YASKAWA DO-A3 Installation Manual

YASKAWA 1000-Series Option
Digital Output
Installation Manual
Type
DO-A3
安川1000シリーズオプション
ディジタル出力
取扱説明書
形式
DO-A3
製品を安全にお使い頂くために,この取扱説明書を必ずお読みください。 また,本書をお手元に保管していただくとともに,最終的に本製品をご使用になる ユーザー様のお手元に確実に届けられるよう,お取り計らい願います。
MANUAL NO. TOBP C730600 41E
Copyright © 2008 YASKAWA ELECTRIC CORPORATION
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.
2 YASKAWA ELECTRIC TOBP C730600 41E 1000-Series Option DO-A3 Installation Manual

Table of Contents

1 PREFACE AND SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2 PRODUCT OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3 RECEIVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
4 OPTION COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5 INSTALLATION PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . 10
6 RELATED PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . .23
7 TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
8 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
YAS KAWA ELE CTR IC TOBP C730600 41E 1000-Series Option DO-A3 Installation Manual 3

1 Preface and Safety

DO
1 Preface and Safety
Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its products.

Applicable Documentation

The following manuals are available for the option:
Digital Output DO-A3 Option
Yaskawa 1000-Series Option Digital Output DO-A3 Installation Manual (This book) Manual No: TOBP C730600 41
Unit
Yaskawa AC Drive 1000-Series Quick Start Guide
Yaskawa AC Drive 1000-Series Technical Manual
D1000 Instruction Manual
4 YASKAWA ELECTRIC TOBP C730600 41E 1000-Series Option DO-A3 Installation Manual
Read this manual first. The installation manual is packaged with the option and contains information required to install the option and set up related unit parameters.
The unit manuals cover basic installation, wiring, operation procedures, functions, troubleshooting, and maintenance information. The manuals also include important information about parameter settings and unit tuning. Access these sites to obtain Yaskawa instruction manuals: U.S.: http://www.yaskawa.com Europe: http://www.yaskawa.eu.com Japan: http://www.e-mechatronics.com Other areas: contact a Yaskawa representative.
1 Preface and Safety
DANGER
W ARNING
CAUTION

Terms

Note: Indicates supplemental information that is not related to safety messages
Option: Yaskawa 1000-Series Option Digital Output DO-A3
• Yaskawa AC Drive 1000-Series
Unit:
• Yaskawa Energy-Saving Unit Series D1000 High-Power-Factor Converter with Power Regeneration

Registered Trademarks

Trademarks are the property of their respective owners.

Supplemental Safety Information

Read and understand this manual before installing, operating, or servicing this option. Install the option according to this manual and local codes.
The following conventions indicate safety messages in this manual. Failure to heed these messages could cause fatal injury or damage products and related equipment and systems.
Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.
Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.
YASKAWA ELECTRIC TOBP C730600 41E 1000-Series Option DO-A3 Installation Manual 5
1 Preface and Safety
NOTICE
NOTICE
Indicates an equipment damage message.
General Safety
General Precautions
• The diagrams in this book may include options and units without covers or safety shields to illustrate details. Be sure to reinstall covers or shields before operating any devices. Use the option according to the instructions described in this manual.
• Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable.
• The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the manual.
• When ordering new copies of the manual, contact a Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.
DANGER
Heed the safety messages in this manual.
Failure to comply will result in death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual.
Do not modify the unit or option circuitry.
Failure to comply could result in damage to the unit or option and will void warranty.
Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.
Do not expose the unit or option to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the unit or option.
Do not pack the unit in wooden materials that have been fumigated or sterilized.
Do not sterilize the entire package after the product is packed.
6 YASKAWA ELECTRIC TOBP C730600 41E 1000-Series Option DO-A3 Installation Manual

2 Product Overview

2 Product Overview

About This Product

The Digital Output Option DO-A3 allows the user to expand the number of available digital outputs to monitor unit run status.
The option has the following features:
• Six photocoupler outputs (48 V, 50 mA or less)
• Two relay outputs (250 Vac, 1 A or less; 30 Vdc, 1 A or less)

Applicable Models

The option can be used with the unit models in Tab le 1 .
Table 1 Applicable Models
Unit Series Unit Model Number
A1000 All models
L1000A All models
D1000 All models
YASKAWA ELECTRIC TOBP C730600 41E 1000-Series Option DO-A3 Installation Manual 7

3 Receiving

MANUAL
3 Receiving
Please perform the following tasks upon receiving the option:
• Inspect the option for damage. Contact the shipper immediately if the option appears damaged upon receipt.
• Verify receipt of the correct model by checking the model number printed on the option nameplate. (Refer to Figure 1 on page 9 for more information)
• Contact your supplier if you have received the wrong model or the option does not function properly.

Option Package Contents

Description: Option Ground Wires Screws (M3) Installation Manual
Quantity: 1331

Tools Required for Installation

• A Phillips screwdriver (M3 metric / #1, #2 U.S. standard size <1>) is required to install the option.
• A straight-edge screwdriver (blade depth: 0.4 mm, width: 2.5 mm) is required to wire the option terminal block.
• A pair of diagonal cutting pliers. (required for some unit models)
• A small file or medium grit sandpaper. (required for some unit models)
Note: Tools required to prepare option cables for wiring are not listed in this manual.
<1> Select a screwdriver appropriate for the unit capacity.
8 YASKAWA ELECTRIC TOBP C730600 41E 1000-Series Option DO-A3 Installation Manual
4 Option Components
DO
P1 P2 P3 P4 P5 P6 PC
M1 M2 M3 M4
TB2
TB1
DO

Digital Output DO-A3 Option

Figure 1
F

4 Option Components

A
B
Underside
E
A – Connector (CN5) D – Model number B – Installation hole E – Ground terminal and installation
C – Terminal block TB2 F – Terminal block TB1
<1> The ground wires provided in the option shipping package must be connected during installation.
DO-A3
C
D
Figure 1 Digital Output DO-A3 Option Components
hole
<1>

Terminal Blocks TB1 and TB2

Refer to Ta bl e 4 on page 22 for details on TB1 and TB2 terminal functions and signal levels.
YASKAWA ELECTRIC TOBP C730600 41E 1000-Series Option DO-A3 Installation Manual 9
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