Yaskawa DI-002 User Manual

120VAC Interface Option Card

DI-002

Part Number: DI-002 Kit (UTC000110 or UTC000065 Card) Applicability: E7, P7 Introduction: The 120VAC Logic Interface option card mounts directly to the

control terminal block on the drive and allows the use of 120VAC control logic circuits as digital inputs to the drive (S1 - S7). Please check the note on Page 2

Table 1. General Specifications

Inputs: 7 + 2 Neutrals Input Voltage: 120 VAC ± 15%, 57 - 63Hz Input Impedance: 19 Kohm Input Off Current: 4 mA ON Response Time: 9 ms OFF Response Time: 32 ms

regarding power terminal strip interference. Receiving: All equipment is tested against defect at the factory. Report any damages or shortages evident when the equipment is

received to the commercial carrier who transported the equipment. Warning: Hazardous voltage can cause severe injury or

death. Lock all power sources feeding the drive and the option card’s wiring in the “OFF” position.

TB3

Drive's I/O terminal

Important: Before installing this option, a technically qualified

individual, who is familiar with this type of equipment and the hazards involved, should read this entire installation guide.

S1 S2 S3 S4 S5 S6 S7

Installation and Wiring:

1. Disconnect all electrical power to the drive.

2. Remove the drive’s front cover.

3. Verify that the “CHARGE” indicator lamp inside the drive is off.

4. Use a voltmeter to verify that the voltage at the incoming power terminals (L1, L2, L3) has been disconnected.

5. Complete all main circuit terminal connections as the installation of this board may block wiring access.

6. Complete all field wiring to the option card BEFORE mounting the card to the drive. Follow this procedure to prevent damage to the finger terminals of the option card.

7. Connect the Neutral (common) of the command signals to terminal X2 of the option card.

8. Connect the command signals to the desired inputs of the option card. See example in Figure 1.

Switch/Control/PLC

AC Source, 120VAC

Pilot Light

Important: Wires to the option card should be stripped 0.2” ±

20% for maximum system safety. Solder dipping or ferrules are also highly recommended.

Important: For monitoring the input command signals, optional pilot lights such as Neon modules can be

One channel shown as example, remaining channels are identical.

Figure 1. 120VAC Input Option Card

connected to the option card’s input terminals. However, their Neutral MUST

be connected to the second (unused) X2 pin to avoid erroneous operation in case of a wire break.

9. Insert the option card, with its input terminals

facing up, into the drive’s I/O terminals S1 thru S7 and tighten all 7 screws.

10. Insert the option card’s P1 wire into the drive’s I/O

terminal SN.

11. Make sure there is a jumper between the drive’s

I/O terminals SC and SP.

12. There are no adjustments to be made to this option

card.

13. Reinstall and secure the drive’s front cover.

14. Place this instruction sheet with the drive’s

Terminal

Symbol

J1 M3

Table 2. Terminal and Wire Specifications Terminal

Screw

Clamping Torque

Lb-in (N-m)

4.2 to 5.3

(0.5 to 0.6)

Wire Range

AWG (mm 2)

26 to 16

(Stranded: 0.14 to 1.5)

(Solid: 0.14 to 1.5)

technical manual.

Yaskawa Electric America, Inc. – www.drives.com

IG.AFD.67, Page 1 of 2

Date: 10/27/05, Rev: 05-10

120VAC Interface Option Card

Important: Some drive models manufactured prior to the release of this 120VAC Interface option card may have a power terminal strip label that will interfere with the installation of the option card. If you have one of the drive models listed in Table 3 with an interfering power terminal strip label part number, please contact your Yaskawa sales representative and order the corresponding replacement label listed.

Table 3. Power Terminal Strip Label Specifications

Drive Model:

CIMR-E7Uxxxx or

CIMR-P7Uxxxx

2022

2030

4022

4030

4037

4045

4055

Interfering Labels Acceptable Labels

UNP00074-11 or

NPJT31282

UNP00075-11 or

NPJT31283

UNP00075-11 or

NPJT31283

UNP00075-11 or

NPJT31283

UNP00076-11 or

NPJT31284

UNP00076-11 or

NPJT31284

UNP00076-11 or

NPJT31284

UNP00141-1 or

NPJT31399

UNP00142-1 or

NPJT31400

UNP00142-1 or

NPJT31400

UNP00142-1 or

NPJT31400

UNP00143-1 or

NPJT31401

UNP00143-1 or

NPJT31401

UNP00143-1 or

NPJT31401

Replacement Label to Order for

Interfering Label

UNP00141-1

UNP00142-1

UNP00143-1

DI-002

Yaskawa Electric America, Inc. – www.drives.com

IG.AFD.67, Page 2 of 2

Date: 10/27/05, Rev: 05-10