFactory setting
1
Output
shutdown
Hold
ON
2
3
Always OFF.
4
(Valid only for the fiber-optic FA-bus modules that
are installed in a subunit.)
FA0201-2.EPS
IM 34M6H45-01E
1st Edition : Feb.28,1999-00
<Toc> <Ind><A2. Specifications >
A2.4External Dimensions
85.5
A2-3
(Unit: mm)
83.228.9
Figure A2.2External Dimensions
2
SUB UNIT
3
2
4
NO.
1
5
0
6
9
7
8
100
r
FA0202.EPS
Allow for the following cable bending whenever the module is installed.
Table A2.3Radius of Cable Bending
Radius (r) of cable bending, mm
During installation work When installed
Fiber optic cord15 min.50 min.
Fiber optic cable50 min.100 min.
TA0203.EPS
IM 34M6H45-01E1st Edition : Feb.28,1999-00
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<Toc> <Ind><A3. System Configuration >
A3.System Configuration
A3.1Fiber-optic FA-bus System Configuration
Fiber-optic FA-bus systems are so configured that fiber-optic F A-bus modules are installed
in main units and subunits, and the intermodules are connected with optical-fiber cables.
Main units: Units on which CPU modules are installed.
Sub units:Units for system expansion, on which CPU modules are not installed.
A3.1.1 Restrictions on System Configuration
Fiber-optic FA-buses are restricted in system configuration, as listed in Table A3.1.
Table A3.1Restrictions on System Configuration
ItemSpecifications
Maximum total extension per system200 m
No. of connectable subunits7 max.
No. of fiber-optic FA-bus modules installable in main units
No. of fiber-optic FA-bus modules installable in subunits
Number of modules installable in subunitsAll I/O modules and special modules,
Unit no. settingMain unit: 0
(rotary switch on the module front panel)Subunit:1 to 7 (no duplication allowed)
7 max.
1 max.
except FA link modules and Ethernet modules,
can be installed.
A3-1
TA0301.EPS
IM 34M6H45-01E1st Edition : Feb.28,1999-00
<Toc> <Ind><A3. System Configuration >
A3.1.2 Connecting Modules
The FA-M3 modules can be connected only in the star configuration as in Figure A3.1.
■ Star Configuration
A3-2
Unit No. 0
Unit No.1Unit No.2Unit No.3
Seven subunits max.
Figure A3.1Connecting Modules
Main unit
FA0301.EPS
IM 34M6H45-01E1st Edition : Feb.28,1999-00
<Toc> <Ind><A4. Preliminary Setting and Cable Connections >
A4.Preliminary Setting and Cable
Connections
A4.1Startup Procedures
Figure A4.1 shows the system startup procedures when the fiber-optic FA-bus modules are
used.
Build-up system configuration
A4-1
Select an appropriate route for
laying fiber optic cables
Determine fiber optic cable
specifications and place an
order for cables
Carry out cable installation
Connect fiber optic codes or cables
Instrument layout
Set module setup switches
Refer to Sumitomo Electric
Industries, Ltd. Manual of how
to lay fiber optic cables.
Mount fiber-optic FA-bus
module on base module
Apply the power
Preliminary check
...
Refer to Sumitomo Electric
Industries, Ltd. Manual of how to
lay fiber optic cables.
(See Section A4.2)
(See Section A4.3)
(See Section A4.4)
(See Section A4.4)
Figure A4.1System Startup Flow
Start operation
FA0401.EPS
IM 34M6H45-01E1st Edition : Feb.28,1999-00
<Toc> <Ind><A4. Preliminary Setting and Cable Connections >
A4.2Setting Switches
A4.2.1 Setting Unit Number Switches
Set the unit numbers for module installation using a decimal rotary switch on the front of the
module.
SUB UNIT
3
2
4
NO.
1
5
0
6
9
7
8
FA0402.EPS
Figure A4.2Location of Unit Number Set Switch
A4-2
The unit number set ranges from 0 to 7 (see Note below). Do not duplicate unit numbers
with those of other fiber-optic FA-bus modules. Set unit number 0 to all modules installed
on the main unit.
Table A4.1Setting Unit Number Switches
Setting switchDescription
0For modules installed on the main unit (default value: 0)
1 to 7For modules installed on subunits
8 to 9Not in use (prohibited)
TA0401.EPS
CAUTION
•If the unit numbers are duplicated, the fiber-optic FA-bus module will not operate
normally . Or if the module is accessed using a software package with the unit numbers duplicated, an RS-232-C communications error will occur and operation of that
package will stop.
•Do not install the F3LR01 module set as a subunit and a sequence CPU module on
the same base module. Otherwise, the sequence CPU module detects an error
causing its memory to clear.
IM 34M6H45-01E
1st Edition : Feb.28,1999-00
<Toc> <Ind><A4. Preliminary Setting and Cable Connections >
A4.2.2 Setting Functional Set Switches
A 4-bit DIP switch is provided on the right side of the module for functional features. Using
this switch, set the following:
■ Setting Output Shutdown During a Communications Error
Use SW1 for this setting. This switch is valid only for subunits. Use the switch in the off
position for the main unit (set to on at the factory).
For details on the output shutdown features, see Chapter A7, “RAS Function.”
Table A4.2Setting Functional Set Switches
Switch numbersFunctionsONOFFFactory setting
1Output shutdownHoldOn
2 to 4 *Not in use—Off
CAUTION
Output shutdown during
communications error
A4-3
TA0402.EPS
Use switches 2 through 4 set to off. If these switches remain on, the module will not operate
correctly .
IM 34M6H45-01E
1st Edition : Feb.28,1999-00
<Toc> <Ind><A4. Preliminary Setting and Cable Connections >
A4.3Attaching and Detaching Modules
A4.3.1 Attaching Modules
Figure A4.3 shows how to attach this module to the base module. First hook the anchor
slot at the bottom of the module to be attached onto the anchor pin on the bottom of the
base module. Push the top of this module in the direction of the arrow shown in the figure
(toward the base module) until the yellow, spring-loaded anchor/release button clicks into
place.
Base module
Top button
Anchor pin
A4-4
This module
Figure A4.3Attaching Modules
CAUTION
DO NOT bend the connector on the rear of the module by force during the above operation.
If the module is forcibly pushed with an improper connection, the connector may bend and
this damage will cause a module installation error during the self-diagnosis.
A4.3.2 Detaching Modules
T o remove this module from the base module, reverse the above operation by pressing the
yellow anchor/release button to unlock it, and tilting the module away from the base module. Then lift the module off of the anchor pin at the base.
FA0403.EPS
IM 34M6H45-01E
1st Edition : Feb.28,1999-00
<Toc> <Ind><A4. Preliminary Setting and Cable Connections >
A4.3.3 Attaching Modules in Intense Vibration Environments
If the modules are used in intense vibration environments, fasten the modules with a screw
directly beneath the yellow anchor/release button, as shown in Figure A4.4. For this, use a
12- to 14-mm long M4 binder screw. With a Phillips screwdriver , tighten the upper side of
the module with this screw. During this operation, the user must tilt the screwdriver somewhat using the guide channel at the top of the module. Allow a clearance of such an extent
that the screwdriver will access the screw, between the module and the duct above it.
FA0404.EPS
Figure A4.4Tightening Module
A4-5
CAUTION
DO NOT overtighten the module fixing screw .
A4.3.4 Depth of Installation
The module’s installation depth is 85.5 mm-long between the rear of the base module and
the front of this module. However, if a cable with connectors is used, some extra space in
addition to this overall depth must be provided for the bend in the cable.
85.5
r
Figure A4.5Installation Depth
Radius (r) of cable bending, mm
During installation work After installation
Fiber optic cord15 min. 50 min.
Fiber optic cable50 min. 100 min.
FA0405.EPS
IM 34M6H45-01E1st Edition : Feb.28,1999-00
<Toc> <Ind><A4. Preliminary Setting and Cable Connections >
A4.4Connecting Fiber Optic Cables
A4.4.1 Preparation for Calbes
Connect fiber optic cables between fiber-optic FA-bus modules.