Yaskawa SI-EP3 Technical Manual
YASKAWA AC Drive 1000-Series Option
PROFINET
Technical Manual
Type: SI-EP3
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
MANUAL NO. SIEP C730600 69A
Copyright © 2015 YASKAWA ELECTRIC CORPORATION
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any
means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent
liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to
improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has
been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions. Neither is any liability
assumed for damages resulting from the use of the information contained in this publication.
2 YASKAWA ELECTRIC SIEP C730600 69A 1000-Series Option SI-EP3 Technical Manual
Table of Contents
1 PREFACE AND SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 PRODUCT OVERVIEW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3 RECEIVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4 OPTION COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5 INSTALLATION PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
6 RELATED DRIVE PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7 PROFINET MESSAGING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
8 COMMUNICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
9 WEB INTERFACE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
10 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
11 EUROPEAN STANDARDS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
12 SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
YASKAWA ELECTRIC SIEP C730600 69A 1000-Series Option SI-EP3 Technical Manual 3
1 Preface and Safety
1 Preface and Safety
Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection
and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa
accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances
should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without
exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All
systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with
appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa
must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in
conforming to standards and specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR
IMPLIED, IS OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses, or claims
arising from misapplication of its products.
Applicable Documentation
The following manuals are available for the option:
Option
YASKAWA AC Drive 1000-Series Option
SI-EP3 PROFINET Installation Manual
Manual No: TOBP C730600 69
YASKAWA AC Drive 1000-Series Option
SI-EP3 PROFINET Technical Manual
Manual No: SIEP C730600 69
(This book)
Read this manual first.
The installation manual is packaged with the option and contains
information required to install the option and set up related drive
parameters.
The technical manual contains detailed information about the
option pertaining to communication protocols, and supported
features and messaging. Access the following sites to obtain the
technical manual:
U.S.: http://www.yaskawa.com
Europe: http://www.yaskawa.eu.com
Japan: http://www.e-mechatronics.com
For questions, contact your local Yaskawa sales office or the
nearest Yaskawa representative.
Drive
The drive manuals cover basic installation, wiring, operation
YASKAWA AC Drive
1000-Series Quick Start Guide
YASKAWA AC Drive
1000-Series Technical Manual
procedures, functions, troubleshooting, and maintenance
information.
The manuals also include important information about parameter
settings and drive tuning.
Access these sites to obtain Yaskawa instruction manuals:
U.S.: http://www.yaskawa.com
Europe: http://www.yaskawa.eu.com
Japan: http://www.e-mechatronics.com
For questions, contact your local Yaskawa sales office or the
nearest Yaskawa representative.
Terms
Note: Indicates supplemental information that is not related to safety messages.
Drive: YASKAWA AC Drive 1000-Series
Option: YASKAWA AC Drive 1000-Series Option SI-EP3 PROFINET
V/f: V/f Control
CLV: Closed Loop Vector Control
OLV/PM: Open Loop Vector Control for PM
AOLV/PM: Advanced Open Loop Vector Control for PM
CLV/PM: Closed Loop Vector Control for PM
H: Indicates an engineering unit for hexadecimal number format.
4 YASKAWA ELECTRIC SIEP C730600 69A 1000-Series Option SI-EP3 Technical Manual
1 Preface and Safety
DANGER
W ARNING
CAUTION
NOTICE
DANGER
Registered Trademarks
• PROFINET is a registered trademark of PROFIBUS and PROFINET International (PI).
• Trademarks are the property of their respective owners.
Supplemental Safety Information
Read and understand this manual before installing, operating, or servicing this option. Install the option according to this
manual and local codes.
The following conventions indicate safety messages in this manual. Failure to heed these messages could cause fatal
injury or damage products and related equipment and systems.
Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.
Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.
Indicates an equipment damage message.
General Safety
General Precautions
• The diagrams in this book may include options and drives without covers or safety shields to illustrate details. Be sure to reinstall
covers or shields before operating any devices. Use the option according to the instructions described in this manual.
• Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products
to which this manual is applicable.
• The products and specifications described in this manual or the content and presentation of the manual may be changed without
notice to improve the product and/or the manual.
• When ordering new copies of the manual, contact a Yaskawa representative or the nearest Yaskawa sales office and provide the
manual number shown on the front cover.
Heed the safety messages in this manual.
Failure to comply will result in death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings
in this manual.
YASKAWA ELECTRIC SIEP C730600 69A 1000-Series Option SI-EP3 Technical Manual 5
1 Preface and Safety
NOTICE
Do not modify the drive or option circuitry.
Failure to comply could result in damage to the drive or option and will void warranty.
Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.
Do not expose the drive or option to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the option.
Do not pack the drive in wooden materials that have been fumigated or sterilized.
Do not sterilize the entire package after the product is packed.
6 YASKAWA ELECTRIC SIEP C730600 69A 1000-Series Option SI-EP3 Technical Manual
2 Product Overview
2 Product Overview
About This Product
This option provides a communications connection between the drive and a PROFINET network. The option connects
the drive to a PROFINET network and facilitates the exchange of data.
This manual explains the handling, installation and specifications of this product.
PROFINET is a communications link to connect industrial devices (such as smart motor controllers, operator interfaces,
and variable frequency drives) as well as control devices (such as programmable controllers and computers) to a
network. PROFINET is a simple, networking solution that reduces the cost and time to wire and install factory
automation devices, while providing interchangeability of like components from multiple vendors.
By installing the option to a drive, it is possible to do the following from a PROFINET master device:
• drive operation
• drive operation status monitoring
• changing parameter settings.
SI-EP3 is PROFINET Conformance Class A certified.
Applicable Models
The option can be used with the models in Tab le 1.
Table 1 Applicable Models
Drive Series Drive Model Number Software Version
CIMR-A2A
CIMR-A4A0002 to 4A0675
A1000
U1000
U1000L
Z1000U
<1> See “PRG” on the drive nameplate for the software version number.
CIMR-A4A0930 and 4A1200 ≥3014
CIMR-A5A
CIMR-UA
CIMR-UE
CIMR-UP
CIMR-UW
CIMR-UL
CIMR-UF
CIMR-UR
CIMR-US
CIMR-ZA
CIMR-ZE
CIMR-ZP
CIMR-ZW
<1>
≥1010
504
101
≥1010
≥6210
≥6110
YASKAWA ELECTRIC SIEP C730600 69A 1000-Series Option SI-EP3 Technical Manual 7
3 Receiving
MANUAL
3 Receiving
Please perform the following tasks upon receiving the option:
• Inspect the option for damage. Contact the shipper immediately if the option appears damaged upon receipt.
• Verify receipt of the correct model by checking the model number printed on the name plate of the option package.
• Contact your supplier if you have received the wrong model or the option does not function properly.
Option Package Contents
Table 2 Option Package Contents
Description: Option
_
Quantity: 1131 1
Ground
Wire
Screws (M3) LED Label Installation Manual
NS MS
Tools Required for Installation
• A Phillips screwdriver (M3 metric/#1, #2 U.S. standard size
covers.
• Diagonal cutting pliers. (required for some drive models)
• A small file or medium grit sandpaper. (required for certain drive models)
<1> Screw sizes vary by drive capacity. Select a screwdriver appropriate for the drive capacity.
Note: Tools required to prepare option networking cables for wiring are not listed in this manual.
<1>
) is required to install the option and remove drive front
8 YASKAWA ELECTRIC SIEP C730600 69A 1000-Series Option SI-EP3 Technical Manual
4 Option Components
E
F
A
M
L
J
G
I
K
H
B
C
D
Underside
A1000
SI-EP3 Option
Figure 1
A – Option connector H – Port 1
B – Installation hole I – Port 1 LED (LINK/ACT)
C–LED (NS)
D–LED (MS)
E – PROFINET PCB L – Port 2 LED (LINK/ACT)
F – Ground terminal and installation hole
G – Port 1 LED (10/100)
<1>
<1>
<1>
<2>
4 Option Components
<1>
J – Port 2 LED (10/100)
K–Port 2
M – PROFINET cable connection
<1>
<1>
<1> Refer to Option LED Display on page 10 for details on the LEDs.
<2> The ground wire provided in the option shipping package must be connected during installation.
Figure 1 PROFINET Option Components
Communication Modular Connector CN1 Port 1/Port 2
The communication modular connector CN1 on the option is a modular dual RJ45 female connector designated port 1
and port 2. Port 1 and port 2 are the connection point for a customer supplied male Ethernet network communication
cable.
Table 3 Male 8-way Ethernet Modular Connector (Customer-Supplied)
Male EtherNet 8-Way Modular Connector Pin Description
1 (Pair 2) Transmit data (TXD) +
2 (Pair 2) Transmit data (TXD) -
3 (Pair 3) Receive data (RXD) +
4 (Pair 1) Not used
5 (Pair 1) Not used
6 (Pair 3) Receive data (RXD) -
7 (Pair 4) Not used
8 (Pair 4) Not used
<1> Not used for 10 Mbps and 100 Mbps networks.
<1>
<1>
<1>
<1>
YASKAWA ELECTRIC SIEP C730600 69A 1000-Series Option SI-EP3 Technical Manual 9
4 Option Components
Option LED Display
The option has six LEDs:
Bi-color Status LEDs:
• Module status (MS) red/green
• Network status (NS) red/green
Ethernet LEDs (2 each):
• Network speed-10/100 yellow
• Link status and network activity-Link/Act green
The operational states of the option LEDs after the power-up diagnostic LED sequence is completed are described in
Tab le 4 . The states with a number in parenthesis are the number of pulses of 250 ms on, 250 ms off cycles, followed by
500 ms off, then repeating the cycle. Wait at least 2 seconds for the power-up diagnostic process to complete before
verifying LED states.
Table 4 Option LED States
Name
MS
(visible through
drive cover)
NS
(visible through
drive cover)
10/100
(visible at
RJ45 jack)
LINK/ACT
(visible at
RJ45 jack)
Indication
Color Status
– OFF Power supply OFF Power is not being supplied to the drive.
Green ON Option operating
Green Flashing (1) Diagnostics Diagnostic data available.
Green Flashing (2) Configuration tool Identified by a configuration tool.
Red ON Default MAC or fatal error occurred.
Red Flashing (1) Configuration error (non-fatal) Configuration error.
Red Flashing (2) No IP (non-fatal) No IP address assigned.
Red Flashing (3) No station name (non-fatal) No station name assigned.
Red Flashing (4) Init failure (non-fatal) Failed to initialize module.
Green/Red Flashing Option self-test The option is in self-test mode.
– OFF Offline or Power supply OFF –
Green ON Connected
Green Flashing Connected and stopped
Red ON BUS fault Unrecoverable BUS fault.
Red Flashing (1) Lost communication Host communication is temporarily lost.
Red Flashing (2) Lost link No link detected to network.
Yellow OFF 10 Mbps is established –
Yellow ON 100 Mbps is established –
Green OFF Link is not established –
Green ON Link is established –
Green Flashing
Link is established and there is network
activity
Operating Status Remarks
The option is operating normally and
initialization is complete.
Default MAC address has been programmed or
the option has detected an unrecoverable error.
Connection established with I/O controller and
in RUN mode.
Connection established with I/O controller and
in STOP mode.
–
10 YASKAWA ELECTRIC SIEP C730600 69A 1000-Series Option SI-EP3 Technical Manual
4 Option Components
Power-Up Diagnostics
An LED test is performed each time the drive is powered up. The initial boot sequence may take several seconds. After
the LEDs have completed the diagnostic LED sequence, the option is successfully initialized. The LEDs then assume
operational conditions as shown in Tab le 4.
Table 5 Power-Up Diagnostic LED Sequence
Sequence Module Status (MS) Network Status (NS) Time (ms)
1GreenOFF250
2RedOFF250
3GreenOFF –
4 Green Green 250
5GreenRed250
6GreenOFF –
YASKAWA ELECTRIC SIEP C730600 69A 1000-Series Option SI-EP3 Technical Manual 11
5 Installation Procedure
DANGER
W ARNING
NOTICE
5 Installation Procedure
Section Safety
Electrical Shock Hazard
Do not connect or disconnect wiring while the power is on.
Failure to comply will result in death or serious injury.
Disconnect all power to the drive and wait at least the amount of time specified on the drive front cover safety label.
After all indicators are off, measure the DC bus voltage to confirm safe level, and check for unsafe voltages before
servicing. The internal capacitor remains charged after the power supply is turned off.
Electrical Shock Hazard
Do not remove the front covers of the drive while the power is on.
Failure to comply could result in death or serious injury.
The diagrams in this section may include options and drives without covers or safety shields to show details. Be sure to
reinstall covers or shields before operating any devices. The option should be used according to the instructions
described in this manual.
Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with
installation, adjustment, and maintenance of this product.
Do not touch circuit boards while the power to the drive is on.
Failure to comply could result in death or serious injury.
Do not use damaged wires, place excessive stress on wiring, or damage the wire insulation.
Failure to comply could result in death or serious injury.
Fire Hazard
Tighten all terminal screws to the specified tightening torque.
Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections.
Damage to Equipment
Observe proper electrostatic discharge (ESD) procedures when handling the option, drive, and circuit boards.
Failure to comply may result in ESD damage to circuitry.
Never shut the power off while the drive is running or outputting voltage.
Failure to comply may cause the application to operate incorrectly or damage the drive.
Do not operate damaged equipment.
Failure to comply may cause further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
Do not use unshielded cable for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance.
Use shielded twisted-pair wires and ground the shield to the ground terminal of the drive.
12 YASKAWA ELECTRIC SIEP C730600 69A 1000-Series Option SI-EP3 Technical Manual
5 Installation Procedure
NOTICE
F
H
M
N
O
L
K
I
B
C
D
E
A
G
J
NS MS
A1000
Properly connect all pins and connectors.
Failure to comply may prevent proper operation and possibly damage equipment.
Check wiring to ensure that all connections are correct after installing the option and connecting any other
devices.
Failure to comply may result in damage to the option.
Prior to Installing the Option
Note: Refer to the instruction manual of a specific drive for details.
Prior to installing the option, wire the drive, make necessary connections to the drive terminals, and verify that the drive
functions normally without the option installed. Refer to the instruction manual packaged with the drive for information
on wiring and connecting the drive.
Figure 2 shows an exploded view of the drive with the option and related components for reference.
Figure 2
A – Insertion point for CN5 connector I – Ground wire
B – SI-EP3 option J – Option modular connector CN1 port 1
C – Drive front cover K – Option modular connector CN1 port 2
D – Digital operator L – Drive grounding terminal (FE)
E – LED label M – Connector CN5-A
F – Drive terminal cover N – Connector CN5-B
G – Removable tabs for wire routing O – Connector CN5-C
H – Included screws
Figure 2 Drive Components with Option (CIMR-A2A)
YASKAWA ELECTRIC SIEP C730600 69A 1000-Series Option SI-EP3 Technical Manual 13
5 Installation Procedure
C
D
F
A1000
A1000
Installing the Option
Remove the front covers of the drive before installing the option. Refer to the drive instruction manual for directions on
removing the front covers. Cover removal varies depending on drive size. This option can be inserted only into the
CN5-A connector located on the drive control board.
Note: Refer to the instruction manual of a specific drive for information on removing and installing the operators and the covers.
DANGER! Electrical Shock Hazard. Do not connect or disconnect wiring while the power is on. Failure to comply could result in death
or serious injury. Before installing the option, disconnect all power to the drive and wait at least the amount of time specified on the
drive front cover safety label. After all indicators are off, measure the DC bus voltage to confirm safe level, and check for unsafe
voltages before servicing. The internal capacitor remains charged after the power supply is turned off.
1. Shut off power to the drive, wait the appropriate amount of time for voltage to dissipate, then remove the digital
operator (D) and front covers (C, F). Front cover removal varies by drive model.
NOTICE: Damage to Equipment. Observe proper electrostatic discharge procedures (ESD) when handling the option, drive, and
circuit boards. Failure to comply may result in ESD damage to circuitry.
Figure 3
Figure 3 Remove the Front Covers and Digital Operator
2. With the front covers and digital operator removed, apply the LED label (E) in the appropriate position on the
Figure 4
drive top front cover (C).
Figure 4 Apply the LED Label
C
NS MS
E
14 YASKAWA ELECTRIC SIEP C730600 69A 1000-Series Option SI-EP3 Technical Manual
5 Installation Procedure
NS MS
M
H
B
A1000
NS MS
H
I
L
B
A1000
3. Insert the option (B) into the CN5-A connector (M) located on the drive and fasten it using one of the included
Figure 5
screws (H).
Figure 5 Insert the Option
4. Connect the ground wire (I) to the ground terminal (L) using one of the remaining provided screws (H). Connect
the other end of the ground wire (I) to the remaining ground terminal and installation hole on the option (B) using
Figure 6
the last remaining provided screw (H) and tighten both screws to 0.5 to 0.6 Nm (4.4 to 5.3 in lbs).
Figure 6 Connect the Ground Wire
Note: There are two screw holes on the drive for use as ground terminals (L). When connecting three options, two ground wires will
need to share the same drive ground terminal.
YASKAWA ELECTRIC SIEP C730600 69A 1000-Series Option SI-EP3 Technical Manual 15
5 Installation Procedure
B
A
A1000
5. Route the option wiring.
Depending on the drive model, some drives may require routing the wiring through the side of the front cover to
the outside to provide adequate space for the wiring. Refer to the Peripheral Devices & Options section of the
drive Quick Start Guide or instruction manual for more information on wire routing of specific models.
Route the wiring through the side of the front cover to the outside. In these cases, using diagonal cutting pliers,
cut out the perforated openings on the left side of the drive front cover as shown in Figure 7-A. Sharp edges
along the cut out should be smoothed down with a file or sand paper to prevent any damage to the wires.
Route the wiring inside the enclosure as shown in Figure 7-B for drives that do not require routing through the
front cover.
Note: Separate communication cables from main circuit wiring and other electrical lines.
Figure 7
A – Route wires through the openings provided on the
left side of the front cover.
<1> The drive will not meet NEMA Type 1 requirements if wiring is exposed outside the enclosure.
<1>
Figure 7 Wire Routing Examples
B – Use the open space provided inside the drive to
route option wiring.
6. Connect the PROFINET Cat 5e communication cable to the option modular connector CN1 port 1 or port 2.
To connect the option to a network, firmly connect RJ45 8-pin Shielded Twisted Pair Cat5e cable(s) into the
option modular connector CN1. Ensure the cable end is firmly connected (see Figure 7).
Note: Do not connect or disconnect the communication cable while the drive is powered up or while the drive is in operation. Failure to
comply may cause a static discharge, which will cause the option card to stop working properly. Cycle power on the drive and
option card to reestablish functionality.
Communication Cable Specifications
Only use cable recommended for PROFINET. Using a cable not specifically recommended may cause the
option or drive to malfunction.
16 YASKAWA ELECTRIC SIEP C730600 69A 1000-Series Option SI-EP3 Technical Manual
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