Yaskawa SI-EP3 Installation
YASKAWA AC Drive 1000-Series Option
PROFINET
Installation Manual
Type: SI-EP3
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
TM
MANUAL NO. TOEP YEACOM 07A
Table of Contents
1 PREFACE AND SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 PRODUCT OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 RECEIVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
4 OPTION COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5 INSTALLATION PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . 14
6 OPTION RELATED DRIVE PARAMETERS . . . . . . . . . . . . .24
7 WEB INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
8 TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
9 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Copyright © 2011 YASKAWA AMERICA, INC.
All rights reserved. No part of this publication may be reproduced, stored in a
retrieval system, or transmitted, in any form or by any means, mechanical,
electronic, photocopying, recording, or otherwise, without the prior written
permission of Yaskawa. No patent liability is assumed with respect to the use of the
information contained herein. Moreover, because Yaskawa is constantly striving to
improve its high-quality products, the information contained in this manual is
subject to change without notice. Every precaution has been taken in the
preparation of this manual. Yaskawa assumes no responsibility for errors or
omissions. Neither is any liability assumed for damages resulting from the use of
the information contained in this publication.
YAS KA WA TOEP YEACOM 07A 1000-Series Option PROFINET SI-EP3 Installation Manual 3
1 Preface and Safety
1 Preface and Safety
Yaskawa manufactures products used as components in a wide variety of industrial systems
and equipment. The selection and application of Yaskawa products remain the responsibility
of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its
products are incorporated into the final system design. Under no circumstances should any
Yaskawa product be incorporated into any product or design as the exclusive or sole safety
control. Without exception, all controls should be designed to detect faults dynamically and
fail safely under all circumstances. All systems or equipment designed to incorporate a
product manufactured by Yaskawa must be supplied to the end user with appropriate
warnings and instructions as to the safe use and operation of that part. Any warnings
provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express
warranty only as to the quality of its products in conforming to standards and specifications
published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS
OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses,
or claims arising from misapplication of its products.
◆ Applicable Documentation
The following manuals are available for the SI-EP3 option:
SI-EP3 Option
Yaskawa AC Drive 1000-Series Option
SI-EP3 PROFINET Installation Manual
Manual No: TOEP YEACOM 07
(This manual)
Yaskawa AC Drive 1000-Series Option
SI-EP3 PROFINET Technical Manual
Manual No: SIEP YEACOM 07
Read this manual first.
The installation manual is packaged with the SI-EP3
option and contains information required to install the
option and set up related drive parameters.
The technical manual contains detailed information
about the option. In the U.S., access
http://www.yaskawa.com to obtain the technical
manual. Customers in other areas should contact a
Yaskawa representative.
Yaskawa Drive
Yaskawa AC Drive
1000-Series Quick Start Guide
A1000 - TOEPC71061641
P1000 - TOEPYAIP1U01
iQpump1000 - TOEPYAIP1W01
Yaskawa AC Drive
1000-Series Technical Manual
A1000 - SIEPC71061641
P1000 - SIEPYAIP1U01
iQpump1000 - SIEPYAIP1W01
4 YASKAWA TOEP YEACOM 07A 1000-Series Option PROFINET SI-EP3 Installation Manual
The drive manuals cover basic installation, wiring,
operation procedures, functions, troubleshooting, and
maintenance information.
The manuals also include important information
about parameter settings and drive tuning.
Access these sites to obtain Yaskawa instruction
manuals:
U.S.: http://www.yaskawa.com
Europe: http://www.yaskawa.eu.com
Japan: http://www.e-mechatronics.com
Other areas: contact a Yaskawa representative.
◆ Terms
Note: Indicates supplemental information that is not related to safety messages.
Drive: Yaskawa AC Drive 1000-Series
Option: Yaskawa AC Drive 1000-Series SI-EP3 PROFINET option
◆ Registered Trademarks
• All trademarks are the property of their respective owners.
1 Preface and Safety
YAS KA WA TOEP YEACOM 07A 1000-Series Option PROFINET SI-EP3 Installation Manual 5
1 Preface and Safety
DANGER
W ARNING
CAUTION
NOTICE
◆ Supplemental Safety Information
Read and understand this manual before installing, operating, or servicing this option. The
option must be installed according to this manual and local codes.
The following conventions are used to indicate safety messages in this manual. Failure to
heed these messages could result in serious or possibly even fatal injury or damage to the
products or to related equipment and systems.
Indicates a hazardous situation, which, if not avoided, will result in death or serious
injury.
Indicates a hazardous situation, which, if not avoided, could result in death or
serious injury.
Indicates a hazardous situation, which, if not avoided, could result in minor or
moderate injury.
Indicates an equipment damage message.
6 YAS KAWA TOEP YEACOM 07A 1000-Series Option PROFINET SI-EP3 Installation Manual
1 Preface and Safety
DANGER
NOTICE
■ General Safety
General Precautions
• The diagrams in this section may include options and drives without covers or safety shields to illustrate details.
Reinstall covers or shields before operating any devices. The option should be used according to the instructions
described in this manual.
• Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply
to all products to which this manual is applicable.
• The products and specifications described in this manual or the content and presentation of the manual may be
changed without notice to improve the product and/or the manual.
• When ordering new copies of the manual, contact a Yaskawa representative or the nearest Yaskawa sales office and
provide the manual number shown on the front cover.
Heed the safety messages in this manual.
Failure to comply will result in death or serious injury.
The operator is responsible for injuries or equipment damage caused from failure to heed
the warnings in the manual.
Do not expose the drive to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the option.
Do not pack the drive in wooden materials that have been fumigated or sterilized.
Do not sterilize the entire package after the product is packed.
Do not modify the drive or option circuitry.
Failure to comply could result in damage to the drive or option and will void warranty.
Yaskawa is not responsible for any modification of the product made by the user. This
product must not be modified.
YAS KA WA TOEP YEACOM 07A 1000-Series Option PROFINET SI-EP3 Installation Manual 7
2 Product Overview
2 Product Overview
◆ About This Product
The SI-EP3 option connects the 1000-series drives to a PROFINET network and facilitates
the exchange of data.
This manual explains the handling, installation and specifications of this product.
The SI-EP3 option is a simple, networking solution that reduces the cost and time to wire
and install factory automation devices, while providing interchangeability of like
components from multiple vendors.
By installing the option to a drive, it is possible to do the following from a PROFINET
master device:
• Operate the drive
• Monitor the operation status of the drive
• Change parameter settings.
SI-EP3 is PROFINET Conformance Class A certified.
◆ Applicable Models
The option can be used with the drive models in Tab le 1 .
Table 1 Applicable Models
Drive Series Drive Model Number Software Version <1>
CIMR-A2A
A1000
iQpump1000
P1000
<1> See “PRG” on the drive nameplate for the software version number.
CIMR-A4A
CIMR-A5A
CIMR-A4A0930~1200 VSA903014 and greater
CIMR-PW2A
CIMR-PW5A
CIMR-PW4A0930~1200 VSA903750 and greater
CIMR-PU2A
CIMR-PU5A
CIMR-PU4A0930~1200 VSA903700 and greater
VSA90101
VSA90504
VSA90101
VSA8550 and greaterCIMR-PW4A
VSA8500 and greaterCIMR-PU4A
8 YASKAWA TOEP YEACOM 07A 1000-Series Option PROFINET SI-EP3 Installation Manual
3 Receiving
3 Receiving
Please perform the following tasks upon receipt of the option:
• Inspect the option for damage. Contact the shipper immediately if the option appears
damaged upon receipt.
• Verify receipt of the correct model by checking the model number printed on the name
plate of the option package.
• Contact your supplier if you have received the wrong model or the option does not
function properly.
◆ Option Package Components
Description: Option
_
Quantity: 1 1 3 1 1
Ground
Screws (M3) LED Label
Wire
NS MS
Installation
Manual
MANUAL
◆ Tools Required for Installation
• A Phillips screwdriver (M3 metric/#1, #2 U.S. standard size*) is required to install the
option and remove drive front covers.
• Diagonal cutting pliers. (required for some drive models)
• A small file or medium grit sandpaper. (required for some drive models)
*Screw sizes vary by drive capacity. Select a screwdriver appropriate for the drive capacity.
Note: Tools required to prepare option networking cables for wiring are not listed in this manual.
YAS KA WA TOEP YEACOM 07A 1000-Series Option PROFINET SI-EP3 Installation Manual 9
4 Option Components
N
A
I
H
G
E
B
D
F
C
J
L
K
M
Underside
4 Option Components
◆ SI-EP3 PROFINET Option
Figure 1
A – Ground Terminal and installation hole
B – CN1 Port 2 LED (10/100)
C – CN1 Port 2 J – Installation hole
D – CN1 Port 2 LED (LINK/ACT)
E – CN1 Port 1 LED (10/100)
F – CN1 Port 1 M – LED (MS) <2>
G – CN1 Port 1 LED (LINK/ACT) <2>
<1> The ground wire provided in the option shipping package must be connected during installation.
<2> Refer to Option LED Display on page 12 for details on the LEDs.
<2>
<2> K – SI-EP3 Firmware Label
<2> L–LED (NS)<2>
Figure 1 Option (Top View)
<1> H – PROFINET cable connection
I – Option connector CN5
VST-
N – PROFINET PCB
10 YASKAWA TOEP YEACOM 07A 1000-Series Option PROFINET SI-EP3 Installation Manual
4 Option Components
◆ Terminal CN1
The communication connector on the option is a modular RJ45 female connector
designated CN1.
CN1 is the connection point for a customer supplied male Ethernet network
communication cable.
Table 2 Male, 8-way Ethernet Modular Connector (Customer Supplied)
Male Ethernet 8-Way Modular Connector Pin Description
1 (Pair 2) Transmit data (TXD) +
2 (Pair 2) Transmit data (TXD) -
3 (Pair 3) Receive data (RXD) +
4 (Pair 1) Not used
5 (Pair 1) Not used
6 (Pair 3) Receive data (RXD) -
7 (Pair 4) Not used
8 (Pair 4) Not used <1>
<1> Not used for 10 Mbps and 100 Mbps networks.
<1>
<1>
<1>
YAS KA WA TOEP YEACOM 07A 1000-Series Option PROFINET SI-EP3 Installation Manual 11
4 Option Components
◆ Option LED Display
The option has six LEDs:
Bi-color Status LEDs:
• Module status (MS) red/green
• Network status (NS) red/green
PROFINET LEDs:
• Network speed-10/100 yellow
• Link status and network activity-Link/Act green
The operational states of the option LEDs after the power-up diagnostic LED sequence is
completed are described in Table 3. The states with a number in parenthesis are the number
of pulses of 250 ms on, 250 ms off cycles, followed by 500 ms off, then repeating the cycle.
Wait at least 2 seconds for the power-up diagnostic process to complete before verifying
LED states.
Table 3 Option LED States
Name
MS
(visible
through
drive cover)
Indication
Color Status
– OFF Power supply OFF
Green ON Option operating
Green Flashing (1) Diagnostics Diagnostic data available.
Green Flashing (2) Configuration tool Identified by a configuration tool.
Red ON
Red Flashing (1) Configuration error (non-fatal) Configuration error.
Red Flashing (2) No IP (non-fatal) No IP address assigned.
Red Flashing (3) No station name (non-fatal) No station name assigned.
Red Flashing (4) Init failure (non-fatal) Failed to initialize module.
Green/
Red
Flashing Option self-test The option is in self-test mode.
Operating Status Remarks
Power is not being supplied to the
drive.
The option is operating normally and
initialization is complete.
Default MAC or fatal error
occurred.
Default MAC address has been
programmed or the option has
detected an unrecoverable error.
12 YASK AWA TOEP YEACOM 07A 1000-Series Option PROFINET SI-EP3 Installation Manual
4 Option Components
Name
NS
(visible
through
drive cover)
10/100
(visible at
cable ports)
LINK/ACT
(visible at
cable ports)
Indication
Color Status
– OFF Offline or Power supply OFF –
Green ON Connected
Green Flashing Connected and stopped
Red ON BUS fault Unrecoverable BUS fault.
Red Flashing (1) Lost communication
Red Flashing (2) Lost link No link detected to network.
Yellow OFF 10 Mbps is established –
Yellow ON 100 Mbps is established –
Green OFF Link is not established –
Green ON Link is established –
Green Flashing
Operating Status Remarks
Connection established with I/O
controller and in RUN mode.
Connection established with I/O
controller and in STOP mode.
Host communication is temporarily
lost.
Link is established and there is
network activity
–
■ Power-Up Diagnostics
An LED test is performed each time the drive is powered up. The initial boot sequence may
take several seconds. After the LEDs have completed the diagnostic LED sequence, the
option is successfully initialized. The LEDs then assume operational conditions as shown in
Ta bl e 3.
Table 4 Power-Up Diagnostic LED Sequence
Sequence Module Status (MS) Network Status (NS) Time (ms)
1 Green OFF 250
2RedOFF250
3 Green OFF -
4 Green Green 250
5 Green Red 250
6 Green OFF -
YAS KA WA TOEP YEACOM 07A 1000-Series Option PROFINET SI-EP3 Installation Manual 13
5 Installation Procedure
DANGER
W ARNING
5 Installation Procedure
◆ Section Safety
Electrical Shock Hazard
Do not connect or disconnect wiring while the power is on.
Failure to comply will result in death or serious injury.
Disconnect all power to the drive, wait at least five minutes after all indicators are off,
measure the DC bus voltage to confirm safe level, and check for unsafe voltages before
servicing. The internal capacitor remains charged after the power supply is turned off. The
charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc.
Electrical Shock Hazard
Do not remove the option cover while the power is on.
Failure to comply could result in death or serious injury.
The diagrams in this section may include options and drives without covers or safety
shields to show details. Be sure to reinstall covers or shields before operating any devices.
Use the option according to the instructions described in this manual.
Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized
personnel familiar with installation, adjustment, and maintenance of this product.
Do not touch circuit boards while the power to the drive is on.
Failure to comply could result in death or serious injury.
14 YASKAWA TOEP YEACOM 07A 1000-Series Option PROFINET SI-EP3 Installation Manual
5 Installation Procedure
NOTICE
W ARNING
Do not use damaged wires, stress the wiring, or damage the wire insulation.
Failure to comply could result in death or serious injury.
Fire Hazard
Tighten all terminal screws to the specified tightening torque.
Loose electrical connections could result in death or serious injury by fire due to
overheating of electrical connections.
Damage to Equipment
Observe proper electrostatic discharge (ESD) procedures when handling the option,
drive, and circuit boards.
Failure to comply may result in ESD damage to circuitry.
Never shut the power off while the drive is running or outputting voltage.
Failure to comply may cause the application to operate incorrectly or damage the drive.
Do not operate damaged equipment.
Failure to comply may cause further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
Do not use unshielded cable for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance.
Use shielded twisted-pair wires and ground the shield to the ground terminal of the drive.
Properly connect all pins and connectors.
Failure to comply may prevent proper operation and possibly damage equipment.
Check wiring to ensure that all connections are correct after installing the option
and connecting any other devices.
Failure to comply may result in damage to the option.
YAS KA WA TOEP YEACOM 07A 1000-Series Option PROFINET SI-EP3 Installation Manual 15
5 Installation Procedure
A
B
C
E
F
D
I
K
L
H
J
G
N
NS MS
M
◆ Prior to Installing the Option
Prior to installing the option, wire the drive, make necessary connections to the drive
terminals, and verify that the drive functions normally without the option installed. Refer to
the product manual packaged with the drive for information on wiring and connecting the
drive.
Figure 2 shows an exploded view of the drive with the option and related components for
reference.
Figure 2
A – Connector CN5-C H – LED label
B – Connector CN5-B I – Drive terminal cover
C – Connector CN5-A J – Removable tabs for wire routing
D – Insertion point for CN5 connector K – Included screws
E – SI-EP3 option L – Ground wire
F – Drive front cover M – PROFINET cable connection CN1
G – Digital operator N – Drive grounding terminal (FE)
16 YASK AWA TOEP YEACOM 07A 1000-Series Option PROFINET SI-EP3 Installation Manual
Figure 2 Drive Components with Option
5 Installation Procedure
◆ Installing the Option
Remove the front covers of the drive before installing the option. Refer to the drive product
manual for directions on removing the front covers. Cover removal varies depending on
drive size. This option can be inserted only into the CN5-A connector located on the drive
control board.
1. Shut off power to the drive, wait the appropriate amount of time for voltage to
dissipate, then remove the digital operator (G) and front covers (F, I). Front cover
removal varies by model.
DANGER! Electrical Shock Hazard. Do not connect or disconnect wiring while the power is on. Failure to
comply will result in death or serious injury. Before installing the option, disconnect all power to the drive.
The internal capacitor remains charged even after the power supply is turned off. The charge indicator LED
will extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at least five minutes
after all indicators are off and measure the DC bus voltage level to confirm safe level.
NOTICE: Damage to Equipment. Observe proper electrostatic discharge procedures (ESD) when handling
the option, drive, and circuit boards. Failure to comply may result in ESD damage to circuitry.
Figure 3
F
G
I
Figure 3 Remove the Front Covers and Digital Operator
YAS KA WA TOEP YEACOM 07A 1000-Series Option PROFINET SI-EP3 Installation Manual 17
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