YOKOGAWA F3CU04-0S, F3CU04-1S User Manual

User’s Manual

IM 34M06H62-02E

Temperature Control and

PID Module

IM 34M06H62-02E

3rd Edition

Yokogawa Electric Corporation

Applicable Modules:

Model Code Model Name F3CU04-0S Temperature control and PID module F3CU04-1S Temperature control and PID module

Addendum

See at the end of this manual.

Blank Page

Applicable Product

 Range-free Multi-controller FA-M3

- Model : F3CU04-0S, F3CU04-1S

- Name : Temperature Control and PID Module

The document number for this manual is given below. Refer to the document number in all communications, including when purchasing

additional copies of this manual.

- Document No.: IM 34M06H62-02E

IM 34M06H62-02E 3rd Edition : Jul.16, 2015-00

Important

 About This Manual

- This Manual should be passed on to the end user.

- Before using the controller, read this manual thoroughly to have a clear understanding of the controller.

- This manual explains the functions of this product, but there is no guarantee that they will suit the particular purpose of the user.

- Under absolutely no circumstances may the contents of this manual be transcribed or copied, in part or in whole, without permission.

- The contents of this manual are subject to change without prior notice.

- Every effort has been made to ensure accuracy in the preparation of this manual. However, should any errors or omissions come to the attention of the user, please contact the nearest Yokogawa Electric representative or sales office.

 Safety Symbols

- Danger. This symbol on the product indicates that the operator must follow the instructions laid out in this user's manual to avoid the risk of personnel injuries, fatalities, or damage to the instrument. Where indicated by this symbol, the manual describes what special care the operator must exercise to prevent electrical shock or other dangers that may result in injury or the loss of life.

- Protective Conductor Terminal

This terminal is to prevent electric shock. Before using the instrument, connect to

the Protective earth (Comply with the regulation of each country.), and route the line through the shortest path possible.

- Functional Earth T erminal

This terminal is for stable operation. Before using the instrument, be sure to ground

this terminal.

- Alternating current. Indicates alternating current.

- Direct current. Indicates direct current.

IM 34M06H62-02E 3rd Edition : Jul.16, 2015-00

The following symbols are used only in the user's manual.

iii

WARNING

- Indicates a “Warning”.

Draws attention to information essential to prevent hardware damage, software

damage or system failure.

CAUTION

- Indicates a “Caution”

Draws attention to information essential to the understanding of operation and

functions.

TIP

- Indicates a “TIP”

Gives information that complements the present topic.

Introduction

 Overview of the Manual

This instruction manual describes the specifications, functions and use of the Temperature Control and PID Module. The information is especially useful when you are performing pre-operation engineering.

 ToolBox for Temperature Control and PID Modules

A dedicated ToolBox software is provided for this module. With this software, you can easily set up various parameters of the module, as well as perform action tests, tuning and monitoring by following screen instructions. For details, see the “ToolBox for Temperature Control and Monitoring Modules User’s Manual” (IM34M06Q31-02E).

 Notation

References to chapters and sections are denoted by the chapter or section number, followed by the chapter or section title enclosed within double-quotation marks.

Relay names and register names are shown with Initial caps. States or setting values are enclosed within double quotation marks, or displayed with

initial caps.

 Other User’s Manuals

Read the following manuals, as required.

 For information on the specifications, configuration*, installation,

wiring, trial operation, maintenance and inspection of the e-RT3, as well as information on the system-wide limitation of module installation, refer to:

- Hardware Manual (IM 34M06C11-01E).

*: For information on the specifications of products other than the power supply module, base module, I/O module, cable

and terminal block unit, refer to their respective user’s manuals.

IM 34M06H62-02E 3rd Edition : Jul.16, 2015-00

Copyrights and Trademarks

 Copyrights

The copyright of the programs and online manuals contained in the software medium of the Software Product shall remain in YOKOGAWA.

You are allowed to print the required pages of the online manuals for the purposes of using or operating the Product; however, reprinting or reproducing the entire document is strictly prohibited by the Copyright Law.

Except as stated above, no part of the online manuals may be reproduced, transferred, sold, or distributed to a third party in any manner (either in electronic or written form including, without limitation, in the forms of paper documents, electronic media, and transmission via the network). Nor it may be registered or recorded in the media such as films without permission.

 Trademarks

The trade names and company names referred to in this manual are either trademarks or registered trademarks of their respective companies.

IM 34M06H62-02E 3rd Edition : Jul.16, 2015-00

Temperature Control and PID Module

Applicable Product .................................................................................... i

Important ................................................................................................... ii

Introduction .............................................................................................. ix

Copyrights and T rademarks .................................................................... x

PART-A Function Overview

A1 Overview .................................................................................... A1-1

TOC-1

IM 34M06H62-02E 3rd Edition

A2 Specifications ............................................................................. A2-1

A2.1 Model and Suffix Codes ........................................................................ A2-1

A2.2 Compatibility with CPU Modules ........................................................ A2-1

A2.3 General Specifications .......................................................................... A2-2

Input Specifications .............................................................................. A2-2

A2.4

Output Specifications ........................................................................... A2-7

A2.5

Backup Function ................................................................................... A2-7

A2.6

Function Specifications ........................................................................ A2-8

A2.7

Components and Functions ............................................................... A2-10

A2.8

External Dimensions ........................................................................... A2-11

A2.9

A3 Startup Procedure ...................................................................... A3-1

Hardware Preparation ................................................................ A4-1

A4.1 Selecting Input T ypes and Power Frequency ..................................... A4-2

A4.2 Attaching/Detaching Modules .............................................................. A4-6

A4.3 Wiring ..................................................................................................... A4-8

Wiring Precautions .................................................................. A4-8

A4.3.1

A4.3.2 Terminal Wiring Diagram ....................................................... A4-10

PART-B Parameter Description

B1 Accessing the Module .............................................................. B1-1

B1.1 Accessing Using Sequence Instructions ............................................ B1-2

Accessing Using BASIC ....................................................................... B1-5

B1.2

B1.3 Writing and Reading after Powering On ............................................. B1-6

B2 Types of Relays and Registers .................................................. B2-1

B2.1 T ypes of Relays ..................................................................................... B2-1

B2.2 T ypes of Registers ................................................................................ B2-2

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TOC-2

B2.2.1 Common Process Data ........................................................... B2-4

Analog Output Settings ........................................................... B2-5

B2.2.2

B2.2.3 Setup Control Parameters ....................................................... B2-6

B2.2.4 SP Backup Parameters ............................................................ B2-7

B2.2.5 Function Control Parameters .................................................. B2-7

B2.2.6 EEPROM Write Counter .......................................................... B2-7

B2.2.7 Controller Parameters ............................................................. B2-8

B2.2.8 Process Data .......................................................................... B2-10

B2.2.9 Operation Control Parameters .............................................. B2-12

B2.2.10 I/O Parameters ....................................................................... B2-13

B2.2.11 Operation Parameters ........................................................... B2-15

B2.3 How to Enable Settings ...................................................................... B2-22

How to Back up SP Values to EEPROM ............................................ B2-33

B2.4

Initializing All Settings ........................................................................ B2-33

B2.5

B3 Setup and Operation .................................................................. B3-1

B3.1 Setting Controller Parameters ............................................................. B3-2

Power Frequency Selection .................................................... B3-2

B3.1.1

Input Sampling Period ............................................................. B3-2

B3.1.2

B3.1.3 Controller Mode........................................................................ B3-3

B3.1.4 Setting Output Terminals .......................................................... B3-5

B3.1.5 Sample Program for Setting Controller Parameters ............... B3-6

B3.2 Setting I/O Parameters .......................................................................... B3-8

Input Type Selection ............................................................... B3-8

B3.2.1

Control Type Selection ............................................................ B3-8

B3.2.2

B3.2.3 Sample Program for Setting I/O Parameters ........................... B3-9

B3.3 Setting Operation Parameters ............................................................ B3-12

Preparing for Dynamic Auto-tuning ........................................ B3-12

B3.3.1

Preparing for PID Control ...................................................... B3-14

B3.3.2

B3.3.3 Sample Program for Setting Operation Parameters .............. B3-16

B3.4 Operation .............................................................................................. B3-18

B4 Sample Program ......................................................................... B4-1

PART-C Function Description

C1 Controller Mode ......................................................................... C1-1

C1.1 Single Loop ............................................................................................ C1-1

C1.2 Cascade Control ................................................................................... C1-4

Cascade Control Operation .................................................... C1-6

A1.2.1

C1.3 Two-input Changeover Control ............................................................ C1-8

Disabled Mode ..................................................................................... C1-11

C1.4

C2 Output-related Functions .......................................................... C2-1

C2.1 Control Type Selection.......................................................................... C2-5

C2.2 Output Type Selection .......................................................................... C2-5

C2.3 Output Terminal Selection .................................................................... C2-6

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TOC-3

C2.4 Control T ypes and their Operations .................................................... C2-7

ON/OFF Control Output .......................................................... C2-7

C2.4.1

C2.4.2 PID Control Output .................................................................. C2-9

C2.4.3 Heating/Cooling PID Control .................................................. C2-13

C2.4.4 Heating/Cooling ON/OFF Control ......................................... C2-21

Analog Output ...................................................................................... C2-23

C2.5

External Output.................................................................................... C2-24

C2.6

C3 PV-related Functions ................................................................. C3-1

C3.1 Input T ype Selection.............................................................................. C3-4

C3.2 Power Frequency Selection ................................................................ C3-7

C3.3 Input Range Setting .............................................................................. C3-8

PV Range Setting (for use in two-input changeover mode only) ..... C3-9

C3.4

C3.5 Burnout Detection .............................................................................. C3-10

C3.6 Reference Junction Compensation ................................................... C3-11

Broken-line Biasing ............................................................................. C3-12

C3.7

C3.8 Fixed Biasing ....................................................................................... C3-13

C3.9 Square Root Extraction ...................................................................... C3-14

Input Filtering ....................................................................................... C3-15

C3.10 C3.11 Two-input Changeover

(for use in two-input changeover mode only) ................................. C3-16

C3.12 External Input ....................................................................................... C3-18

C4 SP-Related Functions ................................................................ C4-1

C4.1 Set Point (SP) ......................................................................................... C4-2

C4.2 Remote Set Point ................................................................................... C4-3

C4.3 Limiting the Set Point ........................................................................... C4-4

Setting SP Gradient ............................................................................... C4-5

C4.4

C4.5 PV Tracking ............................................................................................ C4-7

C4.6 SP Tracking ............................................................................................ C4-8

C5 Auto-Tuning Function ................................................................ C5-1

C5.1 Dynamic Auto-tuning ............................................................................ C5-1

C5.2 Auto-tuning ............................................................................................ C5-3

C5.2.1 Tuning Points and Stored PID Number ................................... C5-5

C6 Control and Computation Function .......................................... C6-1

C6.1 Forward Operation and Reverse Operation ........................................ C6-1

C6.2 Proportional Band ................................................................................. C6-2

C6.3 Integral Time and Manual Reset Values .............................................. C6-4

C6.4 Derivative Time ...................................................................................... C6-6

C6.5 Manual Adjustment PID Constants ...................................................... C6-8

C6.6 PID Control Mode .................................................................................. C6-9

C6.7 "Super" Overshooting Suppression Function ................................. C6-11

C6.8 Anti-reset Windup................................................................................ C6-12

C6.9 PID Selection Method

(SP Number Selection, Zone PID Selection) .................................... C6-13

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TOC-4

C6.9.1 SP Number Selection ............................................................ C6-14

C6.9.2 Zone PID Selection ................................................................ C6-15

C7 Operation Control ....................................................................... C7-1

C7.1 Run/Stop Switch .................................................................................... C7-1

Operation after Switching from Stop Mode to Run Mode ........ C7-2

C7.1.1

C7.2 Automatic/Manual Switch ..................................................................... C7-4

Operation after Switching from Manual Mode to Automatic

C7.2.1

Mode ........................................................................................ C7-5

C7.3 Remote/Local Switch ............................................................................ C7-6

C7.4 Automatic/Manual/Cascade Switch ..................................................... C7-7

Cascade Mode ......................................................................... C7-8

C7.4.1

Automatic Mode ....................................................................... C7-8

C7.4.2

C7.4.3 Manual Mode ........................................................................... C7-9

C7.5 Preset Output Function ...................................................................... C7-10

C8 Alarm Function ........................................................................... C8-1

C8.1 Alarm Types ........................................................................................... C8-4

Wait Function ......................................................................................... C8-6

C8.2

Alarm Delay Timer ................................................................................. C8-7

C8.3

Selecting Alarm Preset Values ............................................................. C8-7

C8.4

C9 Disable Backup Function .......................................................... C9-1

C10 Self-diagnosis Function ........................................................... C10-1

C10.1 How to Check for Errors ..................................................................... C10-2

List of Error Statuses .......................................................................... C10-2

C10.2

C11 Selecting Temperature Unit ..................................................... C11-1

PART-D Troubleshooting

D1 Before Performing Checks ....................................................... D1-1

D2 Troubleshooting a Specific Problem ........................................ D2-1

(1) Input does not change, or fluctuates excessively ............................. D2-2

(2) Any LED indicator other than RDY and 60 Hz is lit or flashing ........ D2-3

(3) The loop is out of control (with an oscillating response) ................. D2-4

Output does not respond to or follow a changed set point value .... D2-5

(4)

Excessive overshooting ....................................................................... D2-5

(5)

Settings are not enabled ....................................................................... D2-5

(6)

PART-E Relays and Registers

E1 List of Registers ........................................................................ E1-1

List of Relays .............................................................................. E2-1

Index .......................................................................................................... Index-1

Revision Information .......................................................................................... xi

IM 34M06H62-02E 3rd Edition : Jul.16, 2015- 00

Temperature Control and PID Module PART-A Function Overview

TOC A-1

IM 34M06H62-02E 3rd Edition

PART-A provides an overview of the module functions.

A1. Overview A2. Specifications

A2.1 Model and Suffix Codes A2.2 Compatibility with CPU Modules A2.3 General Specifications A2.4 Input Specifications A2.5 Output Specifications A2.6 Backup Function A2.7 Function Specifications A2.8 Components and Functions A2.9 External Dimensions

A3. Startup Procedure A4. Hardware Preparation

A4.1 Selecting Input Types and Power Supply Frequency A4.2 Attaching/Detaching Modules A4.3 Wiring

IM 34M06H62-02E 3rd Edition : Jul.16, 2015-00

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A1. Overview

The temperature control and PID module (hereafter called “the module”) is an I/O module to be mounted on the FA-M3 base unit. The module is provided with multiple input and output circuits and performs multiple PID control functions. Figure A1.1 shows a schematic diagram of a system containing the module.

Thermocouple/RTD/Signal Converter

SSR/Relay/SCR

A1-1

Figure A1.1 Schematic Diagram Showing the Relationship between Sensors, Actuators,

Temperature Control and PID Module and CPU Module

The module is provided with four controller functions and one setup and control interface for the controller functions for controlling four loops. The controller functions can be configured to act inter-dependently or independently to support a wide variety of applications.

Three controller modes are available: single loop, cascade control, and two-input changeover control. In the single loop mode (default), individual controller functions operate independently. In the cascade or two-input changeover control mode, two controller functions are combined to act as a single controller function.

(1) Single Loop (2) Cascade Control (3) Two-input Changeover Control

Figure A1.2 Controller Modes

Controller mode, instrument ranges, set points and other parameter values required for module operation can be stored in the module to simplify operation setup at each module startup. A program will then only need to run/stop operation and switch between set points from the CPU module to achieve operation.

IM 34M06H62-02E 3rd Edition : Jul.16, 2015-00

 Features

- High accuracy, high resolution, high speed

The input sampling period for four loops is 200 ms. The sampling period may be set

to 100 ms if only two loops are used. The input conversion accuracy is 0.1% of full scale, and the input resolution is 0.1C (using 5-digit representation). Low-resolution operation (using 4-digit representation) is also available.

- Universal input

The input type may be set to thermocouple, RTD, or DC voltage for each loop.

- Dynamic auto-tuning

In the dynamic auto-tuning mode, what you have to do before starting operation is to

simply set the input type, output type, and set point. The dynamic auto-tuning function automatically determines and tunes the PID parameters during operation. You may disable the function, where appropriate.

 Main Differences between F3CU04-N and F3CU04-S

With the F3CU04-S module, a specific SP backup procedure needs to be executed to store set points to the EEPROM. Otherwise, set points are not stored to the EEPROM when updated.

With the F3CU04-N module, however, set points are always stored automatically when updated. This approach of storing set points unconditionally regardless of whether it is required by an application allows for easier programming and operation, but may damage the EEPROM storage media in an application where set points are constantly updated.

A1-2

IM 34M06H62-02E 3rd Edition : Jul.16, 2015-00

A2. Specifications

A2.1 Model and Suffix Codes

Table A2.1 shows the model name and suffix code of the module.

Table A2.1

Model

F3CU04

Model and Suffix Codes

Suffix

Code

-0S — —

-1S — —

Style Code

Option

Code

4 loops Universal input Time-proportional PID output (open collector) Single-slot size 4 loops Universal input Universal output (open collector, 4-20 mA continuous output) Double-slot size

A2-1

Description

A2.2 Compatibility with CPU Modules

There is no restriction on the type of CPU modules that can be used with this module.

IM 34M06H62-02E 3rd Edition : Jul.16, 2015-00

* 2





A2.3 General Specifications

Table A2.2 lists the general specifications of the F3CU04-0S and F3CU04-1S temperature control and PID modules.

Table A2.2 General Specifications

Item

Number of loops 4 Isolation Between input terminals

Alarm types

Number of alarm outputs (input relays) 4 points per loop (only alarms 1 and 2 have input relays) Alarm delay timer Yes Warm-up time 30 minutes min. Max. allowable ambient temperature change rate Mounting position Horizontal or inverted orientation not allowed

External connection External dimensions

Current consumption 460 mA at 5 V DC 470 mA at 5 V DC Weight 200 g 350 g

and internal circuit Between input terminals Between output terminals and internal circuit Between output terminals Not isolated.

28.9 (W) x 100 (H) x 106.1 (D) mm 58 (W) x 100 (H) x 106.1 (D) mm

*1: The stated accuracy for the reference junction for thermocouple input deteriorates if the ambient temperature change

exceeds this rate.

*2: External dimensions excluding protrusions (for details, see the External Dimensions drawing).

Isolated by photocouplers and transformers (tested for 1500 V AC voltage withstanding for 1 minute)

12 types of alarm: Upper input limit, lower input limit, upper deviation limit, lower deviation limit, upper/lower deviation limit, and deviation range, all with or without waiting

10C/h max.

One 18-point terminal block with M3.5 screws

F3CU04-0S

Specification

Two 18-point terminal blocks with M3.5 screws

A2-2

F3CU04-1S

A2.4 Input Specifications

Table A2.3 lists the input specifications of the F3CU04-0S and F3CU04-1S temperature control and PID modules.

Table A2.3 Input Specifications

Item

Input sampling period*1 200ms for 4 loops, or 100ms for 2 loops

Input types and ranges

Burnout detection

Detection current Input insulation resistance 1 M min.

Allowable signal Source resistance Allowable wiring resistance Measuring current RTD Approx. 270 μA Reference junction Compensation Allowable input voltage range -20 to 20 V DC

Noise reduction Effect of ambient temperature

*3*4

*1: If input sampling period is set to 100 ms for 2 loops, only loops 1 and 2 are available. *2: This value assumes that all input terminals are correctly wired (that is, solderless termination, wire diameters and

connections are correct). *3: This value assumes that the power supply frequency is correctly selected. *4: This module continues to operate at a input accuracy of ±0.5% max. of F.S. during the radiated electromagnetic field test.

Thermocouple 100 nA max. RTD 100 nA max.

Thermocouple or DC mV input 250 DC voltage input 2 k max.

RTD

Thermocouple

Common mode 120 dB (50/60 Hz) min. Normal mode 40 dB (50/60 Hz) min.

 2.0C (0 to 55C)

F3CU04-0S

See Table A2.4, “Instrument Range and Accuracy”. Individual inputs separately configurable by software or collectively by hardware Thermocouple input : 15 ranges RTD input : 9 ranges DC voltage input : 6 ranges Thermocouples or RTDs are checked for burnout. Up-scale, down-scale, or none may be selected.

max.

max. per wire

10 (three wires must have the same resistance)

0.01%/C or  1μV/C, whichever is greater

Specification

F3CU04-1S

IM 34M06H62-02E 3rd Edition : Jul.16, 2015-00



9B*



10S*



11R*



Table A2.4 Instrument Range and Accuracy (for high resolution operation with SW1-1 set to OFF) 1/4

Input Type Selector Switch

Input

Type

Category

Instrument Range

SW1-3 SW1-4 SW5

Software Setting

Accuracy*4 Resolution*2

A2-3

Software setting (factory setting) OFF OFF 0

-200.0 to 1370.0C

K*5

-200.0 to 1000.0C 2 2 ($02)

Instrument ranges following codes.

1 1 ($01)

-200.0 to 500.0C 3 3 ($03)

-200.0 to 1200.0C 4 4 ($04)

-200.0 to 500.0C 5 5 ($05)

T -270.0 to 400.0C 6 6 ($06)

0.0 to 1600.0C 7 7 ($07)

0.0 to 1600.0C 8 8 ($08)

OFF OFF

0.0 to 1600.0C 9 9 ($09)

N -200.0 to 1300.0C A 10 ($0A)

Thermocouple

E -270.0 to 1000.0C B 11 ($0B) L -200.0 to 900.0C C 12 ($0C) U -200.0 to 400.0C D 13 ($0D) W

0.0 to 1600.0C E 14 ($0E)

Platinel 2 0.0 to 1390.0C F 15 ($0F)

JPt100

-200.0 to 500.0C

-200.0 to 200.0C 1 17 ($11)

0.0 to 300.0C 2 18 ($12)

0 16 ($10)

0.00 to 150.00C 3 19 ($13)

RTD

Pt100

-200.0 to 850.0C 4

OFF ON

-200.0 to 500.0C 5 21 ($15)

-200.0 to 200.0C 6 22 ($16)

20 ($14)

0.0 to 300.0C 7 23 ($17)

0.00 to 150.00C 8 24 ($18)

DC mV input

DC V input

DC voltage

*1: Applicable standard is JIS/IEC/DIN (ITS-90) for thermocouples and RTD. *2: For thermocouples K, B, S, R, and W, input ranges may be set wider than their instrument range (see the notes below). However, if the

input range width exceeds 1600C, the resolution becomes twice the indicated value. Furthermore, the actual range for an acceptable input is the input range5%.

*3: When you turn on the power after changing the hardware switch settings, data stored in the EEPROM is initialized to follow the switch

settings.

*4: This accuracy applies if the ambient temperature is 25  5C and the input value is within the instrument range. If the input type is

thermocouple and reference junction compensation is used, you should also take into consideration the accuracy of the reference junction compensation.

*5: For K-type thermocouples, the input range may be set from -270.0 to 1370.0C beyond its instrument range. The accuracy and

resolution depend on measured temperatures as follows:

-270.0 to -200.0C: Neither accuracy or resolution is guaranteed.

-200.0 to 0.0C: 1.0C accuracy, 0.2C resolution *6: For K-type thermocouples, the accuracy and resolution depend on measured temperatures as follows:

-200.0 to -180.0C: 0.9C accuracy, 0.2C resolution

-180.0 to -100.0C: 0.6C accuracy, 0.1C resolution *7: For J-type thermocouples, the accuracy and resolution depend on measured temperatures as follows:

-200.0 to -100.0C: 1.0C accuracy, 0.2C resolution *8: For J-type thermocouples, the accuracy and resolution depend on measured temperatures as follows:

-200.0 to -150.0C: 0.6C accuracy, 0.1C resolution *9: For T-type thermocouples, the accuracy and resolution depend on measured temperatures as follows:

-270.0 to -200.0C: 3.5C accuracy, 0.5C resolution

-200.0 to -100.0C: 1.0C accuracy, 0.1C resolution *10: For B-type thermocouples, the input range may be set from 0.0 to 1800.0C beyond its instrument range. The accuracy and resolution

depend on measured temperatures as follows:

0.0 to 300.0C: Neither accuracy nor resolution is guaranteed.

300.0 to 900.0C: 2.5C accuracy, 0.3C resolution *11: For S-type and R-type thermocouples, the input range may be set from 0.0 to 1700.0C beyond its instrument range. The accuracy and

resolution depend on measured temperatures as follows:

0.0 to 200.0C: 1.5C accuracy, 0.2C resolution *12: For N-type thermocouples, the accuracy and resolution depend on measured temperatures as follows:

-200.0 to 0.0C: 1.3C accuracy, 0.3C resolution *13: For E-type thermocouples, the accuracy and resolution depend on measured temperatures as follows:

-270.0 to -200.0C: 6.5C accuracy, 2.0C resolution

-200.0 to -100.0C: 1.0C accuracy, 0.2C resolution *14: For W-type thermocouples, the input range may be set from 0.0 to 2300.0C beyond its instrument range. The accuracy and resolution

depend on measured temperatures as follows:

0.0 to 100.0C: 1.0C accuracy, 0.2C resolution *15: Resolution is determined by the upper and lower limits for the input range, as well as the upper and lower scaling limits. It is represented

by one digit.

*16: "" means that the value is ignored.

0 to 10.00 mV DC

*15

0 to 100.0 mV DC A 26 ($1A)

0.000 to 1.000 V DC B 27 ($1B)

0.000 to 5.000 V DC D 29 ($1D)

*15

1.000 to 5.000 V DC E 30 ($1E)

*16



0.00 to 10.00 V DC F 31 ($1F)

9 25 ($19)

may be specified by software using one of the

 0.5C

0.1C*5

0.5C

0.1C

0.5C

0.1C

0.5C

0.1C

0.5C

0.1C

1.0C

0.1C

1.0C

0.1C

1.0C

0.1C

0.6C

0.1C

0.5C

0.1C

0.6C 0.1C

0.8C14 0.1C

0.6C 0.1C

 0.4C 0.1C

0.3C 0.1C

0.20C 0.03C

0.4C 0.1C

 0.4C 0.1C

0.3C 0.1C

0.20C 0.03C

0.1% of instrument range

*15

 1 digit

IM 34M06H62-02E 3rd Edition : Jul.16, 2015-00



Table A2.4 Instrument Range and Accuracy (for low resolution operation with SW1-1 set to OFF) 2/4

Input

Category

Input Type

Input Type Selector Switch

Instrument Range

SW1-3 SW1-4 SW5

Software

Setting

Accuracy

Resolution*2

A2-4

Software setting ON OFF 0

-200 to1370C

K*5

-200 to1000C 2 34 ($22)

Instrument ranges may be specified by software using one of the following codes.

1 33 ($21)

 2C

1C*5

-200 to500C 3 35 ($23)

-200 to 1200C 4 36 ($24)

-200 to 500C 5 37 ($25)

T -270 to 400C 6 38 ($26) B

0 to 1600C 7 39 ($27)

0 to 1600C 8 40 ($28)

0 to 1600C 9 41 ($29)

N -200 to 1300C A 42 ($2A)

Thermocouple

ON OFF

E -270 to 1000C B 43 ($2B)

 2C 1C

2C

1C

2C

1C

 2C 1C

2C

1C

2C

1C L -200 to 900C C 44 ($2C) U -200 to 400C D 45 ($2D) W

0 to 1600C E 46 ($2E)

 2C 1C

Platinel 2 0 to 1390C F 47 ($2F)

RTD

JPt100

Pt100

-200 to 500C

-200 to 200C 1 49 ($31) 0 to 300C 2 50 ($32)

0.0 to 150.0C 3 51 ($33)

-200 to 850C 4 52 ($34)

ON ON

-200 to 500C 5 53 ($35)

-200 to 200C 6 54 ($36)

0 48 ($30)

 2C 1C

0.3C 0.1C

 2C 1C

0 to 300C 7 55 ($37)

0.0 to 150.0C 8 56 ($38)

actual range for an acceptable input is the input range5%.

*3: When you turn on the power after changing the hardware switch settings, data stored in the EEPROM is initialized to follow the switch

settings.

*4: This accuracy applies if the ambient temperature is 25  5C and the input value is within the instrument range. If the input type is

thermocouple and reference junction compensation is used, you should also take into consideration the accuracy of the reference junction compensation.

*5: For K-type thermocouples, the upper and lower input range limits may be set from -270 to 1370C. The accuracy and resolution depend

on measured temperatures as follows:

-270 to -200C: Neither accuracy nor resolution is guaranteed. *6: For T-type thermocouples, the accuracy and resolution depend on measured temperatures as follows:

-270 to -200C: 4C accuracy, 1C resolution *7: For B-type thermocouples, the upper and lower input range limits may be set from 0 to 1800C. The accuracy and resolution depend on

measured temperatures as follows:

0 to 300C: Neither accuracy nor resolution is guaranteed. 300 to 900C: 3C accuracy, 1C resolution *8: For S-type and R-type thermocouples, the upper and lower input range limits may be set from 0 to 1700C. *9: For N-type thermocouples, the accuracy and resolution depend on measured temperatures as follows:

-200 to 0C: 3C accuracy, 1C resolution *10: For E-type thermocouples, the detailed accuracy and resolution are as follows:

-270 to -200C: 8C accuracy, 2C resolution

-200 to 1000C: 2C accuracy, 1C resolution *11: For W-type thermocouples, the upper and lower input range limits may be set from 0 to 2300C.

0.3C 0.1C

IM 34M06H62-02E 3rd Edition : Jul.16, 2015-00



Table A2.4 Instrument Range and Accuracy (for high resolution operation with SW1-1 set to ON) 3/4

Software

Setting

Accuracy

Resolution*2

Input

Category

Input

Type

Instrument Range

Input Type Selector Switch

SW1-3 SW1-4 SW5

A2-5

Software setting (factory setting) OFF OFF 0

-328.0 to 2498.0F

K*5

-328.0 to 1832.0F

-328.0 to 932.0F

J T

B S R N

Thermocouple

E L U W Platinel 2

-328.0 to 2192.0F

-328.0 to 932.0F

-454.0 to 752.0F 32 to 2912F 32 to 2912F 32 to 2912F

-328.0 to 2372.0F

-454.0 to 1832.0F

-328.0 to 1652.0F

-328.0 to 752.0F 32 to 2912F

32.0 to 2534.0F

OFF OFF

-328.0 to 932.0F

JPt100

-328.0 to 392.0F

32.0 to 572.0F

32.0 to 302.0F

RTD

Pt100

-328.0 to 1562.0F

-328.0 to 932.0F

-328.0 to 392.0F

OFF ON

32.0 to 572.0F

32.0 to 302.0F

DC mV

*15

input

DC V

*15

input

DC voltage

input range width exceeds 2880F, the resolution becomes twice the indicated value. Furthermore, the actual range for an acceptable input is the input range5%.

*3: When you turn on the power after changing the hardware switch settings, data stored in the EEPROM is initialized to follow the switch

settings.

*4: This accuracy applies if the ambient temperature is 77F9F and the input value is within the instrument range. If the input type is

thermocouple and reference junction compensation is used, you should also take into consideration the accuracy of the reference junction compensation.

*5: For K-type thermocouples, the input range may be set from -454.0 to 2498.0F beyond its instrument range. The accuracy and resolution

depend on measured temperatures as follows:

-454.0 to -328.0F: Neither accuracy or resolution is guaranteed.

-328.0 to 32.0F: 2.0F accuracy, 0.4F resolution *6: For K-type thermocouples, the accuracy and resolution depend on measured temperatures as follows:

-328.0 to -292.0F: 2.0F accuracy, 0.4F resolution

-292.0 to -148.0F: 1.2F accuracy, 0.2F resolution *7: For J-type thermocouples, the accuracy and resolution depend on measured temperatures as follows:

-328.0 to -148.0F: 2.0F accuracy, 0.4F resolution *8: For J-type thermocouples, the accuracy and resolution depend on measured temperatures as follows:

-328.0 to -238.0F: 1.2F accuracy, 0.2F resolution *9: For T-type thermocouples, the accuracy and resolution depend on measured temperatures as follows:

-454.0 to -328.0F: 6.5F accuracy, 1.0F resolution

-328.0 to -148.0F: 2.0F accuracy, 0.2F resolution *10: For B-type thermocouples, the input range may be set from 32 to 3272F beyond its instrument range. The accuracy and resolution

depend on measured temperatures as follows:

32 to 572F: Neither accuracy nor resolution is guaranteed. 572 to 1652F: 5F accuracy, 1F resolution *11: For S-type and R-type thermocouples, the input range may be set from 32 to 3092F beyond its instrument range. The accuracy and

resolution depend on measured temperatures as follows:

32 to 392F: 3F accuracy, 1F resolution *12: For N-type thermocouples, the accuracy and resolution depend on measured temperatures as follows:

-328.0 to 32.0F: 2.5F accuracy, 0.6F resolution *13: For E-type thermocouples, the accuracy and resolution depend on measured temperatures as follows:

-454.0 to -328.0F: 12.0F accuracy, 4.0F resolution

-328.0 to -148.0F: 2.0F accuracy, 0.4F resolution *14: For W-type thermocouples, the input range may be set from 32 to 4172F beyond its instrument range. *15: Resolution is determined by the upper and lower limits for the input range, as well as the upper and lower scaling limits. It is represented

by one digit.

*16: "" means that the value is ignored.

0 to 10.00 mV DC 0 to 100.0 mV DC

0.000 to 1.000 V DC

0.000 to 5.000 V DC

1.000 to 5.000 V DC

0.00 to 10.00 V DC

*16



Instrument ranges may be specified by software using one of the following codes.

1.0F

1 1 ($01) 2 2 ($02)  1.0F 3 3 ($03)  1.0F 4 4 ($04)  1.0F 5 5 ($05)  1.0F 6 6 ($06)  1.0F 7 7 ($07)  2F 8 8 ($08)  2F

9 9 ($09)  2F A 10 ($0A)  1.2F B 11 ($0B)  1.0F

0.2F

1F 1F 1F

0.2F

C 12 ($0C)  1.2F 0.2F D 13 ($0D)  1.2F 0.2F E 14 ($0E)  2F 1F F 15 ($0F)  1.2F 0.2F

0 16 ($10) 1 17 ($11) 2 18 ($12) 3 19 ($13) 4 20 ($14) 5 21 ($15) 6 22 ($16) 7 23 ($17)

0.8F 0.2F

0.6F 0.2F

0.4F 0.2F

0.8F 0.2F

0.6F 0.2F

8 24 ($18)  0.4F 0.2F

9 25 ($19) A 26 ($1A) B 27 ($1B) D 29 ($1D)

 0.1% of instrument range  1 digit

*15

E 30 ($1E) F 31 ($1F)

IM 34M06H62-02E 3rd Edition : Jul.16, 2015-00



Table A2.4 Instrument Range and Accuracy (for low resolution operation with SW1-1 set to ON) 4/4

Input

Category

Input Type

Input Type Selector Switch

Instrument Range

SW1-3 SW1-4 SW5

Software

Setting

Accuracy

Resolution*2

A2-6

Software setting ON OFF 0

-328 to 2498F

K*5

-328 to 1832F

-328 to 932F

-328 to 2192F

-328 to 932F

-454 to 752F 32 to 2912F

32 to 2912 F

32 to 2912F

-328 to 2372F

-454 to 1832F

-328 to 1652F

-328 to 752F 32 to 2912F 32 to 2534F

ON OFF

Thermocouple

T B S R N E L U W Platinel 2

-328 to 932F

JPt100

-328 to 392F

32 to 572F 32 to 302F

RTD

Pt100

-328 to 1562F

-328 to 932F

-328 to 392F

ON ON

32 to 572F 32 to 302F

actual range for an acceptable input is the input range5%.

*3: When you turn on the power after changing the hardware switch settings, data stored in the EEPROM is initialized to follow the switch

settings.

*4: This accuracy applies if the ambient temperature is 77F9F and the input value is within the instrument range. If the input type is

thermocouple and reference junction compensation is used, you should also take into consideration the accuracy of the reference junction compensation.

*5: For K-type thermocouples, the upper and lower input range limits may be set from -454 to 2498F. The accuracy and resolution depend

on measured temperatures as follows:

-454 to 328F: Neither accuracy nor resolution is guaranteed. *6: For T-type thermocouples, the accuracy and resolution depend on measured temperatures as follows:

-454 to -328F: 7F accuracy, 1F resolution *7: For B-type thermocouples, the upper and lower input range limits may be set from 32 to 3272F. The accuracy and resolution depend on

measured temperatures as follows:

32 to 572F: Neither accuracy nor resolution is guaranteed. 572 to 1652F: 5F accuracy, 1F resolution *8: For S-type and R-type thermocouples, the upper and lower input range limits may be set from 32 to 3092F. The accuracy and

resolution depend on measured temperatures as follows:

32 to 392F: 3F accuracy, 1F resolution *9: For N-type thermocouples, the accuracy and resolution depend on measured temperatures as follows:

-328 to 32F: 4F accuracy, 1F resolution *10: For E-type thermocouples, the detailed accuracy and resolution are as follows:

-454 to 328F: 12F accuracy, 4F resolution

-328 to 148F: 3F accuracy, 1F resolution *11: For W-type thermocouples, the upper and lower input range limits may be set from 32 to 4172F.

Instrument ranges may be specified by

software using one of the following codes. 1 33 ($21) 2 34 ($22) 3 35 ($23)

4 36 ($24) 5 37 ($25) 6 38 ($26)  2F 7 39 ($27)  2F 8 40 ($28)  2F 9 41 ($29)  2F A 42 ($2A)  2F B 43 ($2B)  2F

2F

1F

2F

1F 2F 1F 2F 1F 2F 1F

1F

C 44 ($2C)  2F 1F D 45 ($2D)  2F 1F E 46 ($2E)  2F 1F F 47 ($2F)  2F 1F

0 48 ($30) 1 49 ($31) 2 50 ($32) 3 51 ($33) 4 52 ($34) 5 53 ($35) 6 54 ($36) 7 55 ($37) 8 56 ($38)

2F 1F 2F 1F 2F 1F 2F 1F 2F 1F 2F 1F 2F 1F 2F 1F 2F 1F

IM 34M06H62-02E 3rd Edition : Jul.16, 2015-00



A2.5 Output Specifications

Table A2.5 lists the output specifications of the F3CU04-0S and F3CU04-1S temperature control and PID modules.

Table A2.5 Output Specifications

Item

Number of outputs 4 8 External power supply * 24 V DC 10%, 10 mA 24 V DC 10%, 250 mA

Rated load voltage 24 V DC Maximum load current 0.1 A per point

Time-proportional PID output (open collector output)

Continuous PID output (analog output)

* External power supply is not required if no output terminal is used (that is, if only input terminals are used).

ON residual voltage 0.5 V DC max. OFF leakage current 0.1 mA max. Response time OFFON: 1 ms max., ONOFF: 1 ms max. Cycle time 0.5 to 240 s Time-proportional resolution Output range Allowable load resistance Output accuracy Output resolution 0.05% of F.S.

10 ms or 0.05% of F.S., whichever is greater

N.A.

F3CU04-0S

Specification

F3CU04-1S

0.1 A per point and 0.4 A for 8 points

4-20 mA (3.2-20.8 mA) 600 max.

1.0% of F.S.

A2-7

A2.6 Backup Function

The F3CU04-0S or F3CU04-1S temperature control and PID module provides a backup function for storing input type, input range, set points and other parameter values, and hence retaining their values even after power off and on. Parameters designated for backup are stored whenever their corresponding registers are updated, provided the backup function is not disabled. However, you need to execute a specific procedure every time to back up set point values. Otherwise, stored set points will not be updated. Even so, beware that set points will not be updated if the backup function is disabled.

Take note that there is a maximum limit to the number of write operations allowed for the backup function.

Table A2.6 Backup Function

Description

Stored parameters Number of write

operations Disable backup function

For details on the I/O data registers that are stored by the backup function and their data position numbers, see Section B2, "Types of Relays and Registers."

Controller parameters, I/O parameters, and operation parameters. For details, refer to the list of registers.

Up to 100,000 write operations allowed This parameter disables the backup function. It may be used, if required, to avoid

reaching the maximum limit for write operations.

In situations where the CPU module frequently overwrites the I/O data registers earmarked to be stored by the backup function, the maximum limit for write operations (100,000 times) may be reached. To prevent this, turn on the Disable Backup Function parameter. Once the write limit is reached, data backup is no longer allowed and the system enters hardware failure mode. Furthermore, parameter data may be reset at system startup to the default values given in Section B2, "Types of Relays and Registers."

IM 34M06H62-02E 3rd Edition : Jul.16, 2015-00

A2.7 Function Specifications

Table A2.7 shows the function specifications of the F3CU04-0S and F3CU04-1S temperature control and PID modules.

Table A2.7 Function List (1/2)

Functions Description

Category

Input sampling period Sets the input sampling period (this affects the number of available loops). Controller mode selection Specifies the controller mode for a pair of 2 loops.

Single loop

Controller

mode

Control type selection Selects from on/off, PID, and heating/cooling control types.

Control type

Output limiter

Output type selection *2

Output processing

Cascade control Two control and computation functions perform cascade control (using 2 loops of input and output). Two-input changeover Disabled Loops specified as ‘disabled’ are not used.

ON/OFF PID Controls output according to PID computation results.

Heating/cooling Controls both heating and cooling outputs according to PID computation results. Output limiter Rate-of-change limit

Analog output *2 Input type selection Sets input type using switches (for all loops) or software (for individual loops).

Power supply frequency specification Input range setting Sets input ranges. PV range setting Sets PV range for two-input changeover mode.

Burnout selection

Reference junction compensation

Broken-line biasing

Input

Input processing

computation

Fixed biasing

Input filtering

Square root extraction

Two-input changeover

External PV input

*1: Numbers within parentheses (100% and 0%) applies when the output is configured as a continuous output

(for F3CU04-1S only). *2: Available for F3CU04-1S only. *3: When burnout selection is set to OFF, the measured input value at the time of burnout (open circuit) is unpredictable and

may approach either the upper limit or the lower limit. Furthermore, the burnout relay is not set.

However +OVER or -OVER detection is performed.

Basic controller mode with one control and computation function where two loops operate independently.

Switches between two measured inputs (using a register or measured value range) and handles them as one measured input (using 2 loops of input).

Performs control by turning on (100% output) or turning off the output (0% output). *

Sets the upper and lower limits for the control output.

Sets the maximum allowable rate-of-change for the control output.

Selects between time-proportional output (open collector) and continuous output (4-20 mA analog output). Specifies a fixed value output for any output terminal not used in a control loop (e.g. when disabled).

Specifies the power supply frequency. An appropriate setting value will reduce the effect of common mode noise.

Selectable from Up-scale, Down-scale, or OFF (no burnout detection) for thermocouple or RTD input open-circuit detection. *3

Sets thermocouple reference junction compensation to ‘On’ or ‘Fixed Value’.

Specifies any temperature and its bias value. A compensation value based on the linear interpolation of the specified bias values is automatically added to a measured input. This function is particularly useful for a deteriorated sensor, for which input compensation is desirable. Specifies a fixed bias value to be automatically added to measured input values. This function is useful when a measured input suffers a fixed deviation due to a known physical problem with a sensor, or when fine adjustment of measured input is desirable for better consistency with values indicated by other equipment, even though data deviation is within tolerance. Filtering can be used to remove high frequency noise from measured inputs such as flow rate and pressure. Filtering is a first order delay numerical operation. Performs square root extraction on measured inputs. This function is useful for converting differential pressure signals (of orifice, nozzle, or other types of restriction flowmeter) to flow rate signals. Sets the two-input changeover mode to perform changeover based on temperature range, preset temperature value, or register value. External values may be used as control input values. Measured input values that have undergone required processing by a CPU module or other means, may be used as input values.

A2-8

IM 34M06H62-02E 3rd Edition : Jul.16, 2015-00

Table A2.7 Function List (2/2)

Functions Description

Category

Four set points can be predefined for each loop. A predefined set point can be selected using the SP number parameter.

Defines acceleration and deceleration independently for varying the control set point at a fixed rate or to prevent an abrupt change in the control set point. When a switchover is made from Stop to Run, from Manual to Automatic, or from one SP number to another, the control set point is first set to the current PV value and then gradually changed to the required value at the rate defined by the SP gradient parameters. Automatically recalculates PID constants to achieve continuous stable control at the beginning of a control operation or when control becomes unstable. When a start tuning instruction is issued, measures the characteristics of a control object by switching on and then switching off the output, and automatically determines and sets optimal PID constants.

Defines the direction of output change (increase or decrease) corresponding to a positive deviation.

The combination of the CMD parameter (0: standard PID control mode, 1: fixed-point control mode) and the remote/local switch determines the PID control method (PV derivative type PID control or deviation derivative type PID control) with or without bumping.

Prevents excessive integration and hence overshooting by suspending PID computation. The deviation width for resuming PID computation can be set using a parameter.

Set point

Autotuning

Control and

Control and computation

computation

Set points

Remote set point Can be used to continually change the set point value from the CPU module or by other means. SP tracking Retains the set point value when switching from remote to local mode. SP limiter Limits the set point within specified limits in remote or cascade control mode.

SP gradient setting

PV tracking

Dynamic auto-tuning

Auto-tuning

Forward/reverse operation

PID control mode

Super Suppresses overshooting using fuzzy logic. Anti-reset windup

PID selection Selects one of the four PID parameter groups belonging to each loop.

PID selection method

SP number selection

Zone PID selection

Switches between four PID parameter groups according to the value of the SP Number Selection parameter. Automatically switches between PID parameter groups according to PV value. In addition, allows switching to a specific PID parameter group when the deviation is large.

Operation control Switches between run/stop, automatic/manual/cascade, remote/local, and other operating modes.

Alarm setup

Alarm

Waiting Suppresses alarms during the startup period after power on until the operation stabilizes.

Delay timer Reports an alarm only if an alarm condition persists for a minimum duration. Backup function (Storing of preset values)

Defines four alarms for each loop. Alarms may be defined to trigger with respect to the upper or lower input limit or differential upper or lower limit.

Stores parameters to the EEPROM, which is writable up to 100,000 times.

A2-9

IM 34M06H62-02E 3rd Edition : Jul.16, 2015-00

A2.8 Components and Functions

F3CU04-0S

RDY

CU04-0S

IN4

IN3

IN2

IN1

4 3

2 1

OUT

COM

60Hz

ALM ERR

PID

Status Indicators RDY (green)

Lit when the internal circuit is functioning normally. Turns off when an error occurs in the module.

60 Hz (green)

Indicates the frequency of the commercial power supply, Off: 50Hz; On: 60 Hz.

ALM (orange)

Lit when an alarm occurs in any loop.

ERR (red)

Lit or flashes when a hardware failure is detected or an error is detected in stored data. Lit when an error is detected in RAM, ROM, system data, calibration values, ADC, RJC or EEPROM. Flashes when a parameter error or burnout is detected.

I/O terminal block

18-point detachable terminal block with M3.5 screws.

A2-10

Figure A2.1 F3CU04-0S, F3CU04-1S Front View

IM 34M06H62-02E 3rd Edition : Jul.16, 2015-00

+ 230 hidden pages

YOKOGAWA F3CU04-0S, F3CU04-1S User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Temperature Control and

PID Module

Applicable Product

Important

Introduction

Copyrights and Trademarks

CONTENTS

A1. Overview

A2. Specifications

A2.1 Model and Suffix Codes

A2.2 Compatibility with CPU Modules

A2.3 General Specifications

A2.4 Input Specifications

A2.5 Output Specifications

A2.6 Backup Function

A2.7 Function Specifications

A2.8 Components and Functions