Page 1
120VAC Interface Option Card
Part Number: DI-003 Kit (UTC000100 or UTC000064 Card)
Applicability: G7
Introduction: The 120VAC Logic Interface option card mounts directly to the
control terminal block on the drive and allows the use of 120VAC control logic
circuits as digital inputs to the drive (S9 - S12). Please check the note on Page 3
regarding power terminal strip interference.
To use all 12 inputs of the G7 (S1 - S12), this option card must be used in
conjunction with the DI-001 kit, which covers inputs (S1 - S8). Please refer to page 2 for details on installing the DI-003 kit in
conjunction with the DI-001 kit.
Receiving: All equipment is tested against defect at the
factory. Report any damages or shortages evident when
the equipment is received to the commercial carrier who
transported the equipment.
PE
TB3
S9 S10 S11 S12
Warning: Hazardous voltage can cause severe injury or
SN
SC
death. Lock all power sources feeding the drive and the
option card’s wiring in the “OFF” position.
S1 S2 S3 S4 S5 S6 S7 S8
Important: Before installing this option, a technically
qualified individual, who is familiar with this type of
equipment and the hazards involved, should read this
entire installation guide.
Installation and Wiring:
1. Disconnect all electrical power to the drive.
2. Remove the drive’s front cover.
3. Verify that the “CHARGE” indicator lamp inside the
drive is off.
4. Use a voltmeter to verify that the voltage at the
incoming power terminals (L1, L2, L3) has been
disconnected.
5. Complete all main circuit terminal connections as the
installation of this board may block wiring access.
6. Complete all field wiring to the option card BEFORE
mounting the card to the drive. Follow this procedure
to prevent damage to the finger terminals of the
option card.
7. Connect the Neutral (common) of the command
signals to terminal X2 of the option card.
8. Connect the command signals to the desired
inputs of the option card. See example in Figure 1.
Important: Wires to the option card should be stripped
0.2” ± 20% for maximum system safety. Solder dipping
or ferrules are also highly recommended.
Important: For monitoring the input command signals,
optional pilot lights such as Neon modules can be
connected to the option card’s input terminals.
However, their Neutral MUST be connected to the
second (unused) X2 pin to avoid erroneous operation in
case of a wire break.
9. Remove the standard bare jumper between the drive’s I/O terminals SC and SP and replace it with the insulated jumper
included in the DI-003 kit.
Important: The provided insulated jumper will prevent any electrical and mechanical disturbances to the option card installation.
X2 X2 1
One channel shown as example, remaining channels are identical.
Figure 1. 120VAC Logic Input Option Card
Table 2. Terminal and Wire Specifications
Terminal
Symbol
J1 M3
Terminal
Screw
Table 1. General Specifications
Inputs: 4 + 2 Neutrals
Input Voltage: 120 VAC ± 15%, 57 - 63Hz
Input Impedance: 19 Kohm
Input Off Current: 4 mA
ON Response Time: 9 ms
OFF Response Time: 32 ms
Drive's I/O terminal
SP
Stanadard bare jumper to be
replaced with the insulated
one provided, in case of G7
upper row installation
Switch/Control/PLC
Monitoring Light
Clamping Torque
Lb-in (N-m)
4.2 to 5.3
(0.5 to 0.6)
Yaskawa Electric America, Inc. – www.drives.com
Date: 10/27/05, Rev: 05-10
DI-003
AC Source,
120VAC
Wire Range
AWG (mm 2)
26 to 16
(Stranded: 0.14 to 1.5)
(Solid: 0.14 to 1.5)
IG.G7.68, Page 1 of 3
Page 2
120VAC Interface Option Card
10. Insert the option card’s P1 wire into the drive’s I/O terminal SN. This must be done before proceeding to step 11.
11. Insert the option card, with the input terminals facing up, into the drive’s I/O terminals S9 - S12 and tighten all 4 screws.
12. There are no adjustments to be made to this option card.
13. Reinstall and secure the drive’s front cover.
14. Place this instruction sheet with the drive’s technical manual.
Installing the DI-001 with DI-003 on the G7: To install both cards simultaneously, the following specific order must be followed
which combines the installation procedures outlined in the DI-001 and DI-003 installation guides.
1. Complete all main power circuit terminal connections as the installation of these boards may block wiring access.
2. Wire and install the UTC000120 option card for I/O terminals S1 - S8. Do not land the option card ground wire (P1) to the
drive’s I/O terminal SN.
3. Remove the standard bare jumper between the drive’s I/O terminals SC and SP and replace it with the insulated jumper
included in the DI-003 kit. The provided insulated jumper will prevent any electrical and mechanical disturbances to the option
card installation.
4. Complete all wiring to the I/O terminal’s second row, as the installation of the UTC000100 card will block access to these
terminals.
5. Insert both the UTC000100 and UTC000120 cards’ P1 wires into terminal SN of the drive.
6. Wire and install the UTC000100 option card for I/O terminals S9 - S12.
PE
TB3
SN
SC
S1 S2 S3 S4 S5 S6 S7 S8
The P1 wire from both
cards will be inserted
and secured in SN
terminal and the
standard bare jumper
(not shown, concealed
between the two cards)
will be replaced with the
provided insulated one.
Both cards are shown,
installed at terminals.
X2 X2
Figure 2. Installing both UTC000100 and UTC000120 on
the G7 to cover all 12 digital inputs, S1 thru S12.
Drive's I/O terminal
S12S9 S10 S11
SP
DI-003
Yaskawa Electric America, Inc. – www.drives.com
IG.G7.68, Page 2 of 3
Date: 10/27/05, Rev: 05-10
Page 3
120VAC Interface Option Card
Important: Some drive models manufactured prior to the release of the DI-001 120VAC Interface option kit may have a power
terminal strip label that will interfere with the installation of the UTC000120 option card. If you have one of the drive models listed in
Table 3 with an interfering power terminal strip label part number, please contact your Yaskawa sales representative and order the
corresponding replacement label listed.
Drive Model:
CIMR-G7Uxxxx
2018
2022
4018
4022
4030
4037
4045
Interfering Labels Acceptable Labels
UNP00074-11 or
NPJT31282
UNP00075-11 or
NPJT31283
UNP00075-11 or
NPJT31283
UNP00075-11 or
NPJT31283
UNP00076-11 or
NPJT31284
UNP00076-11 or
NPJT31284
UNP00076-11 or
NPJT31284
UNP00141-1 or
NPJT31399
UNP00142-1 or
NPJT31400
UNP00142-1 or
NPJT31400
UNP00142-1 or
NPJT31400
UNP00143-1 or
NPJT31401
UNP00143-1 or
NPJT31401
UNP00143-1 or
NPJT31401
Replacement Label to Order for
Interfering Label
UNP00141-1
UNP00142-1
UNP00142-1
UNP00142-1
UNP00143-1
UNP00143-1
UNP00143-1
DI-003
Yaskawa Electric America, Inc. – www.drives.com
IG.G7.68, Page 3 of 3
Date: 10/27/05, Rev: 05-10
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