Digital Output Option Card
DO-02C
Part Number: DO-02C.
Applicability: F7, G7, GPD515/G5, G5HHP.
Introduction: The Digital Output option board is mounted
on the drive’s control board. When installed, the DO-02C
option card provides the user with two sets of Form-C
relay contacts, the output from which is selected by the
programming of the drive’s parameters.
4CN
Option Card A
2CN
Option Card C
Receiving: All equipment is tested against defect at the
factory. Report any damages or shortages evident when
the equipment is received to the commercial carrier who
Option Clip
transported the equipment.
Warning: Hazardous voltage can cause severe injury or
death. Lock all power sources feeding the drive in the
“OFF” position.
Caution: This option card uses CMOS IC chips. Use
proper electrostatic discharge (ESD) protective
3CN
Option Card D
procedures when handling the card to prevent I.C.
damage or erratic drive operation.
Important:
a) If this option is being installed in a drive with the
Grounding Terminal
speed feedback option card, that card may need
to be temporarily removed to allow access to
connector 3CN on the drive’s control board and
terminal block TD on the option card.
Figure 1. DO-02C Option Card Installation
b) Before installing this option, a technically
qualified individual, who is familiar with this type of equipment and the hazards involved, should read this entire
installation guide.
Installation and Wiring:
1. Disconnect all electrical power to drive.
2. Remove the drive front cover.
3. Check that the “CHARGE” indicator lamp inside
drive is off.
4. Use a voltmeter to verify voltage at incoming
power terminals (L1, L2, L3) has been
Table 1. Specifications
Output Method Available Outputs
2 Channels (independent)
Relay Contact
Control voltage input (from drive): 24VDC (Isolated)
Form C (1A-1B)
250VAC, 1A or lower
30VDC, 1A or lower
disconnected.
5. Option Card Installation: See Figure 1. Position the option card above the control board’s 3CN connector and gently
press the card into place.
6. Wiring: Refer to Figure 2 and Tables 2 and 3. Make wire connections between the DO-02C card and the drive as well as
all peripheral devices. Observe the following:
a) Keep DO-02C (i.e. control circuit) wiring separate from main circuit input/output wiring. A separate metallic grounded
conduit with only the option card’s wiring running through it is preferred.
b) To prevent erroneous operation caused by noise interference, use shielded cable for control signal wiring, and limit
the distance to 50m (165 feet) or less.
c) Refer to the drive technical manual for additional information on use of shielded cable.
7. Adjustment. None; however, drive parameters must be programmed. Parameter F5-01 controls terminals TD1-TD3 and
parameter F5-02 controls terminals TD4-TD6. See Table 4.
8. Reinstall and secure the drive’s front cover.
9. Place this instruction sheet with the drive’s technical manual.
Yaskawa Electric America, Inc. – www.drives.com
IG.AFD.57, Page 1 of 3
Date: 07/01/04, Rev: 04-07
Digital Output Option Card
DO-02C
Terminal
Symbol
TD M3
Terminal
Block
TD
Terminal
Screw
Pin Number Function
Figure 2. DO-02C Interconnection Diagram
Table 2. Terminal and Wire Specifications
Clamping Torque
Lb-in (N-m)
4.2 to 5.3
(0.5 to 0.6)
Table 3. DO-02C Terminal Functions
1 No. 1 output, Normally closed (NC) contact
2 No. 1 output, Normally open (NO) contact
3 No. 1 output, Common terminal
4 No. 2 output, Normally closed (NC) contact
5 No. 2 output, Normally open (NO) contact
6 No. 2 output, Common terminal
Wire range
AWG (mm
26 to 16
(Stranded: 0.14 to 1.5)
(Solid: 0.14 to 1.5)
2
)
Yaskawa Electric America, Inc. – www.drives.com
IG.AFD.57, Page 2 of 3
Date: 07/01/04, Rev: 04-07
Digital Output Option Card
DO-02C
Table 4. DO-02C Output Selection
F5-01
and
F5-02
Setting
During Run 1
0
(ON: Run command with voltage output. Includes Decel and DC injection)
1 Zero Speed (ON: Fout < E1-09) X X X X X
2 Fref/Fout Agree 1 (ON: Fref = Fout, detection width L4-02) X X X X X
3 Fref/L4-01 Agree 1 (ON: Fref = Fout = ±L4-01, detection width L4-02) X X X X X
4
Frequency Detection 1 (ON: +L4-01 ≥ Fout ≥ - L4-01, detection width L4-02)
5
Frequency Detection 2 (ON: Fout ≥ +L4-01 or Fout ≤ -L4-01, detection width L4-02)
6 Inverter Ready (ON: No fault and not in programming mode) X X X X X
DC Bus Undervoltage (UV1, UV2)
7
(ON: DC bus below L2-05 or loss of pre-charge contactor answerback)
8 Baseblock 1 N.O. (ON: Baseblock function is active) X X X X X
9 Operator Reference (ON: Frequency reference source is from operator) X X X X X
A Local/Remote Operation (ON: Start/stop source is from operator) X X X X X
B Torque Detection 1 N.O. (ON: Current is greater/lower than L6-02 for L6-03 time) X X X X X
C Loss of Frequency Reference (Function enabled when L4-05 = 1) X X X X X
D Braking Resistor Fault (ON: Resistor overheat or braking transistor fault) X X X X X
E Fault (ON: Fault occurred other than CPF00 and CPF01) X X X X X
F Not Used (Set for use as remote I/O when drive has network communication link) X X X X X
10 Alarm (ON: Alarm occurring) X X X X X
11 Fault Reset Command Active (keypad, terminal, network) X X X X X
12 Timer Function Output (See parameter group B4) X X X X X
13 Fref/Fout Agree 2 (detection width L4-04) X X X X X
14 Fref/Fout Agree 2 (ON: Fref = Fout = L4-03, detection width L4-04) X X X X X
15
Frequency Detection 3 (ON: Fout ≤ L4-03, detection width L4-04)
16
Frequency Detection 4 (ON: Fout ≥ L4-03, detection width L4-04)
17 Torque Detection 1 N.C. (OFF: Current is greater/lower than L6-02 for L6-03 time) X X X X X
18 Torque Detection 2 N.O. (OFF: Current is greater/lower than L6-05 for L6-06 time) X X X X X
19 Torque Detection 2 N.C. (OFF: Current is greater/lower than L6-05 for L6-06 time) X X X X X
1A Reverse Direction (ON: Motor rotation is in reverse due to run command or Fref) X X X X X
1B Baseblock 2 N.C. (OFF: Baseblock function is active) X X X X X
1C
1D Regenerative operation (ON: During regenerative operation.) - - - X X
1E Automatic Fault Restart (ON: Automatic fault restart function is active. See L5-01) X X X X X
1F Motor Overload OL1 Alarm (ON: 90% or greater OL1 detection level) X X X X X
20 OH Alarm (ON: Heatsink temperature is greater than L8-02) X X X X X
30 Torque Limit (ON: Torque limit function active) - - X X X
31 Speed Limit During Speed Control (ON: Speed limit function active) - - - X X
32
33 Zero Servo Complete (ON: Zero servo function is within the b9-02 detection width) - - - X -
37
38
(1) Available in the G7 only.
(2) Not available in the GPD515/G5.
Motor 2 Selection
(ON: Motor 2 selected using a digital input (H1-XX) programmed for “16”)
(2)
Speed Limit During Torque Control (ON: Speed limit function active)
During Run 2 (ON: Run command with voltage output. Does not include baseblock,
DC injection, or initial excitation)
Drive Enable
(2)
(ON: Drive Enable selected using a digital input (H1-XX) programmed for “6A”)
Function
Control Mode (A1-02)
0: V/F
X X X X X
X X X X X
X X X X X
X X X X X
X X X X X
X X X X X
X X X X X
- - - X X
X X X X X
X X X X X
2: OLV
1: V/F PG
3: FV
(1)
4: OLV2
Yaskawa Electric America, Inc. – www.drives.com
IG.AFD.57, Page 3 of 3
Date: 07/01/04, Rev: 04-07
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