YOKOGAWA F3CU04-0S, F3CU04-1S User Manual

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User’s Manual

IM 34M06H62-02E

Temperature Control and

PID Module

IM 34M06H62-02E

3rd Edition

Yokogawa Electric Corporation

Applicable Modules:

Model Code Model Name F3CU04-0S Temperature control and PID module F3CU04-1S Temperature control and PID module

Addendum

See at the end of this manual.

Blank Page

Applicable Product

 Range-free Multi-controller FA-M3

- Model : F3CU04-0S, F3CU04-1S

- Name : Temperature Control and PID Module

The document number for this manual is given below. Refer to the document number in all communications, including when purchasing

additional copies of this manual.

- Document No.: IM 34M06H62-02E

IM 34M06H62-02E 3rd Edition : Jul.16, 2015-00

Important

 About This Manual

- This Manual should be passed on to the end user.

- Before using the controller, read this manual thoroughly to have a clear understanding of the controller.

- This manual explains the functions of this product, but there is no guarantee that they will suit the particular purpose of the user.

- Under absolutely no circumstances may the contents of this manual be transcribed or copied, in part or in whole, without permission.

- The contents of this manual are subject to change without prior notice.

- Every effort has been made to ensure accuracy in the preparation of this manual. However, should any errors or omissions come to the attention of the user, please contact the nearest Yokogawa Electric representative or sales office.

 Safety Symbols

- Danger. This symbol on the product indicates that the operator must follow the instructions laid out in this user's manual to avoid the risk of personnel injuries, fatalities, or damage to the instrument. Where indicated by this symbol, the manual describes what special care the operator must exercise to prevent electrical shock or other dangers that may result in injury or the loss of life.

- Protective Conductor Terminal

This terminal is to prevent electric shock. Before using the instrument, connect to

the Protective earth (Comply with the regulation of each country.), and route the line through the shortest path possible.

- Functional Earth T erminal

This terminal is for stable operation. Before using the instrument, be sure to ground

this terminal.

- Alternating current. Indicates alternating current.

- Direct current. Indicates direct current.

IM 34M06H62-02E 3rd Edition : Jul.16, 2015-00

The following symbols are used only in the user's manual.

iii

WARNING

- Indicates a “Warning”.

Draws attention to information essential to prevent hardware damage, software

damage or system failure.

CAUTION

- Indicates a “Caution”

Draws attention to information essential to the understanding of operation and

functions.

TIP

- Indicates a “TIP”

Gives information that complements the present topic.

Introduction

 Overview of the Manual

This instruction manual describes the specifications, functions and use of the Temperature Control and PID Module. The information is especially useful when you are performing pre-operation engineering.

 ToolBox for Temperature Control and PID Modules

A dedicated ToolBox software is provided for this module. With this software, you can easily set up various parameters of the module, as well as perform action tests, tuning and monitoring by following screen instructions. For details, see the “ToolBox for Temperature Control and Monitoring Modules User’s Manual” (IM34M06Q31-02E).

 Notation

References to chapters and sections are denoted by the chapter or section number, followed by the chapter or section title enclosed within double-quotation marks.

Relay names and register names are shown with Initial caps. States or setting values are enclosed within double quotation marks, or displayed with

initial caps.

 Other User’s Manuals

Read the following manuals, as required.

 For information on the specifications, configuration*, installation,

wiring, trial operation, maintenance and inspection of the e-RT3, as well as information on the system-wide limitation of module installation, refer to:

- Hardware Manual (IM 34M06C11-01E).

*: For information on the specifications of products other than the power supply module, base module, I/O module, cable

and terminal block unit, refer to their respective user’s manuals.

IM 34M06H62-02E 3rd Edition : Jul.16, 2015-00

Copyrights and Trademarks

 Copyrights

The copyright of the programs and online manuals contained in the software medium of the Software Product shall remain in YOKOGAWA.

You are allowed to print the required pages of the online manuals for the purposes of using or operating the Product; however, reprinting or reproducing the entire document is strictly prohibited by the Copyright Law.

Except as stated above, no part of the online manuals may be reproduced, transferred, sold, or distributed to a third party in any manner (either in electronic or written form including, without limitation, in the forms of paper documents, electronic media, and transmission via the network). Nor it may be registered or recorded in the media such as films without permission.

 Trademarks

The trade names and company names referred to in this manual are either trademarks or registered trademarks of their respective companies.

IM 34M06H62-02E 3rd Edition : Jul.16, 2015-00

Temperature Control and PID Module

Applicable Product .................................................................................... i

Important ................................................................................................... ii

Introduction .............................................................................................. ix

Copyrights and T rademarks .................................................................... x

PART-A Function Overview

A1 Overview .................................................................................... A1-1

TOC-1

IM 34M06H62-02E 3rd Edition

A2 Specifications ............................................................................. A2-1

A2.1 Model and Suffix Codes ........................................................................ A2-1

A2.2 Compatibility with CPU Modules ........................................................ A2-1

A2.3 General Specifications .......................................................................... A2-2

Input Specifications .............................................................................. A2-2

A2.4

Output Specifications ........................................................................... A2-7

A2.5

Backup Function ................................................................................... A2-7

A2.6

Function Specifications ........................................................................ A2-8

A2.7

Components and Functions ............................................................... A2-10

A2.8

External Dimensions ........................................................................... A2-11

A2.9

A3 Startup Procedure ...................................................................... A3-1

Hardware Preparation ................................................................ A4-1

A4.1 Selecting Input T ypes and Power Frequency ..................................... A4-2

A4.2 Attaching/Detaching Modules .............................................................. A4-6

A4.3 Wiring ..................................................................................................... A4-8

Wiring Precautions .................................................................. A4-8

A4.3.1

A4.3.2 Terminal Wiring Diagram ....................................................... A4-10

PART-B Parameter Description

B1 Accessing the Module .............................................................. B1-1

B1.1 Accessing Using Sequence Instructions ............................................ B1-2

Accessing Using BASIC ....................................................................... B1-5

B1.2

B1.3 Writing and Reading after Powering On ............................................. B1-6

B2 Types of Relays and Registers .................................................. B2-1

B2.1 T ypes of Relays ..................................................................................... B2-1

B2.2 T ypes of Registers ................................................................................ B2-2

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TOC-2

B2.2.1 Common Process Data ........................................................... B2-4

Analog Output Settings ........................................................... B2-5

B2.2.2

B2.2.3 Setup Control Parameters ....................................................... B2-6

B2.2.4 SP Backup Parameters ............................................................ B2-7

B2.2.5 Function Control Parameters .................................................. B2-7

B2.2.6 EEPROM Write Counter .......................................................... B2-7

B2.2.7 Controller Parameters ............................................................. B2-8

B2.2.8 Process Data .......................................................................... B2-10

B2.2.9 Operation Control Parameters .............................................. B2-12

B2.2.10 I/O Parameters ....................................................................... B2-13

B2.2.11 Operation Parameters ........................................................... B2-15

B2.3 How to Enable Settings ...................................................................... B2-22

How to Back up SP Values to EEPROM ............................................ B2-33

B2.4

Initializing All Settings ........................................................................ B2-33

B2.5

B3 Setup and Operation .................................................................. B3-1

B3.1 Setting Controller Parameters ............................................................. B3-2

Power Frequency Selection .................................................... B3-2

B3.1.1

Input Sampling Period ............................................................. B3-2

B3.1.2

B3.1.3 Controller Mode........................................................................ B3-3

B3.1.4 Setting Output Terminals .......................................................... B3-5

B3.1.5 Sample Program for Setting Controller Parameters ............... B3-6

B3.2 Setting I/O Parameters .......................................................................... B3-8

Input Type Selection ............................................................... B3-8

B3.2.1

Control Type Selection ............................................................ B3-8

B3.2.2

B3.2.3 Sample Program for Setting I/O Parameters ........................... B3-9

B3.3 Setting Operation Parameters ............................................................ B3-12

Preparing for Dynamic Auto-tuning ........................................ B3-12

B3.3.1

Preparing for PID Control ...................................................... B3-14

B3.3.2

B3.3.3 Sample Program for Setting Operation Parameters .............. B3-16

B3.4 Operation .............................................................................................. B3-18

B4 Sample Program ......................................................................... B4-1

PART-C Function Description

C1 Controller Mode ......................................................................... C1-1

C1.1 Single Loop ............................................................................................ C1-1

C1.2 Cascade Control ................................................................................... C1-4

Cascade Control Operation .................................................... C1-6

A1.2.1

C1.3 Two-input Changeover Control ............................................................ C1-8

Disabled Mode ..................................................................................... C1-11

C1.4

C2 Output-related Functions .......................................................... C2-1

C2.1 Control Type Selection.......................................................................... C2-5

C2.2 Output Type Selection .......................................................................... C2-5

C2.3 Output Terminal Selection .................................................................... C2-6

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TOC-3

C2.4 Control T ypes and their Operations .................................................... C2-7

ON/OFF Control Output .......................................................... C2-7

C2.4.1

C2.4.2 PID Control Output .................................................................. C2-9

C2.4.3 Heating/Cooling PID Control .................................................. C2-13

C2.4.4 Heating/Cooling ON/OFF Control ......................................... C2-21

Analog Output ...................................................................................... C2-23

C2.5

External Output.................................................................................... C2-24

C2.6

C3 PV-related Functions ................................................................. C3-1

C3.1 Input T ype Selection.............................................................................. C3-4

C3.2 Power Frequency Selection ................................................................ C3-7

C3.3 Input Range Setting .............................................................................. C3-8

PV Range Setting (for use in two-input changeover mode only) ..... C3-9

C3.4

C3.5 Burnout Detection .............................................................................. C3-10

C3.6 Reference Junction Compensation ................................................... C3-11

Broken-line Biasing ............................................................................. C3-12

C3.7

C3.8 Fixed Biasing ....................................................................................... C3-13

C3.9 Square Root Extraction ...................................................................... C3-14

Input Filtering ....................................................................................... C3-15

C3.10 C3.11 Two-input Changeover

(for use in two-input changeover mode only) ................................. C3-16

C3.12 External Input ....................................................................................... C3-18

C4 SP-Related Functions ................................................................ C4-1

C4.1 Set Point (SP) ......................................................................................... C4-2

C4.2 Remote Set Point ................................................................................... C4-3

C4.3 Limiting the Set Point ........................................................................... C4-4

Setting SP Gradient ............................................................................... C4-5

C4.4

C4.5 PV Tracking ............................................................................................ C4-7

C4.6 SP Tracking ............................................................................................ C4-8

C5 Auto-Tuning Function ................................................................ C5-1

C5.1 Dynamic Auto-tuning ............................................................................ C5-1

C5.2 Auto-tuning ............................................................................................ C5-3

C5.2.1 Tuning Points and Stored PID Number ................................... C5-5

C6 Control and Computation Function .......................................... C6-1

C6.1 Forward Operation and Reverse Operation ........................................ C6-1

C6.2 Proportional Band ................................................................................. C6-2

C6.3 Integral Time and Manual Reset Values .............................................. C6-4

C6.4 Derivative Time ...................................................................................... C6-6

C6.5 Manual Adjustment PID Constants ...................................................... C6-8

C6.6 PID Control Mode .................................................................................. C6-9

C6.7 "Super" Overshooting Suppression Function ................................. C6-11

C6.8 Anti-reset Windup................................................................................ C6-12

C6.9 PID Selection Method

(SP Number Selection, Zone PID Selection) .................................... C6-13

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TOC-4

C6.9.1 SP Number Selection ............................................................ C6-14

C6.9.2 Zone PID Selection ................................................................ C6-15

C7 Operation Control ....................................................................... C7-1

C7.1 Run/Stop Switch .................................................................................... C7-1

Operation after Switching from Stop Mode to Run Mode ........ C7-2

C7.1.1

C7.2 Automatic/Manual Switch ..................................................................... C7-4

Operation after Switching from Manual Mode to Automatic

C7.2.1

Mode ........................................................................................ C7-5

C7.3 Remote/Local Switch ............................................................................ C7-6

C7.4 Automatic/Manual/Cascade Switch ..................................................... C7-7

Cascade Mode ......................................................................... C7-8

C7.4.1

Automatic Mode ....................................................................... C7-8

C7.4.2

C7.4.3 Manual Mode ........................................................................... C7-9

C7.5 Preset Output Function ...................................................................... C7-10

C8 Alarm Function ........................................................................... C8-1

C8.1 Alarm Types ........................................................................................... C8-4

Wait Function ......................................................................................... C8-6

C8.2

Alarm Delay Timer ................................................................................. C8-7

C8.3

Selecting Alarm Preset Values ............................................................. C8-7

C8.4

C9 Disable Backup Function .......................................................... C9-1

C10 Self-diagnosis Function ........................................................... C10-1

C10.1 How to Check for Errors ..................................................................... C10-2

List of Error Statuses .......................................................................... C10-2

C10.2

C11 Selecting Temperature Unit ..................................................... C11-1

PART-D Troubleshooting

D1 Before Performing Checks ....................................................... D1-1

D2 Troubleshooting a Specific Problem ........................................ D2-1

(1) Input does not change, or fluctuates excessively ............................. D2-2

(2) Any LED indicator other than RDY and 60 Hz is lit or flashing ........ D2-3

(3) The loop is out of control (with an oscillating response) ................. D2-4

Output does not respond to or follow a changed set point value .... D2-5

(4)

Excessive overshooting ....................................................................... D2-5

(5)

Settings are not enabled ....................................................................... D2-5

(6)

PART-E Relays and Registers

E1 List of Registers ........................................................................ E1-1

List of Relays .............................................................................. E2-1

Index .......................................................................................................... Index-1

Revision Information .......................................................................................... xi

IM 34M06H62-02E 3rd Edition : Jul.16, 2015- 00

Temperature Control and PID Module PART-A Function Overview

TOC A-1

IM 34M06H62-02E 3rd Edition

PART-A provides an overview of the module functions.

A1. Overview A2. Specifications

A2.1 Model and Suffix Codes A2.2 Compatibility with CPU Modules A2.3 General Specifications A2.4 Input Specifications A2.5 Output Specifications A2.6 Backup Function A2.7 Function Specifications A2.8 Components and Functions A2.9 External Dimensions

A3. Startup Procedure A4. Hardware Preparation

A4.1 Selecting Input Types and Power Supply Frequency A4.2 Attaching/Detaching Modules A4.3 Wiring

IM 34M06H62-02E 3rd Edition : Jul.16, 2015-00

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A1. Overview

The temperature control and PID module (hereafter called “the module”) is an I/O module to be mounted on the FA-M3 base unit. The module is provided with multiple input and output circuits and performs multiple PID control functions. Figure A1.1 shows a schematic diagram of a system containing the module.

Thermocouple/RTD/Signal Converter

SSR/Relay/SCR

A1-1

Figure A1.1 Schematic Diagram Showing the Relationship between Sensors, Actuators,

Temperature Control and PID Module and CPU Module

The module is provided with four controller functions and one setup and control interface for the controller functions for controlling four loops. The controller functions can be configured to act inter-dependently or independently to support a wide variety of applications.

Three controller modes are available: single loop, cascade control, and two-input changeover control. In the single loop mode (default), individual controller functions operate independently. In the cascade or two-input changeover control mode, two controller functions are combined to act as a single controller function.

(1) Single Loop (2) Cascade Control (3) Two-input Changeover Control

Figure A1.2 Controller Modes

Controller mode, instrument ranges, set points and other parameter values required for module operation can be stored in the module to simplify operation setup at each module startup. A program will then only need to run/stop operation and switch between set points from the CPU module to achieve operation.

IM 34M06H62-02E 3rd Edition : Jul.16, 2015-00

 Features

- High accuracy, high resolution, high speed

The input sampling period for four loops is 200 ms. The sampling period may be set

to 100 ms if only two loops are used. The input conversion accuracy is 0.1% of full scale, and the input resolution is 0.1C (using 5-digit representation). Low-resolution operation (using 4-digit representation) is also available.

- Universal input

The input type may be set to thermocouple, RTD, or DC voltage for each loop.

- Dynamic auto-tuning

In the dynamic auto-tuning mode, what you have to do before starting operation is to

simply set the input type, output type, and set point. The dynamic auto-tuning function automatically determines and tunes the PID parameters during operation. You may disable the function, where appropriate.

 Main Differences between F3CU04-N and F3CU04-S

With the F3CU04-S module, a specific SP backup procedure needs to be executed to store set points to the EEPROM. Otherwise, set points are not stored to the EEPROM when updated.

With the F3CU04-N module, however, set points are always stored automatically when updated. This approach of storing set points unconditionally regardless of whether it is required by an application allows for easier programming and operation, but may damage the EEPROM storage media in an application where set points are constantly updated.

A1-2

IM 34M06H62-02E 3rd Edition : Jul.16, 2015-00

A2. Specifications

A2.1 Model and Suffix Codes

Table A2.1 shows the model name and suffix code of the module.

Table A2.1

Model

F3CU04

Model and Suffix Codes

Suffix

Code

-0S — —

-1S — —

Style Code

Option

Code

4 loops Universal input Time-proportional PID output (open collector) Single-slot size 4 loops Universal input Universal output (open collector, 4-20 mA continuous output) Double-slot size

A2-1

Description

A2.2 Compatibility with CPU Modules

There is no restriction on the type of CPU modules that can be used with this module.

IM 34M06H62-02E 3rd Edition : Jul.16, 2015-00

* 2





A2.3 General Specifications

Table A2.2 lists the general specifications of the F3CU04-0S and F3CU04-1S temperature control and PID modules.

Table A2.2 General Specifications

Item

Number of loops 4 Isolation Between input terminals

Alarm types

Number of alarm outputs (input relays) 4 points per loop (only alarms 1 and 2 have input relays) Alarm delay timer Yes Warm-up time 30 minutes min. Max. allowable ambient temperature change rate Mounting position Horizontal or inverted orientation not allowed

External connection External dimensions

Current consumption 460 mA at 5 V DC 470 mA at 5 V DC Weight 200 g 350 g

and internal circuit Between input terminals Between output terminals and internal circuit Between output terminals Not isolated.

28.9 (W) x 100 (H) x 106.1 (D) mm 58 (W) x 100 (H) x 106.1 (D) mm

*1: The stated accuracy for the reference junction for thermocouple input deteriorates if the ambient temperature change

exceeds this rate.

*2: External dimensions excluding protrusions (for details, see the External Dimensions drawing).

Isolated by photocouplers and transformers (tested for 1500 V AC voltage withstanding for 1 minute)

12 types of alarm: Upper input limit, lower input limit, upper deviation limit, lower deviation limit, upper/lower deviation limit, and deviation range, all with or without waiting

10C/h max.

One 18-point terminal block with M3.5 screws

F3CU04-0S

Specification

Two 18-point terminal blocks with M3.5 screws

A2-2

F3CU04-1S

A2.4 Input Specifications

Table A2.3 lists the input specifications of the F3CU04-0S and F3CU04-1S temperature control and PID modules.

Table A2.3 Input Specifications

Item

Input sampling period*1 200ms for 4 loops, or 100ms for 2 loops

Input types and ranges

Burnout detection

Detection current Input insulation resistance 1 M min.

Allowable signal Source resistance Allowable wiring resistance Measuring current RTD Approx. 270 μA Reference junction Compensation Allowable input voltage range -20 to 20 V DC

Noise reduction Effect of ambient temperature

*3*4

*1: If input sampling period is set to 100 ms for 2 loops, only loops 1 and 2 are available. *2: This value assumes that all input terminals are correctly wired (that is, solderless termination, wire diameters and

connections are correct). *3: This value assumes that the power supply frequency is correctly selected. *4: This module continues to operate at a input accuracy of ±0.5% max. of F.S. during the radiated electromagnetic field test.

Thermocouple 100 nA max. RTD 100 nA max.

Thermocouple or DC mV input 250 DC voltage input 2 k max.

RTD

Thermocouple

Common mode 120 dB (50/60 Hz) min. Normal mode 40 dB (50/60 Hz) min.

 2.0C (0 to 55C)

F3CU04-0S

See Table A2.4, “Instrument Range and Accuracy”. Individual inputs separately configurable by software or collectively by hardware Thermocouple input : 15 ranges RTD input : 9 ranges DC voltage input : 6 ranges Thermocouples or RTDs are checked for burnout. Up-scale, down-scale, or none may be selected.

max.

max. per wire

10 (three wires must have the same resistance)

0.01%/C or  1μV/C, whichever is greater

Specification

F3CU04-1S

IM 34M06H62-02E 3rd Edition : Jul.16, 2015-00



9B*



10S*



11R*



Table A2.4 Instrument Range and Accuracy (for high resolution operation with SW1-1 set to OFF) 1/4

Input Type Selector Switch

Input

Type

Category

Instrument Range

SW1-3 SW1-4 SW5

Software Setting

Accuracy*4 Resolution*2

A2-3

Software setting (factory setting) OFF OFF 0

-200.0 to 1370.0C

K*5

-200.0 to 1000.0C 2 2 ($02)

Instrument ranges following codes.

1 1 ($01)

-200.0 to 500.0C 3 3 ($03)

-200.0 to 1200.0C 4 4 ($04)

-200.0 to 500.0C 5 5 ($05)

T -270.0 to 400.0C 6 6 ($06)

0.0 to 1600.0C 7 7 ($07)

0.0 to 1600.0C 8 8 ($08)

OFF OFF

0.0 to 1600.0C 9 9 ($09)

N -200.0 to 1300.0C A 10 ($0A)

Thermocouple

E -270.0 to 1000.0C B 11 ($0B) L -200.0 to 900.0C C 12 ($0C) U -200.0 to 400.0C D 13 ($0D) W

0.0 to 1600.0C E 14 ($0E)

Platinel 2 0.0 to 1390.0C F 15 ($0F)

JPt100

-200.0 to 500.0C

-200.0 to 200.0C 1 17 ($11)

0.0 to 300.0C 2 18 ($12)

0 16 ($10)

0.00 to 150.00C 3 19 ($13)

RTD

Pt100

-200.0 to 850.0C 4

OFF ON

-200.0 to 500.0C 5 21 ($15)

-200.0 to 200.0C 6 22 ($16)

20 ($14)

0.0 to 300.0C 7 23 ($17)

0.00 to 150.00C 8 24 ($18)

DC mV input

DC V input

DC voltage

*1: Applicable standard is JIS/IEC/DIN (ITS-90) for thermocouples and RTD. *2: For thermocouples K, B, S, R, and W, input ranges may be set wider than their instrument range (see the notes below). However, if the

input range width exceeds 1600C, the resolution becomes twice the indicated value. Furthermore, the actual range for an acceptable input is the input range5%.

*3: When you turn on the power after changing the hardware switch settings, data stored in the EEPROM is initialized to follow the switch

settings.

*4: This accuracy applies if the ambient temperature is 25  5C and the input value is within the instrument range. If the input type is

thermocouple and reference junction compensation is used, you should also take into consideration the accuracy of the reference junction compensation.

*5: For K-type thermocouples, the input range may be set from -270.0 to 1370.0C beyond its instrument range. The accuracy and

resolution depend on measured temperatures as follows:

-270.0 to -200.0C: Neither accuracy or resolution is guaranteed.

-200.0 to 0.0C: 1.0C accuracy, 0.2C resolution *6: For K-type thermocouples, the accuracy and resolution depend on measured temperatures as follows:

-200.0 to -180.0C: 0.9C accuracy, 0.2C resolution

-180.0 to -100.0C: 0.6C accuracy, 0.1C resolution *7: For J-type thermocouples, the accuracy and resolution depend on measured temperatures as follows:

-200.0 to -100.0C: 1.0C accuracy, 0.2C resolution *8: For J-type thermocouples, the accuracy and resolution depend on measured temperatures as follows:

-200.0 to -150.0C: 0.6C accuracy, 0.1C resolution *9: For T-type thermocouples, the accuracy and resolution depend on measured temperatures as follows:

-270.0 to -200.0C: 3.5C accuracy, 0.5C resolution

-200.0 to -100.0C: 1.0C accuracy, 0.1C resolution *10: For B-type thermocouples, the input range may be set from 0.0 to 1800.0C beyond its instrument range. The accuracy and resolution

depend on measured temperatures as follows:

0.0 to 300.0C: Neither accuracy nor resolution is guaranteed.

300.0 to 900.0C: 2.5C accuracy, 0.3C resolution *11: For S-type and R-type thermocouples, the input range may be set from 0.0 to 1700.0C beyond its instrument range. The accuracy and

resolution depend on measured temperatures as follows:

0.0 to 200.0C: 1.5C accuracy, 0.2C resolution *12: For N-type thermocouples, the accuracy and resolution depend on measured temperatures as follows:

-200.0 to 0.0C: 1.3C accuracy, 0.3C resolution *13: For E-type thermocouples, the accuracy and resolution depend on measured temperatures as follows:

-270.0 to -200.0C: 6.5C accuracy, 2.0C resolution

-200.0 to -100.0C: 1.0C accuracy, 0.2C resolution *14: For W-type thermocouples, the input range may be set from 0.0 to 2300.0C beyond its instrument range. The accuracy and resolution

depend on measured temperatures as follows:

0.0 to 100.0C: 1.0C accuracy, 0.2C resolution *15: Resolution is determined by the upper and lower limits for the input range, as well as the upper and lower scaling limits. It is represented

by one digit.

*16: "" means that the value is ignored.

0 to 10.00 mV DC

*15

0 to 100.0 mV DC A 26 ($1A)

0.000 to 1.000 V DC B 27 ($1B)

0.000 to 5.000 V DC D 29 ($1D)

*15

1.000 to 5.000 V DC E 30 ($1E)

*16



0.00 to 10.00 V DC F 31 ($1F)

9 25 ($19)

may be specified by software using one of the

 0.5C

0.1C*5

0.5C

0.1C

0.5C

0.1C

0.5C

0.1C

0.5C

0.1C

1.0C

0.1C

1.0C

0.1C

1.0C

0.1C

0.6C

0.1C

0.5C

0.1C

0.6C 0.1C

0.8C14 0.1C

0.6C 0.1C

 0.4C 0.1C

0.3C 0.1C

0.20C 0.03C

0.4C 0.1C

 0.4C 0.1C

0.3C 0.1C

0.20C 0.03C

0.1% of instrument range

*15

 1 digit

IM 34M06H62-02E 3rd Edition : Jul.16, 2015-00



Table A2.4 Instrument Range and Accuracy (for low resolution operation with SW1-1 set to OFF) 2/4

Input

Category

Input Type

Input Type Selector Switch

Instrument Range

SW1-3 SW1-4 SW5

Software

Setting

Accuracy

Resolution*2

A2-4

Software setting ON OFF 0

-200 to1370C

K*5

-200 to1000C 2 34 ($22)

Instrument ranges may be specified by software using one of the following codes.

1 33 ($21)

 2C

1C*5

-200 to500C 3 35 ($23)

-200 to 1200C 4 36 ($24)

-200 to 500C 5 37 ($25)

T -270 to 400C 6 38 ($26) B

0 to 1600C 7 39 ($27)

0 to 1600C 8 40 ($28)

0 to 1600C 9 41 ($29)

N -200 to 1300C A 42 ($2A)

Thermocouple

ON OFF

E -270 to 1000C B 43 ($2B)

 2C 1C

2C

1C

2C

1C

 2C 1C

2C

1C

2C

1C L -200 to 900C C 44 ($2C) U -200 to 400C D 45 ($2D) W

0 to 1600C E 46 ($2E)

 2C 1C

Platinel 2 0 to 1390C F 47 ($2F)

RTD

JPt100

Pt100

-200 to 500C

-200 to 200C 1 49 ($31) 0 to 300C 2 50 ($32)

0.0 to 150.0C 3 51 ($33)

-200 to 850C 4 52 ($34)

ON ON

-200 to 500C 5 53 ($35)

-200 to 200C 6 54 ($36)

0 48 ($30)

 2C 1C

0.3C 0.1C

 2C 1C

0 to 300C 7 55 ($37)

0.0 to 150.0C 8 56 ($38)

actual range for an acceptable input is the input range5%.

*3: When you turn on the power after changing the hardware switch settings, data stored in the EEPROM is initialized to follow the switch

settings.

*4: This accuracy applies if the ambient temperature is 25  5C and the input value is within the instrument range. If the input type is

thermocouple and reference junction compensation is used, you should also take into consideration the accuracy of the reference junction compensation.

*5: For K-type thermocouples, the upper and lower input range limits may be set from -270 to 1370C. The accuracy and resolution depend

on measured temperatures as follows:

-270 to -200C: Neither accuracy nor resolution is guaranteed. *6: For T-type thermocouples, the accuracy and resolution depend on measured temperatures as follows:

-270 to -200C: 4C accuracy, 1C resolution *7: For B-type thermocouples, the upper and lower input range limits may be set from 0 to 1800C. The accuracy and resolution depend on

measured temperatures as follows:

0 to 300C: Neither accuracy nor resolution is guaranteed. 300 to 900C: 3C accuracy, 1C resolution *8: For S-type and R-type thermocouples, the upper and lower input range limits may be set from 0 to 1700C. *9: For N-type thermocouples, the accuracy and resolution depend on measured temperatures as follows:

-200 to 0C: 3C accuracy, 1C resolution *10: For E-type thermocouples, the detailed accuracy and resolution are as follows:

-270 to -200C: 8C accuracy, 2C resolution

-200 to 1000C: 2C accuracy, 1C resolution *11: For W-type thermocouples, the upper and lower input range limits may be set from 0 to 2300C.

0.3C 0.1C

IM 34M06H62-02E 3rd Edition : Jul.16, 2015-00



Table A2.4 Instrument Range and Accuracy (for high resolution operation with SW1-1 set to ON) 3/4

Software

Setting

Accuracy

Resolution*2

Input

Category

Input

Type

Instrument Range

Input Type Selector Switch

SW1-3 SW1-4 SW5

A2-5

Software setting (factory setting) OFF OFF 0

-328.0 to 2498.0F

K*5

-328.0 to 1832.0F

-328.0 to 932.0F

J T

B S R N

Thermocouple

E L U W Platinel 2

-328.0 to 2192.0F

-328.0 to 932.0F

-454.0 to 752.0F 32 to 2912F 32 to 2912F 32 to 2912F

-328.0 to 2372.0F

-454.0 to 1832.0F

-328.0 to 1652.0F

-328.0 to 752.0F 32 to 2912F

32.0 to 2534.0F

OFF OFF

-328.0 to 932.0F

JPt100

-328.0 to 392.0F

32.0 to 572.0F

32.0 to 302.0F

RTD

Pt100

-328.0 to 1562.0F

-328.0 to 932.0F

-328.0 to 392.0F

OFF ON

32.0 to 572.0F

32.0 to 302.0F

DC mV

*15

input

DC V

*15

input

DC voltage

input range width exceeds 2880F, the resolution becomes twice the indicated value. Furthermore, the actual range for an acceptable input is the input range5%.

*3: When you turn on the power after changing the hardware switch settings, data stored in the EEPROM is initialized to follow the switch

settings.

*4: This accuracy applies if the ambient temperature is 77F9F and the input value is within the instrument range. If the input type is

thermocouple and reference junction compensation is used, you should also take into consideration the accuracy of the reference junction compensation.

*5: For K-type thermocouples, the input range may be set from -454.0 to 2498.0F beyond its instrument range. The accuracy and resolution

depend on measured temperatures as follows:

-454.0 to -328.0F: Neither accuracy or resolution is guaranteed.

-328.0 to 32.0F: 2.0F accuracy, 0.4F resolution *6: For K-type thermocouples, the accuracy and resolution depend on measured temperatures as follows:

-328.0 to -292.0F: 2.0F accuracy, 0.4F resolution

-292.0 to -148.0F: 1.2F accuracy, 0.2F resolution *7: For J-type thermocouples, the accuracy and resolution depend on measured temperatures as follows:

-328.0 to -148.0F: 2.0F accuracy, 0.4F resolution *8: For J-type thermocouples, the accuracy and resolution depend on measured temperatures as follows:

-328.0 to -238.0F: 1.2F accuracy, 0.2F resolution *9: For T-type thermocouples, the accuracy and resolution depend on measured temperatures as follows:

-454.0 to -328.0F: 6.5F accuracy, 1.0F resolution

-328.0 to -148.0F: 2.0F accuracy, 0.2F resolution *10: For B-type thermocouples, the input range may be set from 32 to 3272F beyond its instrument range. The accuracy and resolution

depend on measured temperatures as follows:

32 to 572F: Neither accuracy nor resolution is guaranteed. 572 to 1652F: 5F accuracy, 1F resolution *11: For S-type and R-type thermocouples, the input range may be set from 32 to 3092F beyond its instrument range. The accuracy and

resolution depend on measured temperatures as follows:

32 to 392F: 3F accuracy, 1F resolution *12: For N-type thermocouples, the accuracy and resolution depend on measured temperatures as follows:

-328.0 to 32.0F: 2.5F accuracy, 0.6F resolution *13: For E-type thermocouples, the accuracy and resolution depend on measured temperatures as follows:

-454.0 to -328.0F: 12.0F accuracy, 4.0F resolution

-328.0 to -148.0F: 2.0F accuracy, 0.4F resolution *14: For W-type thermocouples, the input range may be set from 32 to 4172F beyond its instrument range. *15: Resolution is determined by the upper and lower limits for the input range, as well as the upper and lower scaling limits. It is represented

by one digit.

*16: "" means that the value is ignored.

0 to 10.00 mV DC 0 to 100.0 mV DC

0.000 to 1.000 V DC

0.000 to 5.000 V DC

1.000 to 5.000 V DC

0.00 to 10.00 V DC

*16



Instrument ranges may be specified by software using one of the following codes.

1.0F

1 1 ($01) 2 2 ($02)  1.0F 3 3 ($03)  1.0F 4 4 ($04)  1.0F 5 5 ($05)  1.0F 6 6 ($06)  1.0F 7 7 ($07)  2F 8 8 ($08)  2F

9 9 ($09)  2F A 10 ($0A)  1.2F B 11 ($0B)  1.0F

0.2F

1F 1F 1F

0.2F

C 12 ($0C)  1.2F 0.2F D 13 ($0D)  1.2F 0.2F E 14 ($0E)  2F 1F F 15 ($0F)  1.2F 0.2F

0 16 ($10) 1 17 ($11) 2 18 ($12) 3 19 ($13) 4 20 ($14) 5 21 ($15) 6 22 ($16) 7 23 ($17)

0.8F 0.2F

0.6F 0.2F

0.4F 0.2F

0.8F 0.2F

0.6F 0.2F

8 24 ($18)  0.4F 0.2F

9 25 ($19) A 26 ($1A) B 27 ($1B) D 29 ($1D)

 0.1% of instrument range  1 digit

*15

E 30 ($1E) F 31 ($1F)

IM 34M06H62-02E 3rd Edition : Jul.16, 2015-00



Table A2.4 Instrument Range and Accuracy (for low resolution operation with SW1-1 set to ON) 4/4

Input

Category

Input Type

Input Type Selector Switch

Instrument Range

SW1-3 SW1-4 SW5

Software

Setting

Accuracy

Resolution*2

A2-6

Software setting ON OFF 0

-328 to 2498F

K*5

-328 to 1832F

-328 to 932F

-328 to 2192F

-328 to 932F

-454 to 752F 32 to 2912F

32 to 2912 F

32 to 2912F

-328 to 2372F

-454 to 1832F

-328 to 1652F

-328 to 752F 32 to 2912F 32 to 2534F

ON OFF

Thermocouple

T B S R N E L U W Platinel 2

-328 to 932F

JPt100

-328 to 392F

32 to 572F 32 to 302F

RTD

Pt100

-328 to 1562F

-328 to 932F

-328 to 392F

ON ON

32 to 572F 32 to 302F

actual range for an acceptable input is the input range5%.

*3: When you turn on the power after changing the hardware switch settings, data stored in the EEPROM is initialized to follow the switch

settings.

*4: This accuracy applies if the ambient temperature is 77F9F and the input value is within the instrument range. If the input type is

thermocouple and reference junction compensation is used, you should also take into consideration the accuracy of the reference junction compensation.

*5: For K-type thermocouples, the upper and lower input range limits may be set from -454 to 2498F. The accuracy and resolution depend

on measured temperatures as follows:

-454 to 328F: Neither accuracy nor resolution is guaranteed. *6: For T-type thermocouples, the accuracy and resolution depend on measured temperatures as follows:

-454 to -328F: 7F accuracy, 1F resolution *7: For B-type thermocouples, the upper and lower input range limits may be set from 32 to 3272F. The accuracy and resolution depend on

measured temperatures as follows:

32 to 572F: Neither accuracy nor resolution is guaranteed. 572 to 1652F: 5F accuracy, 1F resolution *8: For S-type and R-type thermocouples, the upper and lower input range limits may be set from 32 to 3092F. The accuracy and

resolution depend on measured temperatures as follows:

32 to 392F: 3F accuracy, 1F resolution *9: For N-type thermocouples, the accuracy and resolution depend on measured temperatures as follows:

-328 to 32F: 4F accuracy, 1F resolution *10: For E-type thermocouples, the detailed accuracy and resolution are as follows:

-454 to 328F: 12F accuracy, 4F resolution

-328 to 148F: 3F accuracy, 1F resolution *11: For W-type thermocouples, the upper and lower input range limits may be set from 32 to 4172F.

Instrument ranges may be specified by

software using one of the following codes. 1 33 ($21) 2 34 ($22) 3 35 ($23)

4 36 ($24) 5 37 ($25) 6 38 ($26)  2F 7 39 ($27)  2F 8 40 ($28)  2F 9 41 ($29)  2F A 42 ($2A)  2F B 43 ($2B)  2F

2F

1F

2F

1F 2F 1F 2F 1F 2F 1F

1F

C 44 ($2C)  2F 1F D 45 ($2D)  2F 1F E 46 ($2E)  2F 1F F 47 ($2F)  2F 1F

0 48 ($30) 1 49 ($31) 2 50 ($32) 3 51 ($33) 4 52 ($34) 5 53 ($35) 6 54 ($36) 7 55 ($37) 8 56 ($38)

2F 1F 2F 1F 2F 1F 2F 1F 2F 1F 2F 1F 2F 1F 2F 1F 2F 1F

IM 34M06H62-02E 3rd Edition : Jul.16, 2015-00



A2.5 Output Specifications

Table A2.5 lists the output specifications of the F3CU04-0S and F3CU04-1S temperature control and PID modules.

Table A2.5 Output Specifications

Item

Number of outputs 4 8 External power supply * 24 V DC 10%, 10 mA 24 V DC 10%, 250 mA

Rated load voltage 24 V DC Maximum load current 0.1 A per point

Time-proportional PID output (open collector output)

Continuous PID output (analog output)

* External power supply is not required if no output terminal is used (that is, if only input terminals are used).

ON residual voltage 0.5 V DC max. OFF leakage current 0.1 mA max. Response time OFFON: 1 ms max., ONOFF: 1 ms max. Cycle time 0.5 to 240 s Time-proportional resolution Output range Allowable load resistance Output accuracy Output resolution 0.05% of F.S.

10 ms or 0.05% of F.S., whichever is greater

N.A.

F3CU04-0S

Specification

F3CU04-1S

0.1 A per point and 0.4 A for 8 points

4-20 mA (3.2-20.8 mA) 600 max.

1.0% of F.S.

A2-7

A2.6 Backup Function

The F3CU04-0S or F3CU04-1S temperature control and PID module provides a backup function for storing input type, input range, set points and other parameter values, and hence retaining their values even after power off and on. Parameters designated for backup are stored whenever their corresponding registers are updated, provided the backup function is not disabled. However, you need to execute a specific procedure every time to back up set point values. Otherwise, stored set points will not be updated. Even so, beware that set points will not be updated if the backup function is disabled.

Take note that there is a maximum limit to the number of write operations allowed for the backup function.

Table A2.6 Backup Function

Description

Stored parameters Number of write

operations Disable backup function

For details on the I/O data registers that are stored by the backup function and their data position numbers, see Section B2, "Types of Relays and Registers."

Controller parameters, I/O parameters, and operation parameters. For details, refer to the list of registers.

Up to 100,000 write operations allowed This parameter disables the backup function. It may be used, if required, to avoid

reaching the maximum limit for write operations.

In situations where the CPU module frequently overwrites the I/O data registers earmarked to be stored by the backup function, the maximum limit for write operations (100,000 times) may be reached. To prevent this, turn on the Disable Backup Function parameter. Once the write limit is reached, data backup is no longer allowed and the system enters hardware failure mode. Furthermore, parameter data may be reset at system startup to the default values given in Section B2, "Types of Relays and Registers."

IM 34M06H62-02E 3rd Edition : Jul.16, 2015-00

A2.7 Function Specifications

Table A2.7 shows the function specifications of the F3CU04-0S and F3CU04-1S temperature control and PID modules.

Table A2.7 Function List (1/2)

Functions Description

Category

Input sampling period Sets the input sampling period (this affects the number of available loops). Controller mode selection Specifies the controller mode for a pair of 2 loops.

Single loop

Controller

mode

Control type selection Selects from on/off, PID, and heating/cooling control types.

Control type

Output limiter

Output type selection *2

Output processing

Cascade control Two control and computation functions perform cascade control (using 2 loops of input and output). Two-input changeover Disabled Loops specified as ‘disabled’ are not used.

ON/OFF PID Controls output according to PID computation results.

Heating/cooling Controls both heating and cooling outputs according to PID computation results. Output limiter Rate-of-change limit

Analog output *2 Input type selection Sets input type using switches (for all loops) or software (for individual loops).

Power supply frequency specification Input range setting Sets input ranges. PV range setting Sets PV range for two-input changeover mode.

Burnout selection

Reference junction compensation

Broken-line biasing

Input

Input processing

computation

Fixed biasing

Input filtering

Square root extraction

Two-input changeover

External PV input

*1: Numbers within parentheses (100% and 0%) applies when the output is configured as a continuous output

(for F3CU04-1S only). *2: Available for F3CU04-1S only. *3: When burnout selection is set to OFF, the measured input value at the time of burnout (open circuit) is unpredictable and

may approach either the upper limit or the lower limit. Furthermore, the burnout relay is not set.

However +OVER or -OVER detection is performed.

Basic controller mode with one control and computation function where two loops operate independently.

Switches between two measured inputs (using a register or measured value range) and handles them as one measured input (using 2 loops of input).

Performs control by turning on (100% output) or turning off the output (0% output). *

Sets the upper and lower limits for the control output.

Sets the maximum allowable rate-of-change for the control output.

Selects between time-proportional output (open collector) and continuous output (4-20 mA analog output). Specifies a fixed value output for any output terminal not used in a control loop (e.g. when disabled).

Specifies the power supply frequency. An appropriate setting value will reduce the effect of common mode noise.

Selectable from Up-scale, Down-scale, or OFF (no burnout detection) for thermocouple or RTD input open-circuit detection. *3

Sets thermocouple reference junction compensation to ‘On’ or ‘Fixed Value’.

Specifies any temperature and its bias value. A compensation value based on the linear interpolation of the specified bias values is automatically added to a measured input. This function is particularly useful for a deteriorated sensor, for which input compensation is desirable. Specifies a fixed bias value to be automatically added to measured input values. This function is useful when a measured input suffers a fixed deviation due to a known physical problem with a sensor, or when fine adjustment of measured input is desirable for better consistency with values indicated by other equipment, even though data deviation is within tolerance. Filtering can be used to remove high frequency noise from measured inputs such as flow rate and pressure. Filtering is a first order delay numerical operation. Performs square root extraction on measured inputs. This function is useful for converting differential pressure signals (of orifice, nozzle, or other types of restriction flowmeter) to flow rate signals. Sets the two-input changeover mode to perform changeover based on temperature range, preset temperature value, or register value. External values may be used as control input values. Measured input values that have undergone required processing by a CPU module or other means, may be used as input values.

A2-8

IM 34M06H62-02E 3rd Edition : Jul.16, 2015-00

Table A2.7 Function List (2/2)

Functions Description

Category

Four set points can be predefined for each loop. A predefined set point can be selected using the SP number parameter.

Defines acceleration and deceleration independently for varying the control set point at a fixed rate or to prevent an abrupt change in the control set point. When a switchover is made from Stop to Run, from Manual to Automatic, or from one SP number to another, the control set point is first set to the current PV value and then gradually changed to the required value at the rate defined by the SP gradient parameters. Automatically recalculates PID constants to achieve continuous stable control at the beginning of a control operation or when control becomes unstable. When a start tuning instruction is issued, measures the characteristics of a control object by switching on and then switching off the output, and automatically determines and sets optimal PID constants.

Defines the direction of output change (increase or decrease) corresponding to a positive deviation.

The combination of the CMD parameter (0: standard PID control mode, 1: fixed-point control mode) and the remote/local switch determines the PID control method (PV derivative type PID control or deviation derivative type PID control) with or without bumping.

Prevents excessive integration and hence overshooting by suspending PID computation. The deviation width for resuming PID computation can be set using a parameter.

Set point

Autotuning

Control and

Control and computation

computation

Set points

Remote set point Can be used to continually change the set point value from the CPU module or by other means. SP tracking Retains the set point value when switching from remote to local mode. SP limiter Limits the set point within specified limits in remote or cascade control mode.

SP gradient setting

PV tracking

Dynamic auto-tuning

Auto-tuning

Forward/reverse operation

PID control mode

Super Suppresses overshooting using fuzzy logic. Anti-reset windup

PID selection Selects one of the four PID parameter groups belonging to each loop.

PID selection method

SP number selection

Zone PID selection

Switches between four PID parameter groups according to the value of the SP Number Selection parameter. Automatically switches between PID parameter groups according to PV value. In addition, allows switching to a specific PID parameter group when the deviation is large.

Operation control Switches between run/stop, automatic/manual/cascade, remote/local, and other operating modes.

Alarm setup

Alarm

Waiting Suppresses alarms during the startup period after power on until the operation stabilizes.

Delay timer Reports an alarm only if an alarm condition persists for a minimum duration. Backup function (Storing of preset values)

Defines four alarms for each loop. Alarms may be defined to trigger with respect to the upper or lower input limit or differential upper or lower limit.

Stores parameters to the EEPROM, which is writable up to 100,000 times.

A2-9

IM 34M06H62-02E 3rd Edition : Jul.16, 2015-00

A2.8 Components and Functions

F3CU04-0S

RDY

CU04-0S

IN4

IN3

IN2

IN1

4 3

2 1

OUT

COM

60Hz

ALM ERR

PID

Status Indicators RDY (green)

Lit when the internal circuit is functioning normally. Turns off when an error occurs in the module.

60 Hz (green)

Indicates the frequency of the commercial power supply, Off: 50Hz; On: 60 Hz.

ALM (orange)

Lit when an alarm occurs in any loop.

ERR (red)

Lit or flashes when a hardware failure is detected or an error is detected in stored data. Lit when an error is detected in RAM, ROM, system data, calibration values, ADC, RJC or EEPROM. Flashes when a parameter error or burnout is detected.

I/O terminal block

18-point detachable terminal block with M3.5 screws.

A2-10

Figure A2.1 F3CU04-0S, F3CU04-1S Front View

IM 34M06H62-02E 3rd Edition : Jul.16, 2015-00

Figure A2.2 Right Side View Showing Input Type and Power Supply Frequency Selector

A2-11

Switches

You may switch the temperature unit between C and F using SW1-1. For details, see Section C11, “Selecting Temperature Unit.”

A2.9 External Dimensions

Figure A2.3 External Dimensions

IM 34M06H62-02E 3rd Edition : Jul.16, 2015-00

Blank Page

A3. Startup Procedure

Install the module into your system and perform the following startup procedure.

Figure A3.1 Startup Procedure

Before you use the module, you must first design the overall system configuration, set the switches, install the module on the base unit, and perform required wiring and other hardware preparation. Following that, you will set the controller modes and input ranges using software. The software here refers to the FA-M3 Programming Tool WideField3, the BASIC Programming Tool M3 or the ToolBox for Temperature Control and Monitoring modules. The required system components when performing setup are the power supply module, the base module, the CPU module, software and a personal computer for running the software. For details on the required environment for executing the software, including specifications for the personal computer and compatible CPU modules, as well as details on how to operate the software, see the relevant software manuals.

After software setup, perform trial runs to tune parameters for optimal performance. Now, you are ready for actual operation.

Sections A4, "Hardware Preparation" and B3, "Setup and Operation" describe these procedures in detail. For details on how to access the module using software to perform setup and for more information on relays and registers, see Section B1, "Accessing the Module," and B2, "Types of Relays and Registers," respectively.

A3-1

IM 34M06H62-02E 3rd Edition : Jul.16, 2015-00

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A4. Hardware Preparation

To use the temperature control and PID module, you must set the operation switches and perform wiring connections. In this chapter, we describe the details of hardware preparation. Figure A4.1 shows the workflow for hardware preparation. For details on each operation, refer to the sections indicated in the column on the right.

Figure A4.1 Workflow for Hardware Preparation

A4-1

IM 34M06H62-02E 2nd Edition : June 2008-00

A4.1 Selecting Input Types and Power

Frequency

This section describes how to select appropriate input types for given temperature ranges and how to select a suitable power frequency for a given power supply environment.

Figure A4.2 shows the hardware switches for selecting input types and power frequency.

SW1-1: Temperature unit selector switch SW1-2: Power frequency selector switch SW1-3: Input type selector switch SW1-4: Input type selector switch

SW5: Input type selector switch

(Input type is determined by the combined values of SW1-3, SW1-4, and SW5.)

A4-2

Note: This is the right side view of the module with its cover removed.

Figure A4.2 Input Types and Power Frequency Selector Switches

Use switches SW1-1, SW1-3, SW1-4 and SW5 to perform input setup. SW1-4 and SW5 together specifies an input type, which apply to all loops, while SW1-3 specifies a resolution and SW1-1 specifies the temperature unit for all loops. For the various switch combinations and their corresponding input type and resolution values, see Table 4.1, “Input Type Selection”.

Use SW1-2 to select a power frequency corresponding to the AC power used in the equipment. For the mapping between SW1-2 and frequency, see Table 4.2, “Power Frequency Settings”. Selecting an appropriate power frequency will reduce interference from common mode noise.

You can also set input types and power frequenc y using data registers. To do so, set the input type selector switches to “set by software”, that is, “SW5=0; SW1-4=OFF”. This will mean that the power frequency will also have to be set using data registers. The factory switch setting is “set by software.”

For details on input type selection and power frequency selection, see Section C3.1, “Input Type Selection” and Section C3.2, “Power Frequency Selection” respectively.

Always turn off the power before performing switch setup.

You may switch the temperature unit between C and F using SW1-1. For details, see Section C11, “Selecting Temperature Unit.”

IM 34M06H62-02E 2nd Edition : June 2008-00

RL RH

Table A4.1 Input Type Selection (1/2) (SW1-1 = OFF)

Input Type Instrument Range

Software setting *4 0 OFF X

-200.0 to 1370.0C 1

-200.0 to 1000.0C 2

-200.0 to 500.0C 3

-200.0 to 1200.0C 4

-200.0 to 500.0C 5

-270.0 to 400.0C 6

0.0 to 1600.0C 7

0.0 to 1600.0C 8

Thermocouple

Platinel 2

JPt100

Pt100

RTD

0-10mV 0.00 to 10.00 mV 9

0-100mV 0.0 to 100.0 mV A 26 ($1A) 0 1000 1 0 1000

0-1V 0.000 to 1.000 V B 27 ($1B) 0 1000 3 0 1000 0-5V 0.000 to 5.000 V D 29 ($1D) 0 5000 3 0 5000 1-5V 1.000 to 5.000 V E 30 ($1E) 1000 5000 3 1000 5000

DC voltage

0-10V 0.00 to 10.00 V F 31 ($1F) 0 1000 2 0 1000

*1: For thermocouples K, B, S, R, and W, the upper and lower input range limits may exceed their default values. *2: When you change the switch settings and then power on the module, all stored data is initialized according to the hardware switch

*3: “Software Setting” refers to values specified for input type selection (IN). Any value not listed here is ignored. *4: These are factory settings. When ‘set by software’ is selected, the initial value of input type selection (IN) is “1: Thermocouple K”.

0.0 to 1600.0C 9

-200.0 to 1300.0C A

-270.0 to 1000.0 C B

-200.0 to 900.0C C

-200.0 to 400.0C D

0.0 to 1600.0C E

0.0 to 1390.0C F

-200.0 to 500.0C 0

-200.0 to 200.0C 1

0.0 to 300.0C 2

0.00 to 150.00C 3

-200.0 to 850.0C 4

-200.0 to 500.0C 5

-200.0 to 200.0C 6

0.0 to 300.0C 7

0.00 to 150.00C 8

settings. An ‘X’ symbol in the SW1-3 column indicates that the switch setting is ignored.

Input Type

Selector Switch*2

SW5 SW1-4 SW1-3

OFF

OFF 1 ($01) -2000 13700 1 -2700 13700

ON 33 ($21) -200 1370 0 -270 1370

OFF 2 ($02) -2000 10000 1 -2700 13700

ON 34 ($22) -200 1000 0 -270 1370

OFF 3 ($03) -2000 5000 1 -2000 5000

ON 35 ($23) -200 500 0 -200 500

OFF 4 ($04) -2000 12000 1 -2000 12000

ON 36 ($24) -200 1200 0 -200 1200

OFF 5 ($05) -2000 5000 1 -2000 5000

ON 37 ($25) -200 500 0 -200 500

OFF 6 ($06) -2700 4000 1 -2700 4000

ON 38 ($26) -270 400 0 -270 400

OFF 7 ($07) 0 16000 1 0 18000

ON 39 ($27) 0 1600 0 0 1800

OFF 8 ($08) 0 16000 1 0 17000

ON 40 ($28) 0 1600 0 0 1700

OFF 9 ($09) 0 16000 1 0 17000

ON 41 ($29) 0 1600 0 0 1700

OFF 10 ($0A) -2000 13000 1 -2000 13000

ON 42 ($2A) -200 1300 0 -200 1300

OFF 11 ($0B) -2700 10000 1 -2700 10000

ON 43 ($2B) -270 1000 0 -270 1000

OFF 12 ($0C) -2000 9000 1 -2000 9000

ON 44 ($2C) -200 900 0 -200 900

OFF 13 ($0D) -2000 4000 1 -2000 4000

ON 45 ($2D) -200 400 0 -200 400

OFF 14 ($0E) 0 16000 1 0 23000

ON 46 ($2E) 0 1600 0 0 2300

OFF 15 ($0F) 0 13900 1 0 13900

ON 47 ($2F) 0 1390 0 0 1390

OFF 16 ($10) -2000 5000 1 -2000 5000

ON 48 ($30) -200 500 0 -200 500

OFF 17 ($11) -2000 2000 1 -2000 2000

ON 49 ($31) -200 200 0 -200 200

OFF 18 ($12) 0 3000 1 0 3000

ON 50 ($32) 0 300 0 0 300

OFF 19 ($13) 0 15000 2 0 15000

ON 51 ($33) 0 1500 1 0 1500

OFF 20 ($14) -2000 8500 1 -2000 8500

ON 52 ($34) -200 850 0 -200 850

OFF 21 ($15) -2000 5000 1 -2000 5000

ON 53 ($35) -200 500 0 -200 500

OFF 22 ($16) -2000 2000 1 -2000 2000

ON 54 ($36) -200 200 0 -200 200

OFF 23 ($17) 0 3000 1 0 3000

ON 55 ($37) 0 300 0 0 300

OFF 24 ($18) 0 15000 2 0 15000

ON 56 ($38) 0 1500 1 0 1500

X 25 ($19) 0 1000 2 0 1000

Software

Setting

A4-3

Input Range

Default Allowable Range

DEC.P RL

IM 34M06H62-02E 2nd Edition : June 2008-00

Table A4.1 Input Type Selection (2/2) (SW1-1 = ON)

Input Type Instrument Range

Software setting *4 0 OFF X

-328.0 to 2498.0°F 1

-328.0 to 1832.0°F 2

-328.0 to 932.0°F 3

-328.0 to 2192.0°F 4

-328.0 to 932.0°F 5

-454.0 to 752.0°F 6

32 to 2912°F 7

32 to 2912°F 8

Thermocouple

Platinel 2

JPt100

Pt100

RTD

0-10mV 0.00 to 10.00 mV 9

0-100mV 0.0 to 100.0 mV A 26 ($1A) 0 1000 1 0 1000

0-1V 0.000 to 1.000 V B 27 ($1B) 0 1000 3 0 1000 0-5V 0.000 to 5.000 V D 29 ($1D) 0 5000 3 0 5000 1-5V 1.000 to 5.000 V E 30 ($1E) 1000 5000 3 1000 5000

DC voltage

0-10V 0.00 to10.00 V F 31 ($1F) 0 1000 2 0 1000

32 to 2912°F 9

-328.0 to 2372.0°F A

-454.0 to 1832.0°F B

-328.0 to 1652.0°F C

-328.0 to 752.0°F D

32 to 2912°F E

32.0 to 2534.0°F F

-328.0 to 932.0°F 0

-328.0 to 392.0°F 1

32.0 to 572.0°F 2

32.0 to 302.0°F 3

-328.0 to 1562.0°F 4

-328.0 to 932.0°F 5

-328.0 to 392.0°F 6

32.0 to 572.0°F 7

32.0 to 302.0°F 8

settings. An ‘X’ symbol in the SW1-3 column indicates that the switch setting is ignored.

Input Type

Selector Switch

SW5 SW1-4 SW1-3

OFF

OFF 1 ($01) -3280 24980 1 -4540 24980

ON 33 ($21) -328 2498 0 -454 2498

OFF 2 ($02) -3280 18320 1 -4540 24980

ON 34 ($22) -328 1832 0 -454 2498

OFF 3 ($03) -3280 9320 1 -3280 9320

ON 35 ($23) -328 932 0 -328 932

OFF 4 ($04) -3280 21920 1 -3280 21920

ON 36 ($24) -328 2192 0 -328 2192

OFF 5 ($05) -3280 9320 1 -3280 9320

ON 37 ($25) -328 932 0 -328 932

OFF 6 ($06) -4540 7520 1 -4540 7520

ON 38 ($26) -454 752 0 -454 752

OFF 7 ($07) 32 2912 0 32 3272

ON 39 ($27) 32 2912 0 32 3272

OFF 8 ($08) 32 2912 0 32 3092

ON 40 ($28) 32 2912 0 32 3092

OFF 9 ($09) 32 2912 0 32 3092

ON 41 ($29) 32 2912 0 32 3092

OFF 10 ($0A) -3280 23720 1 -3280 23720

ON 42 ($2A) -328 2372 0 -328 2372

OFF 11 ($0B) -4540 18320 1 -4540 18320

ON 43 ($2B) -454 1832 0 -454 1832

OFF 12 ($0C) -3280 16520 1 -3280 16520

ON 44 ($2C) -328 1652 0 -328 1652

OFF 13 ($0D) -3280 7520 1 -3280 7520

ON 45 ($2D) -328 752 0 -328 752

OFF 14 ($0E) 32 2912 0 32 4172

ON 46 ($2E) 32 2912 0 32 4172

OFF 15 ($0F) 320 25340 1 320 25340

ON 47 ($2F) 32 2534 0 32 2534

OFF 16 ($10) -3280 9320 1 -3280 9320

ON 48 ($30) -328 932 0 -328 932

OFF 17 ($11) -3280 3920 1 -3280 3920

ON 49 ($31) -328 392 0 -328 392

OFF 18 ($12) 320 5720 1 320 5720

ON 50 ($32) 32 572 0 32 572

OFF 19 ($13) 320 3020 1 320 3020

ON 51 ($33) 32 302 0 32 302

OFF 20 ($14) -3280 15620 1 -3280 15620

ON 52 ($34) -328 1562 0 -328 1562

OFF 21 ($15) -3280 9320 1 -3280 9320

ON 53 ($35) -328 932 0 -328 932

OFF 22 ($16) -3280 3920 1 -3280 3920

ON 54 ($36) -328 392 0 -328 392

OFF 23 ($17) 320 5720 1 320 5720

ON 55 ($37) 32 572 0 32 572

OFF 24 ($18) 320 3020 1 320 3020

ON 56 ($38) 32 302 0 32 302

X 25 ($19) 0 1000 2 0 1000

A4-4

Software

Setting

RL RH DEC.P RL RH

Input Range

Default Allowable Range

IM 34M06H62-02E 2nd Edition : June 2008-00

Table A4.2 Power Frequency Selection

Power Frequency

Selection

50 Hz OFF 0 Factory setting 60 Hz ON 1

*1: “Software Setting” refers to values specified for FREQ. Any value not listed here is ignored. To enable software setting, set the input

type selector switches to “set by software”, that is, “SW5=0; SW1-4=OFF”. If software setting is enabled, the initial power frequency setting follows SW1-2. This may be subsequently overridden using the “software setting”.

Power Frequency Selector

Switch (SW1-2)

Software Setting

FREQ

Remarks

A4-5

IM 34M06H62-02E 2nd Edition : June 2008-00

A4.2 Attaching/Detaching Modules

After setting hardware switches, attach the module to the base unit. This section describes the procedure for attaching/detaching the module and the necessary precautions.

 Attaching Modules

Figure A4.3 shows how to attach this module to the base module. First hook the anchor slot at the bottom of the module to be attached onto the anchor pin on the bottom of the base module. Push the top of this module towards the base module until the anchor/release button clicks into place.

A4-6

Always switch off the power before attaching or detaching a module.

Figure A4.3 Attaching Modules

CAUTION

DO NOT bend the connector on the rear of the module by force during the above operation. If the module is pushed with improper force, the connector may bend causing an error.

IM 34M06H62-02E 2nd Edition : June 2008-00

 Detaching Modules

To remove this module from the base module, reverse the above operation. Press the anchor/release button on the top of this module to unlock it and tilt the module away from the base module. Then lift the module off the anchor pin at the base.

 Attaching Modules in Intense Vibration Environments

If the module is used in intense vibration environments, fasten the module with a screw. Use screws of type listed in the table below. Insert these screws into the screw holes on top of the module and tighten them with a Phillips screwdriver.

M4-size Binder screw 12 to 15 mm long

(or 14 to 15 mm if fitted with a washer)

Screw Required

A4-7

Figure A4.4 Tightening the Module

IM 34M06H62-02E 2nd Edition : June 2008-00

A4.3 Wiring

After attaching the module to the base module, connect the input and output signal wires to the module. This section describes wiring precautions. Actual wiring can be performed before or after program creation, at your convenience.

A4.3.1 Wiring Precautions

To wire the module, see Section A4.3.2, “Terminal Wiring Diagram” and observe the following precautions.

(1) For thermocouples with a terminal box, use the specified compensating wire. (2) For resistance temperature detector (RTD) input, use a lead wire with low

resistance (10 /wire max.) with the three wires having identical resistance. (3) To protect the input circuitry against noise, observe the following precautions. (a) The wiring for the input circuit must be kept as far away as possible from the

power supply or grounding circuitry.

(b) Twisting the input wire at short equal intervals may be effective against

interference from electromagnetic-induced noise.

Strip off the outer shield to expose the wire, and ground it with an FG clamp. (two-point grounding should be avoided.)

(d) Attach a ferrite core to the wire near the exit of the panel enclosure to reduce

the effect of noise if the input wiring leads outside the panel enclosure.

A4-8

Figure A4.5 Wiring Precautions

Table A4.3 FG Clamps and Ferrite Core Recommended by Yokogawa

FG clamp Kitagawa Kogyo Industries Co., Ltd. FGC Series

Ferrite core

Kitagawa Kogyo Industries Co., Ltd. RFC Series TDK Corporation ZCAT Series Tokin Corporation ESD-SR Series

IM 34M06H62-02E 2nd Edition : June 2008-00

(4) We recommend using crimp contact (for 3.5mm screw) with insulating sleeve to

connect a signal wire to a terminal.

Table A4.4 Connection Method and Recommended Terminal Block Type

Wire Type Shielded twist-pair wire Wire’s Rated Temperature 75°C min. Wire Connection Method Using solderless terminal

Solderless terminals and compatible wire size

Crimping Torque 0.8 Nm (7.1 lbfin)

(5) If you have an open collector driving an auxiliary relay or other inductive load,

install a diode close to and parallel to the load to eliminate sparks, as shown in

Figure A4.6.

Manufacturer

Japan Solderless Terminal Mfg Co., Ltd. V1.25-M3 Nippon T ansh i Co., Ltd. RAV1.25-3.5 Japan Solderless Terminal Mfg Co., Ltd. V1.25-M4

Japan Solderless Terminal Mfg Co., Ltd. V2-M4

Model Compatible Wire Size

A4-9

AWG22 to 18

(0.33 to 0.82 mm

(Copper wire) AWG16 to 14

(1.3 to 2.1 mm2)

(Copper wire)

)

Figure A4.6 Surge Suppressor

If you configure an output terminal as an open collector and have it drive an auxiliary relay or other inductive load, install a surge suppressor as described above. If the output terminal is subjected to a surge voltage exceeding the maximum allowable rating of the output circuit, the circuit may be damaged permanently.

(6) If you have an open collector driving a solid state relay (SSR), install a bleeder

resistor across the SSR terminals. The resistance should be determined, taking

into consideration the off leakage current of the output terminal and the SSR's

recovery voltage. For instance, if the SSR's recovery voltage is 1 V or more, the

resistance of the bleeder resistor should be 10 k (= 1 V/0.1 mA) or less.

If you configure an output terminal as an open collector and have it drive an SSR, install a bleeder resistor as described above. Note that the SSR may fail to turn off depending on the OFF-leakage current, the resistance of the bleeder resistor and the SSR's recovery voltage. For details, see the user's manual for the SSR.

IM 34M06H62-02E 2nd Edition : June 2008-00

A4.3.2 Terminal Wiring Diagram

 Terminal Diagram and Wiring Example for F3CU04-0S

A4-10

Figure A4.7 Terminal Wiring Diagram

No wire must be connected to the terminals marked "NC" in the terminal assignment diagram or terminal wiring diagram. Otherwise, the module will not function normally. A ll output terminals must be wired following instructions given in Section A4.3.1, "Wiring Precautions."

IM 34M06H62-02E 2nd Edition : June 2008-00

 Output Terminal Wiring Example for F3CU04-0S

The output terminals of F3CU04-0S are open collector only.

Figure A4.8 Wiring Example for Connecting a Relay

A4-11

Figure A4.9 Wiring Example for Connecting an SSR

CAUTION

Read Section A4.3.1, "Wiring Precautions" before performing wiring.

IM 34M06H62-02E 2nd Edition : June 2008-00

 Terminal Diagram and Wiring Example for F3CU04-1S

A4-12

IN3

IN4

IN1

IN2

a) Terminal Assignment

Diagram for F3CU04-1S

IN1 IN3IN2 IN4

1 10 12

b) Input Terminal Wiring Diagram for F3CU04-1S

Figure A4.10 Terminal Wiring Diagram

For thermocouple and DC voltage input

For RTD input

b B

No wire must be connected to the terminals marked "NC" in the terminal assignment or terminal wiring diagram. Otherwise, the module will not function normally.

All output terminals of F3CU04-1S are located on the right terminal block. T erminals 13-18 are not output terminals on F3CU04-1S, but are output terminals on F3CU04-0S. No wire must be connected to these terminals on F3CU04-1S. Otherwise, the module will not function normally.

IM 34M06H62-02E 2nd Edition : June 2008-00

a) Output Terminal Assignment for F3CU04-1S

OUT8OUT7OUT6OUT5OUT4OUT3OUT2OUT1-

GND

2 4 6

8 10 12 14 16 18

1 3 5 7

9 11 13 15 17

A4-13

OUT8 OUT7 OUT6 OUT5 OUT4 OUT3 OUT2 OUT1

24V

OUT1 OUT2 OUT3 OUT4 OUT6 OUT7 OUT8OUT5

9111315

10121416 17 (shared) 18 (shared)

b) Output Terminal Wiring Diagram for F3CU04-1S

Note: The output type may be select ed for eac h lo op o f F3CU 04-1S . F or det ails on out put ty pe sel ectio n, see Sect ion B3.1.4 ,

"Setting Output Terminals." Wiring depends on and thus must be done according to the output type selected.

1357

Load

2468

24 V

GND

(Analog Output) (Op e n Collector Output)

O.C.

24 V

GND

Load

Figure A4.11 Output Terminal Wiring Diagram for F3CU04-1S

If F3CU04-1S is used for current output to drive an external load with the OUTPUT parameter set to "Analog," ensure that the wires from the 24 V power supply are connected correctly as shown in the above figure before supplying the power to the module. The module will be damaged if the positive wire of the 24 V power supply is wrongly connected to a negative load terminal (terminal number 2, 4, 6, 8, 10, 12, 14, or

16).

If the output terminals of F3CU04-1S are configured as open collector output, share the 24 V DC power supply of the module as shown in the above figure. No wire must be connected to the terminals of F3CU04-1S marked "NC" in the output terminal wiring diagram for open collector output if the Output Type Selection (OUTPUT) parameter is set to “Open Collector”.

IM 34M06H62-02E 2nd Edition : June 2008-00

 Output Terminal Wiring Example for F3CU04-1S

The output terminals of F3CU04-1S may be configured either for open collector or analog output (4-20 mA) for each loop by software.

Figure A4.12 Wiring Example for Connecting an SCR (analog output)

A4-14

Figure A4.13 Wiring Example for Connecting a Relay (open collector output)

Figure A4.14 Wiring Example for Connecting an SSR (open collector output)

In each wiring example, no wire must be connected to any terminal whose terminal number is not shown in the diagram. Always read Section A4.3.1, "Wiring Precautions" before performing wiring.

IM 34M06H62-02E 2nd Edition : June 2008-00

Temperature Control and PID Module PART-B Parameter Description

TOC B-1

IM 34M06H62-02E 3rd Edition

PART-B describes the parameters of the module.

B1. Accessing the Module

B1.1 Accessing Using Sequence Instructions B1.2 Accessing Using BASIC B1.3 Writing and Reading after Powering On

B2. Types of Relays and Registers

B2.1 Types of Relays B2.2 Types of Registers B2.3 How to Enable Settings B2.4 How to Back up Set Points to EEPROM B2.5 Initializing All Settings

B3. Setup and Operation

B3.1 Setting Controller Parameters B3.2 Setting I/O Parameters B3.3 Setting Operation Parameters B3.4 Operation

B4. Sample Program

IM 34M06H62-02E 3rd Edition : Jul.16, 2015-00

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B1. Accessing the Module

The relays and registers of this module can be accessed from a sequence CPU or BASIC CPU. This chapter explains the precautions when reading from or writing to the module from a CPU. For details on the relays and registers provided with this module, see Chapter B2, “Types of Relays and Registers”.

Content See

Accessing from a CPU B1.1 Accessing Using Sequence Instructions Accessing from a BASIC CPU B1.2 Accessing Using BASIC Precautions when reading from and writing to the module

B1.3 Writing and Reading after Powering On

B1-1

IM 34M06H62-02E 3rd Edition : Jul.16, 2015-00

B1.1 Accessing Using Sequence Instructions

Accesses to this module from a sequence CPU can be classified into three types, namely, reading from data registers, writing to data registers and reading from input relays.

 Reading Registers (READ / HRD)

Use the Read instruction or High Speed Read instruction for reading registers. Reading is performed in 16-bit units.

Table B1.1 Reading Registers

Is Input

Function

No.

Instruction Mnemonic Symbol

condition

Required? Yes No

Execution Condition

Step

count

Processing

unit

B1-2

Carry

ead

81P ↑READ 6

igh speed

read

83P ↑HRD 6

READ

HRD

 ―

16 bits ―

 Description of Symbols

IM 34M06H62-02E 3rd Edition : Jul.16, 2015-00

 Writing to Registers (WRITE / HWR)

Use the Write instruction or High Speed Write instruction for writing to registers. These instructions write the value stored in the specified data device number into the specified area. Writing is performed in 16-bit units.

Table B1.2 Writing to Registers

Function

No.

Instruction Mnemonic Symbol

Is Input

condition

Required?

Yes No

Execution Condition

Step

count

Processing unit

B1-3

Carry

Write

82P  WRITE

High speed

write

84P  HWR 6

WRITE

 ―

HWR

 ―



Description of Symbols

16 bits ―

You must observe some precautions when writing to the module. For details, see Section B1.3, “Reading and Writing after Powering On”.

IM 34M06H62-02E 3rd Edition : Jul.16, 2015-00

 Reading Input Relays

Use the LD and other basic instructions to read from a relay in bit units.

B1-4



n n

 denotes the slot number where the module is installed.

Figure B1.1 Reading Relays

TIP

This module is provided with an interrupt function for use with BASIC CPUs and other non-sequence CPUs. As the interrupt function is not designed for use with sequence CPUs, it may not work as expected when used with sequence CPUs. Hence, do not use the interrupt function with a sequence CPU.

IM 34M06H62-02E 3rd Edition : Jul.16, 2015-00

B1.2 Accessing Using BASIC

Table B1.3 lists the BASIC statements that can be used to access this module from a BASIC CPU.

Table B1.3 Available BASIC Statements

Function

Declare use of module

Read data from registers

Write data to registers

Read input relays

Interrupt detection

Example: ASSIGN CX04=SL SL : Slot number

Example: ENTER SL, n NOFORMAT; I or ENTER SL NOFORMAT; I(*) SL : Slot number n : Data position number I : Name of input variable for storing read data Example: OUTPUT SL, n NOFORMAT;I or OUTPUT SL NOFORMAT;I(*) SL : Slot number n : Data position number I : Output variable name storing data to be written Example: STATUS SL,101; P SL : Slot number P : Name of variable for storing read data Example: ON INT SL,n GOTO {Label, etc.} ON INT SL,n GOSUB {Label, etc.} ON INT SL,n CALL {Subprogram} SL : Slot number n : Terminal number

Syntax

B1-5

Description

Defines the mapping between module and slot number. Always execute this statement before accessing this module. Execute this statement in the main program. Reads data position number n of the module installed in slot SL and stores it in input variable I. If the data position number is omitted, reads data sequentially starting from register 1 into input array variable I(*).

Writes output variable I to data position number n of the module installed in slot SL. If the data position number is omitted, writes output array variable I(*) sequentially to registers, starting at data position number 1.

Reads input relays X01 to X16 of the module installed in slot number SL and stores the data in variable P.

The module generates an interrupt when it detects an OFF→ON transition of input relay for terminal number n of the module installed in slot number SL. Refer to the list of relays to find out which relays support interrupts.

Using a BASIC statement not listed in Table B1.3 may produce unexpected results.

You must observe some precautions when writing to the module. For details, see Section B1.3, “Reading and Writing after Powering On”.

IM 34M06H62-02E 3rd Edition : Jul.16, 2015-00

B1.3 Writing and Reading after Powering On

Do not read from and write to I/O data registers before module startup completes. This can be ensured by checking that the MDLRDY relay is set.

Table B1.4 Relays Related to Writing after Powering On

Input Relay Number

Xnn

*1:  denotes the slot number where the module is installed.

X16 MDLRDY Module startup has completed

Figure B1.2 Checking for Module Startup Completion after Powering On

After power on, it takes up to approximately 2 seconds for the module startup to complete (startup initialization). Any data written during this period may be ignored. For instance, if a write instruction to the special relay M35, “On for 1 Scan after Program Start” is used in a sequence program to start a program after power on, the written data may be ignored.

Symbol Description Data Values

0: During startup, 1: Startup completed

B1-6

If data is written before the MDLRDY relay turns on, such data may be overwritten during module initialization. If data is written for a stored parameter, the data may be overwritten by stored data; if data is written for a non-stored parameter, the data may be overwritten by its default parameter value.

Similarly, if data is read before the MDLRDY relay is set, the data read may be invalid.

IM 34M06H62-02E 3rd Edition : Jul.16, 2015-00

B2-1

B2. Types of Relays and Registers

This module provides input relays and input/output data registers for accessing the module from a CPU module. This chapter describes these relays and registers.

B2.1 Types of Relays

This module has 7 input relays for each loop and 4 system-wide input relays, but no output relay. Table B2.1 (1/2) lists the loop-specific input relays. Table B2.1 (2/2) lists the system-wide input relays. For details on each relay, refer to the text section indicated in the “See Also” column.

Table B2.1 List of Input Relays (1/2)

Input Relay Number Xnn*1 Loop 1 Loop 2 Loop 3 Loop 4

X01 X09 X17 X25 ALM1.R Alarm 1 0: Normal, 1: Alarm 1  X02 X10 X18 X26 ALM2.R Alarm 2 0: Normal, 1: Alarm 2  X03 X11 X19 X27 A/M Auto/manual *2 0: Auto, 1: Manual — B3.4

X04 X12 X20 X28 AT.RDY Auto-tuning completed X05 X13 X21 X29 HOUT.R Heating control output 0: OFF, 1: ON

X06 X14 X22 X30 COUT.R Cooling control output 0: OFF, 1: ON X07 X15 X23 X31 FUNC.ERR Burnout or error detected *3

*1:  denotes the slot number where the module is installed. *2: For details on how to check the operation status in the cascade control mode, see the descr iption for the ca scade control

mode.

*3: Denotes that self-diagnostics has detected a burnout, AD converter error or other errors, which prohibits normal

operation.

Table B2.1 List of Input Relays (2/2)

Input Relay Number Xnn*1 Symbol Description Data Range Interrupt

X08 CMDRDY X16 MDLRDY Module startup completed X24 SETUP.R Setup mode X32 SPWR.R

*1:  denotes the slot number where the module is installed.

TIP

A “” mark in the “Interrupt” column denotes that the module allows an interrupt to be sent to the CPU module when the input relay changes from 0 to 1. This allows a program on the CPU module to easily detect, say , an alarm. For details on interrupt handling, read the instruction manual for the software used.

TIP

Input relays are refreshed at intervals defined by the input sampling period (100 or 200 ms) of the module, except that the HOUT.R and COUT.R relays are refreshed at refreshing intervals for output terminals (1/1000 of cycle time or 10 ms, whichever is longer).

Symbol Description Data Range Interrupt

Command processing completed

Write SP to EEPROM completed

0: AT in progress 1: AT completed

0: Normal 1: Error detected

0: Processing in progress; 1: Processing completed 0: Startup in progress; 1: Startup completed 0: Normal operation mode 1: Setup mode 0: Write in progress or not started 1: Write completed

 C5.2

— —



 B2.3  B1.3  B2.3  B2.4

See

Also

C8.

C2.4 C3.5

C10.

See

Also

CAUTION

An interrupt that is sent to the CPU module immediately after module startup may be ignored if the CPU module is not ready to receive interrupts. Therefore, always check the status of the module immediately after startup by reading the state of individual relays.

IM 34M06H62-02E 2nd Edition : June 2008-00

B2.2 Types of Registers

This module is provided with input/output data registers for configuring module operation and reading operation status. Registers for configuration include basic setup elements, as well as supplementary setup elements for supporting various modes of operation. Set these registers appropriately to suit the intended usage. In addition to registers for reading the status of individual loops, other registers are provided to store process data for all loops, arranged sequentially within a data area. Table B2.2 lists the categories of I/O data registers provided, along with a short description for each category. Table B2.3 and subsequent tables list the I/O data registers by category.

Table B2.2 Structural Overview of I/O Data Registers

Category Description

Common Common process data These are basic process-related data for all loops, comprising

Analog output settings These parameters are only available for F3CU04-1S. They can be used to

Setup control parameters Use these parameters to enable various settings, required when controller

Function control parameters Use these parameters to configure the operation of module functions on a Controller parameters Use these parameters to set up the basic operation of the module, such as

Loops 1 to 4

Process data These are process-related data for each loop.

Operation control parameters Use these parameters to control the operation of individual loops. They

I/O parameters

Operation parameters

I/O type settings Use these parameters to select input and output types for individual loops. Input range

settings PV range settings These parameters are only valid in the two-input changeover mode, and

Two-input changeover function settings SP-related function settings

PV-related function settings

Operation-related function settings

Output-related function settings

Alarm-related function settings

PID parameters 1 Use these parameters to configure PID control-related functions for PID parameters 2 PID parameters 3 PID parameters 4

constantly-monitored process-related data including PV, control set point and control output.

specify analog output of a specific value (4-20 mA) for any output terminal not used for control output.

parameters or I/O parameters are updated. For details on the procedure, see Section B2.3, “How to Enable Settings.”

module-wide basis. input sampling period and controller mode, on a module-wide basis. They include PV, control set point, control output, error status, etc., which

can be used for monitoring the operation of the module. control run/stop, automatic/manual/cascade, auto-tuning and other

operation control modes, as well as manual output and other operation control parameters.

These are the most basic loop-specific parameters. Use these parameters to change input ranges and other input-related settings or select burnout operations for individual loops.

are used for defining the PV range in two-input changeover control. By default, the PV range follows the input range of the even-numbered loop. Use these parameters to perform setup when using the two-input changeover mode. They can be used for setting the changeover method and temperature. Use these parameters to define set points for individual loops, as required. They can be used for setting upper and lower input limits, rate-of-change, and tracking. Use these parameters to perform PV-related setup for individual loops, as required. They can be used for configuring PV correction, square root extraction and input filtering. Use these parameters to configure control operation for individual loops, as required. They can be used to set up dynamic auto-tuning, the “super” function, control mode, and other control-related functions. Use these parameters to configure control output for individual loops, as required. They can be used for setting control output cycle time and rate-of-change limits. Use these parameters to set up the operation of the alarm functions for individual loops as required. They can be used to set the alarm type, hysteresis, and ON delay timer.

individual loops. They can be used for specifying set points, alarm preset values, proportional band, integral time, and derivative time. Up to four parameter groups can be defined for each loop.

B2-2

B2.2.1 Common Process Data

These are basic process-related data common to all loops, including PV, control set point, control output, and other constantly monitored process-related data.

Table B2.3 Common Process Data

Control set point

Control output

Cooling Control

output

Operating Status

Error Status

Data

Position

Symbol Description Unit Data Range

Number

1 PV.1 2 PV.2 — RO —

Process value Industrial

3 PV.3 — RO — 4 PV.4 — RO —

-5.0 to 105.0% of (PRL to PRH)

unit

11 CSP.1 12 CSP.2 — RO — 13 CSP.3 — RO —

Control set point

Industrial

unit

PRL to PRH

14 CSP.4 — RO — 21 HOUT.1 22 HOUT.2 — RO — 23 HOUT.3 — RO —

Control output %

24 HOUT.4 — RO —

OL to OH: for single output 0 to OH: for heating/cooling output

31 COUT.1 32 COUT.2 — RO — 33 COUT.3 — RO —

Cooling Control output

0 to OL:

for heating/cooling output

34 COUT.4 — RO — 41 RUN.STUS.1 42 RUN.STUS.2 — RO — 43 RUN.STUS.3 — RO —

Operating Status

44 RUN.STUS.4 — RO — 51 ERR.STUS.1 52 ERR.STUS.2 — RO — 53 ERR.STUS.3 — RO —

Error Status None

54 ERR.STUS.4 — RO —

None

Each bit is on or off depending on the status. For details, see text section under “See Also.”

Default

Value

Attribute Stored

— RO —

B2-4

See

Also

C3.

C4.

C2. C7.1

C7.1

C10.

IM 34M06H62-02E 2nd Edition : June 2008-00

B2.2.2 Analog Output Settings

These are parameters available only for F3CU04-1S. They can be used to specify an analog continuous output of a specific value (4-20 mA) for any output terminal not used for controlled output.

Table B2.4 Analog Output Setting Parameters

Data Position Number

Loop 1 Loop 2 Loop 3 Loop 4

61 AOUT1 62 AOUT2 0 RW — 63 AOUT3 0 RW — 64 AOUT4 0 RW — 65 AOUT5 0 RW — 66 AOUT6 0 RW — 67 AOUT7 0 RW — 68 AOUT8 0 RW —

Symbol Description Unit Data Range

Output preset value %

-500 to 10500 (-5.00 to 105.00%)

Default

Attribute

Value

0 RW —

Stored

B2-5

See

Also

C2.5

CAUTION

This function is available only for F3CU04-1S. An Output Terminal Selection (OUTSEL1-8) parameter must be setup to output an output preset value specified here (see Section B2.2.7, "Controller Parameters").

Continuous output (mA)

Figure B2.1 Relationship between Output Preset Value and Control Output

0 10050

Output preset value (%)

IM 34M06H62-02E 2nd Edition : June 2008-00

B2.2.3 Setup Control Parameters

Use these parameters to enable various settings, required when controller parameters and I/O parameters are updated. For details on the procedure, see Section B2.3, “How to Enable Settings”.

Table B2.5 Setup Control Parameters

Data Position Number

Loop 1 Loop 2 Loop 3 Loop 4

71 SETUP Setup None

72 OPE

73 STUS

Table B2.6 Setup Instruction Operand Values (data position number: 72)

Preset

Value

1 Initialize all parameters Reverts all parameters to their factory settings. 2

4 Enable I/O type settings

Description Explanation

Enable controller parameters

Enable input range settings Enable PV range settings

*1 Input type and power frequency selection defined by the hardware switches have precedence over software settings.

Symbol Description Unit

0: Disable setup instruction operand; 1: Enable setup instruction

operand Setup instruction operand

Setup instruction response

Enables the controller parameters, which are the most basic setup elements. The module also initializes I/O parameters and operation parameters based on the controller parameter values. Enables the Input Type Selection parameter. The module also initializes input range settings, PV range settings and operation parameters based on the input type selection parameter value. Enables the input range settings for measured input as required. The module initializes PV range settings and operation parameters based on these settings. Enables the PV range settings, which are required only in Two-input Changeover mode. The module initializes operation parameters based on these settings.

1, 2, 4, 8 or 16. For details, see

None

Table B2.6.

0: No error;

data position number of error

None

-32767: Invalid operation (SETUP

= 0)

Data Range

B2-6

Default

Attribute Stored

Value

0 RW —

0 RO —

See

Also

B2.3

CAUTION

Writing to the Setup Instruction Operand (OPE) register a value that is not listed in Table B2.6, “Setup Instruction Operand Val ues (data position number: 72),” has no effect on module operation. When the setup operation completes, the Setup Instruction Operand (OPE) register resets to 0.

CAUTION

For details on the procedures for enabling settings, see Section B2.3, “How to Enable Settings”.

IM 34M06H62-02E 2nd Edition : June 2008-00

B2.2.4 SP Backup Parameters

Use these parameters to back up SP values to the EEPROM.

Table B2.7 SP Value Backup Operation Parameter

Data Position Number

Loop1 Loop2 Loop3 Loop4

Symbol Description Unit

SPWR

Write set point to EEPROM

None

0: Write not started or completed “WR”: Write to EEPROM

Data Range

B2.2.5 Function Control Parameters

Use these parameters to define the operation of module functions on a module-wide basis.

Table B2.8 Function Control Parameters

Data Position Number

Loop 1 Loop 2 Loop 3 Loop 4

75 NBKUP

Symbol Description Unit

Disable backup function

None

Data Range

0: Enable backup to EEPROM 1: Disable backup to EEPROM

B2.2.6 EEPROM Write Counter

The EEPROM Write Counter counts the number of write-to-EEPROM executions. Once the value of the EEPROM write counter reaches its maximum limit, subsequent write-to-EEPROM executions are no longer counted, although they can still be executed until the EPPROM actually fails.

Table B2.9 SP Value Backup Operation Parameter

Data Position Number

Loop1 Loop2 Loop3 Loop4

77 and 78 (long word)） EEP.CNTR

Symbol Description Unit

EEPROM Write Counter

Times 1 to 100,000 — RO — —

Data Range

Default

Attribute Stored

Value

0 RW

Default

Attribute Stored

Value

0 RW — C9

Default

ttributeStored See Als

Value

—

B2-7

See

Also

B2.4

See

Also

You should disable the backup function if you expect param eters that are designated to be automatically stored to be frequently updated. By default, the module automatically stores the values of such parameters to the EEPROM each time they are updated. If parameter values are frequently updated and the number of write executions exceeds the maximum limit of 100,000, EEPROM may fail and subsequent storing is not guaranteed. Therefore, in situations where stored parameters are frequently updated, you should always disable the backup function using the NBKUP parameter.

CAUTION

The EEPROM write counter counts the number of write-to-EEPROM executions, but not the number of write executions to individual data position numbers.

IM 34M06H62-02E 2nd Edition : June 2008-00

B2.2.7 Controller Parameters

Use these parameters to set up the basic operation of the module, such as input sampling period and controller mode, on a module-wide basis.

Table B2.10 Controller Parameters

Data Position Number

Loop 1 Loop 2 Loop 3 Loop 4

81 FREQ 82 SMP

83 MD12

84 MD34 0 RW 

87 OUTPUT

90 REV 91 OUTSEL1

92 OUTSEL2 2 RW  93 OUTSEL3 3 RW  94 OUTSEL4 4 RW  95 OUTSEL5 11 RW  96 OUTSEL6 12 RW  97 OUTSEL7 13 RW  98 OUTSEL8 14 RW 

*1 The power frequency is set by default to the value set with the power frequency selector switch SW1-2. It can also be

selected with SW1-2. For deta ils on how to d o so, see Secti on A4.1, “S electing Input Types and Power Frequency”. If the power frequency is set using a hardware switch, the setting cannot be changed by software.

*2 This preset value imposes some restrictions on the number of loops that can be used. A value of 100ms allows up to 2

loops to be used, whilst a value of 200ms allows up to 4 loops to be used.

*3 This parameter is available only with F3CU04-1S. After selecting “Output preset value n” using the Output Terminal

Selection parameter, you must also specify a corresponding Output Preset Value (AOUTn) parameter value. (see also Section B2.2.2, "Analog Output Settings").

*4 The F3CU04-0S module has only four output terminals. Th us, regi sters O UTSEL 5-8 are disa bled and d ata range 21-28

is ignored.

Symbol Description Unit

Power frequency selection Input sampling period

Controller mode None

Output type selection

Firmware revision

Output terminal selection

None None

None

None —

None

0: 50Hz 1: 60Hz

0: 100 ms 1: 200 ms 0: Two single loops 1: Two-input changeover control 2: Cascade control 3: Single loop

(odd-numbered disabled) 4: Both loops disabled Each terminal may be configured for either open collector or analog output.

1-4: Heating outputs 1-4 11-14: Cooling outputs 1-4 21-28: Output preset values 1-8

Data Range

B2-8

Default

Attribute Stored

Value

— RW 

1 RW 

0 RW 

— — — —

1 RW  C2.3

See

Also

C3.2 B3.1.2 C1.

C2.2

CAUTION

The controller parameters must be enabled before any written content can take effect. For details on how to enable these parameters, see Section B2.3, “How to Enable Settings.”

CAUTION

Changing a controller parameter initializes other related parameters. Always set controller parameters before setting I/O parameters and operation parameters.

CAUTION

You must observe some precautions when writing to the module. For details, see Section B1.3, “Writing and Reading after Powering On.”

IM 34M06H62-02E 2nd Edition : June 2008-00

Table B2.11 Output Type Selection

Data

Position

Number

87 OUTPUT Output

Symbol

Note: Setting a bit to 1 or 0 sets the corresponding terminal to analog output and open collector output res pe ctively.

Description Relationship between Bit and Terminal

type selection

Terminal 15-8 7 6 5 4 3 2 1 0

1 — — — — — — — —  0: Open collector output (default) 2 — — — — — — —  — 3 — — — — — —  — — 4 — — — — —  — — — 5 — — — —  — — — — 6 — — —  — — — — — 7 — —  — — — — — — 8 —  — — — — — — —

B2-9

Data Range

1: Analog output

CAUTION

Output type selection is available only with model F3CU04-1S, provided with continuous output function.

IM 34M06H62-02E 2nd Edition : June 2008-00

B2-10

B2.2.8 Process Data

These are process-related data for each loop. They include PV, control set point, control output, error status, etc., which can be used for monitoring the operation of the module.

Table B2.12 Process Data

Data Position Number

Loop 1 Loop 2 Loop 3 Loop 4

101 301 501 701 PVIN 102 302 502 702 PV Process value 103 303 503 703 CSP Control set point

104 304 504 704 HOUT Control output %

105 305 505 705 COUT 106 306 506 706 PIDNO 107 307 507 707 CSPNO

108 308 508 708 RUN.STUS Operating status None See Table B2.13. — RO — C10. 109 309 509 709 ALM.STUS Alarm status None See Table B2.14. — RO — C8. 110 310 510 710 ERR.STUS Error status None See Table B2.15. — RO — C10.

111 311 511 711 AT.STUS Auto-tuning status None

Symbol Description Unit Data Range

Input process value

Cooling control output

Current PID number Current SP number

Industrial Industrial Industrial

None 1 to 4 — RO — C6.9 None 1 to 4 — RO — C4.1

-5% to 105% of

unit

(SL to SH)

-5% to 105% of

unit

(PRL to PRH)

PRL to PRH — RO — C4.

unit

OL to OH: for single output 0 to OH: for heating/ cooling output 0 to OL: for heating/cooling

output

0: AT normal exit 1: AT executing 2: AT manually stopped 3: AT error exit

Default

Attribute Stored

Value

— RO — — RO —

— RO —

— RO — C5.2

See

Also

C3.

C2. C7.1

IM 34M06H62-02E 2nd Edition : June 2008-00

AUT/

6 —

—

–

—

 Operating Status

Table B2.13 Operating Status

15 14 13 12 11 1

RUN.STUS

9 8 7 6 5 4 3 2 1

 Alarm Status

Table B2.14 Alarm Status

ALM.STUS

15 14 13 12 11 1

9 8 7 6 5 4 3 2 1

Bit

pos.

Symbol Description

RUN/STP 0: Stop, 1: Run

1 3

7 8

12 13 14 15 FUNC.ERR 1: Error detected

Bit

0 1

9 10 11 12 13 14 15

MAN 0: Automatic, 1: Manual

CAS 1:Cascade RMT/LOC 0: Remote, 1: Local EXPV/PV 0: Normal, 1: External input

EXOUT/OUT 0: Normal, 1: External output

B.OUT 1: PVIN burnout

+OVER 1: PVIN +OVER

OVER 1: PVIN –OVER

B.OUT 1: PV burnout

+OVER 1: PV +OVER

OVER 1: PV –OVER

Symbol Description

LM1 LM2 LM3

LM4 LMW1 LMW2 LMW3 LMW4

larm 1 generated larm 2 generated larm 3 generated larm 4 generated larm 1 waitin larm 2 waitin larm 3 waitin larm 4 waitin

B2-11

 Error Status

Table B2.15 Error Status

15 14 13 12 11 1

ERR.STUS

9 8 7 6 5 4 3 2 1

Bit

pos.

0 1 System data error 2 Calibration value error 3 Controller or I/O parameter error 4 Operation parameter error 5

D converter error 6 RJC error 7 EEPROM error 8 9

10 11 12 13 14 15

IM 34M06H62-02E 2nd Edition : June 2008-00

Description

B2-12

B2.2.9 Operation Control Parameters

Use these parameters to control the operation of individual loops. They control the switching of operation-related modes, including run/stop, automatic/manual/cascade and auto-tuning, and set the Manual Output and other operation parameters.

Table B2.16 Operation Control Parameters

Data Position Number

Loop 1 Loop 2 Loop 3 Loop 4

121 321 521 721 RUN/STP Run/stop selection None 0: Stop, 1: Run 0 RW — C7.1 122 322 522 722 A/M/C

323 723 INSEL Input selection None 0: Input 1, 1: Input 2 0 RW — C3.11

124 324 524 724 RMT/LOC Remote/local selection None 0: Local, 1: Remote 0 RW — C7.3 125 325 525 725 EXPV/PV

126 326 526 726

127 327 527 727 AT Start Auto-tuning None 128 328 528 728 SPNO SP number selection None 1 to 4 1 RW — C4.1

131 331 531 731 EXPV External input 132 332 532 732 EXRJC 133 333 533 733 RSP Remote set point

134 334 534 734 MOUT Manual output % 135 335 535 735 MOUTC Manual cooling output % 0 to OL 0 RW —

136 336 536 736 EXOUT External output % -5.0 to 105.0% 0 RW — C2.6

*1: The controller mode must be set t o C ascad e Co ntrol bef or e ca scade se lect ion can t ak e effect. Set the operation control

parameters of the even-numbered loop in Cascade mode.

Symbol Description Unit Data Range

EXOUT/

OUT

Automatic/manual/ cascade selection

External/normal input selection External/normal output selection

Reference junction temperature

None

None None

Industrial Industrial Industrial

0: Auto, 1: Manual 2: Cascade

0: Normal input 1: External input 0: Normal output 1: External output 0: AT stop 1-5: AT start (reverts to 0 when AT stops)

-5.0 to 105.0% of (SL

unit

to SH)

-100 to 700

unit

(-10.0 to 70.0C) PRL to PRH PRL RW — C4.2

unit

OL to OH: One output 0 to OH: Heating/cooling output

Default

Attribute Stored

Value

0 RW —

0 RW — C3.12 0 RW — C2.6

0 RW — C5.2

SL RW — C3.12

0 RW — C3.6

0 RW —

See

Also

C7.2 C7.4

CAUTION

All operation parameters revert to their default values after power on. Hence, always set their values again after power on.

CAUTION

You must observe some precautions when writing to the module. For details, see Section B1.3, “Writing and Reading after Powering On.”

IM 34M06H62-02E 2nd Edition : June 2008-00

B2.2.10 I/O Parameters

The I/O parameters are classified into two categories: required and optional. The required setup parameters must always be checked and set, and the optional setup parameters may be set as required. All I/O parameters apply to individual loops.

The required setup parameters are input type selection and control type selection parameters. They are the most basic loop setup elements.

The optional setup parameters include PV-related parameters for changing the input range and selecting a burnout operation, as well as parameters that are used only in two-input changeover mode.

 I/O Type Settings

These parameters are used to select input types (ranges) and output control types for individual loops. These parameters are the most basic loop setup elements.

Table B2.17 I/O Parameters (1/3)

Data Position Number

Loop 1 Loop 2 Loop 3 Loop 4

141 341 541 741 OT

142 342 542 742 IN Input type selection*1None

*1 To select input type by software, you must set the input type selector switches to “set by software”, that is, “SW5=0 and

Symbol

SW1-4=OFF” (also see Section A4.1, "Selecting Input Types and Power Frequency").

Description Unit Data Range

0: PID control

Control type selection

1: ON/OFF control 2: Heating/cooling PID control

None

3: Heating/cooling ON/OFF control 1-31, 33-56 For details, see T able A4.1, "Input T ype Selection."

B2-13

Default

Attribute Stored

Value

0 RW  C2.1

RW  C3.1

See

Also

 Input Range Settings

Use these parameters to set up the input of individual loops, as required, such as changing the input range or selecting an appropriate burnout operation.

Table B2.17 I/O Parameters (2/3)

Data Position Number

Loop 1 Loop 2 Loop 3 Loop 4

143 343 543 743 RH 144 344 544 744 RL 145 345 545 745 DEC.P

146 346 546 746 SH

147 347 547 747 SL

148 348 548 748 SDP

149 349 549 749 RJC

150 350 550 750 BSL

Symbol Description Unit Data Range

Input range upper limit Input range lower limit Decimal point position

Scaling upper limit

Scaling lower limit

Scaling decimal point position

Reference junction compensation

Burnout selection

Default

Industrial

unit

See Table A4.1, “Input Type Selection”.

None RO 

Thermocouple input, RTD input

DC voltage input 1000 Thermocouple

input, RTD input

DC voltage input 0

Thermocouple input, RTD input

DC voltage input 1

DEC.P

None

-30000 to 30000; 0 < SH - SL 

30000. Changeable only for DC voltage input with a maximum resolution of 14 bits (16384). 0 to 4 Changeable only for DC voltage input 0: Fixed value 1: ON 1 RW  C3.6

0: OFF 1: Up Scale 2: Down Scale (Valid for Thermocouple input and RTD input)

Attribute

Value

RW 

1 RW  C3.5

Stored

See

Also

C3.3



IM 34M06H62-02E 2nd Edition : June 2008-00

 PV Range Settings

These parameters are only valid in Two-input Changeover mode, and are used for defining the input range in Two-input Changeover mode. By default, the PV range follows the input range of the even-numbered loop.

Table B2.17 I/O Parameters (3/3)

Data Position Number

Loop 1 Loop 2 Loop 3 Loop 4

— 351 — 751 PRH

— 352 — 752 PRL

— 353 — 753 PDP

Symbol Description Unit Data Range

PV range upper limit

PV range lower limit

PV range decimal point position

Industrial

unit

None

- 30000 to 30000; 0 < (PRH - PRL) 

30000. Changeable only for even-numbered loops in two-input changeover mode with a maximum resolution of 14 bits (16384). 0 to 4 Changeable only for even-numbered loops in two-input changeover mode

Default

Attribute Stored

Value

SH RW 

SL RW 

SDP RW 

B2-14

See

Also

C3.4

CAUTION

I/O parameters must be enabled before any written content can take effect. For details on how to enable such parameters, see Section B2.3, “How to Enable Settings.”

CAUTION

Changing an I/O parameter initializes operation parameters. Therefore, always set I/O parameters before setting operation parameters.

CAUTION

You must observe some precautions when writing to the module. For details, see Section B1.3, “Writing and Reading after Powering On.”

IM 34M06H62-02E 2nd Edition : June 2008-00

B2.2.11 Operation Parameters

There are two types of operation parameters: PID parameters and function settings. The PID parameters include set point, proportional band, integral time, derivative time, and alarm preset value parameters. The function settings include the two-input changeover-related, SP-related, PV-related, operation-related, and alarm-related function settings.

Unlike controller parameters and I/O parameters, operation parameters need not be enabled before taking effect. The module checks the contents of the I/O data registers for any change at input sampling intervals, and automatically enables any changes if the new values are within valid data range. If new values are out of range, the module discards them and restores the registers to their original values.

B2-15

WARNING

CAUTION

Changing a controller parameter or I/O parameter initializes operation parameters. Therefore, always set controller parameters and I/O parameters before operation parameters.

CAUTION

You must observe some precautions when writing to the module. For details, see Section B1.3, “Writing and Reading after Powering On.”

 Two-input Changeover Function Settings

Use these parameters to perform setup as required when using Two-input Changeover mode. They can be used for setting the changeover mode and changeover temperature.

Table B2.18 Two-input Changeover Function Settings

Data Position Number

Loop 1 Loop 2 Loop 3 Loop 4

361 761 SELMD

362 762 SELH

363 763 SELL

Symbol Description Unit Data Range

Two-input changeover mode

Two-input changeover upper limit Two-input changeover lower limit

None 0: Automatic changeover using

Industrial

temperature range 1: Automatic changeover using two-input changeover upper limit 2: Manual changeover using input selection PRL to PRH if SELL < SELH. If

unit

SELL  SELH, changeover occurs with respect to SELH.

Default

PRL+1 RW 

IM 34M06H62-02E 2nd Edition : June 2008-00

Attribute Stored

Value

0 RW 

PRL RW 

See

Also

C3.11

B2-16

 SP-related Function Settings

Use these parameters to define set points for individual loops, as required. They can be used for setting upper and lower input limits, rate-of-change, and tracking.

Table B2.19 SP-related Function Settings

Data Position Number

Loop 1 Loop 2 Loop 3 Loop 4

164 364 564 764 SPH Upper SP limit 165 365 565 765 SPL Lower SP limit PRL RW  166 366 566 766 SPR.UP SP up gradient

168 368 568 768 SPR.TM Gradient time unit None 0: Hour, 1: Minute 0 RW  169 369 569 769 SP.TR SP tracking mode None

Symbol Description Unit

Industrial

Data Range

PRL to PRH if SPL < SPH CSP is fixed at SPL if SPL  SPH 0 to (PRH-PRL) 0: SP gradient disabled

0: Tracking enabled 1: Tracking disabled

Default

Attribute Stored

Value

PRH RW 

0 RW 

1 RW  C4.6

 PV-related Function Settings

Use these parameters to perform PV-related setup for individual loops, as required. They can be used for configuring PV correction, square root extraction and input filtering.

Table B2.20 PV-related Function Settings

Data Position Number

Loop 1 Loop 2 Loop 3 Loop 4

171 371 571 771 BS Fixed bias Industrial -(SH-SL) to (SH-SL) 0 RW  C3.8 172 372 572 772 FL Input filter Seconds 0: OFF, 1 to 120 seconds 0 RW  C3.10

173 373 573 773 X1 Broken-line input 1 Industrial 174 374 574 774 Y1 Broken-line bias 1 Industrial -(SH-SL) to (SH-SL) 0 RW  175 375 575 775 X2 Broken-line input 2 Industrial 176 376 576 776 Y2 Broken-line bias 2 Industrial -(SH-SL) to (SH-SL) 0 RW  177 377 577 777 X3 Broken-line input 3 Industrial 178 378 578 778 Y3 Broken-line bias 3 Industrial -(SH-SL) to (SH-SL) 0 RW  179 379 579 779 SR

180 380 580 780 LC Low cut Industrial 0.0 to 5.0% of (SH-SL))

Symbol Description Unit Data Range

-5.0% to 105.0% of (SL to SH)

Square root extraction

None 0: OFF; 1: ON 0 RW 

Default

Value

1.0% of

(SH -SL)

Attribute Stored

SL RW 

RW 

See

Also

C4.3

C4.4167 367 567 767 SPR.DN SP down gradient 0 RW 

See

Also

C3.7

C3.9

 Operation-related Function Settings

Use these parameters to configure control operation for individual loops, as required. They can be used to set up dynamic auto-tuning, the “super” function, control mode, and other control operation-related functions.

Table B2.21 Operation-related Function Settings

Data Position Number

Loop 1 Loop 2 Loop 3 Loop 4

181 381 581 781 SELF 182 382 582 782 SC 183 383 583 783 ARW ARW setting % 184 384 584 784 CMD Control mode None

185 385 585 785 ZONE Zone PID selection None 0: Disabled, 1: Enabled 0 RW  C6.9 186 386 586 786 1RP Reference point 1 Industrial PRL to PRH PRL RW  187 387 587 787 2RP Reference point 2 Industrial PRL to PRH PRL RW 

188 388 588 788 RHY

189 389 589 789 RDV

Symbol Description Unit Data Range

Dynamic auto-tuning enable "Super" enable code

Zone switching hysteresis

Reference deviation

None 0: Disabled, 1: Enabled 0 RW  C5.1 None 0: Disabled, 1: Enabled 0 RW  C6.7

0: Automatic, 500 to 2000: (50.0 to 200.0%) 0: Standard PID control 1: Fixed-point control

Industrial 0 to (PRH-PRL)

Industrial

0 to (PRH-PRL) 0: Reference deviation disabled

Default

(PRH -

PRL) x

Attribute

Value

0 RW  C6.8 0 RW  C6.6

0.5% 0 RW 

Stored

RW 

C6.9.2

See

Also



IM 34M06H62-02E 2nd Edition : June 2008-00

 Output-related Function Settings

Use these parameters to configure control output for individual loops, as required. They can be used for setting control output cycle time and rate-of-change limits.

Table B2.22 Output-related Function Settings

Data Position Number

Loop 1 Loop 2 Loop 3 Loop 4

191 391 591 791 CT Cycle time s 192 392 592 792 CTc Cooling cycle time s 300 RW 

193 393 593 793 MVR Rate-of-change limit

Symbol

Description Unit Data Range

5 to 1200 (0.5 to 120.0 s)

% per

0: Disabled

second

1 to 1000 (0.1 to 100.0%/s)

Default

Attribute Stored

Value

300 RW 

0 RW  C2.4.2

 Alarm-related Function Settings

Use these parameters to set up the operation of the alarm functions for individual loops as required. They can be used to set up the alarm type, hysteresis, and ON delay timer.

Table B2.23 Alarm-related Function Settings

Data Position Number

Loop 1 Loop 2 Loop 3 Loop 4

281 481 681 881 AL1 Alarm 1 type 282 482 682 882 AL2 Alarm 2 type 2 RW  283 483 683 883 AL3 Alarm 3 type 1 RW 

284 484 684 884 AL4 Alarm 4 type 2 RW 

285 485 685 885 HY1 Alarm 1 hysteresis 286 486 686 886 HY2 Alarm 2 hysteresis RW  287 487 687 887 HY3 Alarm 3 hysteresis RW  288 488 688 888 HY4 Alarm 4 hysteresis RW  289 489 689 889 DLY1 Alarm 1 ON delay 290 490 690 890 DLY2 Alarm 2 ON delay RW  291 491 691 891 DLY3 Alarm 3 ON delay RW  292 492 692 892 DLY4 Alarm 4 ON delay RW 

Symbol Description Unit Data Range

0: OFF 1: Upper limit 2: Lower limit 3: Upper deviation

limit

4: Lower deviation

limit

7: Upper/lower

deviation limit 8: Deviation range 11: Upper limit with

None

Industrial

unit

Second 0 to 999 (0 to 999 s) 0

waiting 12: Lower limit with

waiting 13: Upper deviation

limit with waiting 14: Lower deviation

limit with waiting 17: Upper/lower

deviation limit with

waiting 18: Deviation range

with waiti ng

0 to (PRH-PRL)

Default

Attribute Stored

Value

1 RW 

(PRH

- PRL)

0.5%

RW 

B2-17

See

Also

C2.4.2

See

Also

C8.1 C8.2

C8.1

C8.3

 PID Parameters

Use these parameters to configure PID control-related functions for individual loops. They can be used for specifying set points, alarm preset values, proportional band, integral time, and derivative time. Up to four parameter groups can be defined for each loop.

CAUTION

You need to execute a specific procedure every time to update stored set point values. Otherwise, stored set points will not be updated so the parameters revert to their last stored values whenever the module is turned off and then on again. For details, see Section B2.4, "How to Back up SP Values to EEPROM."

IM 34M06H62-02E 2nd Edition : June 2008-00

% 1

Table B2.24 PID Parameters (1/4)

Data Position Number

Loop 1 Loop 2 Loop 3 Loop 4

201 401 601 801 1.SP Set point Industrial PRL to PRH PRL RW Irregular 202 402 602 802 1.A1

203 403 603 803 1.A2 204 404 604 804 1.A3 205 405 605 805 1.A4 206 406 606 806 1.PB Proportional band 207 407 607 807 1.TI Integral time Second 0: OFF, 1 to 6000 (1 to 6000 s) 208 408 608 808 1.TD Derivative time Second 0: OFF, 1 to 6000 (1 to 6000 s) 209 409 609 809 1.OH Upper output limit

210 410 610 810 1.OL Lower output limit 211 411 611 811 1.MR Manual reset value 212 412 612 812 1.HYS

213 413 613 813 1.DR

214 414 614 814 1.GAIN.C Cooling gain % 1 to 999 (1 to 999%) 215 415 615 815 1.HYS.C

216 416 616 816 1.DB Dead band Industrial

217 417 617 817 1.POUT Preset output % -50 to 1050 (-5.0 to 105.0%) 218 418 618 818 1.POUT.C Cooling preset output

Irregular: You need to execute a specific procedure every time to update stored set point values.

Table B2.24 PID Parameters (2/4)

Data Position Number

Loop 1 Loop 2 Loop 3 Loop 4

221 421 621 821 2.SP Set point Industrial PRL to PRH PRL RW Irregular 222 422 622 822 2.A1

223 423 623 823 2.A2 224 424 624 824 2.A3 225 425 625 825 2.A4 226 426 626 826 2.PB Proportional band 227 427 627 827 2.TI Integral time Second 0: OFF, 1 to 6000 (1 to 6000 s) 228 428 628 828 2.TD Derivative time second 0: OFF, 1 to 6000 (1 to 6000 s) 229 429 629 829 2.OH Upper output limit

230 430 630 830 2.OL Lower output limit 231 431 631 831 2.MR Manual reset value 232 432 632 832 2.HYS

233 433 633 833 2.DR

234 434 634 834 2.GAIN.C Cooling gain % 1 to 999 (1 to 999%) 235 435 635 835 2.HYS.C

236 436 636 836 2.DB Dead band Industrial

237 437 637 837 2.POUT Preset output % -50 to 1050 (-5.0 to 105.0%) 238 438 638 838 2.POUT.C Cooling preset output

Irregular: You need to execute a specific procedure every time to update stored set point values.

Symbol Description Unit Data Range Default Value Attribute Stored

larm 1 preset value larm 2 preset value larm 3 preset value larm 4 preset value

ON/OFF control hysteresis

Forward/ reverse switch

Cooling ON/OFF control hysteresis

Symbol Description Unit Data Range Default Value Attribute Stored

larm 1 preset value larm 2 preset value larm 3 preset value larm 4 preset value

ON/OFF control hysteresis

Forward/ reverse switch

Cooling ON/OFF control hysteresis

Industrial -30000 to 30000

to 9999 (0.1 to 999.9%)

-5.0 to 105.0% if OL < OH

Fixed at OL if OL  OH

-5.0 to 105.0%

Industrial 0 to (PRH - PRL) (PRH - PRL) x 0.5% RW  C2.4.1

0: Reverse 1: Forward

None

(always 0 in heating/cooling control)

Industrial 0 to (PRH - PRL) (PRH - PRL) x 0.5% RW  C2.4.4

PID control:

-10.0 to 10.0% of (PRH - PRL) ON/OFF control:

-50.0 to 50.0% of (PRH - PRL)

-50 to 1050 (-5.0 to 105.0%)

Industrial -30000 to 30000

1 to 9999 (0.1 to 999.9%)

-5.0 to 105.0% if OL < OH

Fixed at OL if OL  OH

-5.0 to 105.0%

Industrial 0 to (PRH - PRL) (PRH - PRL) x 0.5% RW  C2.4.1

0: Reverse 1: Forward

None

(Always 0 in heating/cooling control)

Industrial 0 to (PRH - PRL) (PRH - PRL) x 0.5% RW  C2.4.4

PID control:

-10.0 to 10.0% of (PRH - PRL) ON/OFF control:

-50.0 to 50.0% of (PRH - PRL)

-50 to 1050 (-5.0 to 105.0%)

PRH RW 

PRL RW

PRH RW

PRL RW

50 RW  C6.2

240 RW  C6.3

60 RW

1000 RW

0 (1000 in heating/

cooling control)

500 RW

0 RW  C6.1

100 RW

0 RW

0 RW 0 RW

PRH RW PRL RW  PRH RW PRL RW

50 RW

240 RW  C6.3

60 RW  C6.4

1000 RW

0 (1000 in heating/

cooling control)

500 RW

0 RW  C6.1

100 RW

0 RW

0 RW 0 RW

RW 

B2-18

See

Also

B2.4 C4.1



 



C6.4



C2.4.2



C6.3



C2.4.3



C2.4.4



C7.1



See

Also

B2.4 C4.1



  

C6.2



C2.4.2



C6.3



C2.4.3



C2.4.4



C7.1



IM 34M06H62-02E 2nd Edition : June 2008-00

% 1

Table B2.24 PID Parameters (3/4)

Data Position Number

Loop 1 Loop 2 Loop 3 Loop 4

241 441 641 841 3.SP Set point Industrial PRL to PRH PRL RW Irregular 242 442 642 842 3.A1

243 443 643 843 3.A2 244 444 644 844 3.A3 245 445 645 845 3.A4 246 446 646 846 3.PB Proportional band 247 447 647 847 3.TI Integral time Second 0: OFF, 1 to 6000 (1 to 6000 s) 248 448 648 848 3.TD Derivative time Second 0: OFF, 1 to 6000 (1 to 6000 s) 249 449 649 849 3.OH Upper output limit

250 450 650 850 3.OL Lower output limit 251 451 651 851 3.MR Manual reset value 252 452 652 852 3.HYS

253 453 653 853 3.DR 254 454 654 854 3.GAIN.C Cooling gain % 1 to 999 (1 to 999%)

255 455 655 855 3.HYS.C

256 456 656 856 3.DB Dead band Industrial

257 457 657 857 3.POUT Preset output % -50 to 1050 (-5.0 to 105.0%) 258 458 658 858 3.POUT.C Cooling preset output

Irregular: You need to execute a specific procedure every time to update stored set point values.

Table B2.24 PID Parameters (4/4)

Data Position Number

Loop1 Loop2 Loop3 Loop4

261 461 661 861 4.SP Set point Industrial PRL to PRH PRL RW Irregular 262 462 662 862 4.A1

263 463 663 863 4.A2 264 464 664 864 4.A3 265 465 665 865 4.A4 266 466 666 866 4.PB Proportional band 267 467 667 867 4.TI Integral time Second 0: OFF, 1 to 6000 (1 to 6000 s) 268 468 668 868 4.TD Derivative time Second 0: OFF, 1 to 6000 (1 to 6000 s) 269 469 669 869 4.OH Upper output limit

270 470 670 870 4.OL Lower output limit 271 471 671 871 4.MR Manual reset value 272 472 672 872 4.HYS

273 473 673 873 4.DR 274 474 674 874 4.GAIN.C Cooling gain % 1 to 999 (1 to 999%)

275 475 675 875 4.HYS.C

276 476 676 876 4.DB Dead band Industrial

277 477 677 877 4.POUT Preset output % -50 to 1050 (-5.0 to 105.0%) 278 478 678 878 4.POUT.C Cooling preset output

Irregular: You need to execute a specific procedure every time to update stored set point values.

Symbol Description Unit Data Range Default Value Attribute Stored

larm 1 preset value larm 2 preset value larm 3 preset value larm 4 preset value

ON/OFF control hysteresis

Forward/ reverse switch

Cooling ON/OFF control hysteresis

Symbol Description Unit Data Range Default Value Attribute Stored

larm 1 preset value larm 2 preset value larm 3 preset value larm 4 preset value

ON/OFF control hysteresis

Forward/ reverse switch

Cooling ON/OFF control hysteresis

Industrial -30000 to 30000

to 9999 (0.1 to 999.9%)

-5.0 to 105.0% if OL < OH

Fixed at OL if OL  OH

-5.0 to 105.0%

Industrial 0 to (PRH - PRL) (PRH - PRL) x 0.5% RW

0: Reverse, 1: Forward

None

(Fixed at 0 in heating/cooling control)

Industrial 0 to (PRH - PRL) (PRH - PRL) x 0.5% RW

PID control:

-10.0 to 10.0% of (PRH - PRL) ON/OFF control:

-50.0 to 50.0% of (PRH - PRL)

-50 to 1050 (-5.0 to 105.0%)

Industrial -30000 to 30000

to 9999 (0.1 to 999.9%)

-5.0 to 105.0% if OL < OH

Fixed at OL if OL  OH

-5.0 to 105.0%

Industrial 0 to (PRH - PRL) (PRH - PRL) x 0.5% RW

0: Reverse, 1: Forward

None

(Always 0 in heating/cooling control)

Industrial 0 to (PRH - PRL) (PRH - PRL) x 0.5% RW

PID control:

-10.0 to 10.0% of (PRH - PRL) ON/OFF control:

-50.0 to 50.0% of (PRH - PRL)

-50 to 1050 (-5.0 to 105.0%)

PRH RW  PRL RW PRH RW PRL RW

50 RW  C6.2

240 RW

60 RW

1000 RW

0 (1000 in heating/

cooling control)

500 RW

0 RW  C6.1

100 RW  C2.4.3

0 RW 

0 RW  0 RW

PRH RW 

PRL RW

PRH RW

PRL RW 

50 RW  C6.2

240 RW

60 RW

1000 RW

0 (1000 in heating/

cooling control)

500 RW  C6.3

0 RW  C6.1

100 RW

0 RW 

0 RW 0 RW

B2-19

See

Also

B2.4 C4.1



 



C6.3



C6.4



C2.4.2



C6.3



C2.4.1



C2.4.4

C2.4.3 C2.4.4

C7.1



See

Also

B2.4 C4.1



C6.3



C6.4



C2.4.2



C2.4.1



C2.4.3



C2.4.4

C2.4.3 C2.4.4



C7.1



TIP

How switching of a PID parameter group is carried out depends on the PID selection method. Normally , it is controlled by the SP Number Selection (SPNO) operation control parameter. In Zone PID mode, the proportional band, integral time and other PID control-related parameters are switched according to the zone PID setting. For details on the Zone PID mode, see Section C6.9, "PID Selection Method (SP Number Selection, Zone PID Selection)."

IM 34M06H62-02E 2nd Edition : June 2008-00

B2.3 How to Enable Settings

Parameters described in Section B2.2.7, “controller Parameters,” and Section B2.2.10, “I/O Parameters,” must be enabled before their settings can take effect. This section describes how to enable various settings and check for successful completion.

Table B2.25 lists the input relays and Table B2.26 lists the I/O data registers that are used for enabling controller parameters and I/O parameters.

Write '1: Enable setup instruction operand' to SETUP. Next, write the required parameter values and then enable them by writing the appropriate setup instruction operand value to OPE. If the parameters fail to be enabled, a non-zero value is returned in STUS, indicating an error. Correct the error and retry. After confirming that there is no error, end the procedure by setting SETUP to '0: Disable setup instruction operand'.

Table B2.25 Relays for Enabling Settings

Input Relay Number

Xnn *1

X08 CMDRDY X16 MDLRDY Module startup completed 0: Processing, 1: Processing completed 

X24 SETUP.R Setup mode 0: Normal state, 1: Setup mode 

*1  denotes the slot number where the module is installed.

Table B2.26 Data Registers for Enabling Settings

Data Position Number

Loop 1 Loop 2 Loop 3 Loop 4

71 SETUP Setup

72 OPE

73 STUS

Symbol Description Data Range Interrupt

Command processing completed

Symbol Description Data Range

0: Disable setup instruction operand 1: Enable setup instruction

Setup Instruction Operand

Setup Instruction Response

operand 1, 2, 4, 8, 16: See Table

B2.27 for details. 0: No error;

Data position number of error register

-32767: Invalid operation (SETUP = 0)

0: Processing, 1: Processing completed 

B2-20

Default

Value

Attribute Stored

0 RW — —

0 RO — —

See

Also

Table B2.27 Setup Instruction Operand (OPE) Values

Preset

Value

1 Initialize all parameters Reverts all parameters to their factory settings. 2 Enable controller parameters

4 Enable I/O type settings

8 Enable input range settings

16 Enable PV range settings

Description Explanation

Enables the controller parameters, which are the most basic setup elements. The module initializes I/O parameters and operation parameters based on the controller parameter values. Enables the I/O Type Selection parameter, which defines the input type and control output type. The module initializes input range settings, PV range settings and Operation parameters based on the input type selection parameter value. Enables the input range settings, which sets up the PV as required. The module initializes PV range settings and operation parameters based on these settings. Enables the PV range settings, which are required only in Two-input Changeover mode. The module initializes operation parameters based on these settings.

*1 Input type and power frequency selection defined by the hardware switches have precedence over software settings.

CAUTION

Writing to the Setup Instruction Operand (OPE) register a value, which is not listed in Table B2.27, “Setup Instruction Operand (OPE) Values,” has no effect on module operation. When the setup operation completes, the Setup Instruction Operand (OPE) register resets to 0.

IM 34M06H62-02E 2nd Edition : June 2008-00

B2-21

CAUTION

The OPE register functions only when the module is in Setup mode. Accessing the OPE register before transiting to Setup mode generates an error, and returns an error value of –32767 in the STUS register.

CAUTION

Always finishing enabling all required settings, always set SETUP to '0: Disable setup instruction operand'. With SETUP set to '1: Enable setup instruction operand', no I/O refreshing or control computation can be executed.

IM 34M06H62-02E 2nd Edition : June 2008-00

 State Transition

The operating states of the module can be classified into 3 types. For details on how to transit to a new state and check for successful transition, as well as details on the content of registers and relays in each state, see Table B.2.28, “Content of Registers and Relays in Each Operating State”.

Figure B2.2 Operating State Transition Diagram

 Power on

B2-22

When power is turned on, the module enters startup state.

 Startup completes (Transition from Startup state to normal operation)

When startup completes, the module enters Normal Operation state. The MDLRDY relay automatically turns on, to indicate that the module has entered Normal Operation state. Normal Operation State begins in Stop mode and Automatic mode.

 Setup instruction (Transition from normal operation to Setup mode)

Writing a value of 1 to the Setup register initiates a transition to Setup mode. When the transition completes, the SETUP.R relay turns on to indicate that the module has entered Setup mode.

 Exit from Setup (Transition from Setup mode to Startup state)

Writing a value of 0 to the Setup register initiates an exit from Setup mode. When the exit completes, the Setup.R relay resets, and the module transits to Startup state. The MDLRDY relay resets to indicate that the module is in Startup state.

Table B2.28 Content of Registers and Relays in Each Operating State

MDLRDY

Startup State 0 0 × × Undefined Undefined Normal Operation Setup Mode 1 1   Default values Default values

× : Data is invalid in this state. : Data is valid in this state.

Relay

1 0   Normal vales Normal values

SETUP.

Relay

Read

Operation

Write

Operation

Process Data

Operation Control

Parameters

IM 34M06H62-02E 2nd Edition : June 2008-00

 Procedure for Enabling Controller and I/O Parameter Values

Figure B2.3 illustrates the procedure for enabling controller parameter and I/O parameter values. Two I/O data registers, namely, SETUP and OPE, are used to enable settings, whilst three relays (SETUP.R, CMDRDY, MDLRDY) and one input data register (STUS) are used to check for successful execution.

Figure B2.3 Procedure for Enabling Controller Parameters and I/O Parameters

B2-23

(1) Write a value of 1 to the SETUP register to transit to Setup mode and enable the OPE

register. To confirm that the module is now in Setup mode, check that the SETUP.R relay has turned on. In Setup mode, the module suspends refreshing of data registers

and the control output value is “0%”. (2) Write the new parameter value. (3) Write to the OPE register an appropriate OPE value to initiate the process for

enabling the new parameter value. (4) The module resets the CMDRDY relay as the setup process begins. It then resets the

OPE register to 0, initializes the related parameters, writes the exit status to the STUS

confirm setup completion, check that CMDRDY has turned on. (5) Read the STUS register to determine if setup is successful. During setup, the module

performs range checks on all registers within the range to be enabled, in ascending

order of their data position numbers. If it finds an out-of-range register value, it

restores the original register value and returns the data position number of the

although range check is performed over all registers within the range to be enabled.

You may repeat steps 2 to 5 to enable other settings as required. (6) Finally, write a value of 0 to the SETUP register to exit from Setup mode. The module

initializes the operation parameters according to the new settings. The same

precautions about module startup apply to this initialization. For details, see Section

B1.3, “Writing and Reading after Powering On”.

IM 34M06H62-02E 2nd Edition : June 2008-00

B2-24

CAUTION

The STUS register is a read-only register, which is updated after execution of each setup instruction. When executing a sequence of setup instructions, check the STUS register after each execution to determine if setup is successful.

CAUTION

If a sequence program has a long execution cycle, a rising edge in the CMDRDY relay may fail to be detected. In such situations, confirm completion of setup by checking that the OPE register is reset to 0.

CAUTION

Always confirm that transition to Setup mode has been completed before writing to the OPE register. If data is written to the OPE register before transition has completed, the setup process will not start.

CAUTION

Always write new parameter values before executing the corresponding setup instruction to enable the parameter values. Otherwise, the written values will be ignored.

 Sample Program for Setting Controller and I/O parameters

The sample program shown below writes a list of controller and I/O parameters sequentially on the rising edge of /I00001. It disables the backup function as it sets up the parameters each time the sequence program runs. The controller and I/O parameters set up by the sample program include power frequency selection, input type, input range, and scale parameters. You may modify the sample program to set up other controller and I/O parameters to suit your application.

After returning from Setup mode, the sample program sets up operation parameters. Y ou may modify the program to set up other operation parameters as required. As operation parameters are automatically initialized whenever input range and other I/O parameters or controller parameters are modified, you must set them again if I/O or controller parameters are modified. No special procedure is required to enable operation parameter values, which take effect once written.

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This sample program writes the following parameter values sequentially, and then enables these values.

- Controller parameters: Power frequency selection = 60 Hz

- I/O parameters: input type selection for loop1 = Type K -200 to 1000C (I/O type settings) input type selection for loop2 = Type K -200 to 500C (I/O type settings) input type selection for loop3 = DC voltage 1-5 V (I/O type settings) input type selection for loop4 = DC voltage 0-5 V (I/O type settings) RL and RH for loop1 = 0C for RL, 1000C for RH (input range settings) RL and RH for loop2 = 0C for RL, 500C for RH (input range settings) RL and RH for loop4 = 0 V for RL, 2 V for RH (input range settings) SL and SH for loop3 = 0 for SL, 20000 for SH (input range settings) SL and SH for loop4 = 0 for SL, 10000 for SH (input range settings)

- Operation parameters: PID parameter for loops 1-4 = file register values

For the I/O parameters, the sample program first sets up the I/O types and then the input ranges.

B2-25

Figure B2.4 Sample Program for Setting Controller and I/O Parameters (1/6)

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B2-26

Figure B2.4 Sample Program for Setting Controller and I/O Parameters (2/6)

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B2-27

Figure B2.4 Sample Program for Setting Controller and I/O Parameters (3/6)

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B2-28

Figure B2.4 Sample Program for Setting Controller and I/O Parameters (4/6)

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B2-29

Figure B2.4 Sample Program for Setting Controller and I/O Parameters (5/6)

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B2-30

Figure B2.4 Sample Program for Setting Controller and I/O Parameters (6/6)

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B2-31

B2.4 How to Back up SP Values to EEPROM

The SP backup function is provided for writing SP values to the EEPROM so that these parameter values are retained even after power off and on. In situations where you want to predefine SP values so that they are valid right after power on, back up the values to the EEPROM using the procedure given below. The SP backu p function, when executed, writes all SP values of all loops (1.SP.1 to 4.SP.4) to the EEPROM. Unless you perform this procedure, SP values are not stored, and revert to their last stored values after power off and on. However, beware that SP backup will not be executed if the parameter backup function is disabled using the NBKUP parameter.

TIP

Updated SP values take effect immediately regardless of whether they are backed up to EEPROM. There is no need to execute the SP backup function if SP values need not be retained.

Table B2.29 I/O Parameters Related to SP Backup

Data Position Number

Loop 1 Loop 2 Loop 3 Loop 4

74 SPWR Write set point to EEPROM None 75 NBKUP Disable backup function None

77 and 78 (long word) EEP.CNTR EEPROM write counter Times 1 to 100,000 — RO — 201 401 601 801 1.SP Set point Industrial PRL to PRH PRL RW Irregular 221 421 621 821 2.SP Set point Industrial PRL to PRH PRL RW Irregular 241 441 641 841 3.SP Set point Industrial PRL to PRH PRL RW Irregular 261 461 661 861 4.SP Set point Industrial PRL to PRH PRL RW Irregular

Table B2.30 Input Relays Related to SP Backup

Input Relay Number Xnn*1

Loop 1 Loop 2 Loop 3 Loop 4

32 SPWR.R Write SP to EEPROM Completed

*1:  denotes the slot number where the module is installed.

Symbol Description Unit Data Range

0: No write “WR”: Write 0: Backup 1: No backup

Symbol Description Data Range Interrupt

0: Write in progress or not started; 1: Write completed

Default

Attribute Stored

Value

0 RW — 0 RW —



CAUTION

The SP backup function cannot be executed as long as the module is put into Setup mode for the purpose of enabling controller and I/O parameter settings. After ensuring that controller and I/O parameter settings are enabled, set up the required SP parameters and then perform SP backup.

CAUTION

The SP backup function is available only with the F3CU04-1S and F3CU04-0S modules of firmware revision 6 or higher. It is not available with F3CU04-1N or F3CU04-0N. You can determine the revision of a module’s firmware from the REV value indicated on the nameplate located on the side of the module, or from the value of the REV register (data position number 90). As an example, “REV 06:05” on the nameplate denotes firmware revision 6 and hardware revision 5.

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 Procedure for Writing SP Values to EEPROM

After writing the required SP values, write “WR” or hexadecimal string “$5752” to the SPWR register to initiate backup of the SP values to the EEPROM. You can write the SP values and perform SP backup even within the same scan. After backup is completed, the module turns on the SPWR.R relay. Writing “WR” or hexadecimal string “$5752” to the SPWR register executes SP backup only once. To repeat SP backup, you need to first write a value of 0 to the SPWR register, and after confirming that the SPWR.R relay is reset, again write “WR” or hexadecimal string “$5752” to the SPWR register.

Write SP values

(SP: data position number 201, …)

B2-32

Write Set Point to EEPROM register

(SPWR: data position number 74)

Write SP to EEPROM Completed relay

(SPWR.R: input relay X

Write SP to EEPROM process

Figure B2.5 Procedure for Writing SP Values to EEPROM

CAUTION

32）

"WR”

Writing Waiting for completionReady to write Ready to write

The SP backup function is available only with the F3CU04-1S and F3CU04-0S modules of firmware revision 6 or higher. It is not available with F3CU04-1N and F3CU04-0N. You can determine the revision of a module’s firmware from the REV value indicated on the nameplate located on the side of the module, or from the value of the REV register (data position number 90). As an example, “REV 06:05” on the nameplate denotes firmware revision 6 and hardware revision 5.

CAUTION

If you write a “WR” value to the SPWR register on a module such as F3CU04-1N or F3CU04-0N, which does not support the SP backup function, the module does nothing and the SPWR.R (X32) relay remain as 0. This will not, however, adversely affect module operation.

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 SP Backup Sample Program

This sample program writes an SP value (stored in D00101) when relay I00101 turns on, and when relay I00102 turns on, it rewrites the SP value and, at the same time, backs up all SP values to the EEPROM.

B2-33

Figure B2.6 Sample Program for Writing SP Values to EEPROM

B2.5 Initializing All Settings

To initialize all settings, use the procedure described in B2.3, “How to Enable Settings,” with the Setup Instruction Operand (OPE) register set to Initialize All Settings.

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Blank Page

B3. Setup and Operation

The module is provided with multiple built-in controller functions to support various forms of operations. Before you can use the module, you must select and configure the controller functions. This chapter describes the basic workflow from setup to operation.

For details on individual functions, see Part C, “Function Description”. For details on module access, use Chapter B1, “Accessing the Module.”

Figure B3.1 Procedure from Setup to Operation

B3-1

Figure B3.1 shows the procedure flow from setup to operation. Updating a parameter may inadvertently affect (initialize) other parameters, and thus it is important that you perform setup in the sequence described above.

Section B3.1, “Setting Controller Parameters” describes how to combine loops to match a specific usage and perform other module-wide setup. Section B3.2, “Setting I/O Parameters” describes how to set up basic I/O-related elements, such as input type selection and input range for individual loops. Section B3.3, “Setting Operation Parameters” describes the operation-related parameters, as well as how to start the auto-tuning function (when dynamic auto-tuning is not selected). Lastly, Section B3.4, “Operation” describes operation-relat ed procedures.

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3 4

B3.1 Setting Controller Parameters

Controller parameters are used for performing module-wide setup to suit the operating environment and mode of use. They define the most basic operations of the module.

The setup elements are described in Sections B3.1.1, “Power Frequency Selection”, B3.1.2, “Input Sampling Period,” B3.1.3, “Controller Mode” and B3.1.4, “Setting Output Terminals.” You should set these parameters to match the operating and usage environment. The controller parameters must be enabled before any written content can take effect. For details on how to enable parameter settings, see Section B2.3, “How to Enable Settings.”

B3-2

CAUTION

Changing a controller parameter initializes the parameters of the module. Always set controller parameters before other parameters.

B3.1.1 Power Frequency Selection

Use this parameter to select a power frequency that matches the power supply environment.

Table B3.1 Power Frequency Selection

Data Position Number

Loop 1 Loop 2 Loop 3 Loop 4

81 FREQ

*1 The power frequency can also be selected using a hardware switch. For details on how to do so, see Section A4.1,

“Selecting Input Types and Power Frequency”. If the power frequency is set using the hardware switch, the setting cannot be changed by software.

Symbol

Description Unit

Power frequency selection

None 0: 50Hz, 1: 60Hz 0 RW

Selecting an appropriate power frequency reduces interference of common mode noise from the power supply on input signals.

B3.1.2 Input Sampling Period

Data Range

Default

Value

Attribute Stored

 C3.2

B3.1.3 Controller Mode

The controller mode parameters configure how loops are combined. The module supports the single loop, two-input changeover, and cascade control modes. In the two-input changeover or cascade control mode, two loops are combined and used as one.

 Single Loop Mode

B3-3

This is the standard mode of use. In this mode, each loop operates independently, and is

configured separately. The description from Section B3.2, “Setting I/O Parameters,” to Section B3.4, “Operation,” assumes the use of the single loop mode.

 Two-input Changeover Mode

PV2

PV1

SP2

PID2

OUT2

 Cascade Control Mode

PV2

PV1

SP1

PID1

PID2

OUT2

This mode uses two loops and switches between the two inputs.

In this mode, setup and operation act on a pair of loops (loops 1 and 2, or loops 3 and 4). Only the parameters of loop 2 and 4 are used in control operation. The description from Section B3.2, “Setting I/O Parameters,” to Section B3.4, “Operation,” assumes the use of the single loop mode. For details on setup and operation unique to the two-input changeover mode, see Section C1.3, “Two-input Changeover Control."

This mode uses two loops connected in series, with one serving as the primary loop and the other as the secondary loop.

In this mode, setup and operation act on a pair of loops (loops 1 and 2, or loops 3 and 4). Only the parameters of loop 2 or 4 are used in control operation. The description from Section B3.2, “Setting I/O Parameters,” to Section B3.4, “Operation,” assumes the use of the single loop mode. For details on setup and operation unique to the cascade control mode, see Section C1.2, “Cascade Control."

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The controller mode is configured for a pair of loops. Register MD12 corresponds to loops 1 and 2, whilst MD34 corresponds to loops 3 and 4. Table B3.5 shows the mapping between controller mode preset values and loops.

Table B3.4 Controller Mode

Data Position Number

Loop 1 Loop 2 Loop 3 Loop 4

83 MD12

84 MD34 0 RW 

Table B3.5 Controller Mode and Loops

Symbol Description

MD12 MD34

Controller mode

*1: Only the input function of the loop is used.

Symbol Description Unit Data Range

Controller mode

Relationship

0: Tw o single loops Single loop Single loop 1: Two-input changeover control Low temperature input 2: Cascade control Primary loop Secondary loop 3: Single loop

(Odd-numbered loop is disabled)

4: Both loops disabled Not used Not used

0 to 4: See Table B3.5 for

None

details.

between Controller Mode Preset Value and Loop

Odd-numbered Loop

(Loop 1 or 3)

Not used Single loop

Default

Value

Attribute Stored

0 RW 

Even-numbered Loop (Loop

High temperature input

2 or 4)

B3-4

See

Also

CAUTION

Controller Mode is a controller parameter. Changing a controller parameter reverts all parameters of the module to their default values.

However, switching between the Disabled and Single Loop modes, that is, between controller modes 0, 3 and 4 will not initialize the parameters.

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B3.1.4 Setting Output Terminals

Output terminal setup defines the control output from each output terminal. Use the Output Type Selection (OUTPUT) parameter to select continuous analog output or open collector output for each terminal. Use the Output Terminal Selection (OUTSEL 1-8) parameters to map individual output terminals to control output preset values.

These parameter settings must be enabled before they can take effect. For details on how to enable parameter settings, see Section B2.3, "How to Enable Settings."

Table B3.6 Relationship between Output Terminal Setting and Loop

Data Position Number

Loop 1 Loop 2 Loop 3 Loop 4

87 OUTPUT 91 OUTSEL1

92 OUTSEL2 2 93 OUTSEL3 3 94 OUTSEL4 4 95 OUTSEL5 11 96 OUTSEL6 12 97 OUTSEL7 13 98 OUTSEL8 14

*1: Output type selection is available only with F3CU04-1S, which supports continuous output. It specifies output type for

each output terminal. See also Table B3.7 *2: For F3CU04-0S, which has only four output terminals, neither registers OUTSET 5-8 nor values 21-28 are available. *3: The Control Type Selection (OT) parameter (see Section B3.2.2, "Control Type Selection") must be set to

heating/cooling control before an output terminal can be configured for cooling output. *4: For details on how to configure an output terminal for analog output by selecting an output preset value, see Section

B2.2.2, "Analog Output Settings." Analog output is available only with F3CU04-1S.

Table B3.7 Output Type Selection

Data

Position

Number

87 OUTPUT Output

Symbol

Note: Setting a bit to 1 and 0 configures the corresponding terminal indicated by a tick for analog output and open collector

output respectively.

Symbol Description Unit

Output type selection

Output terminal selection

Description Relationship between Bits

type selection

Terminal 15-8 7 6 5 4 3 2 1 0

1 — ——————— 0: Open collector output 2 — —————— — 3 — ————— —— 4 — ———— ——— 5 — ——— ———— 6 — — —  ————— 7 — —  —————— 8 —  ———————

None

Selects open collector or analog output for each output terminal.

1 to 4: Heating outputs 1-4 11 to 14: Cooling outputs 1-4 21 to 28: Output preset values

Data Range

1-8

and Terminals

Default

Value

0 1

(default)

1: Analog output

B3-5

Attribute Stored

RW  C2.2

RW  C2.3

Data Range

See

Also

CAUTION

Output type selection is available only with F3CU04-1S, which supports continuous output.

CAUTION

The Output Type Selection (OUTPUT) parameter and the Output Terminal Selection (OUTSEL1-8) parameters are controller parameters. Changing a controller parameter reverts all parameters of the module to their default values.

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B3.1.5 Sample Program for Setting Controller Parameters

This section shows a sample program for setting controller parameters. The program sets the power supply to 60Hz, and disables loops 3 and 4.

B3-6

Figure B3.2 Sample Program for Setting Controller Parameters (1/2)

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B3-7

Figure B3.2 Sample Program for Setting Controller Parameters (2/2)

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B3.2 Setting I/O Parameters

I/O parameters are classified into two categories: required I/O parameters that must be checked and set, and optional I/O parameters that can be set as required. All I/O parameters apply to individual loops.

The required parameters are described in Sections B3.2.1, “Input Type Selection,” and B3.2.2, "Control Type Selection."

Optional I/O parameters are used for changing the input range, for selecting burnout detection, as well as for setting the upper and lower limits of the PV range when using Two-input Changeover control.

For details on functions selectable with optional I/O parameters, see Chapter C3, “PV-related Functions”.

I/O parameters must be enabled before any written content can take effect. For details on how to enable parameter settings, see Section B2.3, “How to Enable Settings.”

B3-8

CAUTION

Changing an I/O parameter initializes operation parameters and other related I/O parameters. Therefore, always set I/O parameters before setting operation parameters.

B3.2.1 Input Type Selection

These parameters specify the input type of individual loops. Select a preset value that matches the temperature range and voltage range of the sensor to be used.

Table B3.8 Input Type Selection

Data Position Number

Loop1 Loop 2 Loop 3 Loop 4

142 342 542 742 IN Input type selection *1 None

*1 You can also select in put types using hardware switches as describe d in S ection A4.1, " S electing Input Types and Power

Frequency." If a selection is made using a hardware switch, the setting cannot be changed by software.

Symbol Description Unit Data Range

B3.2.2 Control Type Selection

This parameter specifies the control type for each loop.

Table B3.9 Control Type Selection

Data Position Number

Loop 1 Loop 2 Loop 3 Loop 4

141 341 541 741 OT Control type selection None

For details on how to assign a specific output type to a specific output terminal, see Section B3.1.4, "Setting Output Terminals." See also Section C2, "Output-related Functions."

Symbol Description Unit Data Range

Default

Value

1 to 31, 33 to 56 For details, see Table A4.1, "Input Type Selection."

Default

Value

0: PID control 1: ON/OFF control 2: Heating/cooling PID control 3: Heating/cooling ON/OFF control

0 RW  C2.1

Attribute Stored

RW *1  C3.1

Attribute Stored

See

Also

See

Also

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B3.2.3 Sample Program for Setting I/O Parameters

This section shows a sample program for setting I/O parameters. The program sets the input types, followed by the input ranges for loops 1 and 2.

B3-9

Figure B3.3 Sample Program for Setting I/O Parameters (1/3)

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B3-10

Figure B3.3 Sample Program for Setting I/O Parameters (2/3)

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YOKOGAWA F3CU04-0S, F3CU04-1S User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Temperature Control and PID Module

Applicable Product

Important

Introduction

Copyrights and Trademarks

CONTENTS

A1. Overview

A2. Specifications

A2.1 Model and Suffix Codes

A2.2 Compatibility with CPU Modules

A2.3 General Specifications

A2.4 Input Specifications

A2.5 Output Specifications

A2.6 Backup Function

A2.7 Function Specifications

A2.8 Components and Functions

A2.9 External Dimensions

A3. Startup Procedure

A4. Hardware Preparation

A4.2 Attaching/Detaching Modules

A4.3 Wiring

A4.3.1 Wiring Precautions

A4.3.2 Terminal Wiring Diagram

B1. Accessing the Module

B1.1 Accessing Using Sequence Instructions

B1.2 Accessing Using BASIC

B1.3 Writing and Reading after Powering On

B2. Types of Relays and Registers

B2.1 Types of Relays

B2.2 Types of Registers

B2.2.1 Common Process Data

B2.2.2 Analog Output Settings

B2.2.3 Setup Control Parameters

B2.2.4 SP Backup Parameters

B2.2.5 Function Control Parameters

B2.2.6 EEPROM Write Counter

B2.2.7 Controller Parameters

B2.2.8 Process Data

B2.2.9 Operation Control Parameters

B2.2.10 I/O Parameters

B2.2.11 Operation Parameters

B2.3 How to Enable Settings

B2.4 How to Back up SP Values to EEPROM

B2.5 Initializing All Settings

B3. Setup and Operation

B3.1 Setting Controller Parameters

B3.1.1 Power Frequency Selection

B3.1.2 Input Sampling Period

B3.1.3 Controller Mode

B3.1.4 Setting Output Terminals

B3.1.5 Sample Program for Setting Controller Parameters

B3.2 Setting I/O Parameters

B3.2.1 Input Type Selection

B3.2.2 Control Type Selection

B3.2.3 Sample Program for Setting I/O Parameters

Temperature Control and

PID Module