Yaskawa YASNAC PC NC Connecting Manual
YASNAC PC NC
Connecting Manual
Version: Beta 1.0
YASNAC PCNC Connecting Manual Preface/Table of Contents
SAFETY INFORMATION
PRECAUTIONS
1. Read this instruct io n ma nual in its entirety before using the YASNAC PC N C Connecting Manu al .
2. The following warning symbols are used to indicate precautions that the user must be aware of
to safely use this equipment. Failure to follo w thes e pre cautions can result in serious or possibl y
even fatal injury and damage to products or related equipment or system.
WARNING
WARNING
WARNING
This sym b ol indica tes the pre s en ce of a potentially hazardous condition which, if not avoided,
could result in serious personal injury or death.
This precau tionary symbol appear s in la be ls attached to YA SN AC products to alert th e use r to
conditions requiring concern for safety.
SPECIAL SAFE TY N O TE: This symbol indicates that ELECTRICAL SHOCK HAZARD
condition exi s ts. D O N O T TO U CH a ny electrical connection termin al s w hen the power is ON,
and for at least 5 minutes after switching off the power supply.
CAUTION
This symbol indicates the presence of a potentially hazardous condition which, if not avoided,
could result in mino r or moderate personal in jury and/or damage to eq uipment.
NOTICE
Printed _______. 1999. The information contained within this document is the proprietary property of
Yasakawa Electric America, Inc., and may not be copied, reproduced or transmitted to other parties without
the expressed wr itte n authorization of Yasakawa Electric Americ a, Inc.
No pattent liabil ity is assumed with respect to the uses o f the information con tained herein. Mo r eover,
because Yaskawa is constant ly im proving its high quali ty product, the informa ti on contained in this ma nual
is subject to chan ge w ithout notice. Every precaution has been taken in th e preparation of this document.
Nevertheless, Yasakawa assumes no responsibilit y for da m ag es resu ltin g from th e use of the inf orm a tion
contained within this publication.
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YASNAC PCNC Connecting Manual Preface/Table of Contents
Table of Contents
1. GENERALS
1.1 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 2
1.1.1 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 2
1.1.2 Connection between Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 3
1.1.3 Connector Layout NC side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 4
1.1.4 Connector Layout PC side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 5
1.2 General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 6
1.3 Thermal Design of Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 7
1.3.1 Thermal Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 7
1.3.2 Dust Proof Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 11
1.3.3 Countermeasure Against Magnetic Fields . . . . . . . . . . . . . . . . . . . . . . . . 1 - 12
1.4 Cable Clamp and Shielding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 13
1.5 Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 14
1.5.1 General Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 14
1.5.2 Installation of CNC Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 15
1.5.3 Installation of Feed/Spindle Servopacks. . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 16
2. POWER SUPPLY CONNECTIONS
2.1 Connection between Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 2
2.1.1 Power Supply specifications for PCNC and I/O units . . . . . . . . . . . . . . 2 - 2
2.1.2 Power Supply connections to PCNC . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 3
2.1.3 Power Supply Connections to PCNC and I/O units . . . . . . . . . . . . . . . . . 2 - 3
2.1.4 Power Supply to Converter unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 4
2.2 Detailed Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 5
2.2.1 Power Supply to PCNC unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 5
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YASNAC PCNC Connecting Manual Preface/Table of Contents
2.2.2 Power Supply to Converter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 7
2.2.3 Example of Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 8
2.3 LED for Power Input /Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 9
2.3.1 LED for PCNC Power Input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 10
3. CONNECTION OF PCNC OPERATION PANEL
3.1 Connection between Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 2
3.1.1 Connection with the Operation panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 2
3.2 Detailed Connection of PCNC Operation panel. . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 3
3.2.1 Connection with Operation panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 3
3.3 General notes on Connection with operation Panel . . . . . . . . . . . . . . . . . . . . . . . . .3 - 8
3.3.1 JANCD-JSPO4/JANCD-J861. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 8
3.3.2 PCNC Connections Layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 9
4. CONNECTION OF MANUAL PULSE GENERATOR
4.1 Connection between Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 2
4.1.1 Connection with CNC Operation Panel . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 2
4.2 Detailed Connection of Manual Pulse Generator . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 3
4.2.1 Parallel I/F. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 3
4.2.2 Non-Parallel I/F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 4
5. CONNECTION OF POWER ON/OFF EXCLUSIVE SIGNAL
5.1 Connection between Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 2
5.1.1 Connection to PCNC Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 2
5.2 Detailed Connection of Power ON/OFF Exclusive Signal . . . . . . . . . . . . . . . . . . 5 - 3
5.2.1 Connection to PCNC Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 3
5.3 Details of Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 4
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YASNAC PCNC Connecting Manual Preface/Table of Contents
5.3.1 Servo Power ON (SVMX), Brake Release (BKX) Output. . . . . . . . . . . . 5 - 4
5.3.2 Emergenc y Stop (*ESP) Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 5
5.3.3 External Power ON/OFF (EON, EOF, ECOM) Input. . . . . . . . . . . . . . . . 5 - 5
6. CONNECTION WITH SERVOPACK
6.1 Connection between Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 2
6.1.1 Con ne ction between PCNC U nit, Servopack and M otor . . . . . . . . . . . . . 6 - 2
6.2 Connection Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 3
6.2.1 Connection between PCNC Unit and Servopack . . . . . . . . . . . . . . . . . . . 6 - 3
6.2.2 Connection of the Servomotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 4
6.2.3 Connection of the Spindle Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 7
6.2.4 Selection of the Converter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 9
7. CONNECTION OF RS-232C
8. CONNECTION OF DIRECT IN/OUT SIGNALS TO THE PCNC UNIT
8.1 Connection between Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 2
8.1.1 Connection to the CNC Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 2
8.2 Detailed Connection of Direct IN/OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 2
8.2.1 Connection to the CNC Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 2
8.2.2 Description of Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 4
8.2.3 I/O Circuits on CNC side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 4
9. CONNECTION OF I/O MODULE
9.1 Connection between Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 2
9.1.1 Connection between Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 2
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YASNAC PCNC Connecting Manual Preface/Table of Contents
9.2 Detailed Connection of I/O Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 3
9.2.1 Connection between Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 3
9.3 Connection between Additional I/O Module devices. . . . . . . . . . . . . . . . . . . . . . 9 - 4
9.3.1 Connection between Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 4
9.4 Detailed Connection of Additinal I/O Module . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 5
9.4.1 Connection between Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 5
10. CONNECTION OF GENERAL PURPOSE I/O
10.1 Connection between Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 2
10.1.1 Connection of Signal Line with I/O Module . . . . . . . . . . . . . . . . . . . . . . 10 - 2
10.1.2 Connection between Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 3
10.2 Detailed Connection of General Purpose I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 4
10.2.1 FC810/FC815/FC860 Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 4
10.2.2 FC861 Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 27
10.2.3 JSP02/JSP04 Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 36
10.3 Description of General Purpose I/O Signal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 45
10.3.1 I/O Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 45
10.3.2 /O Circuit of I/O Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 47
10.3.3 Power Supply for I/O Signal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 57
11. REPLACEMENT OF BA TTERY/FUSE
11.1 Battery Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 - 2
11.1.1 Checking the battery life. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 - 2
11.1.2 Replacement procedure of battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 - 3
11.2 Fuse Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 - 4
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YASNAC PCNC Connecting Manual Preface/Table of Contents
APPENDIX 1. DIMENSIONS
1.1 PCNC Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A1-3
1.1.1 PCNC UNIT (JZNC-JPCRKM
oooo
-
oo
)A1-3
o
-
1.2 Power Supply Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A1-4
1.2.1 Power Supply Unit type ( UPS00004) . . . . . . . . . . . . . . . . . . . . . . . . . . . .A1-4
1.3 Operation Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A1-5
1.3.1 Display Unit Type ( JZNC-JPCOP-
ooo -oo
) . . . . . . . . . . . . . . . . . . .A1-5
1.4 I/O Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A1-6
1.4.1 ANCD-FC810/FC815/FC860 Model-A1-6
1.4.2 JZNC-IAU59 (JANCD-FC861) Model. . . . . . . . . . . . . . . . . . . . . . . . . . . .A1-6
1.5 AC Servopack (including Converter and Spindle Drive) . . . . . . . . . . . . . . . . . . . A1-7
1.6 AC Servomotor S Series (Model SGMG, for 200VAC) . . . . . . . . . . . . . . . . . . . . A1-9
1.6.1 Standard Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A1-9
1.6.2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A1-10
1.7 Spindle Motor M5 Series (Model UAASKA for 200VAC) . . . . . . . . . . . . . . . . . A1-11
1.7.1 Flange-mounted type Motor Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . .A1-11
1.7.2 Foot-mounted type Motor Dimensions(Drwg. 1.1.1). . . . . . . . . . . . . . . . .A1-13
1.8 Power Supply Unit for Brake (OPR109F, OPR109A) . . . . . . . . . . . . . . . . . . . . . A1-15
1.9 Noise Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A1-16
1.10 Manual Pulse Generator (OSM-01-2GA-15) . . . . . . . . . . . . . . . . . . . . . . . . . . . . A1-17
1.11 Spindle Pulse Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A1-18
1.11.1 NE-1024-2MDF-068-11 (6000 r/min) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NE-1024-2MDF-068-12 (6000 r/min) . . . . . . . . . . . . . . . . . . . . . . . . . . . A1-18
1.11.2 NE-1024-2MD-11 (6000 r/min) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A1-19
1.12 Heat Exchanger. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A1-20
1.12.1 External Dimensions of REX1550 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A1-20
1.12.2 HEATEX02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A1-21
1.13 AC Reator (UZBA-B: for Input, for 50.60Hz) . . . . . . . . . . . . . . . . . . . . . . . . . . . A1-22
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YASNAC PCNC Connecting Manual Preface/Table of Contents
APPENDIX 2.CABLE SPECIFICATIONS
2.1 Cable Manufacturing Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A2-3
2.1.1 Connection with the Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A2-3
2.1.2 Connection with the Operation Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A2-5
2.1.3 Connection with the Pulse Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A2-11
2.1.4 Connection with the Power ON/OFF Circuit . . . . . . . . . . . . . . . . . . . . . . .A2-11
2.1.5 Connection of the Direct IN Signals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A2-12
2.1.6 Connection with I/O Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A2-12
2.1.7 Connection between I/O Boards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A2-13
2.1.8 Connection with the Servo Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A2-15
2.2 Cable Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A2-17
2
2.2.1 Cable Drwg. No. DE 8400093 (KQVV-SB Type, 0.2mm
2.2.2 Cable D rw g. N o. DE 8402398 (VCT Type, 0.2mm
2
x 20 pairs) . . .A2-17
x 5 pairs) . . . . . . . . .A2-18
2.2.3 Cable Drwg. No. DE9405671. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A2-19
2.3 Cable and Connector Details. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-2
2.3.1 Main Power Cable (UWR00264-1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A2-3
2.3.2 Floppy D i sk da ta cable (U W R00265-1) . . . . . . . . . . . . . . . . . . . . . . . . . . .A2-4
2.3.3 Floppy D i sk Power Cable (UWR0026 6-1 ) . . . . . . . . . . . . . . . . . . . . . . . .A2-5
2.3.4 Touchscreen Power Cable (UWR00267-1). . . . . . . . . . . . . . . . . . . . . . . . .A2-6
2.3.5 Video Extension cable (UWR00270-1) . . . . . . . . . . . . . . . . . . . . . . . . . . .A2-7
2.3.6 Touchscreen Data Cable (UWR00271-1 ) . . . . . . . . . . . . . . . . . . . . . . . . .A2-8
2.3.7 Servo ON/OFF Main Cable (UWR00272-1 ). . . . . . . . . . . . . . . . . . . . . . .A2-9
2.3.8 Push-button switch harness cable (UWR00273-1). . . . . . . . . . . . . . . . . . .A2-10
2.3.9 PS/2 Port Ext ension Cable (UWR00275- 1 ). . . . . . . . . . . . . . . . . . . . . . . .A2-11
2.3.10 CPU Rack Power cable (UWR00276-1) . . . . . . . . . . . . . . . . . . . . . . . . . .A2-12
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YASNAC PCNC Connecting Manual Preface/Table of Contents
2.3.11 CRT Power Cable (UW R00262-1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A2-13
2.3.12 Serial Mouse Data Cable (UWR00318-1) . . . . . . . . . . . . . . . . . . . . . . . . .A2-14
2.3.13 NC Pow e r Supply AC Input Cable (UW R00229-1). . . . . . . . . . . . . . . . . .A2-15
2.3.14 NC Power Supply Output Cable (UWR00228-3). . . . . . . . . . . . . . . . . . . .A2-16
2.3.15 Yenet Servo Cable (UWR00249-2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A2-17
2.3.16 Yenet I/O Cable (UWR00251-4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A2-18
2.3.17 Servo Drive I/O Cable (UWR00214-2) . . . . . . . . . . . . . . . . . . . . . . . . . . .A2-19
2.3.18 Power ON Sequence Cable (UWR00263-1). . . . . . . . . . . . . . . . . . . . . . . .A2-20
2.3.19 I/O Board Power Output Cable (UWR00258-7). . . . . . . . . . . . . . . . . . . . .A2-21
2.3.20 Drive Jumper Connectors (UWR00219-2). . . . . . . . . . . . . . . . . . . . . . . . .A2-22
2.3.21 I/O Cable (UWR00305-7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A2-23
2.3.22 I/O Cable (UWR00306-3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A2-24
2.3.23 I/O Cable (UWR00307-3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A2-25
viii
YASNAC PCNC Connecting Manual Preface/Table of Contents
USING THIS MANUAL
This manual decribes the procedures for connecting the
<$61$&3&1&
to machines, mach ine i nter fac es an d
peripheral equipment.
Connections provided by the machine tool builder differ from the types provided in Yaskawa CNC enclosures. Therefore, i t m ay be necessary to make co nne ction changes in ac cordance with the ne e ds of sta nda rd
cabinets an d int e grated equipment.
The programmable controller system (hereafter called PLC) is installed in the
For PLC details, refer to the
<$61$&3&1&
PLC Programming Manual.
<$61$&3&1&
unit.
RELATE D INFORMATION SOURCES
For additonal inform ation, refer to the follow ing manuals:
Title Of Docume nt Contents
YASNAC P C N C Operating Ma n u a l
( YEA-SIA-C844-2.1 )
YASNAC PCNC Programming Manual
( YEA-SIA-C844-2.2 )
Basic configuration and operating procedures
also describes Human machine interface(HMI)
PCNC Program creation instructions
YASNAC PCNC PLC Programming Manual
( YEA-SIA-C844-0.1 )
YASNAC PCNC I/O Signal Function
( YEA-SIA-C844-2.3 )
YASNAC PCNC Connecting Manual
( YEA-SIA-C844-0.2 )
MEMOCON GL120,G130 120 Series I/O Module User’s Manual
(Document No. SIEZ-C825-20.22)
MEMOCON GL120,G130 Hardware User’s Manual
(Document No. SIEZ-C825-20.1)
YASNAC PCNC Maintenance Manual
( YEA-SIA-C844-2.9 )
PLC Program creation instructions
Describes functions between PCNC, PLC
and Machine Tool
Instructions for connecting PCNC with machines,
machine interface and peripheral equipment
Describes I/O connections and power supply
specifications
Describes the AC input power supply specifications for I/O.
Describes servi ce and maint enance procedures.
ix
YASNAC PCNC Connecting Manual Preface/Table of Contents
NOTES FOR SAFE OPERATION
It is important that the user should read this conn ec ti ng manual before insta ll ing , operating, performing any
maintenance o r inspecti ng the
<$61$&3&1&
Also, the functions and performance of a NC machine tool are
not determined by the PCNC unit itself, therefore, thoroughly read and familiarize yourself with the machine
builder’s documentation concerning the safe and most efficient ways to use the m achine tool.
The following symbols are used in this connection manual to emphasize particular information to the
user:
Indicates important information to be remembered, i.e., precautionary alarm displays
POINT
to prevent damaging devices.
x
YASNAC PCNC Connecting Manual Preface/Table of Contents
OPERATING SAFETY WARNINGS
In this
<$61$&3&1&
&RQQHFWLQJ0DQXDO
warnings regarding safe use are categorized as WARNING and
CAUTION (refer to Page 1 for an explanation of these terms) . An example of this warning method is as fol-
lows:
PCNC Unit
Read all Warning label’s
of PCNC Unit.
WARNING
CAUTION
WARNING LABEL
BE SURE TO CONNECT
GROUNDING LINE TO
GROUNDING TERMINAL
WARNING
PCNC Opeartion panel
with 14” CRT U ni t
14 “ CRT UNIT or
May cause electrical sho c k .
Do not touch inside.
( Make sure to connect grounding )
Read all the cautions and warnings
24 DC Power supply unit ( UPS 000004 )
xi
LCD ( Expected)
rear side warning
Label
(Make sure to connect grounding )
YASNAC PCNC Connecting Manual Preface/Table of Contents
TRANSPORT PRECAUTONS
CAUTION
• When movin g the product, do not lift by the ca ble .
• Once the product has been installed on the machine and the eyebolts have been removed, insert
suitable size machine bolts in the mounting holes.
• The product should not be exposed to harmful environmental conditions, i.e., water, harmful
gases or liquids.
Failure to observe these precautions may result in personal injury or product damage.
STORAGE
CAUTION
• This product should not be exxposed to harmful environmental conditions, i.e, water, harmful
gases or liquids.
• Product should be stored in a clean indoor area that meets the following temperature and humidity
conditions:
• Ambient te mperature: -15
• Relative humidity : 10% to 90%
• Altitude : 1000 m or less ( 10000ft or less )
Failure to observe these precautions may result in personal injury or product damage.
o
C to 65oC (-5oF to 149oF)
xii
YASNAC PCNC Connecting Manual Preface/Table of Contents
INSTALLATION
CAUTION
• Install peri pheral equipment in accordance with th e following:
1. A rust preventative substance has been applied to the motor shaft’s end an d flange. Remove
the substance using a cl ean cloth.
2. When connecting the motor shaft to a dr iven machine, be sur e to cente r-align accurately t o
prevent vibration.
3. Mount the servo unit(Converter,Inverter and A m plifier ) vertcally and faste n fir ml y in pla ce
with screws or bolts.
4. Since the servo unit (Converter,Inverter and Amplifier ) will generate heat, install the unit with
sufficient clearance for cooling air flow.
5. In order to reduce heat generation, position the servo unit’s(Converter,Inverter and Amplifier)
cooling fan outside of the enclosure for exposure to the exte rnal atmosphere for cool ing.
6. When circulating air inside of the enclosure, do not blow air directly onto the servo unit since
dust cont amination could occur.
7. Position and mount components so that they are easily accessible for inspection and maintenance.
Failure to observe these precautions may result in product failure.
CAUTION
• When installing this pro duc t, do not close the intake or exhaust port s, bu t take precautions to
prevent foreign matter fro m e nt eri ng this device
• Do not subject this pr oduct to any strong physical im pa cts.
• Set the power line capacity higher than this produ ct ’s power consumption level.
Failure to observe these precautions may result in personal injury or product damage.
xiii
YASNAC PCNC Connecting Manual Preface/Table of Contents
WIRING
CAUTION
• Use the shortest wires when making connections.This helps prevent malfunction.
• Connect the +24V D C power supply to the PC NC unit .
1. The power supply shoul d be provided at the custome r’s site.
(The power supply unit , UPS000004, is available as an option.)
2. Supply the power in the range of +24V DC +
• Do not run the I/O signal wires with power wires or in the same duct. Ample separation of signal
wires from power wires will reduce the noi se i nfl uence.
• If noise occurs, use a noise suppressor to eliminate it. Refer to th e sec ti on in this connection
manual for noise filter specifications and capacities.Us e o f the correct n oise filter will reduce
noise influence.
• Be sure to complete the end-terminal-proc essing to the la st module of the remote I/O modul e .
Set the “TERMINATION” shorting pin to “ON”.
10% to the PC NC unit ’s inlet (CN 05).
Failure to follow these instructions could result in malfunction.
CAUTION
• Electrical wiring and connections should be performed by qualified personnel only.
Failure to observe this precaution could result in product failure, fire and/ or
personal injury or death due to electrical shock.
• Never connect a three-phase power supply to mot or output terminals, U,V or W of th e dri ve unit.
Damage to the device will occur if incorrectly connected.
• Select the type and size of wire based on your requirements and current capacity. When the
ambient temperature exceeds 30
conform to the local electrical codes and cable manufacturer’s specifications.
Failure to comply could result in an electrical fire.
o
C (86oF), the allowable current drops. Select the cable size to
• Use twis ted wire o r multi-core twisted p air shield ed wire for general signal wires and feedback
signal wires for the encode r.
These wire types help prevent malfunction.
xiv
YASNAC PCNC Connecting Manual Preface/Table of Contents
CAUTION
• The current cap ac ity of 24V DC (external pow e r unit for input/output con ta ct s ) is de te rmined by
the number of contact points to be used. When the current ca pa city is low, install an additional
external power un it .
• A n enclosure for this product should be designed and const ruc t ed t o me e t th e fol lo w in g:
1. Use an airtight enclosure.
2. Limit the aver age temperat ure rise of air within the enclosure to less than 10
compared to the ambient te mperature.
3. Use a UL approved fan to circuate the air in a closed enclosure to improve cooling efficiency,
and to prevent abnorm al hea t ri se.
4. Seal the cable inlet, door, etc. completely.
5. Since a CRT display attracts airborne particles due to its high voltage that could result in
malfunction, therefore, provide an enclosure capable of preventing dust from entering the CPU.
6. Ambient magnetic field may cause CRT screen fluctuations, therefore, prevent this with a
layout and magentism shield.
7.In PC NC Unit,printe d c irc ui t bo ards,various units may ac cumlate dust from air,may result in
malfunctio n, therfore ,mak e s tructures to prevent the entry o f du s t.
8.Install packing on the cable inlet,doors,back covers,etc. to eliminate gaps or openings.
Failure to observe these precautions m ay result in product failure.
o
C (50oF)
xv
YASNAC PCNC Connecting Manual Preface/Table of Contents
CAUTION
• Connect ea ch unit’s grounding line individually to the housing or grounding plat e.
See the followin g example:
V
,
S
200VA C
LF
.
.
U
M
V
External
Box
.
.
Operation relay
sequence
LF
W
N
C
N
C
AVR
E
E
B
,
F
Grounding at one
point (100Ω / less)
• Select the wire for grou n di n g in conf ormance with local electrical codes.
• Be sure to connect the motor’s grounding terminal to the drive unit’s grounding terminal.
• Ground at one point. (Ground resistance 100 Ω or less).
• Be sure to seperate the grounding line of the unit from the pow e r unit’s grounding line.
Failure to perform correct grounding can lead to malfunction.
xvi
YASNAC PCNC Connecting Manual Preface/Table of Contents
APPLICATION SAFETY PRECAUTIONS
CAUTION
• When operating the unit, be sure to obs erve the fol lo w ing electrical safety procedure s
1.Do not touch the unit or terminal wire while the unit is ope rating.
2. Even though the unit has been turned OFF, it is still in charged status, so do not touch any
component parts for a minimum of five minutes.
Failure to observe this precaution could result in product failure, fire and/ or personal injury
or death due to electrical shock.
• Do not mishandle, pinch or ca use exc essive stress to cables.
Excessive load on the cable could cause electric shock.
• While the unit is turned O N, never touch any rotati ng pa rts.
Failure to observe this precaution could result in personal injury.
Never modify t he product
Free from explosiv e gases or steam
Free from oil,organic solv ent,corrosive liqui ds et c.
Vibration under (0.5 G).
Never disassmb le or modi fy the compon ents of the unit.
Never change the set values of the components and any variable resistors used in control panel.
Failure to observe this warning could result product failure, fire and/ or personal injury
or death due to electrical shock.
xvii
YASNAC PCNC Connecting ManualChapter 1: General
Installation And Electrical Connection
This section addresses the basic system: configuration, specifications,
enclosure design, electrical connections and installation.
1
General
1.1 System Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 2
1.1.1 System Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 2
1.1.2 Connection between Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 3
1.1.3 Connector Layout NC side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 4
1.1.4 Connector Layout PC side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 5
1.2 General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 6
1.3 Thermal Design of Enclosure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 7
1.3.1 Thermal Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 7
1.3.2 Dust Proof Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 11
1.3.3 Countermeasure Against Magnetic Fields . . . . . . . . . . . . . . . . . . . . . . . . .1 - 12
1.4 Cable Clamp and Shielding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 13
1.5 Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 14
1.5.1 General Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 14
1.5.2 Installation of PCNC Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 15
1.5.3 Installation of Feed/Spindle Servopacks. . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 16
1 - 1
YASNAC PCNC Connecting ManualChapter 1: General
1.1 Syste m C onfi gur ati on
1.1.1 System Confi gur ati on
The PCNC unit of the YASNAC which i s hat che d i n the dia gram below is compo sed of two
boards: JCP20 and JFC20 (JZNC-JFC10). It is inserted to a PC extended bus (ISA) inside PC
case.
Its I/O module, servo uni t, spi ndl e dri ve and motor are the same as those of the YASNAC
J100 CNC UNIT.
FDD
PC NC case
PC
ISA bus
JFC10
DC
+24V
power
Mouse
Monitor with Touch screen
Keyboard
Feeding
servo unit
Spindle
drive unit
Machine
Feeding
motor
Spindle mo tor
I/O Module
High voltage
Device
machine side
Figure 1.1.1 YASNAC PCNC System Structure Diagram
1 - 2
on
YASNAC PCNC Connecting ManualChapter 1: General
1.1.2 Connection Between Devices
CPU RACK UNIT
DATA
HDD
INP UT
PWR
VIDEO
CN01
CN02
CN03
CN04
CN05
CN11
CN12
CN13
CN14
CASE FAN
OUTOUT
PGS
(PO W E R
GOOD
SIGNAL)
NC POWER
SUPPLY
INPU T OUTPUT
AC230V
DC
OUT
NFB
ATX
MOTHER
BOARD
PS/2 MOUSE
PCI
ISA
FAN1
CPU
FAN
FAN3
IDE I/F
KBD
COM2
FDD
COM1
LPT1
VIDEO
CARD
JFC 20
JCP 20-1
PC PO W E R
SUPPLY
24VDC FOR
MACHINE I/O
CN1~6
I/O BOARD
FOR MACHINE SIGNAL
(FC8 X X )
CN11
CN13
SENSOR SIGNAL
CONVERTER UNIT
5CN
INPUT POWER UNIT
TB2
TB1
SVM
CRT
KEYBOARD
MOUSE
FDD
TS
CONTROL
SERVO ON
SHUT DOWN
MACHINE
CONTROL
SIGNALS
CN14
CN12
SERVO UNIT
SGDC-**AJA
4CN
1CN
Z AXIS
52CN
51CN
SGDC-**AJA
4CN
1CN
Y AXIS
52CN
51CN
SGDC-**AJA
4CN
1CN
X AXIS
52CN
51CN
C1MR-M5N
4CN
1CN
52CN
51CN
C1MR-MR5N
SVM
A1/A2
PWRDATA
TOUCH
SCREEN
MAC HINE O P . PAN EL I/O
CN5
I/O BOARD
FOR MACH INE
OP. PNL.
(JSP02/04)
CN3
3CN
2CN
3CN
2CN
3CN
2CN
2CN
REACTOR
R/S/T
A1/A2
X0100**
TB3
CN1
CN7,8,9
MACHINE PANEL
M
PG
M
PG
M
PG
UAASK*-**FZ*INVERTER UNIT
M
PG
SIGNALS
SGMG -
**A2AB *
FA
HPG
N
Figure 1.1.2.1 Detail Con nection of PCNC Unit wit h various devices.
1 - 3
YASNAC PCNC Connecting ManualChapter 1: General
1.1.3 Connector Layout NC Side
The following figure gives the detail Conne ct ors Layout of YASN A C JZNC-JFC10 board.
Servo controller connector (CN01)
I/O module connecto r (CN02)
Power good signal connector (CN03)
Interruption setting short pi n (S11)
Memory address setting r otary swi t ch (S12)
I/O module po wer output ver ificati on L ED
I/O module power o utput connector (CN04)
Servo controller I/O connector (CN11)
Power On/Off connect or (CN12)
Fuse (HM03, 0.3A) (F1)
RS232C connector (CN14)
Direct IN/OUT connector (CN14)
System load switch (S1)
I/O module power input connector (CN 05)
I/O module power in put verif icat ion LED
Battery power reply supply connector (CN06)
Battery
FIGURE 1.1.3.1: Details Layout of YASNAC JZNC-JFC10 Board
System load switch (S1)
(from top: 1, 2, 3, 4)
Battery alarm LED
System load rotary switch (S1)
1 - 4
YASNAC PCNC Connecting ManualChapter 1: General
1.1.4 Connector Layout PC Side
FIGURE 1.1.4.1: Connector Layout on the top view of the PCNC CPU rack
1 - 5
YASNAC PCNC Connecting ManualChapter 1: General
1.2 G ene ral Specifications
The enclosure shoul d be designed to meet all of th e following conditi ons.
Table 1.2.1: Specifica t i o ns
Item Specifications
Ambient Conditions
Storage and
Transportation
Temperature*
Humidity 20% to 80% RH (with operation)
Vibration
during operation
PCNC Unit input power supply
Power Supply Unit UPS000004
Operating
(around
enclosure)
Others Free from dust, coolant or organic solvent
PCNC unit
I/O module
Servopack
14” Color mon itor with
touch screen
10% to 90% RH (with non-operation)
• Input power supply voltage: 180V-264VAC
• Frequency: 47 Hz to 63 Hz
• Momentary interruption: 0.5 cycle (0 VDC)
o
C to +65oC
-15
Less than 4.9m/s
+24VDC+
180V-264V AC
10%
o
0
Note: Avoid installing th e control panel in a loca t ion subject to direct sunlight, ne ar heat
generating devices or outdoors even if the ambient temperature is within the specified
range.
C to +53oC
1 - 6
YASNAC PCNC Connecting ManualChapter 1: General
1.3 The rm al Design of Enclosure
1.3.1 Thermal Design
Design of the encl osure shoul d be made on the basis that the ave rage temperature increase of
air within the encl osure (containing t he PC NC unit and other components) should be 10
below the external air temperature.
(1) Temperatu re In cre ase within th e Enclosure (Average Temperature Increase )
The internal temperature increase (sheet metal enclosure) is generally as follows:
P
∆Τ=
P
=
qe
.
k A
where,
o
C
∆Τ : Interna l temperature incr e ase (
o
C)
P : Heat generation in enclosure (W)
qe : Enclosure heat percolation ratio (W/
k : Heat transit ratio of sheetmetal (W/m
6W/m
A : Efficient heat diffusion area of enclosure (m
2o
C: With interna l c o oling fan
4W/m
2o
C: Without internal cooling fan
o
C)
2o
C)
2
)
1200
All dimensions in millime te rs
800
Fig 1.5 Dim ensions of Enclosu re
700
Efficient heat diffusion a rea is in dependently loca ted, so bottom area is excluded.
A=4.16m
2.
If the heat gener at ion in the enclosure i s supposed to be 246W (113 W in CNC
portion, 104 W in servo portion, and 29 W in I/o portion),
P
∆Τ=
=
P
=
qe
246
6 x 4.16
.
k A
= 9.9 (oC)
1 - 7
YASNAC PCNC Connecting ManualChapter 1: General
(2) Heat Exchanger Cooling Capacity
Where coolin g capacity is insufficie nt eve n wit h a c irc ulating fan mount ed in the
enclosur e, Yaskawa can provide heat exchangers.
Table 1.3. 1.1: Heat Exchang e rs
Heat Exchanger Cooling Capacity External Dimensions (mm)
o
REX1550 100W /10
HEATEX02 250W /10
C 295 width x 890 height x 50 depth
o
C 440 width x 924 height x 50 depth
The heat generation indicat ed in the above tabl e is the allowabl e heat generated wh en the
internal tempe ra ture increase in the enclosure is limited t o unde r 10
o
C.
Example: Allowable Heat Generated in the Enclosure with Heat Exchanger
The amount of internal heat generated to make th e internal temperature under 10
o
the enclosur e is e quipped with a HEATEX02 Heat E xchanger is expre ssed by the
following equation:
.....................................................
P= k.A.∆Τ+ 250 W/10oC
= 6 x 4.16 x 10 + 250
o
= 499 W/10
C
therefore, it is ne ce ssary to be under 499W.
(3) Mounting Heat Exchanger
Heat exchange r should be mounted on the enclosure pro vided by the machine tool
builder. Fig. 1.5 shows a mounting examp le . Mo unt the exc ha nger so that the internal air
is drawn from the upper portion and discha rged th rough the lower port ion, while external
air is drawn in from th e lo w er portion and discharged thro ugh the upper portion.
C when
Internal air
Enclosure
External air
Heat exchanger
Fig 1.3.1.1: Mounting of Heat Exchanger on the enclosure made by Machine builder
1 - 8
YASNAC PCNC Connecting ManualChapter 1: General
(4)Heat Gene rat ion by Respective Units
Unit Type Total Heat
PCNC rack JZNC-JPCRKM_-_
14” Color CRT with
Touchscreen
I/O Module
Converter
JZNC-JPCOP-_ _ _
JANCD-FC810* 29 29 0 JANCD-FC860* 29 29 0
JANCD-FC861* 14.5 14.5 0 CIMR-MR5N23P7 84 44 CIMR-MR5N25P5 84 44 CIMR-MR5N27P5 119 61 CIMR-MR5N2011 152 70 CIMR-MR5N2015 204 88 CIMR-MR5N2018 273 108 CIMR-MR5N2022 335 132
Generation
(W)
Internal
Heat
Generation
(W)
Minimum
Wind
Velocity for
Cooling
2.5
Spindle Inverter
Reactor
CIMR-MR5N2030 392 160 CIMR-MR5N23P7 84 44 CIMR-MR5N25P5 185 58 CIMR-MR5N27P5 244 77 CIMR-MR5N2011 307 89
2.5
CIMR-MR5N2015 454 119 CIMR-MR5N2018 565 144 CIMR-MR5N2022 717 180 CIMR-MR5N2030 869 219
UZBA-B 20A 0.53 mH 35 35 0 UZBA-B 30A 0.35 mH 45 45 0
UZBA-B 40A 0.2 65 mH 50 50 0
UZBA-B 60A 0.18 mH 65 65 0 UZBA-B 80A 0.13 mH 75 75 0
UZBA-B 90A 0.12 mH 90 90 0 UZBA-B 120A 0.09 mH 90 90 0 UZBA-B 160A 0.07 mH 100 100 0
1 - 9
YASNAC PCNC Connecting ManualChapter 1: General
Unit Type Total Heat
SGDC-05AJ A 28 10 SGDC-10AJ A 48 12
Servo Unit
SGDC-15AJ A 73 15 SGDC-20AJ A 108 18 SGDC-30AJ A 148 22 SGDC-50AJ A 208 28
1. The heat generated by the CNC unit varies depending on the addition
POINT
of options. The heat generated by the I/O module varies with I/O
status.
2. Internal heat generation is the heat remaining inside of the enclosure
when the servo uni t’s fin is exposed outside of the enclosure, and
when the external air is applied to the fin at greater than 2.5m/s
Generation
(W)
Internal
Heat
Generation
(W)
Minimum
Wind
Velocity for
Cooling
2.5
3. Thermal design of th e e nclosure to house the servo unit varies with
machine specifications, but is acknowledged to use a value of 70% of
the load fa ctor.
1 - 10
YASNAC PCNC Connecting ManualChapter 1: General
1.3.2 Dust proof Design
Dust proof Design and Construction
PCNC units and other components (especially CRTs) housed in a machine tool enclosure are
exposed to an environment with airbo rne matter, e.g., dust. oil, coolant mi st, etc.Since these
elements could cause control component malfunction, enclosures should be designed and built
to prevent such m atter from entering as follo w s:
• Use an air-tight enclosure.
• Seal the cabine t inlet with packin g mat erial. Refer to Fig. 1.3.2.1.
• Secure the rear do or li d w ith packing material . Refe r to Fig, 1.3.2.2.
• The enclosure’s front surfa ce s w ith PCN C operating panels and are dust proof, but do not
install them where liquid coolants are present. The periphery should be sealed with suitable
materials.
The CRT unit’s high voltage will attract airbo r ne dust, so w hen mounting the CRT unit’s
pendant box please take note of the following:
1. Seal the cab le inl et , do or, rear lid op ening clearance s w it h packing materi al .
2. The CRT Unit’s mounting surface has been factory sealed.
3. Seal any other op enings.
4. Since oil wil l enter the encl osure through screw holes an d collect on the
internal ceiling surface, apply suitable packing material to seal these holes.
Metal fitting
Packing
Cable
Fig. 1.3.2.1 Cable Inlet
1 - 11
YASNAC PCNC Connecting ManualChapter 1: General
Pendant box
Fig. 1.3.2.2 Door Packing
1.3.3 Counterme asures against Magne ti c Fields
The CRT screen’s d isp lay may fluctua te due to ambien t magnetic fiel d s. To prevent this, keep
magnetic generating materials, e.g., transformers, reactors, fans, electro-magnetic switches,
solenoid relays, exchange power cables, etc. a minimum of 300mm from the CRT.
The value of 300mm is a general standard and coul d va ry depending on the situation,
therefore, be aw a re of the presence of magnetic generating sou rces when positioning the
Packing
CRT unit.
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