Yaskawa DI-003 User Manual

120VAC Interface Option Card

Part Number: DI-003 Kit (UTC000100 or UTC000064 Card) Applicability: G7 Introduction: The 120VAC Logic Interface option card mounts directly to the

control terminal block on the drive and allows the use of 120VAC control logic circuits as digital inputs to the drive (S9 - S12). Please check the note on Page 3 regarding power terminal strip interference.

To use all 12 inputs of the G7 (S1 - S12), this option card must be used in conjunction with the DI-001 kit, which covers inputs (S1 - S8). Please refer to page 2 for details on installing the DI-003 kit in

conjunction with the DI-001 kit.

Receiving: All equipment is tested against defect at the factory. Report any damages or shortages evident when the equipment is received to the commercial carrier who transported the equipment.

TB3

S9 S10 S11 S12

Warning: Hazardous voltage can cause severe injury or

death. Lock all power sources feeding the drive and the option card’s wiring in the “OFF” position.

S1 S2 S3 S4 S5 S6 S7 S8

Important: Before installing this option, a technically

qualified individual, who is familiar with this type of equipment and the hazards involved, should read this entire installation guide.

Installation and Wiring:

1. Disconnect all electrical power to the drive.

2. Remove the drive’s front cover.

3. Verify that the “CHARGE” indicator lamp inside the drive is off.

4. Use a voltmeter to verify that the voltage at the incoming power terminals (L1, L2, L3) has been disconnected.

5. Complete all main circuit terminal connections as the installation of this board may block wiring access.

6. Complete all field wiring to the option card BEFORE mounting the card to the drive. Follow this procedure to prevent damage to the finger terminals of the option card.

7. Connect the Neutral (common) of the command signals to terminal X2 of the option card.

8. Connect the command signals to the desired inputs of the option card. See example in Figure 1.

Important: Wires to the option card should be stripped

0.2” ± 20% for maximum system safety. Solder dipping

or ferrules are also highly recommended. Important: For monitoring the input command signals,

optional pilot lights such as Neon modules can be connected to the option card’s input terminals. However, their Neutral MUST be connected to the second (unused) X2 pin to avoid erroneous operation in case of a wire break.

9. Remove the standard bare jumper between the drive’s I/O terminals SC and SP and replace it with the insulated jumper included in the DI-003 kit.

Important: The provided insulated jumper will prevent any electrical and mechanical disturbances to the option card installation.

X2 X2 1

One channel shown as example, remaining channels are identical.

Figure 1. 120VAC Logic Input Option Card

Table 2. Terminal and Wire Specifications

Terminal

Symbol

J1 M3

Terminal

Screw

Table 1. General Specifications

Inputs: 4 + 2 Neutrals Input Voltage: 120 VAC ± 15%, 57 - 63Hz Input Impedance: 19 Kohm Input Off Current: 4 mA ON Response Time: 9 ms OFF Response Time: 32 ms

Drive's I/O terminal

Stanadard bare jumper to be

replaced with the insulated

one provided, in case of G7

upper row installation

Switch/Control/PLC

Monitoring Light

Clamping Torque

Lb-in (N-m)

4.2 to 5.3

(0.5 to 0.6)

Yaskawa Electric America, Inc. – www.drives.com

Date: 10/27/05, Rev: 05-10

DI-003

AC Source,

120VAC

Wire Range

AWG (mm 2)

26 to 16

(Stranded: 0.14 to 1.5)

(Solid: 0.14 to 1.5)

IG.G7.68, Page 1 of 3

120VAC Interface Option Card

10. Insert the option card’s P1 wire into the drive’s I/O terminal SN. This must be done before proceeding to step 11.

11. Insert the option card, with the input terminals facing up, into the drive’s I/O terminals S9 - S12 and tighten all 4 screws.

12. There are no adjustments to be made to this option card.

13. Reinstall and secure the drive’s front cover.

14. Place this instruction sheet with the drive’s technical manual.

Installing the DI-001 with DI-003 on the G7: To install both cards simultaneously, the following specific order must be followed which combines the installation procedures outlined in the DI-001 and DI-003 installation guides.

1. Complete all main power circuit terminal connections as the installation of these boards may block wiring access.

2. Wire and install the UTC000120 option card for I/O terminals S1 - S8. Do not land the option card ground wire (P1) to the drive’s I/O terminal SN.

3. Remove the standard bare jumper between the drive’s I/O terminals SC and SP and replace it with the insulated jumper included in the DI-003 kit. The provided insulated jumper will prevent any electrical and mechanical disturbances to the option card installation.

4. Complete all wiring to the I/O terminal’s second row, as the installation of the UTC000100 card will block access to these terminals.

5. Insert both the UTC000100 and UTC000120 cards’ P1 wires into terminal SN of the drive.

6. Wire and install the UTC000100 option card for I/O terminals S9 - S12.

TB3

S1 S2 S3 S4 S5 S6 S7 S8

The P1 wire from both

cards will be inserted

and secured in SN

terminal and the

standard bare jumper

(not shown, concealed

between the two cards)

will be replaced with the

provided insulated one.

Both cards are shown,

installed at terminals.

X2 X2

Figure 2. Installing both UTC000100 and UTC000120 on

the G7 to cover all 12 digital inputs, S1 thru S12.

Drive's I/O terminal

S12S9 S10 S11

DI-003

Yaskawa Electric America, Inc. – www.drives.com

IG.G7.68, Page 2 of 3

Date: 10/27/05, Rev: 05-10

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